JP7033664B2 - Manufacturing method of 1XXX cathode foil for aluminum electrolytic capacitors - Google Patents
Manufacturing method of 1XXX cathode foil for aluminum electrolytic capacitors Download PDFInfo
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- 239000011888 foil Substances 0.000 title claims description 94
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims description 51
- 229910052782 aluminium Inorganic materials 0.000 title claims description 51
- 239000003990 capacitor Substances 0.000 title claims description 39
- 238000004519 manufacturing process Methods 0.000 title claims description 37
- 238000005096 rolling process Methods 0.000 claims description 66
- 238000000034 method Methods 0.000 claims description 45
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 15
- 238000000137 annealing Methods 0.000 claims description 12
- 238000005097 cold rolling Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 238000007872 degassing Methods 0.000 claims description 11
- 229910052786 argon Inorganic materials 0.000 claims description 9
- 239000007789 gas Substances 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 8
- 239000002893 slag Substances 0.000 claims description 8
- 238000007670 refining Methods 0.000 claims description 7
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 6
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- 229910002804 graphite Inorganic materials 0.000 claims description 2
- 239000010439 graphite Substances 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims 1
- 239000000047 product Substances 0.000 description 90
- 238000005266 casting Methods 0.000 description 37
- 238000005098 hot rolling Methods 0.000 description 22
- 230000003068 static effect Effects 0.000 description 11
- 238000009826 distribution Methods 0.000 description 10
- 239000000956 alloy Substances 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 238000003723 Smelting Methods 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 5
- 238000001000 micrograph Methods 0.000 description 5
- 238000005070 sampling Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000009966 trimming Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- WPPDFTBPZNZZRP-UHFFFAOYSA-N aluminum copper Chemical compound [Al].[Cu] WPPDFTBPZNZZRP-UHFFFAOYSA-N 0.000 description 1
- -1 aluminum manganese Chemical compound 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/40—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling foils which present special problems, e.g. because of thinness
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
- H01G9/042—Electrodes or formation of dielectric layers thereon characterised by the material
- H01G9/0425—Electrodes or formation of dielectric layers thereon characterised by the material specially adapted for cathode
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
- H01G9/042—Electrodes or formation of dielectric layers thereon characterised by the material
- H01G9/045—Electrodes or formation of dielectric layers thereon characterised by the material based on aluminium
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
- H01G9/048—Electrodes or formation of dielectric layers thereon characterised by their structure
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Power Engineering (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Metal Rolling (AREA)
- Continuous Casting (AREA)
Description
本発明は、アルミ電解コンデンサ用アルミ箔の技術分野に関し、より具体的には、アルミ電解コンデンサ用1XXX系陰極箔の製造方法に関する。 The present invention relates to the technical field of aluminum foil for aluminum electrolytic capacitors, and more specifically to a method for manufacturing a 1XXX-based cathode foil for aluminum electrolytic capacitors.
陰極電子アルミ箔は、アルミ電解コンデンサを製造するための重要な原料の一つである。現在、陰極電子アルミ箔を製造するために一般的に使用される材料は、純アルミ(1XXX系)、アルミ銅(2XXX)、及びアルミマンガン(3XXX)である。現在の開示文献では、鋳造圧延法によって生産されたアルミ電解コンデンサ用1XXX系陰極箔は、通常、鋳造圧延コイルから完成品の厚さまで圧延するプロセスに熱処理を必要とするか、又は熱間圧延法により生産される。従来技術であるCN105908021Aは、一般的に使用される陰極箔の不均一な腐食の問題に対して、コンデンサ用純アルミ陰極箔及びその製造を開示しているが、その生産プロセスには対応する熱処理が必要とされる。従来技術の特開平07-090519、特開平7-180008、特開平2002-47522、特開平2001-294960、特開平2010-248551及び特開平2008-78277はすべて、熱間圧延法によりコンデンサ用純アルミ陰極箔を生産する。実際には、純度が99.85%以上のアルミ電解コンデンサ用1XXX系陰極箔を熱間圧延法で生産すると、鋳造プロセス中にインゴットの組織が粗大であり、非対称となるような現象を解決できず、熱間圧延するときにズレがしばしば発生して、ひび割れ、形状不良、低歩留まり、生産コストの高騰の原因となり、ズレが大きい場合はコイル原反がローラーテーブルから飛び出して、装置が衝突により破損し、安全上の問題が発生する可能性がある。陰極箔の生産プロセスにおいて組織の均一性を向上させる方法も、陰極電子アルミ箔の生産技術の難問でありながら、重点である。 Cathode electronic aluminum foil is one of the important raw materials for manufacturing aluminum electrolytic capacitors. Currently, the materials commonly used for producing cathode electronic aluminum foil are pure aluminum (1XXX series), aluminum copper (2XXX), and aluminum manganese (3XXX). In the current disclosure, 1XXX-based cathode foils for aluminum electrolytic capacitors produced by the casting and rolling process usually require heat treatment in the process of rolling from the casting and rolling coil to the thickness of the finished product, or hot rolling. Produced by. The prior art CN105908021A discloses the production of pure aluminum cathode foils for capacitors and the production thereof for the problem of non-uniform corrosion of commonly used cathode foils, but the heat treatment corresponding to the production process thereof. Is required. JP-A-07-090519, JP-A-7-180008, JP-A-2002-47522, JP-A-2001-294960, JP-A-2010-248551 and JP-A-2008-78277 are all pure aluminum for capacitors by the hot rolling method. Produces cathode foil. In fact, when 1XXX cathode foil for aluminum electrolytic capacitors with a purity of 99.85% or more is produced by the hot rolling method, the phenomenon that the ingot structure is coarse and asymmetric during the casting process can be solved. However, misalignment often occurs during hot rolling, causing cracks, poor shape, low yield, and soaring production costs. If the misalignment is large, the original coil material pops out of the roller table and the equipment collides. It can be damaged and pose a safety issue. A method of improving the uniformity of the structure in the production process of the cathode foil is also an important problem in the production technology of the cathode electronic aluminum foil.
