JP5069055B2 - Cardboard box with tear strip - Google Patents

Cardboard box with tear strip Download PDF

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Publication number
JP5069055B2
JP5069055B2 JP2007204152A JP2007204152A JP5069055B2 JP 5069055 B2 JP5069055 B2 JP 5069055B2 JP 2007204152 A JP2007204152 A JP 2007204152A JP 2007204152 A JP2007204152 A JP 2007204152A JP 5069055 B2 JP5069055 B2 JP 5069055B2
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cut
line
cardboard
ridge
plate
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JP2008247476A (en
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実 小島
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Rengo Co Ltd
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Rengo Co Ltd
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Priority to JP2007204152A priority Critical patent/JP5069055B2/en
Priority to PCT/JP2007/065595 priority patent/WO2008018535A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/54Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing
    • B65D5/5405Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for opening containers formed by erecting a blank in tubular form
    • B65D5/542Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for opening containers formed by erecting a blank in tubular form the lines of weakness being provided in the container body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/08Creasing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor
    • B26F2001/4418Cutters therefor; Dies therefor combining cutting and embossing operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor
    • B26F2001/4463Methods and devices for rule setting, fixation, preparing cutting dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/142Cutting, e.g. perforating, punching, slitting or trimming using presses or dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/20Cutting sheets or blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/14Cutting, e.g. perforating, punching, slitting or trimming
    • B31B50/20Cutting sheets or blanks
    • B31B50/22Notching; Trimming edges of flaps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/25Surface scoring
    • B31B50/252Surface scoring using presses or dies

Description

この発明は、開封用引裂帯を有する段ボール箱に関するものである。   The present invention relates to a cardboard box having a tear strip for opening.

一般に、飲料缶を包装するラップラウンド式段ボール箱として、図24に示すように、稜部罫線50を介して連設した各一対の立面板51と平面板52とを折り曲げ、集積した缶Cを包み込んで、継代片53での接合により周壁を形成し、立面板51及び平面板52からそれぞれ延びる端板54,55を貼り合わせて封緘するものが使用されている。   In general, as a wrap-round cardboard box for packaging beverage cans, as shown in FIG. 24, a pair of standing plates 51 and a plane plate 52, which are continuously provided via ridge ruled lines 50, are folded and accumulated. A peripheral wall is formed by wrapping and joining at a passage piece 53, and end plates 54 and 55 extending from the upright plate 51 and the flat plate 52 are bonded and sealed.

この段ボール箱の立面板51には、稜部罫線50に並行する開封用引裂帯56が設けられ、これに連続して、端板54にも引裂帯56が設けられている。また、立面板51の中央部には、開封時に引裂帯56の端部を摘む切始部57が設けられている。   An opening tear strip 56 parallel to the ridge ruled line 50 is provided on the elevation plate 51 of the cardboard box, and a tear strip 56 is also provided on the end plate 54 in succession to this. Moreover, the center part of the upright board 51 is provided with the cut start part 57 which picks up the edge part of the tear strip 56 at the time of opening.

ここで、引裂帯56は、対向する2本の直線状切目線56aにより形成され、この切目線56aは、材料の段ボールをコルゲータで製造する際、裏側のライナを切断するライナカットにより入れられる。   Here, the tear band 56 is formed by two opposing straight cut lines 56a, and this cut line 56a is inserted by a liner cut that cuts the liner on the back side when the corrugator is used to manufacture the corrugated cardboard.

また、切始部57を形成する切目57aは、段ボールを抜型で打ち抜いてブランクを製造する際、抜型に設けた全切刃により、段ボールを表裏に貫通するように入れられる。   In addition, when the blank 57 is manufactured by punching the corrugated cardboard with the die, the cut 57a forming the cut start portion 57 is inserted so as to penetrate the corrugated cardboard on the front and back sides by all cutting blades provided in the die.

この段ボール箱を開封する際には、切始部57を押し込んで摘み、引裂帯56を引っ張って立面板51及び端板54の段ボールを切断し、段ボール箱の上部を除去して、トレー状となった段ボール箱の下部から缶Cを露出させる。   When opening the cardboard box, the cutting start portion 57 is pushed in and picked, the tear strip 56 is pulled to cut the cardboard of the elevation plate 51 and the end plate 54, the upper part of the cardboard box is removed, Can C is exposed from the bottom of the cardboard box.

しかしながら、上記のような段ボール箱では、製造時に引裂帯56の切目線56aと切始部57の切目57aとの位置関係がずれて、開封に支障を来たすことがあり、また、切込が浅いライナカットの切目線56aに沿って段ボールを切断できないことがある。   However, in the corrugated cardboard box as described above, the positional relationship between the cut line 56a of the tear band 56 and the cut 57a of the cut start portion 57 may be shifted at the time of manufacture, which may hinder the opening, and the cut is shallow. The cardboard may not be cut along the liner cut score line 56a.

その対策として、切目線56aを、抜型に設けた半切刃によりブランクの打抜時に入れて、半切線とすることが考えられるが、この場合、製箱時に段ボールが稜部罫線50ではなく、切目線56aで折れ曲がってしまい、製箱不良が発生するおそれがある。   As a countermeasure, it is conceivable that the cut line 56a is put into a half-cut line by punching a blank with a half-cutting blade provided in the punching die. There is a possibility that the box will be bent at the line of sight 56a, resulting in poor box making.

