JP7142208B2 - Characteristic measuring device, component mounting device, characteristic measuring method, and component mounting method - Google Patents

Characteristic measuring device, component mounting device, characteristic measuring method, and component mounting method Download PDF

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JP7142208B2
JP7142208B2 JP2018193938A JP2018193938A JP7142208B2 JP 7142208 B2 JP7142208 B2 JP 7142208B2 JP 2018193938 A JP2018193938 A JP 2018193938A JP 2018193938 A JP2018193938 A JP 2018193938A JP 7142208 B2 JP7142208 B2 JP 7142208B2
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measurement
electronic component
component
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substrate
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JP2020064886A (en
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英樹 内田
章 納土
知朗 浜
英悟 更科
信幸 柿島
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Panasonic Intellectual Property Management Co Ltd
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本発明は、基板に実装する電子部品の電気的特性を計測する特性計測装置、特性計測装置を備える部品実装装置、特性計測方法および部品実装方法に関する。 The present invention relates to a characteristic measuring device for measuring electrical characteristics of an electronic component to be mounted on a substrate, a component mounting device provided with the characteristic measuring device, a characteristic measuring method, and a component mounting method.

基板に電子部品を実装する部品実装装置として、電子部品の電気的特性を計測する特性計測装置を備え、電子部品を補給した際などに電子部品の電気的特性を計測するものが知られている(例えば、特許文献1,2参照)。特許文献1に記載の特性計測装置(特性検査用ユニット)は、計測対象の電子部品の端子の配置形状に対応する配置形状に電極が形成された計測用基板(検査用基板)上に異方性導電シート(異方導電性ゴムコネクタ)を配置している。そして、異方性導電シート上に電子部品を載置し、電子部品に上方から圧力を加えて、計測用基板の電極と接続された計測器によって電気的特性を計測している。 As a component mounting apparatus for mounting electronic components on a board, there is known a device that includes a characteristic measuring device for measuring the electrical characteristics of the electronic component and measures the electrical characteristics of the electronic component when the electronic component is replenished. (See Patent Documents 1 and 2, for example). A characteristic measuring apparatus (characteristics inspection unit) described in Patent Document 1 measures an anisotropy on a measurement substrate (inspection substrate) on which electrodes are formed in an arrangement shape corresponding to the arrangement shape of terminals of an electronic component to be measured. A conductive sheet (anisotropic conductive rubber connector) is placed. Then, an electronic component is placed on the anisotropic conductive sheet, pressure is applied to the electronic component from above, and electrical characteristics are measured by a measuring device connected to the electrodes of the measurement substrate.

特許文献2に記載の部品実装装置は、特性計測装置(検査装置)がごみ箱を介して回路基板搬送保持装置の本体に設けられており、検査装置は固定子と可動子の間に電子部品を把持して電子部品の電気的特性を計測している。そして、計測後に電子部品の把持を開放して下方の開口に圧縮空気で落下させ、さらにL字形の廃棄通路を経てごみ箱に収容している。 In the component mounting apparatus described in Patent Document 2, a characteristic measuring device (inspection device) is provided in the main body of the circuit board transporting and holding device through a trash can, and the inspection device detects electronic components between the stator and the mover. The electrical characteristics of an electronic component are measured by gripping it. After the measurement, the electronic parts are released from the grip and dropped into the lower opening by compressed air, and are stored in the trash bin through the L-shaped disposal passage.

実開平5―34573号公報Japanese Utility Model Laid-Open No. 5-34573 特開2017―27971号公報JP 2017-27971 A

ところで、特性計測装置の計測用基板は、計測対象の電子部品の形状や計測する電気的特性の種類に応じて交換する必要がある。しかしながら、特許文献1では計測用基板の電極と計測器の接続方法や計測用基板の交換方法が開示されておらず、また、特許文献2では側面に端子が形成された電子部品以外の計測に対応しておらず、多様な形状を有する電子部品の電気的特性の計測を容易に実現するためには更なる改善の余地があった。 By the way, it is necessary to replace the measurement substrate of the property measuring device according to the shape of the electronic component to be measured and the type of electrical property to be measured. However, Patent Document 1 does not disclose a method for connecting the electrodes of the measurement substrate and the measuring device or a method for exchanging the measurement substrate. However, there is still room for further improvement in order to easily measure the electrical characteristics of electronic components having various shapes.

そこで本発明は、電子部品の電気的特性を計測する計測用の電極が形成された計測用基板を容易に交換することができる特性計測装置、部品実装装置、特性計測方法および部品実装方法を提供することを目的とする。 SUMMARY OF THE INVENTION Accordingly, the present invention provides a characteristic measuring apparatus, a component mounting apparatus, a characteristic measuring method, and a component mounting method that can easily replace a measurement substrate on which measurement electrodes for measuring the electrical characteristics of an electronic component are formed. intended to

本発明の特性計測装置は、装着面に複数の固定側接点が配置された固定部と、前記装着面に着脱可能に装着される計測ユニットと、を備え、前記計測ユニットは、一の面に電子部品と電気的に接続される複数の電極が形成され、前記一の面とは異なる他の面に前記複数の電極および前記複数の固定側接点とそれぞれ電気的に接続される複数のユニット側接点が形成された計測用基板と、装着された前記計測用基板の計測位置に前記電子部品を置くための計測開口が形成された基板保持部材と、を有する。 A characteristic measuring device according to the present invention includes a fixed portion having a plurality of fixed side contacts arranged on a mounting surface, and a measurement unit detachably mounted on the mounting surface. A plurality of unit sides that are formed with a plurality of electrodes electrically connected to an electronic component, and that are electrically connected to the plurality of electrodes and the plurality of fixed side contacts on a surface different from the one surface. It has a measurement substrate on which contacts are formed, and a substrate holding member in which a measurement opening is formed for placing the electronic component at a measurement position of the mounted measurement substrate.

本発明の部品実装装置は、請求項1から9のいずれかに記載の特性計測装置と、電子部品を供給する部品供給部と、前記部品供給部が供給する電子部品を保持して基板に実装する実装ヘッドと、を備え、前記特性計測装置は、前記実装ヘッドが保持する電子部品を受け取って、前記電子部品の電気的特性を計測する。 A component mounting apparatus according to the present invention comprises a characteristic measuring apparatus according to any one of claims 1 to 9, a component supply unit that supplies electronic components, and an electronic component supplied by the component supply unit that is held and mounted on a board. and a mounting head, wherein the characteristic measuring device receives the electronic component held by the mounting head and measures the electrical characteristics of the electronic component.

本発明の特性計測方法は、請求項1から9のいずれかに記載の特性計測装置によって電子部品の電気的特性を計測する特性計測方法であって、計測用基板を基板保持部材に装着する計測用基板装着工程と、前記計測用基板が装着された計測ユニットを装着面に装着し、接続部を空気噴出部に接続する計測ユニット装着工程と、電子部品を計測位置に置く部品設置工程と、前記計測位置に置かれた前記電子部品と複数の電極の間に圧力を加える加圧工程と、前記加圧工程において前記圧力を加えている間に、前記電子部品の電気的特性を計測する特性計測工程と、を含む。 A characteristic measuring method according to the present invention is a characteristic measuring method for measuring electrical characteristics of an electronic component using the characteristic measuring apparatus according to any one of claims 1 to 9, wherein the measuring substrate is mounted on a substrate holding member. a measurement unit mounting step of mounting the measurement unit on which the measurement substrate is mounted on the mounting surface and connecting the connection portion to the air ejection portion; and a component installation step of placing the electronic component at the measurement position; A pressurizing step of applying pressure between the electronic component placed at the measurement position and a plurality of electrodes, and a characteristic of measuring the electrical characteristics of the electronic component while the pressure is being applied in the pressurizing step. and a measuring step.

本発明の部品実装方法は、請求項1から9のいずれかに記載の特性計測装置と、電子部品を供給する部品供給部と、前記部品供給部が供給する電子部品を保持して基板に実装する実装ヘッドと、を備える部品実装装置によって基板に電子部品を実装する部品実装方法であって、計測用基板を基板保持部材に装着する計測用基板装着工程と、前記計測用基板が装着された計測ユニットを装着面に装着し、接続部を空気噴出部に接続する計測ユニット装着工程と、前記実装ヘッドによって前記部品供給部が供給する前記電子部品を取り出す部品取り出し工程と、前記電子部品を計測位置に置く部品設置工程と、前記計測位置に置かれた前記電子部品と複数の電極の間に圧力を加える加圧工程と、前記加圧工程において前記圧力を加えている間に、前記電子部品の電気的特性を計測する特性計測工程と、を含む。 A component mounting method according to the present invention comprises: a characteristic measuring apparatus according to any one of claims 1 to 9; a component supply unit that supplies electronic components; A component mounting method for mounting an electronic component on a board by a component mounting apparatus comprising a mounting head that A measuring unit mounting step of mounting a measuring unit on a mounting surface and connecting a connection portion to an air ejection portion, a component picking step of picking out the electronic component supplied by the component supplying portion by the mounting head, and measuring the electronic component. a component placement step placed at a position; a pressing step applying pressure between the electronic component placed at the measurement position and a plurality of electrodes; and a characteristic measurement step of measuring the electrical characteristics of the.

本発明によれば、電子部品の電気的特性を計測する計測用の電極が形成された計測用基板を容易に交換することができる。 According to the present invention, it is possible to easily replace the measurement substrate on which the measurement electrodes for measuring the electrical characteristics of the electronic component are formed.

本発明の一実施の形態の部品実装システムの構成説明図1 is an explanatory diagram of the configuration of a component mounting system according to an embodiment of the present invention; FIG. 本発明の一実施の形態の部品実装装置の構成を示す平面図1 is a plan view showing the configuration of a component mounting apparatus according to one embodiment of the present invention; 本発明の一実施の形態の特性計測装置が備えるプローブユニットの側面図1 is a side view of a probe unit provided in a characteristic measuring device according to an embodiment of the present invention; FIG. 本発明の一実施の形態の特性計測装置が備えるプローブユニットの構成説明図FIG. 2 is an explanatory diagram of the configuration of a probe unit provided in a characteristic measuring device according to an embodiment of the present invention; 本発明の一実施の形態の特性計測装置が備えるプローブユニットの構成説明図FIG. 2 is an explanatory diagram of the configuration of a probe unit provided in a characteristic measuring device according to an embodiment of the present invention; 本発明の一実施の形態の特性計測装置が備えるプローブユニットの構成説明図FIG. 2 is an explanatory diagram of the configuration of a probe unit provided in a characteristic measuring device according to an embodiment of the present invention; 本発明の一実施の形態の特性計測装置が備える計測ユニットの構成説明図FIG. 2 is an explanatory diagram of the configuration of a measurement unit included in a characteristic measurement device according to an embodiment of the present invention; 本発明の一実施の形態の特性計測装置が備える計測用基板の(a)平面図(b)側面図(c)底面図(a) Plan view (b) Side view (c) Bottom view of a measurement substrate included in a characteristic measurement device according to an embodiment of the present invention. 本発明の一実施の形態の特性計測装置が備える計測ユニットの(a)平面図(b)側面図(c)前面図(d)背面図(a) Plan view (b) Side view (c) Front view (d) Rear view of the measurement unit provided in the characteristic measurement device according to one embodiment of the present invention (a)(b)本発明の一実施の形態の特性計測装置が備える異方性導電シートの機能の説明図(a) and (b) are explanatory diagrams of the function of an anisotropic conductive sheet provided in the characteristic measuring device according to one embodiment of the present invention. 本発明の一実施の形態の特性計測装置が備える回収箱の斜視図1 is a perspective view of a collection box included in a characteristic measuring device according to an embodiment of the present invention; FIG. 本発明の一実施の形態の特性計測装置が備える回収箱の(a)平面図(b)側面図1(a) is a plan view and (b) is a side view of a collection box provided in a characteristic measuring device according to an embodiment of the present invention. FIG. (a)(b)本発明の一実施の形態の特性計測装置が備えるプローブユニットの部分断面図(a) and (b) are partial cross-sectional views of a probe unit included in a characteristic measuring device according to an embodiment of the present invention. (a)(b)(c)本発明の一実施の形態の特性計測装置が備えるプローブユニットにおける電子部品廃棄の説明図(a) (b) (c) Explanatory diagrams for discarding electronic components in the probe unit provided in the characteristic measuring device according to one embodiment of the present invention. 本発明の一実施の形態の特性計測装置に設定される(a)複数の計測位置の説明図(b)複数の計測位置と電子部品のサイズとの関係を示す図(a) Explanatory diagram of a plurality of measurement positions set in the characteristic measuring device according to one embodiment of the present invention (b) A diagram showing the relationship between the plurality of measurement positions and the size of the electronic component (a)(b)本発明の一実施の形態の特性計測装置に設定された計測位置に計測対象の電子部品が置かれた例を示す図(a) and (b) are diagrams showing an example in which an electronic component to be measured is placed at a measurement position set in the characteristic measuring device according to one embodiment of the present invention. 本発明の一実施の形態の部品実装装置の制御系の構成を示すブロック図1 is a block diagram showing the configuration of a control system of a component mounting apparatus according to one embodiment of the present invention; FIG. 本発明の一実施の形態の特性計測装置における計測準備のフロー図FIG. 2 is a flow diagram of preparation for measurement in the characteristic measuring device according to one embodiment of the present invention; 本発明の一実施の形態の部品実装装置における部品実装のフロー図FIG. 2 is a flowchart of component mounting in the component mounting apparatus according to one embodiment of the present invention; 本発明の一実施の形態の部品実装装置における特性計測のフロー図FIG. 2 is a flowchart of characteristic measurement in the component mounting apparatus according to one embodiment of the present invention; (a)(b)(c)本発明の一実施の形態の部品実装装置における特性計測の工程説明図(a), (b), and (c) process explanatory diagrams of characteristic measurement in the component mounting apparatus according to one embodiment of the present invention. (a)(b)(c)(d)本発明の一実施の形態の部品実装装置における特性計測の工程説明図(a), (b), (c), and (d) process explanatory diagrams of characteristic measurement in the component mounting apparatus according to one embodiment of the present invention;

以下に図面を用いて、本発明の一実施の形態を詳細に説明する。以下で述べる構成、形状等は説明のための例示であって、部品実装システム、部品実装装置、特性計測装置の仕様に応じ、適宜変更が可能である。以下では、全ての図面において対応する要素には同一符号を付し、重複する説明を省略する。図2、及び後述する一部では、水平面内で互いに直交する2軸方向として、基板搬送方向のX方向(図2における左右方向)、基板搬送方向に直交するY方向(図2における上下方向)が示される。図3、及び後述する一部では、水平面と直交する高さ方向としてZ方向(図3における上下方向)が示される。Z方向は、部品実装装置が水平面上に設置された場合の上下方向である。 An embodiment of the present invention will be described in detail below with reference to the drawings. The configuration, shape, and the like described below are examples for explanation, and can be changed as appropriate according to the specifications of the component mounting system, the component mounting apparatus, and the characteristic measuring apparatus. In the following, the same reference numerals are given to the corresponding elements in all the drawings, and redundant explanations are omitted. In FIG. 2 and a part described later, the two axial directions orthogonal to each other in the horizontal plane are the X direction (horizontal direction in FIG. 2) of the substrate transport direction and the Y direction (vertical direction in FIG. 2) orthogonal to the substrate transport direction. is shown. In FIG. 3 and a part described later, the Z direction (vertical direction in FIG. 3) is shown as the height direction orthogonal to the horizontal plane. The Z direction is the vertical direction when the component mounting apparatus is installed on a horizontal plane.