したがって、本発明は、アルミ電解コンデンサ用1XXX系陰極箔を鋳造圧延により生産する方法を提供し、熱間圧延法によるアルミ電解コンデンサ用1XXX系陰極箔と同じ比容積を得ることができ、インゴットの不均一な組織によるさまざまな異常状態を回避できる。アルミ電解コンデンサ用1XXX系陰極箔の製造方法としては非常に重要である。 Therefore, the present invention provides a method for producing a 1XXX-based cathode foil for an aluminum electrolytic capacitor by casting and rolling, and can obtain the same specific volume as a 1XXX-based cathode foil for an aluminum electrolytic capacitor by a hot rolling method. Various abnormal conditions due to uneven tissue can be avoided. It is very important as a method for manufacturing a 1XXX-based cathode foil for aluminum electrolytic capacitors.
本発明が解決しようとする技術的課題は、従来のアルミ電解コンデンサ用1XXX系陰極箔の製造プロセスにおいて、インゴットの組織が不均一になりやすく、熱間圧延中にズレ、ひび割れや形状不良などが発生しやすいという欠陥や不備を解決し、アルミ電解コンデンサ用1XXX系陰極箔及びその製造方法を提供することである。本発明の製造方法は、精錬剤を使用せず、結晶微細化剤を添加せず、製品を完成品の厚さに圧延する前に熱処理を必要とせず、本発明の製造方法によって製造される製品は、優れた比容積及び機械的特性を有する。 The technical problem to be solved by the present invention is that in the conventional manufacturing process of 1XXX cathode foil for aluminum electrolytic capacitors, the structure of the ingot tends to be non-uniform, and misalignment, cracks, shape defects, etc. occur during hot rolling. It is an object of the present invention to solve defects and deficiencies that are likely to occur, and to provide a 1XXX-based cathode foil for an aluminum electrolytic capacitor and a method for manufacturing the same. The manufacturing method of the present invention does not use a refining agent, does not add a crystal micronizing agent, does not require heat treatment before rolling the product to the thickness of the finished product, and is manufactured by the manufacturing method of the present invention. The product has excellent specific volume and mechanical properties.
本発明の上記目的は以下の技術案によって実現される。 The above object of the present invention is realized by the following technical proposals.
アルミ電解コンデンサ用1XXX系陰極箔の製造方法であって、
質量百分率基準で、成分としてAl≧99.85%、Si≦350ppm、Fe≦400ppm、Cu≦100ppm、Mg≦200ppm、Zn≦200ppm、Ti≦50ppm、Mn≦50ppmを用いて、5.5~7.5mmの鋳造圧延ビレットを製造するステップS1と、
S1で得られた鋳造圧延ビレットに対して冷間圧延及び箔圧延を行って、0.02~0.06mmの1XXX系陰極箔を得る冷間圧延及び箔圧延のステップS2と、を含む。
A method for manufacturing 1XXX cathode foil for aluminum electrolytic capacitors.
5.5 to 7 using Al ≧ 99.85%, Si ≦ 350 ppm, Fe ≦ 400 ppm, Cu ≦ 100 ppm, Mg ≦ 200 ppm, Zn ≦ 200 ppm, Ti ≦ 50 ppm, Mn ≦ 50 ppm as components based on mass percentage. Step S1 to manufacture a .5 mm cast-rolled billet,
The cast-rolled billet obtained in S1 is cold-rolled and foil-rolled to obtain a 1XXX-based cathode foil having a thickness of 0.02 to 0.06 mm, which includes cold-rolling and foil-rolling steps S2.
本発明は、鋳造圧延法を使用して、アルミ電解コンデンサ用1XXX系陰極箔を生産するものであり、生産プロセスが短く、熱間圧延プロセスを必要とせず、また鋳造圧延組織の中間生成物がないので、不均一な組織の問題を効果的に回避できる。本発明は、熱間圧延法によってアルミ電解コンデンサ用陰極箔製品を生産する場合、鋳造インゴットの不均一な組織に起因する、圧延のズレ、ひび割れ、形状不良、低歩留まり、安全上のリスクなどのさまざまな問題を回避し、また、熱間圧延法による同じ成分の製品と同じ比容積が得られる。 INDUSTRIAL APPLICABILITY The present invention uses a casting and rolling method to produce a 1XXX-based cathode foil for an aluminum electrolytic capacitor, which has a short production process, does not require a hot rolling process, and has an intermediate product of a casting and rolling structure. Since there is no, the problem of uneven tissue can be effectively avoided. According to the present invention, when a cathode foil product for an aluminum electrolytic capacitor is produced by a hot rolling method, rolling misalignment, cracking, poor shape, low yield, safety risk, etc. due to the uneven structure of the cast ingot, etc. It avoids various problems and obtains the same specific volume as the product of the same composition by the hot rolling method.
本発明では、各状態の1XXX系陰極箔の生産プロセスは、具体的には、以下のとおりである。
H22/H24/0状態:鋳造圧延-冷間圧延-トリミング-冷間圧延-トリミング-中間洗浄-箔圧延-完成品洗浄-切断-完成品焼鈍
あるいは、鋳造圧延-冷間圧延-トリミング-冷間圧延-中間洗浄-箔圧延-完成品洗浄-切断-完成品焼鈍
あるいは、鋳造圧延-冷間圧延-トリミング-冷間圧延-中間洗浄-箔圧延-完成品洗浄-完成品焼鈍-切断
トリミング及び洗浄は、主に製品の表面品質への影響に応じて決定されるが、好ましくは、2回のトリミングは行われる。
H18状態:鋳造圧延-冷間圧延-トリミング-冷間圧延-トリミング-中間洗浄-箔圧延-切断
あるいは、鋳造圧延-冷間圧延-トリミング-中間洗浄-箔圧延-切断
トリミング及び洗浄は、主に製品の表面品質への影響に応じて決定されるが、製品の歩留まり率を考慮して、好ましくは、2回のトリミングは行われる。
In the present invention, the production process of the 1XXX-based cathode foil in each state is specifically as follows.
