JP7126459B2 - bottle can - Google Patents

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JP7126459B2
JP7126459B2 JP2019017590A JP2019017590A JP7126459B2 JP 7126459 B2 JP7126459 B2 JP 7126459B2 JP 2019017590 A JP2019017590 A JP 2019017590A JP 2019017590 A JP2019017590 A JP 2019017590A JP 7126459 B2 JP7126459 B2 JP 7126459B2
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curled
zenith
folded
peripheral surface
outer peripheral
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JP2019094129A (en
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元彦 鎌田
久幸 常川
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アルテミラ製缶株式会社
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本発明は、キャップが螺合されるねじ部を有するボトル缶に関する。 TECHNICAL FIELD The present invention relates to a bottle- can having a threaded portion to which a cap is screwed.

飲料等の内容物が充填される容器として、ボトル形状の缶(ボトル缶)の開口部に形成したねじ部に、金属製キャップ(キャップ)を螺合した容器が知られている。この種のボトル缶は、キャップとの良好な密封性を確保するために、その口部に形成されるねじ部及びカール部の形状が重要である。 2. Description of the Related Art As a container to be filled with a content such as a beverage, there is known a container in which a metal cap is screwed onto a threaded portion formed in an opening of a bottle-shaped can (bottle can). For this type of bottle-can, the shapes of the threaded portion and the curled portion formed at the mouth portion are important in order to ensure good sealing performance with the cap.

例えば、特許文献1に開示のねじ付金属缶は、キャップを螺合したとき、キャップ天面のパッキン(ライナ)に食い込んで密閉できるように、口部の上端に形成されたカール部の外周面に、平面部を形成するためのカール潰し加工を施している。このカール潰し加工により、カール部の頂部は、上方に向けて若干の凸状となる円弧面に形成される。このねじ付金属缶は、パッキンとカール部との密着性を堅固とすることにより、密封性の向上を図っている。 For example, in the threaded metal can disclosed in Patent Document 1, when the cap is screwed together, the outer peripheral surface of the curled portion formed at the upper end of the mouth portion is formed so that it bites into the packing (liner) on the top surface of the cap to seal it. is subjected to a curl crushing process to form a flat portion. By this curl crushing process, the apex of the curled portion is formed into an arcuate surface that is slightly convex upward. This threaded metal can improves the sealing performance by making the packing and the curled portion tightly adhere to each other.

特開2001-213417号公報Japanese Patent Application Laid-Open No. 2001-213417

しかしながら、材料の薄肉化等に伴い、密封性を高めるためのさらなる改善が求められる。特許文献1のボトル缶は高い密封性を有するが、ボトル缶の肉厚を薄くしたり、或いはライナの硬度を小さくした場合、密封性が低下することがあった。特に肉厚の薄いボトル缶に内容物を充填し、キャッピングしたキャップ付きボトル缶について、潰し加工したカール部頂部の曲率半径が小さくなり、意図したよりもライナへの食い込みが大きくなるので、ライナ切れの虞がでてくる、また、ライナの局所的な薄肉部が出来て、レトルト殺菌後にライナが硬化するので、その薄肉部が十分に回復されず密封性が低下することが分かった。 However, further improvements are required to increase the sealing performance as materials become thinner and the like. The bottle can of Patent Document 1 has high sealing performance, but when the wall thickness of the bottle can is reduced or the hardness of the liner is decreased, the sealing performance is sometimes deteriorated. Especially for bottle cans with caps, which are filled with contents in thin bottle cans and capped, the radius of curvature at the top of the crushed curled portion becomes small, and the liner bites into the liner more than intended. In addition, it was found that localized thin portions of the liner are formed and the liner hardens after retort sterilization.

本発明は、このような事情に鑑みてなされたもので、キャップが螺合されるボトル缶の密封性をさらに向上させることを目的とする。 SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and an object of the present invention is to further improve the sealing performance of a bottle-can to which a cap is screwed.

本発明のボトル缶は、口部の外周部に、開口端部を半径方向外側に折り返した状態に形成されたカール部と、このカール部の缶軸方向下方位置に形成されたねじ部とを有し、
前記カール部の外周面は、缶軸方向に沿う縦断面において、前記カール部の上端から連続して径方向外方に向けて凸となる湾曲面により折り返されてなる天頂折り返し部と、前記天頂折り返し部の折り返し下端に連続し、径方向内方に向けて凸となるように屈曲する外側屈曲部と、外側屈曲部から連続するカール端部とを有するとともに、前記カール部の内周面の前記天頂折り返し部の内周端に連続する部位が、径方向内方に向けて凸状の湾曲面に形成され、前記天頂折り返し部は、その最大外径D1が32.0mm以上35.0mm以下であり、前記カール端部は、前記天頂折り返し部の最大外径よりも小さい外径に形成されるとともに、前記カール部の下端は、その外周面が前記外側屈曲部から缶軸方向下方に向かうにしたがって径方向内方に漸次縮径して径方向外方に向けて凸となるように屈曲しており、前記凸となる湾曲面と、前記カール端部の凸となるように屈曲している外周面とにより、径方向外方に向けて凸となる部位が、前記外側屈曲部を介して外周面の上部及び下部に二つ形成されており、前記カール部の内周面は、前記天頂折り返し部の内周端に連続する前記凸となる湾曲面の下端が該湾曲面の最も径方向内方に突出する部位よりも径方向外方に広がっており、該湾曲面の下端から内側屈曲部を介して缶軸方向に延びる直立部が連続している
この場合、前記カール部の内周面は、前記天頂折り返し部の内周端に連続する前記凸状の湾曲面の下端が該湾曲面の最も径方向内方に突出する部位よりも径方向外方に広がっており、該湾曲面の下端から内側屈曲部を介して缶軸方向に延びる直立部が連続しているとよい。
このボトル缶を製造するには、前記ボトル缶となる中間成形体の開口端部に缶軸方向に沿って開口筒部を形成しておき、前記開口筒部の端部を半径方向外方に開いて折り返してなる折り返し部を形成した後、前記折り返し部の缶軸方向の先端側より下方部分をロールで半径方向外方から押圧することにより、前記缶軸方向の先端側に前記天頂折り返し部を形成するとともに、前記ロールで押圧された部分に前記外側屈曲部と前記カール端部とを形成する。
この製造方法によれば、開口筒部の端部を折り返した後に、缶軸方向の先端側を残して半径方向外方から押圧するという簡単な工程により製造することができる。
The bottle can of the present invention has a curled portion formed on the outer peripheral portion of the mouth by folding the open end radially outward, and a threaded portion formed below the curled portion in the axial direction of the can. have
The outer peripheral surface of the curled portion includes, in a longitudinal section along the can axial direction, a zenith folded portion formed by folding back a curved surface that is continuous from the upper end of the curled portion and convexes radially outward, and the zenith. It has an outer bent portion that is continuous with the folded lower end of the folded portion and is bent radially inward so as to be convex, and a curled end that is continuous from the outer curved portion, and the inner peripheral surface of the curled portion. A portion continuous with the inner peripheral end of the zenith folded portion is formed on a curved surface convex radially inward, and the zenith folded portion has a maximum outer diameter D1 of 32.0 mm or more and 35.0 mm or less. The curled end portion is formed to have an outer diameter smaller than the maximum outer diameter of the zenith folded portion, and the outer peripheral surface of the lower end of the curled portion extends downward in the can axial direction from the outer bent portion. It is bent so as to be convex toward the radial direction outward while gradually decreasing in diameter inward in the radial direction according to Two radially outwardly convex portions are formed on the upper and lower portions of the outer peripheral surface via the outer bent portion, and the inner peripheral surface of the curled portion is formed by the The lower end of the convex curved surface continuous with the inner peripheral end of the zenith folded portion extends radially outward from the portion of the curved surface that protrudes most radially inward, and extends inward from the lower end of the curved surface. The upright portion extending in the can axis direction is continuous via the bent portion .
In this case, the inner peripheral surface of the curled portion is radially outside a portion of the curved surface where the lower end of the convex curved surface, which is continuous with the inner peripheral end of the zenith folded portion, protrudes most radially inward. It is preferable that the upright portion extending in the can axial direction from the lower end of the curved surface through the inner bent portion is continuous.
In order to manufacture this bottle can, an opening cylindrical portion is formed along the can axial direction at the opening end of the intermediate molded body to be the bottle can, and the end portion of the opening cylindrical portion is radially outward. After forming a folded portion that is opened and folded back, the zenith folded portion is formed on the tip side in the axial direction of the can by pressing the lower portion of the folded portion from the tip side in the can axial direction from the radially outer side with a roll. is formed, and the outer bent portion and the curled end portion are formed in the portion pressed by the roll.
According to this manufacturing method, the can can be manufactured by a simple process of folding back the end portion of the opening cylindrical portion and then pressing it from the radially outward side while leaving the tip side in the can axial direction.

