JP6958550B2 - 化粧材 - Google Patents
化粧材 Download PDFInfo
- Publication number
- JP6958550B2 JP6958550B2 JP2018519656A JP2018519656A JP6958550B2 JP 6958550 B2 JP6958550 B2 JP 6958550B2 JP 2018519656 A JP2018519656 A JP 2018519656A JP 2018519656 A JP2018519656 A JP 2018519656A JP 6958550 B2 JP6958550 B2 JP 6958550B2
- Authority
- JP
- Japan
- Prior art keywords
- gloss
- adjusting layer
- gloss adjusting
- layer
- matting agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
ここで、図面は模式的なものであり、厚みと平面寸法との関係、各層の厚みの比率等は現実のものとは異なる。また、以下に示す実施形態は、本発明の技術的思想を具体化するための構成を例示するものであって、本発明の技術的思想は、構成部品の材質、形状および構造等を下記のものに特定するものでない。本発明の技術的思想は、特許請求の範囲に記載された請求項が規定する技術的範囲内において、種々の変更を加えることができる。
図1に示すように、本実施形態の化粧材1は、基材2上に設けられた第1の艶調整層5と、第1の艶調整層5上に部分的に設けられ、第1の艶調整層5の艶と異なる艶を有する第2の艶調整層6とを備えている。そして、これら第1、第2の艶調整層5、6のうち、相対的に艶の低い艶調整層に、粒径が層厚の1.0倍以上、より好ましくは1.1倍以上の艶消し剤が添加されていることが重要である。これにより、艶調整層の表面に十分な凹凸を付与することができるため、斜めからの観察において光沢度が上昇せず、低光沢を維持することができる。
なお、基材2と第1の艶調整層5との間には、後述するように下地インキ層3、柄インキ層4および透明樹脂層(不図示)等、他の層を配置する構成としてもよい。また、下地インキ層3は、例えば、基材2上にインキをベタ塗りして形成した層であってもよい。
なお、層厚と艶消し剤の粒径との関係としては、艶消し剤の粒径が層厚の1.0倍以上、より好ましくは1.1倍以上であることが重要であるが、具体的な大きさについては任意の数値として構わない。例えば、層厚を5μmに設定した場合、艶消し剤の粒径は5.0μm以上、より好ましくは5.5μm以上とすればよい。
なお、本実施形態では、第1の艶調整層5が、基材2の第1の艶調整層5側の面の全面を被覆する例を示したが、他の構成を採用することもできる。例えば、第1の艶調整層5が、基材2の第1の艶調整層5側の面を部分的に被覆する構成としてもよい。
なお、相対的に艶の高い艶調整層においても、任意の艶消し剤を添加することが可能である。これらは最終的な凹凸感や意匠性に応じて適宜調整されるべきものである。また、第1、第2の艶調整層5、6に用いられる艶消し剤および樹脂組成物は、同じでも異なっていてもよい。これらは凹凸感および各種要求特性から自由に選択することができる。
さらに、基材2と柄インキ層4との間には、求められる意匠に応じて、基材2の第1の艶調整層5側の面の全面を被覆する下地インキ層3を設けるようにしてもよい。また、下地インキ層3は、隠蔽性等、必要に応じて2層以上の多層としてもよい。さらに、柄インキ層4は、求められる意匠を表現するために必要な分版の数だけ積層して形成してもよい。このように、柄インキ層4と下地インキ層3とは、求められる意匠、つまり、表現したい意匠に応じて様々な組み合わせとなるが、特に限定されるものではない。
また、下地インキ層3および柄インキ層4には、各種機能を付与するために、例えば、体質顔料、可塑剤、分散剤、界面活性剤、粘着付与剤、接着助剤、乾燥剤、硬化剤、硬化促進剤および硬化遅延剤等の機能性添加剤を添加してもよい。
