JP6972411B1 - Microneedle manufacturing method and microneedle manufacturing equipment - Google Patents

Microneedle manufacturing method and microneedle manufacturing equipment Download PDF

Info

Publication number
JP6972411B1
JP6972411B1 JP2021058666A JP2021058666A JP6972411B1 JP 6972411 B1 JP6972411 B1 JP 6972411B1 JP 2021058666 A JP2021058666 A JP 2021058666A JP 2021058666 A JP2021058666 A JP 2021058666A JP 6972411 B1 JP6972411 B1 JP 6972411B1
Authority
JP
Japan
Prior art keywords
protrusion
support
plastic material
support member
pressing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2021058666A
Other languages
Japanese (ja)
Other versions
JP2022155253A (en
Inventor
洋佑 高麗
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lintec Corp
Original Assignee
Lintec Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lintec Corp filed Critical Lintec Corp
Priority to JP2021058666A priority Critical patent/JP6972411B1/en
Application granted granted Critical
Publication of JP6972411B1 publication Critical patent/JP6972411B1/en
Publication of JP2022155253A publication Critical patent/JP2022155253A/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

【課題】支持部材と突起保有体とを円滑に離間させることができる突起保有体の製造方法および突起保有体の製造装置を提供すること。【解決手段】突起部CVが形成された突起保有体CBの製造装置EAであって、突起部CVに対応した凹部22Bが形成された支持面22Aを有する支持部材22で、母材BMを支持する材料支持工程を実施する材料支持手段20と、母材BMを支持面22Aへ向かう方向に押圧して可塑性材料PMを凹部22Bに充填させ、当該可塑性材料PMから突起部CVを形成して突起保有体CBを形成する押圧工程を実施する押圧手段30とを備え、支持部材22には、支持面22Aおよび凹部22Bのうち少なくとも一方に抜ける抜き孔22Cが形成されており、抜き孔22Cに流体を供給し、突起保有体CBと支持部材22との密着を解除する密着解除工程を実施する密着解除手段90とを備えている。【選択図】図1PROBLEM TO BE SOLVED: To provide a method for manufacturing a protrusion holder and an apparatus for manufacturing the protrusion holder, which can smoothly separate the support member and the protrusion holder. SOLUTION: This is an apparatus EA for manufacturing a protrusion holding body CB in which a protrusion CV is formed, and a base material BM is supported by a support member 22 having a support surface 22A in which a recess 22B corresponding to the protrusion CV is formed. The material supporting means 20 for carrying out the material supporting step and the base material BM are pressed in the direction toward the support surface 22A to fill the recess 22B with the plastic material PM, and the protrusion CV is formed from the plastic material PM to form a protrusion. The support member 22 is provided with a pressing means 30 for carrying out a pressing step of forming the holding body CB, and the support member 22 is formed with a punch hole 22C through which the support surface 22A and the recess 22B can be pulled out, and the punch hole 22C is formed with a fluid. Is provided, and the contact releasing means 90 for carrying out the adhesion releasing step of releasing the adhesion between the protrusion holding body CB and the support member 22 is provided. [Selection diagram] Fig. 1

Description

本発明は、マイクロニードルの製造方法およびマイクロニードルの製造装置に関する(以下、本明細書ではマイクロニードルを「突起保有体」と称する。)The present invention relates to a manufacturing apparatus for manufacturing methods and microneedles of the microneedle (hereinafter, referred to herein as the microneedles as "projection reservoir of".).

針状の突起部が形成された突起保有体の製造技術は公知である(例えば、特許文献1参照)。 A technique for manufacturing a protrusion holder on which a needle-shaped protrusion is formed is known (see, for example, Patent Document 1).

特開2019−170795号公報Japanese Unexamined Patent Publication No. 2019-170795

特許文献1で開示された突起保有体の製造技術では、熱可塑性樹脂3(可塑性材料)を凹版2(支持部材)に押圧してマイクロニードル(突起保有体)を形成した後、支持部材から突起保有体を離間させる際、それら支持部材と突起保有体とが密着していることで円滑な離間が行えないと、当該突起保有体が折れたり破損したりして、所望形状の突起保有体を形成することができなくなるという不都合を発生する。 In the manufacturing technique of the protrusion holder disclosed in Patent Document 1, the thermoplastic resin 3 (plastic material) is pressed against the recess 2 (support member) to form a microneedle (protrusion holder), and then the protrusion is formed from the support member. When separating the holding bodies, if the support members and the protrusion holding bodies are in close contact with each other and the protrusion holding bodies cannot be smoothly separated, the protrusion holding bodies may be broken or damaged, and the protrusion holding body having a desired shape may be obtained. It causes the inconvenience that it cannot be formed.

本発明の目的は、支持部材と突起保有体とを円滑に離間させることができる突起保有体の製造方法および突起保有体の製造装置を提供することにある。 An object of the present invention is to provide a method for manufacturing a protrusion holder and an apparatus for manufacturing the protrusion holder, which can smoothly separate the support member and the protrusion holder.

本発明は、請求項に記載した構成を採用した。 The present invention has adopted the configuration described in the claims.

本発明によれば、抜き孔に流体を供給して突起保有体と支持部材との密着を解除するので、支持部材と突起保有体とを円滑に離間させることができる。 According to the present invention, since the fluid is supplied to the punched hole to release the adhesion between the protrusion holder and the support member, the support member and the protrusion holder can be smoothly separated from each other.

(A)〜(D)は、本発明の一実施形態に係る突起保有体の製造装置の説明図および同装置の動作説明図。(E)〜(G)は、変形例の説明図。(A) to (D) are explanatory views of the manufacturing apparatus of the protrusion holding body which concerns on one Embodiment of this invention, and the operation explanatory drawing of the apparatus. (E) to (G) are explanatory views of modified examples.

以下、本発明の一実施形態を図面に基づいて説明する。
なお、本実施形態におけるX軸、Y軸、Z軸は、それぞれが直交する関係にあり、X軸およびY軸は、所定平面内の軸とし、Z軸は、前記所定平面に直交する軸とする。さらに、本実施形態では、Y軸と平行な図1中手前方向から観た場合を基準とし、図を指定することなく方向を示した場合、「上」がZ軸の矢印方向で「下」がその逆方向、「左」がX軸の矢印方向で「右」がその逆方向、「前」がY軸と平行な図1中手前方向で「後」がその逆方向とする。なお、方向を示す矢印を記載していない図1(B)〜(G)は、全て図1(A)と同じ方向から観た図とする。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
The X-axis, Y-axis, and Z-axis in the present embodiment are orthogonal to each other, the X-axis and the Y-axis are axes in a predetermined plane, and the Z-axis is an axis orthogonal to the predetermined plane. do. Further, in the present embodiment, "up" is "down" in the direction of the arrow on the Z axis when the direction is shown without specifying the figure, based on the case of viewing from the front direction in FIG. 1 parallel to the Y axis. Is the opposite direction, "left" is the arrow direction of the X axis, "right" is the opposite direction, "front" is the middle front direction parallel to the Y axis, and "rear" is the opposite direction. It should be noted that FIGS. 1 (B) to 1 (G) in which the arrow indicating the direction is not shown are all views viewed from the same direction as in FIG. 1 (A).

