JP7172209B2 - sealing material - Google Patents
sealing material Download PDFInfo
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- JP7172209B2 JP7172209B2 JP2018132784A JP2018132784A JP7172209B2 JP 7172209 B2 JP7172209 B2 JP 7172209B2 JP 2018132784 A JP2018132784 A JP 2018132784A JP 2018132784 A JP2018132784 A JP 2018132784A JP 7172209 B2 JP7172209 B2 JP 7172209B2
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- glass
- refractory filler
- sealing layer
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- sealing material
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- 239000003566 sealing material Substances 0.000 title claims description 46
- 239000011521 glass Substances 0.000 claims description 91
- 239000000843 powder Substances 0.000 claims description 90
- 238000007789 sealing Methods 0.000 claims description 70
- 239000000945 filler Substances 0.000 claims description 60
- 239000002245 particle Substances 0.000 claims description 27
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 238000010304 firing Methods 0.000 description 13
- 238000005259 measurement Methods 0.000 description 13
- 238000002844 melting Methods 0.000 description 10
- 230000008018 melting Effects 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910019142 PO4 Inorganic materials 0.000 description 4
- JKQOBWVOAYFWKG-UHFFFAOYSA-N molybdenum trioxide Chemical compound O=[Mo](=O)=O JKQOBWVOAYFWKG-UHFFFAOYSA-N 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 229910015902 Bi 2 O 3 Inorganic materials 0.000 description 3
- 229910018068 Li 2 O Inorganic materials 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 229910010413 TiO 2 Inorganic materials 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 238000004031 devitrification Methods 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- VXQBJTKSVGFQOL-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethyl acetate Chemical compound CCCCOCCOCCOC(C)=O VXQBJTKSVGFQOL-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000004455 differential thermal analysis Methods 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- MLFHJEHSLIIPHL-UHFFFAOYSA-N isoamyl acetate Chemical compound CC(C)CCOC(C)=O MLFHJEHSLIIPHL-UHFFFAOYSA-N 0.000 description 2
- 238000007561 laser diffraction method Methods 0.000 description 2
- 238000000691 measurement method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 229910000108 silver(I,III) oxide Inorganic materials 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- WUOACPNHFRMFPN-SECBINFHSA-N (S)-(-)-alpha-terpineol Chemical compound CC1=CC[C@@H](C(C)(C)O)CC1 WUOACPNHFRMFPN-SECBINFHSA-N 0.000 description 1
- CYSGHNMQYZDMIA-UHFFFAOYSA-N 1,3-Dimethyl-2-imidazolidinon Chemical compound CN1CCN(C)C1=O CYSGHNMQYZDMIA-UHFFFAOYSA-N 0.000 description 1
- BUUSNVSJZVGMFY-UHFFFAOYSA-N 4-ethylheptane-3,3-diol Chemical compound CCCC(CC)C(O)(O)CC BUUSNVSJZVGMFY-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229910000505 Al2TiO5 Inorganic materials 0.000 description 1
- 229910005191 Ga 2 O 3 Inorganic materials 0.000 description 1
- 229910005793 GeO 2 Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 239000002202 Polyethylene glycol Chemical class 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 229910003069 TeO2 Inorganic materials 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- OVKDFILSBMEKLT-UHFFFAOYSA-N alpha-Terpineol Natural products CC(=C)C1(O)CCC(C)=CC1 OVKDFILSBMEKLT-UHFFFAOYSA-N 0.000 description 1
- 229940088601 alpha-terpineol Drugs 0.000 description 1
- CNLWCVNCHLKFHK-UHFFFAOYSA-N aluminum;lithium;dioxido(oxo)silane Chemical compound [Li+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O CNLWCVNCHLKFHK-UHFFFAOYSA-N 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229910052878 cordierite Inorganic materials 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229910000174 eucryptite Inorganic materials 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000006066 glass batch Substances 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 229940117955 isoamyl acetate Drugs 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- -1 polyethylene carbonate Polymers 0.000 description 1
- 229920001223 polyethylene glycol Chemical class 0.000 description 1
- AABBHSMFGKYLKE-SNAWJCMRSA-N propan-2-yl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OC(C)C AABBHSMFGKYLKE-SNAWJCMRSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000010897 surface acoustic wave method Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- LAJZODKXOMJMPK-UHFFFAOYSA-N tellurium dioxide Chemical compound O=[Te]=O LAJZODKXOMJMPK-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052844 willemite Inorganic materials 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
- 229910000500 β-quartz Inorganic materials 0.000 description 1
- 229910052644 β-spodumene Inorganic materials 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/24—Fusion seal compositions being frit compositions having non-frit additions, i.e. for use as seals between dissimilar materials, e.g. glass and metal; Glass solders
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/02—Containers; Seals
- H01L23/10—Containers; Seals characterised by the material or arrangement of seals between parts, e.g. between cap and base of the container or between leads and walls of the container
-
- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H3/00—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators
- H03H3/007—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks
- H03H3/02—Apparatus or processes specially adapted for the manufacture of impedance networks, resonating circuits, resonators for the manufacture of electromechanical resonators or networks for the manufacture of piezoelectric or electrostrictive resonators or networks
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Glass Compositions (AREA)
- Piezo-Electric Or Mechanical Vibrators, Or Delay Or Filter Circuits (AREA)
Description
本発明は、厚みが小さい封着層を形成するための封着材料に関し、特に小型化・薄型化された圧電振動子パッケージ等に好適な封着材料に関する。 BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sealing material for forming a thin sealing layer, and more particularly to a sealing material that is suitable for small and thin piezoelectric vibrator packages and the like.
一般的に、半導体素子、水晶振動子、弾性表面波素子に代表される圧電振動子は、タングステンやモリブデン等の高融点金属で構成される複数個のメタライズ配線層を有し、且つ中央部に圧電振動子を収容するための凹部を有するアルミナ絶縁体からなる基体と、アルミナ絶縁体からなる蓋体で構成されるパッケージ内に収容されている(例えば、特許文献1参照)。 In general, piezoelectric vibrators represented by semiconductor devices, crystal vibrators, and surface acoustic wave devices have a plurality of metallized wiring layers composed of a high-melting-point metal such as tungsten or molybdenum. It is housed in a package composed of a base made of an alumina insulator having a recess for accommodating the piezoelectric vibrator and a cover made of an alumina insulator (see, for example, Patent Document 1).
パッケージ内において、圧電振動子の一端は、導電性エポキシ樹脂等の導電性樹脂により基体に固定されるとともに、圧電振動子の各電極は、メタライズ配線層に電気的に接続されている。そして、基体と蓋体は、パッケージ内に圧電振動子を気密に収納するために、ガラス粉末と耐火性フィラー粉末を含有する封着材料により封着されている。 In the package, one end of the piezoelectric vibrator is fixed to the substrate with conductive resin such as conductive epoxy resin, and each electrode of the piezoelectric vibrator is electrically connected to the metallized wiring layer. The base and the lid are sealed with a sealing material containing glass powder and refractory filler powder in order to airtightly house the piezoelectric vibrator in the package.