H22 / H24 / 0 Condition: Casting Rolling-Cold Rolling-Trimming-Cold Rolling-Trimming-Intermediate Cleaning-Foil Rolling-Completed Product Cleaning-Cutting-Completed Product Baking or Casting Rolling-Cold Rolling-Trimming-Cold Rolling-Intermediate Washing-Foil Rolling-Completed Product Cleaning-Cut-Completed Product Burning or Casting Rolling-Cold Rolling-Trimming-Cold Rolling-Intermediate Cleaning-Foil Rolling-Completed Product Cleaning-Completed Product Burning-Cut Trimming and Cleaning Is determined mainly according to the effect on the surface quality of the product, but preferably two trimmings are performed.
H18 state: Casting rolling-cold rolling-trimming-cold rolling-trimming-intermediate cleaning-foil rolling-cutting or casting rolling-cold rolling-trimming-intermediate cleaning-foil rolling-cutting trimming and cleaning are mainly Although determined depending on the effect on the surface quality of the product, two trimmings are preferably performed in consideration of the yield rate of the product.
本発明の方法によって製造されたO状態又はH22の製品は、厚さ0.040~0.060mm、引張強度55~100MPaであり、H18又はH24製品は、厚さ0.020~0.040mmであり、製品の状態がH18の場合、引張強度は170MPa以上であり、製品状態がH24の場合、引張強度は110~150MPaである。 The O-state or H22 product produced by the method of the present invention has a thickness of 0.040 to 0.060 mm and a tensile strength of 55 to 100 MPa, and the H18 or H24 product has a thickness of 0.020 to 0.040 mm. When the product state is H18, the tensile strength is 170 MPa or more, and when the product state is H24, the tensile strength is 110 to 150 MPa.
S1では、鋳造圧延ビレットの厚さは、5.7mm、5.8mm、6.1mm、7.1mmであってもよいが、好ましくは6.1mmである。 In S1, the thickness of the cast and rolled billet may be 5.7 mm, 5.8 mm, 6.1 mm, and 7.1 mm, but is preferably 6.1 mm.
好ましくは、前記1XXX系陰極箔の第2相は球状、針状又は六角形である。第2相の形状が異なると、圧延への影響が異なり、本発明の第2相の形状は圧延を順調に行うことに有利である。 Preferably, the second phase of the 1XXX-based cathode foil is spherical, needle-shaped or hexagonal. If the shape of the second phase is different, the influence on rolling is different, and the shape of the second phase of the present invention is advantageous for smooth rolling.
好ましくは、前記1XXX系陰極箔は、H18状態であり、第2相のサイズが2.0μm未満である。 Preferably, the 1XXX-based cathode foil is in the H18 state, and the size of the second phase is less than 2.0 μm.
好ましくは、前記製造方法では、0.02~0.06mmの1XXX系陰極箔を圧延により得る前に、いずれの熱処理も行われない。熱処理によって第2相が少なすぎる又は小さすぎ、後続の腐食に不利であり、本発明の製造方法では、熱処理を行わないため、第2相の形成に有利であり、電極箔の後続加工に寄与する。 Preferably, in the above-mentioned production method, no heat treatment is performed before the 1XXX-based cathode foil having a diameter of 0.02 to 0.06 mm is obtained by rolling. The second phase is too small or too small due to the heat treatment, which is disadvantageous for subsequent corrosion. In the production method of the present invention, the heat treatment is not performed, which is advantageous for the formation of the second phase and contributes to the subsequent processing of the electrode foil. do.
好ましくは、S1で前記鋳造圧延ビレットを製造する際に、メルトにおける各成分及びこれらの質量百分率を調整して、メルトの温度を730℃~760℃に制御しながら、窒素ガス又はアルゴンガスを導入し、12~30分間精錬した後、15~30分間静置し、脱スラグし、温度を735℃~750℃に制御しながら、脱気、ろ過浄化処理を行い、鋳造圧延して鋳造圧延ビレットを得る。 Preferably, when the cast-rolled billet is manufactured in S1, nitrogen gas or argon gas is introduced while adjusting each component in the melt and the mass percentage thereof to control the temperature of the melt from 730 ° C to 760 ° C. After refining for 12 to 30 minutes, it is allowed to stand for 15 to 30 minutes, de-slagged, degassed and filtered and purified while controlling the temperature to 735 ° C to 750 ° C. To get.
前記鋳造圧延は、鋳造圧延温度685~710℃、鋳造圧延速度700~1100mm/minの連続鋳造圧延である。鋳造圧延温度は、690±5℃、695±5℃又は705±5℃であってもよい。 The casting and rolling is continuous casting and rolling at a casting and rolling temperature of 685 to 710 ° C. and a casting and rolling speed of 700 to 1100 mm / min. The casting and rolling temperature may be 690 ± 5 ° C., 695 ± 5 ° C. or 705 ± 5 ° C.
好ましくは、前記脱気は、アルゴンガスを用いて溶融アルミ中の水素ガスを除去し、前記脱スラグ操作は窒素ガスの雰囲気で行われ、2回以上行われる。複数回の脱スラグにより表面のフッ素スラグを十分に除去することができ、アルゴンガスを用いて溶融アルミ中の水素ガスを除去すると、脱気後の水素含有量は0.12ml/100gAl以下である。 Preferably, the degassing is performed by removing the hydrogen gas in the molten aluminum using argon gas, and the deslag operation is performed in an atmosphere of nitrogen gas, and is performed twice or more. Fluorine slag on the surface can be sufficiently removed by multiple de-slags, and when hydrogen gas in the molten aluminum is removed using argon gas, the hydrogen content after degassing is 0.12 ml / 100 gAl or less. ..
好ましくは、前記脱気には、窒化ケイ素製ローターを用いて、ローターの回転数を400~550r/minに制御しながら溶融アルミへアルゴンガスをスピンスプレーする。 Preferably, for the degassing, an argon gas is spin-sprayed onto the molten aluminum using a silicon nitride rotor while controlling the rotation speed of the rotor to 400 to 550 r / min.
好ましくは、前記脱気には、黒鉛製ローターを使用して、ローターの回転数を360~500r/minに制御しながら溶融アルミへアルゴンガスをスピンスプレーする。 Preferably, for the degassing, a graphite rotor is used to spin-spray argon gas onto the molten aluminum while controlling the rotation speed of the rotor to 360 to 500 r / min.