また、包装状態で複数個積み上げて、下段側の段ボール箱に上段側の段ボール箱の荷重が作用すると、立面板51に胴膨れが生じ、陳列販売時の美観が損なわれることがある。   Further, when a plurality of sheets are stacked in a packaged state and the load of the upper cardboard box is applied to the lower cardboard box, the riser plate 51 may be swollen, and the aesthetics at the time of display sales may be impaired.

そこで、この発明は、製箱時に引裂帯の切目線で折れ曲がる現象を防止でき、引裂帯による開封が容易で、また、積み上げ時に胴膨れしにくい段ボール箱を提供することを課題とする。   Therefore, an object of the present invention is to provide a corrugated cardboard box that can prevent the phenomenon of bending at the tear line of the tear band during box making, can be easily opened by the tear band, and does not easily swell when stacked.

上記課題を解決するため、この発明は、稜部罫線を介して立面板と平面板とを連設し、稜部罫線に並行する開封用の引裂帯及びその切始部を設け、立面板と平面板とを稜部罫線沿いに折り曲げて製箱する段ボール箱において、前記引裂帯を波状切目線により形成し、この切目線を、段ボールの表裏に貫通する全切部と、段ボールが裏側から厚さ方向の途中まで切り込まれた半切部とが交互に断続するものとし、周期的に湾曲する波状切目線の稜部罫線に接近した頂部と稜部罫線から離れる頂部とに、全切部が位置するようにしたのである。 In order to solve the above-mentioned problems, the present invention comprises a rising plate and a flat plate connected via a ridge ruled line, a tear strip for opening parallel to the ridge ruled line, and a start portion thereof, In a corrugated cardboard box that is formed by bending a flat plate along a ridge ruled line, the tear band is formed by a wavy cut line, and the cut line penetrates the front and back of the cardboard and the cardboard is thick from the back side. shall the half cut portion cut halfway direction is to intermittently alternately in the top close to the edge portion borders wavy cut line and the top away from the ridge borders periodically curved, all switching unit It was to be located.

また、前記波状切目線では、全切部の線上から半切部をずらしたのである。 In the wavy cut line, the half cut portion is shifted from the line of the full cut portion .

このような段ボール箱では、引裂帯の切目線を波状とし、切目線の全切部間に亘る半切部を段ボールの裏側から入れていることから、製箱に際し、切目線はヒンジとして作用せず、段ボールが引裂帯の切目線で内側へ折れ曲がりにくくなり、立面板と平面板の稜部罫線に沿って正確に折れ曲がり、製箱不良の発生が生じにくくなる。   In such a corrugated cardboard box, the cut line of the tear band is wavy, and the half cut part between all cut parts of the cut line is inserted from the back side of the corrugated board. Therefore, the cut line does not act as a hinge when making the box. The cardboard is less likely to be bent inward along the tear line of the tear band, and is accurately bent along the ridge line of the elevation plate and the flat plate, thereby making it difficult to cause defective box making.

また、製造時に、引裂帯の切目線と切始部の切目を同一の抜型で入れることから、引裂帯の切目線と切始部の切目の位置関係がずれることがなく、開封に際して、引裂帯を切始部から引っ張ると、半切部に沿って全切部が繋がるように段ボールが切断され、容易に開封することができる。   In addition, since the cut line of the tear band and the cut of the start part are inserted with the same die during manufacture, the positional relationship between the tear line of the tear band and the cut part of the start part is not shifted, Is pulled from the cut start portion, the cardboard is cut so that the entire cut portion is connected along the half cut portion, and can be easily opened.

さらに、立面板に入れた切目線を波状としたことにより、積み上げ時の胴膨れが防止され、陳列時の美観が保たれる。 Furthermore, more the score line which takes into elevation plate and this was a corrugated, is prevented cylinder during stacking swelling, aesthetics during display is maintained.

以下、この発明の実施形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

この段ボール箱は、24本の飲料缶を6本ずつ4列に並べて包装するラップラウンド式のものであり、図1に示すブランクから形成される。このブランクでは、稜部罫線1を介して各一対の立面板2及び平面板3が交互に連設され、一方の立面板2に稜部罫線1を介して継代片4が連設されている。立面板2及び平面板3の両端には端板5,6がそれぞれ連設されている。   This cardboard box is of a wrap round type, in which 24 beverage cans are arranged in four rows of 6 in a row, and is formed from the blank shown in FIG. In this blank, a pair of elevation plates 2 and plane plates 3 are alternately arranged via the ridge ruled lines 1, and a passage piece 4 is arranged continuously to one of the elevation plates 2 via the ridge ruled lines 1. Yes. End plates 5 and 6 are connected to both ends of the upright plate 2 and the flat plate 3, respectively.

立面板2には、稜部罫線1に並行する開封用の引裂帯7が設けられ、引裂帯7は、端板5の端縁まで達している。立面板2の中央部には、開封時に引裂帯7の端部を摘む切始部8が設けられている。   The elevating plate 2 is provided with a tear strip 7 for opening parallel to the ridge ruled line 1, and the tear strip 7 reaches the edge of the end plate 5. In the central portion of the upright plate 2, a cut start portion 8 is provided for picking an end portion of the tear strip 7 when opened.

