JP6972410B1 - Microneedle manufacturing method and microneedle manufacturing equipment - Google Patents

Microneedle manufacturing method and microneedle manufacturing equipment Download PDF

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JP6972410B1
JP6972410B1 JP2021058662A JP2021058662A JP6972410B1 JP 6972410 B1 JP6972410 B1 JP 6972410B1 JP 2021058662 A JP2021058662 A JP 2021058662A JP 2021058662 A JP2021058662 A JP 2021058662A JP 6972410 B1 JP6972410 B1 JP 6972410B1
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protrusion
plastic material
support member
support
frontage
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JP2022155249A (en
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洋佑 高麗
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Lintec Corp
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/02Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing

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  • Engineering & Computer Science (AREA)
  • Hematology (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • Anesthesiology (AREA)
  • Biomedical Technology (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Mechanical Engineering (AREA)
  • Dermatology (AREA)
  • Animal Behavior & Ethology (AREA)
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  • Media Introduction/Drainage Providing Device (AREA)
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Abstract

【課題】凹部から円滑に突起部を抜き取ることができる突起保有体の製造方法および突起保有体の製造装置を提供すること。【解決手段】突起部CVが形成された突起保有体CBの製造方法を実施する装置であって、突起部CVに対応した凹部22Bが形成された支持面22Aを有する支持部材22で、可塑性材料を含んだ母材BMを支持する材料支持工程を実施する材料支持手段20と、母材BMを支持面22Aへ向かう方向に押圧して可塑性材料PMを凹部22Bに充填させ、当該可塑性材料PMから突起部CVを形成して突起保有体CBを形成する押圧工程を実施する押圧手段30とを備え、支持部材22は、変形可能な部材で構成され、凹部22Bの間口間隔22Cを広げる間口拡張工程を実施する間口拡張手段90を備えている。【選択図】図1PROBLEM TO BE SOLVED: To provide a method for manufacturing a protrusion holder and an apparatus for manufacturing a protrusion holder, which can smoothly pull out the protrusion from the recess. SOLUTION: This is an apparatus for carrying out a method for manufacturing a protrusion holding body CB in which a protrusion CV is formed, and is a support member 22 having a support surface 22A in which a recess 22B corresponding to the protrusion CV is formed, and is made of a plastic material. The material supporting means 20 for carrying out the material supporting step for supporting the base material BM including the above, and the base material BM are pressed in the direction toward the support surface 22A to fill the recess 22B with the plastic material PM, and the plastic material PM is used. The support member 22 is provided with a pressing means 30 for performing a pressing step of forming the protrusion CV to form the protrusion holding body CB, and the support member 22 is made of a deformable member, and the frontage expansion step of widening the frontage spacing 22C of the recess 22B. The frontage expanding means 90 for carrying out the above is provided. [Selection diagram] Fig. 1

Description

本発明は、マイクロニードルの製造方法およびマイクロニードルの製造装置に関する(以下、本明細書ではマイクロニードルを「突起保有体」と称する。)The present invention relates to a manufacturing apparatus for manufacturing methods and microneedles of the microneedle (hereinafter, referred to herein as the microneedles as "projection reservoir of".).

針状の突起部が形成された突起保有体の製造技術は公知である(例えば、特許文献1参照)。 A technique for manufacturing a protrusion holder on which a needle-shaped protrusion is formed is known (see, for example, Patent Document 1).

特開2019−170795号公報Japanese Unexamined Patent Publication No. 2019-170795

特許文献1で開示された突起保有体の製造技術では、熱可塑性樹脂3(可塑性材料)を凹版2(支持部材)に押圧してマイクロニードル(突起保有体)を形成した後、支持部材から突起保有体を離間させる際、支持部材の凹部から円滑に突起部11(突起部)を抜き取ることができないと、当該突起部が折れたり破損したりして、所望形状の突起保有体を形成することができなくなるという不都合を発生する。 In the process for manufacturing a protrusion holder disclosed in Patent Document 1, a thermoplastic resin 3 (plastic material) is pressed against a recess 2 (support member) to form a microneedle (protrusion holder), and then protrusions are formed from the support member. If the protrusion 11 (protrusion) cannot be smoothly removed from the recess of the support member when the holding body is separated, the protrusion 11 is broken or damaged to form a protrusion holding body having a desired shape. Causes the inconvenience of not being able to.

本発明の目的は、凹部から円滑に突起部を抜き取ることができる突起保有体の製造方法および突起保有体の製造装置を提供することにある。 An object of the present invention is to provide a method for manufacturing a protrusion holder and an apparatus for manufacturing a protrusion holder, which can smoothly pull out the protrusion from the recess.

本発明は、請求項に記載した構成を採用した。 The present invention has adopted the configuration described in the claims.

本発明によれば、凹部の間口間隔を広げるので、凹部から円滑に突起部を抜き取ることができる。 According to the present invention, since the gap between the frontages of the recesses is widened, the protrusions can be smoothly pulled out from the recesses.

(A)〜(D)は、本発明の一実施形態に係る突起保有体の製造装置の説明図および同装置の動作説明図。(E)〜(G)は、変形例の説明図。(A) to (D) are explanatory views of the manufacturing apparatus of the protrusion holding body which concerns on one Embodiment of this invention, and the operation explanatory drawing of the apparatus. (E) to (G) are explanatory views of modified examples.

以下、本発明の一実施形態を図面に基づいて説明する。
なお、本実施形態におけるX軸、Y軸、Z軸は、それぞれが直交する関係にあり、X軸およびY軸は、所定平面内の軸とし、Z軸は、前記所定平面に直交する軸とする。さらに、本実施形態では、Y軸と平行な図1中手前方向から観た場合を基準とし、図を指定することなく方向を示した場合、「上」がZ軸の矢印方向で「下」がその逆方向、「左」がX軸の矢印方向で「右」がその逆方向、「前」がY軸と平行な図1中手前方向で「後」がその逆方向とする。なお、方向を示す矢印を記載していない図1(B)〜(G)は、全て図1(A)と同じ方向から観た図とする。また、図1(B)、(C)は、中心線CTを中心として左右対称となる左側半分が省略された図となっている。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
The X-axis, Y-axis, and Z-axis in the present embodiment are orthogonal to each other, the X-axis and the Y-axis are axes in a predetermined plane, and the Z-axis is an axis orthogonal to the predetermined plane. do. Further, in the present embodiment, "up" is "down" in the direction of the arrow on the Z axis when the direction is shown without specifying the figure, based on the case of viewing from the front direction in FIG. 1 parallel to the Y axis. Is the opposite direction, "left" is the arrow direction of the X axis, "right" is the opposite direction, "front" is the middle front direction parallel to the Y axis, and "rear" is the opposite direction. It should be noted that FIGS. 1 (B) to 1 (G) in which the arrow indicating the direction is not shown are all views viewed from the same direction as in FIG. 1 (A). Further, FIGS. 1B and 1C are views in which the left half, which is symmetrical with respect to the center line CT, is omitted.