本発明の突起保有体の製造装置(以下、単に「製造装置」ともいう)EAは、突起部CVが形成された突起保有体CBの製造方法を実施する装置であって、可塑性材料PMを含んだ母材BMを搬送する材料搬送工程を実施する材料搬送手段10と、突起部CVに対応した凹部22Bが形成された支持面22Aを有する支持部材22で、母材BMを支持する材料支持工程を実施する材料支持手段20と、母材BMを支持面22Aへ向かう方向に押圧して可塑性材料PMを凹部22Bに充填させ、当該可塑性材料PMから突起部CVを形成して突起保有体CBを形成する押圧工程を実施する押圧手段30と、可塑性材料PMを加熱する加熱工程を実施する加熱手段40と、支持面22Aに対する支持シートBSの位置決めを行う位置決め工程を実施する位置決め手段50と、突起保有体CBを支持部材22から離間させる離間工程を実施する離間手段60と、可塑性材料PMを冷却する冷却工程を実施する冷却手段70と、可塑性材料PMを浸出媒体としての水WTに浸すことで、可塑性材料PMを多孔質体とする浸出工程を実施する浸出手段80と、抜き孔22Cに流体としての気体を供給し、突起保有体CBと支持部材22との密着を解除する密着解除工程を実施する密着解除手段90とを備え、BMの供給を行う母材供給工程を実施する母材供給手段PSの近傍に配置されている。
なお、母材BMは、支持シートBSの一方の面に可塑性材料PMが積層されている。また、本実施形態の支持シートBSは、液体および気体のうち少なくとも一方を透過可能な透過性を有する透過部材としての紙によって構成されている。さらに、可塑性材料PMは、ポリ乳酸(PLA)が主成分とされることで熱可塑性を有し、水WTに浸出する浸出材料としてのポリエチレングリコールPG(図1(D)の拡大図参照)を含有している。本実施形態の可塑性材料PMは、ポリ乳酸とポリエチレングリコールPGとの2つの成分の混合物とされ、それらの割合が重量比で5対5とされたものが採用されている。
The EA for manufacturing a protrusion holding body (hereinafter, also simply referred to as “manufacturing device”) of the present invention is an device for carrying out a method for manufacturing a protrusion holding body CB on which a protrusion CV is formed, and includes a plastic material PM. A material support step of supporting the base material BM by a support member 22 having a material transfer means 10 for carrying out a material transfer process for transporting the base material BM and a support surface 22A in which a recess 22B corresponding to the protrusion CV is formed. The material supporting means 20 and the base material BM are pressed in the direction toward the support surface 22A to fill the recess 22B with the plastic material PM, and the protrusion CV is formed from the plastic material PM to form the protrusion holding body CB. The pressing means 30 for carrying out the pressing step to be formed, the heating means 40 for carrying out the heating step for heating the plastic material PM, the positioning means 50 for carrying out the positioning step for positioning the support sheet BS with respect to the support surface 22A, and the protrusions. By immersing the holding body CB in water WT as an leaching medium, the separating means 60 for carrying out the separating step for separating the holding body CB from the support member 22, the cooling means 70 for carrying out the cooling step for cooling the plastic material PM, and the plastic material PM. The leaching means 80 for carrying out the leaching step using the plastic material PM as a porous body, and the contact releasing step for supplying gas as a fluid to the punching hole 22C to release the adhesion between the protrusion holding body CB and the support member 22. It is provided with the contact release means 90 to be carried out, and is arranged in the vicinity of the base material supply means PS for carrying out the base material supply step of supplying the BM.
In the base material BM, the plastic material PM is laminated on one surface of the support sheet BS. Further, the support sheet BS of the present embodiment is made of paper as a permeable member having a permeability capable of transmitting at least one of a liquid and a gas. Further, the plastic material PM has thermoplasticity because polylactic acid (PLA) is the main component, and polyethylene glycol PG as a leaching material that leaches into water WT (see the enlarged view of FIG. 1 (D)). Contains. The plastic material PM of the present embodiment is a mixture of two components, polylactic acid and polyethylene glycol PG, and the ratio thereof is 5: 5.

材料搬送手段10は、複数のアームによって構成され、その作業範囲内において、作業部である先端アーム11Aで支持したものを何れの位置、何れの角度にでも変位可能な駆動機器としての所謂多関節ロボット11と、先端アーム11Aに支持され、減圧ポンプや真空エジェクタ等の図示しない減圧手段(保持手段)によって吸着保持が可能な保持面12Aを有する保持板12とを備え、可塑性材料PMを支持面22Aに当接させて母材BMを支持部材22上に載置する構成となっている。 The material transporting means 10 is composed of a plurality of arms, and within the working range, a so-called articulated robot as a drive device that can displace what is supported by the tip arm 11A, which is a working portion, at any position and at any angle. A robot 11 and a holding plate 12 having a holding surface 12A supported by a tip arm 11A and capable of suction holding by a decompression means (holding means) (not shown) such as a decompression pump or a vacuum ejector are provided, and a plastic material PM is supported. The base material BM is placed on the support member 22 in contact with the 22A.

材料支持手段20は、段部21Aが形成された基台21と、段部21A内に嵌め込まれて支持され、支持面22Aに凹部22Bが形成された支持部材22とを備えている。なお、支持部材22には、支持面22Aおよび凹部22Bの両方に抜ける抜き孔22Cが形成されている。 The material supporting means 20 includes a base 21 on which the step portion 21A is formed, and a support member 22 that is fitted and supported in the step portion 21A and has a recess 22B formed in the support surface 22A. The support member 22 is formed with a hole 22C that can be removed from both the support surface 22A and the recess 22B.

押圧手段30は、駆動機器としての直動モータ31と、その出力軸31Aに支持された押圧部材32とを備えている。本実施形態では、押圧部材32は透明な素材で構成されている。 The pressing means 30 includes a linear motor 31 as a driving device and a pressing member 32 supported by the output shaft 31A thereof. In this embodiment, the pressing member 32 is made of a transparent material.

加熱手段40は、基台21の内部に配置されたコイルヒータやヒートパイプの加熱側等からなる加熱機器41を備えている。 The heating means 40 includes a heating device 41 composed of a coil heater, a heating side of a heat pipe, and the like arranged inside the base 21.

位置決め手段50は、カメラや投影機等の撮像手段や、光学センサや超音波センサ等の各種センサ等で構成され、ブラケット51Aを介して押圧部材32に支持された検知機器51と、駆動機器としてのXYテーブル52と、当該XYテーブル52の出力台52Aに支持され、出力軸53Aで基台21を支持する駆動機器としての回動モータ53とを備え、支持部材22をXY平面内で直線移動または曲線移動させるとともに、当該支持部材22をXY平面内で回転移動させる構成となっている。 The positioning means 50 is composed of an image pickup means such as a camera or a projector, various sensors such as an optical sensor and an ultrasonic sensor, and a detection device 51 supported by a pressing member 32 via a bracket 51A as a drive device. The XY table 52 and the rotation motor 53 as a drive device supported by the output base 52A of the XY table 52 and supporting the base 21 by the output shaft 53A are provided, and the support member 22 is linearly moved in the XY plane. Alternatively, the support member 22 is moved in a curved line and is rotated in the XY plane.