近年、携帯電子機器の普及に伴って、圧電振動子パッケージ等の小型化・薄型化の要求が高まっている。圧電振動子パッケージ等を小型化・薄型化するためには、基体と蓋体を小型化・薄型化する必要があり、封着材料で形成される封着層の厚みを小さくする必要がある。 2. Description of the Related Art In recent years, with the spread of portable electronic devices, there is an increasing demand for smaller and thinner piezoelectric vibrator packages and the like. In order to reduce the size and thickness of piezoelectric vibrator packages and the like, it is necessary to reduce the size and thickness of the base body and the lid, and to reduce the thickness of the sealing layer formed of the sealing material.
従来の封着材料を用いて、厚みの小さい封着層を基体に形成すると、封着層の表面に耐火性フィラー粉末の一部が露出し、封着層に表面突起が形成される。封着層に表面突起が形成されると、封着層の表面突起の近傍に不当な応力が残留するとともに、表面突起に当接される蓋体に不当な応力が残留し、その結果、機械的衝撃により、封着層や蓋体にクラックが生じやすくなり、パッケージ内の気密性が損なわれるおそれがある。 When a conventional sealing material is used to form a thin sealing layer on a substrate, part of the refractory filler powder is exposed on the surface of the sealing layer, forming surface projections on the sealing layer. When surface protrusions are formed on the sealing layer, undue stress remains in the vicinity of the surface protrusions of the sealing layer, and undue stress remains in the lid that abuts on the surface protrusions. Due to the physical impact, cracks tend to occur in the sealing layer and the lid, and there is a risk that the airtightness inside the package will be impaired.
また、耐火性フィラー粉末を含有せず、ガラス粉末のみで構成される封着材料を用いると、封着層に表面突起は生じにくい。しかし、ガラス粉末のみで構成される封着材料は、熱膨張係数が高くなるため、基体と蓋体の熱膨張係数に整合させることが困難になり、このような場合、基体、蓋体および封着層に不当な応力が残留し、機械的衝撃により、基体、蓋体および封着層にクラックが生じやすくなり、結局のところ、パッケージ内の気密性が損なわれるおそれがある。 In addition, when a sealing material that does not contain refractory filler powder and is composed only of glass powder is used, surface protrusions are less likely to occur in the sealing layer. However, since the sealing material composed only of glass powder has a high thermal expansion coefficient, it is difficult to match the thermal expansion coefficients of the base and lid. Undue stress remains in the deposited layers, and mechanical shock can easily cause cracks in the substrate, lid, and sealing layer, ultimately compromising the hermeticity of the package.
そこで、本発明は、ガラス粉末と耐火性フィラー粉末を含有する封着材料において、厚みが小さい封着層を形成しても、封着層や被封着物に不当な応力が残留し難い封着材料を提供することを目的とする。 Therefore, the present invention provides a sealing material containing a glass powder and a refractory filler powder, in which even if a sealing layer having a small thickness is formed, it is difficult for undue stress to remain in the sealing layer or the object to be sealed. Intended to provide material.
本発明者等は、鋭意努力の結果、ガラス粉末と耐火性フィラー粉末の含有量を所定範囲に規制するとともに、耐火性フィラー粉末の粒子径を所定範囲に規制することにより、上記技術的課題を解決できることを見出し、本発明として、提案するものである。すなわち、本発明の封着材料は、(1)厚みが50μm以下の封着層(50μm以下の封着厚み)を形成するための封着材料であって、(2)封着材料が、体積%で、ガラス粉末 50~99%、耐火性フィラー粉末 1~50%を含有し、(3)耐火性フィラー粉末が略球状であり、(4)耐火性フィラー粉末の90%粒子径D90が1~20μmであることを特徴とする。ここで、「封着層の厚み」とは、焼成後、つまり封着工程後の厚みを指す。ここで、「90%粒子径D90」とは、レーザー回折法で測定した値を指し、積算粒子径が90%の粒子径(体積)を指す。 As a result of diligent efforts, the present inventors have solved the above technical problem by restricting the contents of the glass powder and the refractory filler powder within a predetermined range and restricting the particle size of the refractory filler powder within a predetermined range. We have found that the problem can be solved, and propose it as the present invention. That is, the sealing material of the present invention is (1) a sealing material for forming a sealing layer having a thickness of 50 μm or less (sealing thickness of 50 μm or less), and (2) the sealing material has a volume %, containing 50 to 99% glass powder and 1 to 50% refractory filler powder, (3) the refractory filler powder is substantially spherical, and (4) the 90 % particle diameter D90 of the refractory filler powder is It is characterized by being 1 to 20 μm. Here, the "thickness of the sealing layer" refers to the thickness after firing, that is, after the sealing step. Here, "90% particle size D90 " refers to a value measured by a laser diffraction method, and refers to the particle size (volume) at which the cumulative particle size is 90%.
本発明の封着材料は、厚みが50μm以下の封着層を形成するための封着材料である。封着層の厚みを小さくすれば、圧電振動子パッケージの小型化・薄型化を達成しやすくなる。また、封着層の厚みを50μm以下にすれば、封着層や被封着物に残留する応力を緩和することができ、圧電振動子パッケージ等の信頼性を高めることもできる。 The sealing material of the present invention is a sealing material for forming a sealing layer having a thickness of 50 µm or less. By reducing the thickness of the sealing layer, it becomes easier to achieve miniaturization and thinning of the piezoelectric resonator package. Moreover, if the thickness of the sealing layer is set to 50 μm or less, the stress remaining in the sealing layer and the object to be sealed can be relaxed, and the reliability of the piezoelectric vibrator package and the like can be improved.
本発明の封着材料は、耐火性フィラー粉末の含有量を1~50体積%に規制している。このようにすれば、被封着物の熱膨張係数に整合するように、封着材料の熱膨張係数を低下させることが可能である。 The sealing material of the present invention regulates the content of the refractory filler powder to 1 to 50% by volume. In this way, it is possible to reduce the coefficient of thermal expansion of the sealing material so as to match the coefficient of thermal expansion of the object to be sealed.
本発明の封着材料は、耐火性フィラー粉末を略球状に規制している。このようにすれば、耐火性フィラーによる封着材料の流動性の低下を抑制しやすくなる。 The sealing material of the present invention regulates the refractory filler powder into a substantially spherical shape. By doing so, it becomes easier to suppress deterioration in fluidity of the sealing material due to the refractory filler.