本発明の突起保有体の製造装置(以下、単に「製造装置」ともいう)EAは、突起部CVが形成された突起保有体CBの製造方法を実施する装置であって、可塑性材料PMを含んだ母材BMを搬送する材料搬送工程を実施する材料搬送手段10と、突起部CVに対応した凹部22Bが形成された支持面22Aを有する支持部材22で、母材BMを支持する材料支持工程を実施する材料支持手段20と、母材BMを支持面22Aへ向かう方向に押圧して可塑性材料PMを凹部22Bに充填させ、当該可塑性材料PMから突起部CVを形成して突起保有体CBを形成する押圧工程を実施する押圧手段30と、可塑性材料PMを加熱する加熱工程を実施する加熱手段40と、支持面22Aに対する支持シートBSの位置決めを行う位置決め工程を実施する位置決め手段50と、突起保有体CBを支持部材22から離間させる離間工程を実施する離間手段60と、可塑性材料PMを冷却する冷却工程を実施する冷却手段70と、可塑性材料PMを浸出媒体としての水WTに浸すことで、可塑性材料PMを多孔質体とする浸出工程を実施する浸出手段80と、凹部22Bの間口間隔22Cを広げる間口拡張工程を実施する間口拡張手段90とを備え、母材BMの供給を行う母材供給工程を実施する母材供給手段PSの近傍に配置されている。
なお、母材BMは、支持シートBSの一方の面に可塑性材料PMが積層されている。また、本実施形態の支持シートBSは、液体および気体のうち少なくとも一方を透過可能な透過性を有する透過部材としての紙によって構成されている。さらに、可塑性材料PMは、ポリ乳酸(PLA)が主成分とされることで熱可塑性を有し、水WTに浸出する浸出材料としてのポリエチレングリコールPG(図1(D)の拡大図参照)を含有している。本実施形態の可塑性材料PMは、ポリ乳酸とポリエチレングリコールPGとの2つの成分の混合物とされ、それらの割合が重量比で5対5とされたものが採用されている。
The EA for manufacturing a protrusion holding body (hereinafter, also simply referred to as “manufacturing device”) of the present invention is an device for carrying out a method for manufacturing a protrusion holding body CB on which a protrusion CV is formed, and includes a plastic material PM. A material support step of supporting the base material BM by a support member 22 having a material transfer means 10 for carrying out a material transfer process for transporting the base material BM and a support surface 22A in which a recess 22B corresponding to the protrusion CV is formed. The material supporting means 20 and the base material BM are pressed in the direction toward the support surface 22A to fill the recess 22B with the plastic material PM, and the protrusion CV is formed from the plastic material PM to form the protrusion holding body CB. The pressing means 30 for carrying out the pressing step to be formed, the heating means 40 for carrying out the heating step for heating the plastic material PM, the positioning means 50 for carrying out the positioning step for positioning the support sheet BS with respect to the support surface 22A, and the protrusions. By immersing the holding body CB in water WT as an leaching medium, the separating means 60 for carrying out the separating step for separating the holding body CB from the support member 22, the cooling means 70 for carrying out the cooling step for cooling the plastic material PM, and the plastic material PM. The mother material BM is supplied with the leaching means 80 for carrying out the leaching step using the plastic material PM as a porous body and the frontage expanding means 90 for carrying out the frontage expanding step for widening the frontage spacing 22C of the recess 22B. It is arranged in the vicinity of the base material supply means PS that carries out the material supply process.
In the base material BM, the plastic material PM is laminated on one surface of the support sheet BS. Further, the support sheet BS of the present embodiment is made of paper as a permeable member having a permeability capable of transmitting at least one of a liquid and a gas. Further, the plastic material PM has thermoplasticity because polylactic acid (PLA) is the main component, and polyethylene glycol PG as a leaching material that leaches into water WT (see the enlarged view of FIG. 1 (D)). Contains. The plastic material PM of the present embodiment is a mixture of two components, polylactic acid and polyethylene glycol PG, and the ratio thereof is 5: 5.

材料搬送手段10は、複数のアームによって構成され、その作業範囲内において、作業部である先端アーム11Aで支持したものを何れの位置、何れの角度にでも変位可能な駆動機器としての所謂多関節ロボット11と、先端アーム11Aに支持され、減圧ポンプや真空エジェクタ等の図示しない減圧手段(保持手段)によって吸着保持が可能な保持面12Aを有する保持板12とを備え、可塑性材料PMを支持面22Aに当接させて母材BMを支持部材22上に載置する構成となっている。 The material transporting means 10 is composed of a plurality of arms, and within the working range, a so-called articulated robot as a drive device that can displace what is supported by the tip arm 11A, which is a working portion, at any position and at any angle. A robot 11 and a holding plate 12 having a holding surface 12A supported by a tip arm 11A and capable of suction holding by a decompression means (holding means) (not shown) such as a decompression pump or a vacuum ejector are provided, and a plastic material PM is supported. The base material BM is placed on the support member 22 in contact with the 22A.

材料支持手段20は、上面が載置面21Aとされた基台21と、載置面21Aに支持され、支持面22Aに凹部22Bが形成された支持部材22とを備えている。なお、支持部材22は、変形可能な部材である樹脂で構成されている。 The material supporting means 20 includes a base 21 whose upper surface is a mounting surface 21A, and a support member 22 which is supported by the mounting surface 21A and has a recess 22B formed in the support surface 22A. The support member 22 is made of a resin that is a deformable member.

押圧手段30は、駆動機器としての直動モータ31と、その出力軸31Aに支持された押圧部材32とを備えている。本実施形態では、押圧部材32は透明な素材で構成されている。 The pressing means 30 includes a linear motor 31 as a driving device and a pressing member 32 supported by the output shaft 31A thereof. In this embodiment, the pressing member 32 is made of a transparent material.

加熱手段40は、基台21の内部に配置されたコイルヒータやヒートパイプの加熱側等からなる加熱機器41を備えている。 The heating means 40 includes a heating device 41 composed of a coil heater, a heating side of a heat pipe, and the like arranged inside the base 21.

