JP6885044B2 - Liquid discharge unit, liquid discharge device and printing method - Google Patents

Description

The present invention relates to a liquid discharge unit, a liquid discharge device, and a printing method.

Conventionally, in the field of sign graphics such as advertisements displayed indoors and outdoors, black (K), yellow (Y), magenta (M), cyan (C) process color image forming inks and white inks are used. An inkjet liquid ejection device equipped with auxiliary ink having a color different from the process color such as metallic ink is used. In such a liquid ejection device, for example, an auxiliary ink (background ink or base ink) such as white ink is first printed (applied) on the entire surface of a transparent medium to be printed, and then an image is formed by using an image forming ink. To print.

Here, as in either the case where the auxiliary ink (for example, white ink) is applied to the entire surface of the printed matter, or the case where the auxiliary ink is applied only to the place where the image of the printed matter is formed. The state in which the auxiliary ink is applied to the place where the image is formed is called "forming the base". Further, the state in which the auxiliary ink is applied to the place where the image is formed does not overlap with the place where the image is formed is called "forming the background". Therefore, "forming the base and the background" represents an embodiment in which the auxiliary ink is applied to the entire surface of the printed matter. Further, "forming the background or background" means that the place where the image is formed on the printed matter and the place where the auxiliary ink is applied do not completely match, for example, the auxiliary ink layer is applied to a part of the portion overlapping the image. This represents an aspect in which the auxiliary ink layer is present not on the entire surface of the printed matter but on a part of the place where the image is not formed.

In addition to KCMY, the liquid ejection device can also add special color inks such as light cyan, light magenta, and gray to the image forming ink. The printer device can also add special color inks such as orange, green, and red to the image forming ink in order to improve the color reproducibility.

Patent Document 1 discloses a technique in which a head for ejecting a recording liquid (ink) having a special color different from KCMY (process color) is provided, and a reciprocating color difference is reduced by using the special color recording liquid.

However, according to the technique disclosed in Patent Document 1, there is a problem that it is not possible to correspond to various printing modes by using the special color ink more effectively.

The present invention has been made in view of the above, and provides a liquid discharge unit, a liquid discharge device, and a printing method that can support various printing modes and can print at high speed in each printing mode. The purpose.

In order to solve the above-mentioned problems and achieve the object, the present invention has a nozzle array in which a plurality of nozzle holes for ejecting process color ink for image formation are arranged in a sub-scanning direction orthogonal to a main scanning direction. The 1 nozzle group has the same number of nozzle rows and nozzles as the 1st nozzle group, and is provided on the upstream side and the downstream side in the sub-scanning direction with respect to the 1st nozzle group, and also with the 1st nozzle group. are arranged by shifting the position in the main scanning direction each other, the process color arranging plural nozzle holes for ejecting special color ink liquid in which the auxiliary ink image forming different supporting colors in the sub-scanning direction and A control unit that controls the second nozzle group and the third nozzle group having the nozzle row, and the liquid discharged from the first nozzle group, the second nozzle group, and the third nozzle group. A first image formation in which the auxiliary color ink is ejected, then the process color ink is ejected by the first nozzle group, and then the special color ink is ejected by the third nozzle group, and the second nozzle. A control means for controlling the formation of a second image in which the special color ink is ejected by the group, then the process color ink is ejected by the first nozzle group, and then the auxiliary color ink is ejected by the third nozzle group. characterized in that it comprises a and.

According to the present invention, it is possible to cope with various printing modes, and it is possible to print at high speed in each printing mode.

FIG. 1 is a schematic view showing the configuration of the inkjet recording apparatus according to the first embodiment. FIG. 2 is a block diagram showing a control configuration of the inkjet recording device. FIG. 3 is a plan view showing a nozzle configuration of a recording head. FIG. 4 is an explanatory diagram showing an example of the printing operation of the recording head. FIG. 5 is an explanatory diagram showing an example of the printing operation of the recording head. FIG. 6 is an explanatory diagram showing an example of the printing operation of the recording head. FIG. 7 is an explanatory diagram showing an example of the printing operation of the recording head. FIG. 8 is an explanatory diagram showing an example of the printing operation of the recording head. FIG. 9 is an explanatory diagram showing an example of the printing operation of the recording head. FIG. 10 is a diagram showing an example of a printing result. FIG. 11 is a diagram showing an example of a print result in which bleeding occurs in the image. FIG. 12 is an explanatory diagram showing an example of the printing operation of the recording head according to the second embodiment. 13A and 13B show a drying apparatus according to a third embodiment, where FIG. 13A is a plan view and FIG. 13B is a front view.

Hereinafter, embodiments of the liquid discharge unit, the liquid discharge device, and the printing method will be described in detail with reference to the accompanying drawings. This embodiment describes an example in which a recording head is applied as a liquid discharge unit and an inkjet recording device is applied as a liquid discharge device.

(First Embodiment)
FIG. 1 is a schematic view showing the configuration of the inkjet recording device 1 according to the first embodiment. The inkjet recording device 1 which is a liquid ejection device is a serial type inkjet recording device. As shown in FIG. 1, the inkjet recording device 1 includes an image forming unit 2 for printing a required image, a drying device 3, a roll media storage unit 4, and a conveying mechanism 5. The roll media storage unit 4 stores the roll media (recording media) 40, which is a printed matter. The roll media storage unit 4 can store recording media 40 having different sizes in the width direction. The recording medium 40 is a transparent non-penetrating medium such as a PET (polyethylene terephthalate) film.

The transport mechanism 5 constitutes a roll-to-roll transport means. The transport mechanism 5 includes a pair of nip rollers 51, a pair of driven rollers 52, and a take-up roller 53 on the transport path 54 of the recording medium 40. The nip roller 51 is provided on the front side (upstream side in the transport direction A) of the image forming portion 2. The nip roller 51 rotates with the drive of the motor M (see FIG. 2) to convey the sandwiched recording medium 40 toward the image forming unit 2. Further, the take-up roller 53 winds up the printing media 40 after printing by rotating as the motor M is driven. The driven roller 52 rotates following the transportation of the recording medium 40.