離間手段60は、複数のアームによって構成され、その作業範囲内において、作業部である先端アーム61Aで支持したものを何れの位置、何れの角度にでも変位可能な駆動機器としての所謂多関節ロボット61と、先端アーム61Aに支持され、減圧ポンプや真空エジェクタ等の図示しない減圧手段(保持手段)によって吸着保持が可能な保持面62Aを有する保持板62とを備えている。 The separating means 60 is a so-called articulated robot as a drive device which is composed of a plurality of arms and can displace what is supported by the tip arm 61A, which is a working portion, at any position and at any angle within the working range. The 61 is provided with a holding plate 62 supported by the tip arm 61A and having a holding surface 62A which is supported by a pressure reducing means (holding means) (not shown) such as a pressure reducing pump or a vacuum ejector.

冷却手段70は、保持板62の内部に設けられたペルチェ素子やヒートパイプの冷却側等からなる冷却機器71を備えている。 The cooling means 70 includes a cooling device 71 including a Pelche element provided inside the holding plate 62, a cooling side of a heat pipe, and the like.

浸出手段80は、水WTと、水WTを受容する容器81とを備えている。 The leaching means 80 includes a water WT and a container 81 for receiving the water WT.

密着解除手段90は、加圧ポンプやタービン等で構成され、配管91Aを介して気体を供給可能な加圧手段91と、基台21内に形成され、配管91Aと抜き孔22Cとを連通させる連通口92とを備えている。 The close contact releasing means 90 is composed of a pressurizing pump, a turbine, or the like, and is formed in a pressurizing means 91 capable of supplying gas via a pipe 91A and a base 21, so that the pipe 91A and the punching hole 22C communicate with each other. It is equipped with a communication port 92.

以上の突起保有体の製造装置EAの動作を説明する。
先ず、図1(A)中実線で示す初期位置に各部材が配置された製造装置EAに対し、当該製造装置EAの使用者(以下、単に「使用者」という)または多関節ロボットやベルトコンベア等の図示しない搬送手段が、同図のように母材供給手段PS上に母材BMを供給した後、使用者が操作パネルやパーソナルコンピュータ等の図示しない操作手段を介して自動運転開始の信号を入力する。すると、材料搬送手段10が多関節ロボット11および図示しない減圧手段を駆動し、保持板12を移動させて保持面12Aを支持シートBSに当接させ、当該保持面12Aで母材BMを吸着保持し、図1(A)中二点鎖線で示すように、母材BMを支持部材22の支持面22A上に載置した後、図示しない減圧手段の駆動を停止して保持板12を初期位置に復帰させる。次いで、押圧手段30が直動モータ31を駆動し、押圧部材32を下降させ、図1(B)に示すように、当該押圧部材32で母材BMを支持面22Aへ向かう方向に押圧し、可塑性材料PMを凹部22B内に充填させる。この際、加熱手段40が加熱機器41を駆動し、可塑性材料PMを加熱して軟化させ、当該可塑性材料PMを凹部22B内に充填させ易くする。その後、位置決め手段50が検知機器51を駆動し、支持シートBSの位置を検出し、この検出結果を基にして位置決め手段50がXYテーブル52および回動モータ53を駆動し、支持シートBSの所定の位置に凹部22B(突起部CV)が配置されるように支持部材22を移動させる。これにより、可塑性材料PMから突起部CVと当該突起部CVを支える土台FDとが形成され、支持シートBSに突起部CVが形成された突起保有体CBが形成される。次に、押圧手段30が直動モータ31を駆動し、押圧部材32を初期位置に復帰させた後、加熱手段40が加熱機器41の駆動を停止する。
The operation of the above-mentioned protrusion holding body manufacturing apparatus EA will be described.
First, with respect to the manufacturing apparatus EA in which each member is arranged at the initial position shown by the solid line in FIG. 1 (A), the user of the manufacturing apparatus EA (hereinafter, simply referred to as “user”), an articulated robot, or a belt conveyor. After the base material BM is supplied onto the base material supply means PS as shown in the figure, the user signals the start of automatic operation via an operation means (not shown) such as an operation panel or a personal computer. Enter. Then, the material transporting means 10 drives the articulated robot 11 and the decompression means (not shown) to move the holding plate 12 to bring the holding surface 12A into contact with the support sheet BS, and the holding surface 12A sucks and holds the base metal BM. Then, as shown by the alternate long and short dash line in FIG. 1 (A), after the base metal BM is placed on the support surface 22A of the support member 22, the drive of the decompression means (not shown) is stopped and the holding plate 12 is placed in the initial position. Return to. Next, the pressing means 30 drives the linear motion motor 31 to lower the pressing member 32, and as shown in FIG. 1B, the pressing member 32 presses the base material BM in the direction toward the support surface 22A. The plastic material PM is filled in the recess 22B. At this time, the heating means 40 drives the heating device 41 to heat and soften the plastic material PM, so that the plastic material PM can be easily filled in the recess 22B. After that, the positioning means 50 drives the detection device 51 to detect the position of the support sheet BS, and the positioning means 50 drives the XY table 52 and the rotation motor 53 based on the detection result, and the support sheet BS is predetermined. The support member 22 is moved so that the recess 22B (protrusion CV) is arranged at the position of. As a result, the protrusion CV and the base FD that supports the protrusion CV are formed from the plastic material PM, and the protrusion holder CB having the protrusion CV formed on the support sheet BS is formed. Next, the pressing means 30 drives the linear motion motor 31 to return the pressing member 32 to the initial position, and then the heating means 40 stops driving the heating device 41.