位置決め手段50は、カメラや投影機等の撮像手段や、光学センサや超音波センサ等の各種センサ等で構成され、ブラケット51Aを介して押圧部材32に支持された検知機器51と、駆動機器としてのXYテーブル52と、当該XYテーブル52の出力台52Aに支持され、出力軸53Aで基台21を支持する駆動機器としての回動モータ53とを備え、支持部材22をXY平面内で直線移動または曲線移動させるとともに、当該支持部材22をXY平面内で回転移動させる構成となっている。 The positioning means 50 is composed of an image pickup means such as a camera or a projector, various sensors such as an optical sensor and an ultrasonic sensor, and a detection device 51 supported by a pressing member 32 via a bracket 51A as a drive device. The XY table 52 and the rotation motor 53 as a drive device supported by the output base 52A of the XY table 52 and supporting the base 21 by the output shaft 53A are provided, and the support member 22 is linearly moved in the XY plane. Alternatively, the support member 22 is moved in a curved line and is rotated in the XY plane.

離間手段60は、複数のアームによって構成され、その作業範囲内において、作業部である先端アーム61Aで支持したものを何れの位置、何れの角度にでも変位可能な駆動機器としての所謂多関節ロボット61と、先端アーム61Aに支持され、減圧ポンプや真空エジェクタ等の図示しない減圧手段(保持手段)によって吸着保持が可能な保持面62Aを有する保持板62とを備えている。 The separating means 60 is a so-called articulated robot as a drive device which is composed of a plurality of arms and can displace what is supported by the tip arm 61A, which is a working portion, at any position and at any angle within the working range. The 61 is provided with a holding plate 62 supported by the tip arm 61A and having a holding surface 62A which is supported by a pressure reducing means (holding means) (not shown) such as a pressure reducing pump or a vacuum ejector.

冷却手段70は、保持板62の内部に設けられたペルチェ素子やヒートパイプの冷却側等からなる冷却機器71を備えている。 The cooling means 70 includes a cooling device 71 including a Pelche element provided inside the holding plate 62, a cooling side of a heat pipe, and the like.

浸出手段80は、水WTと、水WTを受容する容器81とを備えている。 The leaching means 80 includes a water WT and a container 81 for receiving the water WT.

間口拡張手段90は、基台21に支持された駆動機器としての直動モータ91と、その出力軸91Aに支持され、段部92Aが形成された外縁部支持部材92と、外縁部支持部材92に支持された駆動機器としての回動モータ93と、その出力軸93Aに支持されたチャックブラケット94とを備え、支持部材22の外縁部が相互に離間するように当該支持部材22に張力を付与し、間口間隔22Cを広げる構成となっている。なお、支持部材22は段部92A内に嵌め込まれて載置面21A上に支持される。また、本実施形態では、直動モータ91、外縁部支持部材92、回動モータ93およびチャックブラケット94からなる拡張器具は、基台21の左右のみに1体ずつ配置されている。 The frontage expanding means 90 includes a linear motor 91 as a drive device supported by the base 21, an outer edge support member 92 supported by the output shaft 91A of the linear motor 91, and a step portion 92A formed thereof, and an outer edge support member 92. A rotary motor 93 as a drive device supported by the support member and a chuck bracket 94 supported by the output shaft 93A thereof are provided, and tension is applied to the support member 22 so that the outer edges of the support member 22 are separated from each other. However, the frontage spacing 22C is widened. The support member 22 is fitted in the step portion 92A and supported on the mounting surface 21A. Further, in the present embodiment, one expansion device including the linear motion motor 91, the outer edge support member 92, the rotary motor 93, and the chuck bracket 94 is arranged only on the left and right sides of the base 21.

以上の突起保有体の製造装置EAの動作を説明する。
先ず、図1(A)中実線で示す初期位置に各部材が配置された製造装置EAに対し、当該製造装置EAの使用者(以下、単に「使用者」という)または多関節ロボットやベルトコンベア等の図示しない搬送手段が、同図のように母材供給手段PS上に母材BMを供給した後、使用者が操作パネルやパーソナルコンピュータ等の図示しない操作手段を介して自動運転開始の信号を入力する。すると、材料搬送手段10が多関節ロボット11および図示しない減圧手段を駆動し、保持板12を移動させて保持面12Aを支持シートBSに当接させ、当該保持面12Aで母材BMを吸着保持し、図1(A)中二点鎖線で示すように、母材BMを支持部材22の支持面22A上に載置した後、図示しない減圧手段の駆動を停止して保持板12を初期位置に復帰させる。次いで、押圧手段30が直動モータ31を駆動し、押圧部材32を下降させ、図1(B)に示すように、当該押圧部材32で母材BMを支持面22Aへ向かう方向に押圧し、可塑性材料PMを凹部22B内に充填させる。この際、加熱手段40が加熱機器41を駆動し、可塑性材料PMを加熱して軟化させ、当該可塑性材料PMを凹部22B内に充填させ易くする。その後、位置決め手段50が検知機器51を駆動し、支持シートBSの位置を検出し、この検出結果を基にして位置決め手段50がXYテーブル52および回動モータ53を駆動し、支持シートBSの所定の位置に凹部22B(突起部CV)が配置されるように支持部材22を移動させる。これにより、可塑性材料PMから突起部CVと当該突起部CVを支える土台FDとが形成され、支持シートBSに突起部CVが形成された突起保有体CBが形成される。次に、押圧手段30が直動モータ31を駆動し、押圧部材32を初期位置に復帰させた後、加熱手段40が加熱機器41の駆動を停止する。
The operation of the above-mentioned protrusion holding body manufacturing apparatus EA will be described.
First, with respect to the manufacturing apparatus EA in which each member is arranged at the initial position shown by the solid line in FIG. 1 (A), the user of the manufacturing apparatus EA (hereinafter, simply referred to as “user”), an articulated robot, or a belt conveyor. After the base material BM is supplied onto the base material supply means PS as shown in the figure, the user signals the start of automatic operation via an operation means (not shown) such as an operation panel or a personal computer. Enter. Then, the material transporting means 10 drives the articulated robot 11 and the decompression means (not shown) to move the holding plate 12 to bring the holding surface 12A into contact with the support sheet BS, and the holding surface 12A sucks and holds the base metal BM. Then, as shown by the alternate long and short dash line in FIG. 1 (A), after the base metal BM is placed on the support surface 22A of the support member 22, the drive of the decompression means (not shown) is stopped and the holding plate 12 is placed in the initial position. Return to. Next, the pressing means 30 drives the linear motion motor 31 to lower the pressing member 32, and as shown in FIG. 1B, the pressing member 32 presses the base material BM in the direction toward the support surface 22A. The plastic material PM is filled in the recess 22B. At this time, the heating means 40 drives the heating device 41 to heat and soften the plastic material PM, so that the plastic material PM can be easily filled in the recess 22B. After that, the positioning means 50 drives the detection device 51 to detect the position of the support sheet BS, and the positioning means 50 drives the XY table 52 and the rotation motor 53 based on the detection result, and the support sheet BS is predetermined. The support member 22 is moved so that the recess 22B (protrusion CV) is arranged at the position of. As a result, the protrusion CV and the base FD that supports the protrusion CV are formed from the plastic material PM, and the protrusion holder CB having the protrusion CV formed on the support sheet BS is formed. Next, the pressing means 30 drives the linear motion motor 31 to return the pressing member 32 to the initial position, and then the heating means 40 stops driving the heating device 41.

