JP7084694B2 - Clothing products - Google Patents

Description

The present invention relates to clothing products.

Shirt products such as dress shirts and blouses are required to have appropriate tension and elasticity. Further, in recent years, it has further wrinkle-proof and shrink-proof properties, has less wrinkles due to washing and drying, and can be worn without ironing (also referred to as "wash and wear property (W & W property)"). ) Is also required to be excellent.

On the other hand, woven fabrics containing cellulose fibers generally tend to have wrinkles caused by washing and have low W & W properties. Therefore, a method of improving W & W properties by chemically cross-linking cellulose molecules with each other using a cellulose cross-linking agent is used. Further, there is provided a shirt product having high wrinkle resistance in which deformation of the sutured portion due to wearing and / or washing is suppressed by fixing the sutured portion using an adhesive interlining or the like. However, when such a shirt product is stored in a bag or the like for carrying, it is difficult to store it compactly in a state where it is hard to wrinkle.

Regarding the storage of clothing products, it has been proposed to store them in a packaging container (for example, Patent Document 1 and Patent Document 2). However, with the method of Patent Document 1, the product is easily wrinkled and it is difficult to store it compactly. Further, the method of Patent Document 2 is intended for a knitted fabric product that is not easily wrinkled, and it is difficult to compactly store the woven fabric product in a state that is not easily wrinkled.

Utility model registration No. 3096778 Japanese Unexamined Patent Publication No. 2001-303301

An object of the present invention is to provide a clothing product using a woven fabric containing cellulose fibers, which can be compactly stored in a state where it is not easily wrinkled.

According to the present invention, there is provided a garment product having a front body portion, a back body portion, an upper placket portion, a lower placket portion, a sleeve portion and a collar portion. The garment product is woven using cellulosic fibers having an English cotton count of 20 to 80, has a warp density of 50 to 250 threads / 2.54 cm, and a warp and weft density of 50 to 200 threads / 2. It is 54 cm and contains a woven fabric containing 20% by mass or more of cellulose fibers as a body fabric, the thickness of the body fabric is 0.15 mm to 0.31 mm, and the thickness of the upper placket portion is 0.35 mm to 0. It is 80 mm.
In one embodiment, the hem of the back body is 5 mm to 80 mm longer than the hem of the front body.
In one embodiment, both the upper placket and the lower placket are back placket.
In one embodiment, the difference between the thickness of the body cloth and the thickness of the upper placket is 0.60 mm or less.
In one embodiment, the cellulosic fibers contain 20% by weight or more of cotton.
In one embodiment, the cellulosic fibers are crosslinked by a crosslinking agent.
In one embodiment, the garment product is a dress shirt, blouse, pajamas or uniform.
According to another aspect of the invention, a pre-packaged garment product is provided. The packaged clothing product includes a storage container and the above-mentioned clothing product that is stored in a folded state in the storage container.
In one embodiment, the storage container is a storage bag having a polygonal bottom surface portion having a circular shape or an inscribed circle, and a top surface portion and a side surface portion which may be opened, and the circle or the inscribed circle. The diameter of the storage bag is 60 mm to 90 mm, and the height of the storage bag is 190 mm to 250 mm.
In one embodiment, the storage container is a storage box having a polygonal bottom surface portion having a circular shape or an inscribed circle, and a top surface portion and a side surface portion which may be opened, and the circle or the inscribed circle. According to still another aspect of the present invention, where the diameter of the storage box is 60 mm to 75 mm and the height of the storage box is 190 mm to 220 mm, a method for manufacturing a clothing product is provided. The manufacturing method is woven using cellulosic fibers having an English cotton count of 20 to 80, a warp density of 50 to 250 threads / 2.54 cm, and a warp and weft density of 50 to 200 threads / 2. It is a method of sewing a woven fabric which is 54 cm and contains 20% by mass or more of cellulose fibers to manufacture a garment product having a front body part, a back body part, an upper placket part, a lower placket part, a sleeve part and a collar part. The thickness of the woven fabric is 0.15 mm to 0.31 mm, and the thickness of the upper placket portion is set to 0.35 mm to 0.80 mm.

According to the present invention, a garment product using a woven fabric containing cellulose fibers by using a specific woven fabric and setting the thickness of the body portion and the placket portion within a predetermined range is compact while suppressing wrinkles. Clothing products that can be stored in are provided. That is, according to the clothing product of the present invention, it is possible to achieve both compact storability and aesthetics when worn after storage.

It is a schematic front view of the clothing product by one Embodiment of this invention. It is a schematic rear view of the clothing product shown in FIG. 1. It is a schematic front view of the clothing product by another embodiment of this invention. It is a schematic rear view of the clothing product shown in FIG. It is a schematic diagram which shows an example of the shape of the bottom surface part of a storage container. It is a schematic diagram of an example of a storage bag. It is a schematic diagram which shows the closed state of the storage bag shown in FIG. It is a schematic diagram explaining an example of the folding method of the clothing product stored in a storage container. It is a schematic diagram explaining another example of the folding method of the clothing product stored in a storage container. It is a schematic top view of a shirt product folded by a conventional method. It is a figure explaining the difference between the length of the front body part and the length of the back front body part. It is a figure explaining the length of the cuff part.

Hereinafter, embodiments of the present invention will be described, but the present invention is not limited to these embodiments. Further, in the present specification, the front side of the clothing product is referred to as a front part, and the back side is referred to as a rear part.

A. Clothing products A-1. Overall Configuration of Clothing Product FIG. 1 is a schematic front view of a clothing product according to one embodiment of the present invention, and FIG. 2 is a schematic rear view thereof. The clothing product 100a shown in FIGS. 1 and 2 has a front body portion 10, a rear body portion 20, an upper placket portion 30, a lower placket portion 40, a sleeve portion 50, a collar portion 60, and a pocket portion 70. Further, FIG. 3 is a schematic front view of a clothing product according to another embodiment of the present invention, and FIG. 4 is a schematic rear view thereof. The clothing product 100b shown in FIGS. 3 and 4 has a yoke portion in addition to a front body portion 10, a rear body portion 20, an upper placket portion 30, a lower placket portion 40, a sleeve portion 50, a collar portion 60, and a pocket portion 70. Further has 80. The upper placket is the part that is on the front side when the clothing product is worn and the button is attached, and the lower placket is the part that is on the back side (hereinafter referred to as "skin side").

The constituent parts of the clothing products 100a and 100b can be formed by sewing pieces of fabric molded into a predetermined shape, respectively. Further, the upper placket portion and the lower placket portion may be formed continuously with the front body portion by folding back and sewing the front end of the fabric for the front body portion, respectively. From the viewpoint of aesthetics, shape retention, etc., interlining may be used if necessary.

The garment product of the present invention contains a predetermined woven fabric having a thickness of 0.15 mm to 0.31 mm as a body fabric. The thickness of the body cloth is preferably 0.18 mm to 0.31 mm, more preferably 0.18 mm to 0.28 mm. Since the thickness of the body cloth is 0.15 mm or more, it can be worn without worrying about clinging to the body or silhouette while maintaining sufficient strength for practical use. On the other hand, when the thickness is 0.31 mm or less, the clothing product can be stored compactly, and wrinkles and warpage of the woven fabric are suppressed even when the woven fabric is spread and worn. The body cloth means a cloth mainly composed of a clothing product, and for example, 50% by mass or more, 80% by mass or more, 90% by mass or more, 95% by mass or more or 100% by mass of the whole cloth constituting the clothing product. Occupy%. In the clothing product of the present invention, for example, the fabric constituting the front body portion and the back body portion can be used as the body fabric, and the fabric constituting the front body portion, the back body portion and the sleeve portion is preferably the body fabric. .. The woven fabric used as the body fabric will be described in detail in Section A-2.