まず図1を参照して、部品実装システム1について説明する。部品実装システム1は、基板搬送方向の上流側(図1における左側)から順番に、部品実装装置M1、部品実装装置M2、部品実装装置M3を備えている。部品実装装置M1~M3は、有線または無線による通信ネットワークNWによって上位コンピュータCPと接続されており、上位コンピュータCPとの間でデータの送受信を行うことができる。上位コンピュータCPは、各装置の状況を受信して実装基板の製造を統括する。 First, a component mounting system 1 will be described with reference to FIG. The component mounting system 1 includes a component mounting device M1, a component mounting device M2, and a component mounting device M3 in order from the upstream side (left side in FIG. 1) in the board transfer direction. The component mounting apparatuses M1 to M3 are connected to the host computer CP by a wired or wireless communication network NW, and can transmit and receive data to and from the host computer CP. The host computer CP receives the status of each device and supervises the manufacture of the mounting board.

部品実装装置M1~M3は、上流から順に基板を受け渡しながら基板に部品を順に実装して実装基板を製造する部品実装ラインLを構成する。なお、部品実装ラインLを構成する部品実装装置M1~M3は3台である必要はなく、1台、2台、4台以上であってもよい。 The component mounting apparatuses M1 to M3 constitute a component mounting line L that manufactures mounted boards by sequentially delivering the boards from upstream and mounting the components on the boards in order. The number of the component mounting apparatuses M1 to M3 constituting the component mounting line L does not need to be three, and may be one, two, four or more.

次に図2を参照して、部品実装装置M1~M3の構成を説明する。部品実装装置M1~M3は同様の構成をしており、以下、部品実装装置M1について説明する。図2において、基台2の中央には、基板搬送機構3がX方向に設置されている。基板搬送機構3は、上流側から搬入された基板BをX方向へ搬送し、以下に説明する実装ヘッドによる実装作業位置に位置決めして保持する。また、基板搬送機構3は、部品実装作業が完了した基板Bを下流側に搬出する。基板搬送機構3の両側方には、それぞれ部品供給部4が設置されている。 Next, referring to FIG. 2, the configuration of component mounting apparatuses M1 to M3 will be described. The component mounting apparatuses M1 to M3 have the same configuration, and the component mounting apparatus M1 will be described below. In FIG. 2, the substrate transfer mechanism 3 is installed in the X direction at the center of the base 2 . The board transport mechanism 3 transports the board B carried in from the upstream side in the X direction, and positions and holds it at a mounting work position by the mounting head described below. Further, the board transfer mechanism 3 carries out the board B on which the component mounting work is completed to the downstream side. A component supply unit 4 is installed on each side of the board transfer mechanism 3 .

部品供給部4には、複数のテープフィーダ5がX方向に並列に装着されている。テープフィーダ5は、電子部品を格納するポケットが形成されたキャリアテープを部品供給部4の外側から基板搬送機構3に向かう方向(テープ送り方向)にピッチ送りすることにより、実装ヘッドが電子部品をピックアップする部品取り出し位置に電子部品を供給する。テープフィーダ5が供給する電子部品の残数が所定より少なくなると、作業者によってテープフィーダ5に供給されているキャリアテープの後端に新しいキャリアテープを継合するスプライシングやテープフィーダ5に新しいキャリアテープを挿入する補給作業が行われる。 A plurality of tape feeders 5 are mounted in the component supply section 4 in parallel in the X direction. The tape feeder 5 pitch-feeds the carrier tape, in which pockets for storing electronic components are formed, from the outside of the component supply section 4 toward the substrate transport mechanism 3 (tape feeding direction), so that the mounting head feeds the electronic components. Electronic components are supplied to the component extraction position to be picked up. When the remaining number of electronic components supplied by the tape feeder 5 becomes less than a predetermined number, an operator performs splicing for splicing a new carrier tape to the trailing end of the carrier tape being supplied to the tape feeder 5 or a new carrier tape to the tape feeder 5 . Replenishment work is performed to insert the

図2において、基台2の上面におけるX方向の両端部には、リニア駆動機構を備えたY軸テーブル6が配置されている。Y軸テーブル6には、同様にリニア機構を備えたビーム7が、Y方向に移動自在に結合されている。ビーム7には、実装ヘッド8がX方向に移動自在に装着されている。実装ヘッド8の下端には、電子部品を保持する吸着ノズル8a(図21参照)が着脱自在に装着されている。 In FIG. 2, a Y-axis table 6 having a linear driving mechanism is arranged at both ends of the upper surface of the base 2 in the X direction. A beam 7 similarly provided with a linear mechanism is coupled to the Y-axis table 6 so as to be movable in the Y direction. A mounting head 8 is attached to the beam 7 so as to be movable in the X direction. A suction nozzle 8a (see FIG. 21) for holding an electronic component is detachably attached to the lower end of the mounting head 8. As shown in FIG.

図2において、Y軸テーブル6およびビーム7は、実装ヘッド8を水平方向(X方向、Y方向)に移動させる実装ヘッド移動機構9を構成する。実装ヘッド移動機構9および実装ヘッド8は、部品供給部4に装着されているテープフィーダ5の部品取り出し位置に供給される電子部品を吸着ノズル8aによって真空吸着して保持して、基板搬送機構3に保持された基板Bの実装位置に移送して実装する部品実装作業の一連のターンを繰り返し実行する。 In FIG. 2, the Y-axis table 6 and the beam 7 constitute a mounting head moving mechanism 9 for moving the mounting head 8 in horizontal directions (X direction and Y direction). The mounting head moving mechanism 9 and the mounting head 8 hold the electronic component supplied to the component picking position of the tape feeder 5 attached to the component supply section 4 by vacuum suction with the suction nozzle 8a. A series of turns of the component mounting work of transferring and mounting the board B held by the board B to the mounting position is repeatedly executed.

図2において、ビーム7には、ビーム7の下面側に位置して実装ヘッド8とともに一体的に移動するヘッドカメラ10が装着されている。実装ヘッド8が移動することにより、ヘッドカメラ10は基板搬送機構3の実装作業位置に位置決めされた基板Bの上方に移動して、基板Bに設けられた基板マーク(図示せず)を撮像して基板Bの位置を認識する。また、ヘッドカメラ10は、後述するプローブユニット13の上方に移動して、プローブユニット13の上面から視認可能に設けられた電極マーク64(図9参照)を撮像して電極マーク64の位置を認識する。 In FIG. 2, the beam 7 is equipped with a head camera 10 positioned below the beam 7 and moving integrally with the mounting head 8 . As the mounting head 8 moves, the head camera 10 moves above the board B positioned at the mounting work position of the board transport mechanism 3 and picks up an image of a board mark (not shown) provided on the board B. to recognize the position of the substrate B. Further, the head camera 10 moves above the probe unit 13 to be described later, and images an electrode mark 64 (see FIG. 9) provided so as to be visible from the upper surface of the probe unit 13, thereby recognizing the position of the electrode mark 64. do.

部品供給部4と基板搬送機構3との間には、部品認識カメラ11が設置されている。部品供給部4から電子部品を取り出した実装ヘッド8が部品認識カメラ11の上方を移動する際に、部品認識カメラ11は実装ヘッド8に保持された電子部品を撮像して形状を認識する。実装ヘッド8による電子部品の基板Bへの部品実装作業では、ヘッドカメラ10による基板Bの認識結果と部品認識カメラ11による電子部品の認識結果とを加味して実装位置の補正が行われる。 A component recognition camera 11 is installed between the component supply unit 4 and the board transfer mechanism 3 . When the mounting head 8 picking up the electronic component from the component supply unit 4 moves above the component recognition camera 11, the component recognition camera 11 takes an image of the electronic component held by the mounting head 8 and recognizes the shape. In the component mounting operation of the electronic component on the board B by the mounting head 8, the mounting position is corrected in consideration of the recognition result of the board B by the head camera 10 and the recognition result of the electronic component by the component recognition camera 11. FIG.

図2において、部品実装装置M1の前面で作業者が作業する位置には、作業者が操作するタッチパネル12が設置されている。タッチパネル12は、その表示部に各種情報、警告情報を表示し、また表示部に表示される操作ボタンなどを使って作業者がデータ入力や部品実装装置M1の操作を行う。 In FIG. 2, a touch panel 12 operated by a worker is installed at a position where the worker works on the front surface of the component mounting apparatus M1. The touch panel 12 displays various information and warning information on its display section, and the operator uses operation buttons displayed on the display section to input data and operate the component mounting apparatus M1.

図2において、部品供給部4と基板搬送機構3との間であって部品認識カメラ11の隣には、プローブユニット13が設置されている。プローブユニット13は、電子部品の端子と電気的に接続される複数の電極を備えている。プローブユニット13の複数の電極は、ケーブル14を介して計測器15に接続されている。計測器15は、プローブユニット13の電極に電気的に接続された電子部品の抵抗、静電容量、インダクタンスなどの電気的特性を計測する。電子部品の端子と電気的に接続される複数の電極を有するプローブユニット13、電子部品の電気的特性を計測する計測器15、複数の電極と計測器15を接続するケーブル14は、電子部品の電気的特性を計測する特性計測装置16を構成する。 In FIG. 2, a probe unit 13 is installed between the component supply section 4 and the board transfer mechanism 3 and next to the component recognition camera 11 . The probe unit 13 has a plurality of electrodes electrically connected to terminals of electronic components. A plurality of electrodes of the probe unit 13 are connected to a measuring instrument 15 via cables 14 . The measuring instrument 15 measures electrical characteristics such as resistance, capacitance, and inductance of electronic components electrically connected to the electrodes of the probe unit 13 . A probe unit 13 having a plurality of electrodes electrically connected to terminals of an electronic component, a measuring instrument 15 for measuring electrical characteristics of the electronic component, and a cable 14 connecting the plurality of electrodes and the measuring instrument 15 are connected to the terminal of the electronic component. A characteristic measuring device 16 for measuring electrical characteristics is configured.

テープフィーダ5が供給する電子部品の種類を変更した際や、テープフィーダ5に電子部品を補給した際に、テープフィーダ5から実装ヘッド8が計測対象の電子部品を取り出してプローブユニット13に受け渡して、計測器15によって電子部品の電気的特性が計測される。計測結果は、部品実装装置M1が備える装置制御部90(図17参照)、または上位コンピュータCPに送信され、計測された電気的特性に基づいて変更または補給された電子部品が正しいか否かが判断される。 When the type of electronic component supplied by the tape feeder 5 is changed or when the tape feeder 5 is replenished with electronic components, the mounting head 8 picks up the electronic component to be measured from the tape feeder 5 and transfers it to the probe unit 13. , the electrical characteristics of the electronic component are measured by the measuring instrument 15 . The measurement result is transmitted to the device control unit 90 (see FIG. 17) provided in the component mounting device M1 or to the host computer CP, and whether or not the changed or replenished electronic component is correct or not is determined based on the measured electrical characteristics. be judged.

次に図3~図6を参照して、プローブユニット13の構成について説明する。図3において、プローブユニット13は、固定部30、計測ユニット50、回収箱70を備えている。固定部30は、基台2に設置されている。計測ユニット50と回収箱70は、固定部30に着脱可能に装着される。図3は、プローブユニット13の側面図を示している。図4は固定部30に計測ユニット50と回収箱70が装着された状態を、図5は固定部30から回収箱70が取り外された状態を、図6は固定部30から計測ユニット50が取り外された状態を示している。 Next, the configuration of the probe unit 13 will be described with reference to FIGS. 3 to 6. FIG. In FIG. 3, the probe unit 13 has a fixed part 30, a measurement unit 50, and a collection box 70. As shown in FIG. The fixed part 30 is installed on the base 2 . The measurement unit 50 and the collection box 70 are detachably attached to the fixed portion 30 . FIG. 3 shows a side view of the probe unit 13. As shown in FIG. 4 shows a state in which the measurement unit 50 and the collection box 70 are attached to the fixed portion 30, FIG. 5 shows a state in which the collection box 70 is removed from the fixed portion 30, and FIG. It shows the state of being

プローブユニット13は、作業者が部品実装装置M1~M3の外から計測ユニット50と回収箱70の着脱作業を容易に行える位置に設置される。以下、プローブユニット13に対して作業者が作業を行う側を「前側」、前側の反対側を「後側」と称する。 The probe unit 13 is installed at a position where an operator can easily attach and detach the measurement unit 50 and the recovery box 70 from outside the component mounting apparatuses M1 to M3. Hereinafter, the side of the probe unit 13 where the operator works is referred to as the "front side", and the side opposite to the front side is referred to as the "rear side".