そして、離間手段60が多関節ロボット61および図示しない減圧手段を駆動し、図1(C)に示すように、保持板62を突起保有体CBに当接させて保持面62Aで突起保有体CBを吸着保持した後、密着解除手段90が加圧手段91を駆動し、抜き孔22Cから気体を供給する。次いで、離間手段60が多関節ロボット61を駆動し、突起保有体CBを支持部材22から離間させる。この際、突起保有体CBは、抜き孔22Cから供給された気体によって、突起部CVと凹部22Bとの密着および、土台FDと支持面22Aとの密着が解除されつつ、保持板62の移動と共に支持部材22から離間される。なお、保持板62を突起保有体CBに当接させた際、冷却手段70が冷却機器71を駆動し、可塑性材料PMを冷却することで可塑性材料PMを縮ませ、凹部22Bから突起部CVを抜き取り易くしてもよい。また、離間手段60が保持板62で可塑性材料PMを加圧しながら冷却手段70が可塑性材料PMを冷却すれば、可塑性材料PMと支持シートBSとの接着を良好にすることができる。その後、離間手段60が多関節ロボット61を駆動し、図1(D)に示すように、突起保有体CBを水WT内に浸す。これにより、可塑性材料PMに含有しているポリエチレングリコールPGが水WTに浸出し、図1(D)の拡大図に示すように、当該ポリエチレングリコールPGがあった部位に孔HLが形成されて空洞化し、可塑性材料PMが多孔質体となる。その後、離間手段60が多関節ロボット61を駆動し、孔HLが形成された突起保有体CBを図示しない次工程に搬送して図示しない減圧手段の駆動を停止し、当該突起保有体CBから保持板62を切り離し、切り離した保持板62を初期位置に復帰させ、以降上記同様の動作が繰り返される。 Then, the separating means 60 drives the articulated robot 61 and the decompression means (not shown), and as shown in FIG. 1C, the holding plate 62 is brought into contact with the protrusion holding body CB, and the protrusion holding body CB is brought into contact with the holding surface 62A. After adsorbing and holding the gas, the adhesion releasing means 90 drives the pressurizing means 91 and supplies gas from the punching hole 22C. Next, the separating means 60 drives the articulated robot 61 to separate the protrusion holding body CB from the support member 22. At this time, the protrusion holding body CB moves as the holding plate 62 moves while the contact between the protrusion CV and the recess 22B and the contact between the base FD and the support surface 22A are released by the gas supplied from the punch hole 22C. It is separated from the support member 22. When the holding plate 62 is brought into contact with the protrusion holding body CB, the cooling means 70 drives the cooling device 71 to cool the plastic material PM, thereby shrinking the plastic material PM and removing the protrusion CV from the recess 22B. It may be easy to pull out. Further, if the cooling means 70 cools the plastic material PM while the separating means 60 pressurizes the plastic material PM with the holding plate 62, the adhesion between the plastic material PM and the support sheet BS can be improved. After that, the separation means 60 drives the articulated robot 61, and as shown in FIG. 1 (D), the protrusion holding body CB is immersed in the water WT. As a result, the polyethylene glycol PG contained in the plastic material PM is leached into the water WT, and as shown in the enlarged view of FIG. 1 (D), a hole HL is formed in the portion where the polyethylene glycol PG was located and a cavity is formed. The plastic material PM becomes a porous body. After that, the separation means 60 drives the articulated robot 61, conveys the protrusion holding body CB on which the hole HL is formed to a next step (not shown), stops driving the decompression means (not shown), and holds the protrusion holding body CB. The plate 62 is separated, the separated holding plate 62 is returned to the initial position, and the same operation as described above is repeated thereafter.

以上のような実施形態によれば、抜き孔22Cに気体を供給して突起保有体CBと支持部材22との密着を解除するので、支持部材22と突起保有体CBとを円滑に離間させることができる。 According to the above embodiment, gas is supplied to the punched hole 22C to release the adhesion between the protrusion holding body CB and the support member 22, so that the support member 22 and the protrusion holding body CB are smoothly separated from each other. Can be done.

本発明における手段および工程は、それら手段および工程について説明した動作、機能または工程を果たすことができる限りなんら限定されることはなく、まして、前記実施形態で示した単なる一実施形態の構成物や工程に全く限定されることはない。例えば、押圧工程は、母材を支持面へ向かう方向に押圧して可塑性材料を凹部に充填させ、当該可塑性材料から突起部を形成して突起保有体を形成する工程であればどんな工程でもよく、出願当初の技術常識に照らし合わせてその技術範囲内のものであればなんら限定されることはない(その他の手段および工程も同じ)。 The means and processes in the present invention are not limited as long as they can perform the operations, functions or processes described for the means and processes, much less the constituents of the mere embodiment shown in the above-described embodiment. It is not limited to the process at all. For example, the pressing step may be any step as long as the base material is pressed in the direction toward the support surface to fill the recesses with the plastic material, and the protrusions are formed from the plastic material to form the protrusion holder. , There is no limitation as long as it is within the technical scope in light of the common technical knowledge at the time of filing (the same applies to other means and processes).

材料搬送手段10は、多関節ロボット11を採用することなく多関節ロボット61を離間手段60と共有し、母材BMを搬送する構成としてもよいし、保持板12に代えてまたは併用して、吸着パッド等を採用してもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよく、備わっていない場合は、他の装置や人手で母材BMを搬送すればよい。 The material transporting means 10 may be configured to share the articulated robot 61 with the separating means 60 and transport the base material BM without adopting the articulated robot 11, or may be configured to transport the base material BM in place of or in combination with the holding plate 12. A suction pad or the like may be adopted, or it may or may not be provided in the protrusion holding body manufacturing apparatus EA of the present invention. The BM may be transported.

材料支持手段20は、基台21に段部21Aがなくてもよいし、支持部材22を保持する減圧ポンプや真空エジェクタ等の減圧手段やチャックモータ等の支持部材保持手段を設けてもよいし、基台21がなく、支持部材22のみで構成されていてもよく、この場合、連通口92は支持部材22の内部に形成されればよい。
支持部材22は、金属、樹脂、シリコーン材、ゴム材、木材、紙、陶器等、何で構成されていてもよいし、凹部22Bの数が1でもよいし複数でもよいし、突起保有体CBを支持部材22から離間させ易くするために、フッ素やシリコーン等の剥離性向上部材が支持面22Aや凹部22Bにコーティングされていたり、塗布されていたり、積層されていたりしてもよいし、支持面22Aのみに抜ける抜き孔22Cが形成されてもよいし、凹部22Bのみに抜ける抜き孔22Cが形成されていてもよいし、1または複数の凹部22Bが形成された支持部材22において、支持面22Aに抜ける抜き孔22Cが1つだけまたは複数形成されていてもよいし、1または複数の凹部22Bが形成された22において、1つの凹部22Bに抜ける抜き孔22Cが1つだけまたは複数形成されていてもよいし、1または複数の凹部22Bが形成された支持部材22において、全ての凹部22Bに抜き孔22Cが形成されていてもよいし、一部の凹部22Bに抜き孔22Cが形成されていてもよいし、上記の実施形態のように凹部22Bの最深部に抜き孔22Cが形成されていてもよいし、凹部22Bの最深部でない位置に抜き孔22Cが形成されていてもよい。
The material supporting means 20 may not have the step portion 21A on the base 21, or may be provided with a decompression means such as a decompression pump or a vacuum ejector for holding the support member 22 or a support member holding means such as a chuck motor. The communication port 92 may be formed inside the support member 22 without the base 21 and may be composed of only the support member 22.
The support member 22 may be made of any material such as metal, resin, silicone material, rubber material, wood, paper, pottery, etc., the number of recesses 22B may be one or more, and the protrusion holding body CB may be formed. In order to facilitate separation from the support member 22, a peelable improving member such as fluorine or silicone may be coated, coated, or laminated on the support surface 22A or the recess 22B, or the support surface may be laminated. A punching hole 22C that can be pulled out only in 22A may be formed, or a punching hole 22C that can be pulled out only in the recess 22B may be formed. In the support member 22 in which one or more recesses 22B are formed, the support surface 22A Only one or more holes 22C may be formed through the holes 22C, and in 22 where one or more recesses 22B are formed, only one or more holes 22C may be formed through the one recess 22B. In the support member 22 in which one or a plurality of recesses 22B are formed, punch holes 22C may be formed in all the recesses 22B, or punch holes 22C may be formed in some of the recesses 22B. The punching hole 22C may be formed in the deepest portion of the recess 22B as in the above embodiment, or the punching hole 22C may be formed in a position other than the deepest portion of the recess 22B.