The front body portion and the rear body portion may be a so-called round tail having a semicircular hem or a so-called square tail having a right-angled hem (the illustrated example is a round tail). The hem of the back body is preferably longer than the hem of the front body. Since the hem of the back part is longer than the hem of the front part, when the hem of the body part is put in the bottoms (pants, skirt, etc.) and worn, it does not spoil the aesthetics such as silhouette, especially. It is possible to preferably suppress the rising of the hem from the back side. Further, in the present invention, the hem of the rear body portion is preferably 5 mm to 80 mm, more preferably 10 mm to 65 mm, still more preferably 15 mm to 45 mm longer than the hem of the front body portion, so that the hem can be stored in the storage container. Can also be improved. The difference in the length of the hem is a value measured in a state where the clothing product is spread out in a plane so that the centers of the left and right sleeve ridges are located on the fold lines.

In the garment product 100a, the front body portion 10 and the back body portion 20 are directly sewn together to form the shoulder suture portion A. By directly sewing the front body portion and the back body portion, the amount of fabric used and the number of stitched portions are smaller than when the yoke portion is provided, so that the garment product can be folded more compactly. In addition, the extension rate and extension recovery rate of the sutured portion in the seam direction are increased, and the movement of the shoulder and the circumference of the shoulder when worn is smooth, so that an excellent wearing feeling can be realized.

The shoulder suture is typically formed on the anterior part of the garment product. The shoulder suture can be formed to extend in any suitable direction. The shoulder suture portion may be formed so as to extend along the shoulder ridge line, for example, or may be formed so as to extend laterally to the clothing product (in the illustrated example, the shoulder suture portion A may be formed along the shoulder ridge line). It is formed to extend.) By forming the shoulder sutures so as to extend in these directions, the aesthetics of the garment product are improved.

In the garment product 100b, the front body portion 10 and the yoke portion 80 are sewn together to form the shoulder suture portion A. Further, the yoke portion 80 and the rear body portion 20 are sewn together to form the yoke rear suture portion B. The rear suture portion B of the yoke is formed so as to extend in the horizontal direction of the garment product. By providing the yoke portion, damage to clothing products during wearing and washing can be suppressed.

The upper placket and the lower placket each have an appropriate configuration depending on the intended use. Typical configurations include front placket, back placket, and wing placket. In the clothing product 100a, both the upper placket portion 30 and the lower placket portion 40 are back placket. Since the back placket is formed by folding the front end of the fabric for the front body portion toward the skin side, the upper placket portion 30 and the front body portion 10 are flush with each other on the front side. Therefore, even if the small folded clothing product 100a is used for wearing, the unevenness of the upper placket portion 30 is inconspicuous, which is preferable from the viewpoint of aesthetics. On the other hand, in the clothing product 100b, the upper placket portion 30 is the front placket and the lower placket portion 40 is the back placket.

The thickness of the upper placket is 0.35 mm to 0.80 mm, preferably 0.40 mm to 0.80 mm, and more preferably 0.40 mm to 0.78 mm. When the thickness is 0.35 mm or more, appropriate shape retention can be obtained. As a result, even if a small folded clothing product is used for wearing, unevenness is unlikely to occur on the upper placket portion, so that the aesthetics can be improved. On the other hand, when the thickness is 0.80 mm or less, the clothing product can be folded into small pieces and stored. In addition, it is possible to prevent the shape retention from becoming too strong and leaving creases and winding marks. The upper placket portion may have a different thickness depending on the range of use of the interlining. Therefore, when the interlining is used only for a part of the upper placket, the thickness of the upper placket is weighted according to the ratio of the range of use of the interlining as described in Examples described later. It shall be calculated as a weighted average.

When the upper placket portion is a front placket, the difference between the thickness of the upper placket portion and the thickness of the body cloth is preferably 0.55 mm or less, and more preferably 0.50 mm or less. When the upper placket portion is a back placket, the difference between the thickness of the upper placket portion and the thickness of the body cloth is preferably 0.60 mm or less, and more preferably 0.53 mm or less. By keeping the difference between the thickness of the body cloth and the thickness of the upper placket part to a predetermined value or less, when the clothing product is taken out from the storage container, the creases and winding marks of the body cloth near the upper placket part are less noticeable. The aesthetics are maintained. When the upper placket is a back placket, it is relatively easy to maintain aesthetics even if the difference between the thickness of the upper placket and the thickness of the body cloth is large. It is considered that this is because, for example, since the upper placket portion and the front body portion of the back placket are continuously formed flush with each other, creases and winding marks are less noticeable.

The thickness of the upper placket is the thickness of the body fabric, the selection of the composition such as the front placket and the back placket, the thickness of the interlining, the range of use of the interlining, and the degree of folding of the fabric at the sewn part (for example, the placket and the front body). It can be adjusted by appropriately selecting the number of times the placket fabric is woven when suturing. For example, the thickness of the upper placket can be increased by using the interlining over a part or the entire length of the upper placket. If the garment product is a shirt, use the interlining from the top of the upper placket (that is, the stitched part between the upper placket and the collar base) to the lower part of the 3rd buttonhole or the upper part of the 4th buttonhole. Then, it is possible to improve the shape retention of the chest while suppressing the increase in the thickness of the upper placket.

The sleeves may be long sleeves or short sleeves. In the illustrated example, the sleeve portion 50 is a long sleeve and has a cuff portion 52. The length of the cuffs is, for example, 20 mm to 80 mm, preferably 30 mm to 70 mm, and more preferably 50 mm to 70 mm. If the length of the cuffs is within the range, it can be stored compactly. In addition, buttons, buttonholes, and the like can be easily arranged.

The collar portion 60 is composed of a collar blade 61 and a collar stand 62. In the clothing product 100a, the collar portion 60 is a button-down specification. By making the collar part button-down, it is possible to prevent the collar wings from curling when the folded clothing product is taken out of the storage container, and the aesthetics when worn can be improved.

The pocket portion is an arbitrary component and may be omitted depending on the intended use.

The interlining can usually be used for the upper placket, cuffs, collar (feathers and collar) and the like. By using interlining, it has the effect of giving tension and elasticity and improving shape retention. Examples of the interlining include a flash core, a temporary interlining, and a permanent interlining. The thickness of the interlining may be, for example, 0.30 mm or less, preferably 0.27 mm or less, and more preferably 0.05 mm to 0.25 mm from the viewpoint of storability and aesthetics when worn.

The clothing product of the present invention is a front-opening or half-opening clothing product such as a shirt, pajamas, or uniform. Examples of shirts include dress shirts, blouses, and casual shirts. Examples of dress shirts include shirts and cutter shirts.

A-2. Woven fabric The above-mentioned body fabric is a woven fabric woven using cellulosic fibers having an English-style cotton count of 20 to 80 as weaving yarn. The woven fabric may contain fibers other than the cellulosic fibers as wefts (typically, wefts), if necessary.

As described above, the thickness of the woven fabric is 0.15 mm to 0.31 mm, preferably 0.18 mm to 0.31 mm, and more preferably 0.18 mm to 0.28 mm. The thickness of the woven fabric can be set to a desired value by adjusting the fineness of the yarn, the number of twists, the weaving density, the weaving structure, and the like.

The tear strength of the woven fabric is, for example, 200 cN or more, preferably higher than 500 cN, and more preferably higher than 600 cN. When the tear strength is within the above range, the clothing product is less likely to be torn or torn during use or washing.