図6において、固定部30の上部には、計測ユニット50が着脱可能に装着される装着面31が設置されている。装着面31の上面には、バネなどの弾性体によって上方に加勢された導電体で形成された複数のピン32が配置されている。各ピン32の上部は装着面31から上方に突出している。すなわち、各ピン32は、装着面31から突出する方向に加勢されている。各ピン32は、ケーブル14を介して計測器15に接続されている。このように、複数のピン32は、装着面31に配置され、電子部品の電気的特性を計測する計測器15に接続された複数の固定側接点を構成する。 In FIG. 6 , a mounting surface 31 on which the measurement unit 50 is detachably mounted is provided on the upper portion of the fixing portion 30 . A plurality of pins 32 made of a conductor that is biased upward by an elastic body such as a spring are arranged on the upper surface of the mounting surface 31 . An upper portion of each pin 32 protrudes upward from the mounting surface 31 . That is, each pin 32 is urged in the direction of protruding from the mounting surface 31 . Each pin 32 is connected to measuring instrument 15 via cable 14 . Thus, the plurality of pins 32 are arranged on the mounting surface 31 and constitute a plurality of fixed side contacts connected to the measuring instrument 15 for measuring the electrical characteristics of the electronic component.

固定部30において、装着面31の後側には、計測ユニット50が接続される空気噴出部33が配置されている。空気噴出部33の前面の中央には、前方に突出した突出部33aが形成されている。突出部33aの前面には、圧縮空気の噴出口34が複数形成されている。複数の噴出口34は、上下方向(Z方向)に並んで形成されている。すなわち、空気噴出部33は、噴出口34を上下方向に複数個備えている。複数の噴出口34は、空気バルブ35を介して図示省略する圧縮空気源に接続されている。空気バルブ35を開放すると、複数の噴出口34から圧縮空気が噴出される。 An air ejection part 33 to which the measurement unit 50 is connected is arranged on the rear side of the mounting surface 31 in the fixed part 30 . A projecting portion 33a projecting forward is formed in the center of the front surface of the air ejecting portion 33. As shown in FIG. A plurality of compressed air ejection ports 34 are formed on the front surface of the projecting portion 33a. A plurality of ejection ports 34 are formed side by side in the vertical direction (Z direction). That is, the air ejection portion 33 has a plurality of ejection ports 34 in the vertical direction. The plurality of ejection ports 34 are connected to a compressed air source (not shown) via air valves 35 . When the air valve 35 is opened, compressed air is jetted from the plurality of jet ports 34 .

図6において、計測ユニット50の後面の中央には、前側に凹む接続部50aが形成されている。計測ユニット50を装着面31に装着する際、作業者は、前側から計測ユニット50の下面が装着面31の上面を滑るように後側に移動させて計測ユニット50を後側に押し込む。これにより、計測ユニット50の接続部50aが空気噴出部33の突出部33aと接続される(図5参照)。このように、計測ユニット50には、空気噴出部33に接続される接続部50aが形成されている。 In FIG. 6, a connecting portion 50a recessed forward is formed in the center of the rear surface of the measurement unit 50. As shown in FIG. When mounting the measurement unit 50 on the mounting surface 31, the operator moves the measurement unit 50 rearward so that the lower surface of the measurement unit 50 slides on the upper surface of the mounting surface 31, and pushes the measurement unit 50 rearward. As a result, the connection portion 50a of the measurement unit 50 is connected to the projecting portion 33a of the air ejection portion 33 (see FIG. 5). In this way, the measuring unit 50 is formed with a connection portion 50 a that is connected to the air ejection portion 33 .

図3~図5において、固定部30には、計測ユニット50に設定された後述する計測位置に置かれた電子部品を下方に押す押圧部36が設置されている。押圧部36は、電子部品に上方から当接する押圧部材37と、押圧部材37を上下方向(Z方向)に昇降(図4の矢印a)させる昇降機構38aと、押圧部材37を左右方向(X方向)に往復移動(図4の矢印b)させる往復移動機構38bとを有している。押圧部材37は、硬質のプラスティックなどの絶縁体で形成されている。 3 to 5, the fixing portion 30 is provided with a pressing portion 36 that presses downward an electronic component placed at a measurement position set in the measurement unit 50 and described later. The pressing portion 36 includes a pressing member 37 that abuts on the electronic component from above, an elevating mechanism 38a that moves the pressing member 37 up and down (arrow a in FIG. 4) (arrow a in FIG. 4), and a horizontal direction (X direction). direction) and a reciprocating mechanism 38b for reciprocating (arrow b in FIG. 4). The pressing member 37 is made of an insulator such as hard plastic.

このように、昇降機構38aと往復移動機構38bは、押圧部材37を昇降させ、かつ水平面内の少なくとも一方向(X方向)に往復移動させる押圧部材移動機構38を構成している。押圧部材移動機構38は、プローブユニット13が備えるユニット制御部39(図17参照)によって制御される。押圧部材移動機構38は、磁力などによって押圧部材37が電子部品に当接する位置(高さ)に依存せず、一定の圧力で電子部品を下方に押す圧力調整手段38cを有している。なお、圧力調整手段38cは、押圧部材37に加わる圧力を圧力センサで計測し、ユニット制御部39によって昇降機構38aの下降量を調整することで実現してもよい。 Thus, the lifting mechanism 38a and the reciprocating mechanism 38b constitute the pressing member moving mechanism 38 that moves the pressing member 37 up and down and reciprocates in at least one direction (X direction) in the horizontal plane. The pressing member moving mechanism 38 is controlled by a unit control section 39 (see FIG. 17) provided in the probe unit 13 . The pressing member moving mechanism 38 has pressure adjusting means 38c that presses the electronic component downward with a constant pressure regardless of the position (height) at which the pressing member 37 contacts the electronic component due to magnetic force or the like. The pressure adjusting means 38c may be realized by measuring the pressure applied to the pressing member 37 with a pressure sensor and adjusting the lowering amount of the lifting mechanism 38a by the unit control section 39. FIG.

図5において、固定部30の前側には、回収箱70を保持する箱保持部40が設置されている。箱保持部40は、箱保持部40に保持された回収箱70の両側面を外側から支える一対のガイド板41を有している。各ガイド板41には、前側に向かって斜めに切り上がった切欠き部41aが形成されている。また、切欠き部41aの前側には、保持側斜面41bが形成されている。回収箱70の両側面には、平板状の一対の連結部71が設置されている。各連結部71には、ガイド板41の切欠き部41aに挿入されるように斜めに延びる挿入部71aが形成されている。挿入部71aの前側には、箱側斜面71bが形成されている。 In FIG. 5, a box holding part 40 for holding a collection box 70 is installed on the front side of the fixing part 30 . The box holding portion 40 has a pair of guide plates 41 that support both sides of the collection box 70 held by the box holding portion 40 from the outside. Each guide plate 41 is formed with a notch portion 41a that is cut obliquely upward toward the front side. A holding side slope 41b is formed on the front side of the notch 41a. A pair of flat connecting portions 71 are installed on both side surfaces of the collection box 70 . Each connecting portion 71 is formed with an insertion portion 71 a obliquely extending so as to be inserted into the notch portion 41 a of the guide plate 41 . A box-side slope 71b is formed on the front side of the insertion portion 71a.

計測ユニット50の前面の中央には、電子部品が圧縮空気と共に排出される排出口51が前方に突出して形成されている。回収箱70の後面の上部には、回収箱70を箱保持部40に保持させた状態で計測ユニット50の排出口51に嵌め合わされる回収口72が形成されている(図11参照)。箱保持部40の後側下部の中央には、検出光を照射する発光部42aと、検出光を受光する受光部42bを備える検出センサ42が設置されている。検出センサ42の検出信号は、ユニット制御部39に送信される。回収箱70の後面の下部には、回収箱70が箱保持部40に正常な姿勢で保持されると検出センサ42の検出光を遮光するドグ73が設置されている(図11参照)。 At the center of the front surface of the measuring unit 50, an outlet 51 through which electronic components are discharged together with compressed air is formed so as to protrude forward. A recovery port 72 is formed on the upper rear surface of the recovery box 70 and is fitted to the discharge port 51 of the measurement unit 50 while the recovery box 70 is held by the box holding portion 40 (see FIG. 11). A detection sensor 42 having a light-emitting portion 42a for emitting detection light and a light-receiving portion 42b for receiving the detection light is installed at the center of the rear lower portion of the box holding portion 40. As shown in FIG. A detection signal from the detection sensor 42 is transmitted to the unit control section 39 . A dog 73 is provided at the bottom of the rear surface of the collection box 70 to block the detection light of the detection sensor 42 when the collection box 70 is held in the normal posture by the box holding portion 40 (see FIG. 11).

図5において、回収箱70を箱保持部40に装着する際、作業者は、前側の斜め上方から回収箱70の箱側斜面71bが箱保持部40の保持側斜面41bに沿って滑るように回収箱70の挿入部71aを箱保持部40の切欠き部41aに挿入する。回収箱70が箱保持部40に正常な姿勢で保持されると、計測ユニット50の排出口51が回収箱70の回収口72に嵌め合わされ、回収箱70のドグ73が検出センサ42の検出光を遮光する。 In FIG. 5 , when attaching the recovery box 70 to the box holding portion 40 , the operator slides the box-side slope 71 b of the recovery box 70 along the holding-side slope 41 b of the box holding portion 40 from diagonally above the front side. The insertion portion 71 a of the collection box 70 is inserted into the notch portion 41 a of the box holding portion 40 . When the collection box 70 is held in the normal posture by the box holding portion 40 , the discharge port 51 of the measurement unit 50 is fitted into the collection port 72 of the collection box 70 , and the dog 73 of the collection box 70 emits the detection light of the detection sensor 42 . shade the

このように、回収箱70は、計測ユニット50の排出口51に嵌め合わされる回収口72を有し、回収箱70の両側面には箱保持部40の保持側斜面41bに沿って滑り動く箱側斜面71bがそれぞれ形成されており、固定部30に着脱自在である。また、箱保持部40は、固定部30に設けられ、回収箱70の両側面を外側から支える一対のガイド板41を有し、一対のガイド板41には箱保持部40に回収箱70が挿入される側に向かって斜めに切れ上がる保持側斜面41bがそれぞれ形成されており、回収口72が排出口51に嵌め合わされた状態で回収箱70を保持する。これにより、回収箱70は工具を使用せずにプローブユニット13に着脱することができ、作業者は回収箱70を装置から外した状態で回収箱70に廃棄された電子部品Dを簡単に回収することができる。 As described above, the collection box 70 has the collection port 72 fitted to the discharge port 51 of the measurement unit 50 , and the boxes on both sides of the collection box 70 slide along the holding-side slopes 41 b of the box holding section 40 . Side slopes 71b are formed, respectively, and can be attached to and detached from the fixing portion 30 . Further, the box holding part 40 has a pair of guide plates 41 provided on the fixed part 30 and supporting both sides of the collection box 70 from the outside. Holding-side slopes 41 b are formed obliquely up toward the insertion side, and hold the recovery box 70 in a state where the recovery port 72 is fitted to the discharge port 51 . As a result, the collection box 70 can be attached to and detached from the probe unit 13 without using tools, and the operator can easily collect electronic components D discarded in the collection box 70 with the collection box 70 removed from the apparatus. can do.

回収箱70には、箱保持部40に正常な姿勢で保持されると検出光を遮光するドグ73が設置されている。また、箱保持部40には、正常な姿勢で保持した回収箱70を検出する検出光を照射する発光部42aと、検出光を受光する受光部42bを備えた検出センサ42が設置されている。これにより、回収箱70が箱保持部40に正常な姿勢で装着されたか否かを検出することができる。なお、検出センサ42は光学センサに限定されることはなく、例えば磁気や静電容量の変化で回収箱70を検出する近接センサや、回収箱70が接触したことを検出するリミットスイッチであってもよい。 The collection box 70 is provided with a dog 73 that shields the detection light when the box holding portion 40 holds the collection box 70 in a normal posture. Further, the box holding part 40 is provided with a detection sensor 42 having a light emitting part 42a for emitting detection light for detecting the collection box 70 held in a normal posture and a light receiving part 42b for receiving the detection light. . Thereby, it is possible to detect whether or not the collection box 70 is attached to the box holding portion 40 in a normal posture. The detection sensor 42 is not limited to an optical sensor, and may be, for example, a proximity sensor that detects the collection box 70 based on changes in magnetism or capacitance, or a limit switch that detects contact with the collection box 70. good too.

図3において、回収箱70は、回収口72の上部に、回収口72が計測ユニット50の排出口51に嵌め合わされた状態で排出口51の上部に重なる天井板74が形成されている。回収箱70の重心Gは、箱保持部40に保持された状態で回収口72側が下方に下がる位置に設定されている。すなわち、回収箱70の重心Gは、箱保持部40の一対のガイド板41にある回収箱70の支点Fより後側に設定されている。これにより、回収箱70には、支点Fを中心に後側が下方に下がるように回動する(矢印c)力が発生する。これにより、天井板74が排出口51の上面に密着して、排出口51から排出される電子部品が回収口72から外部に飛び出ることが防止できる。 In FIG. 3 , the collection box 70 has a ceiling plate 74 formed above the collection port 72 so that the collection port 72 is fitted to the discharge port 51 of the measurement unit 50 and overlaps the discharge port 51 . The center of gravity G of the recovery box 70 is set at a position where the recovery port 72 side is lowered while being held by the box holding portion 40 . That is, the center of gravity G of the collection box 70 is set behind the fulcrum F of the collection box 70 between the pair of guide plates 41 of the box holding portion 40 . As a result, a force (arrow c) is generated in the collection box 70 so that the rear side of the collection box 70 rotates downward about the fulcrum F. As shown in FIG. As a result, the ceiling plate 74 is in close contact with the upper surface of the discharge port 51 , and electronic components discharged from the discharge port 51 can be prevented from jumping out of the collection port 72 .