本発明の封着材料は、耐火性フィラー粉末の90%粒子径D90を1~20μmに規制している。耐火性フィラー粉末の90%粒子径D90を20μm以下に規制すれば、封着層に表面突起が生じる確率を低下させることができ、その結果、機械的衝撃により、パッケージ内の気密性が損なわれる事態を防止することができる。また、耐火性フィラー粉末の熱膨張係数が低い場合、耐火性フィラー粉末の90%粒子径D90を20μm以下に規制すれば、封着層の表面にマイクロクラックが発生し難くなり、機械的衝撃により、パッケージ内の気密性が損なわれる事態を更に防止することができる。一方、耐火性フィラー粉末の90%粒子径D90を1μm以上に規制すれば、耐火性フィラー粉末がもたらす効果、例えば、熱膨張係数を低下させる効果、封着層の機械的強度を向上させる効果等を享受しやすくなる。 In the sealing material of the present invention, the 90 % particle diameter D90 of the refractory filler powder is regulated to 1 to 20 μm. If the 90 % particle diameter D90 of the refractory filler powder is regulated to 20 μm or less, the probability of surface protrusions occurring in the sealing layer can be reduced, and as a result, the airtightness inside the package is impaired by mechanical impact. It is possible to prevent the situation where Further, when the coefficient of thermal expansion of the refractory filler powder is low, if the 90 % particle diameter D90 of the refractory filler powder is regulated to 20 μm or less, microcracks are less likely to occur on the surface of the sealing layer, and mechanical impact Accordingly, it is possible to further prevent a situation in which the airtightness inside the package is impaired. On the other hand, if the 90 % particle diameter D90 of the refractory filler powder is regulated to 1 μm or more, the effects of the refractory filler powder, such as the effect of lowering the coefficient of thermal expansion and the effect of improving the mechanical strength of the sealing layer. etc. will be easier to enjoy.
本発明の封着材料は、ガラス粉末が、モル%で、TeO2 10~60%、MoO3 10~60%を含有し、実質的にPbOを含有しないことが好ましい。 The sealing material of the present invention preferably contains 10 to 60% TeO 2 and 10 to 60% MoO 3 in terms of mol % of the glass powder, and does not substantially contain PbO.
本発明の封着材料は、ガラス粉末が、モル%で、Ag2O+CuO+WO3 5~50%を含有することが好ましい。ここで、「Ag2O+CuO+WO3」とは、Ag2O、CuO、及びWO3の合量を意味する。 The sealing material of the present invention preferably contains 5 to 50% Ag 2 O+CuO+WO 3 in terms of mol % of the glass powder. Here, " Ag2O + CuO +WO3" means the total amount of Ag2O , CuO and WO3.
本発明の封着層は(1)厚みが50μm以下である封着層であって、(2)封着層が、体積%でガラス粉末を50~99%、耐火性フィラー粉末を1~50%含有し、(3)耐火性フィラー粉末が略球状であり、(4)耐火性フィラー粉末の90%粒子径D90が1~20μmであり、(5)耐火性フィラー粉末の90%粒子径D90が封着層の厚みより小さいことを特徴とする。 The sealing layer of the present invention is (1) a sealing layer having a thickness of 50 μm or less, and (2) the sealing layer contains 50 to 99% by volume of glass powder and 1 to 50% by volume of refractory filler powder. (3) the refractory filler powder is substantially spherical, (4) the 90 % particle diameter D90 of the refractory filler powder is 1 to 20 μm, and (5) the 90% particle diameter of the refractory filler powder Characterized by D90 being less than the thickness of the sealing layer.
本発明によれば、ガラス粉末と耐火性フィラー粉末を含有する封着材料において、厚みが小さい封着層を形成しても、封着層や被封着物に不当な応力が残留し難い封着材料を提供することができる。 According to the present invention, in the sealing material containing the glass powder and the refractory filler powder, even if a sealing layer having a small thickness is formed, the sealing layer and the object to be sealed are unlikely to have unreasonable stress. materials can be provided.
まず、本発明の封着材料について説明する。 First, the sealing material of the present invention will be explained.
本発明の封着材料は、厚みが50μm以下の封着層を形成するためのものであり、封着層の厚みは、40μm以下、30μm以下、25μm以下、24μm以下、特に23μm以下であることが好ましい。封着層の厚みが大きすぎると、圧電振動子パッケージの小型化・薄型化を達成しにくくなる。また、封着層や被封着物に残留する応力が大きくなり易く、圧電振動子パッケージ等の信頼性が低下しやすくなる。なお、封着層の厚みの下限は特に限定されないが、現実的には1μm超である。 The sealing material of the present invention is for forming a sealing layer having a thickness of 50 μm or less, and the thickness of the sealing layer is 40 μm or less, 30 μm or less, 25 μm or less, 24 μm or less, particularly 23 μm or less. is preferred. If the thickness of the sealing layer is too large, it becomes difficult to reduce the size and thickness of the piezoelectric vibrator package. Moreover, the stress remaining in the sealing layer and the object to be sealed tends to increase, and the reliability of the piezoelectric vibrator package and the like tends to decrease. Although the lower limit of the thickness of the sealing layer is not particularly limited, it is more than 1 μm in reality.
本発明の封着材料において、ガラス粉末と耐火性フィラー粉末の混合割合は、体積%で、ガラス粉末 50~99%、耐火性フィラー粉末 1~50%であり、ガラス粉末 50~85%、耐火性フィラー粉末 15~50%、特にガラス粉末 55~75%、耐火性フィラー粉末 25~45%であることが好ましい。耐火性フィラー粉末の含有量が少なすぎると、封着層や被封着物に不当な応力が残留しやすくなり、場合によっては、封着層や被封着物にクラックが発生し、圧電振動子パッケージ等に気密不良等が発生するおそれがある。一方、耐火性フィラー粉末の含有量が多すぎると、相対的にガラス粉末の含有量が少なくなるため、緻密な封着層を形成し難くなるとともに、封着材料の流動性が低下しやすく、その結果、部材同士の封着強度が低下しやすくなる。 In the sealing material of the present invention, the mixing ratio of the glass powder and the refractory filler powder is 50 to 99% by volume, 1 to 50% by volume of the refractory filler powder, and 50 to 85% by volume of the glass powder and 50% to 85% by volume of the refractory filler powder. 15 to 50% glass powder, and 25 to 45% refractory filler powder. If the content of the refractory filler powder is too small, the sealing layer and the object to be sealed are likely to have undue stress remaining. There is a risk that poor airtightness, etc., may occur. On the other hand, if the content of the refractory filler powder is too high, the content of the glass powder is relatively low, which makes it difficult to form a dense sealing layer, and the fluidity of the sealing material tends to decrease. As a result, the sealing strength between the members tends to decrease.