As the cellulosic fiber, any suitable fiber (woven yarn) including the cellulosic fiber can be used. The cellulosic fiber may be a fiber containing only a cellulosic fiber, or may be a fiber in which a cellulosic fiber and another fiber are mixed. In this case, the content ratio of the cellulosic fiber in the cellulosic fiber is, for example, 20% by mass or more, preferably 30% by mass or more, more preferably 40% by mass or more, still more preferably 50% by mass or more. The content of the cellulose fiber is a value obtained in accordance with JISL1030-2.

When the cellulosic fiber contains only the cellulosic fiber, a clothing product having an excellent wearing feeling and texture can be obtained. In addition, the wrinkle-preventing effect of the cross-linking treatment can be obtained more preferably. When the cellulosic fiber is a fiber obtained by mixing the cellulosic fiber with another fiber, the quick-drying property, the elongation rate and the elongation recovery rate of the woven fabric can be easily adjusted within a preferable range, and as a result, wrinkle resistance such as W & W property can be easily adjusted. , A clothing product having excellent fit and wearing feeling can be easily obtained.

As the cellulose fiber, any suitable cellulose fiber can be adopted. Examples of the cellulose fiber include natural cellulose fiber, regenerated cellulose fiber, semi-regenerated cellulose fiber and a combination thereof. The natural cellulose fiber may be a vegetable cellulose fiber or an animal cellulose fiber. Examples of natural cellulose fibers include fibers derived from cotton, hemp, bamboo, mulberry, mitsumata, bananas and caps. Examples of cotton include short-fiber cotton, medium-fiber cotton, long-fiber cotton, ultra-long cotton, and ultra-ultra-long cotton. Examples of the regenerated cellulose fiber include rayon fiber (for example, viscose rayon and cuprammonium rayon). Semi-regenerated cellulose fibers include, for example, acetate fibers (eg, bisacetate and triacetate). Cellulose fibers are preferably cotton, hemp, rayon fibers and combinations thereof. By using cotton, hemp, rayon fiber or a combination thereof as the cellulose fiber, a woven fabric having excellent water absorption, texture and physical characteristics can be obtained.

As the other fiber that can be mixed with the cellulose fiber, any suitable fiber may be adopted depending on the purpose. Specific examples include polyester fiber, polyurethane fiber or polyamide fiber, and polyester fiber or polyurethane fiber is preferable.

As the polyester fiber, polytrimethylene terephthalate (PTT), polyethylene terephthalate and a combination thereof can be preferably used. By using the polyester fiber, it is possible to easily obtain a clothing product having excellent comfort such as quick-drying property and wrinkle resistance such as W & W property. The content of the polyester fiber in the cellulosic fiber is, for example, 10% by mass to 70% by mass.

As the polyurethane fiber, polyurethane elastic fiber can be preferably used. By using the polyurethane fiber, the elongation rate and the elongation recovery rate of the woven fabric can be easily adjusted within a preferable range, and as a result, both better wrinkle resistance and better wearing feeling can be achieved. The content of the polyurethane fiber in the cellulosic fiber is, for example, 0.1% by mass to 40% by mass.

The cellulosic fiber may be in any suitable form depending on the purpose. Specific examples thereof include forms such as raw yarn (unprocessed yarn), false twisted yarn, and dyed yarn. In addition, forms such as single yarn, synthetic twisted yarn, and covering yarn can be mentioned. When the cellulosic fiber contains two or more kinds of fibers, the two or more kinds of fibers may be in the form of, for example, a blended yarn or a mixed twisted yarn. These forms may be adopted alone or in combination of two or more.

The fineness of the cellulosic fiber is 20 to 80 in English cotton count. For example, when the clothing product is a dress shirt, the fineness is preferably 20 to 70th. Further, for example, when the clothing product is a blouse, the fineness is preferably 30 to 70th. As the yarn having a fineness of 40 count, for example, a twin yarn composed of a single yarn of 40 count and a single yarn of 80 count can be used. When the fineness is 20th or higher, it becomes easy to obtain a soft woven fabric. When the fineness is 80 count or less, it becomes easy to obtain a woven fabric having sufficient tensile strength, tear strength, etc., and the manufacturing cost can be suppressed.

Examples of the fibers other than the cellulose-based fibers that the woven fabric can contain as weaving yarns include polyester fibers, polyurethane fibers or polyamide fibers, and preferably, in the cellulose-based fibers, polyester fibers and polyurethane that can be mixed with the cellulose fibers. Examples include fibers similar to fibers. These fibers can be used alone or in combination of two or more. As the form of the fiber, the same description as that described for the cellulosic fiber can be applied.

The polyester fiber has any suitable fineness that can be used as a weaving yarn. The fineness is, for example, 33 dtex to 330 dtex. When the fineness is 330 dtex or less, the thickness of the woven fabric is in an appropriate range, so that the wearing feeling is improved. On the other hand, when the fineness is 33 dtex or more, it is possible to avoid problems such as yarn breakage during processing and use.

The polyurethane fiber has any suitable fineness that can be used as a weaving yarn. The fineness is, for example, 22 dtex to 154 dtex. When the fineness is 154 dtex or less, the thickness of the woven fabric is in an appropriate range, and it is less likely to become rubber-like, so that the wearing feeling is improved. On the other hand, when the fineness is 22 dtex or more, it is possible to avoid problems such as yarn breakage during processing and use.

The content ratio of the cellulose fibers in the woven fabric is 20% by mass or more, preferably 30% by mass or more, more preferably 40% by mass, and further preferably 50% by mass to 100% by mass. By containing 20% by mass or more of cellulose fibers, a garment product having excellent hygroscopicity, touch and texture can be obtained.

When the woven fabric contains the polyester fibers in addition to the cellulose fibers, the content ratio of the polyester fibers in the woven fabric is, for example, 5% by mass to 80% by mass. When the content ratio is 80% by mass or less, hygroscopicity and wearing feeling are improved. On the other hand, when the content is 5% by mass or more, for example, quick-drying property can be improved and excellent wrinkle resistance can be realized.

When the woven fabric contains the polyurethane fibers in addition to the cellulose fibers, the content ratio of the polyurethane fibers in the woven fabric is, for example, 0.1% by mass to 40% by mass. When the content ratio is 40% by mass or less, it is less likely to become rubber-like, so that the wearing feeling is improved. When the content is 0.1% by mass or more, for example, the decrease in the elongation rate and the elongation recovery rate is suppressed, and it is possible to achieve both better wrinkle resistance and better wearing feeling.

The weaving density of the above-mentioned woven fabric is such that the warp density is 50 to 250 threads / 2.54 cm (inch) and the weft density is 50 to 200 threads / 2.54 cm. The warp density is preferably 50 to 195 / 2.54 cm. The weft density is preferably 50 to 150 / 2.54 cm. The warp density and the weft density may be the same as or different from each other. When the weaving density is equal to or higher than a predetermined value, the strength of the woven fabric can be improved. In addition, the obtained clothing product becomes difficult to see through. On the other hand, when the weaving density is not more than a predetermined value, a suitable texture can be obtained and excessive tension can be eliminated. In addition, clothing products can be stored compactly, and aesthetics can be maintained by suppressing folding wrinkles when the clothes are taken out of a predetermined storage container and worn. The weaving density of the woven fabric is the weaving density of the woven fabric in the garment product obtained through sewing or the like, and may be different from the weaving density at the time of weaving.

As the weaving structure of the above-mentioned weaving fabric, any suitable weaving structure may be adopted. Examples of the weaving structure include plain weave, satin weave, twill weave, dobby weave, and combinations thereof. According to these woven structures, garment products having various designs can be obtained.