(1)以上のように、本実施形態の化粧材1では、第1の艶調整層5と第2の艶調整層6とのうち、相対的に艶の低い艶調整層に、粒径がその層厚の1.0倍以上、より好ましくは1.1倍以上の艶消し剤を添加するようにした。それゆえ、艶調整層の表面に十分な凹凸を付与することができるため、斜めからの観察においても光沢度が上昇せず、低光沢を維持することができる。そのため、斜めから観察しても、艶の差により得られる凹凸感が変化し難い化粧材1を提供できる。
なお、本実施形態では、第2の艶調整層6が柄インキ層4と重なる部分に形成され、柄インキ層4の柄模様と第2の艶調整層6の艶とが同調している例を示したが、他の構成を採用することもできる。例えば、図2に示すように、第2の艶調整層6が柄インキ層4の直上以外の部分に形成され、柄インキ層4の柄模様と第1の艶調整層5の艶とが同調していてもよい。これにより、柄インキ層4の柄模様に、露出している第1の艶調整層5の艶が付与され、柄インキ層4による意匠性に第1の艶調整層5による意匠性を付加できる。それゆえ、天然木や天然石に近い高級感のある意匠表現を有した化粧材1を形成できる。
<実施例1>
実施例1では、坪量50g/m2の含浸紙(GFR-506:興人(株)製)を基材2として用いた。そして、基材2の一方の面に、油性硝化綿樹脂系グラビア印刷インキ(PCNT(PCRNT)各色:東洋インキ(株)製)を使用して、下地インキ層3と、柄インキ層4とをこの順に形成した。柄インキ層4の柄模様は、木目柄とした。
実施例2では、柄インキ層4を形成した基材2上に、第1の艶調整層5用のインキを基材2の一方の面の全面を被覆するように塗布し、第1の艶調整層5を形成した。インキは、アクリルポリオール(6KW-700:大成ファインケミカル(株)製)100質量部に対して、シリカ系艶消し剤(ACEMATT OK900:エボニック社製)8質量部、ポリイソシアネート(UR190B硬化剤:東洋インキ(株)製)10質量部から構成した。シリカ系艶消し剤の平均粒径は7.5μmとした。また、インキの塗布量は7g/m2とした。層厚は断面観察の結果、6.5μmであった。次に、第2の艶調整層6用のインキを、第1の艶調整層5上であって、柄インキ層4の直上となる部分にのみ塗布することで、第2の艶調整層6を形成した。インキは、アクリルポリオール(6KW-700:大成ファインケミカル(株)製)100質量部に対して、平均粒径7.5μmのシリカ系艶消し剤(ACEMATT OK900:エボニック社製)3質量部、ポリイソシアネート(UR190B硬化剤:東洋インキ(株)製)10質量部から構成した。それ以外は実施例1と同様の構成とした。
実施例3では、柄インキ層4を形成した基材2上に、第1の艶調整層5用のインキを基材2の一方の面の全面を被覆するように塗布し、第1の艶調整層5を形成した。インキは、アクリルポリオール(6KW-700:大成ファインケミカル(株)製)100質量部に対して、シリカ系艶消し剤(ACEMATT 810:エボニック社製)8質量部、ポリイソシアネート(UR190B硬化剤:東洋インキ(株)製)10質量部から構成した。シリカ系艶消し剤の平均粒径は10.5μmとした。また、インキの塗布量は9.5g/m2とした。層厚は断面観察の結果、9.3μmであった。次に、第2の艶調整層6用のインキを、第1の艶調整層5上であって、柄インキ層4の直上となる部分にのみに塗布することで、第2の艶調整層6を形成した。インキは、アクリルポリオール(6KW-700:大成ファインケミカル(株)製)100質量部に対して、平均粒径10.5μmのシリカ系艶消し剤(ACEMATT 810:エボニック社製)3質量部、ポリイソシアネート(UR190B硬化剤:東洋インキ(株)製)10質量部から構成した。それ以外は実施例1と同様の構成とした。
比較例1では、柄インキ層4を形成した基材2上に、実施例1と同じ組成の第1の艶調整層5用のインキを塗布量3.5g/m2となるように基材2の一方の面の全面を被覆するように塗布した。それ以外は実施例1と同様に第1の艶調整層5および第2の艶調整層6を形成し、化粧材1を得た。なお、このときの第1の艶調整層5の層厚は、断面観察の結果、3.3μmであった。