The transport mechanism 5 includes a wheel encoder 55 (see FIG. 2) for detecting the transport speed. The transfer mechanism 5 controls the transfer speed by controlling the motor M based on the target value and the speed detection value obtained by sampling the detection pulse from the wheel encoder 55.

That is, the recording media 40 stored in the roll media storage unit 4 is conveyed to the image forming unit 2 by the rotation of the nip roller 51 via the driven roller 52. The recording medium 40 that has reached the image forming unit 2 is printed with a required image by the image forming unit 2. Then, the recording medium 40 after printing is taken up by the rotation of the take-up roller 53.

The image forming unit 2 includes a carriage 21. The carriage 21 is slidably held by a guide rod (guide rail) 22. The carriage 21 moves on the guide rod (guide rail) 22 in a direction (main scanning direction) orthogonal to the transport direction A of the recording medium 40 as the motor M is driven. More specifically, the carriage 21 is located in a recording area that can be printed by the image forming unit 2 on the recording medium 40 conveyed by the conveying mechanism 5 in the main scanning area that is a movable area in the main scanning direction. Move back and forth.

The carriage 21 is equipped with a recording head 20 in which a plurality of nozzle holes, which are discharge ports for discharging droplets, are arranged. The recording head 20 integrally includes a tank for supplying ink to the recording head 20. However, the recording head 20 is not limited to the one provided with the tank integrally, and may be provided with the tank separately. The recording head 20 functions as a liquid ejection unit, and ejects ink droplets of each color of black (K), yellow (Y), magenta (M), and cyan (C), which are process color recording liquids. .. Black (K), yellow (Y), magenta (M), and cyan (C) are inks for image formation. In addition, the recording head 20 ejects white (W) ink droplets, which are auxiliary inks (inks for background and background). Further, the recording head 20 ejects inks of each color of orange (O) and green (G), which are special color recording liquids having different hues from the recording liquids of these process colors used for improving color reproducibility. ..

Here, the auxiliary ink (for example, white ink (white ink)) is applied to the entire surface of the recording medium 40 to be printed matter, and the auxiliary ink is applied only to the place where the image of the recording medium 40 is formed. A state in which the auxiliary ink is applied to a place overlapping the place where the image is formed, as in any case of applying the ink, is referred to as "forming a base". Further, the state in which the auxiliary ink is applied to the place where the image is formed does not overlap with the place where the image is formed is called "forming the background". Therefore, "forming the base and the background" represents an embodiment in which the auxiliary ink is applied to the entire surface of the recording medium 40. Further, "forming the background or background" is an embodiment in which the place where the image is formed on the recording medium 40 and the place where the auxiliary ink is applied do not completely match, for example, a part of the part overlapping the image is assisted. It represents an embodiment in which there is an ink layer and an auxiliary ink layer is present not on the entire surface of the recording medium 40 but on a part of a place where an image is not formed.

The image forming unit 2 includes a platen 23 that supports the recording medium 40 below the recording head 20 when printing on the recording head 20.

Further, the image forming unit 2 includes an encoder sheet for detecting the main scanning position of the carriage 21 along the main scanning direction of the carriage 21. Further, the carriage 21 includes an encoder 26 (see FIG. 2). The image forming unit 2 detects the main scanning position of the carriage 21 by reading the encoder sheet with the encoder 26 of the carriage 21.

The carriage 21 includes a sensor 24 that optically detects the end of the recording medium 40 as the carriage 21 moves. The detection signal by the sensor 24 is used to calculate the position of the end portion of the recording medium 40 in the main scanning direction and the width of the recording medium 40.

The drying device 3 includes a preheater 30, a platen heater 31, a drying heater 32, and a hot air fan 33. The preheater 30, the platen heater 31, and the drying heater 32 are, for example, electric heaters using ceramic or nichrome wire.

The preheater 30 is provided upstream of the image forming unit 2 in the transport direction A of the recording medium 40. The preheater 30 preheats the recording medium 40 conveyed by the transfer mechanism 5.

The platen heater 31 is arranged on the platen 23. The platen heater 31 heats the recording medium 40 on which the ink droplets ejected from the nozzle holes of the recording head 20 are landed.

The drying heater 32 is provided downstream of the image forming unit 2 in the transport direction A of the recording medium 40. The drying heater 32 continuously heats the recording medium 40 printed by the image forming unit 2 to promote the drying of the landed ink droplets.

The warm air fan 33 is provided downstream of the drying heater 32 (image forming unit 2) in the transport direction A of the recording medium 40. The warm air fan 33 blows warm air onto the recording surface of the recording medium 40 on which the ink has landed. The warm air fan 33 directly blows warm air onto the ink on the recording surface of the recording media 40 to reduce the humidity of the atmosphere around the recording surface of the recording media 40 and completely dry the ink.

By mounting such a drying device 3, the inkjet recording device 1 can adopt a non-penetrating medium such as vinyl chloride, PET, acrylic, etc., which is not impregnated with ink, as the recording medium 40. When the inkjet recording device 1 uses a non-penetrating medium, the ink used for the image forming unit 2 may be a solvent-based ink having good fixation on the non-penetrating medium or a water-based resin ink having a large amount of resin components. it can.

In the inkjet recording device 1 that ejects ink from the recording head 20 to form an image while the carriage 21 reciprocates to the width of the recording media 40, ink is ejected only when the carriage operation is on the outward path to output an image. There are one-way printing to form and two-way printing in which the carriage operation ejects ink on both the outward and return paths to form an image. In the inkjet recording apparatus 1, bidirectional printing, which is advantageous in terms of printing speed, is mainly used. Here, the operation of ejecting ink from the recording head 20 while the carriage 21 moves in the main scanning direction is defined as one scan.

