JP7178895B2 - Fixing structure between main girder and precast floor slab and fixing method between main girder and precast floor slab - Google Patents

Fixing structure between main girder and precast floor slab and fixing method between main girder and precast floor slab Download PDF

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JP7178895B2
JP7178895B2 JP2018238556A JP2018238556A JP7178895B2 JP 7178895 B2 JP7178895 B2 JP 7178895B2 JP 2018238556 A JP2018238556 A JP 2018238556A JP 2018238556 A JP2018238556 A JP 2018238556A JP 7178895 B2 JP7178895 B2 JP 7178895B2
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main girder
floor slab
precast floor
projecting
projecting portion
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JP2020100967A (en
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祐起 横田
利通 一宮
公生 齋藤
勝 藤代
聖介 村岸
英貞 金治
崇 小坂
能史 西海
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Kajima Corp
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Description

本発明は、主桁とプレキャスト床版との固定構造及び主桁とプレキャスト床版との固定方法に関するものである。 TECHNICAL FIELD The present invention relates to a fixing structure for a main girder and a precast floor slab and a fixing method for the main girder and a precast floor slab.

道路橋において、主桁と、主桁の上方に突出したスタッドと、下面にスタッドを収容する箱抜孔等のスタッド孔を有するプレキャスト床版と、スタッドを収容したスタッド孔を充填する充填材とを備えた主桁とプレキャスト床版との固定構造が提案されている。例えば、特許文献1には、スタッドを収容して鋼桁と合成するためのスタッド孔が複数成形されたプレキャスト床版を鋼桁上に設置し、設置したプレキャスト床版のスタッド孔内において鋼桁の上面にスタッドを立設し、スタッド孔内を充填材で充填する工法が開示されている。 A road bridge consists of a main girder, a stud projecting upward from the main girder, a precast floor slab having stud holes such as box holes to accommodate the studs on the lower surface, and a filler material to fill the stud holes that accommodate the studs. A fixed structure with a main girder and a precast floor slab is proposed. For example, in Patent Document 1, a precast floor slab formed with a plurality of stud holes for accommodating studs and combining with the steel girder is installed on the steel girder, and the steel girder is placed in the stud hole of the installed precast floor slab. A method is disclosed in which a stud is erected on the upper surface of the hole and the inside of the stud hole is filled with a filler.

特開2018‐21403号公報Japanese Unexamined Patent Application Publication No. 2018-21403

ところで、一般的に道路橋のスパンの端部ではずれせん断力が大きくなる。そのため、スパンの端部には、ずれせん断力に抵抗するためにスタッドを多数配置する必要がある。しかし、スタッドを設置するスペースには、鋼桁の上面のフランジ幅による制約があるため、必要な本数のスタッドを配置することができず、設計として成立しないことがある。 By the way, in general, shear force increases at the end of the span of a highway bridge. Therefore, the ends of the span must be studded with a number of studs to resist shear shear forces. However, the space for installing the studs is limited by the width of the flange on the upper surface of the steel girder, so the required number of studs cannot be placed, and the design may not be viable.

そこで本発明は、同じ数の突出部を備えた主桁とプレキャスト床版との固定構造のずれせん断力に対する強度を向上させることができる主桁とプレキャスト床版との固定構造及び主桁とプレキャスト床版との固定方法を提供することを目的とする。 Therefore, the present invention provides a fixing structure between a main girder and a precast floor slab and a main girder and precast floor slab fixing structure that can improve the strength against shear force of a main girder and precast floor slab fixing structure having the same number of protrusions. An object is to provide a fixing method with a floor slab.

本発明は、主桁と、主桁の上方に突出した突出部と、下面に突出部を収容する収容部を有するプレキャスト床版と、突出部を収容した収容部を充填する充填材とを備え、突出部は、一方の開口部の側の端部が主桁に溶接された管状部材である主桁とプレキャスト床版との固定構造である。 The present invention comprises a main girder, a projecting portion projecting upward from the main girder, a precast floor slab having an accommodating portion for accommodating the projecting portion on the lower surface, and a filler for filling the accommodating portion accommodating the projecting portion. The protruding portion is a fixed structure between the main girder, which is a tubular member whose end on one opening side is welded to the main girder, and the precast floor slab.

この構成によれば、主桁と、主桁の上方に突出した突出部と、下面に突出部を収容する収容部を有するプレキャスト床版と、突出部を収容した収容部を充填する充填材とを備えた主桁とプレキャスト床版との固定構造において、突出部は、一方の開口部の側の端部が主桁に溶接された管状部材であるため、突出部が鋼棒等のスタッドである場合に比べて、突出部の側方への投影面積に対する突出部の主桁への溶接長を長くすることができ、同じ数の突出部を備えた主桁とプレキャスト床版との固定構造のずれせん断力に対する強度を向上させることができる。 According to this configuration, the main girder, the projecting portion projecting upward from the main girder, the precast floor slab having an accommodating portion for accommodating the projecting portion on the lower surface, and the filling material for filling the accommodating portion accommodating the projecting portion. In the fixed structure of the main girder and the precast floor slab, the protruding part is a tubular member welded to the main girder at one end on the opening side, so the protruding part is a stud such as a steel rod. Compared to other cases, it is possible to lengthen the welding length of the projecting part to the main girder relative to the projected area of the projecting part to the side, and the fixed structure of the main girder and the precast floor slab with the same number of projecting parts It is possible to improve the strength against the shear force of the

この場合、突出部は、互いに側面が一体化された複数の管状部材であることが好適である。 In this case, it is preferable that the protrusions are a plurality of tubular members whose side faces are integrated with each other.

この構成によれば、突出部は、互いに側面が一体化された複数の管状部材であるため、突出部の側方への投影面積に対する突出部の主桁への溶接長をさらに長くすることができるため、同じ数の突出部を備えた主桁とプレキャスト床版との固定構造のずれせん断力に対する強度をさらに向上させることができる。 According to this configuration, since the projecting portion is a plurality of tubular members whose side surfaces are integrated with each other, the welding length of the projecting portion to the main girder with respect to the lateral projected area of the projecting portion can be further increased. Therefore, it is possible to further improve the strength of the fixing structure between the main girder and the precast floor slab, which have the same number of projections, against shear force.

また、突出部は、一方の開口部の側の端部が主桁に溶接された管状の底部と、底部と嵌合しつつ上方に延在する管状の延在部とを有することが好適である。 In addition, it is preferable that the protruding portion has a tubular bottom portion with one opening side end welded to the main girder, and a tubular extension portion extending upward while being fitted with the bottom portion. be.

この構成によれば、突出部は、一方の開口部の側の端部が主桁に溶接された管状の底部と、底部と嵌合しつつ上方に延在する管状の延在部とを有するため、突出部が上方に突出する長さが長い場合でも、管状の底部の一方の開口部の側の端部を主桁に容易に溶接した後に、底部に管状の延在部を嵌合させることにより、容易に主桁に突出部を取り付けることができる。 According to this configuration, the protruding portion has a tubular bottom portion with one opening side end welded to the main girder, and a tubular extension portion extending upward while fitting into the bottom portion. Therefore, even if the length of the projecting portion protruding upward is long, the end portion of the tubular bottom portion on the one opening side is easily welded to the main girder, and then the tubular extension portion is fitted to the bottom portion. Accordingly, the projecting portion can be easily attached to the main girder.

また、突出部は、側面に凸部又は凹部を有する管状部材であることが好適である。 Moreover, it is preferable that the protrusion is a tubular member having a protrusion or a recess on the side surface.

この構成によれば、突出部は、側面に凸部又は凹部を有する管状部材であるため、突出部の側面と充填材とが互いに接触する面積が増大し、主桁とプレキャスト床版とを固定する強度を向上させることができる。 According to this configuration, since the protrusion is a tubular member having a protrusion or a recess on the side surface, the contact area between the side surface of the protrusion and the filler material increases, thereby fixing the main girder and the precast floor slab. You can improve the strength to do.

また、突出部は、主桁に溶接された一方の開口部の側の端部の太さよりも上方に突出した他方の開口部の側の端部の太さの方が太いことが好適である。 In addition, it is preferable that the thickness of the protruding portion is thicker at the end on the side of the other opening that projects upward than the thickness of the end on the side of the opening welded to the main girder. .

この構成によれば、突出部は、主桁に溶接された一方の開口部の側の端部の太さよりも上方に突出した他方の開口部の側の端部の太さの方が太いため、主桁とプレキャスト床版とを上下方向に引き離す力に対する強度をさらに向上させることができる。 According to this configuration, the protruding portion is thicker at the end on the side of the opening that protrudes upward than the end on the side of the opening welded to the main girder. , the strength against the force separating the main girder and the precast floor slab in the vertical direction can be further improved.

また、収容部と充填材との境界面は凸部又は凹部を有することが好適である。 Moreover, it is preferable that the interface between the containing portion and the filler has a convex portion or a concave portion.