Plain weave organizations include, for example, broad and loan. Broad is preferable because it has a dense texture and gloss. Loans are preferred because they have a soft feel.

According to satin, it has a glossy, slippery and smooth feel. By coarsening the weaving density, it is possible to obtain clothing products that are lightweight, soft and have various designs.

According to the twill weave, it is rich in luster and can realize a good elongation rate and elongation recovery rate.

The woven fabric can be woven using any suitable loom.

The woven fabric may be crosslinked. Since the cellulosic fibers are crosslinked by the cross-linking treatment, it is possible to realize a clothing product having further improved wrinkle resistance such as W & W properties. The cross-linking treatment can be carried out by adhering a cross-linking treatment liquid containing a cross-linking agent or the like to the woven fabric to be treated, and then heat-treating. The heat treatment may be performed while applying tension to the woven fabric within the range of the above-mentioned predetermined weaving density. The cross-linking agent can be any suitable compound that reacts with the hydroxyl group of the cellulosic to form a cross-linking bond between the cellulosic fibers. For details of the crosslinking treatment, for example, the description in JP-A-2016-169457 can be referred to.

The woven fabric may be subjected to other treatments (eg, desizing, refining, bleaching, washing, and softening), if desired.

A-3. Manufacturing Method of Clothing Product In the clothing product of the present invention, for example, the above-mentioned woven fabric is molded and cut based on a pattern, and each member (for example, front body portion, back body portion, sleeve portion, collar portion) obtained by the molding and cutting is performed. , Upper placket, lower placket and optionally yoke and pocket) are sewn together by any suitable method (sewn step). In the suturing step, from the viewpoint of improving the wearing feeling, it is preferable to use the above woven fabric in the weft direction of the front body part, the back body part, the sleeve part, the pocket part, the upper placket part, the lower placket part, and if necessary. Sew them so that they are in the horizontal direction of the yoke. The manufacturing method typically further includes a step of providing a button hole at a predetermined position of the upper placket and a step of fixing the button at a predetermined position of the lower placket.

The suturing in the suturing step may be performed by machine sewing or hand sewing with a sewing machine, and is preferably performed using a sewing machine. Further, as the seam in the stitch, any appropriate seam may be selected depending on the purpose. Preferred stitches include lockstitch, chain stitch (eg, chain stitch), split stitch, overlock stitch, interlock stitch, winding stitch, flat stitch, face stitch and the like. These seams can be used alone or in combination of two or more. For example, the thickness can be suppressed by interlocking the parts where the fabrics overlap (sleeve parts, armpit parts under the sleeves, armholes, etc.). As a result, clothing products can be stored reasonably and compactly.

In the suturing step, the thickness of the upper placket is set to be within the range of 0.35 mm to 0.80 mm. The thickness of the upper placket is, for example, the thickness of the body fabric, the selection of the composition such as the front placket and the back placket, the thickness of the interlining, the range of use of the interlining, and the degree of folding of the fabric at the sewn part (for example, the placket and the predecessor). It can be adjusted to the desired value by appropriately selecting the number of times the placket fabric is woven when suturing the interlining.

B. Packaged clothing product The packaged clothing product of the present invention includes a storage container and the clothing product according to item A, which is stored in the storage container in a folded state.

B-1. Storage container As the storage container, a bag or box that can store the above-mentioned clothing product in a folded state can be used. Here, the bag means a container that is made of a relatively flexible material and cannot retain its shape by itself. Also, the box means a container that is made of a relatively hard material and can retain its shape by itself.

In one embodiment, the storage container may be open with a cylindrical bottom having a circular bottom and an open top and side and a polygonal bottom with an inscribed circle. It is a polygonal column shape having a good upper surface portion and a side surface portion. Since the storage container has such a shape, when the clothing product is stored, the gap between the storage container and the clothing product is reduced, so that the storage container can be stored compactly. In the embodiment, from the viewpoint of improving stability when transporting, loading, displaying, etc., a storage container containing clothing products, it is preferable that all the side surface portions stand vertically from the bottom surface portion. However, as long as the effect of the present invention can be obtained, a part or all of the side surface portions of the storage container may be obliquely raised from the bottom surface portion. In this case, from the viewpoint of the stability, the angle formed by the side surface portion and the bottom surface portion is preferably 80 ° to 100 °. When the storage container is a storage bag, the three-dimensional shape based on the developed view or the paper pattern may be the above-mentioned shape.

Examples of the polygonal shape include a triangular to a decagonal polygonal shape. It is considered that the higher the filling rate of the cylinder based on the inscribed circle (volume of the inscribed cylinder / container volume × 100), the better the storability. From the viewpoint of storability, transportation, and stability during stacking, a quadrangular to octagonal polygonal shape is preferable, and a quadrangular, hexagonal, or octagonal shape is more preferable. The polygon may be a regular polygon or a non-regular polygon as shown in FIG. 5 as long as the effect of the present invention can be obtained.

When the storage container is a storage box and the bottom surface has a circular shape or a polygonal shape having an inscribed circle, the diameter of the circle or the inscribed circle is typically 60 mm to 75 mm, preferably 62 mm or more. It is 75 mm. The height of the storage box is typically 190 mm to 220 mm, preferably 200 mm to 210 mm.

Examples of the material for forming the storage box include resin, metal, glass, and thick paper. Among them, resin is preferable from the viewpoint of processability, handleability, transparency and the like, and polyvinyl chloride is particularly preferably used because it has excellent surface gloss and luster and high printability. Further, polypropylene, polyethylene terephthalate, polyvinyl alcohol and the like can also be preferably used. Since these resins are colorless and transparent, it is possible to recognize the color pattern of the stored clothing product from the outside.

The thickness of the storage box is, for example, 0.20 mm to 0.60 mm, preferably 0.25 mm to 0.45 mm, and more preferably 0.30 mm to 0.40 mm. When the thickness is within the range, workability when assembling the box is excellent, and practically sufficient impact resistance can be obtained.

When the storage container is a storage bag and the bottom surface has a circular shape or a polygonal shape having an inscribed circle, the diameter of the circle or the inscribed circle is typically 60 mm to 90 mm, preferably 60 mm to 60 mm. It is 80 mm, more preferably 60 mm to 75 mm. The height of the storage bag is typically 190 mm to 250 mm, preferably 210 mm to 245 mm, and more preferably 225 mm to 240 mm. If the diameter or height is larger than this range, the garment product may spread in the storage bag.

Examples of the material for forming the storage bag include cloth, paper, and a resin sheet. In one embodiment, the storage bag is made of the same woven fabric as the body fabric of the garment product stored therein. According to the embodiment, the color pattern and the texture can be confirmed without taking out the clothing product from the storage bag.

6 and 7 are schematic views showing an example of a storage bag (FIG. 6 shows an open state and FIG. 7 shows a closed state). The storage bag 200 has a cylindrical shape with an open upper surface. A notch 210 is provided on the side surface of the storage bag 200 for easily putting in and taking out clothing products. The notch 210 has a predetermined length from the upper surface to the bottom surface, and is provided so that the facing ends overlap each other with a predetermined width. An engaging member (a plurality of hook-and-loop fasteners 210a, 210a'in the illustrated example) is provided at the end portion, and the opening / closing of the notch 210 is controlled by the engaging member. Unlike the illustrated example, the engaging member may be a wire fastener, a button, or the like.

B-2. Folding method of clothing products The clothing products are stored in the storage container in a folded state. As a method of folding the clothing product, the size can be set so that the clothing product can be stored in the container, and wrinkles and unevenness of the upper placket are not noticeable when the clothing product is taken out of the container and used for wearing. Is preferable.