次に図7~図9を参照して、計測ユニット50の構成について説明する。図7において、計測ユニット50は、基板保持部材52、異方性導電シート53、計測用基板60を備えて構成されている。異方性導電シート53の機能については後で述べる。図8において、計測用基板60の上面60aには、電子部品Dの端子Dt(図10参照)と電気的に接続される複数(ここでは2つ)の電極61が形成されている。計測用基板60の下面60bには、固定部30の装着面31に配置された複数のピン32(固定側接点)と電気的に接続される複数(ここでは2つ)のユニット側接点62が形成されている。各電極61は、内部電極63を介して対応するユニット側接点62にそれぞれ内部で電気的に接続されている。 Next, the configuration of the measuring unit 50 will be described with reference to FIGS. 7 to 9. FIG. In FIG. 7, the measurement unit 50 includes a substrate holding member 52, an anisotropic conductive sheet 53, and a measurement substrate 60. As shown in FIG. The function of the anisotropic conductive sheet 53 will be described later. 8, a plurality of (here, two) electrodes 61 electrically connected to the terminals Dt of the electronic component D (see FIG. 10) are formed on the upper surface 60a of the measurement substrate 60. As shown in FIG. A plurality of (here, two) unit side contacts 62 electrically connected to a plurality of pins 32 (fixed side contacts) arranged on the mounting surface 31 of the fixed portion 30 are provided on the lower surface 60 b of the measurement substrate 60 . formed. Each electrode 61 is electrically connected internally to the corresponding unit-side contact 62 via an internal electrode 63 .

すなわち、計測用基板60は、上面60a(一の面)に電子部品Dと電気的に接続される複数の電極61が形成され、下面60b(一の面とは異なる他の面)に複数の電極61および複数の固定側接点(ピン32)とそれぞれ電気的に接続される複数のユニット側接点62が形成されている。計測用基板60の前側には前側基板切欠き部60cが形成され、計測用基板60の後側には後側基板切欠き部60dが形成されている。計測用基板60の上面60a(複数の電極61が形成された面)の対角の位置には、複数の電極61の位置を認識するための2つの電極マーク64が形成されている。計測用基板60の電極マーク64が形成された対角とは別の対角の位置には、上下に貫通する取付け穴65が形成されている。 That is, the measurement substrate 60 has a top surface 60a (one surface) formed with a plurality of electrodes 61 electrically connected to the electronic component D, and a bottom surface 60b (another surface different from the one surface) having a plurality of electrodes 61 formed thereon. A plurality of unit-side contacts 62 are formed that are electrically connected to the electrodes 61 and the plurality of fixed-side contacts (pins 32), respectively. A front substrate cutout portion 60 c is formed on the front side of the measurement substrate 60 , and a rear substrate cutout portion 60 d is formed on the rear side of the measurement substrate 60 . Two electrode marks 64 for recognizing the positions of the electrodes 61 are formed at diagonal positions on the upper surface 60 a (the surface on which the electrodes 61 are formed) of the measurement substrate 60 . A mounting hole 65 penetrating vertically is formed at a diagonal position different from the diagonal where the electrode mark 64 of the measurement substrate 60 is formed.

図7において、計測用基板60は、複数の電極61の上面を覆うように異方性導電シート53が載置された状態で、下方から基板保持部材52の下部に装着される。計測用基板60は、取付け穴65に挿入されたネジ54によって基板保持部材52に固定される。 In FIG. 7, the measurement substrate 60 is attached to the lower part of the substrate holding member 52 from below with the anisotropic conductive sheet 53 placed thereon so as to cover the upper surfaces of the electrodes 61 . The measurement board 60 is fixed to the board holding member 52 by screws 54 inserted into the mounting holes 65 .

図7、図9において、基板保持部材52には、装着された計測用基板60の電極61から上方に貫通した計測開口52aが形成されている。計測ユニット50には、基板保持部材52に装着された計測用基板60の複数の電極61に、電子部品Dの端子Dtが対向するように異方性導電シート53を挟んで電子部品Dが置かれる計測位置Pが設定されている。すなわち、複数の電極61を覆う異方性導電シート53の上面(複数の電極61とは反対の面)には電気的特性が計測される電子部品Dが置かれる計測位置Pが設定されており、基板保持部材52には計測位置Pまで貫通した計測開口52aが形成されている。 7 and 9, the substrate holding member 52 is formed with a measurement opening 52a penetrating upward from the electrodes 61 of the measurement substrate 60 mounted thereon. In the measurement unit 50, an electronic component D is placed with an anisotropic conductive sheet 53 interposed therebetween such that the terminals Dt of the electronic component D are opposed to the plurality of electrodes 61 of the measurement substrate 60 mounted on the substrate holding member 52. A measurement position P to be measured is set. That is, on the upper surface of the anisotropic conductive sheet 53 covering the plurality of electrodes 61 (the surface opposite to the plurality of electrodes 61) is set a measurement position P where an electronic component D whose electrical characteristics are to be measured is placed. A measurement opening 52a is formed through the substrate holding member 52 to the measurement position P. As shown in FIG.

基板保持部材52には、装着された計測用基板60の電極マーク64まで貫通した認識開口52bが形成されている。計測ユニット50を上方から見ると、認識開口52bを通して計測用基板60の電極マーク64が見える。一方、異方性導電シート53が不透明なため、計測開口52aを通じて基板保持部材52に装着された計測用基板60の電極61を見ることができない。そこで、計測ユニット50を固定部30の装着面31に装着した状態で、ヘッドカメラ10で上方から電極マーク64を撮像して認識処理することで、直接認識することができない電極61の位置を算出することができる。 The board holding member 52 is formed with a recognition opening 52b penetrating to the electrode mark 64 of the mounted measurement board 60 . When the measurement unit 50 is viewed from above, the electrode mark 64 of the measurement substrate 60 can be seen through the recognition opening 52b. On the other hand, since the anisotropic conductive sheet 53 is opaque, the electrode 61 of the measurement substrate 60 attached to the substrate holding member 52 cannot be seen through the measurement opening 52a. Therefore, with the measurement unit 50 attached to the attachment surface 31 of the fixed part 30, the position of the electrode 61 that cannot be directly recognized is calculated by capturing an image of the electrode mark 64 from above with the head camera 10 and performing recognition processing. can do.

図9において、基板保持部材52の上部には、計測開口52aから一方の側面まで押圧部36の押圧部材37が移動する移動溝52cが形成されている。計測ユニット50を固定部30の装着面31に装着した状態で、往復移動機構38bを作動させると、押圧部材37が移動溝52cに沿って計測ユニット50の外から計測開口52aの上方まで往復移動する。基板保持部材52の後面の中央には、後側保持切欠き52dが形成されている。計測用基板60が基板保持部材52に装着されると、基板保持部材52の後側保持切欠き52dと計測用基板60の後側基板切欠き60dは、一体となって計測ユニット50の接続部50aを構成する。 In FIG. 9, a moving groove 52c is formed in the upper portion of the substrate holding member 52 so that the pressing member 37 of the pressing portion 36 moves from the measurement opening 52a to one side surface. When the reciprocating mechanism 38b is operated with the measurement unit 50 mounted on the mounting surface 31 of the fixing portion 30, the pressing member 37 reciprocates along the movement groove 52c from outside the measurement unit 50 to above the measurement opening 52a. do. A rear side holding notch 52d is formed in the center of the rear surface of the substrate holding member 52 . When the measurement substrate 60 is attached to the substrate holding member 52 , the rear holding cutout 52 d of the substrate holding member 52 and the rear substrate cutout 60 d of the measurement substrate 60 are integrated to form the connecting portion of the measurement unit 50 . 50a.

基板保持部材52には、計測開口52aから後側保持切欠き52dの後面まで貫通する後側貫通溝52eが形成されている。後側貫通溝52eは、天井と側面が基板保持部材52で形成されて床は開放されている。計測用基板60を基板保持部材52に装着すると計測用基板60の上面60aが床面となり、基板保持部材52と計測用基板60で上下左右を囲む貫通路が形成される。基板保持部材52には、計測開口52aから排出口51の前面まで基板保持部材52を貫通する前側貫通路52fが形成されている。計測用基板60の前側基板切欠き60cは、前側貫通路52fと一体となるように形成されている。 The substrate holding member 52 is formed with a rear through groove 52e penetrating from the measurement opening 52a to the rear surface of the rear holding notch 52d. The rear through groove 52e has a ceiling and side surfaces formed by the substrate holding member 52 and an open floor. When the measurement substrate 60 is mounted on the substrate holding member 52, the upper surface 60a of the measurement substrate 60 becomes a floor surface, and a through path is formed that encloses the substrate holding member 52 and the measurement substrate 60 vertically and horizontally. The substrate holding member 52 is formed with a front through-passage 52 f that penetrates the substrate holding member 52 from the measurement opening 52 a to the front surface of the discharge port 51 . The front substrate notch 60c of the measurement substrate 60 is formed integrally with the front through passage 52f.

図9において、基板保持部材52に計測用基板60が装着された状態で、後側貫通溝52e、計測開口52a、前側貫通路52fは、接続部50aの後面から計測開口52aに設定された計測位置Pを経由して排出口51の前面まで貫通する排出路50bを構成する。計測ユニット50を固定部30の装着面31に装着した状態で、計測ユニット50の排出路50bは、空気噴出部33の噴出口34から噴出された圧縮空気を接続部50aから流入し、計測位置Pを経由して排出口51まで計測ユニット50を水平方向に通過させる(図14も参照)。なお、排出路50bは、基板保持部材52のみで構成しても、計測用基板60と組み合わせて構成しても、さらに固定部30の装着面31と組み合わせて構成してもよい。 In FIG. 9, in a state where the measurement substrate 60 is attached to the substrate holding member 52, the rear through groove 52e, the measurement opening 52a, and the front through passage 52f extend from the rear surface of the connection portion 50a to the measurement opening 52a. A discharge path 50b penetrating to the front surface of the discharge port 51 via the position P is configured. With the measurement unit 50 attached to the mounting surface 31 of the fixing portion 30, the discharge path 50b of the measurement unit 50 allows the compressed air ejected from the ejection port 34 of the air ejection portion 33 to flow from the connection portion 50a, thereby reaching the measurement position. The measurement unit 50 is horizontally passed through P to the outlet 51 (see also FIG. 14). The discharge path 50 b may be configured only by the substrate holding member 52 , combined with the measurement substrate 60 , or combined with the mounting surface 31 of the fixing portion 30 .

基板保持部材52に計測用基板60が装着された状態で、計測ユニット50の底から計測用基板60の下面60bに形成されたユニット側接点62が露出している。計測ユニット50を固定部30の装着面31に装着すると、ユニット側接点62が装着面31に配置されたピン32(固定側接点)と電気的に接続される。すなわち、計測用基板60の上面60aに形成された複数の電極61が、計測器15に接続された状態となる。このように、計測ユニット50をプローブユニット13から取り外し可能な構成とすることで、作業者は計測ユニット50を取り外した状態で異方性導電シート53や計測用基板60の交換を簡単に実行することできる。 With the measurement substrate 60 attached to the substrate holding member 52 , the unit-side contacts 62 formed on the lower surface 60 b of the measurement substrate 60 are exposed from the bottom of the measurement unit 50 . When the measurement unit 50 is mounted on the mounting surface 31 of the fixed portion 30 , the unit side contact 62 is electrically connected to the pin 32 (fixed side contact) arranged on the mounting surface 31 . That is, the plurality of electrodes 61 formed on the upper surface 60 a of the measurement substrate 60 are connected to the measuring device 15 . By configuring the measurement unit 50 to be removable from the probe unit 13 in this way, the operator can easily replace the anisotropic conductive sheet 53 and the measurement substrate 60 with the measurement unit 50 removed. can do

次に図10を参照して、計測用基板60の上面60aに形成された複数の電極61の少なくとも一部を覆うように載置された異方性導電シート53の機能について説明する。図10(a)、図10(b)は、図3に示すプローブユニット13のA-A断面における計測位置Pに置かれた電子部品Dを含む拡大断面図である。この例では、電子部品Dは、抵抗器、コンデンサ、インダクタなど、2つの端子Dtを有するチップ部品である。電子部品Dは、2つの端子Dtが異方性導電シート53を挟んで2つの電極61にそれぞれ対向する位置である計測位置Pに置かれている。異方性導電シート53は、圧力が加わると圧力方向の導電率が低くなり圧力方向以外の導電率は高い状態が保持される特性を有している。 Next, with reference to FIG. 10, the function of the anisotropic conductive sheet 53 placed so as to cover at least part of the plurality of electrodes 61 formed on the upper surface 60a of the measurement substrate 60 will be described. 10(a) and 10(b) are enlarged cross-sectional views including the electronic component D placed at the measurement position P on the AA cross section of the probe unit 13 shown in FIG. In this example, the electronic component D is a chip component having two terminals Dt, such as a resistor, capacitor, inductor, or the like. The electronic component D is placed at the measurement position P where the two terminals Dt face the two electrodes 61 with the anisotropic conductive sheet 53 interposed therebetween. The anisotropic conductive sheet 53 has a characteristic that when pressure is applied, the conductivity in the direction of pressure decreases and the conductivity in the directions other than the pressure direction remains high.

図10(a)は、押圧部36の押圧部材37が電子部品Dの上方にある状態を示している。この状態では異方性導電シート53には圧力が加わっておらず、異方性導電シート53の導電率は全方向で高い。図10(b)は、押圧部36の昇降機構38aが作動して押圧部材37を下降させ、所定の圧力で電子部品Dを下方に押し込んでいる状態(矢印d)を示している。この状態で異方性導電シート53には、電子部品Dの端子Dtから計測用基板60の電極61に向けて、上下方向に圧力が加わっている。 10A shows a state where the pressing member 37 of the pressing portion 36 is above the electronic component D. FIG. In this state, no pressure is applied to the anisotropic conductive sheet 53, and the conductivity of the anisotropic conductive sheet 53 is high in all directions. FIG. 10(b) shows a state (arrow d) in which the elevating mechanism 38a of the pressing portion 36 operates to lower the pressing member 37 and press the electronic component D downward with a predetermined pressure. In this state, pressure is applied to the anisotropic conductive sheet 53 in the vertical direction from the terminals Dt of the electronic component D toward the electrodes 61 of the measurement substrate 60 .