好ましくは、S2では、前記冷間圧延及び箔圧延の各圧延後の材料温度が150℃以下である。 Preferably, in S2, the material temperature after each rolling of the cold rolling and the foil rolling is 150 ° C. or lower.
好ましくは、前記1XXX系陰極箔は、H22、H24又はO状態であり、
焼鈍温度255~350℃、焼鈍時間6~30hの完成品に対する焼鈍操作を行うステップをさらに含む。
Preferably, the 1XXX-based cathode foil is in the H22, H24 or O state.
Further included is a step of performing an annealing operation on a finished product having an annealing temperature of 255 to 350 ° C. and an annealing time of 6 to 30 hours.
焼鈍温度は製品の最終的な引張強度と表面品質に影響を与え、関連製品の焼鈍操作の温度と時間を制御することにより、より安定的な引張強度と優れた表面品質を製品に付与することができる。本発明の表面品質は、主に箔粘着という表面欠陥を指し、焼鈍温度及び時間が異なると、箔粘着の程度は異なり、箔粘着の程度は、順調に巻き戻せるかどうかを基準にし、本発明の好ましい焼鈍プロセスでは、内輪と外輪の両方が順調に巻き戻せる。 The annealing temperature affects the final tensile strength and surface quality of the product, and by controlling the temperature and time of the annealing operation of related products, it is possible to give the product more stable tensile strength and excellent surface quality. Can be done. The surface quality of the present invention mainly refers to a surface defect called foil adhesion, and the degree of foil adhesion differs depending on the annealing temperature and time, and the degree of foil adhesion is based on whether or not it can be smoothly rewound. In the preferred annealing process of, both the inner and outer rings can be successfully rewound.
好ましくは、完成品の焼鈍温度は270~310℃、焼鈍時間は10~25hである。たとえば、280℃、16h;288℃、14h;295℃、12h又は305℃、25hであってもよい。 Preferably, the annealing temperature of the finished product is 270 to 310 ° C., and the annealing time is 10 to 25 hours. For example, it may be 280 ° C., 16h; 288 ° C., 14h; 295 ° C., 12h or 305 ° C., 25h.
従来技術に比べて、本発明の有益な効果は以下のとおりである。
(1)本発明は、熱間圧延法によってアルミ電解コンデンサ用1XXX系陰極箔を生産する場合、インゴットの組織が粗大であり、非対称となることに起因する、圧延のズレ、ひび割れ、形状不良、低歩留まり、安全上のリスクなどのさまざまな問題を回避できる、鋳造圧延法によってアルミ電解コンデンサ用1XXX系陰極箔を生産する方法を提供する。
(2)本発明によって生産された鋳造圧延コイルが完成品の厚さに圧延された後、第2相のサイズは熱間圧延法によって生産された製品のサイズよりも小さく、第2相の分布は、熱間圧延法による完成品の第2相の分布よりも均一であり、アルミ電解コンデンサ用1XXX系陰極箔の腐食均一性により有利である。
(3)本発明の生産方法による鋳造圧延コイルに対しては、圧延プロセス中に熱処理を必要とせず、完成品の厚さが0.020~0.060mmとなるまで直接圧延する。
(4)本発明の生産方法によって生産されるO状態又はH22陰極箔の引張強度は55~100MPaであり、H18陰極箔の引張強度は170MPa以上であり、H24陰極箔の引張強度は110~150MPaである。
Compared with the prior art, the beneficial effects of the present invention are as follows.
(1) In the present invention, when a 1XXX cathode foil for an aluminum electrolytic capacitor is produced by a hot rolling method, the structure of the ingot is coarse and asymmetrical, resulting in rolling misalignment, cracking, and poor shape. Provided is a method for producing a 1XXX-based cathode foil for an aluminum electrolytic capacitor by a casting and rolling method, which can avoid various problems such as low yield and safety risk.
(2) After the cast-rolled coil produced by the present invention is rolled to the thickness of the finished product, the size of the second phase is smaller than the size of the product produced by the hot rolling method, and the distribution of the second phase. Is more uniform than the distribution of the second phase of the finished product by the hot rolling method, and is more advantageous due to the corrosion uniformity of the 1XXX-based cathode foil for aluminum electrolytic capacitors.
(3) The cast-rolled coil according to the production method of the present invention does not require heat treatment during the rolling process and is directly rolled until the thickness of the finished product is 0.020 to 0.060 mm.
(4) The tensile strength of the O state or the H22 cathode foil produced by the production method of the present invention is 55 to 100 MPa, the tensile strength of the H18 cathode foil is 170 MPa or more, and the tensile strength of the H24 cathode foil is 110 to 150 MPa. Is.
以下、特定の実施形態にて本発明をさらに説明するが、実施例は、本発明を何ら限定するものではない。本発明の実施例で使用される原料及び試薬は、特に断りのない限り、一般的に購入可能な原料及び試薬である。 Hereinafter, the present invention will be further described in a specific embodiment, but the examples do not limit the present invention in any way. The raw materials and reagents used in the examples of the present invention are generally available raw materials and reagents unless otherwise specified.
引張強度の検出方法はGB/T228であるが、GB/T16865であってもよい。 The method for detecting the tensile strength is GB / T228, but GB / T16865 may also be used.