このボトル缶によれば、キャップを螺合すると、カール部における天頂折り返し部の上面にキャップのライナが缶軸方向に押圧接触される。また、キャッピング時にはプレッシャーブロックによりキャップの天面周縁部が絞り加工されるために缶軸方向及び半径方向内方に向けた荷重が作用するが、この荷重を天頂折り返し部の外周面で受けるので、天頂折り返し部の外周面もライナに密着する。
したがって、天頂折り返し部の上面から外周面にかけてライナに密着し、その密封性を向上させることができる。
なお、キャップのライナとしては、シート状のもの、全体としてはシート状だが、カール部に接触する外周部を厚肉のシール部に形成したもの、カール部に接触するシール部に、2本の平行な凸条が周方向に沿って形成され、カール部が両凸条の間に嵌合する形態のもの、等を適用することができる。
According to this bottle-can, when the cap is screwed, the liner of the cap is press-contacted in the can axial direction with the upper surface of the zenith folded portion of the curled portion. Also, during capping, the peripheral edge of the top surface of the cap is drawn by the pressure block, so that a load acts inward in the axial direction and radial direction of the can. The outer peripheral surface of the zenith folded portion is also in close contact with the liner.
Therefore, the upper surface of the zenith folded portion and the outer peripheral surface are in close contact with the liner, and the sealing performance can be improved.
As for the liner of the cap, it is sheet-shaped as a whole, but the outer peripheral part that contacts the curled part is formed into a thick seal part, and the seal part that contacts the curled part has two A configuration in which parallel ridges are formed along the circumferential direction and the curled portion is fitted between both ridges can be applied.

また、本発明は、上記のボトル缶にキャップを被着してなるキャップ付きボトル缶であって、前記キャップは、その天面部の内面に、該天面部と摺動可能な摺動層と、前記カール部に接触する密封層とが積層されてなるライナを有するとともに、前記密封層の外周部に内側凸条と外側凸条とが二重の環状に形成されており、前記外側凸条は、天頂折り返し部の外周面に押し付けられるとともに、前記外側屈曲部の外周面及びカール端部の外周面に密接しており、前記内側凸条は前記凸条の湾曲面に密接している。 The present invention also provides a capped bottle-can obtained by attaching a cap to the bottle-can described above, wherein the cap includes a sliding layer on the inner surface of the top surface portion that is slidable with the top surface portion; A liner is formed by laminating a sealing layer that contacts the curled portion, and an inner ridge and an outer ridge are formed in a double annular shape on an outer peripheral portion of the sealing layer, and the outer ridge is a double ring. , is pressed against the outer peripheral surface of the zenith turn-up portion, and is in close contact with the outer peripheral surface of the outer bent portion and the outer peripheral surface of the curled end portion, and the inner ridge is in close contact with the curved surface of the ridge .

このキャップ付ボトル缶は、キャップのライナの内側凸条と外側凸条との間にボトル缶のカール部における天頂折り返し部が嵌合し、その天頂折り返し部の内周面から上面、外周面に至るまでライナに密着して、高い密封性を確保することができる。 In this capped bottle-can, the zenith folded portion of the curled portion of the bottle-can is fitted between the inner and outer ridges of the liner of the cap, and the inner peripheral surface of the zenith folded portion extends from the inner peripheral surface to the upper surface and the outer peripheral surface. It can adhere to the liner to the maximum, ensuring high sealing performance.

本発明に係るボトル缶によれば、その口部に形成したカール部とキャップの密封性を向上させることができる。 According to the bottle can according to the present invention, it is possible to improve the sealing performance between the curled portion formed at the mouth and the cap.

本発明のボトル缶とキャップ材とを示す部分断面図であり、キャップ材のボトル缶へのキャッピング前の状態である。FIG. 4 is a partial cross-sectional view showing the bottle-can and the cap material of the present invention, showing a state before capping the bottle-can with the cap material. (a)がキャッピング前の状態、(b)がキャッピング後の状態を示す口部付近の半断面図である。FIG. 3A is a half cross-sectional view of the vicinity of the opening, showing a state before capping and FIG. 4B showing a state after capping. 図2(b)に示したカール部付近の拡大断面図である。3 is an enlarged cross-sectional view of the vicinity of the curl portion shown in FIG. 2(b); FIG. ボトル缶の製造工程の前半部分を(a)~(c)の順に示す縦断面図であるFIG. 4 is a vertical cross-sectional view showing the first half of the bottle-can manufacturing process in order from (a) to (c); ボトル缶の製造工程の後半部分を(a)~(c)の順に示す縦断面図である。FIG. 4 is a vertical cross-sectional view showing the second half of the bottle-can manufacturing process in order from (a) to (c). カール部の成形工程を(a)(b)の順に示す拡大縦断面図である。It is an enlarged vertical cross-sectional view which shows the shaping|molding process of a curl part in order of (a) and (b). ボトル缶製造装置を模式的に示す正面図である。It is a front view which shows a bottle-can manufacturing apparatus typically. 図7のA-A線に沿う断面図である。FIG. 8 is a cross-sectional view taken along line AA of FIG. 7; キャッピング装置の要部を示す模式図である。It is a schematic diagram which shows the principal part of a capping apparatus. 変形例のキャップを適用したものであり、(a)がキャッピング前の状態、(b)がキャッピング後の状態を示す口部付近の半断面図である。It is a half cross-sectional view of the vicinity of the opening, to which a modified cap is applied, in which (a) shows a state before capping and (b) shows a state after capping. 図10(b)に示したカール部付近の拡大断面図である。10B is an enlarged cross-sectional view of the vicinity of the curled portion shown in FIG. 10B; FIG.

