JP7014786B2 - 投与製剤の製造方法 - Google Patents
投与製剤の製造方法 Download PDFInfo
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- JP7014786B2 JP7014786B2 JP2019520202A JP2019520202A JP7014786B2 JP 7014786 B2 JP7014786 B2 JP 7014786B2 JP 2019520202 A JP2019520202 A JP 2019520202A JP 2019520202 A JP2019520202 A JP 2019520202A JP 7014786 B2 JP7014786 B2 JP 7014786B2
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- calcium carbonate
- granules
- acid
- active ingredient
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- 238000004519 manufacturing process Methods 0.000 title claims description 32
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- 235000010216 calcium carbonate Nutrition 0.000 claims description 207
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- 239000002243 precursor Substances 0.000 claims description 119
- 238000000034 method Methods 0.000 claims description 115
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 86
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Description
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)窒素を使用したISO9277によるBET法で測定して、20m2/g~450m2/gの、好ましくは20m2/g~250m2/gの、より好ましくは30m2/g~160m2/gの、最も好ましくは40m2/g~150m2/gの、いっそう好ましくは40m2/g~140m2/gのBET比表面積を有し;かつ/又は
(b)1μm~50μmの、好ましくは1μm~45μmの、より好ましくは2μm~30μmの、さらにより好ましくは3μm~15μmの、最も好ましくは4μm~12μmの体積メジアン粒径d50を有する粒子を含み;かつ/又は
(c)水銀圧入式ポロシメーターでの測定結果から計算して、0.15cm3/g~1.35cm3/gの、好ましくは0.30cm3/g~1.30cm3/gの、最も好ましくは0.40cm3/g~1.25cm3/gの範囲内の粒子内侵入比細孔容積を有する。
本発明の方法における工程(a)では、表面反応炭酸カルシウムが提供される。
(a)天然炭酸カルシウム又は沈降炭酸カルシウムの懸濁液を準備すること、
(b)20℃でpKa値が0若しくは0未満(0以下)又は20℃でpKa値が0~2.5である少なくとも一つの酸を工程(a)の懸濁液に加えること、及び
(c)工程(b)の前、工程(b)の間又は工程(b)の後で、工程(a)の懸濁液を二酸化炭素で処理すること。
別の実施形態によれば、表面反応炭酸カルシウムは、以下の工程を含むプロセスによって得られる:
(A)天然炭酸カルシウム又は沈降炭酸カルシウムの懸濁液を準備すること、
(B)少なくとも一つの水溶性の酸を準備すること、
(C)CO2ガスを準備すること、
(D)工程(A)の天然炭酸カルシウム又は沈降炭酸カルシウムを、工程(B)の少なくとも一つの酸及び工程(C)のCO2と接触させること、
ここで、上記プロセスは、以下の(i)と(ii)を特徴とする:
(i)工程(B)の少なくとも一つの酸は、その最初に利用可能な水素のイオン化に関連して、20℃で2.5より大きくかつ7未満又は7(7以下)であるpKaを有し、対応するアニオンは、水溶性のカルシウム塩を形成することができるこの最初に利用可能な水素が失われるときに形成される;及び
(ii)少なくとも一つの酸と天然炭酸カルシウム又は沈降炭酸カルシウムとの接触に続いて、水素含有塩が前記の最初に利用可能な水素のイオン化に関連して、20℃で7より大きいpKaを有し、その塩のアニオンが水溶性のカルシウム塩を形成することができる場合には、少なくとも一つの水溶性塩がさらに供給される。