実施例1
アルミ電解コンデンサ用1XXX系陰極箔の製造方法であって、該方法は、ステップS1とステップS2を含む。
S1.下記質量百分率の成分を用いて鋳造圧延ビレットを製造する。表1に記載の合金の成分を配合し、製錬炉の温度を745℃に制御しながら、窒素ガスを導入し、15分間精錬して、脱スラグし、充分に撹拌した後、サンプリングして分析して調整し、合格すると、静置炉に入れて、20分間静置し、静置炉の温度を736℃にして、静置炉で精錬して脱スラグし、窒化ケイ素製ローターを用いて505rpmで脱気後、鋳造圧延機に送り、鋳造圧延温度697℃、鋳造圧延速度730mm/minで鋳造圧延して、7.1mmの鋳造圧延コイルを得る。
S2.冷間圧延及び箔圧延:S1で得られた鋳造圧延ビレットに対して冷間圧延及び箔圧延を行って、0.022mmの1XXX系陰極箔を得る。冷間圧延及び箔圧延の各圧延後の材料温度は150℃以下である。
合金の成分を表1に示す。
表1.実施例1の成分
鋳造圧延コイルを完成品の厚さまで冷間圧延、箔圧延するときにいかなる熱処理も必要としない。完成品は、厚さ0.022mm規格であり、製品状態H18状態、製品強度192MPaである。顧客であるAメーカーが試用したところ、製品の比容積は合格した。
Example 1
A method for manufacturing a 1XXX-based cathode foil for an aluminum electrolytic capacitor, the method including steps S1 and S2.
S1. A cast-rolled billet is manufactured using the following mass percentage components. The alloy components shown in Table 1 are blended, nitrogen gas is introduced while controlling the temperature of the smelting furnace to 745 ° C., refining for 15 minutes, de-slag, sufficient stirring, and then sampling. After analysis, adjustment and passing, it is placed in a static furnace, allowed to stand for 20 minutes, smelted in a static furnace at 736 ° C, smelted and de-slagped, and at 505 rpm using a silicon nitride rotor. After degassing, it is sent to a casting and rolling machine and cast and rolled at a casting and rolling temperature of 697 ° C. and a casting and rolling speed of 730 mm / min to obtain a 7.1 mm casting and rolling coil.
S2. Cold rolling and foil rolling: The cast-rolled billet obtained in S1 is cold-rolled and foil-rolled to obtain a 0.022 mm 1XXX-based cathode foil. The material temperature after each rolling of cold rolling and foil rolling is 150 ° C. or lower.
The components of the alloy are shown in Table 1.
Table 1. Ingredients of Example 1
No heat treatment is required when the cast-rolled coil is cold-rolled or foil-rolled to the thickness of the finished product. The finished product has a thickness of 0.022 mm, a product state of H18, and a product strength of 192 MPa. When the customer, manufacturer A, tried it, the specific volume of the product passed.
実施例2
実施例1と同様にして鋳造圧延コイルを得て、鋳造圧延コイルに対して、冷間圧延-トリミング-冷間圧延-トリミング-中間洗浄-完成品の厚さまで箔圧延-完成品洗浄-切断-完成品焼鈍を行い、完成品の厚さに圧延する前にいかなる熱処理を必要とせず、完成品厚さ0.050mm規格、製品状態O状態、完成品の焼鈍プロセス:305℃*25h、製品強度56MPaであり、顧客であるBメーカーが試用したところ、製品の比容積は合格し、熱間圧延による材料の比容積の100.6%であった。
Example 2
A cast-rolled coil was obtained in the same manner as in Example 1, and the cast-rolled coil was cold-rolled-trimming-cold-rolled-trimming-intermediate cleaning-foil rolling to the thickness of the finished product-finished product cleaning-cutting-. Finished product is annealed and does not require any heat treatment before rolling to the finished product thickness, finished product thickness 0.050 mm standard, product condition O state, finished product annealed process: 305 ° C * 25h, product strength It was 56 MPa, and when the customer B manufacturer tried it, the specific volume of the product passed, and it was 100.6% of the specific volume of the material by hot rolling.
実施例3
アルミ電解コンデンサ用1XXX系陰極箔の製造方法であって、該方法はステップS1とステップS2を含む。
S1.下記質量百分率の成分を用いて鋳造圧延ビレットを製造する。表1に記載の合金の成分を配合し、製錬炉の温度を737℃に制御しながら、窒素ガスを導入し、15分間精錬して、脱スラグし、充分に撹拌した後、サンプリングして分析して調整し、合格すると、静置炉に入れて、20分間静置し、静置炉の温度を730℃にして、静置炉で精錬して脱スラグし、窒化ケイ素製ローターを用いて505rpmで脱気後、鋳造圧延機に送り、鋳造圧延温度688℃、鋳造圧延速度950mm/minで鋳造圧延して、5.8mmの鋳造圧延コイルを得る
S2.冷間圧延及び箔圧延:S1で得られた鋳造圧延ビレットに対して冷間圧延及び箔圧延を行って、0.022mmの1XXX系陰極箔を得る。冷間圧延及び箔圧延の各圧延後の材料温度は150℃以下であった。
合金の成分如表2。
表2 実施例3の成分3
鋳造圧延コイルを完成品の厚さまで冷間圧延、箔圧延するときにいかなる熱処理も必要としない。完成品は、厚さ0.022mm規格であり、製品状態H18状態、製品強度196MPaである。顧客であるAメーカーが試用したところ、製品の比容積は合格した。
Example 3
A method for manufacturing a 1XXX-based cathode foil for an aluminum electrolytic capacitor, the method including steps S1 and S2.
S1. A cast-rolled billet is manufactured using the following mass percentage components. The alloy components shown in Table 1 are blended, nitrogen gas is introduced while controlling the temperature of the smelting furnace to 737 ° C., refining for 15 minutes, de-slag, sufficient stirring, and then sampling. After analysis, adjustment, and passing, it is placed in a static furnace, allowed to stand for 20 minutes, smelted in a static furnace at 730 ° C., de-slagged, and 505 rpm using a silicon nitride rotor. After degassing, it is sent to a casting and rolling machine and cast and rolled at a casting and rolling temperature of 688 ° C. and a casting and rolling speed of 950 mm / min to obtain a casting and rolling coil of 5.8 mm. Cold rolling and foil rolling: The cast-rolled billet obtained in S1 is cold-rolled and foil-rolled to obtain a 0.022 mm 1XXX-based cathode foil. The material temperature after each rolling of cold rolling and foil rolling was 150 ° C. or lower.
Alloy composition Table 2.
Table 2 Ingredient 3 of Example 3
No heat treatment is required when the cast-rolled coil is cold-rolled or foil-rolled to the thickness of the finished product. The finished product has a thickness of 0.022 mm, a product state of H18, and a product strength of 196 MPa. When the customer, manufacturer A, tried it, the specific volume of the product passed.
