JP7026761B2 - Wrap round box - Google Patents

Wrap round box Download PDF

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JP7026761B2
JP7026761B2 JP2020209035A JP2020209035A JP7026761B2 JP 7026761 B2 JP7026761 B2 JP 7026761B2 JP 2020209035 A JP2020209035 A JP 2020209035A JP 2020209035 A JP2020209035 A JP 2020209035A JP 7026761 B2 JP7026761 B2 JP 7026761B2
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inner flap
flap
notch
round box
extending
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JP2021042003A (en
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敦志 岡本
恭明 門田
早弥香 原
哲 東山
真 榊
ちあき 尾上
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Rengo Co Ltd
House Foods Group Inc
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Rengo Co Ltd
House Foods Group Inc
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Description

この発明は、物品を包み込むように包装する段ボール、板紙等の厚紙製のラップラウンド箱に関するものである。 The present invention relates to a cardboard wrap round box such as corrugated cardboard or paperboard that wraps an article so as to wrap it.

各種商品の輸送用包装に使用される段ボール製のラップラウンド箱として、下記特許文献1には、図8に示すようなものが記載されている。 As a corrugated cardboard wrap round box used for transport packaging of various products, the following Patent Document 1 describes the one shown in FIG.

このラップラウンド箱は、段ボールシートが商品を包み込んで天面、一対の側面及び底面を形成するように折り曲げられ、一対の側面からそれぞれ延びる内フラップ51と、天面及び底面からそれぞれ延びる外フラップ52とが接着部Gで貼り合わされて、端面で封緘されるものである。 In this wrap round box, a corrugated cardboard sheet is folded so as to form a top surface, a pair of side surfaces and a bottom surface, and an inner flap 51 extending from the pair of side surfaces and an outer flap 52 extending from the top surface and the bottom surface, respectively. Is bonded at the adhesive portion G and sealed at the end face.

このラップランド箱では、天面及び底面からそれぞれ延びる外フラップ52に、その根元の罫線に沿って圧縮した段潰し加工により幅5~15mmの帯状の薄肉部53が形成され、内フラップ51の天面側及び底面側の両側端が切り欠かれている。 In this lapland box, a strip-shaped thin portion 53 having a width of 5 to 15 mm is formed on the outer flap 52 extending from the top surface and the bottom surface by step crushing processing compressed along the ruled line at the base thereof, and the top of the inner flap 51 is formed. Both ends on the front and bottom sides are notched.

このようなラップラウンド箱の構成は、積み重ねた状態で大きな荷重が作用した場合、外フラップ52の薄肉部53が垂直方向の押圧力により外側へ屈曲し、この部分で端面の変形が吸収されるようにして、外フラップ52の変形が目立たないようにし、物流業者からのクレームを減少させることを意図したものである。 In such a lap round box configuration, when a large load is applied in a stacked state, the thin portion 53 of the outer flap 52 bends outward due to the vertical pressing force, and the deformation of the end face is absorbed at this portion. In this way, the deformation of the outer flap 52 is intended to be inconspicuous and the complaints from the distributors to be reduced.

実公平4-11929号公報Jitsufuku 4-11929 Gazette

しかしながら、上記のように、外フラップ52の根元部分に薄肉部53を設けたラップラウンド箱では、ケーサーで組み立てる際、外フラップ52が天面及び底面との境界の罫線に沿って正確に折れ曲がらなくなり、組み立てに支障が生じる恐れがある。 However, as described above, in the wrap round box in which the thin portion 53 is provided at the base of the outer flap 52, the outer flap 52 is accurately bent along the ruled line of the boundary between the top surface and the bottom surface when assembled by the caser. It may disappear and the assembly may be hindered.

また、組立状態での高さが低い場合、接着部Gの配置可能領域が狭くなることから、確実な封緘が困難になる恐れがある。 Further, if the height in the assembled state is low, the area where the adhesive portion G can be arranged becomes narrow, which may make it difficult to securely seal the adhesive portion G.

そこで、この発明は、積み重ねた状態で保管しても、外見上目立つ変形が生じることがなく、確実に組み立てて封緘できるラップラウンド箱を提供しようとするものである。 Therefore, the present invention is to provide a wrap round box that can be reliably assembled and sealed without causing any noticeable deformation even when stored in a stacked state.