本発明の封着材料において、熱膨張係数は20×10-7/℃~180×10-7/℃、30×10-7/℃~160×10-7/℃、特に40×10-7/℃~140×10-7/℃であることが好ましい。封着材料の熱膨張係数が低すぎても高すぎても、封着層や被封着物に不当な応力が残留し、機械的衝撃により気密不良が発生するおそれがあり、場合によっては、封着層や被封着物にクラックが発生し、圧電振動子パッケージ等に気密不良等が発生するおそれがある。ここで、「熱膨張係数」とは、押棒式熱膨張係数測定(TMA)装置で測定した値を指し、測定温度範囲は30~150℃である。 The sealing material of the present invention has a thermal expansion coefficient of 20×10 −7 /° C. to 180×10 −7 /° C., 30×10 −7 /° C. to 160×10 −7 /° C., particularly 40×10 −7 /°C to 140×10 -7 /°C. If the coefficient of thermal expansion of the sealing material is too low or too high, undue stress will remain in the sealing layer and the object to be sealed, which may cause airtightness failure due to mechanical impact. Cracks may occur in the adhered layer or the material to be sealed, and airtightness failure may occur in the piezoelectric vibrator package or the like. Here, "thermal expansion coefficient" refers to a value measured with a push rod type thermal expansion coefficient measuring (TMA) device, and the measurement temperature range is 30 to 150°C.
本発明の封着材料において、軟化点は400℃以下、390℃以下、380℃以下、特に370℃以下であることが好ましい。軟化点が高すぎると、ガラスの粘性が高くなるため、封着温度が上昇して、封着時に素子を劣化させるおそれがある。なお、軟化点の下限は特に限定されないが、現実的には180℃以上である。ここで、「軟化点」とは、平均粒子径D50が0.5~20μmのガラス組成物及び封着材料を測定試料として、マクロ型示差熱分析装置で測定した値を指す。測定条件としては、室温から測定を開始し、昇温速度は10℃/分とする。なお、マクロ型示差熱分析装置で測定した軟化点は、図1に示す測定曲線における第四屈曲点の温度(Ts)を指す。 The sealing material of the present invention preferably has a softening point of 400° C. or lower, 390° C. or lower, 380° C. or lower, particularly 370° C. or lower. If the softening point is too high, the viscosity of the glass increases, which raises the sealing temperature and may deteriorate the element during sealing. Although the lower limit of the softening point is not particularly limited, it is practically 180° C. or higher. Here, the “softening point” refers to a value measured with a macro-type differential thermal analysis apparatus using a glass composition and a sealing material having an average particle diameter D50 of 0.5 to 20 μm as measurement samples. As for the measurement conditions, the measurement is started at room temperature, and the temperature rise rate is 10° C./min. The softening point measured by the macro-type differential thermal analyzer refers to the temperature (Ts) at the fourth inflection point in the measurement curve shown in FIG.
本発明の封着材料において、抗折強度は40MPa以上、45MPa以上、特に50MPa以上であることが好ましい。ここで、「抗折強度」は、封着材料を緻密に焼結させた後、3×4×40mmの角柱に加工したものを測定試料として、JIS R1601に準拠した三点荷重測定法で求めた値を指し、測定は各20回行い、その平均値を算出する。抗折強度が小さすぎると、封着層がクラック等により破壊しやすく、圧電振動子パッケージ等の信頼性、特に気密性が悪化しやすくなる。なお、抗折強度の上限は特に限定されないが、現実的には200MPa以下である。 The sealing material of the present invention preferably has a bending strength of 40 MPa or more, 45 MPa or more, particularly 50 MPa or more. Here, the "flexural strength" is obtained by a three-point load measurement method in accordance with JIS R1601, using a measurement sample that is processed into a prism of 3 × 4 × 40 mm after densely sintering the sealing material. Each measurement is performed 20 times, and the average value is calculated. If the bending strength is too small, the sealing layer is likely to break due to cracks or the like, and the reliability of the piezoelectric vibrator package, etc., especially the airtightness, is likely to deteriorate. Although the upper limit of the bending strength is not particularly limited, it is practically 200 MPa or less.
次に、本発明で使用される耐火性フィラーについて説明する。 Next, the refractory filler used in the present invention will be explained.
耐火性フィラーは略球状である。このようにすれば、耐火性フィラーによる封着材料の流動性の低下が抑制されやすく、その結果、部材同士の封着強度が上昇しやすくなる。なお、真球に近いほど、上記効果が得られやすい。 The refractory filler is approximately spherical. By doing so, it is easy to suppress deterioration in fluidity of the sealing material due to the refractory filler, and as a result, it is easy to increase the sealing strength between the members. It should be noted that the closer to a true sphere, the easier it is to obtain the above effects.
耐火性フィラー粉末において、90%粒子径D90は1~20μmであり、1~15μm、1~13μm、2~12μm、特に3~11μmであることが好ましい。耐火性フィラー粉末の90%粒子径D90が小さすぎると、熱膨張係数を低下させる効果が乏しくなることに加えて、熱処理工程で耐火性フィラー粉末がガラスに溶け込みやすくなるため、封着材料の流動性や耐失透性が低下しやすくなる。一方、耐火性フィラー粉末の90%粒子径D90が大きすぎると、封着層に表面突起が生じやすくなり、表面突起の近傍に不当な応力が残留しやすくなるとともに、表面突起に当接される被封着物にクラックが発生しやすくなる。 In the refractory filler powder, the 90% particle size D 90 is 1-20 μm, preferably 1-15 μm, 1-13 μm, 2-12 μm, especially 3-11 μm. If the 90 % particle size D90 of the refractory filler powder is too small, the effect of lowering the coefficient of thermal expansion becomes poor, and the refractory filler powder easily melts into the glass in the heat treatment process. Fluidity and devitrification resistance tend to decrease. On the other hand, if the 90 % particle diameter D90 of the refractory filler powder is too large, surface protrusions tend to occur in the sealing layer, and undue stress tends to remain in the vicinity of the surface protrusions, and the surface protrusions are contacted. Cracks are more likely to occur in the material to be sealed.
耐火性フィラー粉末において、90%粒子径D90は封着層の厚みより小さく、封着層の厚みより5μm以上小さく、特に封着層の厚みより7μm以上小さいことが好ましい。耐火性フィラー粉末の90%粒子径D90が封着層の厚み以上になると、封着層に表面突起が生じやすくなり、封着層の表面突起の近傍に不当な応力が残留しやすくなるとともに、表面突起に当接される被封着物にクラックが発生しやすくなる。
耐火性フィラー粉末は、特に限定されず、種々の材料を選択することができるが、上記のガラス粉末と反応し難いものが好ましい。
In the refractory filler powder, the 90 % particle size D90 is smaller than the thickness of the sealing layer, preferably at least 5 μm smaller than the thickness of the sealing layer, particularly preferably at least 7 μm smaller than the thickness of the sealing layer. When the 90 % particle diameter D90 of the refractory filler powder is equal to or greater than the thickness of the sealing layer, surface protrusions are likely to occur in the sealing layer, and undue stress tends to remain in the vicinity of the surface protrusions of the sealing layer. , cracks are likely to occur in the object to be sealed that abuts on the surface projections.