比較例2では、柄インキ層4を形成した基材2上に、実施例2と同じ組成の第1の艶調整層5用のインキを塗布量8.5g/m2となるように基材2の一方の面の全面を被覆するように塗布した。それ以外は実施例2と同様に第1の艶調整層5および第2の艶調整層6を形成し、化粧材1を得た。なお、このときの第1の艶調整層5の層厚は、断面観察の結果、8.4μmであった。
比較例3では、柄インキ層4を形成した基材2上に、実施例3と同じ組成の第1の艶調整層5用のインキを塗布量11.5g/m2となるように基材2の一方の面の全面を被覆するように塗布した。それ以外は実施例3と同様に第1の艶調整層5および第2の艶調整層6を形成し、化粧材1を得た。なお、このときの第1の艶調整層5の層厚は、断面観察の結果、11.2μmであった。
以上の実施例1〜3、比較例1〜3について、意匠性と光沢度の評価を行った。
<意匠性>
正面および斜めから化粧材1の意匠性を観察した。そして、あらゆる角度から凹凸感が見られる場合を「○」、斜めからの観察で凹凸感が減少する場合を「△」、斜めからの観察で凹凸感が見られなくなる場合を「×」とした。
<光沢度>
第1の艶調整層5、つまり、相対的に艶の低い艶調整層における20°、60°、85°の光沢度を測定した。
以上の結果から、実施例1〜3の化粧材は、あらゆる角度から観察しても、艶の差により得られる凹凸感が一定で、優れた意匠の化粧材1であることが明らかとなった。
なお、本発明の化粧材は、上記の実施形態および実施例に限定されるものではなく、発明の特徴を損なわない範囲において種々の変更が可能である。
2 基材
3 下地インキ層
4 柄インキ層
5 第1の艶調整層
6 第2の艶調整層
Claims (12)
- 基材上に設けられた第1の艶調整層と、前記第1の艶調整層上に部分的に設けられ、前記第1の艶調整層の艶と異なる艶を有する第2の艶調整層とを備え、
前記第1の艶調整層と前記第2の艶調整層とのうち、相対的に艶の低い艶調整層に、粒径が層厚の1.0倍以上の艶消し剤が添加されており、
前記艶消し剤は、1次粒子が2次凝集して形成された粒子であることを特徴とする化粧材。 - 前記基材と前記第1の艶調整層との間に設けられた柄インキ層を更に備え、
前記第2の艶調整層は、前記柄インキ層と重なる部分に形成され、前記柄インキ層の柄模様と前記第2の艶調整層の艶とが同調していることを特徴とする請求項1に記載の化粧材。 - 前記基材と前記第1の艶調整層との間に設けられた柄インキ層を更に備え、
前記第1の艶調整層は、前記基材の前記第1の艶調整層側の面の全面を被覆しており、
前記第2の艶調整層は、前記柄インキ層の直上以外の部分に形成され、前記柄インキ層の柄模様と前記第1の艶調整層の艶とが同調していることを特徴とする請求項1に記載の化粧材。 - 前記第2の艶調整層は、露出していることを特徴とする請求項3に記載の化粧材。
- 前記艶消し剤は、無機材料からなることを特徴とする請求項1から4のいずれか1項に記載の化粧材。
- 前記艶消し剤は、前記艶消し剤が添加された前記艶調整層を構成する樹脂組成物100質量部に対して、5質量部以上40質量部以下の範囲内で添加されていることを特徴とする請求項1から5のいずれか1項に記載の化粧材。
- 前記艶消し剤は、相対的に艶の高い艶調整層にも添加されていることを特徴とする請求項1から6のいずれか1項に記載の化粧材。
- 前記第1の艶調整層に添加する前記艶消し剤の粒径は、前記第2の艶調整層に添加する前記艶消し剤の粒径と同じであることを特徴とする請求項7に記載の化粧材。
- 前記第1の艶調整層に添加された前記艶消し剤の含有量は、前記第2の艶調整層に添加された前記艶消し剤の含有量よりも多いことを特徴とする請求項7または8に記載の化粧材。
- 前記艶消し剤の粒径は、2μm以上15μm以下の範囲内であることを特徴とする請求項1から9のいずれか1項に記載の化粧材。
- 前記艶消し剤の粒径は、前記艶消し剤が添加された前記艶調整層の層厚の3.0倍以下であることを特徴とする請求項1から10のいずれか1項に記載の化粧材。
- 前記第1の艶調整層及び前記第2の艶調整層をそれぞれ構成する樹脂組成物は、フッ素系、ビニル系、ポリエステル系、メラミン系、アミノアルキッド系、または尿素系の樹脂であることを特徴とする請求項1から11のいずれか1項に記載の化粧材。
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