ここで、立面板2における引裂帯7は、周期的に湾曲して対称形状となった2本の波状切目線7aにより形成され、各切目線7aは、段ボールの表裏に貫通する全切部7bと、段ボールが裏側から厚さ方向の途中まで切り込まれた半切部7cとが交互に断続し、全切部7bと半切部7cの間に切り込みのない繋部7dが設けられたリード罫とされている。   Here, the tear band 7 in the elevation plate 2 is formed by two wavy cut lines 7a that are periodically curved and symmetrical, and each cut line 7a is a full cut portion 7b that penetrates the front and back of the cardboard. And a lead ruler in which a half-cut portion 7c in which the cardboard is cut from the back side to the middle in the thickness direction is alternately interrupted, and a connecting portion 7d having no cut is provided between the full-cut portion 7b and the half-cut portion 7c. Has been.

また、図14に示すように、引裂帯7の幅が広く切目線7aが稜部罫線1に最も接近した頂部と、引裂帯7の幅が狭く切目線7aが稜部罫線1から最も離れる頂部には、全切部7bが位置している。また、全切部7bは、半切部7cよりも長くなっている。   Further, as shown in FIG. 14, the top portion where the tear band 7 is wide and the cut line 7 a is closest to the ridge ruled line 1, and the top portion where the tear band 7 is narrow and the cut line 7 a is farthest from the ridge ruled line 1. The full cut portion 7b is located at the end. Moreover, the full cut part 7b is longer than the half cut part 7c.

なお、箱のサイズや材質に応じて、切目線7aの波長Aは、40mm〜80mmとし、缶の直径に合わせておくことが望ましい。また、波高Bは、5mm〜15mmとし、引裂帯7の最も幅が狭い部分の幅Cは、10mm〜20mmとしておくのがよい。また、一周期ごとに、波長A、波高B及び幅Cが変化するようにしてもよい。   Depending on the size and material of the box, it is desirable that the wavelength A of the score line 7a is 40 mm to 80 mm and matches the diameter of the can. The wave height B is preferably 5 mm to 15 mm, and the width C of the narrowest portion of the tear strip 7 is preferably 10 mm to 20 mm. Further, the wavelength A, the wave height B, and the width C may be changed every cycle.

また、図1のブランクに示すように、立面板2と端板5の稜部における引裂帯7の切目線は、全切線とされ、端板5における引裂帯7の切目線は、段ボールの裏側からの半切の直線に、全切線を適宜組み合わせたものとされている。   Moreover, as shown in the blank of FIG. 1, the cut line of the tear band 7 at the ridges of the upright plate 2 and the end plate 5 is a full cut line, and the cut line of the tear band 7 in the end plate 5 is the back side of the cardboard It is assumed that a full cut line is appropriately combined with a half cut straight line from.

切始部8は、段ボールの表裏に貫通する全切の切目8aを波形にほぼ対応する変形H字状に入れることにより形成されている。   The cut start portion 8 is formed by placing all cuts 8a penetrating the front and back of the cardboard into a deformed H-shape substantially corresponding to the waveform.

そのほか、立面板2には、段ボールの表側から押圧して裏側へ膨出させることにより、稜部罫線1と直交する段目方向のリブ9が複数本間隔をあけて平行に入れられている。リブ9は、切目線7aが稜部罫線1に最も接近する頂部に対応して、引裂帯7の外部に配置されている。   In addition, a plurality of ribs 9 in the step direction perpendicular to the ridge ruled line 1 are put in parallel with a gap in the elevation plate 2 by being pressed from the front side of the cardboard and bulging to the back side. The rib 9 is disposed outside the tear band 7 so as to correspond to the apex where the cut line 7 a is closest to the ridge ruled line 1.

この段ボール箱を製造するダイカッタ用の抜型Dには、図2に示すように、立面板2と平面板3の稜部罫線1を入れる直線帯状の押圧部材10に並行して、引裂帯7の波状切目線7aを入れる波状のリード罫刃11を設け、これに続いて、切始部8の切目8aを入れる全切刃12を設ける。   As shown in FIG. 2, the die D for a die cutter for manufacturing the corrugated cardboard box is provided with a tear strip 7 in parallel with the straight strip-shaped pressing member 10 into which the ridge ruled line 1 of the upright plate 2 and the flat plate 3 is inserted. A wavy lead ruled blade 11 for entering the wavy cut line 7a is provided, followed by a whole cutting blade 12 for entering the cut 8a of the start portion 8.

また、図2及び図5に示すように、打抜時にブランクのシートSを表側から受け止める面板Uには、リブ9を入れる直線帯状の押圧部材13を、抜型Dの押圧部材10に直交する方向に設け、リード罫刃11が押圧部材10に最も接近する頂部に対応して配置し、抜型Dには、押圧部材13の先端部が遊嵌される溝を備えた受止部材14を設ける。   Further, as shown in FIGS. 2 and 5, a straight belt-like pressing member 13 for inserting the rib 9 is provided on the face plate U that receives the blank sheet S from the front side during punching in a direction orthogonal to the pressing member 10 of the die D. The lead ruler blade 11 is arranged corresponding to the top portion closest to the pressing member 10, and the die D is provided with a receiving member 14 having a groove in which the tip end portion of the pressing member 13 is loosely fitted.

ここで、リード罫刃11には、図3に示すように、その刃先部分において、高刃部11aと低刃部11bとが交互に形成され、高刃部11aと低刃部11bの間に凹部11cが設けられている。   Here, as shown in FIG. 3, the lead ruler blade 11 is alternately formed with a high blade portion 11a and a low blade portion 11b at the blade edge portion, and between the high blade portion 11a and the low blade portion 11b. A recess 11c is provided.