すなわち、図10(b)における圧力方向は上下方向であり、異方性導電シート53において対向する端子Dtと電極61の間に挟まれた部分の抵抗Rが低くなり(導電率が低くなり)、左右に隣接する端子Dtの間、電極61の間は高抵抗(導電率が高い)のままの状態である。この状態で、電子部品Dの端子Dtが計測器15に電気的に接続された状態となり、計測器15によって電子部品Dの電気的特性を計測することができる。 That is, the pressure direction in FIG. 10B is the vertical direction, and the resistance R of the portion sandwiched between the opposing terminal Dt and the electrode 61 in the anisotropic conductive sheet 53 is lowered (the electrical conductivity is lowered). , between the terminals Dt adjacent to each other on the left and right, and between the electrodes 61 remain high resistance (high conductivity). In this state, the terminal Dt of the electronic component D is electrically connected to the measuring instrument 15 , and the electrical characteristics of the electronic component D can be measured by the measuring instrument 15 .

このように、押圧部36は、電子部品Dの端子Dtが異方性導電シート53を挟んで複数の電極61に対向する計測位置Pに置かれた電子部品Dを複数の電極61の方向に押す。そして、特性計測装置16では、計測位置Pに置かれた電子部品Dの電気的特性を、電子部品Dの端子Dtと複数の電極61の間に圧力を加えた状態で計測器15によって計測する。電子部品Dと電極61の間に異方性導電シート53を挿入することで、電子部品Dの形状にばらつきがあっても電子部品Dの端子Dtと電極61の間を電気的に安定して接続することができ、計測結果のばらつきを低減することができる。 In this way, the pressing portion 36 pushes the electronic component D placed at the measurement position P where the terminals Dt of the electronic component D face the plurality of electrodes 61 with the anisotropic conductive sheet 53 interposed therebetween, in the direction of the plurality of electrodes 61 . push. Then, in the characteristic measuring device 16, the electrical characteristic of the electronic component D placed at the measurement position P is measured by the measuring instrument 15 while pressure is applied between the terminal Dt of the electronic component D and the plurality of electrodes 61. . By inserting the anisotropic conductive sheet 53 between the electronic component D and the electrode 61, the connection between the terminal Dt of the electronic component D and the electrode 61 can be electrically stabilized even if the shape of the electronic component D varies. It is possible to connect and reduce variations in measurement results.

次に図5、図11~13を参照して、回収箱70の内部構成について説明する。図13(a)は図3のB-B断面における回収箱70を含むプローブユニット13の断面図であり、図13(b)は図4のC-C断面における回収箱70を含むプローブユニット13の断面図である。 Next, referring to FIGS. 5 and 11 to 13, the internal structure of the collection box 70 will be described. 13(a) is a sectional view of the probe unit 13 including the collection box 70 in the BB section of FIG. 3, and FIG. 13(b) is a sectional view of the probe unit 13 including the collection box 70 in the CC section of FIG. is a cross-sectional view of.

図13(b)において、プローブユニット13の固定部30の装着面31に計測ユニット50が正常な姿勢で装着され、さらに箱保持部40に回収箱70が正常は姿勢で保持されると、計測ユニット50の排出路50bの後側は空気噴出部33に接続されて、排出路50bの前側は回収箱70の回収口72に接続される。すなわち、プローブユニット13は、噴出口34を備える空気噴出部33と、電気的特性が計測される電子部品Dが置かれる計測位置Pが設定された計測エリアUと、計測位置Pを挟んで噴出口34に対向する位置に配置された回収箱70と、を有している。計測エリアUには、噴出口34から計測位置Pを経由して回収箱70まで水平方向に貫通する排出路50bが形成されている。 In FIG. 13B, when the measurement unit 50 is mounted on the mounting surface 31 of the fixing portion 30 of the probe unit 13 in a normal posture, and the collection box 70 is held by the box holding portion 40 in a normal posture, measurement The rear side of the discharge path 50b of the unit 50 is connected to the air ejection portion 33, and the front side of the discharge path 50b is connected to the collection port 72 of the collection box 70. As shown in FIG. That is, the probe unit 13 includes an air ejection part 33 having an ejection port 34, a measurement area U in which a measurement position P is set in which an electronic component D whose electrical characteristics are to be measured is placed, and an air ejection part with the measurement position P interposed therebetween. and a collection box 70 positioned opposite the outlet 34 . In the measurement area U, a discharge path 50b is formed that extends horizontally from the ejection port 34 to the collection box 70 via the measurement position P. As shown in FIG.

図13(b)において、回収箱70の前面であって、計測位置Pを挟んで噴出口34に対向する位置には、空気は通して電子部品Dは通さない第1のエアフィルタ75が装着された第1の排気口76が設置されている。回収箱70の内部であって、第1のエアフィルタ75の噴出口34側(回収口72側)の前方には、噴出口34から噴出された圧縮空気によって計測位置Pから吹き飛ばされた電子部品Dを下方に落下させる落下口77aを有する部品落下部Vが設置されている。 In FIG. 13(b), a first air filter 75 that allows air to pass through but blocks the electronic component D from passing through is mounted on the front surface of the collection box 70 at a position facing the ejection port 34 with the measurement position P interposed therebetween. A first exhaust port 76 is provided. Inside the recovery box 70 and in front of the ejection port 34 side (recovery port 72 side) of the first air filter 75, there is an electronic component blown away from the measurement position P by the compressed air ejected from the ejection port 34. A component drop section V having a drop port 77a for dropping D downward is provided.

図13(a)、図13(b)において、回収箱70の内部であって、部品落下部Vの下方には、落下口77aから落下した電子部品Dを収容する収容部78が設置されている。部品落下部Vには、排出路50bから延出する床面79aと両側面79bを有し、落下口77aの上方の少なくとも一部を覆う位置まで延出する延出部79が形成されている。部品落下部Vには、上部77bが落下口77aより大きく、落下口77aに向けて径が小さくなる漏斗状の落下壁77が形成されている。部品落下部Vにおいて、延出部79と第1のエアフィルタ75の間には、三日月状の上部開口77cが形成されている(図12(a)も参照)。計測位置Pから吹き飛ばされた電子部品Dは、延出部79の先端から上部開口77cに落ち込み、さらに落下口77aを経由して収容部78に収容される。 13(a) and 13(b), inside the recovery box 70 and below the component drop section V, a storage section 78 for storing the electronic components D dropped from the drop opening 77a is provided. there is The component drop portion V has a floor surface 79a and side surfaces 79b extending from the discharge path 50b, and an extension portion 79 extending to a position covering at least part of the upper portion of the drop port 77a is formed. . The component drop portion V is formed with a funnel-shaped drop wall 77 whose upper portion 77b is larger than the drop port 77a and whose diameter decreases toward the drop port 77a. A crescent-shaped upper opening 77c is formed between the extending portion 79 and the first air filter 75 in the component drop portion V (see also FIG. 12(a)). The electronic component D blown away from the measurement position P falls from the tip of the extending portion 79 into the upper opening 77c, and is received in the receiving portion 78 via the drop port 77a.

図13(a)、図13(b)において、収容部78において、落下口77aの下方には落下口77aに向けて上方に突出する逆流防止部80が形成されている。逆流防止部80は、下部は円柱形で上部は円錐形である。回収箱70の前面であって、収容部78の前面には、空気は通して電子部品Dは通さない第2のエアフィルタ81が装着された第2の排気口82が形成されている。なお、回収箱70は、収容部78の側面にもエアフィルタが装着された排気口を備えてもよい。このように、回収箱70には、空気は通して電子部品Dは通さないエアフィルタ(第1のエアフィルタ75、第2のエアフィルタ81)が装着された排気口(第1の排気口76、第2の排気口82)が設置されている。 13(a) and 13(b), in the accommodating portion 78, a backflow prevention portion 80 is formed below the drop port 77a so as to protrude upward toward the drop port 77a. The backflow prevention part 80 has a cylindrical lower portion and a conical upper portion. A second exhaust port 82 is formed on the front surface of the collection box 70 and on the front surface of the housing portion 78, and is equipped with a second air filter 81 that allows air to pass through but prevents the electronic components D from passing through. The collection box 70 may also have an exhaust port with an air filter mounted on the side surface of the storage portion 78 . In this way, the collection box 70 has an exhaust port (first exhaust port 76) equipped with air filters (first air filter 75, second air filter 81) that allow air to pass through but do not allow electronic components D to pass through. , a second exhaust port 82).

図12、図13において、回収箱70は、延出部79と落下壁77を有する部品落下部V、第1のエアフィルタ75が装着された第1の排気口76を備えて排出路50bに接続される上部回収部70aと、逆流防止部80、第2のエアフィルタ81が装着された第2の排気口82を有する収容部78を備える下部回収部70bを備えて構成されている。すなわち、回収箱70は、上部回収部70aと下部回収部70bの上下2段構成であり、上部回収部70aと下部回収部70bは、落下口77aによって接続されている。 12 and 13, the collection box 70 is provided with a parts drop section V having an extension 79 and a drop wall 77, and a first exhaust port 76 with a first air filter 75 attached to the discharge path 50b. It is composed of an upper collection portion 70a to be connected, and a lower collection portion 70b having a housing portion 78 having a second exhaust port 82 to which a backflow prevention portion 80 and a second air filter 81 are mounted. That is, the collection box 70 has a two-tiered structure of an upper collection section 70a and a lower collection section 70b, and the upper collection section 70a and the lower collection section 70b are connected by a drop port 77a.

次に図13(b)、図14を参照して、プローブユニット13において、空気噴出部33の噴出口34から圧縮空気を噴出させ、計測位置Pにある電子部品Dを吹き飛ばして回収箱70の収容部78に廃棄する電子部品廃棄工程について説明する。図13(b)に示すように、まず、計測位置Pに電子部品Dが置かれているとする。図14(a)において、噴出口34から圧縮空気を噴出させると、圧縮空気によって吹き飛ばされた電子部品Dは計測エリアU(計測ユニット50)から排出路50bを通って回収箱70に移動する(矢印e)。 Next, referring to FIGS. 13B and 14, in probe unit 13, compressed air is ejected from ejection port 34 of air ejection portion 33 to blow away electronic component D at measurement position P, thereby removing collection box 70. A process for discarding electronic components in the container 78 will be described. Assume that an electronic component D is placed at a measurement position P as shown in FIG. 13(b). In FIG. 14(a), when compressed air is ejected from the ejection port 34, the electronic component D blown away by the compressed air moves from the measurement area U (measurement unit 50) to the recovery box 70 through the discharge path 50b ( arrow e).

図14(b)において、さらに延出部79を通って第1のエアフィルタ75の前に到達した電子部品Dは、上部開口77cから落下壁77に落ち込み、落下壁77に衝突しながら落下口77aを経由して収容部78に向かう(矢印f)。図14(c)において、噴出口34からの圧縮空気の噴出が停止すると、収容部78に到達した電子部品Dは収容部78で停止する(矢印g)。なお、噴出口34から噴出された圧縮空気は、第1のエアフィルタ75を通じて第1の排気口76から、または第2のエアフィルタ81を通して第2の排気口82から回収箱70の外部に排気される(図14(a)、図14(b))。 In FIG. 14(b), the electronic component D that has reached the front of the first air filter 75 through the extending portion 79 falls from the upper opening 77c into the falling wall 77, collides with the falling wall 77, and reaches the falling opening. 77a toward the accommodating portion 78 (arrow f). In FIG. 14(c), when the ejection of the compressed air from the ejection port 34 stops, the electronic component D that has reached the accommodation portion 78 stops there (arrow g). The compressed air ejected from the ejection port 34 is exhausted to the outside of the recovery box 70 from the first exhaust port 76 through the first air filter 75 or from the second exhaust port 82 through the second air filter 81. (FIGS. 14(a) and 14(b)).

空気噴出部33は、上下に配置された2つ(複数)の噴出口34から圧縮空気を噴出させることで、サイズ(高さ)の異なる電子部品Dであっても確実に計測位置Pから回収箱70に向けて吹き飛ばすことができる。また、延出部79が落下口77aの上方の一部を覆う位置まで延出することにより、廃棄している電子部品Dを上部開口77cから収容部78に向けて確実に落下させることができる。また、落下口77aの下方に上方に突出する逆流防止部80を配置することで、収容部78に収容済みの電子部品Dが吹き上がって落下口77aから部品落下部Vに逆流することを防止することができる。 The air ejection part 33 ejects compressed air from two (a plurality of) ejection ports 34 arranged vertically, so that electronic components D having different sizes (heights) can be reliably collected from the measurement position P. It can be blown towards box 70 . In addition, since the extension part 79 extends to a position covering a part of the upper part of the drop opening 77a, the discarded electronic component D can be reliably dropped from the upper opening 77c toward the accommodation part 78. . In addition, by arranging the backflow prevention portion 80 protruding upward below the drop port 77a, it is possible to prevent the electronic component D accommodated in the accommodation portion 78 from blowing up and flowing back from the drop port 77a to the component drop portion V. can do.

次に図15、図16を参照して、電気的特性が計測される電子部品Dが置かれる計測位置Pについて説明する。図15(a)に示す計測用基板60に形成された対向する2つの電極61の対向する辺の長さQ(図面の左右方向の長さ)は、2つの電極61の間を跨いで置かれた電子部品Dの部品幅W(電子部品の長さ)よりも長く、計測位置P1~P9は電極61の対向する辺に沿う方向(部品幅Wの方向)に9箇所設定されている。計測対象の電子部品Dが置かれる計測位置P1~P9は、計測対象の電子部品Dの部品幅Wに基づいて設定される。なお、図15(a)では、電極61を覆うように設置される異方性導電シート53は便宜のため省略されている。 Next, with reference to FIGS. 15 and 16, the measurement position P at which the electronic component D whose electrical characteristics are to be measured is placed will be described. The length Q (the length in the horizontal direction of the drawing) of the opposing sides of the two opposing electrodes 61 formed on the measurement substrate 60 shown in FIG. It is longer than the component width W (the length of the electronic component) of the electronic component D, and nine measurement positions P1 to P9 are set in the direction along the opposite sides of the electrode 61 (the direction of the component width W). The measurement positions P1 to P9 where the electronic component D to be measured is placed are set based on the component width W of the electronic component D to be measured. In addition, in FIG. 15A, the anisotropic conductive sheet 53 installed so as to cover the electrode 61 is omitted for convenience.