実施例4
実施施3と同様にして鋳造圧延コイルを得て、鋳造圧延コイルに対して、冷間圧延-トリミング-冷間圧延-トリミング-中間洗浄-完成品の厚さまで箔圧延-完成品洗浄-切断-完成品焼鈍を行い、完成品の厚さに圧延する前にいかなる熱処理を必要とせず、完成品厚さ0.048mm規格、製品状態H22状態、完成品焼鈍プロセス:280℃*16h、製品強度71MPaであり、顧客であるCメーカーが試用したところ、製品の比容積は合格し、熱間圧延による材料の比容積の103.5%であった。
Example 4
A cast-rolled coil is obtained in the same manner as in Implementation 3, and the cast-rolled coil is cold-rolled-trimmed-cold-rolled-trimming-intermediate cleaning-foil rolling to the thickness of the finished product-finished product cleaning-cutting- Finished product is annealed and does not require any heat treatment before rolling to the finished product thickness, finished product thickness 0.048 mm standard, product state H22 state, finished product annealed process: 280 ° C * 16h, product strength 71MPa When the customer C manufacturer tried it, the specific volume of the product passed, and it was 103.5% of the specific volume of the material by hot rolling.
実施例5
アルミ電解コンデンサ用1XXX系陰極箔の製造方法であって、該方法は、ステップS1とステップS2を含む。
S1.下記質量百分率の成分を用いて鋳造圧延ビレットを製造する。表3に記載の合金の成分を配合し、製錬炉の温度を760℃に制御しながら、窒素ガスを導入し、15分間精錬して、脱スラグし、充分に撹拌した後、サンプリングして分析して調整し、合格すると、静置炉に入れて、20分間静置し、静置炉の温度を748℃にして、静置炉で精錬して脱スラグし、窒化ケイ素製ローターを用いて480rpmで脱気後、鋳造圧延機に送り、鋳造圧延温度706℃、鋳造圧延速度850mm/minで鋳造圧延して、6.1mmの鋳造圧延コイルを得る。
S2.冷間圧延及び箔圧延:S1で得られた鋳造圧延ビレットに対して冷間圧延及び箔圧延を行って、0.022mmの1XXX系陰極箔を得る。冷間圧延及び箔圧延の各圧延後の材料温度は150℃以下である。
表3 実施例5の成分
鋳造圧延コイルを完成品の厚さまで冷間圧延、箔圧延するときにいかなる熱処理も必要としない。完成品は、厚さ0.022mm規格であり、製品状態H18状態、製品強度204MPaである。顧客であるAメーカーが使用したところ、製品の比容積は合格した。
Example 5
A method for manufacturing a 1XXX-based cathode foil for an aluminum electrolytic capacitor, the method including steps S1 and S2.
S1. A cast-rolled billet is manufactured using the following mass percentage components. The alloy components shown in Table 3 are blended, nitrogen gas is introduced while controlling the temperature of the smelting furnace to 760 ° C., refining for 15 minutes, de-slag, sufficient stirring, and then sampling. After analysis, adjustment and passing, it is placed in a static furnace, allowed to stand for 20 minutes, smelted in a static furnace at 748 ° C., de-slagged, and 480 rpm using a silicon nitride rotor. After degassing, it is sent to a casting and rolling machine and cast and rolled at a casting and rolling temperature of 706 ° C. and a casting and rolling speed of 850 mm / min to obtain a 6.1 mm casting and rolling coil.
S2. Cold rolling and foil rolling: The cast-rolled billet obtained in S1 is cold-rolled and foil-rolled to obtain a 0.022 mm 1XXX-based cathode foil. The material temperature after each rolling of cold rolling and foil rolling is 150 ° C. or lower.
Table 3 Ingredients of Example 5
No heat treatment is required when the cast-rolled coil is cold-rolled or foil-rolled to the thickness of the finished product. The finished product has a thickness of 0.022 mm, a product state of H18, and a product strength of 204 MPa. When used by the customer, manufacturer A, the specific volume of the product passed.
実施例6
実施例5と同様にして鋳造圧延コイルを得て、鋳造圧延コイルに対して、冷間圧延-トリミング-冷間圧延-トリミング-中間洗浄-完成品の厚さまで箔圧延-完成品洗浄-切断-完成品焼鈍を行い、完成品の厚さに圧延する前にいかなる熱処理を必要とせず、完成品厚さ0.050mm規格、製品状態H22状態、完成品焼鈍プロセス:295℃*12h、製品強度80MPaであり、顧客であるBメーカーが試用したところ、製品の比容積は合格し、熱間圧延による材料の比容積の100.2%であった。
Example 6
A cast-rolled coil was obtained in the same manner as in Example 5, and the cast-rolled coil was cold-rolled-trimming-cold-rolled-trimming-intermediate cleaning-foil rolling to the thickness of the finished product-finished product cleaning-cutting-. Finished product is annealed and does not require any heat treatment before rolling to the finished product thickness, finished product thickness 0.050 mm standard, product state H22 state, finished product annealed process: 295 ° C * 12h, product strength 80MPa When the customer, manufacturer B, tried it, the specific volume of the product passed, and it was 100.2% of the specific volume of the material by hot rolling.
実施例7
アルミ電解コンデンサ用1XXX系陰極箔の製造方法であって、該方法は、ステップS1とステップS2を含む。
S1.下記質量百分率の成分を用いて鋳造圧延ビレットを製造する。表4に記載の合金の成分を配合し、製錬炉の温度を755℃に制御しながら、窒素ガスを導入し、15分間精錬して、脱スラグし、充分に撹拌した後、サンプリングして分析して調整し、合格すると、静置炉に入れて、20分間静置し、静置炉の温度を746℃にして、静置炉で精錬して脱スラグし、窒化ケイ素製ローターを用いて480rpmで脱気後、鋳造圧延機に送り、鋳造圧延温度693℃、鋳造圧延速度1100mm/minで鋳造圧延して、5.7mmの鋳造圧延コイルを得る
S2.冷間圧延及び箔圧延:S1で得られた鋳造圧延ビレットに対して冷間圧延及び箔圧延を行って、0.030mmの1XXX系陰極箔を得る。冷間圧延及び箔圧延の各圧延後の材料温度は150℃以下である。
表4 実施例7の成分
鋳造圧延コイルを完成品の厚さまで冷間圧延、箔圧延-完成品洗浄-切断-完成品焼鈍を行い、完成品の厚さに圧延する前にいかなる熱処理を必要とせず、完成品厚さ0.030mm規格であり、製品状態H24状態、完成品焼鈍プロセス:255℃*15h、製品強度133MPaであり、顧客であるDメーカーが試用したところ、合格した。
Example 7
A method for manufacturing a 1XXX-based cathode foil for an aluminum electrolytic capacitor, the method including steps S1 and S2.