そして、間口拡張手段90が回動モータ93を駆動し、図1(B)中二点鎖線で示すように、外縁部支持部材92とチャックブラケット94とで支持部材22の外縁部を挟み込んだ後、直動モータ91を駆動し、図1(C)に示すように、外縁部支持部材92を基台21から離間させる。これにより、支持部材22が左右方向に引き伸ばされ、図1(C)の拡大図に示すように、凹部22Bの間口間隔22Cが広がって突起部CVとの間に隙間CLが形成され、凹部22Bから突起部CVを抜き取り易くなる。次いで、離間手段60および冷却手段70が多関節ロボット61および冷却機器71を駆動し、図1(C)中二点鎖線で示すように、保持板62を突起保有体CBに当接させ、可塑性材料PMを冷却する。これにより、可塑性材料PMが縮んで隙間CLがさらに拡大する。この際、離間手段60が保持板62で可塑性材料PMを加圧しながら冷却手段70が可塑性材料PMを冷却することで、可塑性材料PMと支持シートBSとの接着を良好にすることができる。その後、冷却手段70が冷却機器71の駆動を停止し、可塑性材料PMの冷却を終了すると、離間手段60が多関節ロボット61および図示しない減圧手段を駆動し、保持板62の保持面62Aで突起保有体CBを吸着保持して当該突起保有体CBを支持部材22から離間させた後、図1(D)に示すように、突起保有体CBを水WT内に浸す。これにより、可塑性材料PMに含有しているポリエチレングリコールPGが水WTに浸出し、図1(D)の拡大図に示すように、当該ポリエチレングリコールPGがあった部位に孔HLが形成されて空洞化し、可塑性材料PMが多孔質体となる。次に、離間手段60が多関節ロボット61を駆動し、孔HLが形成された突起保有体CBを図示しない次工程に搬送して図示しない減圧手段の駆動を停止し、当該突起保有体CBから保持板62を切り離し、切り離した保持板62を初期位置に復帰させ、以降上記同様の動作が繰り返される。 Then, the frontage expanding means 90 drives the rotation motor 93, and after sandwiching the outer edge portion of the support member 22 between the outer edge portion support member 92 and the chuck bracket 94 as shown by the alternate long and short dash line in FIG. 1 (B). , The linear motion motor 91 is driven, and as shown in FIG. 1C, the outer edge support member 92 is separated from the base 21. As a result, the support member 22 is stretched in the left-right direction, and as shown in the enlarged view of FIG. 1C, the frontage spacing 22C of the recess 22B is widened to form a gap CL with the protrusion CV, and the recess 22B is formed. It becomes easy to pull out the protrusion CV from. Next, the separating means 60 and the cooling means 70 drive the articulated robot 61 and the cooling device 71, and the holding plate 62 is brought into contact with the protrusion holding body CB as shown by the chain double-dashed line in FIG. Cool the material PM. As a result, the plastic material PM shrinks and the gap CL further expands. At this time, the cooling means 70 cools the plastic material PM while the separating means 60 pressurizes the plastic material PM with the holding plate 62, so that the adhesion between the plastic material PM and the support sheet BS can be improved. After that, when the cooling means 70 stops driving the cooling device 71 and finishes cooling the plastic material PM, the separating means 60 drives the articulated robot 61 and the decompression means (not shown), and the protrusions on the holding surface 62A of the holding plate 62. After the holding body CB is sucked and held to separate the protrusion holding body CB from the support member 22, the protrusion holding body CB is immersed in the water WT as shown in FIG. 1 (D). As a result, the polyethylene glycol PG contained in the plastic material PM is leached into the water WT, and as shown in the enlarged view of FIG. 1 (D), a hole HL is formed in the portion where the polyethylene glycol PG was located and a cavity is formed. The plastic material PM becomes a porous body. Next, the separation means 60 drives the articulated robot 61, conveys the protrusion holding body CB on which the hole HL is formed to the next step (not shown), stops driving the decompression means (not shown), and from the protrusion holding body CB. The holding plate 62 is separated, the separated holding plate 62 is returned to the initial position, and the same operation as described above is repeated thereafter.

以上のような実施形態によれば、凹部22Bの間口間隔22Cを広げるので、凹部22Bから円滑に突起部CVを抜き取ることができる。 According to the above embodiment, since the frontage spacing 22C of the recess 22B is widened, the protrusion CV can be smoothly removed from the recess 22B.

本発明における手段および工程は、それら手段および工程について説明した動作、機能または工程を果たすことができる限りなんら限定されることはなく、まして、前記実施形態で示した単なる一実施形態の構成物や工程に全く限定されることはない。例えば、押圧工程は、母材を支持面へ向かう方向に押圧して可塑性材料を凹部に充填させ、当該可塑性材料から突起部を形成して突起保有体を形成する工程であればどんな工程でもよく、出願当初の技術常識に照らし合わせてその技術範囲内のものであればなんら限定されることはない(その他の手段および工程も同じ)。 The means and processes in the present invention are not limited as long as they can perform the operations, functions or processes described for the means and processes, much less the constituents of the mere embodiment shown in the above-described embodiment. It is not limited to the process at all. For example, the pressing step may be any step as long as the base material is pressed in the direction toward the support surface to fill the recesses with the plastic material, and the protrusions are formed from the plastic material to form the protrusion holder. , There is no limitation as long as it is within the technical scope in light of the common technical knowledge at the time of filing (the same applies to other means and processes).

材料搬送手段10は、多関節ロボット11を採用することなく多関節ロボット61を離間手段60と共有し、母材BMを搬送する構成としてもよいし、保持板12に代えてまたは併用して、吸着パッド等を採用してもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよく、備わっていない場合は、他の装置や人手で母材BMを搬送すればよい。 The material transporting means 10 may be configured to share the articulated robot 61 with the separating means 60 and transport the base material BM without adopting the articulated robot 11, or may be configured to transport the base material BM in place of or in combination with the holding plate 12. A suction pad or the like may be adopted, or it may or may not be provided in the protrusion holding body manufacturing apparatus EA of the present invention. The BM may be transported.