上記課題を解決するため、この発明は、天面板、一対の側面板及び底面板が連設され、折り曲げられて物品を包み込み、一対の側面板からそれぞれ延びる内フラップと、天面板及び底面板からそれぞれ延びる外フラップとが貼り合わされて、端面で封緘される厚紙製のラップラウンド箱において、
前記内フラップには、先端縁から側面板との境界へ達しない中間の位置まで切込が入れられ、前記切込は、天面板から延びる上方の外フラップの内フラップへの接着部と、底面板から延びる下方の外フラップの内フラップへの接着部の間に位置しており、
前記切込は、幅のない線状のものであり、
上下の対向する外フラップの先端縁間は、隙間が開いた状態となっており、積み重ねによる荷重が作用すると、前記内フラップの切込に上下から臨む部分が前後に落ち込んで重なるように変形し、これに伴い、上下の対向する外フラップの先端縁同士が当接するものとしたのである。
In order to solve the above problems, in the present invention, a top plate, a pair of side plates and a bottom plate are continuously provided, and the inner flaps that are bent to wrap the article and extend from the pair of side plates, respectively, and the top plate and the bottom plate are used. In a cardboard wrap round box, each of which is attached to an extending outer flap and sealed at the end face.
The inner flap is cut from the tip edge to an intermediate position that does not reach the boundary with the side plate, and the cut is made at the adhesive portion of the upper outer flap extending from the top plate to the inner flap and the bottom. It is located between the adhesives of the lower outer flaps extending from the face plate to the inner flaps.
The notch is linear with no width.
There is a gap between the tip edges of the upper and lower facing outer flaps, and when a load due to stacking acts, the part facing the notch of the inner flap falls back and forth and deforms so that it overlaps. Along with this, the tip edges of the upper and lower facing outer flaps are in contact with each other.

さらに、前記内フラップと側面板の境界の罫線は、内フラップから側面板へ膨出した凸状となっているものとしたのである。 Further, the ruled line at the boundary between the inner flap and the side plate is assumed to be a convex shape bulging from the inner flap to the side plate.

この発明に係るラップラウンド箱では、内フラップの先端側中間部の外フラップと接着しない領域に切込を入れているので、組立性や封緘性が低下することがない。 In the wrap round box according to the present invention, since the cut is made in the region of the middle portion on the tip end side of the inner flap that does not adhere to the outer flap, the assembling property and the sealing property are not deteriorated.

そして、物品を包装した状態での倉庫保管等において、積み重ねにより大きな荷重が作用した場合、内フラップの切込に臨む部分が変形し、高さ方向の歪みが吸収されるので、外フラップの変形が抑制され、物流業者からのクレームの減少が期待できる。 When a large load is applied due to stacking in a warehouse where the goods are packaged, the portion of the inner flap facing the notch is deformed and the strain in the height direction is absorbed, so that the outer flap is deformed. Is suppressed, and it can be expected that complaints from distributors will decrease.

また、内フラップと側面板の境界の罫線を、内フラップから側面板へ膨出した凸状とすると、内フラップが内側へ反るように湾曲して、積み重ねによる圧縮力が内フラップの先端側に誘導されるので、内フラップの切込に臨む部分に変形を集中させることができ、外フラップの変形抑制の作用が確実に得られる。 Further, if the ruled line at the boundary between the inner flap and the side plate is a convex shape that bulges from the inner flap to the side plate, the inner flap is curved so as to warp inward, and the compressive force due to stacking is on the tip side of the inner flap. Since it is guided to, the deformation can be concentrated on the portion facing the cut of the inner flap, and the action of suppressing the deformation of the outer flap can be surely obtained.

この発明の実施形態に係るラップラウンド箱のブランクを示す図The figure which shows the blank of the wrap round box which concerns on embodiment of this invention. 同上の内フラップの拡大図Enlarged view of the inner flap as above 同上の包装状態を示す斜視図The same perspective view showing the packaging state as above. 同上の包装状態を示す端面図End view showing the same packaging condition 同上の積み重ね状態を示す斜視図The same perspective view showing the stacked state as above. 同上の内フラップの変形状態を示す拡大斜視図Enlarged perspective view showing the deformed state of the inner flap as above. 切込の参考形態を示す拡大端面図Enlarged end view showing a reference form of the notch 特許文献1に記載のラップラウンド箱の積み重ね状態を示す斜視図A perspective view showing a stacked state of the wrap round boxes described in Patent Document 1.