押圧手段30は、押圧部材32を移動させることなくまたは、押圧部材32を移動させつつ、支持部材22を移動させ、母材BMを支持面22Aへ向かう方向に押圧して突起部CVを形成してもよいし、押圧部材32が半透明でもよいし、透明でなくてもよいし、直動モータ31および押圧部材32を採用することなく多関節ロボット11および保持板12を材料搬送手段10と共有したり、多関節ロボット61および保持板62を離間手段60と共有したりして、保持板12や保持板62を介して母材BMを支持面22Aへ向かう方向に押圧して突起部CVを形成してもよいし、直動モータ31を採用することなく多関節ロボット11を材料搬送手段10と共有したり、多関節ロボット61を離間手段60と共有したりして、押圧部材32を介して母材BMを支持面22Aへ向かう方向に押圧して突起部CVを形成してもよい。 The pressing means 30 moves the support member 22 without moving the pressing member 32 or while moving the pressing member 32, and presses the base material BM in the direction toward the support surface 22A to form a protrusion CV. The pressing member 32 may or may not be translucent, and the articulated robot 11 and the holding plate 12 may be combined with the material transporting means 10 without adopting the linear motion motor 31 and the pressing member 32. By sharing or sharing the articulated robot 61 and the holding plate 62 with the separating means 60, the base material BM is pressed in the direction toward the support surface 22A via the holding plate 12 and the holding plate 62, and the protrusion CV. The pressing member 32 may be formed by sharing the articulated robot 11 with the material transporting means 10 or sharing the articulated robot 61 with the separating means 60 without adopting the linear motion motor 31. The base material BM may be pressed in the direction toward the support surface 22A to form the protrusion CV.

加熱手段40は、基台21の外部に配置されてもよいし、支持部材22の内部や押圧部材32の内部に配置されてもよいし、押圧手段30での押圧前に可塑性材料PMを加熱してもよいし、押圧手段30での押圧中に可塑性材料PMを加熱してもよいし、押圧手段30での押圧後に可塑性材料PMを加熱してもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。 The heating means 40 may be arranged outside the base 21, may be arranged inside the support member 22 or inside the pressing member 32, or may heat the plastic material PM before being pressed by the pressing means 30. The plastic material PM may be heated during the pressing by the pressing means 30, the plastic material PM may be heated after the pressing by the pressing means 30, or the protrusion holder of the present invention may be heated. It may or may not be provided in the manufacturing apparatus EA.

位置決め手段50は、支持部材22および押圧部材32のうち少なくとも一方をXY平面内で直線移動または曲線移動させたり回転移動させたりしてもよいし、例えば、支持部材22をX方向(またはY方向)に直線移動または曲線移動させ、押圧部材32をY方向(X方向)に直線移動または曲線移動させてもよいし、支持部材22や押圧部材32をX方向またはY方向以外の方向に直線移動または曲線移動させてもよいし、支持部材22や押圧部材32をXY平面内で直線移動または曲線移動させるだけでもよいし、支持部材22や押圧部材32をXY平面内で回転移動させるだけでもよい。
検知機器51は、1体でもよいし2体以上でもよいし、押圧部材32の側方から支持面22Aに対する支持シートBSの位置を検知してもよいし、基台21や支持部材22を透明または半透明なもので構成し、それら基台21や支持部材22を透過して支持面22Aに対する支持シートBSの位置を検知してもよいし、押圧部材32に支持されていなくてもよい。
位置決め手段50は、支持面22Aに対する可塑性材料PMの位置決めを行ってもよいし、支持面22Aに対する支持シートBSおよび可塑性材料PMの両方の位置決めを行ってもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。
The positioning means 50 may move at least one of the support member 22 and the pressing member 32 linearly, curvedly, or rotationally in the XY plane, and for example, the support member 22 may be moved in the X direction (or the Y direction). ), The pressing member 32 may be linearly moved or curved in the Y direction (X direction), or the support member 22 or the pressing member 32 may be linearly moved in a direction other than the X direction or the Y direction. Alternatively, the support member 22 or the pressing member 32 may be moved linearly or curvedly in the XY plane, or the support member 22 or the pressing member 32 may be simply rotated in the XY plane. ..
The detection device 51 may be one body or two or more bodies, the position of the support sheet BS with respect to the support surface 22A may be detected from the side of the pressing member 32, and the base 21 and the support member 22 may be transparent. Alternatively, it may be made of a translucent material and may pass through the base 21 and the support member 22 to detect the position of the support sheet BS with respect to the support surface 22A, or may not be supported by the pressing member 32.
The positioning means 50 may position the plastic material PM with respect to the support surface 22A, may position both the support sheet BS and the plastic material PM with respect to the support surface 22A, or may perform positioning of the protrusion holder of the present invention. It may or may not be provided in the manufacturing apparatus EA.

離間手段60は、多関節ロボット61を採用することなく多関節ロボット11を材料搬送手段10と共有し、突起保有体CBを支持部材22から離間させる構成としてもよいし、剥離用テープを突起保有体CBに貼付し、当該剥離用テープに張力を付与して突起保有体CBを支持部材22から離間させる構成でもよいし、バイブレータや超音波振動装置等の振動手段を採用し、突起保有体CBに振動を加えて当該突起保有体CBを支持部材22から離間し易くしてもよいし、突起保有体CBを遠心分離させてもよいし、突起保有体CBを水WTに浸した際、当該突起保有体CBを移動させたり振動させたりしてポリエチレングリコールPGを水WTに浸出させ易くしてもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよく、備わっていない場合は、他の装置や人手で突起保有体CBを支持部材22から離間させればよい。 The separating means 60 may be configured to share the articulated robot 11 with the material transporting means 10 and separate the protrusion holding body CB from the support member 22 without adopting the articulated robot 61, or may hold the peeling tape with the protrusions. The protrusion holding body CB may be attached to the body CB and tension is applied to the peeling tape to separate the protrusion holding body CB from the support member 22. The protrusion holding body CB may be easily separated from the support member 22 by applying vibration to the protrusion holding body CB, the protrusion holding body CB may be centrifugally separated, or the protrusion holding body CB may be immersed in water WT. The protrusion holder CB may be moved or vibrated to facilitate the leaching of polyethylene glycol PG into the water WT, or may or may not be provided in the protrusion holder manufacturing apparatus EA of the present invention. However, if it is not provided, the protrusion holding body CB may be separated from the support member 22 by another device or by hand.