本発明の方法における工程(b)によれば、工程(a)の表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にする。
本発明の方法における工程(c)によれば、工程(b)で得られた圧縮形態物を粉砕して顆粒(細粒)にする。
i)10~4500μm、好ましくは50~2500μm、より好ましくは100~1200μm、さらにより好ましくは180~710μmのメジアン粒径;及び
ii)窒素を使用したISO9277によるBET法を用いて測定して、20m2/g~450m2/g、好ましくは20m2/g~250m2/g、より好ましくは30m2/g~160m2/g、最も好ましくは40m2/g~150m2/g、いっそう好ましくは40m2/g~140m2/gのBET比表面積;及び
iii)0.1~0.9g/mL、好ましくは0.2~0.8g/mL、より好ましくは0.3~0.7g/mL、最も好ましくは0.4~0.6g/mLの嵩密度;及び
iv)0.1~0.9g/mL、好ましくは0.2~0.9g/mL、より好ましくは0.3~0.8g/mL、最も好ましくは0.4~0.7g/mL、いっそう好ましくは0.5~0.7g/mLのタップ密度;及び
v)10~40の、好ましくは12~35、より好ましくは14~32、最も好ましくは14~30、いっそう好ましくは15~28の圧縮性指数;及び
vi)10~80°、好ましくは15~75°、より好ましくは20~70°、最も好ましくは30~65°、いっそう好ましくは35~60°の安息角。
本発明の方法における任意の工程(d)によれば、工程(c)で得られた顆粒は、少なくとも一つのメッシュサイズによるふるいにかける工程(d)に供される。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;及び
(d)工程(c)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;及び
(e1)工程(c)で得られた顆粒を少なくとも一つの配合助剤と混合すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(d)工程(c)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;及び
(e1)工程(d)で得られた顆粒を少なくとも一つの配合助剤と混合すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;及び
(e2)担持された顆粒を得るために、工程(b)で得られた前記圧縮形態物又は工程(c)で得られた顆粒に、好ましくは、工程(c)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(e2)担持された顆粒を得るために、工程(b)で得られた前記圧縮形態物又は工程(c)で得られた顆粒に、好ましくは、工程(c)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;及び
(d)工程(c)又は工程(e2)の前記顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(d)工程(c)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;及び
(e2)担持された顆粒を得るために、工程(d)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;及び
(e1)工程(c)で得られた顆粒を少なくとも一つの配合助剤と混合すること;及び
(e2)担持された顆粒を得るために、工程(b)で得られた前記圧縮形態物又は工程(c)で得られた顆粒に、好ましくは、工程(c)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(d)工程(c)又は工程(e2)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;
(e1)工程(d)で得られた顆粒を少なくとも一つの配合助剤と混合する工程;及び
(e2)担持された顆粒を得るために、工程(b)で得られた前記圧縮形態物又は工程(c)若しくは工程(d)で得られた前記顆粒に、好ましくは、工程(d)で得られた前記顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(d)工程(c)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;
(e1)工程(d)で得られた顆粒を少なくとも一つの配合助剤と混合すること;及び