Next, the control configuration of the inkjet recording device 1 will be described. Here, FIG. 2 is a block diagram showing a control configuration of the inkjet recording device 1.

As shown in FIG. 2, the inkjet recording device 1 includes a control unit 10 that controls the entire device. The control unit 10 comprises a CPU (Central Processing Unit) 11 as a control main body, a ROM (Read Only Memory) 12, a RAM (Random Access Memory) 13, a memory 14, and an ASIC (Application Specific Integrated Circuit) 15. I have. The ROM 12 stores computer programs and other fixed data executed by the CPU 11. The RAM 13 temporarily stores image data and the like. The memory 14 is a rewritable non-volatile memory for holding data even while the power supply of the inkjet recording device 1 is cut off. The ASIC 15 executes image processing for performing various signal processing and rearrangement on image data, and other input / output signal processing for controlling the entire device.

Further, as shown in FIG. 2, the control unit 10 includes a host interface (I / F) 16, a head drive control unit 17, a motor control unit 18, and an I / O 19.

The host I / F 16 transmits and receives image data (print data) and control signals to and from the host side via a cable or a network. Examples of the host connected to the inkjet recording device 1 include an information processing device such as a personal computer, an image reading device such as an image scanner, and an imaging device such as a digital camera.

The I / O 19 inputs detection pulses from the encoder 26 and the wheel encoder 55. In addition, the I / O 19 connects various sensors 25 such as a humidity sensor, a temperature sensor, and other sensors in addition to the sensor 24. The I / O 19 inputs detection signals from the sensor 24 and various sensors 25.

The head drive control unit 17 drives and controls the recording head 20, and includes data transfer means. More specifically, the head drive control unit 17 transfers the image data as serial data. Further, the head drive control unit 17 generates a transfer clock and a latch signal necessary for transferring image data and confirming the transfer, and a drive waveform used when ejecting droplets from the recording head 20. Then, the head drive control unit 17 inputs the generated drive waveform and the like to the drive circuit inside the recording head 20.

The motor control unit 18 drives the motor M. More specifically, the motor control unit 18 calculates the control value based on the target value given from the CPU 11 side and the speed detection value obtained by sampling the detection pulse from the wheel encoder 55. Then, the motor control unit 18 drives the motor M based on the calculated control value via the internal motor drive circuit.

Further, the control unit 10 includes a heater control unit 8 and a hot air fan control unit 9.

The heater control unit 8 controls the outputs of the preheater 30, the platen heater 31, and the drying heater 32 so that the temperatures of the heaters 30, 31, and 32 are set to the set temperatures. More specifically, when the heater control unit 8 controls the heaters 30, 31 and 32, the heater control unit 8 acquires temperature information by the temperature sensors provided in the heaters 30, 31 and 32. Then, the heater control unit 8 controls so that the temperature of each of the heaters 30, 31, and 32 becomes the set temperature while monitoring the temperature of each of the heaters 30, 31, and 32. When a heater is provided on the tank of the recording head 20 or the ink path, the heater control unit 8 controls this heater in the same manner.

The hot air fan control unit 9 controls the output of the hot air fan 33 so that air is blown at a predetermined temperature and air volume.

In addition, the control unit 10 connects an operation panel 60 for inputting and displaying necessary information to the inkjet recording device 1.

The control unit 10 comprehensively controls each unit by expanding the computer program read from the ROM 12 (or the memory 14) by the CPU 11 into the RAM 13 and executing the computer program. More specifically, the CPU 11 reads the control content set for each print mode from the ROM 12 (or the memory 14) based on the print mode set from the operation panel 60. Then, the CPU 11 executes the control described later by controlling each unit based on the control content read from the ROM 12 (or the memory 14).

The computer program executed by the inkjet recording apparatus 1 of the present embodiment is a file in an installable format or an executable format, and is a CD-ROM, a flexible disk (FD), a CD-R, or a DVD (Digital Versatile Disk). It is recorded and provided on a computer-readable recording medium such as.

Further, the computer program executed by the inkjet recording device 1 of the present embodiment may be stored on a computer connected to a network such as the Internet and provided by downloading via the network. Further, the computer program executed by the inkjet recording device 1 of the present embodiment may be configured to be provided or distributed via a network such as the Internet.

Further, the computer program executed by the inkjet recording apparatus 1 of the present embodiment may be configured to be provided by incorporating it in a ROM or the like in advance.

Next, the image data transfer printing process executed by the control unit 10 of the inkjet recording device 1 will be briefly described. The CPU 11 of the control unit 10 reads out and analyzes the image data (print data) in the reception buffer included in the host I / F 16, and performs necessary image processing, data rearrangement processing, and the like on the ASIC 15. Next, the CPU 11 of the control unit 10 transfers the image data (print data) processed by the ASIC 15 from the head drive control unit 17 to the recording head 20.

Note that the dot pattern data for image output may be generated by storing the font data in the ROM 12, for example, or by expanding the image data into bitmap data by the printer driver on the host side and using the inkjet recording device 1. You may try to transfer it.

Next, the characteristic functions of the inkjet recording apparatus 1 of the present embodiment will be described. The inkjet recording device 1 of the present embodiment can support various printing modes when inkjet printing on the recording medium 40, which is a transparent non-penetrating medium, can print at high speed in each printing mode, and is insufficiently dried. It is possible to reduce the bleeding of the image due to the above.

Here, FIG. 3 is a plan view showing a nozzle configuration of the recording head 20. FIG. 3 shows the nozzle row of the recording head 20 transparently from the upper surface. As shown in FIG. 3, the recording head 20 includes a first nozzle group 20a, a second nozzle group 20b, and a third nozzle group 20c.