このような抜型でブランクのシートSを打ち抜く際、図3及び図4に示すように、リード罫刃11では、高刃部11aがコルク等の支持材15で支持されたシートSを裏側から表側へ貫通し、低刃部11bがシートSを裏側から厚さ方向の途中まで切り込み、切目線7aの全切部7bと半切部7cとが入れられる。   When punching a blank sheet S with such a die, as shown in FIGS. 3 and 4, in the lead ruler blade 11, the sheet S having the high blade portion 11 a supported by a support member 15 such as cork is viewed from the back side to the front side. The low blade portion 11b cuts the sheet S from the back side to the middle in the thickness direction, and the full cut portion 7b and the half cut portion 7c of the cut line 7a are inserted.

また、凹部11cは、シートSを切り込むことがなく、全切部7bと半切部7cの間に切り込みのない繋部7dが設けられ、これにより、切目線7aにおけるシートSの座屈強度の低下が防止される。   Further, the concave portion 11c does not cut the sheet S, and a connecting portion 7d that is not cut is provided between the full cut portion 7b and the half cut portion 7c, thereby reducing the buckling strength of the sheet S at the cut line 7a. Is prevented.

さらに、この打ち抜きに際して、図5に示すように、シートSには、受止部材14で裏側を支持された状態で、押圧部材13が表側から押し付けられて、表側が凹み、裏側へ膨出したリブ9が形成される。   Further, at the time of punching, as shown in FIG. 5, the pressing member 13 is pressed from the front side to the sheet S in a state where the back side is supported by the receiving member 14, and the front side is recessed and bulges to the back side. Ribs 9 are formed.

このようにリブ9を入れたシートSは、段ボールの特性上、図6に示すように、表側でリブ9が谷となる方向へは折れ曲がりやすいが、その逆方向、すなわち表側でリブ9が山となる方向へは折れ曲がりにくいものとなる。   As shown in FIG. 6, the sheet S with the ribs 9 is easily bent in the direction in which the ribs 9 are valleys on the front side, as shown in FIG. It becomes difficult to bend in the direction.

ここで、上記のように波状切目線7aやリブ9を入れる抜型は、平板ダイカッタ用としてだけでなく、ロータリーダイカッタ用に製作することもできる。   Here, the die for inserting the wavy cut line 7a and the rib 9 as described above can be produced not only for a flat plate die cutter but also for a rotary die cutter.

上記のように打ち抜いたブランクを組み立てて飲料缶を包装する際には、ラップラウンドケーサーを用いて、図7に示すように、稜部罫線1に沿って各一対の立面板2及び平面板3を折り曲げ、集積した缶Cを包み込んで、継代片4での接合により周壁を形成し、端板5,6を貼り合わせて封緘する。   When assembling the blank punched out as described above and packaging a beverage can, a pair of elevation plates 2 and plane plates 3 are formed along the ridge line 1 as shown in FIG. Is wrapped, the accumulated can C is wrapped, a peripheral wall is formed by joining at the passage piece 4, and the end plates 5 and 6 are bonded and sealed.

この製箱に際して、上記段ボール箱では、図8に示すように、引裂帯7の切目線7aを波状とし、全切部7b間に亘る半切部7cを段ボールの裏側から入れていることから、切目線7aはヒンジとして作用せず、段ボールが引裂帯7の切目線7aで内側へ折れ曲がりにくくなり、立面板2と平面板3の稜部罫線1に沿って正確に折れ曲がるので、製箱不良の発生を防止することができる。   At the time of making the box, in the above-mentioned corrugated cardboard box, as shown in FIG. 8, the cut line 7a of the tear strip 7 is corrugated, and the half cut part 7c extending between the full cut parts 7b is inserted from the back side of the corrugated cardboard. The line of sight 7a does not act as a hinge, and the corrugated cardboard is hard to bend inward at the cut line 7a of the tear strip 7, and is accurately bent along the ridge line 1 of the upright plate 2 and the flat plate 3. Can be prevented.

また、上記段ボール箱の製造時には、引裂帯7の切目線7aと切始部8の切目8aとを同一の抜型で入れることから、これらの位置関係がずれることがなく、従来のコルゲータでのライナカット後にダイカッタで切目8aを入れる製造方法に比べて、不良率を大幅に低下させることができる。   Further, when the cardboard box is manufactured, the cut line 7a of the tear band 7 and the cut 8a of the cut start portion 8 are inserted in the same die, so that the positional relationship between them does not deviate, and a conventional corrugator liner is used. Compared to the manufacturing method in which the cut 8a is made by a die cutter after cutting, the defect rate can be greatly reduced.

そして、開封に際し、引裂帯7を切始部8から引っ張ると、ライナカットで切目線を入れたもののように千切れて開封不能となることなく、半切部7cに沿って全切部7bが繋がるように段ボールが切断され、容易に開封することができる。   When the tear strip 7 is pulled from the cut start portion 8 at the time of opening, the full cut portion 7b is connected along the half cut portion 7c without being broken and unopenable like a line cut with a liner cut. Thus, the cardboard is cut and can be easily opened.