(e2)担持された顆粒を得るために、工程(d)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(e1)工程(e2)で得られた顆粒を少なくとも一つの配合助剤と任意に混合すること;
(e2)担持された顆粒を得るために、工程(b)で得られた圧縮形態物又は工程(c)で得られた顆粒に、好ましくは、工程(c)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;及び
(f)工程(e1)で得られた顆粒をタブレット成形するか、又は工程(e1)で得られた顆粒をカプセルに充填すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(d)工程(e2)の顆粒又は行う場合には工程(e1)の顆粒を、少なくとも一つのメッシュサイズによるふるいにかけること;
(e1)工程(e2)で得られた顆粒を少なくとも一つの配合助剤と任意に混合すること;
(e2)担持された顆粒を得るために、工程(b)で得られた圧縮形態物又は工程(c)で得られた顆粒に、好ましくは、工程(c)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;及び
(f)工程(d)で得られた顆粒をタブレット成形するか、又は工程(d)で得られた顆粒をカプセルに充填すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の圧縮形態物を粉砕して顆粒にすること;
(d)工程(c)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;
(e1)工程(e2)で得られた顆粒を少なくとも一つの配合助剤と任意に混合すること;
(e2)担持された顆粒を得るために、工程(d)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;及び
(f)工程(e2)で得られた顆粒又は行う場合には工程(e1)で得られた顆粒をタブレット成形するか、あるいは工程(e2)で得られた顆粒又は行う場合には工程(e1)で得られた顆粒をカプセルに充填すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(d)工程(c)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;
(e1)工程(e2)で得られた顆粒を少なくとも一つの配合助剤と混合すること;
(e2)担持された顆粒を得るために、工程(d)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;及び
(f)工程(e1)で得られた顆粒をタブレット成形するか、又は工程(e1)で得られた顆粒をカプセルに充填する;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(d)工程(c)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;
(e1)工程(d)で得られた顆粒を少なくとも一つの配合助剤と混合すること;
(e2)担持された顆粒を得るために、工程(e1)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;及び
(f)工程(e2)で得られた顆粒をタブレット成形するか、又は工程(e2)で得られた顆粒をカプセルに充填すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(d)工程(c)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;
(e1)工程(d)で得られた顆粒を少なくとも一つの配合助剤と混合すること;
(e2)担持された顆粒を得るために、工程(e1)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;
(e3)工程(e2)で得られた顆粒を少なくとも一つの配合助剤で被覆すること;及び
(f)工程(e3)で得られた顆粒をタブレット成形するか、又は工程(e3)で得られた顆粒をカプセルに充填すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
(d)工程(c)の顆粒を少なくとも一つのメッシュサイズによるふるいにかけること;
(e1)工程(e2)で得られた顆粒を少なくとも一つの配合助剤と混合すること;
(e2)担持された顆粒を得るために、工程(d)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持すること;
(e3)工程(e1)で得られた顆粒を少なくとも一つの配合助剤で被覆すること;及び