As shown in FIG. 3, the first nozzle group 20a, at least one second nozzle group 20b, and the third nozzle group 20c are arranged so as to be displaced from each other in the main scanning direction. In particular, in FIG. 3, the nozzle groups 20a, 20b, and 20c are arranged in two rows in the main scanning direction and alternately arranged in a staggered pattern in the sub-scanning direction. That is, the nozzle groups 20a, 20b, and 20c have the second nozzle group 20b, the first nozzle group 20a, and the first nozzle group 20a so that the nozzle rows do not overlap from the upstream side to the downstream side in the transport direction A of the recording medium 40. The three nozzle groups 20c are arranged in this order. Further, as shown in FIG. 3, the first nozzle group 20a is arranged so as to be displaced from the second nozzle group 20b and the third nozzle group 20c in the main scanning direction.

The first nozzle group 20a includes four rows of nozzles for ejecting KSMY (process color) ink droplets for image formation. Each nozzle row has a nozzle number No. Nozzle number No. 1 from the nozzle hole of 1. It has 192 nozzle holes of 192 nozzle holes. In the example shown in FIG. 3, each nozzle hole has a nozzle number No. 1 from the nozzle hole on the downstream side in the transport direction A of the recording medium 40 toward the nozzle hole on the upstream side. Nozzle number No. from 1 It is 192. The pitch P between these nozzle holes is 150 dpi (dots per inch).

The first nozzle group 20a ejects a yellow ink nozzle row NY that ejects yellow (Y) ink droplets, a magenta ink nozzle row NM that ejects magenta (M) ink droplets, and a cyan (C) ink droplet. It has a cyan ink nozzle row NC and a black ink nozzle row NK for ejecting black (K) ink droplets.

In the second nozzle group 20b and the third nozzle group 20c, as in the first nozzle group 20a, each row has a nozzle number No. Nozzle number No. from 1 It has four rows of nozzles with 192 192 nozzle holes. Similarly to the first nozzle group 20a, the pitch P between the nozzle holes of the second nozzle group 20b and the third nozzle group 20c is 150 dpi.

The second nozzle group 20b and the third nozzle group 20c include a nozzle row for auxiliary recording. Specifically, the second nozzle group 20b and the third nozzle group 20c eject two rows of nozzles for ejecting ink droplets of a color for forming a background and / or a base, and ejecting a special color ink droplet for forming an image. It is equipped with two rows of nozzle rows.

The second nozzle group 20b and the third nozzle group 20c have two rows of nozzle rows NW for ejecting white (W) ink droplets as an example of background and / or base forming ink. Further, the second nozzle group 20b and the third nozzle group 20c eject nozzle row NO for ejecting orange (O) ink droplets and green (G) ink droplets as an example of special color ink for image formation. It has a nozzle row NG.

As described above, since each nozzle group 20a, 20b, 20c has the same number of nozzle rows and the same number of nozzles, each nozzle group 20a, 20b, 20c can be composed of the same parts, so that the component types can be changed. Since the number can be reduced, the cost of the device can be reduced.

Here, the printing operation by the nozzle groups 20a, 20b, and 20c of the recording head 20 will be described. Here, the case of printing with 16 scans of 4 passes and 1/4 interlace is taken as an example. Since the pitch P between the nozzle holes of each nozzle row is 150 dpi, an image of 600 dpi in the sub-scanning direction is formed when printing with 1/4 interlace.

[White background → color image (4 colors)]
FIG. 4 is an explanatory diagram showing an example of the printing operation of the recording head 20. The example shown in FIG. 4 is a mode in which a color image (4 colors) is formed after forming a white background as a background and a background. In the example shown in FIG. 4, the nozzle trains NW, NW, NY, NC, NM, and NK surrounded by the broken line are used.

First, the control unit 10 of the inkjet recording device 1 forms a solid white background and background by using the two rows of nozzle rows NW of the second nozzle group 20b. The two rows of nozzle rows NW for forming the base and the background are arranged at 300 dpi (150 dpi × 2). Normally, an image with a sub-scan of 600 dpi is possible with 1/2 interlace according to the nozzle row of 300 dpi. However, since 1/4 interlace is used here, the amount of white solid for the base and background is doubled, and the ink layer is formed thick. Therefore, the recording medium 40 can obtain a sufficient light-shielding property when a base or a background is formed with a solid white color.

Next, after the solid white color is completed, the control unit 10 of the inkjet recording device 1 uses the nozzle rows NY, NC, NM, and NK of the first nozzle group 20a to create an image in KSMY (process color) for image formation. Is formed on solid white. In this case, the image with four color inks of KCMY is an image of 600 dpi of sub-scan with 16 scans of 4 passes and 1/4 interlace.

[White background → color image (6 colors)]
FIG. 5 is an explanatory diagram showing an example of a printing operation of the recording head 20. The example shown in FIG. 5 is a mode in which a color image (6 colors) is formed after forming a base or a background with solid white. In the example shown in FIG. 5, the nozzle trains NW, NW, NY, NC, NM, NK, NO, and NG surrounded by the broken line are used.

First, as in the example of FIG. 4, the control unit 10 of the inkjet recording device 1 forms a solid white background and background by using two rows of nozzle rows NW of the second nozzle group 20b. After that, as in the example of FIG. 4, the control unit 10 of the inkjet recording device 1 uses the nozzle rows NY, NC, NM, and NK of the first nozzle group 20a to create an image in KSMY (process color) for image formation. Is formed on solid white.

Next, the control unit 10 of the inkjet recording device 1 adds images with the special colors of orange and green using the nozzle rows NO and NG of the third nozzle group 20c. In the example shown in FIG. 5, by adding such a spot color, an image having a wider color gamut can be formed.

When the spot color dots are printed so as to be located closer to the observation surface than the dots of the process color, the effect of the spot color can be more efficiently brought out, which is effective in increasing the color gamut. In this embodiment, after the process colors yellow, cyan, magenta, and black are formed, the spot colors orange and green are printed, so that the spot color dots are struck above the process color and the color gamut is increased. It is effective for making it larger.