このように開封した状態では、立面板2が切目線7aに沿って不規則に破れることなく切断されて、波状の切断縁が視覚的に優美な印象を与え、美観に優れたものとなる。   In the opened state as described above, the elevation plate 2 is cut along the cut line 7a without being irregularly broken, and the wavy cut edge gives a visually elegant impression and is excellent in aesthetic appearance.

一方、物流過程において、商品を包装した状態で複数個の段ボール箱を積み上げる際、下段側の段ボール箱には、上段側の段ボール箱の荷重が作用するが、立面板2には、段ボールの表側から裏側へ膨出させることにより、リブ9が稜部罫線1に対し垂直となる方向に入れられているので、立面板2が膨出側へ折れ曲がりにくくなり、下段側段ボール箱の胴膨れを防止することができる。   On the other hand, when a plurality of cardboard boxes are stacked in the distribution process in the distribution process, the load of the upper cardboard box acts on the lower cardboard box, but the upright plate 2 has the front side of the cardboard. Since the rib 9 is inserted in a direction perpendicular to the ridge ruled line 1 by bulging from the back side to the back side, the upright plate 2 is less likely to bend to the bulging side and prevents the lower side cardboard box from being swollen can do.

また、引裂帯7が対称な2本の波状切目線7aにより形成されていることも、上述の製箱時と同様、立面板2の折れ曲りを抑制するので、胴膨れ防止に寄与する。   In addition, the fact that the tear band 7 is formed by two symmetrical wavy cut lines 7a also contributes to the prevention of body bulging since the bending of the elevation plate 2 is suppressed as in the case of the box making described above.

ところで、上記実施形態では、製箱時に波状切目線7aで折れ曲ることを効果的に防止するため、リブ9は、切目線7aが稜部罫線1に最も接近する頂部に対応して入れているが、図9に示すように、リブ9を、切目線7aが稜部罫線1から最も離れる頂部に対応して入れると、リブ9が長くなるので、胴膨れ防止効果が向上する。   By the way, in the said embodiment, in order to prevent effectively bending with the wavy cut line 7a at the time of box making, the rib 9 is put corresponding to the top part where the cut line 7a approaches the ridge part ruled line 1 most. However, as shown in FIG. 9, when the rib 9 is inserted corresponding to the apex where the cut line 7 a is farthest from the ridge ruled line 1, the rib 9 becomes longer, so that the effect of preventing body swelling is improved.

また、図10に示すように、リブ9は、稜部罫線1と平行な方向に向けて、引裂帯7の外部に入れても、立面板2の水平線に沿った外側への屈曲が防止され、内側への屈曲のみが許容されることから、胴膨れ防止効果が向上する。   Also, as shown in FIG. 10, the rib 9 is prevented from bending outward along the horizontal line of the elevation plate 2 even if it is placed outside the tear strip 7 in a direction parallel to the ridge line 1. Since only inward bending is allowed, the effect of preventing trunk swelling is improved.

なお、胴膨れ防止効果を向上させるため、リブ9を引裂帯7の外部に加えて内部に設けてもよいが、この場合、引裂帯7が開封時にリブ9で屈曲して、引っ張りにくくなることがあるので、開封性を重視する場合には、省略するほうがよい。また、強度に優れた厚手の段ボールを使用する場合等には、全てのリブ9を省略してもよい。   In order to improve the effect of preventing the swelling of the body, the rib 9 may be provided inside the tear band 7 in addition to the outside, but in this case, the tear band 7 is bent by the rib 9 when opened and becomes difficult to pull. Therefore, it is better to omit it when emphasizing openability. Moreover, when using the thick cardboard excellent in intensity | strength, you may abbreviate | omit all the ribs 9. FIG.

そのほか、上記各実施形態の段ボール箱に引裂帯7の切目線7aを入れるに際し、図2に示すような抜型のリード罫刃11として、図11に示すように、低刃部11bの刃先縁に勾配を設けたものを使用すると、低刃部11bは、刃先の高い部分から段ボールへ順次切り込まれるので、段ボールが強く押圧されて潰れることがなく、製箱時の所定位置以外での折れ曲がりや、積み上げ時の胴膨れを防止する効果が向上する。   In addition, when the cut line 7a of the tear strip 7 is put into the corrugated cardboard box of each of the above-described embodiments, a die-cut lead ruled blade 11 as shown in FIG. 2 is formed on the cutting edge of the low blade portion 11b as shown in FIG. If the one having a slope is used, the low blade portion 11b is sequentially cut into the corrugated cardboard from the high blade edge portion, so that the corrugated cardboard is not strongly pressed and crushed, and it can be bent at a position other than the predetermined position at the time of box making. , The effect of preventing the swelling of the body during stacking is improved.

ここで、低刃部11bの刃先縁は、図11(a)に示すように、中央部が高い凸状や、図11(b)に示すように、中央部が低い凹状とすればよい。また、図11(c)に示すように、一側から他側へ傾斜した形状や、図11(d)に示すように、複数の凸部や凹部を有するものとしてもよい。さらに、弧状や波状に湾曲させてもよく、繋部7dが不要の場合には、凹部11cを省略してもよい。   Here, the blade edge of the low blade portion 11b may be a convex shape with a high central portion as shown in FIG. 11A or a concave shape with a low central portion as shown in FIG. 11B. Moreover, as shown in FIG.11 (c), it is good also as a shape inclined from one side to the other side, and having a some convex part and recessed part as shown in FIG.11 (d). Furthermore, you may make it curve in an arc shape or a wave shape, and when the connection part 7d is unnecessary, the recessed part 11c may be abbreviate | omitted.