(f)工程(e3)で得られた顆粒をタブレット成形するか、又は工程(e3)で得られた顆粒をカプセルに充填すること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
1.測定方法
以下の測定方法は、本実施例及び特許請求の範囲で与えられたパラメーターの値を求めるために使用された。
BET比表面積は、250℃で30分間加熱することにより試料を調整した後で窒素を用いたISO9277によるBET法によって測定した。かかる測定の前に、試料をろ過し、洗い流し、少なくとも12時間、オーブン中110℃で乾燥させた。
体積メジアン粒径d50は、マルバーンマスターサイザー2000レーザー回折システムを使用して測定した。マルバーンマスターサイザー2000レーザー回折システムを使用して測定されたd50値又はd98値は、それぞれ、粒子の50体積%又は98体積%が、この値未満の直径を有することを示すものである。この測定によって得られた生データは、粒子屈折率1.57及び吸収係数0.005を用いて、ミー理論を使用して分析される。
このプロセス及び装置は当業者には知られており、フィラーや顔料の粒子サイズを決定するために一般的に使用されている。
比細孔容積は、0.004μm(~nm)のラプラス喉直径(Laplace throat diameter)と等価である水銀の最大適用圧力414MPa(60000psi)を有する、Micromeritics Autopore V 9620水銀ポロシメーターを使用し、水銀圧入式ポロシメーター測定法を用いて測定される。それぞれの圧力段階で使用される平衡時間は20秒である。試料材料は、分析のために5cm3の粉体貫通度計チャンバー中に密封される。データはソフトウェアPore-Compを使用して、水銀の圧縮、貫通度計の膨張及び試料材料の圧縮に対して補正される(Gane,P.A.C.,Kettle,J.P.,Matthews,G.P.及びRidgway,C.J.による、「Void Space Structure of Compressible Polymer Spheres and Consolidated Calcium Carbonate Paper-Coating Formulations」,Industrial and Engineering Chemistry Research,35(5),1996,pp.1753-1764)。
比細孔容積は、0.004μm(~nm)のラプラス喉直径(Laplace throat diameter)と等価である水銀の最大適用圧力414MPa(60000psi)を有する、Micromeritics Autopore V 9620水銀ポロシメーターを使用し、水銀圧入式ポロシメーター測定法を用いて測定される。それぞれの圧力段階で使用される平衡時間は20秒である。試料材料は、分析のために3cm3の粉体貫通度計チャンバー中に密封される。データはソフトウェアPore-Compを使用して、水銀の圧縮、貫通度計の膨張及び試料材料の圧縮に対して補正される(Gane,P.A.C.,Kettle,J.P.,Matthews,G.P.及びRidgway,C.J.による、「Void Space Structure of Compressible Polymer Spheres and Consolidated Calcium Carbonate Paper-Coating Formulations」,Industrial and Engineering Chemistry Research,35(5),1996,pp.1753-1764)。
120gの選択した顆粒画分(180μm~710μm)の顆粒を、ブラシを使って0.5mmスクリーンに通してふるいにかけた。100±0.5gのこの試料を、粉末用漏斗を使って注意深く、250mLの計測シリンダーに充填し、1mLの単位までその容積を読み取った。ゆるみ嵩密度は、下記の式により計算した:
ゆるみ嵩密度[g/mL]=嵩容積[mL]/試料の重量[g]
結果は0.01g/mLの単位まで記録した。
120gの選択した顆粒画分(180μm~710μm)の顆粒を、ブラシを使って0.5mmスクリーンに通してふるいにかけた。100±0.5gのこの試料を、粉末用漏斗を使って注意深く、250mLの計測シリンダーに充填した。タップを行うことができる落下装置を備えた支持台にメスシリンダーを接続する。メスシリンダーはこの支持台に固定され、1250回のタップ後に体積を読み取る。続いて、1250回のタップからなる2回目のタッピング工程を行い、体積の値を読み取る。この2回目のタップ体積値とこの1回目のタップ体積値との差が2mL以下であるとき、2回目のタップ体積の値がタップ体積となる。2回目のタップ体積値と1回目のタップ体積との差が2mLを超えるとき、次の工程での値との差が2mL以下になるまで1250回のタッピング工程を繰り返す。