An example of a preferable folding method (hereinafter, may be referred to as “folding method A”) will be described below with reference to FIG. First, the buttoned clothing product (dress shirt in the illustrated example) is spread on a flat surface on a flat surface so that the centers of the left and right sleeve ridges are located on the creases (a). Next, the seams of the under-sleeve stitches on the front and back of one side (on the right arm side in the illustrated example) are folded (b) so as to be above the upper placket, preferably above the button. Fold it so that the crease at the top of the sleeve (sleeve center line) is aligned with the crease (c). Subsequently, the body portion and sleeve portion of the other (left arm side in the illustrated example) are similarly folded (d). Next, the hem of the collar and the body is folded toward you (e). At this time, it is preferable to fold the shirt so that the hem of the collar and the hem of the body face each other and the opposite positions are at the center of the shirt in the vertical direction. This is because it can be folded into small pieces while suppressing wrinkles. Next, the facing portion is used as a crease, and the crease is folded again toward the front side to form a square shape, and the short sides thereof are arranged so as to be in the vertical direction (f). Then, one end (left end in the illustrated example) is wound up to the center (g), and then the other half is wound up from the other end (right end in the illustrated example) to the center (h). The state in which the winding is completed is shown in (i).

Further, another example of a preferable folding method (hereinafter, may be referred to as “folding method B”) will be described below with reference to FIG. 9. In FIG. 9, (a) to (d) are the same as those in FIGS. 8 (a) to (d). Subsequently, the clothing product is wound from the collar portion to the hem of the body portion while rotating around the collar base as a winding core (e, f). The state in which the winding is completed is shown in (g).

According to the folding method A or B, a clothing product that is folded into a substantially columnar shape while suppressing wrinkling can be obtained (FIGS. 8 (i) and 9 (g)). The folding method A is advantageous in that unevenness in the horizontal direction of the clothing product is less likely to occur and deterioration of aesthetics when worn is suppressed. When referring to the dimensions of a folded clothing product, the clothing product is regarded as a cylinder, the maximum diameter of the bottom surface and the top surface is the diameter of the cylinder, and the distance between the bottom surface and the top surface is the height of the cylinder. Let's say.

By storing the garment product folded as described above in the storage container, the packaged garment product of the present invention can be obtained. If necessary, the folded garment product may be stored in a storage bag, and then the storage bag may be stored in a storage box.

According to the packaged clothing product of the present invention, the clothing product is compactly stored in the storage container in a state where wrinkles and the like are suppressed. Therefore, as compared with the conventional flat folding method as shown in FIG. 10, it is possible to significantly save the storage space while maintaining the aesthetics of wearing after storage.

Hereinafter, the present invention will be specifically described with reference to Examples, but the present invention is not limited to these Examples.

The measurement method and evaluation method used in the examples are as follows.
(1) Thickness of body cloth and upper placket The thickness of body cloth and upper placket was measured according to JIS L-1096 thickness A method. Specifically, using a thickness measuring instrument (Dial Feeler Gauge DS-1211 manufactured by Niigata Seiki Co., Ltd.), for a certain period of time (10 seconds) and under a constant pressure (23.5 kPa), about 5 different samples. The thickness was measured and the average value was used.
Regarding the thickness of the upper placket, when the interlining is used over the entire length of the upper placket, the thicknesses of five different places are measured and the average value is adopted. When interlining is used for a part of the upper placket, the average value (Amm) of the thickness of 5 different places where the interlining is used and the thickness of 5 different places where the interlining is not used The average value (B mm) is obtained, and the total length (C cm) of the upper placket portion and the length (D cm) of the portion using the interlining are measured and calculated from the equation (1).
Average thickness (mm) of upper placket = {A × D + B × (CD)} / C ... Equation (1)
For measuring the total length of the upper placket and the length of the part using the core, the fiber tape measure specified in JIS B 7522 or the fiber tape measure with an accuracy equal to or higher than these (for example, Muratec KDS Co., Ltd.) Kakulong 10) manufactured by Kakulong was used. Further, at the measurement point of the upper placket portion, a straight line is drawn between the buttonhole portion and the buttonhole portion, and the thickness on the line is measured.

(2) Difference in length between the back body and the front body The difference in length between the back body and the front body was measured according to the JIS L-1096 length A method. Specifically, spread the shirt on a flat table with wrinkles and tension removed, and set the distance from the hem of the front body (placket) of the shirt to the lowest point of the back body hem to the back body and front body. It was measured as the difference in the length of the rollers (the length represented by "L" in FIG. 11). The measuring jig used in (1) above was used.

(3) Length of cuffs The length of cuffs was measured according to JIS L-1096 length A method. Specifically, the shirt is placed on a flat table, spread out with wrinkles and tension removed, and as shown in FIG. 12, a straight line perpendicular to the perforation where the sleeve fabric and the cuffs are sewn together. The distance between both ends of the cuffs was measured above. The measuring jig used in (1) above was used.

(4) Measurement of tear strength of woven fabric Measured according to JIS L-1096 D method (Pendulum method). Specifically, three or more test pieces each having a diameter of 10 cm and a latitude of 6.3 cm were collected. Using an Elemendorff-type tear strength tester, make a 2 cm cut at the center of both grips at approximately the center of the long side of the test piece with a sharp blade at right angles to the side, and the remaining 4.3 cm of warp The load (cN) shown when torn was measured. The average value was set as the tear strength in the weft direction of the fabric. The above-mentioned measuring method is a method for measuring the tear strength in the weft direction, but the tear strength in the warp direction can be measured in the same manner except that the long side of the test piece is in the weft direction.

(5) Measurement of elongation rate JIS L-1096 Elongation rate The measurement was carried out according to the constant load method. Specifically, the dimensions of the sample are 2.5 cm in width and 10 cm in grasping length, and a straight line of 8 cm in the length direction (meaning 8 cm between marks) is drawn in order to quantify the elongation in the length direction of the sample. After that, the sample is stretched at a constant load of 14.7 N (the sample is stretched at a stretch rate of 30 cm / min and the stretched state is maintained when a load of 14.7 N is applied) for 60 seconds, and the length of the straight line at that time is measured and calculated. The elongation rate (%) (increase in the length of the straight line (cm) / 8 cm × 100) was obtained. The temperature and humidity at the time of measuring the elongation rate were a temperature of 23 ° C. and a humidity of 70 RH%.

(6) W & W property evaluation test of woven fabric Washing was carried out according to JIS L-1096 Wrinkle A method after washing. After dehydration, tumble drying was carried out. The test score was 1 point. The W & W property was determined by comparing with a replica (specified by AATCC TEST METHOD 124) as an average value of three judges. The judgment standard was evaluated in increments of 0.1 grade. For example, in the case of grades 3.0 to 3.5, grades 3.1 and 3.2, 3.3 grades, 3.4 grades, and 3.5 grades were used. In general, if the W & W property is 2.0 grade or higher, the wrinkles of the clothing product will be less, if the W & W property is 3.0 grade or higher, the wrinkles will be less noticeable, and if the W & W property is 3.2 grade or higher, ironing will be performed. Wrinkles can be less noticeable without the need for ironing.