以下、本発明に係る実施形態を図面を参照して説明する。
ボトル缶10は、アルミニウム又はアルミニウム合金の薄板金属からなり、図1に示すように、有底円筒状の胴部11と、胴部11の上端で半径方向内方に屈曲するように縮径された肩部12と、肩部12から缶軸方向の上方に向けて漸次縮径するテーパ筒部13と、テーパ筒部13の上端に連続する口部14とにより形成されている。また、口部14は、テーパ筒部13の上端に形成された膨出部15と、膨出部15の上端に連続するねじ部16と、ねじ部16の上端から上方に向かうにしたがって漸次縮径する縮径部17と、縮径部17の上端で開口端部を半径方向外側に折り返した状態に形成されたカール部18とを有している。そして、この口部14に、図2(a)に示すようにキャップ材3が被せられ、キャップ材3の天面部31内面のライナ40がカール部18に圧接され、ねじ部16に沿ってキャップ材3の円筒状のスカート部33がねじ加工され、そのスカート部33の下端部が膨出部15に係止されることにより、キャップ30が成形され、口部14が密封される(図2(b)及び図3参照)。以下の説明においては、図1に示す向きで上下方向を定めるものとする。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described with reference to the drawings.
The bottle can 10 is made of a thin sheet metal of aluminum or an aluminum alloy, and as shown in FIG. a tapered cylindrical portion 13 whose diameter gradually decreases upward in the can axial direction from the shoulder portion 12; The mouth portion 14 includes a bulging portion 15 formed at the upper end of the tapered cylindrical portion 13, a threaded portion 16 continuing to the upper end of the bulging portion 15, and gradually shrinking upward from the upper end of the threaded portion 16. It has a diameter-reduced portion 17 and a curled portion 18 formed at the upper end of the diameter-reduced portion 17 by bending the open end radially outward. 2(a), the cap member 3 is put on the mouth portion 14, and the liner 40 on the inner surface of the top surface portion 31 of the cap member 3 is pressed against the curled portion 18, and along the threaded portion 16, the cap member 40 is pressed. The cylindrical skirt portion 33 of the material 3 is threaded, and the lower end of the skirt portion 33 is engaged with the bulging portion 15 to form the cap 30 and seal the mouth portion 14 (FIG. 2). (b) and see FIG. 3). In the following description, the vertical direction is defined by the orientation shown in FIG.

カール部18は、その缶軸方向下方位置に形成されている縮径部17に連続して形成されており、図2及び図3に示すように、缶軸方向に沿う縦断面において、縮径部17の上端で屈曲し缶軸方向に沿って延びる直立部21と、直立部21の上端で半径方向内方に向けて凸となるように屈曲する内側屈曲部22と、内側屈曲部22に連続し外方に向けて凸となる湾曲面により折り返されてなる天頂折り返し部23と、天頂折り返し部23の折り返し下端で缶軸方向に向けて屈曲する外側屈曲部24と、外側屈曲部24から缶軸方向に延び、直立部21の外周面に対面するカール端部25とを有している。
The curled portion 18 is formed continuously with the diameter-reduced portion 17 formed at the lower position in the can axial direction, and as shown in FIGS. An upright portion 21 that is bent at the upper end of the portion 17 and extends along the can axial direction, an inner bent portion 22 that is bent at the upper end of the upright portion 21 so as to protrude radially inward, and the inner bent portion 22 A zenith folded portion 23 that is folded back by a continuous curved surface that is convex outward, an outer bent portion 24 that bends toward the can axis direction at the folded lower end of the zenith folded portion 23, and from the outer bent portion 24. It has a curled end 25 which extends in the can axial direction and faces the outer peripheral surface of the upright portion 21 .

この場合、天頂折り返し部23は、図6(b)に示すように、その折り返し下端(外側屈曲部24とほぼ同じ位置)が天頂折り返し部23の最大外径D1よりも小さい外径D2に形成されている(実質的にはカール端部25の外径D2でもある)。また、缶軸方向と直交する方向の幅(天頂折り返し部23の内周縁から外周縁までの距離)W1が、直立部21の内周面からカール端部25の外周面までの半径方向距離W2よりも大きく形成されている。したがって、天頂折り返し部23の内周部は直立部21の内周面よりも半径方向内方に突出し、天頂折り返し部23の外周部はカール端部25の外周面よりも半径方向外方に突出している。この天頂折り返し部23は、その外面の曲率半径Rが0.8mm以上2.5mm以下に形成される。この天頂折り返し部23の上面の曲率半径Rは、単一の曲率半径でもよいし、異なる複数の曲率半径の円弧を連続させてもよい。また、天頂折り返し部23の内周面及び外周面には若干の筒状面23a、23bが形成されるが、この筒状面23a,23bがなく、全体として前述した曲率半径Rでの湾曲面に形成される場合もある。 In this case, as shown in FIG. 6B, the zenith folded portion 23 is formed to have an outer diameter D2 smaller than the maximum outer diameter D1 of the zenith folded portion 23 at its folded lower end (substantially the same position as the outer bent portion 24). (substantially also the outer diameter D2 of the curled end 25). Further, the width W1 in the direction orthogonal to the can axial direction (the distance from the inner peripheral edge to the outer peripheral edge of the zenith folded portion 23) is the radial distance W2 from the inner peripheral surface of the upright portion 21 to the outer peripheral surface of the curled end portion 25. formed larger than Therefore, the inner peripheral portion of the zenith folded portion 23 protrudes radially inward from the inner peripheral surface of the upright portion 21 , and the outer peripheral portion of the zenith folded portion 23 protrudes radially outward from the outer peripheral surface of the curled end portion 25 . ing. The zenith folded portion 23 is formed such that the radius of curvature R of its outer surface is 0.8 mm or more and 2.5 mm or less. The curvature radius R of the upper surface of the zenith folded portion 23 may be a single curvature radius, or may be a series of circular arcs having different curvature radii. In addition, although some cylindrical surfaces 23a and 23b are formed on the inner and outer peripheral surfaces of the zenith folded portion 23, the cylindrical surfaces 23a and 23b are absent, and the entire surface is curved with the radius of curvature R described above. may be formed in

このような形状のボトル缶10において、その他の寸法については必ずしも限定されるものではないが、例えば、元板厚が0.300mm以上0.380mm以下のアルミニウム合金板により、胴部11の厚さ(ウォール厚)が0.110mm以上0.125mm以下、ねじ部16からカール部18までの厚さが0.210mm以上0.230mm以下、カール部18の外径(天頂折り返し部23の最大外径)D1が32.0mm以上35.0mm以下で、幅W1が1.5mm以上3.0mm以下、天頂折り返し部23の缶軸方向の高さHが2.0mm以上4.0mm以下に形成される。 Other dimensions of the bottle can 10 having such a shape are not necessarily limited. (wall thickness) is 0.110 mm or more and 0.125 mm or less, the thickness from the screw portion 16 to the curl portion 18 is 0.210 mm or more and 0.230 mm or less, the outer diameter of the curl portion 18 (the maximum outer diameter of the zenith folded portion 23 ) D1 is 32.0 mm or more and 35.0 mm or less, width W1 is 1.5 mm or more and 3.0 mm or less, and height H of the zenith folded portion 23 in the can axial direction is 2.0 mm or more and 4.0 mm or less. .