この構成によれば、収容部と充填材との境界面は凸部又は凹部を有するため、収容部と充填材とが互いに接触する境界面の面積が増大し、主桁とプレキャスト床版とを固定する強度を向上させることができる。 According to this configuration, since the boundary surface between the housing portion and the filler has a convex portion or a recess, the area of the boundary surface where the housing portion and the filler are in contact with each other increases, and the main girder and the precast floor slab are separated. The fixing strength can be improved.

また、収容部は、プレキャスト床版の下面に対して開放され、プレキャスト床版の上面に対して閉鎖されていることが好適である。 Moreover, it is preferable that the storage section is open to the lower surface of the precast floor slab and closed to the upper surface of the precast floor slab.

この構成によれば、収容部は、プレキャスト床版の下面に対して開放され、プレキャスト床版の上面に対して閉鎖されているため、突出部及び収容部の上方に存在するプレキャスト床版のコンクリートの部位により、同じ数の突出部を備えた主桁とプレキャスト床版との固定構造のずれせん断力に対する強度をさらに向上させることができる。 According to this configuration, since the storage section is open to the lower surface of the precast floor slab and closed to the upper surface of the precast floor slab, the concrete of the precast floor slab existing above the protrusion and the storage section , it is possible to further improve the strength against shear force of the fixed structure of the main girder and the precast floor slab, which have the same number of protrusions.

また、本発明は、主桁に主桁の上方に突出した突出部を接合する突出部接合工程と、主桁にプレキャスト床版を設置する床版設置工程と、突出部接合工程で主桁に接合された突出部を床版設置工程で主桁に設置されたプレキャスト床版の下面の収容部に収容させた状態で、突出部を収容した収容部を充填材により充填する充填工程とを備え、突出部接合工程では、管状部材である突出部の一方の開口部の側の端部を主桁に溶接することにより、主桁に突出部を接合する主桁とプレキャスト床版との固定方法である。 In addition, the present invention includes a projecting portion joining step of joining projecting portions projecting above the main girder to the main girder, a floor slab installing step of installing a precast floor slab on the main girder, and a projecting portion joining step to the main girder. a filling step of filling the accommodation portion accommodating the protrusion with a filler in a state in which the jointed protrusion is accommodated in the accommodation portion on the lower surface of the precast floor slab installed on the main girder in the floor slab installation step; , In the projecting part joining process, the projecting part is joined to the main girder by welding the end of the projecting part, which is a tubular member, on one side of the opening to the main girder. is.

この場合、突出部接合工程では、互いに側面が一体化された複数の管状部材である突出部を主桁に接合することが好適である。 In this case, in the protrusion joining step, it is preferable to join the protrusions, which are a plurality of tubular members whose side faces are integrated with each other, to the main girder.

また、突出部接合工程では、一方の開口部の側の端部が主桁に溶接される管状の底部と、底部と嵌合しつつ上方に延在する管状の延在部とを有する突出部を主桁に接合し、底部の一方の開口部の側の端部を主桁に溶接した後に、主桁に溶接された底部に延在部を嵌合させることにより、突出部を主桁に接合することが好適である。 In addition, in the projecting part joining process, the projecting part has a tubular bottom part whose end on one opening side is welded to the main girder and a tubular extension part that extends upward while fitting with the bottom part. is joined to the main girder, and the end on the one opening side of the bottom is welded to the main girder. Bonding is preferred.

また、突出部接合工程では、側面に凸部又は凹部を有する管状部材である突出部を主桁に接合することが好適である。 Moreover, in the protrusion joining step, it is preferable to join the protrusion, which is a tubular member having a protrusion or a recess on the side surface, to the main girder.

また、突出部接合工程では、主桁に溶接された一方の開口部の側の端部の太さよりも上方に突出した他方の開口部の側の端部の太さの方が太い突出部を主桁に接合することが好適である。 In addition, in the projecting part joining process, the projecting part welded to the main girder is welded to the main girder, and the thickness of the edge on the other opening side is thicker than the thickness of the edge on the other opening side. Bonding to the main girder is preferred.

また、床版設置工程では、収容部の充填材との境界面が凸部又は凹部を有するプレキャスト床版を主桁に設置することが好適である。 In the floor slab installation step, it is preferable to install a precast floor slab having a convex portion or a concave portion on the boundary surface between the filling material of the storage portion and the main girder.

また、床版設置工程では、収容部が、プレキャスト床版の下面に対して開放され、プレキャスト床版の上面に対して閉鎖されているプレキャスト床版を主桁に設置することが好適である。 Further, in the floor slab installation step, it is preferable to install the precast floor slabs, in which the storage section is open to the lower surface of the precast floor slab and closed to the upper surface of the precast floor slab, on the main girder.

本発明の主桁とプレキャスト床版との固定構造及び主桁とプレキャスト床版との固定方法によれば、同じ数の突出部を備えた主桁とプレキャスト床版との固定構造のずれせん断力に対する強度を向上させることができる。 According to the fixing structure of the main girder and the precast floor slab and the fixing method of the main girder and the precast floor slab of the present invention, the shear force of the fixing structure of the main girder and the precast floor slab having the same number of protrusions It can improve the strength against

第1実施形態に係る主桁とプレキャスト床版との固定構造を示す斜視図である。Fig. 2 is a perspective view showing a fixing structure between a main girder and a precast floor slab according to the first embodiment; 第1実施形態に係る主桁とプレキャスト床版との固定構造の突出部付近の斜視図である。Fig. 4 is a perspective view of the vicinity of a projecting portion of the fixing structure between the main girder and the precast floor slab according to the first embodiment; (A)は第1実施形態に係る主桁とプレキャスト床版との固定構造の突出部付近の縦断面図であり、(B)は第1実施形態に係る突出部の平面図である。(A) is a vertical cross-sectional view of the vicinity of a protruding portion of the fixing structure between the main girder and the precast floor slab according to the first embodiment, and (B) is a plan view of the protruding portion according to the first embodiment. (A)は第1実施形態に係る主桁とプレキャスト床版との固定方法の突出部接合工程及び床版設置工程の後の状態を示す縦断面図であり、(B)は第1実施形態に係る突出部の突出部接合工程後の状態を示す平面図である。(A) is a vertical cross-sectional view showing a state after a projecting portion joining step and a floor slab installation step of a method of fixing a main girder and a precast floor slab according to the first embodiment, and (B) is the first embodiment. Fig. 10 is a plan view showing a state after the protrusion joining process of the protrusion according to Fig. 3; (A)は第2実施形態に係る主桁とプレキャスト床版との固定構造の突出部付近の縦断面図であり、(B)は第2実施形態に係る突出部の平面図である。(A) is a vertical cross-sectional view of the vicinity of a projecting portion of a fixing structure between a main girder and a precast floor slab according to a second embodiment, and (B) is a plan view of the projecting portion according to the second embodiment. (A)は第3実施形態に係る主桁とプレキャスト床版との固定構造の突出部付近の縦断面図であり、(B)は第3実施形態に係る突出部の平面図である。(A) is a vertical cross-sectional view of the vicinity of a projecting portion of a fixing structure between a main girder and a precast floor slab according to a third embodiment, and (B) is a plan view of the projecting portion according to the third embodiment. (A)は第4実施形態に係る主桁とプレキャスト床版との固定構造の突出部付近の縦断面図であり、(B)は第4実施形態に係る突出部の平面図である。(A) is a vertical cross-sectional view of the vicinity of a projecting portion of a fixing structure between a main girder and a precast floor slab according to a fourth embodiment, and (B) is a plan view of the projecting portion according to the fourth embodiment. (A)は第4実施形態に係る主桁とプレキャスト床版との固定方法の突出部接合工程の底部を主桁に溶接した後の状態を示す縦断面図であり、(B)は第4実施形態に係る主桁に溶接された後の底部の平面図である。(A) is a vertical cross-sectional view showing a state after the bottom is welded to the main girder in a projecting portion joining step of a method of fixing the main girder and the precast floor slab according to the fourth embodiment, and (B) is a fourth embodiment. It is a top view of the bottom after being welded to the main girder according to the embodiment. (A)は図8(A)の主桁に溶接された底部に延在部を嵌合させることにより突出部を主桁に接合した状態を示す縦断面図であり、(B)は図8(B)の主桁に溶接された底部に延在部を嵌合させることにより突出部を主桁に接合した状態を示す平面図である。8(A) is a vertical cross-sectional view showing a state in which the protruding portion is joined to the main girder by fitting the extending portion to the bottom welded to the main girder of FIG. 8(A), and FIG. 8(B) is FIG. FIG. 4B is a plan view showing a state in which the projecting portion is joined to the main girder by fitting the extending portion to the bottom portion welded to the main girder of FIG. (A)は第5実施形態に係る主桁とプレキャスト床版との固定構造の突出部付近の縦断面図であり、(B)は第5実施形態に係る突出部の平面図である。(A) is a vertical cross-sectional view of the vicinity of a projecting portion of a fixing structure between a main girder and a precast floor slab according to a fifth embodiment, and (B) is a plan view of the projecting portion according to the fifth embodiment. (A)は突出部を構成する2つの管状部材を互いに組み合わせる工程を示す平面図であり、(B)は(A)で互いに組み合わせた2つの管状部材を溶接して突出部を構成した状態を示す平面図である。(A) is a plan view showing a process of combining two tubular members that form a protrusion, and (B) shows a state in which the protrusion is formed by welding the two tubular members combined in (A). It is a plan view showing. (A)は従来のスタッドを主桁のフランジに接合する状態を示す平面図であり、(B)は第5実施形態の突出部を主桁のフランジに接合する状態を示す平面図である。(A) is a plan view showing a state in which a conventional stud is joined to a flange of a main girder, and (B) is a plan view showing a state in which a protrusion of the fifth embodiment is joined to the flange of the main girder. 第6実施形態に係る主桁とプレキャスト床版との固定構造の突出部付近の縦断面図である。FIG. 11 is a vertical cross-sectional view of the vicinity of a protruding portion of the fixing structure between the main girder and the precast floor slab according to the sixth embodiment. 第7実施形態に係る主桁とプレキャスト床版との固定構造の突出部付近の縦断面図である。FIG. 12 is a vertical cross-sectional view of the vicinity of a projecting portion of the fixing structure between the main girder and the precast floor slab according to the seventh embodiment. 第7実施形態に係るプレキャスト床版を示す斜視図である。FIG. 11 is a perspective view showing a precast floor slab according to a seventh embodiment;