材料支持手段20は、基台21に段部21Aがなくてもよいし、支持部材22を保持する減圧ポンプや真空エジェクタ等の減圧手段やチャックモータ等の支持部材保持手段を設けてもよい。
支持部材22は、金属、樹脂、シリコーン材、ゴム材、木材、紙等、変形可能な部材であれば何でもよいし、凹部22Bの数が1でもよいし複数でもよいし、突起保有体CBを支持部材22から離間させ易くするために、フッ素やシリコーン等の剥離性向上部材が支持面22Aや凹部22Bにコーティングされていたり、塗布されていたり、積層されていたりしてもよい。
The material supporting means 20 may not have the step portion 21A on the base 21, or may be provided with a decompression means such as a decompression pump or a vacuum ejector for holding the support member 22 or a support member holding means such as a chuck motor.
The support member 22 may be any deformable member such as metal, resin, silicone material, rubber material, wood, paper, etc., the number of recesses 22B may be one or a plurality, and the protrusion holding body CB may be used. In order to facilitate separation from the support member 22, a peelable improving member such as fluorine or silicone may be coated, coated, or laminated on the support surface 22A or the recess 22B.

押圧手段30は、押圧部材32を移動させることなくまたは、押圧部材32を移動させつつ、支持部材22を移動させ、母材BMを支持面22Aへ向かう方向に押圧して突起部CVを形成してもよいし、押圧部材32が半透明でもよいし、透明でなくてもよいし、直動モータ31および押圧部材32を採用することなく多関節ロボット11および保持板12を材料搬送手段10と共有したり、多関節ロボット61および保持板62を離間手段60と共有したりして、保持板12や保持板62を介して母材BMを支持面22Aへ向かう方向に押圧して突起部CVを形成してもよいし、直動モータ31を採用することなく多関節ロボット11を材料搬送手段10と共有したり、多関節ロボット61を離間手段60と共有したりして、押圧部材32を介して母材BMを支持面22Aへ向かう方向に押圧して突起部CVを形成してもよい。 The pressing means 30 moves the support member 22 without moving the pressing member 32 or while moving the pressing member 32, and presses the base material BM in the direction toward the support surface 22A to form a protrusion CV. The pressing member 32 may or may not be translucent, and the articulated robot 11 and the holding plate 12 may be combined with the material transporting means 10 without adopting the linear motion motor 31 and the pressing member 32. By sharing or sharing the articulated robot 61 and the holding plate 62 with the separating means 60, the base material BM is pressed in the direction toward the support surface 22A via the holding plate 12 and the holding plate 62, and the protrusion CV. The pressing member 32 may be formed by sharing the articulated robot 11 with the material transporting means 10 or sharing the articulated robot 61 with the separating means 60 without adopting the linear motion motor 31. The base material BM may be pressed in the direction toward the support surface 22A to form the protrusion CV.

加熱手段40は、基台21の外部に配置されてもよいし、支持部材22の内部や押圧部材32の内部に配置されてもよいし、押圧手段30での押圧前に可塑性材料PMを加熱してもよいし、押圧手段30での押圧中に可塑性材料PMを加熱してもよいし、押圧手段30での押圧後に可塑性材料PMを加熱してもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。 The heating means 40 may be arranged outside the base 21, may be arranged inside the support member 22 or inside the pressing member 32, or may heat the plastic material PM before being pressed by the pressing means 30. The plastic material PM may be heated during the pressing by the pressing means 30, the plastic material PM may be heated after the pressing by the pressing means 30, or the protrusion holder of the present invention may be heated. It may or may not be provided in the manufacturing apparatus EA.

位置決め手段50は、支持部材22および押圧部材32のうち少なくとも一方をXY平面内で直線移動または曲線移動させたり回転移動させたりしてもよいし、例えば、支持部材22をX方向(またはY方向)に直線移動または曲線移動させ、押圧部材32をY方向(X方向)に直線移動または曲線移動させてもよいし、支持部材22や押圧部材32をX方向またはY方向以外の方向に直線移動または曲線移動させてもよいし、支持部材22や押圧部材32をXY平面内で直線移動または曲線移動させるだけでもよいし、支持部材22や押圧部材32をXY平面内で回転移動させるだけでもよい。
検知機器51は、1体でもよいし2体以上でもよいし、押圧部材32の側方から支持面22Aに対する支持シートBSの位置を検知してもよいし、基台21や支持部材22を透明または半透明なもので構成し、それら基台21や支持部材22を透視して支持面22Aに対する支持シートBSの位置を検知してもよいし、押圧部材32に支持されていなくてもよい。
位置決め手段50は、支持面22Aに対する可塑性材料PMの位置決めを行ってもよいし、支持面22Aに対する支持シートBSおよび可塑性材料PMの両方の位置決めを行ってもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。
The positioning means 50 may move at least one of the support member 22 and the pressing member 32 linearly, curvedly, or rotationally in the XY plane, and for example, the support member 22 may be moved in the X direction (or the Y direction). ), The pressing member 32 may be linearly moved or curved in the Y direction (X direction), or the support member 22 or the pressing member 32 may be linearly moved in a direction other than the X direction or the Y direction. Alternatively, the support member 22 or the pressing member 32 may be moved linearly or curvedly in the XY plane, or the support member 22 or the pressing member 32 may be simply rotated in the XY plane. ..
The detection device 51 may be one body or two or more bodies, the position of the support sheet BS with respect to the support surface 22A may be detected from the side of the pressing member 32, and the base 21 and the support member 22 may be transparent. Alternatively, it may be configured to be translucent, and the position of the support sheet BS with respect to the support surface 22A may be detected by seeing through the base 21 and the support member 22, or may not be supported by the pressing member 32.
The positioning means 50 may position the plastic material PM with respect to the support surface 22A, may position both the support sheet BS and the plastic material PM with respect to the support surface 22A, or may perform positioning of the protrusion holder of the present invention. It may or may not be provided in the manufacturing apparatus EA.