以下、この発明の実施形態を添付図面に基づいて説明する。このラップラウンド箱は、図1に示すような段ボールのブランクから図3及び図4に示す形状に組み立てられるものであり、レトルト食品のような商品の輸送用包装に使用される。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. This wrap round box is assembled from a corrugated cardboard blank as shown in FIG. 1 into the shapes shown in FIGS. 3 and 4, and is used for transport packaging of goods such as retort foods.

図1に示すブランクでは、天面板1、一方の側面板2、底面板3及び他方の側面板2が段ボールの段目方向に順次連設され、天面板1の外側端に継代片4が連設されている。一対の側面板2の両端には内フラップ5が、天面板1及び底面板3の両端には外フラップ6がそれぞれ連設されている。 In the blank shown in FIG. 1, the top plate 1, one side plate 2, the bottom plate 3, and the other side plate 2 are sequentially connected in the direction of the corrugated cardboard step, and the joint piece 4 is attached to the outer end of the top plate 1. It is installed continuously. Inner flaps 5 are connected to both ends of the pair of side plates 2, and outer flaps 6 are connected to both ends of the top plate 1 and the bottom plate 3.

天面板1と継代片4の境界には、押罫による罫線に加えて、折曲抵抗を軽減しつつ折り曲げの戻りを防止するため、両端部が曲がった切目4aが入れられ、天面板1から延びる外フラップ6には、開封用として円弧状の切目線6aが入れられている。 At the boundary between the top plate 1 and the joint piece 4, in addition to the ruled lines created by the ruled lines, cuts 4a with bent ends are inserted in order to reduce bending resistance and prevent bending from returning. An arcuate cut line 6a is inserted in the outer flap 6 extending from the opening for opening.

内フラップ5と一対の側面板2の境界の罫線7は、内フラップ5から側面板2へ膨出した凸状の円弧となっている。そして、これに伴う折曲抵抗の増大を軽減するため、罫線7は、押罫と切目が交互に断続するリード罫とされている。 The ruled line 7 at the boundary between the inner flap 5 and the pair of side plates 2 is a convex arc protruding from the inner flap 5 to the side plate 2. Then, in order to reduce the increase in bending resistance accompanying this, the ruled line 7 is a lead ruled line in which the pressed ruled line and the cut are alternately interrupted.

内フラップ5には、図2に示すように、先端縁から側面板2との境界の罫線7へ達しない中間の位置まで、線状の切込8が入れられている。 As shown in FIG. 2, the inner flap 5 is provided with a linear notch 8 from the tip edge to an intermediate position not reaching the ruled line 7 at the boundary with the side plate 2.

切込8の内フラップ5の先端縁から途中までの部分は、内フラップ5の延出方向に対して傾斜した斜向部8aとされ、これに続く部分は、斜向部8aから曲がって向きが変わった変向部8bとされている。斜向部8aの傾斜方向及び変向部8bの向かう方向は、包装状態での上方とされている。 The portion of the notch 8 from the tip edge to the middle of the inner flap 5 is an oblique portion 8a inclined with respect to the extending direction of the inner flap 5, and the portion following this is curved from the oblique portion 8a. Is said to be a modified turning part 8b. The inclined direction of the inclined portion 8a and the direction toward which the inclined portion 8b faces are upward in the packaged state.

さらに、切込8について詳述すると、内フラップ5の根元の両端を結ぶ線から先端縁までの長さAに対して、切込8の長さBは、1/3~2/3の範囲内に収まるものとされている。また、内フラップ5の幅方向における切込8の斜向部8aの変位Cと変向部8bの変位Dは、それぞれ切込8の長さBの1/4程度とされている。 Further, the notch 8 will be described in detail. The length B of the notch 8 is in the range of 1/3 to 2/3 with respect to the length A from the line connecting both ends of the root of the inner flap 5 to the tip edge. It is supposed to fit inside. Further, the displacement C of the oblique portion 8a of the notch 8 and the displacement D of the turning portion 8b in the width direction of the inner flap 5 are set to be about 1/4 of the length B of the notch 8, respectively.