安息角を流動性試験装置で測定する。10mmのノズルを備えたホッパーに約150mLの顆粒を充填する。ホッパーを空にした後、顆粒の斜角をレーザービームによって測定し、安息角を計算する。安息角βは、水平線に対する傾斜した側面の角度であり、図7に示されるようにして計算される。
圧縮性指数は以下の通り計算する:
圧縮性指数=(タップ密度-嵩密度)/タップ密度*100
TGAは、基本的には鉱物(無機物)試料及び充填された有機物質の燃焼による損失を測定するために使用される。TGAを測定するために使用された装置はMettler-Toledo TGA/DSC1(TGA 1 STARe System)であり、使用したるつぼは、900μLの酸化アルミニウム製のものである。この方法は二つの加熱段階からなり、第一の段階は、20℃/分の加熱速度で10分間、30~130℃であり、第二の段階は、20℃/分の加熱速度で20分間、130~570℃であった。
表面反応炭酸カルシウム(FCC)(オムヤ インターナショナル AG、スイス)は、微結晶セルロース(Avicel(登録商標)PH102、FMCバイオポリマー、アイルランド)と同等なものとみなされた。表面反応炭酸カルシウムの詳細を以下の表1にまとめる:
ローラー圧縮によるFCC(表面反応炭酸カルシウム)の造粒
Fitzpatrick CCS220を使って造粒を行った。バーミル及び1mm石目スクリーンを造粒のために使用した。設定したパラメーターは以下の通りであった:
ロールギャップ 0.7mm(処理時の実際の値:0.9rpm)
ロール力 5kN/cm
ロール速度 8rpm
水平スクリュー速度 25rpm(処理時の実際の値:13rpm)
垂直スクリュー速度 250rpm
ミル速度 500rpm
90μm、180μm、250μm、355μm、500μm、710μm及び1000μmのメッシュサイズを有するRetschタワーシーブシェーカー(振動シーブ塔)AS300を使用して、250~710μmの顆粒画分を製造した。
粒径分布及び詳細なパラメーターを表2、3及び4に記載する。
FCCから得られた顆粒を、Turbulaミキサー(Willy A.Bachofen、Turbula T10B)中で5分間、0.5重量%の潤滑剤(ステアリン酸マグネシウム、Ligamed MF-2-V、CAS No.557-04-0、Peter Greven)とさらに混合した。この混合物をさらに使用し、EU1”工作機器設備を用いたFette 1200iで、10mm充填カム、8つの標準的な凸型の10mmラウンドパンチ、打錠速度15000タブレット/時で、タブレットを製造した。充填深さは、圧縮力が2kN、4kN及び6kNとなるように調節し、タブレットの重量を175mgに固定した。成形したタブレットのパラメーターを表5に記載する。
150gのFCC顆粒を(250~710μm)3Lのプラスチックビーカーに入れた。顆粒に、16.7g(10重量%)、50g(25重量%)及び100g(40重量%)のオイゲノール(シグマアルドリッチ、W246700)を担持した。オイゲノールは、1.52mm幅の2ストップチューブを有する蠕動ポンプIsmatec IPC8を使って、1~2滴/秒の割合で滴下することによって担持した。担持している間は、オープンブレードパドルミキサーを用いて、80~120rpmの間に及ぶ速度で、オーバーヘッドスターラー IKA RW20によって、顆粒を絶えず混合した。液体の全量をFCC顆粒上に担持した後で、担持された顆粒(担持後の顆粒)をさらに10分間混合し続けた。
オイゲノールを担持したFCCから得られた顆粒を、Turbulaミキサー(Willy A.Bachofen、Turbula T10B)中で5分間、0.5重量%の潤滑剤(ステアリン酸マグネシウム、Ligamed MF-2-V、CAS No.557-04-0、Peter Greven)とさらに混合した。この混合物をさらに使用し、EU1”工作機器設備を用いたFette 1200iで、10mm充填カム、8つの標準的な凸型の10mmラウンドパンチ、打錠速度15000タブレット/時で、タブレットを製造した。充填深さは、圧縮力が2kN、4kN及び6kNとなるように調節し、タブレットの重量を175mgに固定した。成形したタブレットのパラメーターを表9に記載する。
150gのFCC顆粒を(250~710μm)3Lのプラスチックビーカーに入れた。この粉末に、16.7g(10重量%)及び100g(40重量%)のイブプロフェン(BASF)を担持した。イブプロフェンは、まず、10重量%の担持では75gのアセトンに、40重量%の担持では150gのアセトンに、それぞれ溶解した。噴霧ボトルを使って、15秒ごとに5回の割合で噴霧することによって、イブプロフェンのアセトン溶液を担持した。担持している間は、オープンブレードパドルミキサーを用いて、80~120rpmの間に及ぶ速度で、オーバーヘッドスターラー IKA RW20によって、顆粒を絶えず混合した。溶液の全量をFCC顆粒上に担持した後で、担持された顆粒(担持後の顆粒)をさらに10分間混合し続けた。担持された顆粒(担持後の顆粒)は、溶媒が回収されなくなるまで、真空オーブンThermoScientific VT 6130で乾燥させた。