以下、図面を参照しつつ本発明に係る主桁とプレキャスト床版との固定構造及び主桁とプレキャスト床版との固定方法の実施形態について詳細に説明する。図1、図2、図3(A)及び図3(B)に示すように、本発明の第1実施形態に係る主桁とプレキャスト床版との固定構造1Aは、主桁2、プレキャスト床版3A、突出部5A及び充填材9を備える。主桁2は、例えば、鋼桁である。主桁2は、その上端にフランジ4を有する。 EMBODIMENT OF THE INVENTION Hereafter, embodiment of the fixing structure of a main girder and a precast floor slab and the fixing method of a main girder and a precast floor slab which concerns on this invention is described in detail, referring drawings. As shown in FIGS. 1, 2, 3(A) and 3(B), a fixing structure 1A for a main girder and a precast floor slab according to the first embodiment of the present invention includes a main girder 2, a precast floor A plate 3A, a protrusion 5A and a filler 9 are provided. The main girder 2 is, for example, a steel girder. The main girder 2 has a flange 4 at its upper end.

プレキャスト床版3Aは、下面6と上面7とを有する。プレキャスト床版3Aは、下面6に突出部5を収容する収容部8を有する。本実施形態では、収容部8は、従来のプレキャスト床版と同様に、上面7の開口部12から下面6へと貫通する箱抜孔である。充填材9は、突出部5Aを収容した収容部8を充填する。充填材9は、例えば、無収縮性モルタルである。充填材9は、主桁2のフランジ4と、フランジ4の上面の両方の側縁部に設けられた型枠11と、プレキャスト床版3Aの下面6及び収容部8とで囲まれた空間に充填されている。本実施形態では、収容部8と充填材9との境界面10は上下方向に平坦な面である。 The precast floor slab 3A has a lower surface 6 and an upper surface 7. As shown in FIG. The precast floor slab 3</b>A has a housing portion 8 for housing the projecting portion 5 on the lower surface 6 . In the present embodiment, the housing portion 8 is a box punched hole penetrating from the opening 12 of the upper surface 7 to the lower surface 6, as in the conventional precast floor slab. The filling material 9 fills the accommodating portion 8 that accommodates the projecting portion 5A. The filler 9 is, for example, non-shrinkage mortar. The filler 9 is placed in a space surrounded by the flange 4 of the main girder 2, the formwork 11 provided on both side edges of the upper surface of the flange 4, the lower surface 6 of the precast floor slab 3A, and the storage section 8. filled. In this embodiment, the boundary surface 10 between the containing portion 8 and the filler 9 is a vertically flat surface.

突出部5Aは、主桁2の上端のフランジ4に接合され、主桁2の上方に突出している。本実施形態では、突出部5Aは、従来のスタッドではなく、一方の開口部13の側の端部が隅肉溶接部15により主桁2のフランジ4に溶接された管状部材である。管状部材である突出部5Aの他方の開口部14は、主桁の上方に開口している。図3(B)に示すように、管状部材である突出部5Aの管内には、充填材9が充填されている。本実施形態では、突出部5Aは、直径100~150mm程度の円管部材である。なお、管状部材とは、管壁により任意の方向に延在する内部空間が区画され、内部空間が当該任意の方向と、当該任意の方向とは反対の方向とに開口している部材を意味する。管状部材は、円管以外にも角管等の他の形状の管状部材でもよい。また、管状部材は、内部空間が仕切等により区画されていてもよい。また、管状部材は、外面に例えばチャンネル材等の部材が取り付けられていてもよい。 The protruding portion 5A is joined to the upper end flange 4 of the main girder 2 and protrudes upward from the main girder 2 . In this embodiment, the protruding portion 5A is not a conventional stud, but a tubular member having one opening 13 side end welded to the flange 4 of the main girder 2 by a fillet weld 15 . The other opening 14 of the projecting portion 5A, which is a tubular member, opens above the main girder. As shown in FIG. 3(B), a filling material 9 is filled in the tube of the projecting portion 5A, which is a tubular member. In this embodiment, the projecting portion 5A is a cylindrical member having a diameter of approximately 100 to 150 mm. In addition, the tubular member means a member in which an internal space extending in an arbitrary direction is defined by a pipe wall, and the internal space is open in the arbitrary direction and in a direction opposite to the arbitrary direction. do. The tubular member may be a tubular member having other shapes such as a rectangular tube, in addition to the circular tube. Further, the inner space of the tubular member may be partitioned by a partition or the like. Further, the tubular member may have a member such as a channel material attached to its outer surface.

以下、本実施形態の主桁とプレキャスト床版との固定方法について説明する。図4(A)及び図4(B)に示すように、主桁2に主桁2の上方に突出した突出部5Aを接合する突出部接合工程と、主桁2にプレキャスト床版3Aを設置する床版設置工程とが行われる。突出部接合工程では、管状部材である突出部5Aの一方の開口部13の側の端部を主桁2のフランジ4に溶接することにより、主桁2に突出部5Aが接合される。図4(B)に示すように、突出部接合工程では、管状部材である突出部5Aの開口部13の側の端部の外周側が隅肉溶接部15により主桁2のフランジ4に溶接され、内周側が隅肉溶接部16により主桁2のフランジ4に溶接される。なお、床版設置工程と突出部接合工程との順序はいずれが前でも後でもよい。 A method of fixing the main girder and the precast floor slab in this embodiment will be described below. As shown in FIGS. 4(A) and 4(B), a projecting part joining step of joining the projecting part 5A projecting above the main girder 2 to the main girder 2, and installing the precast floor slab 3A on the main girder 2 A floor slab installation step is performed. In the protrusion joining step, the protrusion 5A is joined to the main girder 2 by welding the end of the protrusion 5A, which is a tubular member, on the one opening 13 side to the flange 4 of the main girder 2 . As shown in FIG. 4(B), in the protrusion joining step, the outer peripheral side of the end of the protrusion 5A, which is a tubular member, on the opening 13 side is welded to the flange 4 of the main girder 2 by a fillet weld 15. , the inner peripheral side is welded to the flange 4 of the main girder 2 by a fillet weld 16 . The order of the floor slab installation step and the projecting portion joining step may be either before or after.

図3(A)及び図3(B)に示すように、突出部接合工程で主桁2に接合された突出部5Aを床版設置工程で主桁2に設置されたプレキャスト床版3Aの下面6の収容部8に収容させた状態で、突出部5Aを収容した収容部8を充填材9により充填する充填工程が行われる。充填工程により、収容部8に収容された管状部材である突出部5Aの管内にも充填材9が充填される。充填材9の固化後に、本実施形態の主桁2とプレキャスト床版3Aとの固定構造1Aが完成する。 As shown in FIGS. 3(A) and 3(B), the projecting portion 5A joined to the main girder 2 in the projecting portion joining step is attached to the lower surface of the precast floor slab 3A installed to the main girder 2 in the floor slab installing step. 6, a filling step is performed in which the accommodating portion 8 accommodating the protruding portion 5A is filled with the filling material 9. As shown in FIG. Through the filling step, the filling material 9 is also filled into the tube of the projecting portion 5</b>A, which is a tubular member housed in the housing portion 8 . After solidification of the filler 9, the fixing structure 1A of the main girder 2 and the precast floor slab 3A of this embodiment is completed.