また、図12に示すように、リード罫刃11において、高刃部11aの刃先から低刃部11bの刃先を刃厚方向にずらしてもよい。   In addition, as shown in FIG. 12, in the lead ruled blade 11, the blade edge of the low blade portion 11b may be shifted in the blade thickness direction from the blade edge of the high blade portion 11a.

このようなリード罫刃11を用いると、図13に示すように、切目線7aにおいて、全切部7bの線上から半切部7cがずれるので、繋部7dを長めに確保して、折れ曲りに対する強度を向上させたり、裂目が逸脱しやすい方向に半切部7cをずらして、切目線7aを途切れることなく確実に切断できるようにすることができる。   When such a lead ruled blade 11 is used, as shown in FIG. 13, in the cut line 7 a, the half cut part 7 c is shifted from the line of the full cut part 7 b, so that the connecting part 7 d is ensured to be long and against bending. The strength can be improved, or the half cut portion 7c can be shifted in a direction in which the fissure is likely to deviate, so that the cut line 7a can be reliably cut without interruption.

また、図15に示すように、開封陳列時における美観を向上させるため、上下の切目線7a及び切始部8を、収納する缶に対応させて連続的な正弦波状とし、下方の切目線7aにおいて、引裂帯7の内側へ向かう部分が引裂時に外側へ逸れて破断しないように、全切部7bを他の部分よりも長くしておくと、トレー状に残存する下方部分の切断縁が美しくなる。また、この部分で全切部7bが半切部7cを介することなく繋部を介して断続するようにしてもよい。   Further, as shown in FIG. 15, in order to improve the aesthetic appearance at the time of opening and displaying, the upper and lower cut lines 7a and the start portion 8 are formed in a continuous sine wave shape corresponding to the cans to be stored, and the lower cut line 7a. In this case, if the entire cut portion 7b is made longer than the other portions so that the portion toward the inside of the tear band 7 does not deviate to the outside at the time of tearing, the cutting edge of the lower portion remaining in the tray shape is beautiful. Become. Moreover, you may make it the full cut part 7b intermittently connect via a connection part not via the half cut part 7c in this part.

なお、上記各実施形態では、切目線7aが正弦波状に湾曲したものを例示したが、切目線7aは、図16に示すように、傾斜部分が直線となった三角波状のものとしてもよく、図17に示すように、頂部に僅かに平坦部分を有する台形状のものとしてもよい。この場合、引裂帯7の引裂性を確保するため、波形の頂部には、必ず全切部7bを位置させ、この全切部7bを、両側の半切部7cに滑らかに繋がるように湾曲させておくとよい。   In each of the above embodiments, the cut line 7a is illustrated as being sinusoidally curved. However, the cut line 7a may be a triangular wave having a slanted portion as shown in FIG. As shown in FIG. 17, it is good also as a trapezoidal thing which has a slightly flat part in the top part. In this case, in order to ensure the tearability of the tear strip 7, the full cut portion 7b is always located at the top of the corrugation, and the full cut portion 7b is curved so as to be smoothly connected to the half cut portions 7c on both sides. It is good to leave.

また、上下の切目線7aが同種のものを例示したが、これらは必ずしも同種のものとする必要はなく、正弦波状のもの、三角波状のもの、台形状のものを組み合わせて引裂帯7を形成してもよい。   In addition, although the upper and lower cut lines 7a are of the same type, they are not necessarily the same type, and the tear band 7 is formed by combining a sinusoidal shape, a triangular wave shape, or a trapezoidal shape. May be.

また、引裂帯7の幅が広狭交互に変動するものを例示したが、図18に示すように、上下の切目線7aを位相が揃った平行な波形とし、引裂帯7の幅が一定となるようにしてもよい。   Further, although the example in which the width of the tear band 7 fluctuates alternately in a wide and narrow manner is illustrated, as shown in FIG. 18, the upper and lower cut lines 7a have parallel waveforms with the same phase, and the width of the tear band 7 becomes constant. You may do it.

さらに、引裂帯7の上下の切目線7aが共に波状となったものを例示したが、図19に示すように、開封陳列時に残存する下方のみを波状の切目線7aとし、引裂帯7の上方の切目線7eは、切始部8から傾斜して上方の稜部罫線1沿いに延びるものとしてもよい。この場合、切目線7eは、鉤形の切目が断続するジッパや半切線とするとよい。   Furthermore, although the upper and lower cut lines 7a of the tear band 7 are both undulated, as shown in FIG. 19, only the lower part remaining at the time of opening display is the wavy cut line 7a, and the upper part of the tear band 7 The cut line 7e may be inclined from the cut start portion 8 and extend along the upper ridge line 1. In this case, the cut line 7e may be a zipper or a half cut line in which the saddle-shaped cut is intermittent.

そのほか、胴膨れを防止するリブ9として、垂直な罫線を入れたものを例示したが、図20に示すように、リブ9は、傾斜部分を有するものとし、例えば、缶の輪郭をイメージさせるようにしてもよい。   In addition, the ribs 9 with the vertical ruled lines are exemplified as the ribs 9 for preventing the swelling of the trunk. However, as shown in FIG. 20, the ribs 9 have inclined portions, for example, to give an image of the outline of the can. It may be.