[Color image (6 colors) → White topcoat]
FIG. 6 is an explanatory diagram showing an example of the printing operation of the recording head 20. The example shown in FIG. 6 is a back printing mode in which printing is performed on the transparent recording medium 40 and the printing is observed from the side opposite to the printed surface. The example shown in FIG. 6 is an example in which after forming a color image (6 colors), white is overcoated to provide a white ink layer to form a base and a background when viewed from the surface to be observed. In the example shown in FIG. 6, the nozzle trains NO, NG, NY, NC, NM, NK, NW, and NW surrounded by the broken line are used.

First, the control unit 10 of the inkjet recording device 1 forms an image with the special colors of orange and green by using the nozzle rows NO and NG of the third nozzle group 20c. After the orange and green image formation is completed, the control unit 10 of the inkjet recording device 1 uses the nozzle rows NY, NC, NM, and NK of the first nozzle group 20a to perform KSMY (process color) for image formation. Form an image.

After the image is completed, the control unit 10 of the inkjet recording device 1 forms a solid white color using the two rows of nozzle rows NW of the second nozzle group 20b, and displays the background and background when viewed from the observation surface. This is an example of forming.

In the example shown in FIG. 6, by observing the completed printed matter from the back surface, a color image is formed with a solid white background and a background. Here, when printing, the special colors orange and green are printed before the process colors yellow, cyan, magenta, and black, so the orange and green dots are on the top when viewed from the observation surface side. To position. In this embodiment, since the spot color dots are located closer to the observation surface than the dots of the process color, the effect of the spot color can be more efficiently brought out and it is effective for increasing the color gamut.

[Color image (6 colors)]
FIG. 7 is an explanatory diagram showing an example of the printing operation of the recording head 20. The example shown in FIG. 7 is a mode in which a color image with a special color is printed when a recording medium such as white is used instead of the transparent recording medium 40. In the example shown in FIG. 7, the nozzle trains NY, NC, NM, NK, NO, and NG surrounded by the broken line are used.

First, the control unit 10 of the inkjet recording device 1 forms an image in KSMY (process color) for image formation by using the nozzle rows NY, NC, NM, NK of the first nozzle group 20a.

Next, the control unit 10 of the inkjet recording device 1 adds images with the special colors of orange and green using the nozzle rows NO and NG of the third nozzle group 20c. In the example shown in FIG. 7, by adding such a spot color, an image having a wider color gamut can be formed.

When the spot color dots are printed so as to be located closer to the observation surface than the dots of the process color, the effect of the spot color can be more efficiently brought out, which is effective in increasing the color gamut. In this embodiment, after the process colors yellow, cyan, magenta, and black are formed, the spot colors orange and green are printed, so that the spot color dots are struck above the process color and the color gamut is increased. It is effective for making it larger.

[Color image (4 colors)]
FIG. 8 is an explanatory diagram showing an example of the printing operation of the recording head 20. The example shown in FIG. 8 is a mode in which a color image (4 colors) is formed when a recording medium such as white is used instead of the transparent recording medium 40. In the example shown in FIG. 8, the nozzle trains NY, NC, NM, and NK surrounded by the broken line are used.

The control unit 10 of the inkjet recording device 1 forms an image in KSMY (process color) for image formation by using the nozzle rows NY, NC, NM, NK of the first nozzle group 20a.

In this embodiment, printing is possible only with the first nozzle group 20a. Therefore, the print width in the sub-scanning direction is the nozzle row length of the first nozzle group 20a, so that the number of scans at the end of writing and writing the image is smaller than when printing using two heads. As a result, the printing speed becomes faster.

[White background → Modification example of color image (4 colors)]
FIG. 9 is an explanatory diagram showing an example of the printing operation of the recording head 20. The example shown in FIG. 9 is a mode in which a color image (4 colors) is formed after white is formed as a background and a background. In the example shown in FIG. 9, the nozzle trains NW, NW, NY, NC, NM, and NK surrounded by the broken line are used.

The difference from the example shown in FIG. 4 is that, as shown in FIG. 9, only 1/2 of the portion of the two rows of nozzle rows NW of the second nozzle group 20b away from the first nozzle group 20a is used. is there. By doing so, the time from the completion of the solid white background and the background to the start of forming an image using the nozzle rows NY, NC, NM, and NK of the first nozzle group 20a on the solid white Can be lengthened.

When forming a color image on solid white, the color ink struck on it may bleed or sink into the white ink layer due to insufficient drying of the solid white due to the characteristics of the ink, printing speed, and heating time of the media. I have something to do. According to this embodiment, the drying time of the solid white ink until a color image is formed on the solid white is long, and image defects can be reduced.

Further, since the number of nozzles to be driven is small for the two rows of nozzle rows NW of the second nozzle group 20b, the ejection frequency of ink droplets may be doubled. As a result, even if the number of nozzles is small, printing can be performed at the same speed as image printing.

For example, in the example shown in FIG. 4, when the image formed by the two rows of nozzle rows NW of the second nozzle group 20b is printed by 16 scans of 4 passes and 1/4 interrace, the second nozzle group of this embodiment is printed. The substrate and background formed by the two rows of nozzle rows NW of 20b are formed by eight scans of two passes and 1/4 interlace.

The background and background should be printed as long as a solid image is produced, and halftone and high-definition printing is not required. Therefore, the multi-valued dot is not necessary and the binary dot is sufficient, and the drive waveform can be formed with a simple shape, so that the discharge frequency can be increased. In addition, the background and background are formed with a smaller number of scans than the image formation, but since only a solid image with only the background and background colors is printed and there is no color boundary, measures against color boundary bleeding are also taken. unnecessary. Therefore, even if the number of scans is reduced, no image defects occur.

As described above, according to the present embodiment, various printing modes can be supported, and high-speed printing can be performed in each mode.

Further, according to the present embodiment, image bleeding due to insufficient drying can be reduced.

In this embodiment, orange and green are applied as spot colors. However, the present invention is not limited to this, and spot colors such as red and blue, or light inks such as light cyan, light magenta, and gray may be used as spot colors.