本実施形態によれば、主桁2と、主桁2の上方に突出した突出部5Aと、下面6に突出部5Aを収容する収容部8を有するプレキャスト床版3Aと、突出部5Aを収容した収容部8を充填する充填材9とを備えた主桁2とプレキャスト床版3Aとの固定構造1Aにおいて、突出部5Aは、一方の開口部13の側の端部が主桁2に溶接された管状部材であるため、突出部5Aが鋼棒等のスタッドである場合に比べて、突出部5Aの側方への投影面積に対する突出部5Aの主桁2への溶接長を長くすることができるため、同じ数の突出部5Aを備えた主桁2とプレキャスト床版3Aとの固定構造1Aのずれせん断力に対する強度を向上させることができる。 According to this embodiment, the main girder 2, the protruding portion 5A projecting upward from the main girder 2, the precast floor slab 3A having the accommodation portion 8 for accommodating the protruding portion 5A on the lower surface 6, and the protruding portion 5A are accommodated. In the fixing structure 1A between the main girder 2 and the precast floor slab 3A, which includes the filling material 9 that fills the accommodating portion 8, the protruding portion 5A is welded to the main girder 2 at one end on the opening 13 side. Therefore, compared to the case where the projecting portion 5A is a stud such as a steel bar, the welding length of the projecting portion 5A to the main girder 2 with respect to the lateral projected area of the projecting portion 5A can be increased. Therefore, it is possible to improve the strength of the fixing structure 1A between the main girder 2 and the precast floor slab 3A having the same number of protrusions 5A against shear force.

つまり、本実施形態の突出部接合工程では、管状部材である突出部5Aの開口部13の側の端部の外周側が隅肉溶接部15により主桁2のフランジ4に溶接され、内周側が隅肉溶接部16により主桁2のフランジ4に溶接される。このため、従来の端部の外周側でしか溶接が行われない鋼棒等のスタッドに比べて、管状部材の開口部の側の端部の外周側と内周側とで溶接が行われるため、溶接長を長くすることができる。 That is, in the projecting portion joining process of the present embodiment, the outer peripheral side of the end portion of the projecting portion 5A, which is a tubular member, on the opening 13 side is welded to the flange 4 of the main girder 2 by the fillet weld 15, and the inner peripheral side is welded to the flange 4 of the main girder 2. It is welded to the flange 4 of the main girder 2 by a fillet weld 16 . For this reason, welding is performed on the outer peripheral side and the inner peripheral side of the end on the opening side of the tubular member, compared to conventional studs such as steel bars that are welded only on the outer peripheral side of the end. , the weld length can be increased.

また、本実施形態では、収容部8に収容された管状部材である突出部5Aの管内にも充填材9が充填されるため、主桁2とプレキャスト床版3Aとの固定構造1Aのずれせん断力に対する強度を向上させることができる。また、突出部5Aは管状部材であるため、突出部5Aが鋼棒等のスタッドである場合に比べて、軽量化を図ることができる。 In addition, in this embodiment, since the filling material 9 is also filled in the tube of the projecting portion 5A, which is a tubular member accommodated in the accommodating portion 8, shear shear of the fixed structure 1A between the main girder 2 and the precast floor slab 3A is minimized. Strength against force can be improved. Moreover, since the projecting portion 5A is a tubular member, the weight can be reduced as compared with the case where the projecting portion 5A is a stud such as a steel bar.

以下、本発明の第2実施形態について説明する。図5(A)及び図5(B)に示すように、本実施形態の主桁とプレキャスト床版との固定構造1Bでは、突出部5Bは、側面に凸部17及び凹部18を有する管状部材である。本実施形態では、例えば、管状部材の側面に鉄筋等を溶接することにより、管状部材の側面に凸部17及び凹部18を形成することができる。 A second embodiment of the present invention will be described below. As shown in FIGS. 5(A) and 5(B), in the fixing structure 1B between the main girder and the precast floor slab of this embodiment, the projecting portion 5B is a tubular member having a projecting portion 17 and a recessed portion 18 on the side surface. is. In this embodiment, for example, by welding a reinforcing bar or the like to the side surface of the tubular member, the convex portion 17 and the concave portion 18 can be formed on the side surface of the tubular member.

図5(A)及び図5(B)の例では、管状部材の外周面における開口部13の側の端部と開口部14の側の端部との間に上下方向に延在する鉄筋が溶接されている。また、横方向に沿って管状部材の外周面を囲繞するように延在する複数の鉄筋が溶接されている。なお、突出部5Bは、凸部17のみを有していてもよく、凹部18のみを有していてもよい。また、チャンネル材等の他の部材が接合されることや、鋳造等により、管状部材の側面に凸部17又は凹部18が形成されてもよい。 In the example of FIGS. 5A and 5B, a reinforcing bar extending in the vertical direction is provided between the end on the opening 13 side and the end on the opening 14 side of the outer peripheral surface of the tubular member. Welded. Also, a plurality of reinforcing bars are welded so as to extend along the lateral direction so as to surround the outer peripheral surface of the tubular member. In addition, the projecting portion 5B may have only the projecting portion 17 or only the recessed portion 18 . Also, the protrusions 17 or the recesses 18 may be formed on the side surface of the tubular member by joining other members such as channel material or by casting.

本実施形態の主桁とプレキャスト床版との固定方法の突出部接合工程では、突出部接合工程では、側面に凸部17又は凹部18を有する管状部材である突出部5Bが主桁2のフランジ4に接合される。上述した以外は、上記第1実施形態と同様である。 In the projecting portion joining step of the method of fixing the main girder and the precast floor slab of the present embodiment, the projecting portion 5B, which is a tubular member having a projecting portion 17 or a recessed portion 18 on the side surface, is attached to the flange of the main girder 2. 4. Except for the above, this embodiment is the same as the first embodiment.

本実施形態によれば、突出部5Bは、側面に凸部17又は凹部18を有する管状部材であるため、突出部5Bの側面と充填材9とが互いに接触する面積が増大し、主桁2とプレキャスト床版3Aとを固定する強度を向上させることができる。 According to this embodiment, since the projecting portion 5B is a tubular member having the projecting portion 17 or the recessed portion 18 on the side surface, the contact area between the side surface of the projecting portion 5B and the filler 9 increases, and the main girder 2 and the precast floor slab 3A can be improved in strength.

以下、本発明の第3実施形態について説明する。図6(A)及び図6(B)に示すように、本実施形態の主桁とプレキャスト床版との固定構造1Cでは、突出部5Cは、主桁2のフランジ4に溶接された一方の開口部13の側の端部の太さよりも上方に突出した他方の開口部14の側の端部の太さの方が太い。図6(A)及び図6(B)の例では、主桁2に溶接された一方の開口部13の側の端部から上方に突出した他方の開口部14の側の端部に至るにつれて管状部材である突出部5Cの直径が一様に増大している。管状部材である突出部5Cの側面は、側面視でテーパ状をなす。 A third embodiment of the present invention will be described below. As shown in FIGS. 6A and 6B, in the fixing structure 1C of the main girder and the precast floor slab of the present embodiment, the projecting portion 5C is welded to the flange 4 of the main girder 2. The thickness of the end on the side of the other opening 14 protruding upward is thicker than the thickness of the end on the side of the opening 13 . 6(A) and 6(B), from the end on the side of one opening 13 welded to the main girder 2 to the end on the side of the other opening 14 projecting upward, The diameter of the projecting portion 5C, which is a tubular member, increases uniformly. The side surface of the projecting portion 5C, which is a tubular member, is tapered when viewed from the side.

なお、本実施形態では、他の形状により、主桁2のフランジ4に溶接された一方の開口部13の側の端部の太さよりも上方に突出した他方の開口部14の側の端部の太さの方が太くてもよい。例えば、一方の開口部13の側の端部から他方の開口部14の側の端部に至るにつれて突出部5Cの直径が一様に増大せず、上方に突出した他方の開口部14の側の端部の近傍のみが拡径されていてもよい。また、上記第1実施形態のような突出部5Aの上部に鉄筋等の部材が溶接されることにより、主桁2のフランジ4に溶接された一方の開口部13の側の端部の太さよりも上方に突出した他方の開口部14の側の端部の太さの方が太くてもよい。 In this embodiment, the other opening 14 side end projecting upwards from the thickness of the opening 13 side end welded to the flange 4 of the main girder 2 has another shape. thickness may be thicker. For example, the diameter of the protruding portion 5C does not uniformly increase from the end on the one opening 13 side to the end on the other opening 14 side, and the other opening 14 side protruding upward The diameter may be expanded only in the vicinity of the end of the . In addition, by welding a member such as a reinforcing bar to the upper portion of the projecting portion 5A as in the first embodiment, the thickness of the end portion on the one side of the opening portion 13 welded to the flange 4 of the main girder 2 is reduced. The thickness of the end on the side of the other opening 14 projecting upward may be thicker.

本実施形態の主桁とプレキャスト床版との固定方法の突出部接合工程では、主桁2に溶接された一方の開口部13の側の端部の太さよりも上方に突出した他方の開口部14の側の端部の太さの方が太い突出部5Cが主桁2に接合される。上述した以外は、上記第1実施形態と同様である。なお、本実施形態の主桁2に溶接された一方の開口部13の側の端部の太さよりも上方に突出した他方の開口部14の側の端部の太さの方が太い突出部5Cの構成は、上記第2実施形態に適用されてもよい。 In the projecting part joining process of the fixing method of the main girder and the precast floor slab of this embodiment, the other opening projecting upwards from the thickness of the end on the one side of the opening 13 welded to the main girder 2 A protruding portion 5C having a larger thickness at the end on the 14 side is joined to the main girder 2 . Except for the above, this embodiment is the same as the first embodiment. It should be noted that the thickness of the end on the side of the opening 14 that protrudes upward is larger than the thickness of the end on the side of the opening 13 welded to the main girder 2 of this embodiment. The configuration of 5C may be applied to the above second embodiment.