図15(b)は、計測対象の電子部品Dの部品幅Wと計測位置P1~P9の関係の例を示している。小サイズの電子部品D(W≦W1)は、9箇所設定されている計測位置P1~P9の全てに載置される(図16(a))。中サイズの電子部品D(W1<W≦W2)は、3箇所の計測位置P3,P5,P7に載置される(図16(b))。大サイズの電子部品D(W2<W≦W3)は、中央の計測位置P5に載置される(図15(a))。 FIG. 15(b) shows an example of the relationship between the component width W of the electronic component D to be measured and the measurement positions P1 to P9. A small-sized electronic component D (W≦W1) is placed at all nine measurement positions P1 to P9 (FIG. 16(a)). A medium-sized electronic component D (W1<W≦W2) is placed at three measurement positions P3, P5, and P7 (FIG. 16(b)). A large-sized electronic component D (W2<W≦W3) is placed at the central measurement position P5 (FIG. 15(a)).

このように、対向する複数の電極61の対向する辺の長さQは、複数の電極61を跨いで計測位置P1~P9に置かれた電子部品Dの部品幅W(電極の対向する辺に沿う方向の電子部品の長さ)よりも長く、計測位置P1~P9は、電極61の対向する辺に沿う方向に電子部品Dの部品幅Wに基づいて複数設定される。また、計測対象の電子部品Dは、置かれる回数が均等になるように各計測位置P1~P9に載置される。計測対象の電子部品Dを複数の計測位置P1~P9に分散させて載置することで、電子部品Dを載置する際に異方性導電シート53が受けるダメージを低減し、異方性導電シート53の劣化を抑制することができる。 In this way, the length Q of the facing sides of the plurality of facing electrodes 61 is the component width W of the electronic component D placed at the measurement positions P1 to P9 across the plurality of electrodes 61 ( A plurality of measurement positions P1 to P9 are set based on the component width W of the electronic component D in the direction along the opposite sides of the electrode 61 . Further, the electronic components D to be measured are placed at the respective measurement positions P1 to P9 so that the number of times they are placed is uniform. By dispersing and placing the electronic components D to be measured at a plurality of measurement positions P1 to P9, damage to the anisotropic conductive sheet 53 when placing the electronic components D is reduced, and anisotropic conductive Deterioration of the seat 53 can be suppressed.

次に図17を参照して、部品実装装置M1~M3の制御系の構成について詳細に説明する。部品実装装置M1~M3は同様の構成であり、ここでは部品実装装置M1について説明する。部品実装装置M1が備える装置制御部90には、基板搬送機構3、部品供給部4、実装ヘッド8、実装ヘッド移動機構9、ヘッドカメラ10、部品認識カメラ11、タッチパネル12、特性計測装置16が接続されている。装置制御部90は、実装制御部91、計測制御部92、認識処理部93、計測位置決定部94、部品合否判定部95、生産データ記憶部96、部品情報記憶部97、計測情報記憶部98を備えている。 Next, referring to FIG. 17, the configuration of the control system of component mounting apparatuses M1 to M3 will be described in detail. The component mounting apparatuses M1 to M3 have the same configuration, and the component mounting apparatus M1 will be described here. A device control unit 90 provided in the component mounting apparatus M1 includes a substrate transport mechanism 3, a component supply unit 4, a mounting head 8, a mounting head moving mechanism 9, a head camera 10, a component recognition camera 11, a touch panel 12, and a characteristic measuring device 16. It is connected. The device control unit 90 includes a mounting control unit 91, a measurement control unit 92, a recognition processing unit 93, a measurement position determination unit 94, a parts acceptance/rejection determination unit 95, a production data storage unit 96, a parts information storage unit 97, and a measurement information storage unit 98. It has

生産データ記憶部96は記憶装置であり、電子部品Dを基板Bに実装する際に参照される電子部品Dの部品名(種類)、実装位置(XY座標)などを含む生産データを記憶する。部品情報記憶部97は記憶装置であり、基板Bに実装される電子部品Dの部品名、サイズ(部品幅W)、電気的特性の規格値、電子部品Dを供給するテープフィーダ5を特定する情報、電子部品Dの残数の他、特性計測される際に載置される計測位置P1~P9などを記憶する。計測情報記憶部98は記憶装置であり、計測用基板60に形成された電極マーク64を基点とする計測位置P1~P9の位置(XY座標)を記憶する。また、計測情報記憶部98は、特性計測された電子部品Dが載置された回数を部品名と計測位置P1~P9に関連付けて記憶する。 The production data storage unit 96 is a storage device, and stores production data including the component name (type) of the electronic component D, the mounting position (XY coordinates), etc., which are referenced when the electronic component D is mounted on the board B. The component information storage unit 97 is a storage device, and specifies the component name, size (component width W), standard value of electrical characteristics, and tape feeder 5 for supplying the electronic component D to be mounted on the board B. In addition to information, the remaining number of electronic components D, the measurement positions P1 to P9 placed when the characteristics are measured are stored. The measurement information storage unit 98 is a storage device, and stores the positions (XY coordinates) of the measurement positions P1 to P9 with the electrode mark 64 formed on the measurement substrate 60 as a base point. Further, the measurement information storage unit 98 stores the number of times the electronic component D whose characteristics have been measured is placed in association with the component name and the measurement positions P1 to P9.

図17において、実装制御部91は、基板搬送機構3、部品供給部4、実装ヘッド8、実装ヘッド移動機構9、ヘッドカメラ10、部品認識カメラ11を制御して、電子部品Dを基板Bに実装する部品実装作業を実行させる。また、実装制御部91は、テープフィーダ5から電子部品Dが取り出されると、部品情報記憶部97に記憶される当該電子部品Dの残数を減算する。計測制御部92は、部品供給部4、実装ヘッド8、実装ヘッド移動機構9、ヘッドカメラ10、部品認識カメラ11、特性計測装置16を制御して、テープフィーダ5から実装ヘッド8の吸着ノズル8aによって計測対象の電子部品Dを取り出して計測位置Pに置き、計測器15によって電気的特性を計測させる一連の特性計測を統括する。 In FIG. 17, the mounting control unit 91 controls the board transport mechanism 3, the component supply unit 4, the mounting head 8, the mounting head moving mechanism 9, the head camera 10, and the component recognition camera 11 to place the electronic component D on the board B. Execute the component mounting work to be mounted. Further, when the electronic component D is taken out from the tape feeder 5 , the mounting control section 91 subtracts the remaining number of the electronic component D stored in the component information storage section 97 . The measurement control unit 92 controls the component supply unit 4 , the mounting head 8 , the mounting head moving mechanism 9 , the head camera 10 , the component recognition camera 11 , and the characteristic measuring device 16 so that the suction nozzle 8 a of the mounting head 8 is removed from the tape feeder 5 . Takes out the electronic component D to be measured by , places it at the measurement position P, and controls a series of characteristic measurements in which the electrical characteristics are measured by the measuring instrument 15 .

認識処理部93は、部品認識カメラ11が撮像した吸着ノズル8aが保持する電子部品Dの画像を認識処理して、吸着ノズル8aが保持する電子部品Dの位置を認識する。また、認識処理部93は、ヘッドカメラ10が撮像した計測ユニット50に装着された計測用基板60の電極マーク64の画像を認識処理して、電極マーク64の位置を認識する。計測制御部92は、吸着ノズル8aが吸着した電子部品Dを計測位置Pに置く際に、認識処理部93によって認識された吸着ノズル8aが保持する電子部品Dの位置と電極マーク64の位置に基づいて、電子部品Dを置く位置の補正を行う。電極マーク64の位置に基づいて補正することで、異方性導電シート53に覆われて直接見ることができない電極61に対して正確に位置合わせができる。 The recognition processing unit 93 performs recognition processing on the image of the electronic component D held by the suction nozzle 8a captured by the component recognition camera 11, and recognizes the position of the electronic component D held by the suction nozzle 8a. The recognition processing unit 93 recognizes the position of the electrode mark 64 by recognizing the image of the electrode mark 64 on the measurement substrate 60 mounted on the measurement unit 50 captured by the head camera 10 . When placing the electronic component D sucked by the suction nozzle 8a at the measurement position P, the measurement control unit 92 determines the position of the electronic component D held by the suction nozzle 8a recognized by the recognition processing unit 93 and the position of the electrode mark 64. Based on this, the position where the electronic component D is placed is corrected. By correcting based on the position of the electrode mark 64, it is possible to accurately align the electrode 61, which is covered with the anisotropic conductive sheet 53 and cannot be seen directly.

計測位置決定部94は、計測情報記憶部98に記憶された電子部品Dが各計測位置P1~P9に置かれた回数に基づいて、複数の計測位置P1~P9のうちの一に置かれる回数が均等になるように計測対象の電子部品Dを置く計測位置P1~P9を決定する。部品合否判定部95は、計測器15によって計測された電子部品Dの電気的特性を部品情報記憶部97に記憶されている当該電子部品Dの電気的特性の規格値と比較して、テープフィーダ5から取り出した電子部品Dが正しいか否かを判定する。電子部品Dが間違えていた場合、部品合否判定部95は、タッチパネル12に電子部品Dが間違えである旨を報知させる。 The measurement position determination unit 94 determines the number of times the electronic component D is placed at one of the plurality of measurement positions P1 to P9 based on the number of times the electronic component D stored in the measurement information storage unit 98 is placed at each measurement position P1 to P9. The measurement positions P1 to P9 for placing the electronic component D to be measured are determined so that the The component pass/fail determination unit 95 compares the electrical characteristics of the electronic component D measured by the measuring instrument 15 with the standard values of the electrical characteristics of the electronic component D stored in the component information storage unit 97, and the tape feeder It is determined whether or not the electronic component D taken out from 5 is correct. If the electronic component D is incorrect, the component acceptance/rejection determination section 95 causes the touch panel 12 to notify that the electronic component D is incorrect.

図17において、特性計測装置16は、プローブユニット13と計測器15を備えている。プローブユニット13は、ユニット制御部39、押圧部材移動機構38、検出センサ42、空気バルブ35を備えている。検出センサ42は、発光部42aと受光部42bを備えている。ユニット制御部39は、押圧部材移動機構38、空気バルブ35、計測器15を制御して、特性計測装置16における電子部品Dの特性計測を統括する。 In FIG. 17 , the characteristic measuring device 16 has a probe unit 13 and a measuring device 15 . The probe unit 13 includes a unit control section 39 , a pressing member moving mechanism 38 , a detection sensor 42 and an air valve 35 . The detection sensor 42 includes a light emitting portion 42a and a light receiving portion 42b. The unit control section 39 controls the pressing member moving mechanism 38 , the air valve 35 , and the measuring instrument 15 to integrate the characteristic measurement of the electronic component D in the characteristic measuring device 16 .

具体的には、ユニット制御部39は、電子部品Dが異方性導電シート53の上の計測位置Pに置かれる際は、押圧部材37が吸着ノズル8aなどに保持された電子部品Dに干渉しない退避位置に移動するように押圧部材移動機構38を制御する。また、ユニット制御部39は、計測位置Pに置かれた電子部品Dの電気的特性を計測する際は、押圧部材移動機構38を制御して、押圧部材37を電子部品Dの上方に移動させて下降させ、押圧部材37によって電子部品Dの端子Dtと電極61の間に圧力を加えさせる。このように、ユニット制御部39は、押圧部材移動機構38を制御する制御部である。 Specifically, when the electronic component D is placed at the measurement position P on the anisotropic conductive sheet 53, the unit control section 39 causes the pressing member 37 to interfere with the electronic component D held by the suction nozzle 8a or the like. The pressing member moving mechanism 38 is controlled so as to move to the retracted position. Further, when measuring the electrical characteristics of the electronic component D placed at the measurement position P, the unit control section 39 controls the pressing member moving mechanism 38 to move the pressing member 37 above the electronic component D. , and pressure is applied between the terminal Dt of the electronic component D and the electrode 61 by the pressing member 37 . Thus, the unit control section 39 is a control section that controls the pressing member moving mechanism 38 .

また、ユニット制御部39は、空気バルブ35を制御して噴出口34から圧縮空気を噴出させて、計測位置Pにある電子部品Dを回収箱70に廃棄させる。また、ユニット制御部39は、作業者が回収箱70を箱保持部40に装着させる際に、検出センサ42の検出結果より回収箱70が正常な姿勢で箱保持部40に装着されたか否かを判断する。ユニット制御部39は、回収箱70が正常に装着されていない場合は、部品実装装置M1のタッチパネル12に回収箱70の姿勢が異常である旨を報知させる。 Further, the unit control section 39 controls the air valve 35 to eject compressed air from the ejection port 34 to discard the electronic component D at the measurement position P into the collection box 70 . Further, when the worker mounts the collection box 70 on the box holding section 40, the unit control section 39 determines whether the collection box 70 has been mounted on the box holding section 40 in a normal posture based on the detection result of the detection sensor 42. to judge. If the recovery box 70 is not properly mounted, the unit control section 39 causes the touch panel 12 of the component mounting apparatus M1 to notify that the posture of the recovery box 70 is abnormal.

図17において、計測器15による電気的特性の計測結果は部品実装装置M1の装置制御部90に送信されて、部品合否判定部95によってテープフィーダ5が供給している電子部品Dが正しいか否かが判定される。なお、上位コンピュータCPに部品合否判定部95を備えさせ、計測器15は計測結果を上位コンピュータCPに送信し、上位コンピュータCPにおいて電子部品Dの正否を判定するようにしてもよい。 In FIG. 17, the measurement result of the electrical characteristics by the measuring instrument 15 is transmitted to the apparatus control section 90 of the component mounting apparatus M1, and the electronic component D supplied by the tape feeder 5 is checked by the component acceptance/rejection determination section 95. is determined. It should be noted that the high-level computer CP may be provided with the component pass/fail determination unit 95, the measuring instrument 15 may transmit the measurement result to the high-level computer CP, and the high-level computer CP may determine whether the electronic component D is correct or not.