Further, in the present embodiment, white ink is applied as the auxiliary ink, but the present invention is not limited to this. The inkjet recording device 1 can apply silver ink, gold ink, transparent ink, primer, surface protective agent, or the like as auxiliary ink. Such auxiliary ink forms an auxiliary layer on the front surface or the back surface of the image layer, which is basically an image layer formed by the image forming ink, to improve the quality of the image or add a texture. Used to do.

The auxiliary ink may be applied to the entire surface of the recording medium 40, which is the printed matter (for the background and the base), or may be applied to a part of the recording medium 40 (for the base). When applied to a part of the recording medium 40, for example, it may be applied to the same place as the recording place, or may be applied to a part common to the recording place. ..

Further, in the present embodiment, the process color for image formation includes black ink, but the process color for image formation may not contain black ink.

Printing using the inkjet recording apparatus 1 of the present embodiment can obtain good results without bleeding (bleeding) as shown in FIG. 10 at all mass boundaries.

On the other hand, printing using a conventional recording head causes image quality defects such as bleeding (bleeding) as shown in FIG.

(Second Embodiment)
Next, the second embodiment will be described. The same parts as those in the first embodiment described above are designated by the same reference numerals, and the description thereof will be omitted.

FIG. 12 is an explanatory diagram showing an example of the printing operation of the recording head 20 according to the second embodiment. As shown in FIG. 12, the recording head 20 of the present embodiment has a configuration in which the distance between the first nozzle group 20a and the recording media 40 between the second nozzle group 20b and the third nozzle group 20c is increased in the transport direction A. It is supposed to be. By doing so, it is possible to prolong the drying time of the white solid ink until a color image is formed on the white solid.

In the recording head 20 of the present embodiment shown in FIG. 12, the drying time can be obtained even if all channels of the base and background forming nozzle row NW of the second nozzle group 20b are used.

Further, by increasing the distance of the recording media 40 between the first nozzle group 20a and the third nozzle group 20c in the transport direction A, the third nozzle group 20c is placed on the color image formed by the first nozzle group 20a. When forming a solid white color (back printing), it is possible to reduce the bleeding that occurs between the color image and the solid white color on the color image.

(Third Embodiment)
Next, a third embodiment will be described. The same parts as those in the first embodiment described above are designated by the same reference numerals, and the description thereof will be omitted.

In the first embodiment, an example is a method in which the ink is cured by heating with a heater using the drying device 3 and the image is fixed on the recording medium 40. In this embodiment, when an ink that is cured by the energy of radiation such as UV light (ultraviolet rays) is used, the ink is cured by a method different from that of the first embodiment.

13A and 13B show a curing apparatus 80 according to a third embodiment, where FIG. 13A is a plan view and FIG. 13B is a front view. As shown in FIG. 13, in the inkjet recording device 1, the carriage 21 is supported by the guide rod 22. The carriage 21 reciprocates in the main scanning direction according to the guide rod 22.

The inkjet recording device 1 has a recording head 20 mounted on a carriage 21. On both sides of the recording head 20, an ultraviolet irradiation device as a curing device 80 that irradiates the ink ejected to the recording medium 40 with ultraviolet rays is provided.

With such a configuration, the inkjet recording device 1 sequentially irradiates the ink ejected from the recording head 20 by the curing device 80 and landed on the recording medium 40 from the ultraviolet irradiation device as the curing device 80. As a result, the inkjet recording device 1 can cure and fix the ink cured by UV light (ultraviolet rays) on the recording medium 40.

The ink used in the inkjet recording apparatus 1 according to the first embodiment to the third embodiment is not particularly limited. In particular, in the inkjet recording apparatus 1, when an ink containing water, an organic solvent, a coloring material, resin particles and a siloxane compound is used, the drying property can be improved and bleeding can be preferably suppressed.

<Siloxane compound>
Among the components contained in the ink used in the inkjet recording apparatus 1, the siloxane compound affects the ink fixability on the non-penetrating medium (recording medium 40) for recording. Therefore, the role played by the siloxane compound is very large. The present inventors have found that the drying property of the ink is remarkably improved by adding the siloxane compound to the ink. More specifically, by adding the siloxane compound to the ink, the affinity with various non-penetrating media (recording media 40) is improved, and the ink spreads immediately after adhering to the non-penetrating media (recording media 40). It is presumed that this is because the surface area is expanded and the drying efficiency is improved. By improving the dryness of the ink to the non-penetrating media (recording media 40), the background and / or the background is formed with the white ink, and then the image is formed with the process color ink. Even during white post-printing, in which an ink layer is provided with white ink after formation, the occurrence of color boundary bleeding can be suppressed, and a high-quality image can be obtained.

As the siloxane compound, for example, a compound having a polysiloxane portion (silicone-based compound) such as polydimethylsiloxane and / or a compound having a hydrophilic group or a hydrophilic polymer chain at the terminal is generally used. Examples of hydrophilic groups and hydrophilic polymer chains include polyether bonds (polyethylene oxide, polypropylene oxine and copolymers thereof, etc.) and polyglycerin (C ₃ Η ₆ O (CH ₂ CH (OH) CH ₂ O). ) N-H, etc.), pyrrolidone, betaine (C ₃ Η ₆ N + Me _2- CH ₂ COO-, etc.), sulfate (C ₃ H ₆ O (C ₂ H ₄ O) n-SO ₃ Na, etc.), phosphate Examples thereof include salts (C ₃ Η ₆ O (C ₂ H ₄ O) n-P (= O) OHONa, etc.) and quaternary salts (C ₃ H ₆ N + Me ₃ Cl-, etc.). In the above chemical formula, n represents an integer of 1 or more.

Further, as the siloxane compound, other monomers copolymerizable with polydimethylsiloxane having a polymerizable vinyl group at the terminal (at least a part of the monomer is a hydrophilic monomer such as (meth) acrylic acid or a salt thereof). A vinyl-based copolymer having a silicone-based compound chain such as polydimethylsiloxane as a side chain obtained by copolymerization with (preferably used) can be mentioned.