本実施形態では、突出部5Cは、主桁2に溶接された一方の開口部13の側の端部の太さよりも上方に突出した他方の開口部14の側の端部の太さの方が太いため、主桁2とプレキャスト床版3Aとを上下方向に引き離す力に対する強度をさらに向上させることができる。 In this embodiment, the protruding portion 5C has a thickness of the end on the side of the opening 14 that protrudes upward from the thickness of the end on the side of the opening 13 welded to the main girder 2. Since the main girder 2 and the precast floor slab 3A are thick, the strength against the force separating the main girder 2 and the precast floor slab 3A in the vertical direction can be further improved.

以下、本発明の第4実施形態について説明する。図7(A)及び図7(B)に示すように、本実施形態の主桁とプレキャスト床版との固定構造1Dでは、突出部5Dは、一方の開口部20の側の端部が主桁2のフランジ4に溶接された管状の底部19と、底部19と嵌合しつつ上方に延在する管状の延在部22とを有する。 A fourth embodiment of the present invention will be described below. As shown in FIGS. 7A and 7B, in the fixing structure 1D of the main girder and the precast floor slab of the present embodiment, the protruding portion 5D is mainly formed at the end on the one opening 20 side. It has a tubular bottom portion 19 welded to the flange 4 of the girder 2 and a tubular extension portion 22 extending upward while fitting into the bottom portion 19 .

図7(A)及び図7(B)の例では、底部19及び延在部22のいずれも円管状をなす。底部19の一方の開口部20の側の端部と他方の開口部21の側の端部までの長さよりも、延在部22の一方の開口部23の側の端部と他方の開口部24の側の端部までの長さは長い。底部19の開口部21の側の外周面と延在部22の開口部23の側の内周面とが互いに嵌合している。しかし、底部19及び延在部22の形状や、底部19と延在部22との嵌合の形態は他の形態でもよい。 In the example of FIGS. 7A and 7B, both the bottom portion 19 and the extension portion 22 are tubular. The end of the extension 22 on the one opening 23 side and the other opening are longer than the length from the one opening 20 side of the bottom 19 to the other opening 21 side. The length to the end on the side of 24 is long. The outer peripheral surface of the bottom portion 19 on the side of the opening 21 and the inner peripheral surface of the extension portion 22 on the side of the opening 23 are fitted to each other. However, the shape of the bottom portion 19 and the extension portion 22 and the form of engagement between the bottom portion 19 and the extension portion 22 may be other configurations.

以下、本実施形態の主桁とプレキャスト床版との固定方法について説明する。本実施形態では、突出部接合工程では、一方の開口部20の側の端部が主桁2のフランジ4に溶接される管状の底部19と、底部19と嵌合しつつ上方に延在する管状の延在部22とを有する突出部5Dが主桁2に接合される。図8(A)及び図8(B)に示すように、突出部接合工程では、まず、底部19の一方の開口部20の側の端部が主桁2のフランジ4に溶接される。底部19の溶接は、上記第1実施形態の突出部5Aの主桁2のフランジ4への溶接と同様に行われる。 A method of fixing the main girder and the precast floor slab in this embodiment will be described below. In this embodiment, in the projecting portion joining step, the tubular bottom portion 19 whose end on the one side of the opening portion 20 is welded to the flange 4 of the main girder 2 and the tubular bottom portion 19 extending upward while fitting with the bottom portion 19 A projection 5D having a tubular extension 22 is joined to the main girder 2. As shown in FIG. As shown in FIGS. 8(A) and 8(B) , in the protrusion joining step, first, the end of the bottom 19 on the one opening 20 side is welded to the flange 4 of the main girder 2 . Welding of the bottom portion 19 is performed in the same manner as the welding of the projecting portion 5A to the flange 4 of the main girder 2 in the first embodiment.

図9(A)及び図9(B)に示すように、底部19の一方の開口部20の側の端部を主桁2のフランジ4に溶接した後に、主桁2のフランジ4に溶接された底部19に延在部22を嵌合させることにより、突出部5Dが主桁2のフランジに接合させられる。なお、以上の説明では、床版設置工程の前に突出部接合工程が行われたが、床版設置工程と突出部接合工程との順序はいずれが前でも後でもよい。また、本実施形態の底部19及び延在部22は、上記の第2実施形態又は第3実施形態に適用されてもよい。 As shown in FIGS. 9(A) and 9(B), after welding the end of the bottom 19 on the side of the opening 20 on one side to the flange 4 of the main girder 2, it is welded to the flange 4 of the main girder 2. By fitting the extending portion 22 to the bottom portion 19, the protruding portion 5D is joined to the flange of the main girder 2. As shown in FIG. In the above description, the projecting part joining process is performed before the floor slab installing process, but either the floor slab installing process or the projecting part joining process may be performed before or after. Also, the bottom portion 19 and the extension portion 22 of this embodiment may be applied to the second embodiment or the third embodiment described above.

本実施形態では、突出部5Dは、一方の開口部20の側の端部が主桁2に溶接された管状の底部19と、底部19と嵌合しつつ上方に延在する管状の延在部22とを有するため、突出部5Dが上方に突出する長さが長い場合でも、管状の底部19の一方の開口部20の側の端部を主桁2に容易に溶接した後に、底部19に管状の延在部22を嵌合させることにより、容易に主桁2に突出部5Dを取り付けることができる。 In this embodiment, the protruding portion 5D includes a tubular bottom portion 19 welded to the main girder 2 at one end on the side of the opening 20, and a tubular extending portion extending upward while fitting with the bottom portion 19. 22, even if the projection 5D protrudes upwardly in a long length, the bottom 19 can be easily welded to the main girder 2 after the end of the tubular bottom 19 on the one opening 20 side is easily welded to the main girder 2. The projecting portion 5D can be easily attached to the main girder 2 by fitting the tubular extension portion 22 to the main girder 2. As shown in FIG.

以下、本発明の第5実施形態について説明する。図10(A)及び図10(B)に示すように、本実施形態の主桁とプレキャスト床版との固定構造1Eでは、突出部5Eは、互いに側面27が一体化された複数の管状部材である。図10(B)及び図11(A)に示すように、突出部5Eは、2本の管状部材から構成されている。 A fifth embodiment of the present invention will be described below. As shown in FIGS. 10(A) and 10(B), in the fixing structure 1E of the main girder and the precast floor slab of the present embodiment, the protruding portion 5E is composed of a plurality of tubular members whose side faces 27 are integrated with each other. is. As shown in FIGS. 10B and 11A, the projecting portion 5E is composed of two tubular members.

2本の管状部材のそれぞれは、側面に、一方の開口部25の側の端部から他方の開口部26の側の端部に至る方向に沿って延在するスリット部28を含む。2本の管状部材はスリット部28を介して互いに嵌合している。図10(A)、図10(B)及び図11(B)に示すように、スリット部28を介して互いに嵌合させられた2本の管状部材が隅肉溶接部29により互いに溶接されることによって、突出部5Eが形成されている。 Each of the two tubular members includes a slit portion 28 extending along the direction from the end on the side of one opening 25 to the end on the side of the opening 26 on the other side. The two tubular members are fitted to each other through slits 28 . As shown in FIGS. 10(A), 10(B) and 11(B), two tubular members fitted to each other through slits 28 are welded together by fillet welds 29. Thereby, the projecting portion 5E is formed.

本実施形態の主桁とプレキャスト床版との固定方法の突出部接合工程では、突出部接合工程では、上述したように、突出部接合工程では、互いに側面27が一体化された複数の管状部材である突出部5Eが主桁2のフランジ4に接合される。突出部5Eの主桁2のフランジ4への接合は、上記第1実施形態と同様に行われる。なお、突出部5Eは、3本以上の管状部材から構成されてもよい。また、本実施形態の互いに側面27が一体化された複数の管状部材である突出部5Eの構成は、上記の第2実施形態~第4実施形態に適用されてもよい。 In the projecting part joining process of the fixing method of the main girder and the precast floor slab of the present embodiment, as described above, in the projecting part joining process, the plurality of tubular members having the side faces 27 integrated with each other is joined to the flange 4 of the main girder 2 . The joining of the projecting portion 5E to the flange 4 of the main girder 2 is performed in the same manner as in the first embodiment. In addition, the projecting portion 5E may be composed of three or more tubular members. Further, the structure of the projecting portion 5E, which is a plurality of tubular members in which the side surfaces 27 are integrated with each other, may be applied to the second to fourth embodiments described above.