The refractory filler powder is not particularly limited, and various materials can be selected, but those that hardly react with the glass powder are preferred.
具体的には、耐火性フィラーとして、NbZr(PO4)3、Zr2WO4(PO4)2、Zr2MoO4(PO4)2、Hf2WO4(PO4)2、Hf2MoO4(PO4)2、リン酸ジルコニウム、ジルコン、ジルコニア、酸化錫、チタン酸アルミニウム、石英、β-スポジュメン、ムライト、チタニア、石英ガラス、β-ユークリプタイト、β-石英、ウィレマイト、コーディエライト、Sr0.5Zr2(PO4)3等のNaZr2(PO4)3型固溶体等を、単独で又は2種以上を混合して使用することができる。 Specifically, NbZr ( PO4) 3 , Zr2WO4 ( PO4) 2 , Zr2MoO4 ( PO4 ) 2 , Hf2WO4 ( PO4 ) 2 , Hf2MoO as the refractory filler 4 (PO 4 ) 2 , zirconium phosphate, zircon, zirconia, tin oxide, aluminum titanate, quartz, β-spodumene, mullite, titania, quartz glass, β-eucryptite, β-quartz, willemite, cordierite , Sr 0.5 Zr 2 ( PO 4 ) 3 , etc. can be used alone or in combination of two or more.
次に、本発明で使用されるガラス粉末について説明する。 Next, the glass powder used in the present invention will be explained.
ガラス粉末は、低軟化特性を有するものであれば特に限定されない。例えば、ガラス粉末は、モル%で、TeO2 10~60%、MoO3 10~60%を含有することが好ましい。以下に、このようにガラス組成範囲を限定した理由を説明する。 The glass powder is not particularly limited as long as it has low softening properties. For example, the glass powder preferably contains 10-60% TeO 2 and 10-60% MoO 3 in mole percent. The reason why the glass composition range is limited in this way will be described below.
TeO2は、ガラスネットワークを形成すると共に、耐候性を向上させる成分である。TeO2の含有量は10~60%であり、15~57%、特に25~55%であることが好ましい。TeO2の含有量が少なすぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなると共に、耐候性が低下し易くなる。一方、TeO2の含有量が多すぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になると共に、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。また、ガラスの熱膨張係数が高くなりすぎる傾向にある。 TeO 2 is a component that forms a glass network and improves weather resistance. The content of TeO 2 is 10-60%, preferably 15-57%, especially 25-55%. If the TeO 2 content is too low, the glass becomes thermally unstable, and the glass tends to devitrify during melting or firing, and the weather resistance tends to decrease. On the other hand, if the TeO2 content is too high, the viscosity (softening point, etc.) of the glass becomes high, making low-temperature sealing difficult, and the glass becomes thermally unstable. Devitrification easily occurs. Also, the coefficient of thermal expansion of glass tends to be too high.
MoO3は、ガラスネットワークを形成すると共に、耐候性を向上させる成分である。MoO3の含有量は10~60%であり、15~55%、特に20~50%であることが好ましい。MoO3の含有量が少なすぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなると共に、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になる。一方、MoO3の含有量が多すぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなると共に、ガラスの熱膨張係数が高くなりすぎる傾向にある。 MoO3 is a component that forms a glass network and improves weather resistance. The content of MoO 3 is 10-60%, preferably 15-55%, especially 20-50%. If the MoO3 content is too low, the glass becomes thermally unstable, and the glass tends to devitrify during melting or firing. become difficult. On the other hand, if the content of MoO 3 is too large, the glass becomes thermally unstable, the glass tends to devitrify during melting or firing, and the coefficient of thermal expansion of the glass tends to become too high.
ガラス粉末は、上記成分以外にも、ガラス組成中に下記の成分を含有してもよい。 The glass powder may contain the following components in the glass composition in addition to the above components.
Ag2O、CuO、及びWO3は、ガラスの粘性(軟化点等)を低下させる成分である。Ag2O+CuO+WO3(Ag2O、CuO、及びWO3の合量)は5~50%、6~48%、特に7~46%であることが好ましい。Ag2O、CuO、及びWO3の合量が少なすぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になり易くなる。一方、Ag2O、CuO、及びWO3の合量が多すぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。 Ag 2 O, CuO, and WO 3 are components that lower the viscosity (softening point, etc.) of glass. Ag 2 O+CuO+WO 3 (total amount of Ag 2 O, CuO and WO 3 ) is preferably 5-50%, 6-48%, especially 7-46%. If the total amount of Ag 2 O, CuO, and WO 3 is too small, the viscosity (softening point, etc.) of the glass increases, and low-temperature sealing tends to become difficult. On the other hand, if the total amount of Ag 2 O, CuO and WO 3 is too large, the glass becomes thermally unstable and tends to devitrify during melting or firing.
なお、Ag2O、CuO、及びWO3の含有量の好ましい範囲は以下の通りである。 In addition, preferable ranges of contents of Ag 2 O, CuO, and WO 3 are as follows.
Ag2Oの含有量は0~40%、0~35%、特に0.1~30%であることが好ましい。 The content of Ag 2 O is preferably 0-40%, 0-35%, particularly 0.1-30%.
CuOの含有量は0~40%、0~35%、特に0.1~30%であることが好ましい。 The CuO content is preferably 0 to 40%, 0 to 35%, particularly 0.1 to 30%.
WO3の含有量は0~30%、0~25%、特に0~20%であることが好ましい。 The content of WO 3 is preferably 0-30%, 0-25%, especially 0-20%.
Bi2O3は、ガラスの粘性(軟化点等)を低下させると共に、ガラスの熱膨張係数を低下させる成分である。Bi2O3の含有量は0~10%、0~6%、特に0~2%であることが好ましい。Bi2O3の含有量が多すぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。 Bi 2 O 3 is a component that lowers the viscosity (softening point, etc.) of the glass and lowers the coefficient of thermal expansion of the glass. The content of Bi 2 O 3 is preferably 0-10%, 0-6%, especially 0-2%. If the content of Bi 2 O 3 is too high, the glass becomes thermally unstable and tends to devitrify during melting or firing.
TiO2は、ガラスを熱的に安定化させると共に、ガラスの熱膨張係数を低下させる成分である。TiO2の含有量は0~10%、0~6%、特に0~2%であることが好ましい。TiO2の含有量が多すぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になり易い。 TiO 2 is a component that thermally stabilizes the glass and lowers the thermal expansion coefficient of the glass. The content of TiO 2 is preferably 0-10%, 0-6%, especially 0-2%. If the content of TiO 2 is too high, the viscosity (softening point, etc.) of the glass increases, and low-temperature sealing tends to become difficult.