一方、キャップ30は、アルミニウム又はアルミニウム合金の薄板金属からなり、ボトル缶10の口部14に装着される前の形状のキャップ材3では、図1及び図2(a)に示すように、円板状の天面部31と、天面部31の外周縁から垂直下方に延びるスカート部33と、天面部31の内面に設けられたライナ40とを有している。また、スカート部33には、その上部の天面部31に近い位置に、開栓時に手に摩擦力を付与するナール凹部34と、開封時に内圧を開放するためのベントホール35とが周方向に複数ずつ形成され、ベントホール35の上側片35aが半径方向内方に押し込まれた状態に形成されることで、この上側片35aと天面部31との間にライナ40が配置され、抜け止めされる。
スカート部33の下端部には、周方向に断続的にスリット36が形成されており、このスリット36を介してスカート部33が筒上部33aと筒下部33bとに分けられるとともに、スリット36の間に形成される複数のブリッジ37によって、筒上部33aと筒下部33bとが連結した形状とされる。
On the other hand, the cap 30 is made of a thin sheet metal of aluminum or an aluminum alloy. It has a plate-like top surface portion 31 , a skirt portion 33 extending vertically downward from the outer peripheral edge of the top surface portion 31 , and a liner 40 provided on the inner surface of the top surface portion 31 . In the skirt portion 33, at a position close to the top surface portion 31 of the upper portion thereof, a knurled recess portion 34 that imparts a frictional force to the hand when opening the bottle, and a vent hole 35 for releasing the internal pressure when opening the bottle are formed in the circumferential direction. The upper pieces 35a of the vent holes 35 are formed in a state of being pushed radially inward, so that the liner 40 is arranged between the upper pieces 35a and the top surface portion 31 to prevent them from coming off. be.
A slit 36 is formed intermittently in the circumferential direction at the lower end of the skirt portion 33 . A plurality of bridges 37 formed in the upper portion 33a and the lower portion 33b of the cylinder are connected to each other.

ライナ40は、全体が合成樹脂で円盤状に形成され、キャップ材3に対して回転自由に設置される。具体的には、ライナ40は、エラストマー樹脂等で形成されてシール機能を有する密封層41と、その密封層41よりも高い硬度を有し、ポリプロピレン等で形成されてキャップ材3の天面部31と摺動可能な摺動層42との積層構造とされる。密封層41は、摺動層42よりも外径が小さく、外周部には厚肉のシール部43が環状に形成される。シール部43はボトル缶10のカール部18に密着する部分である。 The liner 40 is entirely made of synthetic resin and has a disc shape, and is rotatably installed with respect to the cap member 3 . Specifically, the liner 40 includes a sealing layer 41 made of elastomer resin or the like and having a sealing function, and a top surface portion 31 of the cap member 3 made of polypropylene or the like and having hardness higher than that of the sealing layer 41. and a sliding layer 42 that can slide. The sealing layer 41 has an outer diameter smaller than that of the sliding layer 42, and a thick sealing portion 43 is annularly formed on the outer peripheral portion. The seal portion 43 is a portion that comes into close contact with the curled portion 18 of the bottle can 10 .

ボトル缶10を製造するには、まず、アルミニウム板材を打ち抜いて絞り加工することにより、図4(a)に示すように比較的大径で浅いカップ1を成形した後、このカップ1に再度の絞り加工及びしごき加工(DI加工)を加えて、図4(b)に示すように所定高さの筒体2を成形し、その上端をトリミングにより切り揃える。このDI加工により、筒体2の底部は最終のボトル缶10としての底部10aの形状に成形される。 In order to manufacture the bottle can 10, first, an aluminum plate material is punched and drawn to form a cup 1 having a relatively large diameter and a shallow depth as shown in FIG. 4(a). Drawing and ironing (DI processing) are applied to form a cylindrical body 2 having a predetermined height as shown in FIG. By this DI processing, the bottom portion of the cylindrical body 2 is molded into the shape of the bottom portion 10 a of the final bottle can 10 .

次いで、図7及び図8に示すボトル缶製造装置50により、ボトル缶10を製造する。このボトル缶製造装置50について次に説明する。なお、このボトル缶製造装置50は、前述のようにして形成した筒体2を最終形状のボトル缶10に加工するためのものであり、加工の進捗に応じて缶の形状が変化していくが、以下では、筒体2からボトル缶10に至るまでの間で缶の形状を特に限定しない場合は、中間成形体4として説明する。 Next, the bottle-can manufacturing apparatus 50 shown in FIGS. 7 and 8 is used to manufacture the bottle-can 10 . The bottle-can manufacturing apparatus 50 will be described below. This bottle-can manufacturing apparatus 50 is for processing the cylindrical body 2 formed as described above into the final shape of the bottle-can 10, and the shape of the can changes according to the progress of the processing. However, hereinafter, when the shape of the can is not particularly limited from the cylindrical body 2 to the bottle can 10, the intermediate molded body 4 will be described.

このボトル缶製造装置50は、複数の中間成形体4を、その缶軸方向を水平に配置して保持するワーク保持部51と、これら中間成形体4に各種成形加工を施す複数の成形ツール52を保持するツール保持部53と、両保持部51,53を駆動する駆動部54とを備えている。中間成形体4を保持するワーク保持部51のワーク保持側と、成形ツール52を保持するツール保持部53のツール保持側とが対向して配置されている。 This bottle-can manufacturing apparatus 50 includes a work holding section 51 for holding a plurality of intermediate molded bodies 4 arranged horizontally in the can axial direction, and a plurality of molding tools 52 for performing various molding processes on these intermediate molded bodies 4. and a driving portion 54 for driving both holding portions 51 and 53 . A work holding side of the work holding portion 51 holding the intermediate formed body 4 and a tool holding side of the tool holding portion 53 holding the forming tool 52 are arranged to face each other.

ワーク保持部51は、支持軸55に支持された円盤56におけるツール保持部53と対向する表面に、中間成形体4を保持する複数の保持装置57が周方向に沿う環状に配列された構成とされている。この円盤56が駆動部54によって支持軸55を中心として間欠的に回転されることにより、供給部58から供給側スターホイール59を介して供給された中間成形体4の底部が保持装置57に1個ずつ保持されて円盤56の周方向に搬送される。中間成形体4は、円盤56による搬送中にツール保持部53の各成形ツール52によって成形された後、成形後のボトル缶10として排出側スターホイール60を介して排出部61に順次排出される。 The workpiece holding portion 51 has a structure in which a plurality of holding devices 57 for holding the intermediate molded body 4 are arranged in a ring along the circumferential direction on the surface of a disk 56 supported by a support shaft 55 facing the tool holding portion 53 . It is As the disk 56 is intermittently rotated about the support shaft 55 by the drive section 54 , the bottom portion of the preform 4 supplied from the supply section 58 via the supply-side star wheel 59 is pushed into the holding device 57 . They are held one by one and conveyed in the circumferential direction of the disc 56 . The intermediate molded body 4 is molded by each molding tool 52 of the tool holding section 53 while being conveyed by the disk 56, and then sequentially discharged as the molded bottle can 10 to the discharge section 61 via the discharge side star wheel 60. .