上記のようなブランクをケーサーにより図3に示す形状に組み立てて、レトルト食品のような商品を包装する際には、商品を載せた底面板3から一対の側面板2を起立させ、一方の側面板2から天面板1を商品に被せるように水平方向に折り曲げ、継代片4を下方へ折り曲げて他方の側面板2に貼り付ける。 When assembling the above blank into the shape shown in FIG. 3 by a caser and packaging a product such as retort food, a pair of side plates 2 are erected from the bottom plate 3 on which the product is placed, and one side thereof. The top plate 1 is bent horizontally from the face plate 2 so as to cover the product, and the joint piece 4 is bent downward and attached to the other side plate 2.

次に、一対の側面板2からそれぞれ延びる内フラップ5と、天面板1及び底面板3からそれぞれ延びる外フラップ6とを、線状に噴射塗布されるホットメルト接着剤により接着部Gで貼り合わせて、端面で封緘する。 Next, the inner flaps 5 extending from the pair of side plates 2 and the outer flaps 6 extending from the top plate 1 and the bottom plate 3 are bonded together at the adhesive portion G by a hot melt adhesive that is linearly jetted and applied. And seal at the end face.

この包装状態では、図3及び図4に示すように、内フラップ5の切込8は、天面板1から延びる上方の外フラップ6の内フラップ5への接着部Gと、底面板3から延びる下方の外フラップ6の内フラップ5への接着部Gの間に位置するようになっている。 In this packaging state, as shown in FIGS. 3 and 4, the notch 8 of the inner flap 5 extends from the adhesive portion G of the upper outer flap 6 extending from the top plate 1 to the inner flap 5 and the bottom plate 3. It is located between the adhesive portions G of the lower outer flap 6 to the inner flap 5.

また、上下の対向する外フラップ6の先端縁間は、僅かに隙間が開いた状態となり、その隙間から切込8の中間部が露出し、切込8の他の部分は外フラップ6の裏側に隠れるようになっている。 Further, a gap is slightly opened between the tip edges of the upper and lower facing outer flaps 6, the middle portion of the notch 8 is exposed from the gap, and the other parts of the notch 8 are on the back side of the outer flap 6. It is designed to hide in.

上記のようなラップラウンド箱では、外フラップ6の根元部分に段潰し加工を施していないので、組み立てに際し、外フラップ6の折曲位置が不正確になることがなく、所定の直方体に確実に組み立てることができる。また、内フラップ5の先端側中間部の外フラップ6と接着しない領域に切込8を入れているので、ラップラウンド箱の高さが低くても、接着部Gの配置可能領域が狭くなることがなく、封緘性が低下することがない。 In the lap round box as described above, since the root portion of the outer flap 6 is not stepped, the bending position of the outer flap 6 does not become inaccurate during assembly, and the outer flap 6 is surely formed in a predetermined rectangular parallelepiped. Can be assembled. Further, since the notch 8 is made in the region of the inner flap 5 that does not adhere to the outer flap 6 at the tip end side intermediate portion, the displaceable region of the adhesive portion G becomes narrow even if the height of the wrap round box is low. There is no problem, and the sealing performance does not deteriorate.

そして、商品を包装した状態での倉庫保管等において、図5及び図6に示すように、積み重ねることにより、大きな荷重が作用した場合、内フラップ5の切込8に上下から臨む部分が前後に落ち込んで重なるように変形し、高さ方向の歪みが吸収されるので、外フラップ6の変形が抑制され、物流業者からのクレームの減少が期待できる。 Then, in the case of storage in a warehouse with the products packaged, as shown in FIGS. 5 and 6, when a large load is applied by stacking the products, the portion facing the notch 8 of the inner flap 5 from above and below is front and back. Since the outer flap 6 is deformed so as to be depressed and overlapped and the strain in the height direction is absorbed, the deformation of the outer flap 6 is suppressed, and the number of complaints from the distributor can be expected to decrease.