上記のように、本実施の形態の部品実装装置M1~M3は、電子部品Dを供給する部品供給部4と、部品供給部4が供給する電子部品Dを保持して基板Bに実装する実装ヘッド8と、実装ヘッド8が保持する電子部品Dを受け取って、電子部品Dの電気的特性を計測する特性計測装置16を備えている。なお、特性計測装置16の計測位置Pに電子部品Dを載置するものは実装ヘッド8に限定されることはない。例えば、実装ヘッド8とは異なる専用の移送手段で、電子部品Dを計測位置Pに載置するようにしてもよい。 As described above, the component mounting apparatuses M1 to M3 of the present embodiment include the component supply unit 4 that supplies the electronic component D, and the mounting device that holds the electronic component D supplied by the component supply unit 4 and mounts it on the board B. A head 8 and a characteristic measuring device 16 for receiving the electronic component D held by the mounting head 8 and measuring the electrical characteristics of the electronic component D are provided. It should be noted that the mounting head 8 is not the only device that places the electronic component D at the measurement position P of the characteristic measuring device 16 . For example, the electronic component D may be placed at the measurement position P by a dedicated transfer means different from the mounting head 8 .

次に図18のフローに沿って、図5~図7を参照しながら、特性計測装置16において電子部品Dの電気的特性を計測するための計測準備について説明する。図18において、まず、複数の電極61を覆うように異方性導電シート53が載置された後、計測用基板60が基板保持部材52に装着される(ST1:計測用基板装着工程)(図7)。次いで計測用基板60が装着された計測ユニット50が固定部30の装着面31に装着され、計測ユニット50の接続部50aが空気噴出部33に接続される(ST2:計測ユニット装着工程)(図6)。 Next, measurement preparation for measuring the electrical characteristics of the electronic component D in the characteristics measuring device 16 will be described along the flow of FIG. 18 and with reference to FIGS. 5 to 7. FIG. In FIG. 18, first, after the anisotropic conductive sheet 53 is placed so as to cover the plurality of electrodes 61, the measurement substrate 60 is mounted on the substrate holding member 52 (ST1: measurement substrate mounting step) ( Figure 7). Next, the measurement unit 50 to which the measurement substrate 60 is attached is attached to the attachment surface 31 of the fixing portion 30, and the connection portion 50a of the measurement unit 50 is connected to the air ejection portion 33 (ST2: measurement unit attachment step) (Fig. 6).

次いで回収箱70が箱保持部40に装着され、回収箱70の回収口72が計測ユニット50の排出口51に嵌め合わされる(ST3:回収箱装着工程)(図5)。回収箱装着工程(ST3)の後、検出センサ42によって回収箱70が箱保持部40に正常な姿勢で装着されたか否かが検出される(ST4:回収箱装着姿勢検出工程)。回収箱70が正常な姿勢で装着されていない場合(ST4においてNo)、ユニット制御部39はタッチパネル12に異常を報知させる(ST5:異常報知工程)。姿勢異常を認知した作業者は、回収箱70を箱保持部40に再装着する(ST3)。回収箱70が正しい姿勢で装着されると(ST4においてYes)、計測準備が終了する。 Next, the collection box 70 is attached to the box holding portion 40, and the collection opening 72 of the collection box 70 is fitted to the discharge opening 51 of the measurement unit 50 (ST3: collection box mounting step) (FIG. 5). After the collection box mounting step (ST3), the detection sensor 42 detects whether or not the collection box 70 is mounted on the box holding portion 40 in a normal posture (ST4: collection box mounting posture detection step). If the collection box 70 is not mounted in the normal posture (No in ST4), the unit control section 39 causes the touch panel 12 to notify the abnormality (ST5: abnormality notification step). The worker who has recognized the abnormal posture reattaches the recovery box 70 to the box holding portion 40 (ST3). When the collection box 70 is mounted in the correct posture (Yes in ST4), preparation for measurement is completed.

次に図19のフローに沿って、部品実装装置M1~M3によって基板Bに電子部品Dを実装する部品実装方法について説明する。部品実装装置M1~M3において部品実装作業が継続される間に、テープフィーダ5が供給している電子部品Dの残数が少なくなると、作業者によってテープフィーダ5に新しいキャリアテープを補給する補給作業が行われる(ST11)。補給されたテープフィーダ5から電子部品Dの供給が継続されて(ST12においてNo)、補給された最初の電子部品Dがテープフィーダ5の部品取り出し位置に供給されると(ST12においてYes)、部品取り出し位置に供給された電子部品Dの電気的特性を特性計測装置16で計測する一連の特性計測工程(ST13)が実行される。 Next, along the flow of FIG. 19, a component mounting method for mounting the electronic component D on the board B by the component mounting apparatuses M1 to M3 will be described. When the remaining number of electronic components D supplied by the tape feeder 5 decreases while the component mounting work is continued in the component mounting apparatuses M1 to M3, the operator supplies new carrier tape to the tape feeder 5. is performed (ST11). When the supply of the electronic components D continues from the replenished tape feeder 5 (No in ST12), and the first replenished electronic component D is supplied to the component pick-up position of the tape feeder 5 (Yes in ST12), the component A series of characteristic measurement steps (ST13) are executed in which the characteristic measurement device 16 measures the electrical characteristics of the electronic component D supplied to the take-out position.

電子部品Dの電気的特性が計測されると、部品合否判定部95は、電子部品Dの特性計測結果とテープフィーダ5から供給されることが期待される電子部品Dの電気的特性の規格値を比較して、補給された電子部品Dが正しいか否かを判定する(ST14:部品合否判定工程)。補給された電子部品Dが正しい場合(ST14においてYes)、部品実装作業が再開される(ST15)。補給された電子部品Dが間違えていた場合(ST14においてNo)、部品合否判定部95はタッチパネル12に違う電子部品Dが補給されている旨を報知する(ST16)。補給ミスを認知した作業者は、再度、補給作業を行う(ST11)。これによって、間違えた電子部品Dが基板Bに実装されることが防止される。 When the electrical characteristics of the electronic component D are measured, the component acceptance/rejection determination unit 95 determines the standard value of the electrical characteristics of the electronic component D that is expected to be supplied from the tape feeder 5 and the characteristic measurement result of the electronic component D. are compared to determine whether or not the replenished electronic component D is correct (ST14: component acceptance/rejection determination step). If the replenished electronic component D is correct (Yes in ST14), component mounting work is resumed (ST15). If the supplied electronic component D is incorrect (No in ST14), the component acceptance/rejection determination unit 95 notifies the touch panel 12 that a different electronic component D has been supplied (ST16). The worker who recognizes the replenishment error performs the replenishment work again (ST11). This prevents the wrong electronic component D from being mounted on the board B. FIG.

次に図20のフローに沿って、図21、図22を参照しながら、部品実装装置M1~M3における特性計測工程(ST13)(特性計測方法)の詳細について説明する。図20において、まず、実装ヘッド8の吸着ノズル8aによって部品供給部4が供給する電子部品D(補給された最初の電子部品D)が取り出される(ST21:部品取り出し工程)。次いでプローブユニット13(特性計測装置16)を上方から撮像するヘッドカメラ10(カメラ)が計測ユニット50の上方に移動し、ヘッドカメラ10で電極マーク64を撮像し、撮像画像に基づいて電極マーク64の位置が認識される(ST22:電極マーク撮像工程)(図21(a))。 Next, along the flow of FIG. 20, details of the characteristic measurement step (ST13) (characteristic measurement method) in the component mounting apparatuses M1 to M3 will be described with reference to FIGS. In FIG. 20, first, the electronic component D supplied by the component supply unit 4 (the first electronic component D supplied) is picked up by the suction nozzle 8a of the mounting head 8 (ST21: component picking step). Next, the head camera 10 (camera) that captures an image of the probe unit 13 (characteristic measuring device 16) from above moves above the measurement unit 50, captures an image of the electrode mark 64 with the head camera 10, and measures the electrode mark 64 based on the captured image. is recognized (ST22: electrode mark imaging step) (FIG. 21(a)).

次いで計測位置決定部94は、電子部品Dのサイズ(部品幅W)と電子部品Dが各計測位置P1~P9に置かれた回数に基づいて、複数の計測位置P1~P9のうちの一に置かれる回数が均等になるように、電子部品Dの計測位置P1~P9を決定する(ST23:計測位置決定工程)。次いで実装ヘッド8の吸着ノズル8aが保持する電子部品Dと干渉しない退避位置に、押圧部材37が移動する(ST24:押圧部退避工程)(図21(b))。これにより、計測位置Pの上方の計測開口52aが開放される。なお、押圧部退避工程(ST24)は、計測位置決定工程(ST23)と並行して実行するようにしてもよい。 Next, the measurement position determination unit 94 selects one of the plurality of measurement positions P1 to P9 based on the size (component width W) of the electronic component D and the number of times the electronic component D is placed at each measurement position P1 to P9. The measurement positions P1 to P9 of the electronic component D are determined so that the number of times they are placed is uniform (ST23: measurement position determination step). Next, the pressing member 37 moves to a retracted position where it does not interfere with the electronic component D held by the suction nozzle 8a of the mounting head 8 (ST24: pressing portion retracting step) (FIG. 21(b)). Thereby, the measurement opening 52a above the measurement position P is opened. Note that the pressing portion retracting step (ST24) may be executed in parallel with the measurement position determining step (ST23).

図20において、次いで実装ヘッド8の吸着ノズル8aによって取り出された電子部品Dが計測位置決定工程(ST23)において決定された複数の計測位置P1~P9のいずれかに置かれる(ST25:部品設置工程)(図21(c))。すなわち、電子部品Dは計測位置P1~P9に置かれる回数が均等になるように複数の計測位置P1~P9のいずれかに置かれる。部品設置工程(ST25)では、基板マーク撮像工程(ST22)における電極マーク64の撮像結果に基づいて、電子部品Dを置く位置が補正される。なお、電子部品Dを計測位置P1~P9に置く前に部品認識カメラ11によって吸着ノズル8aが保持する電子部品Dの位置(吸着位置ズレ)を認識し、認識結果に基づいて電子部品Dを置く位置を補正(吸着位置ズレを補正)してもよい。 In FIG. 20, the electronic component D picked up by the suction nozzle 8a of the mounting head 8 is placed at one of the plurality of measurement positions P1 to P9 determined in the measurement position determination step (ST23) (ST25: component installation step). ) (FIG. 21(c)). That is, the electronic component D is placed at any one of the plurality of measurement positions P1 to P9 so that the number of times it is placed at the measurement positions P1 to P9 is uniform. In the component placement step (ST25), the position where the electronic component D is placed is corrected based on the imaging result of the electrode mark 64 in the substrate mark imaging step (ST22). Before placing the electronic component D at the measurement positions P1 to P9, the position of the electronic component D held by the suction nozzle 8a (absorption position deviation) is recognized by the component recognition camera 11, and the electronic component D is placed based on the recognition result. The position may be corrected (absorption position deviation corrected).

次いで押圧部材37を退避位置から電子部品Dの上方に移動させ(図22(a))、押圧部材37を下降させて計測位置Pに置かれた電子部品Dの端子Dtと複数の電極61の間に圧力を加える(ST26:加圧工程)(図22(b))。加圧工程(ST26)において圧力を加えている間に、計測器15によって電子部品Dの電気的特性が計測される(ST27:特性計測工程)。 Next, the pressing member 37 is moved from the retracted position above the electronic component D (FIG. 22(a)), and the pressing member 37 is lowered so that the terminal Dt of the electronic component D placed at the measurement position P and the plurality of electrodes 61 are connected. Pressure is applied between them (ST26: pressure step) (FIG. 22(b)). While the pressure is being applied in the pressurizing step (ST26), the electrical characteristics of the electronic component D are measured by the measuring instrument 15 (ST27: characteristic measuring step).

特性計測が終了すると、電子部品Dが置かれた計測位置P1~P9に基づいて、計測情報記憶部98に記憶されている電子部品Dが各計測位置P1~P9に置かれた回数が更新される(ST28)。次いで押圧部材37を上昇させる(図22(c))。次いで空気噴出部33の噴出口34から圧縮空気を噴出させて、計測位置Pの電子部品Dを吹き飛ばして排出路50bを通じて圧縮空気と共に排出口51より排出して回収箱70の収容部78に廃棄させる(ST29:電子部品廃棄工程)(図22(d))。なお、圧縮空気は、連続的に噴出させても断続的に複数回噴出させてもよい。これにより、一連の特性計測工程(ST13)が終了する。 When the characteristic measurement is completed, the number of times the electronic component D is placed at each of the measurement positions P1 to P9 stored in the measurement information storage unit 98 is updated based on the measurement positions P1 to P9 at which the electronic component D is placed. (ST28). Next, the pressing member 37 is raised (FIG. 22(c)). Next, compressed air is jetted from the jetting port 34 of the air jetting portion 33 to blow away the electronic component D at the measurement position P, which is then discharged from the discharge port 51 together with the compressed air through the discharge passage 50b and discarded in the storage portion 78 of the collection box 70. (ST29: electronic component disposal step) (FIG. 22(d)). The compressed air may be jetted continuously or intermittently multiple times. This completes the series of characteristic measurement steps (ST13).

なお、図20に示す特性計測方法では、電気的特性の計測中に計測位置Pに置かれた電子部品Dを押圧部材37によって加圧していたが、加圧の方法はこれに限定されることはない。例えば、吸着ノズル8aが保持している電子部品Dを計測位置Pに置いた(ST25)後、電子部品Dを保持している状態のまま吸着ノズル8aで電子部品Dを下方に押し押し込みながら加圧するようにしてもよい。 In the characteristic measurement method shown in FIG. 20, the electronic component D placed at the measurement position P is pressed by the pressing member 37 during measurement of the electrical characteristics, but the method of pressing is limited to this. no. For example, after the electronic component D held by the suction nozzle 8a is placed at the measurement position P (ST25), the electronic component D is pushed downward by the suction nozzle 8a while the electronic component D is being held. You may make it pressure.