離間手段60は、多関節ロボット61を採用することなく多関節ロボット11を材料搬送手段10と共有し、突起保有体CBを支持部材22から離間させる構成としてもよいし、剥離用テープを突起保有体CBに貼付し、当該剥離用テープに張力を付与して突起保有体CBを支持部材22から離間させる構成でもよいし、バイブレータや超音波振動装置等の振動手段を採用し、突起保有体CBに振動を加えて当該突起保有体CBを支持部材22から離間し易くしてもよいし、突起保有体CBを遠心分離させてもよいし、突起保有体CBを水WTに浸した際、当該突起保有体CBを移動させたり振動させたりしてポリエチレングリコールPGを水WTに浸出させ易くしてもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよく、備わっていない場合は、他の装置や人手で突起保有体CBを支持部材22から離間させればよい。 The separating means 60 may be configured to share the articulated robot 11 with the material transporting means 10 and separate the protrusion holding body CB from the support member 22 without adopting the articulated robot 61, or may hold the peeling tape with the protrusions. The protrusion holding body CB may be attached to the body CB and tension is applied to the peeling tape to separate the protrusion holding body CB from the support member 22. The protrusion holding body CB may be easily separated from the support member 22 by applying vibration to the protrusion holding body CB, the protrusion holding body CB may be centrifugally separated, or the protrusion holding body CB may be immersed in water WT. The protrusion holder CB may be moved or vibrated to facilitate the leaching of polyethylene glycol PG into the water WT, or may or may not be provided in the protrusion holder manufacturing apparatus EA of the present invention. However, if it is not provided, the protrusion holding body CB may be separated from the support member 22 by another device or by hand.

冷却手段70は、押圧部材32の内部やその近傍に冷却機器71を設け、当該押圧部材32で母材BMを押圧した状態で可塑性材料PMを冷却してもよいし、母材BMを押圧することなく可塑性材料PMを冷却してもよいし、保持板62の外部に設けられてもよいし、基台21や支持部材22の内部に設けられてもよいし、水や混合液等の液体、エタノールやアセトン等の有機溶剤または、鉱物油や化学合成油等のオイル等の冷却媒体に可塑性材料PMを浸して当該可塑性材料PMを冷却する構成でもよいし、大気や冷風等を可塑性材料PMに当てて当該可塑性材料PMを冷却する構成でもよいし、冷却機器71を採用することなく水WTを浸出手段80と共有し、可塑性材料PMを冷却する構成でもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。 The cooling means 70 may provide a cooling device 71 inside or in the vicinity of the pressing member 32 to cool the plastic material PM in a state where the base material BM is pressed by the pressing member 32, or press the base material BM. The plastic material PM may be cooled without cooling, may be provided outside the holding plate 62, may be provided inside the base 21 or the support member 22, or may be provided inside a liquid such as water or a mixed liquid. , The plastic material PM may be immersed in a cooling medium such as an organic solvent such as ethanol or acetone, or an oil such as mineral oil or chemically synthesized oil to cool the plastic material PM, or the atmosphere or cold air may be used as the plastic material PM. The plastic material PM may be cooled by hitting the surface of the plastic material PM, or the water WT may be shared with the leaching means 80 without adopting the cooling device 71 to cool the plastic material PM. It may or may not be provided in the manufacturing device EA of.

浸出手段80は、浸出媒体として、水や混合液等の液体、エタノールやアセトン等の有機溶剤または、鉱物油や化学合成油等のオイル等、母材BMに含有している浸出材料を浸出させることができるものであれば何が採用されてもよいし、浸出媒体を移動、循環、振動、撹拌させて浸出材料を浸出媒体に浸出し易くしてもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。 The leaching means 80 leaches a liquid such as water or a mixed solution, an organic solvent such as ethanol or acetone, or an oil such as mineral oil or chemically synthesized oil, which is contained in the base material BM, as a leaching medium. Anything that can be used may be adopted, or the leaching medium may be moved, circulated, vibrated, and stirred to facilitate leaching of the leaching material into the leaching medium, or the protrusion holder of the present invention. It may or may not be provided in the manufacturing apparatus EA.

間口拡張手段90は、左右に配置した直動モータ91のうち一方を省略し、他方の直動モータ91だけを駆動して凹部22Bの間口間隔22Cを広げてもよいし、拡張器具が基台21の左右のみに複数体ずつ配置されていてもよいし、拡張器具が基台21の前後のみに1体ずつまたは複数体ずつ配置されていてもよいし、拡張器具が基台21の左右前後やその他の方向に1体ずつまたは複数体ずつ配置されていてもよいし、支持部材22の周囲を任意の複数個所で把持し、任意の1方向以上の方向に移動させて凹部22Bの間口間隔22Cを広げる構成としてもよいし、回動モータ93およびチャックブラケット94に代えてまたは併用して、段部92Aで支持部材22を吸着保持する構成を採用したり、チャックモータ等で支持部材22を把持する構成を採用したりしてもよいし、材料支持手段20に支持されることなく、他のものに支持されていたり、独立していたりしてもよいし、支持部材22の組成や材質等を考慮して、当該支持部材22が変形し易くなる熱や光等のエネルギーを付与するエネルギー付与手段を採用し、当該エネルギーを付与して凹部22Bの間口間隔22Cを広げ易くしてもよいし、支持部材22を湾曲させたり折り曲げたりして凹部22Bの間口間隔22Cを広げる構成としてもよい。 The frontage expanding means 90 may omit one of the linear motion motors 91 arranged on the left and right, and drive only the other linear motion motor 91 to widen the frontage spacing 22C of the recess 22B, or the expansion device is the base. A plurality of expansion devices may be arranged only on the left and right sides of the base 21, one expansion device may be arranged only on the front and back of the base 21, or a plurality of expansion devices may be arranged on the left and right sides of the base 21. It may be arranged one by one or a plurality of bodies in other directions, or the support member 22 may be gripped at an arbitrary plurality of places and moved in any one or more directions to have a frontage spacing of the recess 22B. The 22C may be expanded, or the support member 22 may be attracted and held by the step portion 92A in place of or in combination with the rotation motor 93 and the chuck bracket 94, or the support member 22 may be provided by a chuck motor or the like. A gripping configuration may be adopted, or the support member 22 may be supported by another object without being supported by the material supporting means 20, or may be independent, and the composition and material of the support member 22 may be adopted. In consideration of the above, an energy applying means for applying energy such as heat or light that makes the support member 22 easily deformed may be adopted, and the energy may be applied to facilitate the widening of the frontage spacing 22C of the recess 22B. However, the support member 22 may be curved or bent to widen the frontage spacing 22C of the recess 22B.

母材供給手段PSは、単なる台でもよいし、ベルトコンベアでもよいし、自走式の搬送台等でもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。 The base material supply means PS may be a simple stand, a belt conveyor, a self-propelled transport stand, or the like, or may be provided in or provided in the protrusion holding body manufacturing apparatus EA of the present invention. It does not have to be.