また、罫線のリブ9に代えて、図21及び図22に示すように、段ボールの中芯を面状に押し潰す段潰しにより、一定範囲の面積を有するリブ9を設け、例えば、缶の収納状態をイメージさせるようにしてもよい。   Further, instead of the ruled rib 9, as shown in FIGS. 21 and 22, a rib 9 having a certain area is provided by crushing the core of the corrugated cardboard in a planar shape, for example, storage of cans You may make it image a state.

このブランクの製造に際しては、図23に示すように、面板Uに固定されたカッティングプレート16に、硬質のプラスチックや金属等から成る平板状の押圧部材13を取り付け、抜型Dに、全切線を入れる切刃17と補助罫用の押圧部材18とを取り付け、押圧部材18の内側に、押圧部材13に対応する受圧面を備えたコルク等の若干の弾性を有する受止部材14を設け、段ボールのシートSを、押圧部材13と受止部材14の間に挟み込んで圧縮すると、鮮明にリブ9を形成できる。   When manufacturing this blank, as shown in FIG. 23, a flat plate-like pressing member 13 made of hard plastic, metal, or the like is attached to a cutting plate 16 fixed to a face plate U, and a complete cutting line is made in a die D. A cutting blade 17 and a pressing member 18 for an auxiliary ruler are attached, and a receiving member 14 having a slight elasticity such as a cork having a pressure receiving surface corresponding to the pressing member 13 is provided inside the pressing member 18. When the sheet S is sandwiched between the pressing member 13 and the receiving member 14 and compressed, the rib 9 can be clearly formed.

また、リブ9を段潰しにより形成するだけでなく、図22に示すように、段潰し部分の中に強く罫線を入れるようにしてもよい。   Further, not only the ribs 9 are formed by squeezing, but also a strong ruled line may be put in the squeezed part as shown in FIG.

ところで、上記各実施形態では、稜部がそれぞれ直角に折り曲げられた直方体状の段ボール箱を例示したが、これらの稜部に面取状の斜面を形成した八角筒状の周壁を有する段ボール箱においても、同様の構成を適用できる。   By the way, in each of the above embodiments, a rectangular parallelepiped corrugated cardboard box whose ridges are bent at right angles has been exemplified, but in the corrugated cardboard box having an octagonal cylindrical peripheral wall in which chamfered slopes are formed on these ridges. A similar configuration can be applied.

また、立面板2に引裂帯7を有する段ボール箱について例示したが、平面板3に引裂帯7を有する段ボール箱についても、同様の構成を適用できる。   Moreover, although the cardboard box having the tear strip 7 on the elevation plate 2 is illustrated, the same configuration can be applied to the cardboard box having the tear strip 7 on the flat plate 3.

また、ラップラウンド式の段ボール箱を例示したが、隣接する立面板の上下から延びる平面板を重ね合わせて封緘する溝切型段ボール箱においても、立面板に上記と同様の引裂帯やリブを入れると、同様の効果を得ることができる。この場合、立面板の高さ方向に複数本の引裂帯を並行させて設け、多段階に開封できるようにしてもよい。   In addition, although a wrap round type cardboard box has been exemplified, a grooved type cardboard box in which flat plates extending from the upper and lower sides of adjacent elevation plates are overlapped and sealed is also provided with tear bands and ribs similar to the above. A similar effect can be obtained. In this case, a plurality of tear bands may be provided in parallel in the height direction of the elevation plate so that they can be opened in multiple stages.

この発明の第1実施形態に係る段ボール箱のブランクを示す裏面図The reverse view which shows the blank of the cardboard box which concerns on 1st Embodiment of this invention 同上の抜型の要部を示す斜視図The perspective view which shows the principal part of a die cutting same as the above 同上のリード罫刃と切込の対応を示す拡大斜視図Enlarged perspective view showing correspondence between lead ruler blade and cutting 同上のリード罫刃による切込状態を示す概略断面図Schematic cross-sectional view showing the cutting state with the lead ruler blade 同上の押圧部材及び受止部材による押圧状態を示す概略断面図Schematic sectional view showing the pressing state by the pressing member and the receiving member 同上のリブでの折曲可能な方向を示す図The figure which shows the direction which can be bent with a rib same as the above 同上の段ボール箱の組立封緘状態を示す斜視図The perspective view which shows the assembly sealing state of a cardboard box same as the above 同上の製箱過程を示す部分斜視図Partial perspective view showing the box making process この発明の第2実施形態に係る段ボール箱の組立封緘状態を示す斜視図The perspective view which shows the assembly sealing state of the cardboard box concerning 2nd Embodiment of this invention この発明の第3実施形態に係る段ボール箱の組立封緘状態を示す斜視図The perspective view which shows the assembly sealing state of the cardboard box concerning 3rd Embodiment of this invention リード罫刃の諸形態を示す側面図Side view showing various forms of lead ruled blade 低刃部がずれたリード罫刃の概略断面図Schematic cross-sectional view of a lead ruled blade with a shifted low blade 半切部がずれた切目線の概略図Schematic of cut line with half cut off 波状切目線の基本形態を示す拡大詳細図Detailed enlarged view showing the basic form of wavy cut lines 波状切目線の他の形態を示す立面板の拡大詳細図Enlarged detail view of the elevation plate showing other forms of wavy cut lines 波状切目線の他の形態を示す拡大詳細図Enlarged detail drawing showing other forms of wavy cut lines 波状切目線の他の形態を示す拡大詳細図Enlarged detail drawing showing other forms of wavy cut lines 波状切目線の他の形態を示すブランクの部分裏面図Partial back view of blank showing other forms of wavy cut lines 引裂帯の他の形態を示すブランクの部分裏面図Partial back view of blank showing other forms of tear strip 罫線リブの他の形態を示すブランクの部分裏面図Blank partial back view showing other forms of ruled ribs 段潰しリブの一形態を示すブランクの部分裏面図Partial back view of blank showing one form of crushing rib 段潰しリブの他の形態を示すブランクの部分裏面図Blank partial back view showing other forms of crushing ribs 段潰し用の抜型を示す概略断面図Schematic cross-sectional view showing a die-cutting die 従来の段ボール箱の組立封緘状態を示す斜視図The perspective view which shows the assembly sealing state of the conventional cardboard box