ツール保持部53は、支持軸62に支持された円盤63におけるワーク保持部51と対向する表面に、複数の各種成形ツール52が周方向に沿う環状に配列され、駆動部54によって円盤63が支持軸62の軸方向に進退する構成とされている。支持軸62は支持軸55の内部に同軸上に設けられる。 In the tool holding portion 53, a plurality of various forming tools 52 are annularly arranged along the circumferential direction on the surface of the disk 63 supported by the support shaft 62, which faces the work holding portion 51. The disk 63 is supported by the driving portion 54. It is configured to advance and retreat in the axial direction of the shaft 62 . The support shaft 62 is coaxially provided inside the support shaft 55 .

このツール保持部53には、中間成形体4の開口部を縮径(ネックイン加工)するための複数のネッキング型、及びねじ部を形成するためのねじ成形ツール、カール部18を形成するためのカール部成形ツール等の、各加工段階に応じた加工を行うための成形ツール52が複数備えられている。これらの成形ツール52は、工程順に円盤63上に周方向に並んで環状に配置されている。 The tool holding portion 53 has a plurality of necking dies for reducing the diameter (neck-in processing) of the opening of the intermediate molded body 4, a thread forming tool for forming a threaded portion, and a curling portion 18 for forming the curl portion 18. A plurality of forming tools 52 are provided for performing processing corresponding to each processing step, such as a curl portion forming tool. These molding tools 52 are annularly arranged on a disk 63 in the order of processes.

支持軸55の軸線を回転中心とするワーク保持部51(円盤56)の間欠的な回転停止位置は、開口部をツール保持部53側に向けた各中間成形体4の缶軸が各成形ツール52の中心軸にそれぞれ一致するように設定される。そして、駆動部54による円盤56の間欠的回転によって、各中間成形体4は次工程用の各成形ツール52に対向する位置に回転移動されて、次の段階の加工が施される。 The intermittent rotation stop position of the work holding portion 51 (disk 56) about the axis of the support shaft 55 is such that the can shaft of each intermediate molded body 4 with the opening facing the tool holding portion 53 is aligned with each forming tool. 52 are set so as to coincide with the respective central axes. Then, by intermittent rotation of the disk 56 by the drive unit 54, each intermediate compact 4 is rotationally moved to a position facing each molding tool 52 for the next process, and processed in the next step.

すなわち、ツール保持部53が前進してワーク保持部51とツール保持部53とが互いに接近したときに、各成形ツール52が各工程に応じた加工を中間成形体4に施し、両保持部51,53が互いに離間した状態のときに各中間成形体4に次工程の成形ツール52が対向するようにワーク保持部51が回転移動される。このように、両保持部51,53が接近して加工を行い、離間及び回転するという動作が繰り返されることにより、中間成形体4に肩部12、テーパ筒部13、口部14が順次形成されてボトル缶10が形成される。 That is, when the tool holding portion 53 advances and the work holding portion 51 and the tool holding portion 53 approach each other, each forming tool 52 processes the intermediate compact 4 according to each process, and both holding portions 51 , 53 are separated from each other, the workpiece holder 51 is rotated so that the molding tool 52 for the next process faces each intermediate compact 4 . In this manner, the shoulder portion 12, the tapered cylinder portion 13, and the mouth portion 14 are sequentially formed in the intermediate molded body 4 by repeating the operation of the two holding portions 51 and 53 approaching each other for processing, separating and rotating. and the bottle can 10 is formed.

この場合、まず、図4(c)に示すように、上端部にストレートの円筒部5を有する中間成形体4が形成される。
そして、図5(a)に示すように、テーパ筒部13の上端より若干上方位置から円筒部5を再度拡径した後に、その拡径部分の下端部を除き、上方部分を再度縮径するなどにより、ねじ加工する前の筒状部6を形成する。次いで、この筒状部6にねじ加工を施して、図5(b)に示すようにねじ部16を形成する。このねじ部16が形成された状態では、ねじ部16の上に、上方に向かうにしたがって漸次縮径する縮径部17、及び、その上に連なり缶軸方向に沿うストレートの開口筒部8が形成されている。
そして、その開口筒部8を半径方向外方に折り返して、その先端を缶底方向に向けた折り返し部19を形成する(図5(c))。
In this case, first, as shown in FIG. 4(c), an intermediate molded body 4 having a straight cylindrical portion 5 at its upper end is formed.
Then, as shown in FIG. 5A, after the diameter of the cylindrical portion 5 is increased again from a position slightly above the upper end of the tapered cylindrical portion 13, the diameter of the upper portion is reduced again except for the lower end portion of the increased diameter portion. For example, the tubular portion 6 before threading is formed. Then, the tubular portion 6 is threaded to form a threaded portion 16 as shown in FIG. 5(b). In the state in which the threaded portion 16 is formed, a diameter-reduced portion 17 gradually decreasing in diameter as it goes upward and a straight open cylindrical portion 8 extending along the can axial direction are formed on the threaded portion 16 . formed.
Then, the open tubular portion 8 is folded back radially outward to form a folded portion 19 with its leading end directed toward the bottom of the can (Fig. 5(c)).

この折り返し部19の加工は、開口筒部8をUターンさせるように折り返す折り返し工程と、これにより形成される折り返し部から天頂折り返し部23を形成する天頂折り返し部形成工程との二工程によって行われる。
まず、折り返し工程では、成形ツール52として図5(b)に二点鎖線で示す拡開用金型52Aと折り返し用金型52Bとが用いられる。これら拡開用金型52A及び折り返し用金型52Bは、それぞれロール状に形成され、矢印で示すように回転自在であるとともに、開口筒部8の周方向に沿って旋回自在に支持されており、旋回しながら開口筒部8を缶底方向に向けて押圧することにより、拡開用金型52Aによって開口筒部8を外方に開いた後、折り返し用金型52Bによって折り返す。
The processing of the folded portion 19 is performed by two steps: a folding step of folding the opening cylindrical portion 8 so as to make a U-turn, and a zenith folded portion forming step of forming the zenith folded portion 23 from the folded portion thus formed. .
First, in the folding process, a widening die 52A and a folding die 52B indicated by two-dot chain lines in FIG. The expanding mold 52A and the folding mold 52B are each formed in a roll shape and are rotatable as indicated by arrows, and are supported so as to be rotatable along the circumferential direction of the opening cylindrical portion 8. By pressing the open tubular portion 8 toward the can bottom while rotating, the open tubular portion 8 is opened outward by the expanding die 52A and then folded back by the folding die 52B.