突起保有体の製造装置EAは、例えば、単体ガスや複合ガス等のガス、水や混合液等の液体、エタノールやアセトン等の有機溶剤または、鉱物油や化学合成油等のオイル等の流体雰囲気中で、母材BMを支持面22Aへ向かう方向に押圧して突起部CVを形成してもよい。 The protrusion holding manufacturing device EA has, for example, a fluid atmosphere such as a gas such as a single gas or a composite gas, a liquid such as water or a mixed solution, an organic solvent such as ethanol or acetone, or an oil such as mineral oil or chemically synthesized oil. In the process, the base metal BM may be pressed in the direction toward the support surface 22A to form the protrusion CV.

支持シートBSは、透過部材として、例えば、布、不織布、樹脂、メッシュ材、木材等の他、貫通孔が形成された金属、樹脂、シリコーン材、ゴム材、木材、紙、陶器等、液体および気体のうち少なくとも一方を透過可能なものであればどのようなものが採用されていてもよいし、例えば、金属、樹脂、シリコーン材、ゴム材、木材、紙、陶器等、液体および気体を透過不可能なもの(透過部材でないもの)が採用されていてもよい。 As a transmission member, the support sheet BS includes, for example, cloth, non-woven fabric, resin, mesh material, wood, etc., as well as metal, resin, silicone material, rubber material, wood, paper, pottery, etc., which have through holes, and liquids. Any gas may be used as long as it can permeate at least one of them, and permeates liquids and gases such as metals, resins, silicone materials, rubber materials, wood, paper, and pottery. Impossible materials (those that are not transparent members) may be adopted.

可塑性材料PMは、熱や圧力等のエネルギーを加えることで変形し、その後元の形状に戻らないもの、例えば、金属、粘土、樹脂等が例示でき、樹脂の場合、例えば、PET、ポリプロピレン、ポリエチレン、ポリ塩化ビニル、ポリ(ラクチド−co−グリコリド)共重合体(PLGA)等、可塑性を有するものであれば何でもよいし、単一の成分からなるものでもよいし、複数の成分からなるものでもよいし、可塑性を有するもののみによって構成されていてもよいし、可塑性を有するものと可塑性を有しないものとで構成されていてもよいし、熱可塑性を有していなくてもよいし、浸出材料を含有していなくてもよいし、熱可塑性を有する材料として熱可塑性樹脂を含んだものが採用されてもよい。
可塑性材料PMと浸出材料との割合は、5対5以外に例えば、8対2や1対9等どのような割合であってもよいし、それらの比の基準は、重量比以外に例えば、質量比、体積比、モル比等どのような基準でもよい。
浸出材料は、例えば、塩化ナトリウム、硝酸カリウム、ミョウバン、ポリビニルアルコール等、浸出媒体に浸出するものであればどのようなものでもよい。
母材BMは、支持シートBSのない可塑性材料PMのみで構成されていてもよいし、支持シートBSおよび可塑性材料PMの他に他のものが積層されていてもよいし、可塑性材料PMの量が凹部22Bの容量と同じ量でもよいし、凹部22Bの容量以上でもよい。
突起部CVの高さは、100nm〜3mmでもよいし、100nm以下でもよいし、3mm以上でもよい。特に所謂マイクロニードルとして使用する場合には、突起部CVの高さは、100μm〜1.5mmとするとよい。
突起部CVの先端は、尖っていてもよいし、尖っていなくてもよいし、丸まっていてもよいし、矢尻形状でもよいし、二股または三股以上に分岐していてもよい。
突起部CVの形状は、円錐、角錐、円柱、角柱、それらを組み合わせた形状でもよい。
Examples of the thermoplastic material PM include those that are deformed by applying energy such as heat and pressure and do not return to their original shape after that, such as metal, clay, and resin, and in the case of resin, for example, PET, polypropylene, and polyethylene. , Polyvinyl chloride, poly (lactide-co-glycolide) copolymer (PLGA), etc., as long as they have plasticity, may be composed of a single component, or may be composed of a plurality of components. It may be composed only of those having plasticity, it may be composed of those having plasticity and those having no plasticity, it may not have thermoplasticity, and it may be leached out. It may not contain a material, or a material containing a thermoplastic resin may be adopted as a material having thermoplasticity.
The ratio of the plastic material PM to the leachate material may be any ratio other than 5: 5, for example, 8: 2 or 1: 9, and the standard of the ratio thereof is, for example, other than the weight ratio. Any standard such as mass ratio, volume ratio, molar ratio, etc. may be used.
The leaching material may be any material such as sodium chloride, potassium nitrate, alum, polyvinyl alcohol, etc., as long as it leaches into the leaching medium.
The base material BM may be composed of only the plastic material PM without the support sheet BS, or may be laminated with other materials in addition to the support sheet BS and the plastic material PM, and the amount of the plastic material PM may be laminated. May be the same amount as the capacity of the recess 22B, or may be equal to or larger than the capacity of the recess 22B.
The height of the protrusion CV may be 100 nm to 3 mm, 100 nm or less, or 3 mm or more. In particular, when used as a so-called microneedle, the height of the protrusion CV may be 100 μm to 1.5 mm.
The tip of the protrusion CV may be sharp, blunt, rounded, arrowhead-shaped, or bifurcated or bifurcated or bifurcated.
The shape of the protrusion CV may be a cone, a pyramid, a cylinder, a prism, or a combination thereof.

突起保有体CBは、図1(E)に示すように、可塑性材料PMから突起部CVのみが形成され、当該突起部CVが直接支持シートBSに支持されたものでもよいし、図1(F)に示すように、可塑性材料PMから突起部CVと土台FDとが形成され、当該土台FDが支持シートBSに埋め込まれた(浸透した)状態のものでもよいし、図1(G)に示すように、可塑性材料PMから突起部CVと土台FDとが形成され、支持シートBSに支持されていないものでもよい。 As shown in FIG. 1 (E), the protrusion holding body CB may be one in which only the protrusion CV is formed from the plastic material PM and the protrusion CV is directly supported by the support sheet BS, or FIG. 1 (F). ), The protrusion CV and the base FD may be formed from the plastic material PM, and the base FD may be embedded (permeated) in the support sheet BS, or may be shown in FIG. 1 (G). As described above, the protrusion CV and the base FD may be formed from the plastic material PM and may not be supported by the support sheet BS.