上記説明したように、本実施の形態の特性計測装置16は、装着面31に複数の固定側接点(ピン32)が配置された固定部30と、装着面31に着脱可能に装着される計測ユニット50と、を備えている。計測ユニット50は、一の面(上面60a)に電子部品Dと電気的に接続される複数の電極61が形成され、一の面とは異なる他の面(下面60b)に複数の電極61および複数の固定側接点とそれぞれ電気的に接続される複数のユニット側接点62が形成された計測用基板60と、装着された計測用基板60の計測位置Pに電子部品Dを置くための計測開口52aが形成された基板保持部材52と、を有している。これによって、電子部品Dの電気的特性を計測する計測用の電極61を容易に交換することができる。 As described above, the characteristic measuring device 16 of the present embodiment includes a fixed portion 30 in which a plurality of fixed side contacts (pins 32) are arranged on the mounting surface 31, and a measuring device detachably mounted on the mounting surface 31. a unit 50; Measurement unit 50 has a plurality of electrodes 61 electrically connected to electronic component D formed on one surface (upper surface 60a), and a plurality of electrodes 61 and 61 on another surface (lower surface 60b) different from the one surface. A measurement substrate 60 formed with a plurality of unit side contacts 62 electrically connected to a plurality of fixed side contacts, respectively, and a measurement opening for placing an electronic component D at a measurement position P of the attached measurement substrate 60. and a substrate holding member 52 on which 52a is formed. Thereby, the measuring electrode 61 for measuring the electrical characteristics of the electronic component D can be easily replaced.

本発明の特性計測装置、部品実装装置、特性計測方法および部品実装方法は、電子部品の電気的特性を計測する計測用の電極が形成された計測用基板を容易に交換することができるという効果を有し、電子部品を基板に実装する分野において有用である。 The characteristic measuring apparatus, the component mounting apparatus, the characteristic measuring method, and the component mounting method of the present invention are advantageous in that the measuring substrate on which the measuring electrodes for measuring the electrical characteristics of the electronic component are formed can be easily replaced. and is useful in the field of mounting electronic components on substrates.

4 部品供給部
8 実装ヘッド
10 ヘッドカメラ(カメラ)
15 計測器
16 特性計測装置
30 固定部
31 装着面
32 ピン(固定側接点)
33 空気噴出部
34 噴出口
36 押圧部
37 押圧部材
38 押圧部材移動機構
50 計測ユニット
50a 接続部
50b 排出路
52 基板保持部材
52a 計測開口
52b 認識開口
53 異方性導電シート
60 計測用基板
60a 上面
60b 下面
61 電極
62 ユニット側接点
64 電極マーク
B 基板
D 電子部品
M1~M3 部品実装装置
P、P1~P9 計測位置
4 component supply unit 8 mounting head 10 head camera (camera)
15 measuring instrument 16 characteristic measuring device 30 fixed part 31 mounting surface 32 pin (fixed side contact)
33 air ejection part 34 ejection port 36 pressing part 37 pressing member 38 pressing member moving mechanism 50 measurement unit 50a connection part 50b discharge path 52 substrate holding member 52a measurement opening 52b recognition opening 53 anisotropic conductive sheet 60 measurement substrate 60a upper surface 60b Lower surface 61 Electrode 62 Unit side contact 64 Electrode mark B Substrate D Electronic components M1 to M3 Component mounter P, P1 to P9 Measurement position

Claims (18)

装着面に複数の固定側接点が配置された固定部と、
前記装着面に着脱可能に装着される計測ユニットと、を備え、
前記計測ユニットは、
一の面に電子部品と電気的に接続される複数の電極が形成され、前記一の面とは異なる他の面に前記複数の電極および前記複数の固定側接点とそれぞれ電気的に接続される複数のユニット側接点が形成された計測用基板と、
装着された前記計測用基板の計測位置に前記電子部品を置くための計測開口が形成された基板保持部材と、を有する、特性計測装置。
a fixed part in which a plurality of fixed-side contacts are arranged on the mounting surface;
a measurement unit detachably mounted on the mounting surface,
The measurement unit
A plurality of electrodes electrically connected to the electronic component are formed on one surface, and the plurality of electrodes and the plurality of fixed side contacts are electrically connected to the other surface different from the one surface. a measurement board on which a plurality of unit-side contacts are formed;
and a substrate holding member having a measurement opening for placing the electronic component at a measurement position of the mounted measurement substrate.
前記複数の固定側接点は、前記装着面から突出し、突出する方向に加勢された複数のピンである、請求項1に記載の特性計測装置。 2. The characteristic measuring device according to claim 1, wherein said plurality of fixed side contacts are a plurality of pins protruding from said mounting surface and biased in a protruding direction. 前記複数の固定側接点に接続され、前記電子部品の電気的特性を計測する計測器をさらに備える、請求項1または2に記載の特性計測装置。 3. The characteristic measuring device according to claim 1, further comprising a measuring instrument connected to said plurality of fixed side contacts and measuring electrical characteristics of said electronic component. 前記固定部には、前記計測ユニットが接続される空気噴出部が配置され、
前記計測ユニットには、前記空気噴出部に接続される接続部が形成されている、請求項1から3のいずれかに記載の特性計測装置。
An air ejection portion connected to the measurement unit is arranged in the fixing portion,
4. The characteristic measuring device according to any one of claims 1 to 3, wherein said measuring unit is formed with a connecting portion connected to said air ejection portion.
前記空気噴出部には、圧縮空気の噴出口が形成され、
前記計測ユニットには、前記噴出口から噴出された前記圧縮空気が前記接続部から流入し、前記計測位置を経由して前記計測ユニットを水平方向に通過可能な排出路が形成されている、請求項4に記載の特性計測装置。
A compressed air ejection port is formed in the air ejection portion,
The measurement unit is formed with a discharge path through which the compressed air ejected from the ejection port flows from the connecting portion and passes horizontally through the measurement unit via the measurement position. Item 5. The characteristic measuring device according to item 4.
前記計測用基板の前記一の面には、前記複数の電極の位置を認識するための電極マークが形成されており、
前記基板保持部材には、装着された前記計測用基板の前記電極マークを認識するための認識開口が形成されている、請求項1から5のいずれかに記載の特性計測装置。
electrode marks for recognizing the positions of the plurality of electrodes are formed on the one surface of the measurement substrate;
6. The characteristic measuring device according to claim 1, wherein said substrate holding member is formed with a recognition opening for recognizing said electrode mark of said mounted measurement substrate.
前記計測用基板は、前記複数の電極の少なくとも一部を覆うように異方性導電シートが載置された状態で前記基板保持部材に装着され、
前記計測位置に置かれた前記電子部品と前記複数の電極との間に圧力を加えながら前記電子部品の電気的特性が計測される、請求項1から6のいずれかに記載の特性計測装置。
The measurement substrate is mounted on the substrate holding member with an anisotropic conductive sheet placed thereon so as to cover at least a portion of the plurality of electrodes,
7. The characteristic measuring device according to claim 1, wherein the electrical characteristics of said electronic component are measured while applying pressure between said electronic component placed at said measurement position and said plurality of electrodes.
前記固定部は、前記計測位置に置かれた前記電子部品を前記複数の電極の方向に押す押圧部をさらに有する、請求項1から7のいずれかに記載の特性計測装置。 The characteristic measuring device according to any one of claims 1 to 7, wherein the fixing section further includes a pressing section that presses the electronic component placed at the measurement position toward the plurality of electrodes. 前記押圧部は、
前記電子部品に当接する押圧部材と、
前記押圧部材を昇降させ、かつ水平面内の少なくとも一方向に往復移動させる押圧部材移動機構と、を有している、請求項8に記載の特性計測装置。
The pressing part is
a pressing member that contacts the electronic component;
9. The characteristic measuring device according to claim 8, further comprising a pressing member moving mechanism that moves the pressing member up and down and reciprocates in at least one direction in a horizontal plane.
請求項1から9のいずれかに記載の特性計測装置と、
電子部品を供給する部品供給部と、
前記部品供給部が供給する電子部品を保持して基板に実装する実装ヘッドと、を備え、
前記特性計測装置は、前記実装ヘッドが保持する電子部品を受け取って、前記電子部品の電気的特性を計測する、部品実装装置。
a characteristic measuring device according to any one of claims 1 to 9;
a component supply unit that supplies electronic components;
a mounting head that holds electronic components supplied by the component supply unit and mounts them on a board;
The component mounting apparatus, wherein the characteristic measuring device receives the electronic component held by the mounting head and measures the electrical characteristics of the electronic component.
請求項1から9のいずれかに記載の特性計測装置によって電子部品の電気的特性を計測する特性計測方法であって、
計測用基板を基板保持部材に装着する計測用基板装着工程と、
前記計測用基板が装着された計測ユニットを装着面に装着し、接続部を空気噴出部に接続する計測ユニット装着工程と、
電子部品を計測位置に置く部品設置工程と、
前記計測位置に置かれた前記電子部品と複数の電極の間に圧力を加える加圧工程と、
前記加圧工程において前記圧力を加えている間に、前記電子部品の電気的特性を計測する特性計測工程と、を含む、特性計測方法。
A characteristic measuring method for measuring electrical characteristics of an electronic component by the characteristic measuring device according to any one of claims 1 to 9,
a measurement substrate mounting step of mounting the measurement substrate on the substrate holding member;
a measurement unit mounting step of mounting the measurement unit on which the measurement substrate is mounted on the mounting surface and connecting the connection portion to the air ejection portion;
A component installation process for placing the electronic component at a measurement position;
a pressing step of applying pressure between the electronic component placed at the measurement position and a plurality of electrodes;
and a characteristic measuring step of measuring the electrical characteristics of the electronic component while the pressure is being applied in the pressing step.
前記計測用基板装着工程において、前記複数の電極の少なくとも一部を覆うように異方性導電シートを載置した後、前記計測用基板を前記基板保持部材に装着する、請求項11に記載の特性計測方法。 12. The measurement substrate mounting step according to claim 11, wherein the measurement substrate is mounted on the substrate holding member after placing an anisotropic conductive sheet so as to cover at least part of the plurality of electrodes. Characteristic measurement method. 前記加圧工程において、押圧部材によって前記計測位置に置かれた前記電子部品を前記複数の電極の方向に押して前記電子部品と前記複数の電極の間に圧力を加える、請求項11または12に記載の特性計測方法。 13. The method according to claim 11, wherein in said pressurizing step, said electronic component placed at said measurement position is pressed toward said plurality of electrodes by a pressing member to apply pressure between said electronic component and said plurality of electrodes. characteristic measurement method. 前記特性計測工程の後、噴出口から圧縮空気を噴射させて前記計測位置の前記電子部品を排出路を通じて廃棄する電子部品廃棄工程をさらに含む、請求項11から13のいずれかに記載の特性計測方法。 14. The characteristic measurement according to any one of claims 11 to 13, further comprising an electronic component discarding step of ejecting compressed air from an ejection port and discarding the electronic component at the measurement position through a discharge path after the characteristic measuring step. Method. 請求項1から9のいずれかに記載の特性計測装置と、電子部品を供給する部品供給部と、前記部品供給部が供給する電子部品を保持して基板に実装する実装ヘッドと、を備える部品実装装置によって基板に電子部品を実装する部品実装方法であって、
計測用基板を基板保持部材に装着する計測用基板装着工程と、
前記計測用基板が装着された計測ユニットを装着面に装着し、接続部を空気噴出部に接続する計測ユニット装着工程と、
前記実装ヘッドによって前記部品供給部が供給する前記電子部品を取り出す部品取り出し工程と、
前記電子部品を計測位置に置く部品設置工程と、
前記計測位置に置かれた前記電子部品と複数の電極の間に圧力を加える加圧工程と、
前記加圧工程において前記圧力を加えている間に、前記電子部品の電気的特性を計測する特性計測工程と、を含む、部品実装方法。
A component comprising: the characteristic measuring device according to any one of claims 1 to 9; a component supply unit that supplies electronic components; and a mounting head that holds and mounts the electronic component supplied by the component supply unit onto a substrate. A component mounting method for mounting an electronic component on a substrate by a mounting device,
a measurement substrate mounting step of mounting the measurement substrate on the substrate holding member;
a measurement unit mounting step of mounting the measurement unit on which the measurement substrate is mounted on the mounting surface and connecting the connection portion to the air ejection portion;
a component taking-out step of taking out the electronic component supplied from the component supply unit by the mounting head;
a component installation step of placing the electronic component at a measurement position;
a pressing step of applying pressure between the electronic component placed at the measurement position and a plurality of electrodes;
and a characteristic measuring step of measuring electrical characteristics of the electronic component while the pressure is being applied in the pressing step.
前記部品実装装置は、前記特性計測装置を撮像するカメラを備え、
前記部品設置工程の前に、前記カメラで電極マークを撮像する電極マーク撮像工程をさらに含み、
前記部品設置工程において、前記電極マークの撮像結果に基づいて前記電子部品が前記計測位置に置かれる、請求項15に記載の部品実装方法。
The component mounting device includes a camera that captures the characteristic measurement device,
Further comprising an electrode mark imaging step of imaging the electrode mark with the camera before the component installation step,
16. The component mounting method according to claim 15, wherein, in said component placement step, said electronic component is placed at said measurement position based on the imaging result of said electrode mark.
前記部品設置工程の前に、前記実装ヘッドが保持する前記電子部品と干渉しない位置に押圧部材を移動させる押圧部退避工程をさらに含む、請求項15または16に記載の部品実装方法。 17. The component mounting method according to claim 15, further comprising, prior to said component installation step, a pressing portion retracting step of moving a pressing member to a position where it does not interfere with said electronic component held by said mounting head. 前記特性計測工程の後、噴出口から圧縮空気を噴射させて前記計測位置の前記電子部品を排出路を通じて廃棄する電子部品廃棄工程をさらに含む、請求項15から17のいずれかに記載の部品実装方法。 18. The component mounting according to any one of claims 15 to 17, further comprising an electronic component discarding step of ejecting compressed air from an ejection port and discarding the electronic component at the measurement position through a discharge path after the characteristic measuring step. Method.
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