AgIは、ガラスの粘性(軟化点等)を低下させる成分である。AgIの含有量は0~10%、0~5%、特に0~2%であることが好ましい。AgIの含有量が多すぎると、ガラスの熱膨張係数が高くなりすぎる傾向にある。 AgI is a component that lowers the viscosity (softening point, etc.) of glass. The AgI content is preferably 0 to 10%, 0 to 5%, particularly 0 to 2%. If the AgI content is too high, the coefficient of thermal expansion of the glass tends to be too high.
P2O5は、ガラスネットワークを形成すると共に、ガラスを熱的に安定化させる成分である。P2O5の含有量は0~5%、0~2%、特に0~1%であることが好ましい。P2O5の含有量が多すぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になると共に耐候性が低下し易くなる。 P 2 O 5 is a component that forms a glass network and thermally stabilizes the glass. The content of P 2 O 5 is preferably 0-5%, 0-2%, especially 0-1%. If the content of P 2 O 5 is too large, the viscosity (softening point, etc.) of the glass increases, making low-temperature sealing difficult and weather resistance more likely to decrease.
Li2O、Na2O、及びK2Oは、ガラスの粘性(軟化点等)を下げる効果があり、それらの含有量は合量で、0~10%、0~5%、特に0~2%であることが好ましい。Li2O、Na2O、及びK2Oの合量が多すぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなると共に、耐候性が低下し易くなる。なお、Li2O、Na2O、K2Oの含有量はそれぞれ、0~10%、特に0~5%であることが好ましい。 Li 2 O, Na 2 O, and K 2 O have the effect of lowering the viscosity (softening point, etc.) of the glass. 2% is preferred. If the total amount of Li 2 O, Na 2 O, and K 2 O is too large, the glass becomes thermally unstable, the glass tends to devitrify during melting or firing, and the weather resistance tends to decrease. Become. The contents of Li 2 O, Na 2 O and K 2 O are each preferably 0 to 10%, particularly preferably 0 to 5%.
MgO、CaO、SrO、及びBaOは、ガラスを熱的に安定化させると共に、耐候性を向上させる効果があり、それらの含有量は合量で、0~20%、特に0~10%であることが好ましい。MgO、CaO、SrO、及びBaOの合量が多すぎると、ガラスが熱的に不安定になり溶融時または焼成時にガラスが失透し易くなる。なお、MgO、CaO、SrO、BaOの含有量はそれぞれ、0~10%、特に0~5%であることが好ましい。 MgO, CaO, SrO, and BaO have the effect of thermally stabilizing glass and improving weather resistance, and their total content is 0 to 20%, particularly 0 to 10%. is preferred. If the total amount of MgO, CaO, SrO and BaO is too large, the glass becomes thermally unstable and tends to devitrify during melting or firing. The contents of MgO, CaO, SrO and BaO are each preferably 0 to 10%, particularly preferably 0 to 5%.
ZnOは、ガラスの粘性(軟化点等)を低下させると共に、耐候性を向上させる成分である。ZnOの含有量は0~10%、特に0~5%であることが好ましい。ZnOの含有量が多すぎると、ガラスが熱的に不安定になり溶融時または焼成時にガラスが失透し易くなる。 ZnO is a component that lowers the viscosity (softening point, etc.) of glass and improves weather resistance. The content of ZnO is preferably 0-10%, more preferably 0-5%. If the ZnO content is too high, the glass becomes thermally unstable and tends to devitrify during melting or firing.
Nb2O5は、ガラスを熱的に安定化させると共に、耐候性を向上させる成分である。Nb2O5の含有量は0~10%、特に0~5%であることが好ましい。Nb2O5の含有量が多すぎると、ガラスの粘性(軟化点等)が高くなり、低温封着が困難になり易い。 Nb 2 O 5 is a component that thermally stabilizes glass and improves weather resistance. The content of Nb 2 O 5 is preferably 0-10%, especially 0-5%. If the content of Nb 2 O 5 is too large, the viscosity (softening point, etc.) of the glass increases, and low-temperature sealing tends to become difficult.
V2O5は、ガラスネットワークを形成すると共に、ガラスの粘性(軟化点等)を低下させる成分である。V2O5の含有量は0~10%、特に0~5%であることが好ましい。V2O5の含有量が多すぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなると共に、耐候性が低下し易くなる。 V 2 O 5 is a component that forms a glass network and lowers the viscosity (softening point, etc.) of the glass. The content of V 2 O 5 is preferably 0-10%, especially 0-5%. If the V 2 O 5 content is too high, the glass becomes thermally unstable, and the glass tends to devitrify during melting or firing, and the weather resistance tends to decrease.
Ga2O3は、ガラスを熱的に安定化させると共に、耐候性を向上させる成分であるが、非常に高価であることから、その含有量は0.01%未満、特に含有しないことが好ましい。 Ga 2 O 3 is a component that thermally stabilizes glass and improves weather resistance, but is very expensive, so its content is less than 0.01%, and it is particularly preferable not to contain it. .
SiO2、Al2O3、GeO2、Fe2O3、NiO、CeO2、B2O3、Sb2O3、ZrO2はガラスを熱的に安定化させて、失透を抑制する成分であり、各々2%未満まで添加可能である。これらの含有量が多すぎると、ガラスが熱的に不安定になり、溶融時又は焼成時にガラスが失透し易くなる。 SiO 2 , Al 2 O 3 , GeO 2 , Fe 2 O 3 , NiO, CeO 2 , B 2 O 3 , Sb 2 O 3 and ZrO 2 are components that thermally stabilize the glass and suppress devitrification. and each can be added up to less than 2%. If the content of these elements is too high, the glass becomes thermally unstable and tends to devitrify during melting or firing.
ガラス粉末は、環境上の理由から、実質的にPbOを含有しないことが好ましい。ここで、本発明でいう「実質的にPbOを含有しない」とは、ガラス組成中のPbOの含有量が1000ppm以下の場合を指す。 The glass powder is preferably substantially free of PbO for environmental reasons. Here, "substantially free of PbO" as used in the present invention refers to the case where the content of PbO in the glass composition is 1000 ppm or less.
次に本発明の封着材料の製造方法、及び本発明の封着材料の使用方法の一例について説明する。 Next, an example of a method for producing the sealing material of the present invention and a method of using the sealing material of the present invention will be described.