冷却手段70は、押圧部材32の内部やその近傍に冷却機器71を設け、当該押圧部材32で母材BMを押圧した状態で可塑性材料PMを冷却してもよいし、母材BMを押圧することなく可塑性材料PMを冷却してもよいし、保持板62の外部に設けられてもよいし、基台21や支持部材22の内部に設けられてもよいし、水や混合液等の液体、エタノールやアセトン等の有機溶剤または、鉱物油や化学合成油等のオイル等の冷却媒体に可塑性材料PMを浸して当該可塑性材料PMを冷却する構成でもよいし、大気や冷風等を可塑性材料PMに当てて当該可塑性材料PMを冷却する構成でもよいし、冷却機器71を採用することなく水WTを浸出手段80と共有して可塑性材料PMを冷却する構成でもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。 The cooling means 70 may provide a cooling device 71 inside or in the vicinity of the pressing member 32 to cool the plastic material PM in a state where the base material BM is pressed by the pressing member 32, or press the base material BM. The plastic material PM may be cooled without cooling, may be provided outside the holding plate 62, may be provided inside the base 21 or the support member 22, or may be provided inside a liquid such as water or a mixed liquid. , The plastic material PM may be immersed in a cooling medium such as an organic solvent such as ethanol or acetone, or an oil such as mineral oil or chemically synthesized oil to cool the plastic material PM, or the atmosphere or cold air may be used as the plastic material PM. The plastic material PM may be cooled by being exposed to the water, or the water WT may be shared with the leaching means 80 to cool the plastic material PM without adopting the cooling device 71, or the protrusion holding body of the present invention may be used. It may or may not be provided in the manufacturing device EA of.

浸出手段80は、浸出媒体として、水や混合液等の液体、エタノールやアセトン等の有機溶剤または、鉱物油や化学合成油等のオイル等、母材BMに含有している浸出材料を浸出させることができるものであれば何が採用されてもよいし、浸出媒体を移動、循環、振動、撹拌させて浸出材料を浸出媒体に浸出し易くしてもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。 The leaching means 80 leaches a liquid such as water or a mixed solution, an organic solvent such as ethanol or acetone, or an oil such as mineral oil or chemically synthesized oil, which is contained in the base material BM, as a leaching medium. Anything that can be used may be adopted, or the leaching medium may be moved, circulated, vibrated, and stirred to facilitate leaching of the leaching material into the leaching medium, or the protrusion holder of the present invention. It may or may not be provided in the manufacturing apparatus EA.

密着解除手段90は、付番AAを付した図に示すように、支持部材22の内部に加圧手段91を配置してもよい。
抜き孔22Cに供給する流体は、単体ガスや複合ガス等のガス、水や混合液等の液体、エタノールやアセトン等の有機溶剤または、鉱物油や化学合成油等のオイル等でもよい。
抜き孔22Cから気体を供給するタイミングは、離間手段60が多関節ロボット61で突起保有体CBに持ち上げる力を付与した時点と同時でもよいし、持ち上げる力を付与する前でもよいし、持ち上げる力を付与した後でもよい。
As shown in the figure with the number AA, the contact releasing means 90 may arrange the pressurizing means 91 inside the support member 22.
The fluid supplied to the draft hole 22C may be a gas such as a single gas or a composite gas, a liquid such as water or a mixed solution, an organic solvent such as ethanol or acetone, or an oil such as mineral oil or chemically synthesized oil.
The timing of supplying the gas from the punching hole 22C may be the same as when the separating means 60 applies the lifting force to the protrusion holding body CB by the articulated robot 61, or may be before the lifting force is applied, or the lifting force may be applied. It may be after giving.

母材供給手段PSは、単なる台でもよいし、ベルトコンベアでもよいし、自走式の搬送台等でもよいし、本発明の突起保有体の製造装置EAに備わっていてもよいし、備わっていなくてもよい。 The base material supply means PS may be a simple stand, a belt conveyor, a self-propelled transport stand, or the like, or may be provided in or provided in the protrusion holding body manufacturing apparatus EA of the present invention. It does not have to be.

突起保有体の製造装置EAは、例えば、単体ガスや複合ガス等のガス、水や混合液等の液体、エタノールやアセトン等の有機溶剤または、鉱物油や化学合成油等のオイル等の流体雰囲気の中で、母材BMを支持面22Aへ向かう方向に押圧して突起部CVを形成してもよい。 The protrusion holding manufacturing device EA has, for example, a fluid atmosphere such as a gas such as a single gas or a composite gas, a liquid such as water or a mixed solution, an organic solvent such as ethanol or acetone, or an oil such as mineral oil or chemically synthesized oil. In the above, the base material BM may be pressed in the direction toward the support surface 22A to form the protrusion CV.

支持シートBSは、透過部材として、例えば、布、不織布、樹脂、メッシュ材、木材等の他、貫通孔が形成された金属、樹脂、シリコーン材、ゴム材、木材、紙、陶器等、液体および気体のうち少なくとも一方を透過可能なものであればどのようなものが採用されていてもよいし、例えば、金属、樹脂、シリコーン材、ゴム材、木材、紙、陶器等、液体および気体を透過不可能なもの(透過部材でないもの)が採用されていてもよい。 As a transmission member, the support sheet BS includes, for example, cloth, non-woven fabric, resin, mesh material, wood, etc., as well as metal, resin, silicone material, rubber material, wood, paper, pottery, etc., which have through holes, and liquids. Any gas may be used as long as it can permeate at least one of them, and permeates liquids and gases such as metals, resins, silicone materials, rubber materials, wood, paper, and pottery. Impossible materials (those that are not transparent members) may be adopted.

可塑性材料PMは、熱や圧力等のエネルギーを加えることで変形し、その後元の形状に戻らないもの、例えば、金属、粘土、樹脂等が例示でき、樹脂の場合、例えば、PET、ポリプロピレン、ポリエチレン、ポリ塩化ビニル、ポリ(ラクチド−co−グリコリド)共重合体(PLGA)等、可塑性を有するものであれば何でもよいし、単一の成分からなるものでもよいし、複数の成分からなるものでもよいし、可塑性を有するもののみによって構成されていてもよいし、可塑性を有するものと可塑性を有しないものとで構成されていてもよいし、熱可塑性を有していなくてもよいし、浸出材料を含有していなくてもよい。
可塑性材料PMと浸出材料との割合は、5対5以外に例えば、8対2や1対9等どのような割合であってもよいし、それらの比の基準は、重量比以外に例えば、質量比、体積比、モル比等どのような基準でもよい。
浸出材料は、例えば、塩化ナトリウム、硝酸カリウム、ミョウバン、ポリビニルアルコール等、浸出媒体に浸出するものであればどのようなものでもよい。
母材BMは、支持シートBSのない可塑性材料PMのみで構成されていてもよいし、支持シートBSおよび可塑性材料PMの他に他のものが積層されていてもよいし、可塑性材料PMの量が凹部22Bの容量と同じ量でもよいし、凹部22Bの容量以上でもよい。
突起部CVの高さは、100nm〜3mmでもよいし、100nm以下でもよいし、3mm以上でもよい。特に所謂マイクロニードルとして使用する場合には、突起部CVの高さは、100μm〜1.5mmとするとよい。
突起部CVの先端は、尖っていてもよいし、尖っていなくてもよいし、丸まっていてもよいし、矢尻形状でもよいし、二股または三股以上に分岐していてもよい。
突起部CVの形状は、円錐、角錐、円柱、角柱、それらを組み合わせた形状でもよい。
Examples of the plastic material PM include those that are deformed by applying energy such as heat and pressure and do not return to their original shape after that, for example, metal, clay, resin, etc., and in the case of resin, for example, PET, polypropylene, polyethylene, etc. , Polyvinyl chloride, poly (lactide-co-glycolide) copolymer (PLGA), etc., as long as they have plasticity, may be composed of a single component, or may be composed of a plurality of components. It may be composed only of those having plasticity, it may be composed of those having plasticity and those having no plasticity, it may not have thermoplasticity, and it may be leached out. It does not have to contain any material.
The ratio of the plastic material PM to the leachate material may be any ratio other than 5: 5, for example, 8: 2 or 1: 9, and the standard of the ratio thereof is, for example, other than the weight ratio. Any standard such as mass ratio, volume ratio, molar ratio, etc. may be used.
The leaching material may be any material such as sodium chloride, potassium nitrate, alum, polyvinyl alcohol, etc., as long as it leaches into the leaching medium.
The base material BM may be composed of only the plastic material PM without the support sheet BS, or may be laminated with other materials in addition to the support sheet BS and the plastic material PM, and the amount of the plastic material PM may be laminated. May be the same amount as the capacity of the recess 22B, or may be equal to or larger than the capacity of the recess 22B.
The height of the protrusion CV may be 100 nm to 3 mm, 100 nm or less, or 3 mm or more. In particular, when used as a so-called microneedle, the height of the protrusion CV may be 100 μm to 1.5 mm.
The tip of the protrusion CV may be sharp, blunt, rounded, arrowhead-shaped, or bifurcated or bifurcated or bifurcated.
The shape of the protrusion CV may be a cone, a pyramid, a cylinder, a prism, or a combination thereof.