Among these, as the siloxane compound, a compound having a hydrophilic polymer chain in a compound having a polysiloxane portion is preferable. As the hydrophilic polymer chain, those containing a polyether bond are particularly preferable.

The siloxane compound is particularly preferably a nonionic surfactant having a structure of methylpolysiloxane as a hydrophobic group and polyoxyethylene as a hydrophilic group.

The HLB (Hydrophilic / Hydrophobic Group Balance) of the siloxane compound is preferably 8.0 or less. When the HLB of the siloxane compound is 8.0 or less, excellent ink drying property can be ensured at the time of inkjet printing on various non-penetrating media (recording media 40).

Here, HLB is defined by the following equation (Griffin method).
HLB = 20 × (total formula of hydrophilic part / molecular weight)

Suitable siloxane compounds include Silface SAG005 (manufactured by Nisshin Chemical Industry Co., Ltd .; HLB = 7.0) and Silface SAG008 (manufactured by Nissin Chemical Industry Co., Ltd .; HLB = 7.0). , FZ2110 (manufactured by Toray Dow Co., Ltd .; HLB = 1.0), FZ2166 (manufactured by Toray Dow Co., Ltd .; HLB = 5.8), SH-3772M (manufactured by Toray Dow Co., Ltd., HLB = 6.0), L7001 (manufactured by Toray Dow Co., Ltd .; HLB = 7.4), SH-3773M (manufactured by Toray Dow Co., Ltd .; HLB = 8.0), KF-945 (Shin-Etsu) Chemical Industry Co., Ltd .; HLB = 4.0), KF-6017 (Shin-Etsu Chemical Co., Ltd .; HLB = 4.5), FormBan MS-575 (Ultra Addives Inc.; HLB = 5) .0) and the like.

The above-mentioned siloxane compound may be used alone or in combination of two or more. The total amount of the siloxane compound in the ink is preferably 0.1% by mass to 4.0% by mass, and more preferably 1.0 to 2.0% by mass. When the total amount of the siloxane compound in the ink is 1.0 to 2.0% by mass, the ink fixability to various non-penetrating media (recording media 40) can be ensured, and the image quality such as gloss is also good. is there.

<Resin particles>
The resin particles are not particularly limited, but for example, polyester resin particles; polyurethane resin particles; epoxy resin particles; polyamide resin particles; polyether resin particles; acrylic resin particles; acrylic-silicone resin particles; condensation of fluororesins and the like. Synthetic resin particles; Polyethylene resin particles, Polystyrene resin particles, Polypolyalcohol resin particles, Polyvinyl ester resin particles, Polyacrylic acid resin particles, Additive synthetic resin particles such as unsaturated carboxylic acid resin; Cellulose, Examples thereof include natural polymers such as rosins and natural rubber. The above resin particles may be used in combination of two or more.

Among these resin particles, one of the resin particles to be added is preferably polyurethane resin particles from the viewpoint of ink dispersion stability and high glossiness. Since the polyurethane resin particles have good dispersibility with the siloxane compound and the film-forming property is enhanced, good drying properties can be obtained and color bleeding can be effectively suppressed. As a result, color boundary bleeding occurs even when performing white pre-printing in which an image is formed with color ink after forming a base and / or background with white ink, and white post-printing in which a background is formed with white ink after image formation with color ink. Occurrence can be suppressed and high-quality images can be obtained.

As the resin fine particles, those synthesized as appropriate may be used, or commercially available products may be used.

<< Polyurethane resin particles >>
The polyurethane resin particles are not particularly limited, and examples thereof include polyurethane resin particles obtained by reacting a polyol with a polyisocyanate. Examples of the polyol include a polyether polyol, a polycarbonate polyol, a polyester polyol, and the like. These may be used alone or in combination of two or more.

-Polyether polyol-
Examples of the polyether polyol include those obtained by addition-polymerizing an alkylene oxide using one or more compounds having two or more active hydrogen atoms as a starting material.

Examples of starting materials include ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, trimethylene glycol, 1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, glycerin, trimethylolethane, and the like. Examples include trimethylolpropane. These may be used alone or in combination of two or more.

Examples of the alkylene oxide include ethylene oxide, propylene oxide, butylene oxide, styrene oxide, epichlorohydrin, and tetrahydrofuran. These may be used alone or in combination of two or more.

Examples of the polyether polyol include polyoxytetramethylene glycol and polyoxypropylene glycol from the viewpoint of obtaining an ink binder capable of imparting extremely excellent scratch resistance. These may be used alone or in combination of two or more.

-Polycarbonate polyol-
Examples of the polycarbonate polyol that can be used for producing polyurethane resin particles include those obtained by reacting a carbonic acid ester with a polyol, and those obtained by reacting phosgene with bisphenol A and the like. These may be used alone or in combination of two or more.

Examples of the carbonic acid ester include methyl carbonate, dimethyl carbonate, ethyl carbonate, diethyl carbonate, cyclocarbonate, diphenyl carbonate and the like. These may be used alone or in combination of two or more.

Examples of the polyol include ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, dipropylene glycol, 1,4-butanediol, 1,3-butanediol, 1,2. -Butanediol, 2,3-butanediol, 1,5-pentanediol, 1,5-hexanediol, 2,5-hexanediol, 1,6-hexanediol, 1,7-heptanediol, 1,8- Octanediol, 1,9-nonanediol, 1,10-decanediol, 1,11-undecanediol, 1,12-dodecanediol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, hydroquinone, resorcin, Relatively low molecular weight dihydroxy compounds such as bisphenol-A, bisphenol-F, 4,4'-biphenol, polyether polyols such as polyethylene glycol, polypropylene glycol, polyoxytetramethylene glycol, polyhexamethylene adipate, polyhexamethylene succi Examples thereof include polyester polyols such as nate and polycaprolactone. These may be used alone or in combination of two or more.