イブプロフェンを担持したFCCから得られた顆粒を、Turbulaミキサー(Willy A.Bachofen、Turbula T10B)中で5分間、0.5重量%の潤滑剤(ステアリン酸マグネシウム、Ligamed MF-2-V、CAS No.557-04-0、Peter Greven)とさらに混合した。この混合物をさらに使用し、EU1”工作機器設備を用いたFette 1200iで、10mm充填カム、8つの標準的な凸型の10mmラウンドパンチ、打錠速度15000タブレット/時で、タブレットを製造した。充填深さは、圧縮力が2kN、4kN及び6kNとなるように調節し、タブレットの重量を175mgに固定した。成形したタブレットのパラメーターを表13に記載する。
本明細書に開示される発明は以下の態様を含む:
[1]以下の工程を含む、表面反応炭酸カルシウムを含む顆粒の製造方法:
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH 3 O + イオン供与体との反応生成物であり、前記二酸化炭素は、前記H 3 O + イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、1~30kN/cmの範囲の圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。
[2]前記天然粉砕炭酸カルシウムが、大理石、白亜、ドロマイト、石灰岩、及びこれらの混合物を含む群から選択される鉱物を含む炭酸カルシウムから選択されるか;又は前記沈降炭酸カルシウムが、アラゴナイトの、バテライトの若しくはカルサイトの鉱物結晶形を有する沈降炭酸カルシウム、及びこれらの混合物を含む群から選択される、上記[1]に記載の方法。
[3]前記表面反応炭酸カルシウムは、
(a)窒素を使用したISO9277によるBET法で測定して、20m 2 /g~450m 2 /gの、好ましくは20m 2 /g~250m 2 /gの、より好ましくは30m 2 /g~160m 2 /gの、最も好ましくは40m 2 /g~150m 2 /gの、いっそう好ましくは40m 2 /g~140m 2 /gのBET比表面積を有する;かつ/又は
(b)1μm~50μmの、好ましくは1μm~45μmの、より好ましくは2μm~30μmの、さらにより好ましくは3μm~15μmの、最も好ましくは4μm~12μmの体積メジアン粒径d 50 を有する粒子を含む;かつ/又は
(c)水銀圧入式ポロシメーターでの測定結果から計算して、0.15cm 3 /g~1.35cm 3 /gの、好ましくは0.30cm 3 /g~1.30cm 3 /gの、最も好ましくは0.40cm 3 /g~1.25cm 3 /gの範囲内の粒子内侵入比細孔容積を有する;
上記[1]又は[2]に記載の方法。
[4]ローラー圧縮機による圧縮工程(b)は、1~28kN/cmの範囲の、より好ましくは1~20kN/cmの範囲の、最も好ましくは2~10kN/cmの範囲のローラー圧密圧力で行われる、上記[1]~[3]のいずれか一つに記載の方法。
[5]工程(c)の顆粒を、少なくとも一つのメッシュサイズによるふるいにかける工程(d)をさらに含む、上記[1]~[4]のいずれか一つに記載の方法。
[6]ふるいにかける工程(d)は、二つ又は二つを超える、異なるメッシュサイズのふるいに、好ましくは、90μm、180μm、250μm、355μm、500μm及び710μmのメッシュサイズのふるいにかけることによって行われる、上記[5]に記載の方法。
[7]工程(c)で得られた顆粒及び/又は行う場合には工程(d)で得られた顆粒を、少なくとも一つの配合助剤と混合する工程(e1)をさらに含む、上記[1]~[6]のいずれか一つに記載の方法。
[8]前記少なくとも一つの配合助剤が、崩壊剤、好ましくは、変性セルロースガム、不溶性架橋ポリビニルピロリドン、デンプングリコレート、微結晶セルロース、アルファー化デンプン、カルボキシメチルデンプンナトリウム、低置換ヒドロキシプロピルセルロース、N-ビニル-2-ピロリドンのホモポリマー、アルキルセルロースエステル、ヒドロキシアルキルセルロースエステル、カルボキシアルキルセルロースエステル、アルギネート、微結晶セルロースとその結晶多形、イオン交換樹脂、ガム、キチン、キトサン、クレー、ジェランガム、架橋ポラクリリンコポリマー、寒天、ゼラチン、デキストリン、アクリル酸ポリマー、カルボキシメチルセルロースナトリウム/カルシウム、ヒドロキシプロピルメチルセルロースフタレート、シェラック、又はこれらの混合物を含む群から選択される崩壊剤;潤滑剤、特に、内部潤滑剤及び/又は外部潤滑剤;衝撃改質剤;可塑剤;ワックス;安定剤;顔料;着色剤;着香剤;矯味剤;香味剤;甘味料;食感改良剤;希釈剤;フィルム形成剤;接着剤;緩衝剤;吸着剤;臭気マスキング剤;及びこれらの混合物を含む群から選択される、上記[7]に記載の方法。