突起保有体CBは、図1(E)に示すように、可塑性材料PMから突起部CVのみが形成され、当該突起部CVが直接支持シートBSに支持されたものでもよいし、図1(F)に示すように、可塑性材料PMから突起部CVと土台FDとが形成され、当該土台FDが支持シートBSに埋め込まれた(浸透した)状態のものでもよいし、図1(G)に示すように、可塑性材料PMから突起部CVと土台FDとが形成され、支持シートBSに支持されていないものでもよい。 As shown in FIG. 1 (E), the protrusion holding body CB may be one in which only the protrusion CV is formed from the plastic material PM and the protrusion CV is directly supported by the support sheet BS, or FIG. 1 (F). ), The protrusion CV and the base FD may be formed from the plastic material PM, and the base FD may be embedded (permeated) in the support sheet BS, or may be shown in FIG. 1 (G). As described above, the protrusion CV and the base FD may be formed from the plastic material PM and may not be supported by the support sheet BS.

前記実施形態における駆動機器は、回動モータ、直動モータ、リニアモータ、単軸ロボット、2軸または3軸以上の関節を備えた多関節ロボット等の電動機器、エアシリンダ、油圧シリンダ、ロッドレスシリンダおよびロータリシリンダ等のアクチュエータ等を採用することができる上、それらを直接的又は間接的に組み合せたものを採用することもできる。
前記実施形態において、押圧ローラや押圧ヘッド等の押圧手段や押圧部材といった被押圧物を押圧するものが採用されている場合、上記で例示したものに代えてまたは併用して、ローラ、丸棒、ブレード材、ブラシ状部材の他、大気やガス等の気体の吹き付けによるものを採用してもよいし、押圧するものをゴム、樹脂、スポンジ等の変形可能な部材で構成してもよいし、金属や樹脂等の変形しない部材で構成してもよいし、支持(保持)手段や支持(保持)部材等の被支持部材(被保持部材)を支持(保持)するものが採用されている場合、メカチャックやチャックシリンダ等の把持手段、クーロン力、接着剤(接着シート、接着テープ)、粘着剤(粘着シート、粘着テープ)、磁力、ベルヌーイ吸着、吸引吸着、駆動機器等で被支持部材を支持(保持)する構成を採用してもよい。
The drive device in the above embodiment is an electric device such as a rotary motor, a linear motor, a linear motor, a single-axis robot, an articulated robot having two-axis or three-axis or more joints, an air cylinder, a hydraulic cylinder, and a rodless. Actuators such as cylinders and rotary cylinders can be adopted, and those in which they are directly or indirectly combined can also be adopted.
In the above embodiment, when a pressing means such as a pressing roller or a pressing head or a pressing member for pressing a pressed object is adopted, a roller, a round bar, or a roller, a round bar, may be used in place of or in combination with those exemplified above. In addition to the blade material and brush-like member, a material that is sprayed with a gas such as air or gas may be used, or a material to be pressed may be made of a deformable member such as rubber, resin, or sponge. It may be composed of a non-deformable member such as metal or resin, or when a member that supports (holds) a supported member (held member) such as a supporting (holding) means or a supporting (holding) member is adopted. , Gripping means such as mechanical chucks and chuck cylinders, Coulomb force, adhesive (adhesive sheet, adhesive tape), adhesive (adhesive sheet, adhesive tape), magnetic force, Bernoulli suction, suction suction, drive equipment, etc. A structure that supports (holds) may be adopted.

EA…突起保有体の製造装置
20…材料支持手段
22…支持部材
22A…支持面
22B…凹部
22C…抜き孔
30…押圧手段
80…浸出手段
90…密着解除手段
BM…母材
CB…突起保有体
CV…突起部
PG…ポリエチレングリコール(浸出材料)
PM…可塑性材料
WT…水(浸出媒体)
EA ... Protrusion holding body manufacturing equipment 20 ... Material support means 22 ... Support member 22A ... Support surface 22B ... Recessed portion 22C ... Drilling hole 30 ... Pressing means 80 ... Leaching means 90 ... Adhesion release means BM ... Base material CB ... Protrusion holding body CV ... Protrusion PG ... Polyethylene glycol (leaching material)
PM ... Plastic material WT ... Water (leaching medium)

Claims (3)