また、内フラップ5と側面板2の境界の罫線7を内フラップ5から側面板2へ膨出した凸状としているので、内フラップ5が内側へ反るように湾曲して、積み重ねによる圧縮力が内フラップ5の先端側に誘導され、内フラップ5の切込8に臨む部分に変形が集中し、外フラップ6の変形抑制の作用が確実に得られる。 Further, since the ruled line 7 at the boundary between the inner flap 5 and the side plate 2 is a convex shape that bulges from the inner flap 5 to the side plate 2, the inner flap 5 is curved so as to warp inward, and the compressive force due to stacking is formed. Is guided to the tip end side of the inner flap 5, and the deformation is concentrated on the portion of the inner flap 5 facing the notch 8, so that the action of suppressing the deformation of the outer flap 6 can be surely obtained.

また、包装状態で上方及び下方の外フラップ6が内フラップ5と共に内側へ反るので、積み重ねによる大きな荷重が作用した場合でも、外フラップ6が外側へ迫り出すように膨らむ現象が抑制され、外見上の美観が維持される。 Further, since the upper and lower outer flaps 6 warp inward together with the inner flap 5 in the packaged state, the phenomenon that the outer flap 6 swells outward is suppressed even when a large load due to stacking is applied, and the appearance is suppressed. The above aesthetics are maintained.

このとき、内フラップ5においては、切込8の斜向部8aが先端から斜め上方へ傾斜しているので、切込8に臨む部分が突っ張って変形が阻害されることがない。また、切込8は、斜向部8aから変向部8bの向きが変わった形状となっているので、包装する商品が多数個集積されたレトルト食品のように重量のあるものであっても、内フラップ5が切込8から破れて、その破断が拡大する現象が防止される。 At this time, in the inner flap 5, since the oblique portion 8a of the notch 8 is inclined diagonally upward from the tip, the portion facing the notch 8 is not stretched and the deformation is not hindered. Further, since the notch 8 has a shape in which the direction of the inclined portion 8b is changed from the oblique portion 8a, even if the notch 8 is heavy such as a retort pouch in which a large number of products to be packaged are accumulated. , The phenomenon that the inner flap 5 is torn from the notch 8 and the break is expanded is prevented.

なお、上記実施形態では、切込8の斜向部8aと変向部8bが基本的に直線から成り、変向部8bが包装状態で垂直上方へ向かうものを例示したが、斜向部8a及び変向部8bは、それぞれ直線に限らず、弧状の曲線であってもよく、変向部8bは、包装状態で下方へ向かうものとしてもよい。 In the above embodiment, the oblique portion 8a and the diversion portion 8b of the notch 8 are basically composed of straight lines, and the diversion portion 8b is illustrated to be vertically upward in the packaged state. The turning portion 8b is not limited to a straight line, but may be an arcuate curve, and the turning portion 8b may be downward in the packaged state.

また、切込8が幅のない線状のものを例示したが、この発明の実施形態には含まれない参考形態ではあるものの、切込8は、図7に示すように、上下方向に幅を持った切抜溝としてもよい。 Further, although the notch 8 has an example of a linear shape having no width, the notch 8 has a width in the vertical direction as shown in FIG. 7, although it is a reference embodiment not included in the embodiment of the present invention . It may be a cutout groove with a.

さらに、切込8の中間部のみが上下の対向する外フラップ6の先端縁間の隙間から露出し、他の部分が外フラップ6の裏側に隠れたものを例示したが、上下の対向する外フラップ6が短く、その先端縁間に大きな隙間が開く形状として、切込8が全体的に露出するようにしてもよい。 Further, although only the middle portion of the notch 8 is exposed from the gap between the tip edges of the upper and lower facing outer flaps 6 and the other parts are hidden behind the outer flaps 6 , the upper and lower facing portions are exemplified. The notch 8 may be exposed as a whole so that the outer flap 6 is short and a large gap is opened between the tip edges thereof.

そのほか、内フラップ5と側面板2の境界の罫線7が全体的に円弧をなすように湾曲したものを例示したが、罫線7は、両端部のみが湾曲し、中間部が垂直方向の直線から成るものとしてもよく、両端部が傾斜した直線から成り、中間部が垂直方向の直線から成るものとしてもよい。 In addition, the ruled line 7 at the boundary between the inner flap 5 and the side plate 2 is curved so as to form an arc as a whole. However, the ruled line 7 is curved only at both ends and the middle portion is from a straight line in the vertical direction. It may be composed of straight lines having both ends inclined, and the middle portion may be composed of straight lines in the vertical direction.