S1. A cast-rolled billet is manufactured using the following mass percentage components. The alloy components shown in Table 4 are blended, nitrogen gas is introduced while controlling the temperature of the smelting furnace to 755 ° C., smelting is performed for 15 minutes, de-slag is performed, the mixture is sufficiently stirred, and then sampling is performed. After analysis, adjustment and passing, it is placed in a static furnace, allowed to stand for 20 minutes, smelted in a static furnace at 746 ° C, smelted and de-slagped, and at 480 rpm using a silicon nitride rotor. After degassing, it is sent to a casting and rolling machine and cast and rolled at a casting and rolling temperature of 693 ° C. and a casting and rolling speed of 1100 mm / min to obtain a 5.7 mm casting and rolling coil. Cold rolling and foil rolling: The cast-rolled billet obtained in S1 is cold-rolled and foil-rolled to obtain a 0.030 mm 1XXX-based cathode foil. The material temperature after each rolling of cold rolling and foil rolling is 150 ° C. or lower.
Table 4 Ingredients of Example 7
Cold-rolled cast-rolled coil to the thickness of the finished product, foil rolling-cleaning of the finished product-cutting-anbling of the finished product, no heat treatment is required before rolling to the thickness of the finished product, and the thickness of the finished product is 0. It is a 030 mm standard, the product state is H24 state, the finished product is annealed process: 255 ° C. * 15h, and the product strength is 133MPa. When the customer D manufacturer tried it, it passed.
比較例1 熱間圧延法
合金の成分を配合し、製錬炉の温度を745℃にして、精錬して脱スラグし、充分に撹拌した後、サンプリングして分析して調整し、合格すると、静置炉に入れて、静置炉の温度を736℃にして、静置炉で精錬して脱スラグし、鋳造機に入れて、温度700℃で鋳造してインゴットにし、材料の化学成分を表5に示す。
表5 比較例の成分
インゴットの表面に表面ミリング、インゴットに均熱を行い、インゴットの保温温度を605℃、インゴットの保温時間を25時間とした。熱間圧延の圧延開始温度を535℃、圧延終了温度を280℃に制御し、熱間圧延ビレットの厚さを6.0mm、総回数を23回として、熱間圧延ビレットを完成品厚さまで冷間圧延した。
完成品厚さ0.022mm、製品状態H18状態、引張強度183MPaであり、顧客Aが試用したところ、製品の比容積を100%とした。
完成品厚さ0.050mm、製品状態O状態、引張強度70MPaであり、顧客Bが試用したところ、製品の比容積を100%とした。
完成品厚さ0.048mm、製品状態H22状態、引張強度69MPaであり、顧客Cが試用したところ、製品の比容積を100%とした。
完成品厚さ0.030mm、製品状態H24状態、引張強度116MPaであり、顧客Dが試用したところ、製品は合格した。
Comparative Example 1 Hot rolling method After blending the alloy components, setting the temperature of the smelting furnace to 745 ° C, refining, de-slagging, and stirring sufficiently, sampling, analysis, adjustment, and passing are accepted. Put it in a static furnace, set the temperature of the static furnace to 736 ° C, smelt it in the static furnace to remove slag, put it in a casting machine, cast it at a temperature of 700 ° C to make an ingot, and show the chemical composition of the material in Table 5. show.
Table 5 Ingredients of Comparative Example
Surface milling was performed on the surface of the ingot and heat was equalized to the ingot, and the heat retention temperature of the ingot was set to 605 ° C. and the heat retention time of the ingot was set to 25 hours. The rolling start temperature of hot rolling is controlled to 535 ° C, the rolling end temperature is controlled to 280 ° C, the thickness of the hot rolling billet is 6.0 mm, the total number of times is 23 times, and the hot rolling billet is cooled to the thickness of the finished product. Rolled for a while.
The thickness of the finished product was 0.022 mm, the product state was H18, and the tensile strength was 183 MPa. When customer A tried it, the specific volume of the product was set to 100%.
The thickness of the finished product was 0.050 mm, the product state was O, and the tensile strength was 70 MPa. When customer B tried it, the specific volume of the product was set to 100%.
The thickness of the finished product was 0.048 mm, the product state was H22, and the tensile strength was 69 MPa. When customer C tried it, the specific volume of the product was set to 100%.
The finished product had a thickness of 0.030 mm, a product state of H24, and a tensile strength of 116 MPa. When customer D tried it, the product passed.
実施例の比容積は、すべてこの比較例と比較して得られた相対比容積であり、相対比容積が大きいほど、比容積の実測値が高く、製品として好適である。 The specific volumes of the examples are all relative specific volumes obtained in comparison with this comparative example, and the larger the relative specific volume, the higher the measured value of the specific volume, which is suitable as a product.