[9]担持された顆粒を得るために、工程(b)で得られた圧縮形態物に、又は工程(c)で得られた顆粒若しくは行う場合には工程(d)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持する工程(e2)をさらに含む、上記[1]~[8]のいずれか一つに記載の方法。
[10]前記少なくとも一つの活性成分及び/又はその不活性前駆体が、香料、香味料、ハーブ抽出物、果実抽出物、栄養物、微量ミネラル、忌避剤、食品、化粧品、難燃剤、酵素、高分子、殺虫剤、肥料、保存剤、酸化防止剤、反応性化学品、合成起源の、半合成起源の若しくは天然起源の薬学的活性剤又はその薬学的不活性前駆体、及びこれらの混合物を含む群から選択される、上記[9]に記載の方法。
[11]前記少なくとも一つの活性成分及び/又はその不活性前駆体が液体の形態であり、好ましくは、前記少なくとも一つの活性成分及び/又はその不活性前駆体が溶媒中に提供され、好ましくは、前記溶媒は、水、メタノール、エタノール、n-ブタノール、イソプロパノール、n-プロパノール、n-オクタノール、アセトン、ジメチルスルホキシド、ジメチルホルムアミド、テトラヒドロフラン、植物油及びその誘導体、動物油及びその誘導体、溶融脂肪及びワックス、並びにこれらの混合物を含む群から選択され、より好ましくは、前記溶媒は、水、エタノール及び/又はアセトンである、上記[9]又は[10]に記載の方法。
[12]担持工程(e2)は、前記少なくとも一つの活性成分及び/又はその不活性前駆体を、工程(b)で得られた圧縮形態物に、又は工程(c)で得られた顆粒若しくは行う場合には工程(d)で得られた顆粒に、噴霧又は滴下すること、並びに流動床乾燥機/造粒機、プラウシェアミキサー、垂直又は水平混合器、高せん断又は低せん断混合器、及び高速ブレンダーを含む群から選択される装置中で混合することによって行われる、上記[9]~[11]のいずれか一つに記載の方法。
[13]工程(e2)で得られた担持された顆粒をタブレット成形するか、又は工程(e2)で得られた担持された顆粒をカプセルに充填する、最終工程(f)をさらに含む、上記[9]~[12]のいずれか一つに記載の方法。
[14]任意に、上記[8]で規定した少なくとも一つの配合助剤と混合され、かつ/又は上記[10]で規定した少なくとも一つの活性成分及び/又はその不活性前駆体が担持された、上記[1]~[3]のいずれか一つに定義した表面反応炭酸カルシウムからなる顆粒。
[15]上記[13]に記載の方法により得られるタブレット及び/又はカプセル。
[16]上記[14]に記載の顆粒を含む、投与製剤、好ましくはタブレット、ミニタブレット又はカプセル。
[17]医薬品、栄養補助食品、農薬、化粧品、家庭用製品、食品、包装品及びパーソナルケア製品における、上記[14]に記載の顆粒、又は上記[15]に記載のタブレット及び/又はカプセル、又は上記[16]に記載の投与製剤の使用。
[18]上記[14]に記載の顆粒、又は上記[15]に記載のタブレット及び/又はカプセル、又は上記[16]に記載の投与製剤を含む、医薬品、栄養補助食品、農薬、化粧品、家庭用製品、食品、包装品及びパーソナルケア製品。
[19]上記[1]~[13]のいずれか一つに記載の方法における、上記[1]~[3]のいずれか一つに定義した表面反応炭酸カルシウムの使用。
Claims (14)
- 以下の工程を含む、表面反応炭酸カルシウムを含む顆粒の製造方法:
(a)表面反応炭酸カルシウムを提供すること、
ここで、前記表面反応炭酸カルシウムは、水性媒体中での、天然粉砕炭酸カルシウム又は沈降炭酸カルシウムと、二酸化炭素及び1又は複数のH3O+イオン供与体との反応生成物であり、前記二酸化炭素は、前記H3O+イオン供与体での処理によってその場で形成される、かつ/又は外部供給源から供給される;
(b)工程(a)の前記表面反応炭酸カルシウムを、2~10kN/cmの範囲の線圧としてのローラー圧密圧力でローラー圧縮機によって圧縮し、圧縮形態物にすること;
(c)工程(b)の前記圧縮形態物を粉砕して顆粒にすること;及び
(d)工程(c)の前記顆粒を、90~710μmの範囲内の、二つ又は二つを超える異なるメッシュサイズのふるいにかけること;