符号の説明Explanation of symbols

1 稜部罫線
2 立面板
3 平面板
4 継代片
5,6 端板
7 引裂帯
7a 切目線
7b 全切部
7c 半切部
7d 繋部
8 切始部
8a 切目
9 リブ
10 押圧部材
11 リード罫刃
11a 高刃部
11b 低刃部
11c 凹部
12 全切刃
13 押圧部材
14 受止部材
15 支持材
16 カッティングプレート
17 切刃
18 押圧部材
D 抜型
U 面板
S シート
DESCRIPTION OF SYMBOLS 1 Edge part ruled line 2 Elevation board 3 Plane board 4 Passage piece 5,6 End plate 7 Tear strip 7a Cut line 7b Full cut part 7c Half cut part 7d Link part 8 Cut start part 8a Cut 9 Rib 10 Pressing member 11 Lead ruled blade 11a High blade portion 11b Low blade portion 11c Concave portion 12 Full cutting blade 13 Pressing member 14 Receiving member 15 Supporting member 16 Cutting plate 17 Cutting blade 18 Pressing member D Cutting die U Face plate S Sheet

Claims (2)

稜部罫線(1)を介して立面板(2)と平面板(3)とを連設し、稜部罫線(1)と並行する開封用の引裂帯(7)及びその切始部(8)を設け、立面板(2)と平面板(3)とを稜部罫線(1)沿いに折り曲げて製箱する段ボール箱において、
前記引裂帯(7)を波状切目線(7a)により形成し、この切目線(7a)を、段ボールの表裏に貫通する全切部(7b)と、段ボールが裏側から厚さ方向の途中まで切り込まれた半切部(7c)とが交互に断続するものとし、周期的に湾曲する波状切目線(7a)の稜部罫線(1)に接近した頂部と稜部罫線(1)から離れる頂部とに、全切部(7b)が位置するようにしたことを特徴とする段ボール箱。
The elevation plate (2) and the plane plate (3) are connected through the ridge ruled line (1), and the tearing strip (7) for opening parallel to the ridge ruled line (1) and its start part (8 In a cardboard box for making a box by bending the elevation plate (2) and the plane plate (3) along the ridge line (1),
The tear band (7) is formed by a wavy cut line (7a), and the cut line (7a) is cut from the back side to the middle of the thickness direction from the back side to the entire cut part (7b) passing through the front and back of the cardboard. and filled-in half cut portion and (7c) is intended to intermittently alternately a top away from the corrugated score line which periodically curved apex close to the ridge border (1) of (7a) and the edge portion borders (1) Further, a cardboard box characterized in that the whole cut portion (7b) is positioned .
稜部罫線(1)を介して立面板(2)と平面板(3)とを連設し、稜部罫線(1)と並行する開封用の引裂帯(7)及びその切始部(8)を設け、立面板(2)と平面板(3)とを稜部罫線(1)沿いに折り曲げて製箱する段ボール箱において、
前記引裂帯(7)を波状切目線(7a)により形成し、この切目線(7a)を、段ボールの表裏に貫通する全切部(7b)と、段ボールが裏側から厚さ方向の途中まで切り込まれた半切部(7c)とが交互に断続するものとし、全切部(7b)の線上から半切部(7c)をずらしたことを特徴とする段ボール箱。
The elevation plate (2) and the plane plate (3) are connected through the ridge ruled line (1), and the tearing strip (7) for opening parallel to the ridge ruled line (1) and its start part (8 In a cardboard box for making a box by bending the elevation plate (2) and the plane plate (3) along the ridge line (1),
The tear band (7) is formed by a wavy cut line (7a), and the cut line (7a) is cut from the back side to the middle of the thickness direction from the back side to the entire cut part (7b) passing through the front and back of the cardboard. cardboard boxes filled-in half cut portion and (7c) is assumed to be intermittently alternately, characterized in that shifting the half cut portion from the line of the total Setsubu (7b) (7c).
JP2007204152A 2006-08-09 2007-08-06 Cardboard box with tear strip Active JP5069055B2 (en)

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JP2010017955A (en) * 2008-07-11 2010-01-28 Nippon Die Steel Kk Lead blade
JP5633180B2 (en) * 2010-05-06 2014-12-03 王子ホールディングス株式会社 Cardboard box with tear strip
JP6099509B2 (en) * 2013-07-19 2017-03-22 レンゴー株式会社 Easy-open cardboard box and its die
JP2016137940A (en) * 2015-01-22 2016-08-04 株式会社小野部製函所 Packaging container
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