まず、上記組成を有するように調合した原料粉末を800~1000℃で1~2時間、均質なガラスが得られるまで溶融する。次いで、溶融ガラスをフィルム状等に成形した後、粉砕し、分級することにより、ガラス粉末を作製する。なお、ガラス粉末の平均粒子径D50は2~20μm程度であることが好ましい。 First, raw material powder prepared to have the above composition is melted at 800 to 1000° C. for 1 to 2 hours until a homogeneous glass is obtained. Next, the molten glass is shaped into a film or the like, pulverized, and classified to produce glass powder. Incidentally, the average particle diameter D50 of the glass powder is preferably about 2 to 20 μm.
次に、ガラス粉末に各種耐火性フィラー粉末を添加し、封着材料を得る。 Next, various refractory filler powders are added to the glass powder to obtain a sealing material.
次いで封着材料にビークルを添加して混練することにより封着材料ペーストを調製する。ビークルは、主に有機溶剤と樹脂とからなり、樹脂はペーストの粘性を調整する目的で添加される。また、必要に応じて、界面活性剤、増粘剤等を添加することもできる。 Next, a sealing material paste is prepared by adding a vehicle to the sealing material and kneading the mixture. The vehicle mainly consists of an organic solvent and a resin, and the resin is added for the purpose of adjusting the viscosity of the paste. Moreover, a surfactant, a thickening agent, etc. can also be added as needed.
有機溶剤は、沸点が低く(例えば、沸点が300℃以下)、且つ焼成後の残渣が少ないことに加えて、ガラスを変質させないものが好ましく、その含有量は10~40質量%であることが好ましい。有機溶剤としては、プロピレンカーボネート、トルエン、N,N’-ジメチルホルムアミド(DMF)、1,3-ジメチル-2-イミダゾリジノン(DMI)、炭酸ジメチル、ブチルカルビトールアセテート(BCA)、酢酸イソアミル、ジメチルスルホキシド、アセトン、メチルエチルケトン等を使用することが好ましい。また、有機溶剤として、高級アルコールを使用することがさらに好ましい。高級アルコールは、それ自身が粘性を有しているために、ビークルに樹脂を添加しなくても、ペースト化することができる。また、ペンタンジオールとその誘導体、具体的にはジエチルペンタンジオール(C9H20O2)も粘性に優れるため、溶剤に使用することができる。 The organic solvent preferably has a low boiling point (for example, a boiling point of 300° C. or lower), leaves little residue after firing, and does not degrade the glass, and its content is preferably 10 to 40% by mass. preferable. Organic solvents include propylene carbonate, toluene, N,N'-dimethylformamide (DMF), 1,3-dimethyl-2-imidazolidinone (DMI), dimethyl carbonate, butyl carbitol acetate (BCA), isoamyl acetate, It is preferred to use dimethyl sulfoxide, acetone, methyl ethyl ketone and the like. Further, it is more preferable to use a higher alcohol as the organic solvent. Since the higher alcohol itself has viscosity, it can be made into a paste without adding a resin to the vehicle. Pentanediol and its derivatives, specifically diethylpentanediol (C 9 H 20 O 2 ), can also be used as the solvent because of their excellent viscosity.
樹脂は、分解温度が低く、焼成後の残渣が少ないことに加えて、ガラスを変質させ難いものが好ましく、その含有量は0.1~20質量%であることが好ましい。樹脂として、ニトロセルロース、ポリエチレングリコール誘導体、ポリエチレンカーボネート、アクリル酸エステル(アクリル樹脂)等を使用することが好ましい。 The resin preferably has a low decomposition temperature, leaves little residue after firing, and does not easily degrade the glass, and its content is preferably 0.1 to 20% by mass. As the resin, it is preferable to use nitrocellulose, polyethylene glycol derivatives, polyethylene carbonate, acrylic acid ester (acrylic resin), and the like.
次いで、ペーストを金属、セラミック、または、ガラスからなる第一の部材と、金属、セラミック、または、ガラスからなる第二の部材との封着箇所にディスペンサーやスクリーン印刷機等の塗布機を用いて塗布し、乾燥させ、300~400℃で熱処理する。この熱処理により、封着材料が軟化流動して第一と第二の部材を封着する。 Next, the paste is applied to the sealing portion between the first member made of metal, ceramic, or glass and the second member made of metal, ceramic, or glass using a dispenser or an applicator such as a screen printer. It is applied, dried and heat treated at 300-400°C. This heat treatment causes the sealing material to soften and flow to seal the first and second members.
こうして両部材の間に形成された封着層は、厚みが50μm以下であり、体積%でガラス粉末 50~99%、耐火性フィラー粉末 1~50%を含有し、耐火性フィラー粉末が略球状であり、耐火性フィラー粉末の90%粒子径D90が1~20μmであり、耐火性フィラー粉末の90%粒子径D90が封着層の厚みより小さいことを特徴とする。 The sealing layer thus formed between the two members has a thickness of 50 μm or less, contains 50 to 99% by volume of glass powder and 1 to 50% by volume of refractory filler powder, and the refractory filler powder is substantially spherical. and the 90% particle size D90 of the refractory filler powder is 1 to 20 μm, and the 90 % particle size D90 of the refractory filler powder is smaller than the thickness of the sealing layer.
実施例に基づいて、本発明を詳細に説明する。表1~3は、本発明の実施例(試料No.1~12)及び比較例(試料No.13~15)を示している。 The present invention will be described in detail based on examples. Tables 1 to 3 show examples of the present invention (Sample Nos. 1 to 12) and Comparative Examples (Sample Nos. 13 to 15).
まず、表中に示したガラス組成となるように各種酸化物、炭酸塩等のガラス原料を調合し、ガラスバッチを準備した後、このガラスバッチを白金坩堝に入れ、800~1000℃で1~2時間溶融した。次に、水冷ローラーでフィルム状に成形した。最後に、フィルム状のガラスをボールミルで粉砕した後、目開き75μmの篩を通過させて、平均粒子径D50が約10μmのガラス粉末を得た。 First, glass raw materials such as various oxides and carbonates were mixed so as to obtain the glass composition shown in the table, and a glass batch was prepared. Melted for 2 hours. Next, it was molded into a film with a water-cooled roller. Finally, the film-like glass was pulverized with a ball mill and passed through a sieve with an opening of 75 μm to obtain a glass powder having an average particle diameter D50 of about 10 μm.
耐火物フィラー粉末は、表中に示す耐火性フィラー粉末を用いた。各耐火性フィラー粉末は、表中の粒子径、形状になるように調製した。なお、ZWPはZr2WO4(PO4)2、NZPはNbZr(PO4)3である。ちなみに、ガラス粉末および耐火性フィラー粉末の粒子径はレーザー回折法で測定した。 As the refractory filler powder, the refractory filler powder shown in the table was used. Each refractory filler powder was prepared to have the particle size and shape shown in the table. ZWP is Zr 2 WO 4 (PO 4 ) 2 and NZP is NbZr(PO 4 ) 3 . Incidentally, the particle sizes of the glass powder and the refractory filler powder were measured by a laser diffraction method.