(7) Evaluation of usability Shirts (2 adult male S size, 3 M size, 3 L size, 2 LL size. S, M, size are JIS respectively) that suits each body shape of 10 subjects. L4107 Annex 1 Table 1Y type collar circumference 37 cm and 39 cm. L and LL sizes are based on JIS L4107 Annex 1 Table 2A type collar circumference 41 cm and 43 cm, respectively, and L size waist circumference is 100 cm and chest circumference. The waist circumference was 110 cm, the waist circumference was 108 cm, and the chest circumference was 116 cm). The wrinkles of the shirt, the unevenness of the upper placket and the curl of the collar in the worn state were visually evaluated based on the following criteria. The average value of the evaluation points of each subject was rounded to the first decimal place to obtain the evaluation result. The adult men's S size shirt can be evaluated to be equivalent to the adult women's L size, and the adult men's M size shirt can be evaluated to be equivalent to the adult women's blouse LL size.
(Evaluation criteria for wrinkles)
5 points: No wrinkles 4 points: Some wrinkles are found but not worrisome 3 points: Wrinkles can be judged to be wearable as they are 2 points: Many wrinkles are worrisome when worn 1 point: Quite wrinkles Many are difficult to wear as they are (evaluation criteria for unevenness of the upper placket)
5 points: No unevenness 4 points: Some unevenness is found but not worrisome 3 points: It can be judged that it can be worn as it is even though it has unevenness 2 points: When worn, the unevenness of the upper placket is worrisome 1 point: It is difficult to wear as it is due to severe unevenness (evaluation criteria for curl of the collar)
5 points: No curl is recognized 4 points: Slight curl is recognized but not worrisome 3 points: There is curl but it can be judged that it can be worn as it is 2 points: When worn, the curl of the collar is worrisome 1 point: Of the collar The curl is intense and it is difficult to wear as it is

The storage containers used in the examples are as follows.
(Storage box A)
A regular hexagonal column-shaped box (made of polyvinyl chloride, thickness 0.29 mm, internal volume 741.) With a top surface and a bottom surface having a regular hexagon with a side length of 3.75 cm and a height of 21.0 cm. 6 cm ³ ) was used. The upper surface portion and the bottom surface portion can be opened and closed as a plug-in type lid. The dimensions of the inscribed cylinder of the regular hexagonal prism are 6.49 cm in diameter and 21.0 cm in height (volume 694.3 cm ³ ). The filling factor of the inscribed cylinder with respect to the regular hexagonal prism was 93.6%.
(Storage box B)
A cylindrical box (made of polyethylene terephthalate, thickness 0.56 mm, internal volume 805.3 cm ³ ) having an upper surface portion and a bottom surface portion having a diameter of 7.12 cm and a height of 21.0 cm was used.
(Storage box C)
A regular square pillar-shaped box (made of polyethylene terephthalate, thickness 0.39 mm, internal volume 849.5 cm ³ ) having a square with a side length of 6.45 cm and a height of 21.0 cm on the top and bottom surfaces. Using. The upper surface portion and the bottom surface portion can be opened and closed as a plug-in type lid. The dimensions of the inscribed cylinder of the regular tetrahedron are 6.45 cm in diameter and 21.0 cm in height (volume 685.8 cm ³ ). The filling factor of the inscribed cylinder with respect to the regular tetrahedron was 80.7%.
(Storage bag D)
Cylindrical bag with notches that can be opened and closed with three sets of hook-and-loop fasteners as shown in FIGS. 5 and 6 (fabric with a fabric thickness of 0.22 mm, bottom diameter 6.5 cm, height 23.7 cm, volume 786 cm ³ ) ) Was used.

[Example 1]
English-style cotton count 50 count (50 single yarn, 100% cotton, sax (Japanese industrial standard ultramarine blue approximation) yarn dyed pattern yarn on loom (air jet loom manufactured by Toyoda Automatic Loom Co., Ltd., model JAT-710) ) As a warp, and using an English-style cotton count 40th cotton (40th single yarn, 100% cotton, tip bleached yarn) as a weft, the rotation speed is 500 rpm, the warp is 135 / 2.54 cm, and the weft is 80 / 2. A dobby weft was woven at a weft density of 54 cm.
The obtained woven fabric is deglued and refined (after degluing by washing with hot water at 90 ° C. for 1 minute, and then immersed in 1.5% by mass of sodium persulfate and 2.0% by weight of sodium hydroxide aqueous solution. After squeezing with mangle, stay in the chamber for 30 minutes under the condition of saturated steam at 90 ° C), bleaching (immerse in 1.2% by mass sodium chlorite solution, squeeze with mangle, and then squeeze in the chamber at 90 ° C. (Stayed for 30 minutes under the condition of saturated steam), washed with water (treated with water at 60 ° C. for 1 minute to remove residual chemicals), and dried.
Next, after immersing the woven fabric in liquid ammonia for about 2 seconds, the weaving density is 107.4% in the warp direction and 97.5% in the weft direction with respect to the weaving density (145 warps / 2.54 cm, 78 wefts). It was washed with water and dried at a weft density of /2.54 cm).
Next, the woven fabric was crosslinked (76 parts by mass of water, 10 parts by mass of dimethylol dihydroxyethyleneurea (solid content concentration 60% by mass) as a crosslinking agent), and 3 parts by mass of an aqueous solution of magnesium chloride having a solid content concentration of 20% by mass as a catalyst. , DIC Co., Ltd. as a formalin catcher, product name "Finetex FC-KP" 3 parts by mass, DIC Co., Ltd. as a softening agent, product name "Finetex PE-140-E" 3 parts by mass, and Japan Immerse in a padder manufactured by Hana Kagaku Co., Ltd. and provided with the product name "AMC-800E" (5 parts by mass), and use a mangle to pad-on rate (weight of cross-linking treatment liquid contained in the woven fabric / weight of the woven fabric before the addition of the cross-linking treatment liquid). × 100) After squeezing to 65%, a cross-linking reaction was carried out. The condition is that the treatment is performed for 4 minutes with a pin tenter set at 155 ° C. so that the warp density is 106.7% and the warp density is 97.5% of the weaving density (warp density is 144 / 2.54 cm). The width of the woven fabric was fixed (so that the weft density was 78 threads / 2.54 cm). As a result, a finished fabric for a dress shirt was obtained.
The finished fabric (woven fabric) obtained has a finished width of 149 cm, a basis weight of 122 g / m ² , a cellulose fiber content of 100%, a tear strength in the weft direction of 800 cN, and a tear strength in the warp direction of 850 cN. Met. The W & W property was 3.5 grade.
The finished fabric was molded to a predetermined size and sewn with a thread to produce a dress shirt as shown in FIGS. 3 and 4. At this time, since the sleeves, the armpits under the sleeves, and the armholes are often overlapped with each other, the thickness of the sewn portion is suppressed by using interlock stitching. In addition, winding stitches are used for the hem of the body, and lock stitches are used for the other parts. In addition, interlining was used over the entire length of the upper placket.
The obtained dress shirt is folded into a columnar shape (bottom diameter 69 mm, height 200 cm) by the folding method A, and a columnar storage bag D (bottom diameter 65 mm, height 237 cm) as shown in FIGS. 6 and 7 is used. The dough was placed in a thickness of 0.22 mm). Next, the storage bag D was placed in the storage box A with the notch on the side surface closed, and the storage bag D was covered.