本実施形態によれば、突出部5Eは、互いに側面27が一体化された複数の管状部材であるため、突出部5Eの側方への投影面積に対する突出部5Eの主桁2への溶接長をさらに長くすることができるため、同じ数の突出部5Eを備えた主桁2とプレキャスト床版3Aとの固定構造のずれせん断力に対する強度をさらに向上させることができる。 According to this embodiment, since the projecting portion 5E is a plurality of tubular members in which the side surfaces 27 are integrated with each other, the welding length of the projecting portion 5E to the main girder 2 with respect to the lateral projected area of the projecting portion 5E can be further lengthened, it is possible to further improve the strength of the fixed structure between the main girder 2 and the precast floor slab 3A having the same number of protrusions 5E against shear force.

ずれ止め構造の耐力は、スタッド等のずれ止めの本数が多いほど、増加する。しかし、図12(A)に示すように、橋軸方向Dに延在し、フランジ幅方向Dの幅を有する主桁2のフランジ4上において、頭付スタッド51,52は、隣り合う感覚がある一定の距離dはないとフランジ4上に溶接及び配置することができない。また、ずれ止めは主桁2のフランジ4上という限られたスペースに配置されるため、頭付スタッド51,52等を使用した場合には、必要な本数の頭付スタッド51,52等が配置できないことがある。一方、図12(B)に示すように、本実施形態によれば、複数の管状部材を組み合わせて大型のずれ止めとして設置することで、設置面積を節約しつつ、高いずれせん断に対する抵抗性を確保することができる。 The strength of the anti-slip structure increases as the number of anti-slip studs increases. However, as shown in FIG . 12(A), on the flange 4 of the main girder 2 extending in the bridge axis direction D1 and having a width in the flange width direction D2, the headed studs 51 and 52 are adjacent to each other. It cannot be welded and placed on the flange 4 without a certain distance d that is sensible. In addition, since the anti-slippage is arranged in a limited space above the flange 4 of the main girder 2, when using the headed studs 51, 52, etc., the necessary number of headed studs 51, 52, etc. are arranged. Sometimes I can't. On the other hand, as shown in FIG. 12(B), according to the present embodiment, a plurality of tubular members are combined to be installed as a large anti-slip device, thereby saving the installation area and improving the resistance to high shear shear. can be secured.

以下、本発明の第6実施形態について説明する。図13に示すように、本実施形態の主桁とプレキャスト床版との固定構造1Fでは、収容部8と充填材9との境界面10は凸部30及び凹部31を有する。本実施形態の主桁とプレキャスト床版との固定方法の床版設置工程では、収容部8の充填材9との境界面10が凸部30及び凹部31を有するプレキャスト床版3Bが主桁2のフランジ4に設置される。なお、本実施形態の収容部8の充填材9との境界面10が凸部30及び凹部31を有するプレキャスト床版3Bは、上記の第2実施形態~第5実施形態に適用されてもよい。 A sixth embodiment of the present invention will be described below. As shown in FIG. 13 , in the fixing structure 1F of the main girder and the precast floor slab of this embodiment, the boundary surface 10 between the accommodating portion 8 and the filler 9 has a convex portion 30 and a concave portion 31 . In the floor slab installation process of the method of fixing the main girder and the precast floor slab of this embodiment, the precast floor slab 3B having the convex portion 30 and the concave portion 31 on the boundary surface 10 between the housing portion 8 and the filler 9 is the main girder 2. is installed on the flange 4 of the Note that the precast floor slab 3B in which the boundary surface 10 between the storage portion 8 and the filler 9 of the present embodiment has the convex portion 30 and the concave portion 31 may be applied to the second to fifth embodiments described above. .

本実施形態によれば、収容部8と充填材9との境界面10は凸部30又は凹部31を有するため、収容部8と充填材9とが互いに接触する境界面10の面積が増大し、主桁2とプレキャスト床版3Bとを固定する強度を向上させることができる。 According to this embodiment, since the interface 10 between the container 8 and the filler 9 has the protrusion 30 or the recess 31, the area of the interface 10 where the container 8 and the filler 9 are in contact with each other increases. , the strength for fixing the main girder 2 and the precast floor slab 3B can be improved.

以下、本発明の第7実施形態について説明する。図14に示すように、本実施形態の主桁とプレキャスト床版との固定構造1Gでは、収容部8は、プレキャスト床版3Cの下面6に対して開放され、プレキャスト床版3Cの上面7に対して閉鎖されている。図15に示すように、本実施形態のプレキャスト床版3Cは、例えば、ワッフル型床版と呼ばれているものである。 A seventh embodiment of the present invention will be described below. As shown in FIG. 14, in the fixing structure 1G for the main girder and the precast floor slab of the present embodiment, the accommodation section 8 is open to the lower surface 6 of the precast floor slab 3C, and is open to the upper surface 7 of the precast floor slab 3C. closed against. As shown in FIG. 15, the precast floor slab 3C of this embodiment is called, for example, a waffle-type floor slab.

プレキャスト床版3Cは、下面6に突出した格子状のリブ32により区画された複数の収容部8を有する。本実施形態では、複数の収容部8の内の一部が突出部5Aを収容する。プレキャスト床版3Cでは、リブ32に沿って鉄筋33が配筋されている。プレキャスト床版3Cは、例えば、超高強度繊維補強コンクリート(UFC;Ultra high strength Fiber reinforcedConcrete)により形成されている。 The precast floor slab 3</b>C has a plurality of storage sections 8 partitioned by grid-like ribs 32 protruding from the lower surface 6 . In this embodiment, some of the plurality of accommodation portions 8 accommodate the projecting portion 5A. Reinforcing bars 33 are arranged along the ribs 32 in the precast floor slab 3C. The precast floor slab 3C is made of, for example, ultra high strength fiber reinforced concrete (UFC).

超高強度繊維補強コンクリートの性状の一例を以下説明する。この超高強度繊維補強コンクリートは、例えば、セメントと、骨材と、練混ぜ水と、コンクリート用化学混和剤と、補強用繊維とを含む混合物が硬化してなるものである。上記のセメントは、例えば、普通ポルトランドセメント、早強ポルトランドセメント、中庸熱ポルトランドセメント、耐硫酸塩ポルトランドセメント、又は低熱ポルトランドセメントである。 An example of the properties of ultra-high strength fiber reinforced concrete will be described below. This ultra-high-strength fiber-reinforced concrete is obtained by hardening a mixture containing, for example, cement, aggregate, mixing water, a chemical admixture for concrete, and reinforcing fibers. Said cements are, for example, ordinary Portland cement, high-early-strength Portland cement, moderate-heat Portland cement, sulfate-resistant Portland cement, or low-heat Portland cement.

一例として、上述の骨材は、粒径2.5mm以下、絶乾密度2.5g/cm以上、吸水率3.0%以下、粘土塊量1.0%以下、微粒分量2.0%以下、NaCl含有量0.02%以下、の骨材である。この骨材は、JISA 1105に規定された細骨材の有機不純物試験方法による有機不純物の試験結果が「淡い」とされたものである。また、この骨材は、JIS A 1122に規定された硫酸ナトリウムでの骨材の安定性試験方法による安定性が10%以下であって、更にJISA 5308付属書1に規定されたアルカリシリカ反応性による区分が区分Aである骨材である。 As an example, the above-mentioned aggregate has a particle size of 2.5 mm or less, an absolute dry density of 2.5 g/cm 3 or more, a water absorption of 3.0% or less, a clay lump content of 1.0% or less, and a fine particle content of 2.0%. Hereinafter, aggregates having a NaCl content of 0.02% or less are used. This aggregate was judged to be "pale" in the test result of organic impurities according to the organic impurity test method for fine aggregate specified in JISA 1105. In addition, this aggregate has a stability of 10% or less according to the stability test method for aggregates with sodium sulfate specified in JIS A 1122, and the alkali silica reactivity specified in JISA 5308 Annex 1. It is an aggregate whose division by is division A.

上述の練混ぜ水は、例えば、JSCE-B 101-2005に規定された回収水以外の練混ぜ水である。上述のコンクリート用化学混和剤は、JISA 6204に規定された高性能減水剤である。また、上述の補強用繊維は、直径0.1~0.25mm、長さ10~24mm、及び引張強度2×10N/mm以上の繊維である。上述の補強用繊維は、例えば、鋼繊維、高強度アラミド繊維、高密度ポリエチレン繊維、又は炭素繊維であってもよい。 The above-mentioned kneading water is, for example, kneading water other than the recovered water specified in JSCE-B 101-2005. The above chemical admixture for concrete is a high performance water reducing agent specified in JISA 6204. Further, the above reinforcing fibers are fibers having a diameter of 0.1 to 0.25 mm, a length of 10 to 24 mm, and a tensile strength of 2×10 3 N/mm 2 or more. The reinforcing fibers mentioned above may be, for example, steel fibres, high strength aramid fibres, high density polyethylene fibres, or carbon fibres.