図6(a)は、このようにして成形された折り返し部19を示しており、缶軸方向の先端部が上方に凸となる円弧面に形成され、その下方に開口筒部8の残りの部分と折り返し部19の端部19aがほぼ平行に配置される。この缶軸方向の先端部において上方に凸となっている円弧面は天頂折り返し部23の上面を形成する。
次に、天頂折り返し部形成工程では、成形ツール52として、図6(a)に二点鎖線で示すように、折り返し部19により形成される開口部内に挿入される内側ロール52Cと、折り返し部19の半径方向外方に配置した外側ロール52Dとを用いて折り返し部19を加工する。具体的には、両ロール52C,52Bを相互に接近させることにより、折り返し部19の下方に残った開口筒部8の下端部及び折り返し部19の下端部19aを両側から板厚方向に押しつぶすように押圧して挟持することにより、図6(b)に示すように、その挟持部分よりも上方に天頂折り返し部23を形成する。内側ロールで押圧された部分には、内側屈曲部22と直立部21が形成され、外側ロールで押圧された部分には、外側屈曲部24とカール端部25が形成される。これにより、カール部18の成形が完了する。なお、カール端部25の下端は、前述した拡開用金型52Aによって開口筒部8の先端が拡げられたときの成形痕により、わずかに屈曲した状態に形成される。
FIG. 6(a) shows the folded portion 19 formed in this way, and the tip portion in the can axial direction is formed into an arcuate surface that protrudes upward, and the rest of the opening cylindrical portion 8 is formed below it. The portion and the end 19a of the folded portion 19 are arranged substantially parallel to each other. The upwardly convex arcuate surface at the tip in the can axis direction forms the upper surface of the zenith folded portion 23 .
Next, in the zenith folded portion forming step, as a forming tool 52, as shown by a two-dot chain line in FIG. The folded portion 19 is processed using the outer roll 52D disposed radially outward of the . Specifically, by bringing both rolls 52C and 52B closer to each other, the lower end portion of the open tubular portion 8 remaining below the folded portion 19 and the lower end portion 19a of the folded portion 19 are crushed from both sides in the plate thickness direction. By pressing and pinching, as shown in FIG. 6(b), the zenith folded portion 23 is formed above the pinched portion. An inner bent portion 22 and an upright portion 21 are formed in the portion pressed by the inner roll, and an outer bent portion 24 and a curled end portion 25 are formed in the portion pressed by the outer roll. Thus, the molding of the curled portion 18 is completed. The lower end of the curled end portion 25 is formed in a slightly bent state due to the molding marks left when the tip of the open cylindrical portion 8 is expanded by the aforementioned expansion mold 52A.

このようにして製造したボトル缶10の口部14にキャップ材3を被着してキャッピング加工を施すためには、例えば、図9に示すようなキャッピングヘッド70を複数備えるキャッピング装置が用いられる。そして、このキャッピングヘッド70によって、ボトル缶10に対するキャップ材3の被着が行われる。
このキャッピングヘッド70は、キャップ押さえ61を備えたプレッシャーブロック62と、ROロール(ロールオンロール)としての第1ロール63と、PPロール(ピルファープルーフロール)としての第2ロール64とを備えている。プレッシャーブロック62は下端部が筒状に形成されており、その内側に配置されるキャップ押さえ61との間で缶軸方向に相対移動可能であり、キャップ押さえ61との間にばね65が設けられている。また、第1ロール63及び第2ロール64はプレッシャーブロック62の周囲を旋回可能かつ缶軸方向に移動可能に支持されている。
In order to apply the cap material 3 to the mouth portion 14 of the bottle can 10 manufactured in this manner and carry out the capping process, for example, a capping device having a plurality of capping heads 70 as shown in FIG. 9 is used. Then, the cap material 3 is attached to the bottle can 10 by the capping head 70 .
This capping head 70 comprises a pressure block 62 having a cap retainer 61, a first roll 63 as an RO roll (roll-on roll), and a second roll 64 as a PP roll (Pilfer proof roll). . The pressure block 62 has a cylindrical lower end and is relatively movable in the can axial direction with the cap presser 61 disposed inside thereof. ing. Also, the first roll 63 and the second roll 64 are supported so as to be able to turn around the pressure block 62 and move in the can axis direction.

そして、ボトル缶10の口部14にキャップ材3を被せた状態でキャップ押さえ61がキャップ材3のキャップ材3の天面部31を押さえ、その状態でプレッシャーブロック62が天面部31の外周部に絞り成形を施すことにより段部31aを形成する。また、第1ロール63によりキャップ材3にキャップねじ部38を成形するとともに、第2ロール64により筒下部33bを膨出部15に巻き込んで固定する構成とされる。
このようにキャッピングされることで、キャップ30内のライナ40が、ボトル缶10の口部14に押し付けられ、内部を密封する。
Then, in a state in which the mouth portion 14 of the bottle can 10 is covered with the cap material 3, the cap retainer 61 presses the top surface portion 31 of the cap material 3, and in this state, the pressure block 62 is applied to the outer peripheral portion of the top surface portion 31. The stepped portion 31a is formed by drawing. Also, the first roll 63 forms the cap threaded portion 38 on the cap material 3, and the second roll 64 rolls the cylindrical lower portion 33b into the bulging portion 15 to fix it.
By capping in this manner, the liner 40 within the cap 30 is pressed against the mouth 14 of the bottle-can 10 to seal the interior.

以上のように構成したボトル缶10においては、カール部18における天頂折り返し部23の外面全面が外方に向けて凸となる湾曲面に形成されていることで、キャッピンズ時の缶軸方向の荷重により、天頂折り返し部23の湾曲した上面にライナ40が密着するとともに、プレッシャーブロック62によりキャップ30の天面部31の周縁部が絞り加工されることにより、天頂折り返し部23の外周面にもライナ40が密着する。この天頂折り返し部23は、外面が湾曲面により形成されているので、その湾曲面がライナ40に食い込むが、その曲率半径Rが0.8mm以上2.5mm以下に形成されているので、食い込みによるライナ40の局部的な薄肉部の発生が抑制され、ライナ40の健全性を長期に維持することができる。 In the bottle can 10 configured as described above, the entire outer surface of the zenith folded portion 23 in the curled portion 18 is formed into a curved surface that is convex outward, so that the load in the can axial direction during capping is reduced. As a result, the liner 40 is brought into close contact with the curved upper surface of the zenith folded portion 23 , and the peripheral edge portion of the top surface portion 31 of the cap 30 is drawn by the pressure block 62 . is in close contact. Since the zenith folded portion 23 has a curved outer surface, the curved surface bites into the liner 40. However, since the curvature radius R is formed to be 0.8 mm or more and 2.5 mm or less, The liner 40 is prevented from being locally thinned, and the soundness of the liner 40 can be maintained for a long period of time.