支持シートに突起部が形成されたマイクロニードルの製造方法であって、
前記支持シートの一方の面に可塑性材料が積層された母材を用意する母材用意工程と、
前記突起部に対応した凹部が形成された支持面を有する支持部材で、可塑性材料を含んだ母材を支持する材料支持工程と、
前記母材を前記支持面へ向かう方向に押圧して前記可塑性材料を前記凹部に充填させ、当該可塑性材料から前記突起部を形成して前記マイクロニードルを形成する押圧工程とを実施し、
前記支持部材には、前記支持面および前記凹部のうち少なくとも一方に抜ける抜き孔が形成されており、
前記押圧工程の後段で、前記抜き孔に流体を供給し、前記マイクロニードルと前記支持部材との密着を解除する密着解除工程を行うことを特徴とするマイクロニードルの製造方法。
A method for manufacturing microneedles having protrusions formed on a support sheet.
A base material preparation step of preparing a base material in which a plastic material is laminated on one surface of the support sheet, and
A material support step of supporting a base material containing a plastic material with a support member having a support surface in which a recess corresponding to the protrusion is formed.
A pressing step of pressing the base material in the direction toward the support surface to fill the recesses with the plastic material, forming the protrusions from the plastic material to form the microneedles , is carried out.
The support member is formed with a hole for exiting at least one of the support surface and the recess.
A method for manufacturing a microneedle , wherein a fluid is supplied to the punched hole in a subsequent stage of the pressing step to perform a contact releasing step of releasing the adhesion between the microneedle and the support member.
前記支持シートは、液体および気体のうち少なくとも一方を透過可能な透過性を有する透過部材によって構成されていることを特徴とする請求項1に記載のマイクロニードルの製造方法。 The method for manufacturing a microneedle according to claim 1, wherein the support sheet is made of a permeable member having a permeability capable of transmitting at least one of a liquid and a gas. 支持シートに突起部が形成されたマイクロニードルの製造装置であって、
前記突起部に対応した凹部が形成された支持面を有する支持部材で、可塑性材料を含んだ母材を支持する材料支持手段と、
前記母材を前記支持面へ向かう方向に押圧して前記可塑性材料を前記凹部に充填させ、当該可塑性材料から前記突起部を形成して前記マイクロニードルを形成する押圧手段とを備え、
前記母材は、前記支持シートの一方の面に前記可塑性材料が積層されており、
前記支持部材には、前記支持面および前記凹部のうち少なくとも一方に抜ける抜き孔が形成されており、
前記抜き孔に流体を供給し、前記マイクロニードルと前記支持部材との密着を解除する密着解除手段を備えていることを特徴とするマイクロニードルの製造装置。
A microneedle manufacturing device with protrusions formed on the support sheet.
A support member having a support surface on which a recess corresponding to the protrusion is formed, and a material support means for supporting the base material containing a plastic material.
It is provided with a pressing means for pressing the base material in a direction toward the support surface to fill the recesses with the plastic material, and forming the protrusions from the plastic material to form the microneedles.
In the base material, the plastic material is laminated on one surface of the support sheet.
The support member is formed with a hole for exiting at least one of the support surface and the recess.
The fluid is supplied to the vent hole, the manufacturing apparatus of the microneedles, characterized in that it comprises a contact releasing means for releasing the close contact between the support member and the microneedle.
JP2021058666A 2021-03-30 2021-03-30 Microneedle manufacturing method and microneedle manufacturing equipment Active JP6972411B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2021058666A JP6972411B1 (en) 2021-03-30 2021-03-30 Microneedle manufacturing method and microneedle manufacturing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2021058666A JP6972411B1 (en) 2021-03-30 2021-03-30 Microneedle manufacturing method and microneedle manufacturing equipment

Publications (2)

Publication Number Publication Date
JP6972411B1 true JP6972411B1 (en) 2021-11-24
JP2022155253A JP2022155253A (en) 2022-10-13

Family

ID=78605643

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2021058666A Active JP6972411B1 (en) 2021-03-30 2021-03-30 Microneedle manufacturing method and microneedle manufacturing equipment

Country Status (1)

Country Link
JP (1) JP6972411B1 (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0752164A (en) * 1993-08-09 1995-02-28 Daisan Kanagata Seisakusho:Kk Mold for plastic-molded article and manufacture thereof
JP2004351614A (en) * 2003-05-26 2004-12-16 Matsushita Electric Works Ltd Method for molding fine molded product, mold and the fine molded product manufactured by the method
JP2007083626A (en) * 2005-09-22 2007-04-05 Ricoh Co Ltd Microstructure transfer device
WO2007105474A1 (en) * 2006-03-10 2007-09-20 Pioneer Corporation Imprinting method and imprinting apparatus
JP2008100380A (en) * 2006-10-17 2008-05-01 Sumitomo Heavy Ind Ltd Transfer device and transfer method
JP2014501547A (en) * 2010-10-19 2014-01-23 トラスティーズ オブ タフツ カレッジ Silk fibroin-based microneedle and method for producing the same

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0752164A (en) * 1993-08-09 1995-02-28 Daisan Kanagata Seisakusho:Kk Mold for plastic-molded article and manufacture thereof
JP2004351614A (en) * 2003-05-26 2004-12-16 Matsushita Electric Works Ltd Method for molding fine molded product, mold and the fine molded product manufactured by the method
JP2007083626A (en) * 2005-09-22 2007-04-05 Ricoh Co Ltd Microstructure transfer device
WO2007105474A1 (en) * 2006-03-10 2007-09-20 Pioneer Corporation Imprinting method and imprinting apparatus
JP2008100380A (en) * 2006-10-17 2008-05-01 Sumitomo Heavy Ind Ltd Transfer device and transfer method
JP2014501547A (en) * 2010-10-19 2014-01-23 トラスティーズ オブ タフツ カレッジ Silk fibroin-based microneedle and method for producing the same

Also Published As

Publication number Publication date
JP2022155253A (en) 2022-10-13

Similar Documents

Publication Publication Date Title
JP6972409B1 (en) Microneedle manufacturing method and microneedle manufacturing equipment
CN1855363B (en) Support board separating apparatus, and support board separating method using the same
CN114446858A (en) Method for semiconductor device transfer
KR20120096470A (en) Detachment device and detachment method
JP6972411B1 (en) Microneedle manufacturing method and microneedle manufacturing equipment
JP2019016691A (en) Removal device and removal method
JP6972410B1 (en) Microneedle manufacturing method and microneedle manufacturing equipment
JP6972412B1 (en) Microneedle manufacturing method and microneedle manufacturing equipment, as well as protrusion holder manufacturing method and protrusion holder manufacturing equipment.
JP6972413B1 (en) Microneedle manufacturing method and microneedle manufacturing equipment
JP7008854B1 (en) Microneedle manufacturing method and microneedle manufacturing equipment
CN107428538A (en) Sheet production apparatus and manufacture method
CN103813643A (en) Apparatus and method for adhering member
JP2010012735A (en) Three-dimensional shaping method and three-dimensional shaping apparatus
JP2022155255A (en) Projection-bearing body manufacturing method and projection-bearing body manufacturing device
JP2022155252A (en) Projection-bearing body manufacturing method and projection-bearing body manufacturing device
JP2022155250A (en) Projection-bearing body manufacturing method and projection-bearing body manufacturing device
JP2022155248A (en) Projection-bearing body manufacturing method and projection-bearing body manufacturing device
JP2022155254A (en) Projection-bearing body manufacturing method and projection-bearing body manufacturing device
JP6955919B2 (en) Removal device and removal method
CN105003504B (en) Component sticker
EP3401278B1 (en) Drawing device and drawing method
JP7045811B2 (en) Removal device and removal method
JP7022570B2 (en) Substrate removal method and substrate removal device, as well as transfer method and transfer device
US10934169B2 (en) Drawing device and drawing method
JP2003145368A (en) Filter insertion device and its insertion system

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20210611

A871 Explanation of circumstances concerning accelerated examination

Free format text: JAPANESE INTERMEDIATE CODE: A871

Effective date: 20210611

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20210713

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20210909

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20211005

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20211102

R150 Certificate of patent or registration of utility model

Ref document number: 6972411

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150