結果検出
完成品厚さがH18状態となるまで圧延された場合の比較例及び実施例の第2相分布、形態及びサイズの比較
比較例1(図1及び図2)と実施例(図3~10)からわかるように、鋳造圧延法によって生産されたアルミ電解コンデンサ用1XXX系陰極箔の第2相の分布は、熱間圧延法によって生産されたアルミ電解コンデンサ用1XXX系陰極箔のそれより均一であり、鋳造圧延法によって生産されたアルミ電解コンデンサ用1XXX系陰極箔の第2相のサイズはすべて2.0μm未満であり、第2相の数は比較的多い一方、熱間圧延法によって生産されたアルミ電解コンデンサ用1XXX系陰極箔の第2相のサイズはほぼ4μmに達し、第2相の数は、鋳造圧延法によって生産されたアルミ電解コンデンサ用1XXX系陰極箔の第2相よりも大幅に少なくなった。第2相の形状から見ると、熱間圧延法は主に後続の冷間圧延に不利である棒状の第2相を生成し、鋳造圧延法によって生産されたアルミ電解コンデンサ用1XXX系陰極箔は、主に製品の圧延に有利である球形、針状及び六角形の第2相を有し、このため、加工プロセスがよりスムーズになった。
Result detection Comparison of the second phase distribution, morphology and size of the comparative example and the example when the finished product is rolled to the H18 state Comparative Example 1 (FIGS. 1 and 2) and Examples (FIGS. 3 to 3). As can be seen from 10), the distribution of the second phase of the 1XXX-based cathode foil for aluminum electrolytic capacitors produced by the casting and rolling method is more uniform than that of the 1XXX-based cathode foil for aluminum electrolytic capacitors produced by the hot rolling method. The size of the second phase of the 1XXX-based cathode foil for aluminum electrolytic capacitors produced by the casting and rolling method is less than 2.0 μm, and the number of the second phases is relatively large, while it is produced by the hot rolling method. The size of the second phase of the 1XXX-based cathode foil for aluminum electrolytic capacitors reached approximately 4 μm, and the number of second phases was larger than that of the second phase of the 1XXX-based cathode foil for aluminum electrolytic capacitors produced by the casting and rolling method. Significantly less. Seen from the shape of the second phase, the hot rolling method mainly produces a rod-shaped second phase, which is disadvantageous for the subsequent cold rolling, and the 1XXX cathode foil for aluminum electrolytic capacitors produced by the casting rolling method is It has a spherical, needle-like and hexagonal second phase, which is mainly advantageous for rolling the product, which makes the machining process smoother.
図1、3、5、7及び9は金属顕微鏡で観察した画像であり、図1、3、5、7、9の黒い点は第2相であり、本発明の第2相の分布はより均一であることが認められた。 FIGS. 1, 3, 5, 7 and 9 are images observed with a metallurgical microscope, and the black dots in FIGS. 1, 3, 5, 7 and 9 are the second phase, and the distribution of the second phase of the present invention is more detailed. It was found to be uniform.
明らかなように、本発明の上記実施例は、本発明を明確に説明するための例に過ぎず、本発明の実施形態を限定するのではない。当業者であれば、上記の説明に基づいて、他のさまざまな形態の変化又は変更を行うこともできる。すべての実施形態を網羅的にリストすることは、必要ではなく、そして不可能である。本発明の精神及び原理の範囲内で行われた修正、同等の置換や改良であれば、すべての本発明の特許請求の範囲の特許範囲に含まれるものとする。
As is clear, the above embodiments of the present invention are merely examples for clearly explaining the present invention, and do not limit the embodiments of the present invention. Those skilled in the art may also make various other forms of change or modification based on the above description. A comprehensive list of all embodiments is not necessary and impossible. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present invention shall be included in the claims of the present invention.
Claims (9)
質量百分率基準で、成分としてAl≧99.85%、Si≦350ppm、Fe≦400ppm、Cu≦100ppm、Mg≦200ppm、Zn≦200ppm、Ti≦50ppm、Mn≦50ppmを用いて、5.5~7.5mmの鋳造圧延ビレットを製造するステップS1と、
ステップS1で得られた鋳造圧延ビレットに対して冷間圧延及び箔圧延を行って、0.02~0.06mmの1XXX系陰極箔を得る冷間圧延及び箔圧延のステップS2と、を含み、
ステップS1で前記鋳造圧延ビレットを製造する際に、メルトにおける各成分及びこれらの質量百分率を調整して、メルトの温度を730℃~760℃に制御しながら、窒素ガス又はアルゴンガスを導入し、12~30分間精錬した後、15~30分間静置し、脱スラグし、温度を735℃~750℃に制御しながら、脱気、ろ過浄化処理を行い、鋳造圧延して鋳造圧延ビレットを得る、ことを特徴とするアルミ電解コンデンサ用1XXX系陰極箔の製造方法。 A method for manufacturing 1XXX cathode foil for aluminum electrolytic capacitors.
5.5 to 7 using Al ≧ 99.85%, Si ≦ 350 ppm, Fe ≦ 400 ppm, Cu ≦ 100 ppm, Mg ≦ 200 ppm, Zn ≦ 200 ppm, Ti ≦ 50 ppm, Mn ≦ 50 ppm as components based on mass percentage. Step S1 to manufacture a .5 mm cast-rolled billet,
The cast-rolled billet obtained in step S1 is cold-rolled and foil-rolled to obtain a 1XXX -based cathode foil having a thickness of 0.02 to 0.06 mm. ,
When the cast-rolled billet was manufactured in step S1, nitrogen gas or argon gas was introduced while controlling the temperature of the melt from 730 ° C to 760 ° C by adjusting each component in the melt and the mass percentage thereof. After refining for 12 to 30 minutes, it is allowed to stand for 15 to 30 minutes, de-slagged, degassed and filtered and purified while controlling the temperature to 735 ° C to 750 ° C, and cast-rolled to obtain a cast-rolled billet. , A method for manufacturing a 1XXX-based cathode foil for an aluminum electrolytic capacitor.
焼鈍温度255~350℃、焼鈍時間6~30hの完成品に対する焼鈍操作を行うステップをさらに含む、ことを特徴とする請求項1~3のいずれか1項に記載のアルミ電解コンデンサ用1XXX系陰極箔の製造方法。 The 1XXX-based cathode foil is in the H22, H24 or O state, and is in the H22, H24 or O state.
The 1XXX-based cathode for an aluminum electrolytic capacitor according to any one of claims 1 to 3, further comprising a step of performing an annealing operation on a finished product having an annealing temperature of 255 to 350 ° C. and an annealing time of 6 to 30 hours. How to make foil.
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