ところで、上記実施形態では、材料が段ボールであるラップラウンド箱を例示したが、板紙製のものについても、上記と同様の構成を適用することができる。 By the way, in the above embodiment, the wrap round box whose material is corrugated cardboard is exemplified, but the same configuration as described above can be applied to a box made of paperboard.

1 天面板
2 側面板
3 底面板
4 継代片
4a 切目
5 内フラップ
6 外フラップ
6a 切目線
7 罫線
8 切込
8a 斜向部
8b 変向部
G 接着部
1 Top plate 2 Side plate 3 Bottom plate 4 Joint piece 4a Cut 5 Inner flap 6 Outer flap 6a Cut line 7 Ruled line 8 Cut 8a Diagonal part 8b Diverted part G Adhesive part

Claims (2)

天面板(1)、一対の側面板(2)及び底面板(3)が連設され、折り曲げられて物品を包み込み、一対の側面板(2)からそれぞれ延びる内フラップ(5)と、天面板(1)及び底面板(3)からそれぞれ延びる外フラップ(6)とが貼り合わされて、端面で封緘される厚紙製のラップラウンド箱において、
前記内フラップ(5)には、先端縁から側面板(2)との境界へ達しない中間の位置まで切込(8)が入れられ、前記切込(8)は、天面板(1)から延びる上方の外フラップ(6)の内フラップ(5)への接着部(G)と、底面板(3)から延びる下方の外フラップ(6)の内フラップ(5)への接着部(G)の間に位置しており、
前記切込(8)は、幅のない線状のものであり、
上下の対向する外フラップ(6)の先端縁間は、隙間が開いた状態となっており、積み重ねによる荷重が作用すると、前記内フラップ(5)の切込(8)に上下から臨む部分が前後に落ち込んで重なるように変形し、これに伴い、上下の対向する外フラップ(6)の先端縁同士が当接することを特徴とするラップラウンド箱。
A top plate (1), a pair of side plates (2) and a bottom plate (3) are connected in series, and the inner flap (5) extending from the pair of side plates (2) and the top plate are bent to wrap the article. In a cardboard wrap round box in which the outer flaps (6) extending from (1) and the bottom plate (3) are bonded together and sealed at the end face.
The inner flap (5) is cut (8) from the tip edge to an intermediate position that does not reach the boundary with the side plate (2), and the cut (8) is made from the top plate (1). Adhesive part (G) of the upper outer flap (6) extending to the inner flap (5) and adhesive part (G) of the lower outer flap (6) extending from the bottom plate (3) to the inner flap (5). Located between
The notch (8) is a linear one with no width.
There is a gap between the tip edges of the upper and lower facing outer flaps (6), and when a load due to stacking acts, the part facing the notch (8) of the inner flap (5) from above and below A lap round box characterized in that it falls back and forth and deforms so that it overlaps, and along with this, the tip edges of the upper and lower facing outer flaps (6) come into contact with each other.
前記内フラップ(5)と側面板(2)の境界の罫線(7)は、内フラップ(5)から側面板(2)へ膨出した凸状となっていることを特徴とする請求項1に記載のラップラウンド箱。 Claim 1 is characterized in that the ruled line (7) at the boundary between the inner flap (5) and the side plate (2) is a convex shape bulging from the inner flap (5) to the side plate (2). Wrap round box as described in.
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US20030146269A1 (en) 2001-08-07 2003-08-07 Jean-Michel Auclair Carton with a glued insert and a blank combination for forming the same
JP2004306974A (en) 2003-04-02 2004-11-04 Daio Paper Corp Storage body for wound roll sheet
US20040238611A1 (en) 2003-05-31 2004-12-02 Sutherland Robert L. Enclosed container carton convertible into a tray
JP2008529906A (en) 2005-02-11 2008-08-07 グラフィック パッケージング インターナショナル インコーポレイテッド Carton with intermeshing divider
US20140091133A1 (en) 2005-09-21 2014-04-03 Graphic Packaging International, Inc. Shipping and dispensing carton
JP2013052922A (en) 2011-09-06 2013-03-21 Kirin Brewery Co Ltd Packaging box
JP2014104999A (en) 2012-11-28 2014-06-09 Oji Holdings Corp Carton
JP2015000742A (en) 2013-06-17 2015-01-05 サッポロビール株式会社 Packing box and package body

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