前記実施形態における駆動機器は、回動モータ、直動モータ、リニアモータ、単軸ロボット、2軸または3軸以上の関節を備えた多関節ロボット等の電動機器、エアシリンダ、油圧シリンダ、ロッドレスシリンダおよびロータリシリンダ等のアクチュエータ等を採用することができる上、それらを直接的又は間接的に組み合せたものを採用することもできる。
前記実施形態において、押圧ローラや押圧ヘッド等の押圧手段や押圧部材といった被押圧物を押圧するものが採用されている場合、上記で例示したものに代えてまたは併用して、ローラ、丸棒、ブレード材、ブラシ状部材の他、大気やガス等の気体の吹き付けによるものを採用してもよいし、押圧するものをゴム、樹脂、スポンジ等の変形可能な部材で構成してもよいし、金属や樹脂等の変形しない部材で構成してもよいし、支持(保持)手段や支持(保持)部材等の被支持部材(被保持部材)を支持(保持)するものが採用されている場合、メカチャックやチャックシリンダ等の把持手段、クーロン力、接着剤(接着シート、接着テープ)、粘着剤(粘着シート、粘着テープ)、磁力、ベルヌーイ吸着、吸引吸着、駆動機器等で被支持部材を支持(保持)する構成を採用してもよい。
The drive device in the above embodiment is an electric device such as a rotary motor, a linear motor, a linear motor, a single-axis robot, an articulated robot having two-axis or three-axis or more joints, an air cylinder, a hydraulic cylinder, and a rodless. Actuators such as cylinders and rotary cylinders can be adopted, and those in which they are directly or indirectly combined can also be adopted.
In the above embodiment, when a pressing means such as a pressing roller or a pressing head or a pressing member for pressing a pressed object is adopted, a roller, a round bar, or a roller, a round bar, may be used in place of or in combination with those exemplified above. In addition to the blade material and brush-like member, a material that is sprayed with a gas such as air or gas may be used, or a material to be pressed may be made of a deformable member such as rubber, resin, or sponge. It may be composed of a non-deformable member such as metal or resin, or when a member that supports (holds) a supported member (held member) such as a supporting (holding) means or a supporting (holding) member is adopted. , Gripping means such as mechanical chucks and chuck cylinders, Coulomb force, adhesive (adhesive sheet, adhesive tape), adhesive (adhesive sheet, adhesive tape), magnetic force, Bernoulli suction, suction suction, drive equipment, etc. A structure that supports (holds) may be adopted.

EA…突起保有体の製造装置
20…材料支持手段
22…支持部材
22A…支持面
22B…凹部
22C…間口間隔
30…押圧手段
80…浸出手段
90…間口拡張手段
BM…母材
CB…突起保有体
CV…突起部
PG…ポリエチレングリコール(浸出材料)
PM…可塑性材料
WT…水(浸出媒体)
EA ... Protrusion holding body manufacturing equipment 20 ... Material support means 22 ... Support member 22A ... Support surface 22B ... Recessed portion 22C ... Frontage spacing 30 ... Pressing means 80 ... Leaching means 90 ... Frontage expansion means BM ... Base material CB ... Protrusion holding body CV ... Protrusion PG ... Polyethylene glycol (leaching material)
PM ... Plastic material WT ... Water (leaching medium)

Claims (4)

支持シートに突起部が形成されたマイクロニードルの製造方法であって、
前記支持シートの一方の面に可塑性材料が積層された母材を用意する母材用意工程と、
前記突起部に対応した凹部が形成された支持面を有する支持部材で、可塑性材料を含んだ母材を支持する材料支持工程と、
前記母材を前記支持面へ向かう方向に押圧して前記可塑性材料を前記凹部に充填させ、当該可塑性材料から前記突起部を形成して前記マイクロニードルを形成する押圧工程とを実施し、
前記支持部材は、変形可能な部材で構成され、
前記押圧工程の後段で、前記凹部の間口間隔を広げる間口拡張工程を行うことを特徴とするマイクロニードルの製造方法。
A method for manufacturing microneedles having protrusions formed on a support sheet.
A base material preparation step of preparing a base material in which a plastic material is laminated on one surface of the support sheet, and
A material support step of supporting a base material containing a plastic material with a support member having a support surface in which a recess corresponding to the protrusion is formed.
A pressing step of pressing the base material in the direction toward the support surface to fill the recesses with the plastic material, forming the protrusions from the plastic material to form the microneedles , is carried out.
The support member is composed of a deformable member.
A method for manufacturing a microneedle , which comprises performing a frontage expansion step for widening the frontage spacing of the recesses after the pressing step.
前記間口拡張工程の後段で、前記突起部を収縮させる工程を行うことを特徴とする請求項1に記載のマイクロニードルの製造方法。 The method for manufacturing a microneedle according to claim 1 , wherein a step of contracting the protrusion is performed after the frontage expansion step. 前記間口拡張工程の後段で、前記凹部から前記突起部を離間させる工程を行うことを特徴とする請求項1または請求項2に記載のマイクロニードルの製造方法。 The method for manufacturing a microneedle according to claim 1 or 2 , wherein the step of separating the protrusion from the recess is performed after the frontage expansion step. 支持シートに突起部が形成されたマイクロニードルの製造装置であって、
前記突起部に対応した凹部が形成された支持面を有する支持部材で、可塑性材料を含んだ母材を支持する材料支持手段と、
前記母材を前記支持面へ向かう方向に押圧して前記可塑性材料を前記凹部に充填させ、当該可塑性材料から前記突起部を形成して前記マイクロニードルを形成する押圧手段とを備え、
前記母材は、前記支持シートの一方の面に前記可塑性材料が積層されており、
前記支持部材は、変形可能な部材で構成され、
前記凹部の間口間隔を広げる間口拡張手段を備えていることを特徴とするマイクロニードルの製造装置。
A microneedle manufacturing device with protrusions formed on the support sheet.
A support member having a support surface on which a recess corresponding to the protrusion is formed, and a material support means for supporting the base material containing a plastic material.
It is provided with a pressing means for pressing the base material in a direction toward the support surface to fill the recesses with the plastic material, and forming the protrusions from the plastic material to form the microneedles.
In the base material, the plastic material is laminated on one surface of the support sheet.
The support member is composed of a deformable member.
A microneedle manufacturing apparatus comprising a frontage expanding means for widening the frontage spacing of the recess.
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JP2008093970A (en) * 2006-10-12 2008-04-24 Toray Ind Inc Metal mold for transferring fine shape and manufacturing device of fine shape transfer sheet
JP2010225683A (en) * 2009-03-19 2010-10-07 Toshiba Corp Method for design of template pattern, method of manufacturing template, and method of manufacturing semiconductor device
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