ここで、工程(b)で得られた前記圧縮形態物は、工程(a)の前記表面反応炭酸カルシウムからなる。 - 前記天然粉砕炭酸カルシウムが、大理石、白亜、ドロマイト、石灰岩、及びこれらの混合物を含む群から選択される鉱物を含む炭酸カルシウムから選択されるか;又は前記沈降炭酸カルシウムが、アラゴナイトの、バテライトの若しくはカルサイトの鉱物結晶形を有する沈降炭酸カルシウム、及びこれらの混合物を含む群から選択される、請求項1に記載の方法。
- 前記表面反応炭酸カルシウムは、
(a)窒素を使用したISO9277によるBET法で測定して、20m2/g~450m2/gのBET比表面積を有する;かつ/又は
(b)1μm~50μmの体積メジアン粒径d50を有する粒子を含む;かつ/又は
(c)水銀圧入式ポロシメーターでの測定結果から計算して、0.15cm3/g~1.35cm3/gの範囲内の粒子内侵入比細孔容積を有する;
請求項1又は2に記載の方法。 - ローラー圧縮機による圧縮工程(b)は、5kN/cmの線圧としてのローラー圧密圧力で行われる、請求項1~3のいずれか一項に記載の方法。
- ふるいにかける工程(d)は、90μm、180μm、250μm、355μm、500μm及び710μmのメッシュサイズからなる群から選択される二つ又は二つを超える異なるメッシュサイズのふるいにかけることによって行われる、請求項1~4のいずれか一項に記載の方法。
- 工程(c)で得られた顆粒及び/又は工程(d)で得られた顆粒を、少なくとも一つの配合助剤と混合する工程(e1)をさらに含む、請求項1~5のいずれか一項に記載の方法。
- 前記少なくとも一つの配合助剤が、崩壊剤;潤滑剤;衝撃改質剤;可塑剤;ワックス;安定剤;顔料;着色剤;着香剤;矯味剤;香味剤;甘味料;食感改良剤;希釈剤;フィルム形成剤;接着剤;緩衝剤;吸着剤;臭気マスキング剤;及びこれらの混合物を含む群から選択される、請求項6に記載の方法。
- 担持された顆粒を得るために、工程(b)で得られた圧縮形態物、工程(c)で得られた顆粒、又は工程(d)で得られた顆粒に、少なくとも一つの活性成分及び/又はその不活性前駆体を担持する工程(e2)をさらに含む、請求項1~7のいずれか一項に記載の方法。
- 前記少なくとも一つの活性成分及び/又はその不活性前駆体が、香料、香味料、ハーブ抽出物、果実抽出物、栄養物、微量ミネラル、忌避剤、食品、化粧品、難燃剤、酵素、高分子、殺虫剤、肥料、保存剤、酸化防止剤、反応性化学品、合成起源の、半合成起源の若しくは天然起源の薬学的活性剤又はその薬学的不活性前駆体、及びこれらの混合物を含む群から選択される、請求項8に記載の方法。
- 前記少なくとも一つの活性成分及び/又はその不活性前駆体が液体の形態である、請求項8又は9に記載の方法。
- 担持工程(e2)は、前記少なくとも一つの活性成分及び/又はその不活性前駆体を、工程(b)で得られた圧縮形態物、工程(c)で得られた顆粒、又は工程(d)で得られた顆粒に、噴霧又は滴下すること、並びに流動床乾燥機/造粒機、プラウシェアミキサー、垂直又は水平混合器、高せん断又は低せん断混合器、及び高速ブレンダーを含む群から選択される装置中で混合することによって行われる、請求項8~10のいずれか一項に記載の方法。
- 工程(e2)で得られた担持された顆粒をタブレット成形するか、又は工程(e2)で得られた担持された顆粒をカプセルに充填する、最終工程(f)をさらに含む、請求項8~11のいずれか一項に記載の方法。
- 医薬品、栄養補助食品、農薬、化粧品、家庭用製品、食品、包装品及びパーソナルケア製品を製造するための請求項1~12のいずれか一項に記載の方法。
- 請求項1~13のいずれか一項に記載の方法のための、前記表面反応炭酸カルシウムの使用。
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US20190183801A1 (en) | 2019-06-20 |
RU2019100989A (ru) | 2020-07-21 |
BR112018076570A2 (pt) | 2019-04-02 |
EP3471704A1 (en) | 2019-04-24 |
RU2019100989A3 (ja) | 2020-09-10 |
CN109310637A (zh) | 2019-02-05 |
KR20190019167A (ko) | 2019-02-26 |
EP3260115A1 (en) | 2017-12-27 |
US11369571B2 (en) | 2022-06-28 |
TW201803553A (zh) | 2018-02-01 |
JP2019522053A (ja) | 2019-08-08 |
CA3028528A1 (en) | 2017-12-28 |
EP3471704B1 (en) | 2022-09-07 |
WO2017220406A1 (en) | 2017-12-28 |
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