超高強度繊維補強コンクリートは、例えば、マトリクスが、ポルトランドセメント、ポゾラン材、及びエトリンガイド生成系材料から成る結合材、粒径2.5mm以下の骨材、水、並びに減水剤によって構成されている。また、補強用繊維は、直径0.2mm、長さ15mm(製造誤差±2mm未満)、及び引張強度2×10N/mm以上の鋼繊維と、直径0.2mm、長さ22mm(製造誤差±2mm未満)、及び引張強度2×10N/mm以上の鋼繊維とを混合したものを1.75vol.%混入させたものであってもよい。また、超高強度繊維補強コンクリートの硬化後の特性値は、圧縮強度150N/mm以上、ひび割れ発生強度4N/mm以上、引張強度5N/mm以上、透水係数1×10-11cm/s未満、塩化物イオン拡散係数0.14cm/年未満、すり減り係数240mm/cm未満であることが好ましい。 The ultra-high-strength fiber-reinforced concrete, for example, the matrix is composed of a binder consisting of Portland cement, a pozzolanic material, and an etrin guide-generating material, an aggregate having a particle size of 2.5 mm or less, water, and a water reducing agent. there is In addition, the reinforcing fibers are steel fibers with a diameter of 0.2 mm and a length of 15 mm (manufacturing error of less than ±2 mm) and a tensile strength of 2 × 10 3 N/mm 2 or more, and a diameter of 0.2 mm and a length of 22 mm (manufacturing error of less than ±2 mm) and tensile strength of 2×10 3 N/mm 2 or more. % may be mixed. In addition, the characteristic values of the ultra-high-strength fiber-reinforced concrete after hardening are compression strength of 150 N/mm 2 or more, crack initiation strength of 4 N/mm 2 or more, tensile strength of 5 N/mm 2 or more, and hydraulic conductivity of 1 × 10 -11 cm/. s, a chloride ion diffusion coefficient of less than 0.14 cm 2 /year, and an abrasion coefficient of less than 240 mm 3 /cm 2 .

超高強度繊維補強コンクリートの標準示方配合は、フロー値250±20mm、結合材に対する練混ぜ水の比率が15%、空気量2.0%、練混ぜ水195kg/m、結合材1287kg/m、骨材905kg/m、高性能減水剤32.2kg/m、及び補強用繊維137.4kg/m(1.75vol.%)とすることができる。 The standard formulation of ultra-high-strength fiber-reinforced concrete is a flow value of 250 ± 20 mm, a mixing water ratio of 15% to the binder, an air content of 2.0%, a mixing water of 195 kg/m 3 , and a binder of 1287 kg/m. 3 , aggregate 905 kg/m 3 , superplasticizer 32.2 kg/m 3 , and reinforcing fiber 137.4 kg/m 3 (1.75 vol.%).

本実施形態の主桁とプレキャスト床版との固定方法の床版設置工程では、収容部8が、プレキャスト床版3Cの下面6に対して開放され、プレキャスト床版3Cの上面7に対して閉鎖されているプレキャスト床版3Cが主桁2に設置される。なお、プレキャスト床版3Cでは、突出部5Aに対応する位置にのみ、プレキャスト床版3Cの下面6に対して開放され、プレキャスト床版3Cの上面7に対して閉鎖されている収容部8を有していてもよい。また、図14に示すように、収容部8には、収容部8から上面7に連通する充填材9の排出孔部34が設けられていてもよい。本実施形態の下面6に対して開放され、上面7に対して閉鎖されている収容部8を有するプレキャスト床版3Cは、上記の第2実施形態~第6実施形態に適用されてもよい。 In the floor slab installation process of the method of fixing the main girder and the precast floor slab according to the present embodiment, the housing section 8 is opened to the lower surface 6 of the precast floor slab 3C and closed to the upper surface 7 of the precast floor slab 3C. A precast floor slab 3C is installed on the main girder 2. In the precast floor slab 3C, only at a position corresponding to the projecting portion 5A, there is a storage portion 8 that is open to the lower surface 6 of the precast floor slab 3C and closed to the upper surface 7 of the precast floor slab 3C. You may have Further, as shown in FIG. 14 , the accommodating portion 8 may be provided with a discharge hole portion 34 for the filler 9 communicating from the accommodating portion 8 to the upper surface 7 . A precast floor slab 3C having an accommodating portion 8 that is open to the bottom surface 6 and closed to the top surface 7 of this embodiment may be applied to the second to sixth embodiments described above.

本実施形態では、収容部8は、プレキャスト床版3Cの下面6に対して開放され、プレキャスト床版3Cの上面7に対して閉鎖されているため、突出部5A及び収容部8の上方に存在するプレキャスト床版3Cのコンクリートの部位により、同じ数の突出部5Aを備えた主桁2とプレキャスト床版3Cとの固定構造のずれせん断力に対する強度をさらに向上させることができる。 In the present embodiment, the storage section 8 is open to the lower surface 6 of the precast floor slab 3C and closed to the upper surface 7 of the precast floor slab 3C. The strength of the fixed structure between the main girder 2 and the precast floor slab 3C having the same number of protruding portions 5A against shear force can be further improved by the concrete portion of the precast floor slab 3C.

また、本実施形態では、プレキャスト床版3Cは、下面6に複数の収容部8を有するため、プレキャスト床版3Cを軽量化することができる。また、本実施形態では、プレキャスト床版3Cは、超高強度繊維補強コンクリートにより形成されているため、プレキャスト床版3Cの強度を向上させることができる。 Further, in the present embodiment, the precast floor slab 3C has a plurality of storage portions 8 on the lower surface 6, so that the precast floor slab 3C can be made lighter. Further, in this embodiment, the precast floor slab 3C is made of ultra-high-strength fiber-reinforced concrete, so the strength of the precast floor slab 3C can be improved.

本発明は、上述した実施形態を始めとして、当業者の知識に基づいて種々の変更、改良を施した様々な形態で実施することができる。また、上述した実施形態に記載されている技術的事項を利用して変形例を構成することも可能である。 The present invention can be embodied in various forms with various modifications and improvements based on the knowledge of those skilled in the art, including the embodiment described above. Moreover, it is also possible to configure a modified example using the technical matters described in the above-described embodiments.

1A,1B,1C,1D,1E,1F,1G…固定構造、2…主桁、3A,3B,3C…プレキャスト床版、4…フランジ、5A,5B,5C,5D,5E…突出部、6…下面、7…上面、8…収容部、9…充填材、10…境界面、11…型枠、12…開口部、13,14…開口部、15,16…隅肉溶接部、17…凸部、18…凹部、19…底部、20,21…開口部、22…延在部、23,24…開口部、25,26…開口部、27…側面、28…スリット部、29…隅肉溶接部、30…凸部、31…凹部、32…リブ、33…鉄筋、34…排出孔部、51,52…頭付スタッド、D…橋軸方向、D…フランジ幅方向、d…距離。 1A, 1B, 1C, 1D, 1E, 1F, 1G... fixed structure, 2... main girder, 3A, 3B, 3C... precast floor slab, 4... flange, 5A, 5B, 5C, 5D, 5E... protrusion, 6 ...lower surface 7...upper surface 8...accommodating portion 9...filler 10...boundary surface 11...form 12...opening 13, 14...opening 15, 16...fillet weld 17... Convex part 18... Concave part 19... Bottom part 20, 21... Opening part 22... Extension part 23, 24... Opening part 25, 26... Opening part 27... Side surface 28... Slit part 29... Corner Welded portion 30... Convex part 31... Concave part 32... Rib 33... Reinforcing bar 34... Discharge hole part 51, 52... Stud with head D1... Bridge axis direction D2 ... Flange width direction, d …distance.

Claims (14)