[Example 2]
Loom (Air jet loom manufactured by Toyoda Automatic Loom Co., Ltd., model JAT-710), same as English cotton count 50 count (50 single yarn, 100% cotton, yellow (Japanese industrial standard yellow approximate color)) Two colors of bleached yarn are prepared as warp yarn, and English style cotton count cotton 40 count (40th single yarn, 100% cotton, tip bleached yarn) is used as the weft, and the rotation speed is 500 rpm, the warp is 130 / 2.54 cm, and the weft is 70. A dobby weft was woven at a weft density of book / 2.54 cm.
The obtained woven fabric was washed and dried with water after being immersed in liquid ammonia, and the weaving density was 100.0% in the warp direction and 100.0% in the weft direction with respect to the weaving density (130 warp / 2.54 cm, 70 warp). (Weaving density of /2.54 cm), as a pin tenter treatment during the cross-linking reaction, the warp and weft density should be 98.5% of the weaving density (warp and weft density). A finished fabric for a dress shirt was obtained in the same manner as in Example 1 except that the width of the woven fabric was fixed (so that 128 threads / 2.54 cm and a weft density were 70 threads / 2.54 cm).
The finished fabric (woven fabric) obtained has a finished width of 150 cm, a basis weight of 98 g / m ² , a cellulose fiber content of 100%, a tear strength in the weft direction of 710 cN, and a tear strength in the warp direction of 800 cN. The lateral elongation rate was 1.5%. The W & W property was grade 3.2.
The finished fabric was molded to a predetermined size and sewn with a thread to produce a dress shirt as shown in FIGS. 1 and 2. The sewing conditions were the same as in Example 1, but the thickness of the interlining and the range of use of the interlining in the upper placket were changed. Specifically, the interlining was applied to the range from the uppermost portion of the upper placket portion (the sutured portion between the placket portion and the collar base portion) to the lower part of the third buttonhole (18% of the total length of the upper placket portion).
The obtained dress shirt was folded into a cylinder (bottom diameter 69 mm, height 191 cm) by the folding method A, and placed in a storage bag D. Next, the storage bag D was placed in the storage box A with the notch on the side surface closed, and the storage bag D was covered.

[Example 3]
English cotton count 40th cotton (40th single yarn, 100% cotton) as the warp, British cotton count 30th cotton (60th twin yarn, 100% cotton) as the weft, 120 warp / 2.54cm, Weaving a plain woven fabric with a weaving density of 65 wefts / 2.54 cm, mercerizing immediately before immersion in liquid ammonia, weaving with a warp direction of 101.7% and a weft direction of 100% with respect to the weaving density. As the density (weaving density of 122 warp threads / 2.54 cm, 65 weft threads / 2.54 cm), soak in a 20 mass% sodium hydroxide aqueous solution at 20 ° C. for 10 seconds, squeeze with a mangle, wash with hot water, and acid. After being neutralized with water, washed with water and dried, and then immersed in liquid ammonia for about 2 seconds, the weaving density was 105.8% in the warp direction and 100.0% in the weft direction with respect to the weaving density. Washed and dried with water with 127 warp threads / 2.54 cm and 65 weft threads / 2.54 cm), 60 parts by mass of water in the cross-linking treatment liquid, 20 parts by mass of dimethylol dihydroxyethylene urea as a cross-linking agent, and solid as a catalyst. 6 parts by mass of an aqueous solution of magnesium chloride having a component concentration of 20% by mass, 6 parts by mass of Finetex FC-KP as a formalin catcher, and a pin tenter during the cross-linking reaction, with a warp direction of 105 with respect to the weaving density. Except for fixing the width of the woven fabric so that the density is 8.8% and the weft direction is 100.0% (the warp density is 127 / 2.54 cm and the weft density is 65 / 2.54 cm). Obtained a finished fabric for a dress shirt in the same manner as in Example 1.
The finished fabric (woven fabric) obtained has a finished width of 152 cm, a basis weight of 113.6 g / m ² , a cellulose fiber content of 100%, a tear strength in the weft direction of 913 cN, and a tear strength in the warp direction. Was 981 cN. The W & W property was 4.0 grade.
Using the above-mentioned finished fabric, the sewing method was the same as in FIG. 3 and FIG. A dress shirt as shown in FIG. 4 was produced.
The obtained dress shirt was folded into a cylinder (circle diameter 73 mm, height 202 cm) by the folding method B, and stored in the storage bottle B.

[Example 4]
English style cotton count 60 count cotton (60th single thread, 100% cotton, navy (Japanese industrial standard warp and weft color)) is used as the warp and weft, English style cotton count 60 count (60th single thread, 100% cotton) Weft was made of plain woven fabric with a weft density of 83 warp / 2.54 cm and 80 weft / 2.54 cm. The weaving density was 100.0% (88 warp / 2.54 cm, 80 wefts / 2.54 cm), and after immersing the woven fabric in liquid ammonia for about 2 seconds, the warp direction with respect to the weaving density. Was washed and dried with a weaving density of 130.1% and a weft direction of 100.0% (weaving density of 108 warps / 2.54 cm, 80 wefts / 2.54 cm), and 70 mass of water in the cross-linking treatment liquid. Dimethylol dihydroxyethyleneurea (solid content concentration 60% by mass) was changed to 12 parts by mass as a cross-linking agent, and during the cross-linking reaction, the warp and weft direction was 127.7% with respect to the weaving density with a pin tenter. Is the same as in Example 1 except that the width of the woven fabric is fixed so that the density is 100.0% (the warp density is 106 threads / 2.54 cm and the weft density is 80 threads / 2.54 cm). Then, I got the finished fabric for the dress shirt.
The finished fabric (woven fabric) has a finished width of 112 cm, a basis weight of 88 g / m ² , a cellulose fiber content of 100%, a tear strength in the weft direction of 1200 cN, and a tear strength in the warp direction of 1900 cN. Met. The W & W property was 3.5 grade.
Using the finished fabric, dress shirts as shown in FIGS. 3 and 4 were produced in the same manner as in Example 1 except that the interlining was not used.
The obtained dress shirt was folded into a cylinder (circle diameter 67 mm, height 198 cm) by the folding method B, and placed in the columnar storage bag D. Next, the storage bag D was stored in the storage box C with the notch on the side surface closed.

[Comparative Example 1]
British cotton count 20th cotton (20th single yarn, 100% cotton) is used as the warp, PTT fiber 150 denier (Teijin Frontier Co., Ltd., trademark SOLOTEX) and British cotton count 20th cotton (20th single yarn, cotton) Using two types of yarns (100%) as weft yarns, one PTT fiber 150 denier and one cotton No. 20 yarn were repeatedly prepared at a frequency of 67 warp yarns / 2.54 cm and 48 weft yarns / 2. Weaving a plain woven fabric with a weaving density of 54 cm, after soaking in liquid ammonia for about 2 seconds, weaving density of 122.4% in the warp direction and 100.0% in the weft direction with respect to the weaving density (82 warp threads /) Washed and dried with water (2.54 cm, weft 48 threads / 2.54 cm weave density), 76 parts by mass of water in the cross-linking treatment liquid, and 12 mass of dimethylol dihydroxyethylene urea (solid content concentration 60% by mass) as a cross-linking agent. 3 parts by mass of an aqueous solution of magnesium chloride having a solid content concentration of 20% by mass as a catalyst, 0.5 parts by mass of the product name "Finetex FC-KP" manufactured by DIC Co., Ltd. as a formalin catcher agent, and DIC Co., Ltd. as a softening agent. ), Product name "Finetex PE-140-E" 1 part by mass, and Nichika Kagaku Co., Ltd., product name "AMC-800E" 1 part by mass) Then, the warp direction is 119.4% and the weft direction is 100.0% of the weaving density (warp density is 80 / 2.54 cm, weft density is 48 / 2.54 cm). As in Example 1, a finished fabric for a dress shirt was obtained in the same manner as in Example 1 except that the width of the woven fabric was fixed.
The finished fabric (woven fabric) obtained has a finished width of 123.9 cm, a basis weight of 170 g / m ² , a cellulose fiber content of 90%, a tear strength in the weft direction of 2575 cN, and a tear strength in the warp direction. Was 2933 cN. The W & W property was 2.8 grade.
Using the finished fabric, dress shirts as shown in FIGS. 3 and 4 were produced in the same manner as in Example 3 except that the thickness of the interlining was changed.
I tried to fold the obtained dress shirt into a cylinder (circle diameter 85 mm, height 200 cm) by folding method B and store it in storage box B, but storage box B was too small to store. ..