そして、このように、天頂折り返し部23の上面から外周面にかけた広い範囲でライナ40に密着しているので、陽圧状態(炭酸ガス入り飲料、窒素ガス封入飲料等)の内容物の圧力が上昇して、キャップ30の天面部31がライナ40とともに缶軸方向上方へ膨出する方向に変形したとしても、天頂折り返し部23の外周面でライナ40が引っ掛かり、内圧上昇によるライナ40の持ち上がりが規制され、天頂折り返し部23の外周面の密着状態が維持される。このため、密封性を良好に維持することができる。 In this way, since the zenith folded portion 23 is in close contact with the liner 40 over a wide range from the upper surface to the outer peripheral surface, the pressure of the contents in the positive pressure state (carbonated beverage, nitrogen gas-filled beverage, etc.) is increased. Even if the top surface portion 31 of the cap 30 rises and is deformed in a direction that bulges upward in the can axial direction together with the liner 40, the liner 40 is caught by the outer peripheral surface of the zenith folded portion 23, and the liner 40 is not lifted due to the increase in internal pressure. It is regulated, and the close contact state of the outer peripheral surface of the zenith folded portion 23 is maintained. Therefore, good sealing performance can be maintained.

以上のように構成されるボトル缶は、前述したほぼシート状のライナを備えるキャップの他にも、図10及び図11に示すように成形されたライナ44を備えるキャップ30にも適用することができる。以下の説明及び図10及び図11では、前述の実施形態と共通部分について同一符号を付してその説明を省略する。
図10は、(a)はキャップ材3をボトル缶10に被せた状態の縦断面図、(b)はボトル缶10にキャップ30が巻締められた後の状態の縦断面図である。
このライナ44は、密封層45の外周部に、内側凸条46と外側凸条47とが同心円の二重の環状に形成され、これら両凸条46,47の間に凹溝部48が形成されており、これら内側凸条46、外側凸条47、凹溝部48からなるシール部49が環状に形成されている。
The bottle-can configured as described above can be applied to the cap 30 having the molded liner 44 as shown in FIGS. can. In the following description and in FIGS. 10 and 11, the same reference numerals are given to the same parts as in the above-described embodiment, and the description thereof will be omitted.
FIG. 10(a) is a vertical cross-sectional view of the bottle-can 10 covered with the cap material 3, and FIG. 10(b) is a vertical cross-sectional view of the bottle-can 10 after the cap 30 is seamed.
In the liner 44, an inner ridge 46 and an outer ridge 47 are formed concentrically on the outer periphery of the sealing layer 45, and a recessed groove 48 is formed between the ridges 46 and 47. A seal portion 49 consisting of the inner ridge 46, the outer ridge 47, and the recessed groove portion 48 is formed in an annular shape.

このキャップ材3をボトル缶10のカール部18に被せると、図10(a)に示すように、シール部49の凹溝部48内にカール部18が挿入される。そして、図10(b)及び図11に示すように、凹溝部48の底面が天頂折り返し部23の上面に密接するとともに、プレッシャーブロック62により、キャップ材3の天面部31の外周側が缶底方向に押圧されながら絞り加工されることで、天面部31の周縁部に段部31aが形成され、ライナ44の外側凸条47が、天頂折り返し部23の外周面に押しつけられる。また、この外側凸条47が変形することにより、内側凸条46がカール部18に引き寄せられて、内側凸条46の外周面が天頂折り返し部23の内周面に密着する。 When the cap material 3 is put on the curled portion 18 of the bottle can 10, the curled portion 18 is inserted into the concave groove portion 48 of the seal portion 49 as shown in FIG. 10(a). Then, as shown in FIGS. 10B and 11, the bottom surface of the recessed groove portion 48 is in close contact with the top surface of the zenith folded portion 23, and the pressure block 62 pushes the outer peripheral side of the top surface portion 31 of the cap member 3 toward the can bottom. A step portion 31 a is formed on the peripheral edge portion of the top surface portion 31 by drawing while being pressed against the top surface portion 31 , and the outer ridge 47 of the liner 44 is pressed against the outer peripheral surface of the zenith folded portion 23 . In addition, due to the deformation of the outer ridge 47 , the inner ridge 46 is drawn toward the curled portion 18 , and the outer peripheral surface of the inner ridge 46 comes into close contact with the inner peripheral surface of the zenith folded portion 23 .

この場合、両凸条46,47の缶軸方向の長さLは、天頂折り返し部23の高さH(図6(b)参照)より大きく、かつ、両凸条46,47の内面間の距離、つまり凹溝部48の缶軸方向と直交する方向の幅W3は、天頂折り返し部23の幅W1(図6(b)参照)と同じか、それより小さく設定しておく。
このように設定しておくことにより、天頂折り返し部23を凹溝部48内に嵌合すると、その嵌合の初期段階では両凸条46,47の間隔が押し広げられるが、天頂折り返し部23の上面が凹溝部48の底面に食い込むと、天頂折り返し部23の下方に達した両凸条46,47の下端部が、キャッピングの押圧力及びシール部49の弾性力により、相互に接近する方向に間隔が狭められる。また、キャップ3の天面部31の周縁部31aではプレッシャーブロック62による絞り作用も生じる。したがって、図10(b)及び図11に示すように、天頂折り返し部23の下向きの湾曲面から内側屈曲部22の内周面及び外側屈曲部24の外周面、さらには、これらの下方の直立部21の内周面及びカール端部47の外周面にも凸条46,47が密接する。これにより、このボトル缶10では、両凸条46,47と凹溝部48とを有するライナ44を備えたキャップ30に適用することにより、これら両凸条46,47及び凹溝部48により形成される内側表面の広い面積に密着し、高い密封性を得ることができる。
In this case, the length L of both the ridges 46 and 47 in the can axis direction is greater than the height H of the zenith folded portion 23 (see FIG. 6(b)), and the distance between the inner surfaces of the ridges 46 and 47 The distance, that is, the width W3 of the recessed groove 48 in the direction perpendicular to the can axial direction is set equal to or smaller than the width W1 of the zenith folded portion 23 (see FIG. 6(b)).
With this setting, when the zenith folded portion 23 is fitted into the concave groove portion 48, the distance between both the ridges 46 and 47 is widened at the initial stage of the fitting, but the zenith folded portion 23 is expanded. When the upper surface bites into the bottom surface of the concave groove portion 48, the lower ends of both the protruding lines 46 and 47 reaching below the zenith folded portion 23 move toward each other due to the pressing force of the capping and the elastic force of the seal portion 49. The interval is narrowed. In addition, the peripheral edge portion 31a of the top surface portion 31 of the cap 3 also has a throttling action by the pressure block 62 . Therefore, as shown in FIGS. 10(b) and 11, from the downwardly curved surface of the zenith folded portion 23, the inner peripheral surface of the inner curved portion 22 and the outer peripheral surface of the outer curved portion 24, and further, the upright portion below them. The protrusions 46 and 47 are also in close contact with the inner peripheral surface of the portion 21 and the outer peripheral surface of the curled end portion 47 . Thus, in the bottle can 10, by applying to the cap 30 provided with the liner 44 having both the protrusions 46, 47 and the recessed groove 48, the two protrusions 46, 47 and the recessed groove 48 form a It can adhere to a wide area of the inner surface and obtain high sealing performance.