表中に示す通り、ガラス粉末と耐火性フィラー粉末を混合し、封着材料を得た。No.1~15の試料について、熱膨張係数、軟化点、抗折強度、流動性を評価した。 As shown in the table, glass powder and refractory filler powder were mixed to obtain a sealing material. No. Samples 1 to 15 were evaluated for coefficient of thermal expansion, softening point, bending strength, and fluidity.
熱膨張係数は、TMA装置で求めた。測定温度範囲は30~150℃とした。 The coefficient of thermal expansion was determined with a TMA apparatus. The measurement temperature range was 30 to 150°C.
軟化点は、DTA装置で測定した。測定は、大気中において、昇温速度10℃/分で行い、室温から測定を開始した。 Softening points were measured with a DTA apparatus. The measurement was performed in the atmosphere at a temperature elevation rate of 10° C./min, and the measurement was started from room temperature.
抗折強度は、各試料を緻密に焼結させた後、3×4×40mmの角柱に加工したものを測定試料として、JIS R1601に準拠した三点荷重測定法で求めた。なお、測定は各20回行い、その平均値を算出した。 The bending strength was obtained by a three-point load measurement method based on JIS R1601, using a measurement sample that was processed into a prism of 3×4×40 mm after densely sintering each sample. Each measurement was performed 20 times, and the average value was calculated.
流動性は次のようにして評価した。粉末試料5gを、直径20mmの金型に入れプレス成型した後に、ガラス基板上で450℃にて30分間焼成した。焼成体の流動径が19mm以上であるものを「○」、19mm未満のものを「×」として評価した。 Liquidity was evaluated as follows. 5 g of the powder sample was placed in a mold with a diameter of 20 mm, press-molded, and then baked on a glass substrate at 450° C. for 30 minutes. A flow diameter of 19 mm or more of the sintered body was evaluated as "○", and a flow diameter of less than 19 mm was evaluated as "X".
続いて、封着層を次のようにして作製した。まず□25mm、厚み 5mmのアルミナ基板を用意し、各試料とビークル(アクリル樹脂含有α-ターピネオール)を混合し、ペースト化したものを基板の全面(一方の面のみ)に塗布した。なお、熱処理後に表中の厚みの封着層が得られるように、塗布条件、ビークル組成を調製した。次に、130℃で10分間の条件で塗布膜を乾燥して、ビークル中の溶剤を蒸発除去した後、450℃で30分間の条件で熱処理し、表中の封着層を得た。 Subsequently, a sealing layer was produced as follows. First, an alumina substrate having a size of 25 mm square and a thickness of 5 mm was prepared, each sample was mixed with a vehicle (α-terpineol containing an acrylic resin), and the resulting paste was applied to the entire surface (only one side) of the substrate. The coating conditions and vehicle composition were adjusted so that a sealing layer having the thickness shown in the table could be obtained after the heat treatment. Next, the coating film was dried at 130° C. for 10 minutes to evaporate and remove the solvent in the vehicle, followed by heat treatment at 450° C. for 30 minutes to obtain the sealing layer shown in the table.
封着層の表面突起は、上記の方法で得られた封着層の表面を表面粗さ計で測定し、10μm以上の突起物がないものを「○」、10μm以上の突起物があるものを「×」として評価した。 The surface projections of the sealing layer are measured by a surface roughness meter on the surface of the sealing layer obtained by the above method. was evaluated as "x".
表から明らかなように本発明の実施例であるNo.1~12の試料は、熱処理後の厚みが25μm以下の封着層を形成することが可能であり、更には封着層に表面突起が認められなかった。 As is clear from the table, No. 1, which is an embodiment of the present invention. Samples 1 to 12 were capable of forming a sealing layer having a thickness of 25 μm or less after heat treatment, and no surface projections were observed on the sealing layer.
一方、比較例であるNo.13の試料は、耐火性フィラー粉末の含有量が多すぎるため、流動性に劣っていた。No.14の試料は、耐火性フィラー粉末の90%粒子径D90が大きいため、表面突起の評価が不良であった。No.15の試料は、耐火性フィラー粉末が破砕状であるため、流動性に劣っていた。 On the other hand, no. Sample No. 13 had poor fluidity due to the excessive content of the refractory filler powder. No. Sample No. 14 had a large 90% particle size D90 of the refractory filler powder, so the evaluation of surface projections was unsatisfactory. No. Sample No. 15 had poor fluidity because the refractory filler powder was crushed.
本発明の封着材料は、半導体集積回路、水晶振動子、平面表示装置やLD用ガラス端子の封着に好適である。 The sealing material of the present invention is suitable for sealing semiconductor integrated circuits, crystal oscillators, flat display devices, and glass terminals for LDs.
Claims (4)
(2)封着材料が、体積%で、ガラス粉末 50~99%、耐火性フィラー粉末 1~50%を含有し、
(3)耐火性フィラー粉末が略球状であり、
(4)耐火性フィラー粉末の90%粒子径D90が1~20μmであり、
ガラス粉末が、モル%で、MoO 3 10~60%、V 2 O 5 0~5%を含有することを特徴とする封着材料。 (1) A sealing material for forming a sealing layer having a thickness of 50 μm or less,
(2) The sealing material contains 50 to 99% by volume of glass powder and 1 to 50% of refractory filler powder,
(3) the refractory filler powder is substantially spherical,
(4) the 90 % particle size D90 of the refractory filler powder is 1 to 20 μm ;
A sealing material characterized in that the glass powder contains 10-60% MoO 3 and 0-5 % V 2 O 5 in mol %.
(2)封着層が、体積%でガラス粉末 50~99%、耐火性フィラー粉末 1~50%を含有し、
(3)耐火性フィラー粉末が略球状であり、
(4)耐火性フィラー粉末の90%粒子径D90が1~20μmであり、
(5)耐火性フィラー粉末の90%粒子径D90が封着層の厚みより小さく、
ガラス粉末が、モル%で、MoO 3 10~60%、V 2 O 5 0~5%を含有することを特徴とする封着層。 (1) A sealing layer having a thickness of 50 μm or less,
(2) The sealing layer contains 50 to 99% by volume of glass powder and 1 to 50% by volume of refractory filler powder,
(3) the refractory filler powder is substantially spherical,
(4) the 90 % particle size D90 of the refractory filler powder is 1 to 20 μm;
(5) the 90 % particle size D90 of the refractory filler powder is smaller than the thickness of the sealing layer;
A sealing layer characterized in that the glass powder contains 10-60% MoO 3 and 0-5 % V 2 O 5 in mol %.
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WO2020012833A1 (en) | 2020-01-16 |
CN112262112B (en) | 2023-03-28 |
CN112262112A (en) | 2021-01-22 |
JP2020011851A (en) | 2020-01-23 |
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