[Comparative Example 2]
British cotton count 50th cotton (50th single yarn, 100% cotton, bleached yarn) is used as the warp, and British cotton count 40th cotton (40th single yarn, 100% cotton, bleached yarn) is used as the warp and weft. Weaving a plain woven fabric with a weft density of 110 warps / 2.54 cm and 60 wefts / 2.54 cm, and by mercerizing, the warp direction is 103.6% and the weft direction is 100.0% of the weft density. Weaving density (114 warp / 2.54 cm, 60 weft / 2.54 cm), and during the cross-linking reaction, the warp direction was 103.6% of the weft density with a pin tenter. Example 1 except that the width of the woven fabric is fixed so that the direction has a density of 100.0% (the warp density is 114 threads / 2.54 cm and the weft density is 60 threads / 2.54 cm). Similarly, a finished fabric for a dress shirt was obtained.
The finished fabric (woven fabric) obtained has a finished width of 148.5 cm, a basis weight of 135 g / m ² , a cellulose fiber content of 100%, a tear strength in the weft direction of 790 cN, and a tear strength in the warp direction. Was 820 cN. The W & W property was grade 3.2.
Using the finished fabric, dress shirts as shown in FIGS. 3 and 4 were produced in the same manner as in Example 1 except that the thickness of the interlining was changed and the collar had a button-down specification.
The obtained dress shirt was folded into a cylinder (circle diameter 72 mm, height 200 cm) by the folding method B, and stored in the storage box B.

[Comparative Example 3]
British cotton count 50th cotton (50th single yarn, 100% cotton, bleached yarn) is used as the warp, and British cotton count 40th cotton (40th single yarn, 100% cotton, bleached yarn) is used as the warp and weft. Weaving a dobby weave with a weft density of 120 warps / 2.54 cm and 85 wefts / 2.54 cm, and by mercerizing, the warp direction is 104.2% and the weft direction is 100.0% of the weft density. Weaving density (125 warps / 2.54 cm, 85 wefts / 2.54 cm), and during the cross-linking reaction, the warp and weft was 103.3% of the weft density with a pin tenter. Example 1 except that the width of the woven fabric is fixed so that the direction has a density of 100.0% (the warp density is 124 / 2.54 cm and the weft density is 85 / 2.54 cm). Similarly, a finished fabric for a dress shirt was obtained.
The finished fabric (woven fabric) obtained has a finished width of 146.5 cm, a basis weight of 129 g / m ² , a cellulose fiber content of 100%, a weft tear strength of 830 cN, and a warp tear strength. Was 875 cN. The W & W property was grade 3.2.
Using the finished fabric, dress shirts as shown in FIGS. 3 and 4 were produced in the same manner as in Example 1 except that the thickness of the interlining was changed.
The obtained dress shirt was folded into a cylinder (circle diameter 81 mm, height 206 cm) by the folding method A, and stored in the storage box A.

The configurations of the dress shirts obtained in Examples and Comparative Examples are summarized in Tables 1 and 2. Table 3 shows the evaluation results of the dress shirts when they were taken out of the storage container and worn.

As shown in Tables 1 to 3, the dress shirts of the examples can be stored in a predetermined compact storage container, wrinkles of the body cloth when taken out of the storage container and worn, unevenness of the upper placket, and the like. The curl of the collar was evaluated well, and it was possible to achieve both convenience of carrying and aesthetics when wearing it. In Example 2, the collar was buttoned down, the collar base of the shirt did not warp when worn, and the aesthetics were particularly good. Further, since the length of the rear body portion is only 19 mm longer than that of the front body portion, the bulk height is lowered when the back body portion is folded, and the storability in the storage container is excellent. Furthermore, the aesthetics of the shirt when it was worn with the hem of the shirt outside the bottoms were also good.

On the other hand, the dress shirt of Comparative Example 1 could not be stored in a predetermined storage container as a result of being unable to be folded into a small size. Further, the dress shirt of Comparative Example 2 had no problem in terms of storability and curl of the collar portion, but it was difficult to wear it as it was due to the severe unevenness of the upper placket portion. It is presumed that this is because the thickness of the upper placket was thick and the difference between the thickness of the body cloth and the thickness of the upper placket was large. The dress shirts of Comparative Example 3 remained low in appearance when worn. It is probable that this is because the thickness of the body cloth, the thickness of the upper placket, and the difference between them were large, so that the woven fabric and the interlining were wrinkled or distorted in the storage container.

Further, regarding the storability of the packaged clothing product of the present invention, assuming that the dress shirt is stored in a tongue with a drawer having an inner size of 75 cm in width, 25 cm in height and 35 cm in depth, it is in the state shown in FIG. When the shirts are stored in a flat stack, the number of shirts that can be stored in one drawer is about 15 to 18. On the other hand, 114 shirts stored in the storage container of Example 1 can be stored (however, the number calculated with the storage container upright with the bottom surface of the regular hexagon facing down). Thus, according to the pre-packaged garment product of the present invention, storage space can be saved, and the drawer can be opened to visually check all shirts. Further, for example, if the name, size, long and short sleeves, color pattern, material, etc. of the clothing product are described in the storage container, the desired product can be taken out immediately without much labor.

The clothing product of the present invention can be used as a business shirt, a blouse, or the like.

10 Front body part 20 Back body part 30 Upper placket part 40 Lower placket part 50 Sleeve part 60 Collar part 70 Pocket part 80 Yoke part 100 Clothing product (dress shirt)
200 storage bag

Claims (4)

A pre-packaged garment product that includes a storage container and a garment product that is folded and stored in the storage container.
The garment product is woven using a cellulosic fiber having a front body part, a back body part, an upper placket part, a lower placket part, a sleeve part and a collar part, and an English cotton count of 20 to 80 counts. The warp density is 50 to 250 threads / 2.54 cm, the weft density is 50 to 200 threads / 2.54 cm, and the woven fabric containing 100% by mass of cellulose fibers is contained as the body fabric.
The thickness of the body cloth is 0.15 mm to 0.28 mm.
The thickness of the upper placket is 0.40 mm to 0.80 mm.
The difference between the thickness of the body cloth and the thickness of the upper placket is 0.60 mm or less.
The cellulosic fiber is crosslinked by a crosslinking agent, and the cellulosic fiber is crosslinked.
The storage container is a storage bag having a polygonal bottom surface portion having a circular shape or an inscribed circle, an upper surface portion which may be an opening , and a side surface portion, and the diameter of the circle or the inscribed circle is , 60 mm to 90 mm, and the height of the storage bag is 190 mm to 250 mm, or a polygonal bottom surface having a circular or inscribed circle, an upper surface portion that may be an opening , and side surfaces. A pre-packaged clothing product having a portion, wherein the circle or inscribed circle has a diameter of 60 mm to 75 mm and the height of the storage box is 190 mm to 220 mm. The packaged clothing product according to claim 1, wherein the hem of the back body portion is 5 mm to 80 mm longer than the hem of the front body portion. The packaged clothing product according to claim 1 or 2, wherein both the upper placket portion and the lower placket portion are back placket. The pre-packaged garment product according to any one of claims 1 to 3, wherein the garment product is a dress shirt, blouse, pajamas or uniform.

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