3 キャップ材
4 中間成形体
5 円筒部
6 筒状部
8 小筒部
10 ボトル缶
14 口部
15 膨出部
16 ねじ部
17 縮径部
18 カール部
21 直立部
22 内側屈曲部
23 天頂折り返し部
23a、23b 筒状面
24 外側屈曲部
25 カール端部
30 キャップ
31 天面部
31a 段部
33 スカート部
33a 筒上部
33b 筒下部
34 ナール凹部
35 ベントホール
35a 上側片
36 スリット
37 ブリッジ
38 キャップねじ部
40,44 ライナ
41,45 密封層
42 摺動層
43,49 シール部
46 内側凸条
47 外側凸条
48 凹溝部
52A 拡開用金型
52B 折り返し用金型
52C 内側ロール
52D 外側ロール
62 プレッシャーブロック
63 第1ロール
64 第2ロール
65 ばね
70 キャッピングヘッド
3 Cap material 4 Intermediate molded body 5 Cylindrical part 6 Cylindrical part 8 Small cylindrical part 10 Bottle can 14 Mouth part 15 Bulging part 16 Threaded part 17 Diameter reduction part 18 Curl part 21 Upright part 22 Inner bent part 23 Zenith folded part 23a , 23b cylindrical surface 24 outer bent portion 25 curled end portion 30 cap 31 top surface portion 31a stepped portion 33 skirt portion 33a cylindrical upper portion 33b cylindrical lower portion 34 knurl recess portion 35 vent hole 35a upper piece 36 slit 37 bridge 38 cap screw portion 40, 44 Liners 41, 45 Sealing layer 42 Sliding layers 43, 49 Seal portion 46 Inner ridge 47 Outer ridge 48 Groove 52A Expanding mold 52B Folding mold 52C Inner roll 52D Outer roll 62 Pressure block 63 First roll 64 second roll 65 spring 70 capping head

Claims (2)

口部の外周部に、開口端部を半径方向外側に折り返した状態に形成されたカール部と、このカール部の缶軸方向下方位置に形成されたねじ部とを有し、
前記カール部の外周面は、缶軸方向に沿う縦断面において、前記カール部の上端から連続して径方向外方に向けて凸となる湾曲面により折り返されてなる天頂折り返し部と、前記天頂折り返し部の折り返し下端に連続し、径方向内方に向けて凸となるように屈曲する外側屈曲部と、外側屈曲部から連続するカール端部とを有するとともに、前記カール部の内周面の前記天頂折り返し部の内周端に連続する部位が、径方向内方に向けて凸状の湾曲面に形成され、
前記天頂折り返し部は、その最大外径D1が32.0mm以上35.0mm以下であり、
前記カール端部は、前記天頂折り返し部の最大外径よりも小さい外径に形成されるとともに、前記カール部の下端は、その外周面が前記外側屈曲部から缶軸方向下方に向かうにしたがって径方向内方に漸次縮径して径方向外方に向けて凸となるように屈曲しており、
前記凸となる湾曲面と、前記カール端部の凸となるように屈曲している外周面とにより、径方向外方に向けて凸となる部位が、前記外側屈曲部を介して外周面の上部及び下部に二つ形成されており、
前記カール部の内周面は、前記天頂折り返し部の内周端に連続する前記凸状の湾曲面の下端が該湾曲面の最も径方向内方に突出する部位よりも径方向外方に広がっており、該湾曲面の下端から内側屈曲部を介して缶軸方向に延びる直立部が連続していることを特徴とするボトル缶。
A curled portion formed in the outer peripheral portion of the mouth by folding the open end radially outward, and a threaded portion formed below the curled portion in the can axial direction,
The outer peripheral surface of the curled portion includes, in a longitudinal section along the can axial direction, a zenith folded portion formed by folding back a curved surface that is continuous from the upper end of the curled portion and convexes radially outward, and the zenith. It has an outer bent portion that is continuous with the folded lower end of the folded portion and is bent radially inward so as to be convex, and a curled end that is continuous from the outer curved portion, and the inner peripheral surface of the curled portion. A portion continuous with the inner peripheral end of the zenith folded portion is formed into a convex curved surface directed inward in the radial direction,
The zenith folded portion has a maximum outer diameter D1 of 32.0 mm or more and 35.0 mm or less,
The curled end portion is formed to have an outer diameter smaller than the maximum outer diameter of the zenith folded portion, and the lower end of the curled portion has an outer peripheral surface that gradually increases in diameter from the outer bent portion downward in the can axial direction. It is bent so as to gradually decrease in diameter inward and convex outward in the radial direction,
Due to the convex curved surface and the convexly curved outer peripheral surface of the curled end portion, the radially outwardly convex portion is formed on the outer peripheral surface via the outer bent portion. Two are formed in the upper part and the lower part ,
The inner peripheral surface of the curled portion expands radially outward from a portion of the curved surface where the lower end of the convex curved surface, which is continuous with the inner peripheral end of the zenith folded portion, protrudes radially inward most. , and an upright portion extending in the can axial direction from the lower end of the curved surface through an inner bent portion is continuous .
請求項1に記載のボトル缶にキャップを被着してなるキャップ付きボトル缶であって、
前記キャップは、その天面部の内面に、該天面部と摺動可能な摺動層と、前記カール部に接触する密封層とが積層されてなるライナを有するとともに、前記密封層の外周部に内側凸条と外側凸条とが二重の環状に形成されており、前記外側凸条は、天頂折り返し部の外周面に押し付けられるとともに、前記外側屈曲部の外周面及びカール端部の外周面に密接しており、前記内側凸条は前記凸条の湾曲面に密接していることを特徴とするキャップ付きボトル缶。
A capped bottle-can obtained by attaching a cap to the bottle-can according to claim 1 ,
The cap has, on the inner surface of the top surface portion, a liner in which a sliding layer slidable with the top surface portion and a sealing layer in contact with the curled portion are laminated. An inner ridge and an outer ridge are formed in a double annular shape, and the outer ridge is pressed against the outer peripheral surface of the zenith folded portion, and is pressed against the outer peripheral surface of the outer curved portion and the outer peripheral surface of the curled end. , and the inner ridge is in close contact with the curved surface of the ridge .
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JP2004175386A (en) 2002-11-26 2004-06-24 Mitsubishi Materials Corp Bottle can, cap, bottle can with cap, and bottle can manufacturing method
JP2009196679A (en) 2008-02-22 2009-09-03 Japan Crown Cork Co Ltd Combination of container and container lid
JP2009196713A5 (en) 2009-04-09 2010-10-28
US20130220964A1 (en) 2012-02-17 2013-08-29 The Coca-Cola Company Metal beverage container with improved finish geometry

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JP4908544B2 (en) 2001-12-28 2012-04-04 ユニバーサル製缶株式会社 Manufacturing method of bottle can body

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Publication number Priority date Publication date Assignee Title
JP2001213417A (en) 1999-11-26 2001-08-07 Takeuchi Press Ind Co Ltd Metal can with screw keeping hermetical sealability
JP2004175386A (en) 2002-11-26 2004-06-24 Mitsubishi Materials Corp Bottle can, cap, bottle can with cap, and bottle can manufacturing method
JP2009196679A (en) 2008-02-22 2009-09-03 Japan Crown Cork Co Ltd Combination of container and container lid
JP2009196713A5 (en) 2009-04-09 2010-10-28
US20130220964A1 (en) 2012-02-17 2013-08-29 The Coca-Cola Company Metal beverage container with improved finish geometry

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