主桁と、
前記主桁の上方に突出した突出部と、
下面に前記突出部を収容する収容部を有するプレキャスト床版と、
前記突出部を収容した前記収容部を充填する充填材と、
を備え、
前記突出部は、一方の開口部の側の端部が前記主桁に溶接された管状部材であり、管の外周側と管の内周側との両方に形成される隅肉溶接部により前記主桁に溶接されている、主桁とプレキャスト床版との固定構造。
main girder and
a projecting portion projecting upward from the main girder;
a precast floor slab having an accommodation portion for accommodating the projecting portion on its lower surface;
a filling material that fills the accommodating portion that accommodates the protruding portion;
with
The projecting portion is a tubular member having one opening side end welded to the main girder, and is formed by fillet welds formed on both the outer peripheral side and the inner peripheral side of the pipe. A fixed structure between the main girder and the precast floor slab , which is welded to the main girder.
主桁と、
前記主桁の上方に突出した突出部と、
下面に前記突出部を収容する収容部を有するプレキャスト床版と、
前記突出部を収容した前記収容部を充填する充填材と、
を備え、
前記突出部は、一方の開口部の側の端部が前記主桁に溶接された管状部材であり、
前記突出部は、互いに側面が一体化された複数の管状部材である、主桁とプレキャスト床版との固定構造。
main girder and
a projecting portion projecting upward from the main girder;
a precast floor slab having an accommodation portion for accommodating the projecting portion on its lower surface;
a filling material that fills the accommodating portion that accommodates the protruding portion;
with
The projecting portion is a tubular member having one opening side end welded to the main girder,
The structure for fixing the main girder and the precast floor slab, wherein the protrusions are a plurality of tubular members whose sides are integrated with each other.
主桁と、
前記主桁の上方に突出した突出部と、
下面に前記突出部を収容する収容部を有するプレキャスト床版と、
前記突出部を収容した前記収容部を充填する充填材と、
を備え、
前記突出部は、一方の開口部の側の端部が前記主桁に溶接された管状部材であり、一方の開口部の側の端部が主桁に溶接された管状の底部と、前記底部と嵌合しつつ上方に延在する管状の延在部とを有する、主桁とプレキャスト床版との固定構造。
main girder and
a projecting portion projecting upward from the main girder;
a precast floor slab having an accommodation portion for accommodating the projecting portion on its lower surface;
a filling material that fills the accommodating portion that accommodates the protruding portion;
with
The projecting portion is a tubular member having one opening side end welded to the main girder, a tubular bottom portion having one opening side end welded to the main girder, and the bottom portion A fixing structure for the main girder and the precast floor slab, having a tubular extension that extends upward while fitting with.
前記突出部は、側面に凸部又は凹部を有する管状部材である、請求項1~3のいずれか1項に記載の主桁とプレキャスト床版との固定構造。 The structure for fixing a main girder and a precast floor slab according to any one of claims 1 to 3, wherein the projecting portion is a tubular member having a convex portion or a concave portion on a side surface. 前記突出部は、前記主桁に溶接された一方の開口部の側の端部の太さよりも上方に突出した他方の開口部の側の端部の太さの方が太い、請求項1~4のいずれか1項に記載の主桁とプレキャスト床版との固定構造。 1-, wherein the protruding portion is thicker at the end on the side of the other opening that is welded to the main girder than on the side of the other opening that is welded to the main girder. 5. Fixing structure of main girder and precast floor slab according to any one of items 4. 前記収容部と前記充填材との境界面は凸部又は凹部を有する、請求項1~5のいずれか1項に記載の主桁とプレキャスト床版との固定構造。 The structure for fixing a main girder and a precast floor slab according to any one of claims 1 to 5, wherein a boundary surface between said accommodating portion and said filling material has a convex portion or a concave portion. 前記収容部は、前記プレキャスト床版の前記下面に対して開放され、前記プレキャスト床版の上面に対して閉鎖されている、請求項1~6のいずれか1項に記載の主桁とプレキャスト床版との固定構造。 The main girder and precast floor according to any one of claims 1 to 6, wherein the housing section is open to the lower surface of the precast floor slab and closed to the upper surface of the precast floor slab. Fixed structure with plate. 主桁に主桁の上方に突出した突出部を接合する突出部接合工程と、
前記主桁にプレキャスト床版を設置する床版設置工程と、
突出部接合工程で前記主桁に接合された前記突出部を前記床版設置工程で前記主桁に設置された前記プレキャスト床版の下面の収容部に収容させた状態で、前記突出部を収容した前記収容部を充填材により充填する充填工程と、
を備え、
前記突出部接合工程では、管状部材である前記突出部の一方の開口部の側の端部を前記主桁に溶接することにより、前記主桁に前記突出部を接合し、
前記突出部接合工程では、前記突出部の管の外周側と管の内周側との両方に形成される隅肉溶接部により前記主桁に溶接される、主桁とプレキャスト床版との固定方法。
a protrusion joining step of joining a protrusion protruding above the main girder to the main girder;
a floor slab installation step of installing a precast floor slab on the main girder;
The protrusion joined to the main girder in the protrusion joining step is accommodated in the accommodation portion on the lower surface of the precast floor slab installed on the main girder in the floor slab installation step, and then the protrusion is accommodated. A filling step of filling the accommodating portion with a filling material;
with
In the projecting portion joining step, the projecting portion is joined to the main girder by welding an end of the projecting portion, which is a tubular member, on one opening side to the main girder ,
In the projecting portion joining step, fixation of the main girder and the precast floor slab is welded to the main girder by fillet welds formed on both the outer peripheral side and the inner peripheral side of the tube of the projecting portion. Method.
主桁に主桁の上方に突出した突出部を接合する突出部接合工程と、
前記主桁にプレキャスト床版を設置する床版設置工程と、
突出部接合工程で前記主桁に接合された前記突出部を前記床版設置工程で前記主桁に設置された前記プレキャスト床版の下面の収容部に収容させた状態で、前記突出部を収容した前記収容部を充填材により充填する充填工程と、
を備え、
前記突出部接合工程では、管状部材である前記突出部の一方の開口部の側の端部を前記主桁に溶接することにより、前記主桁に前記突出部を接合し、
前記突出部接合工程では、互いに側面が一体化された複数の管状部材である前記突出部を前記主桁に接合する、主桁とプレキャスト床版との固定方法。
a protrusion joining step of joining a protrusion protruding above the main girder to the main girder;
a floor slab installation step of installing a precast floor slab on the main girder;
The protrusion joined to the main girder in the protrusion joining step is accommodated in the accommodation portion on the lower surface of the precast floor slab installed on the main girder in the floor slab installation step, and then the protrusion is accommodated. A filling step of filling the accommodating portion with a filling material;
with
In the projecting portion joining step, the projecting portion is joined to the main girder by welding an end of the projecting portion, which is a tubular member, on one opening side to the main girder,
A method of fixing a main girder and a precast floor slab, wherein, in the projecting portion joining step, the projecting portions, which are a plurality of tubular members whose sides are integrated with each other, are joined to the main girder.
主桁に主桁の上方に突出した突出部を接合する突出部接合工程と、
前記主桁にプレキャスト床版を設置する床版設置工程と、
突出部接合工程で前記主桁に接合された前記突出部を前記床版設置工程で前記主桁に設置された前記プレキャスト床版の下面の収容部に収容させた状態で、前記突出部を収容した前記収容部を充填材により充填する充填工程と、
を備え、
前記突出部接合工程では、管状部材である前記突出部の一方の開口部の側の端部を前記主桁に溶接することにより、前記主桁に前記突出部を接合し、
前記突出部接合工程では、
一方の開口部の側の端部が主桁に溶接される管状の底部と、前記底部と嵌合しつつ上方に延在する管状の延在部とを有する前記突出部を前記主桁に接合し、
前記底部の一方の開口部の側の端部を主桁に溶接した後に、主桁に溶接された前記底部に前記延在部を嵌合させることにより、前記突出部を前記主桁に接合する、主桁とプレキャスト床版との固定方法。
a protrusion joining step of joining a protrusion protruding above the main girder to the main girder;
a floor slab installation step of installing a precast floor slab on the main girder;
The protrusion joined to the main girder in the protrusion joining step is accommodated in the accommodation portion on the lower surface of the precast floor slab installed on the main girder in the floor slab installation step, and then the protrusion is accommodated. A filling step of filling the accommodating portion with a filling material;
with
In the projecting portion joining step, the projecting portion is joined to the main girder by welding an end of the projecting portion, which is a tubular member, on one opening side to the main girder,
In the protrusion joining step,
The projecting portion is joined to the main girder, and has a tubular bottom portion whose end on one opening side is welded to the main girder, and a tubular extension portion that extends upward while fitting with the bottom portion. death,
The projecting portion is joined to the main girder by welding the end of the bottom portion on one opening side to the main girder and then fitting the extension portion to the bottom portion welded to the main girder. method of fixing the main girder and precast floor slab.
前記突出部接合工程では、側面に凸部又は凹部を有する管状部材である前記突出部を前記主桁に接合する、請求項8~10のいずれか1項に記載の主桁とプレキャスト床版との固定方法。 The main girder and precast floor slab according to any one of claims 8 to 10, wherein in the projecting part joining step, the projecting part, which is a tubular member having a convex part or a concave part on a side surface, is joined to the main girder. fixing method. 前記突出部接合工程では、前記主桁に溶接された一方の開口部の側の端部の太さよりも上方に突出した他方の開口部の側の端部の太さの方が太い前記突出部を前記主桁に接合する、請求項8~11のいずれか1項に記載の主桁とプレキャスト床版との固定方法。 In the projecting part joining step, the projecting part welded to the main girder and having a larger thickness at the end on the side of the other opening projecting upward than the thickness of the end on the side of the opening A method for fixing a main girder and a precast floor slab according to any one of claims 8 to 11, wherein the main girder is joined to the main girder. 前記床版設置工程では、前記収容部の前記充填材との境界面が凸部又は凹部を有する前記プレキャスト床版を前記主桁に設置する、請求項8~12のいずれか1項に記載の主桁とプレキャスト床版との固定方法。 13. The precast floor slab according to any one of claims 8 to 12, wherein in the floor slab installation step, the precast floor slab having a convex portion or a concave portion on a boundary surface between the filling material and the housing portion is installed on the main girder. Fixing method between main girder and precast floor slab. 前記床版設置工程では、前記収容部が、前記プレキャスト床版の前記下面に対して開放され、前記プレキャスト床版の上面に対して閉鎖されている前記プレキャスト床版を前記主桁に設置する、請求項8~13のいずれか1項に記載の主桁とプレキャスト床版との固定方法。 In the floor slab installation step, the precast floor slab is installed on the main girder, wherein the storage section is open to the lower surface of the precast floor slab and closed to the upper surface of the precast floor slab. A method for fixing a main girder and a precast floor slab according to any one of claims 8 to 13.
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