-Polyester polyol-
Examples of the polyester polyol include those obtained by esterifying a low molecular weight polyol and a polycarboxylic acid, polyesters obtained by ring-opening polymerization reaction of a cyclic ester compound such as ε-caprolactone, and copolymerized polyesters thereof. And so on. These may be used alone or in combination of two or more.

Examples of the low molecular weight polyol include ethylene glycol and propylene glycol. These may be used alone or in combination of two or more.

Examples of the polycarboxylic acid include succinic acid, adipic acid, sebacic acid, dodecandicarboxylic acid, terephthalic acid, isophthalic acid, phthalic acid, anhydrides or ester-forming derivatives thereof. These may be used alone or in combination of two or more.

-Polyisocyanate-
Examples of the polyisocyanate include aromatic diisocyanates such as phenylenediocyanate, tolylene diisocyanate, diphenylmethane diisocyanate, and naphthalene diisocyanate; hexamethylene diisocyanate, lysine diisocyanate, cyclohexane diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, xylylene diisocyanate, and tetramethylxylylene diisocyanate. Examples thereof include aliphatic or alicyclic diisocyanates such as isocyanate and 2,2,4-trimethylhexamethylene diisocyanate. These may be used alone or in combination of two or more. Among these, aliphatic or alicyclic diisocyanates are preferable from the viewpoint of long-term weather resistance. In particular, when it is used for outdoor applications such as posters and signboards, it requires a coating film having extremely high long-term weather resistance.

Further, as the polyisocyanate, it is preferable to use at least one kind of alicyclic diisocyanate because the coating film strength and scratch resistance can be obtained when an image is formed.

Examples of the alicyclic diisocyanate include isophorone diisocyanate and dicyclohexylmethane diisocyanate. The content of the alicyclic diisocyanate is preferably 60% by mass or more with respect to the total amount of the isocyanate compound.

<< Manufacturing method of polyurethane resin particles >>
Polyurethane resin particles can be obtained by a conventionally commonly used production method. For example, the following method can be mentioned. First, an isocyanate-terminated urethane prepolymer is produced by reacting a polyol and a polyisocyanate at an equivalent ratio in which an isocyanate group becomes excessive in the absence of a solvent or in the presence of an organic solvent. The anionic groups in the isocyanate-terminated urethane prepolymer are then neutralized with a neutralizing agent as needed, then reacted with a chain extender and finally the organic solvent in the system is removed as needed. Can be obtained by

Examples of the organic solvent that can be used for producing polyurethane resin particles include ketones such as acetone and methyl ethyl ketone; ethers such as tetrahydrofuran and dioxane; acetate esters such as ethyl acetate and butyl acetate; nitriles such as acetonitrile; dimethylformamide. , N-Methylpyrrolidone, N-ethylpyrrolidone and other amides. These may be used alone or in combination of two or more.

Examples of the chain extender include polyamines and other active hydrogen group-containing compounds. These may be used alone or in combination of two or more.

Examples of polyamines include ethylenediamine, 1,2-propanediamine, 1,6-hexamethylenediamine, piperazine, 2,5-dimethylpiperazin, isophoronediamine, 4,4'-dicyclohexylmethanediamine, and 1,4-cyclohexanediamine. Diamines such as; polyamines such as diethylenetriamine, dipropylenetriamine, triethylenetetramine; hydrazines such as hydrazine, N, N'-dimethylhydrazine, 1,6-hexamethylenebishydrazine; dihydrazide succinate, dihydrazide adipic acid, etc. Examples thereof include dihydrazides such as glutarate dihydrazide, sebacic acid dihydrazide, and isophthalic acid dihydrazide. These may be used alone or in combination of two or more.

Examples of other active hydrogen group-containing compounds include ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, hexamethylene glycol, and saccharose. , Methylene glycol, glycerin, sorbitol and other glycols; bisphenol A, 4,4'-dihydroxydiphenyl, 4,4'-dihydroxydiphenyl ether, 4,4'-dihydroxydiphenylsulfone, hydrogenated bisphenol A, hydroquinone and other phenols. ; Water and the like. These may be used alone or in combination of two or more as long as the storage stability of the ink is not deteriorated.

As the polyurethane resin particles, polycarbonate-based urethane resin particles are preferable from the viewpoint of high gloss. In the case of polycarbonate-based urethane resin particles, an ink that maintains high glossiness can be obtained even for a recorded material used in a harsh environment such as outdoor use.

As the polyurethane resin particles, commercially available products may be used, for example, U-coat UX-485 (polycarbonate-based urethane resin particles), U-coat UWS-145 (polyester-based urethane resin particles), Permarin UA-368T (polycarbonate-based urethane resin). Particles), Permarin UA-200 (polyester-based urethane resin particles) (above, manufactured by Sanyo Kasei Kogyo Co., Ltd.) and the like. These may be used alone or in combination of two or more.

The volume average particle diameter of the resin particles is preferably 10 nm or more and 1,000 nm or less, more preferably 10 nm or more and 200 nm or less, and 10 nm or more, particularly considering that it is used in the inkjet recording device 1 which is a liquid ejection device. 100 nm or less is particularly preferable.

By using resin particles having a volume average particle diameter of 10 nm or more and 1,000 nm or less, excellent ink supply and ejection reliability are achieved when used in an inkjet recording apparatus 1 which is a liquid ejection device having a circulation means for circulating ink. High-gloss image because the resin particles are easily dissolved in the organic solvent in the process of drying the ink on the printed matter such as non-penetrating media (recording media 40), and the effect of spreading the resin is easily obtained. Is easy to form.

The volume average particle size can be measured using, for example, a particle size analyzer (Microtrack MODEL UPA9340, manufactured by Nikkiso Co., Ltd.).

When resin particles are contained in the ink, the total content of the resin particles is preferably 1% by mass or more and 15% by mass or less with respect to the total amount of the ink from the viewpoint of the dispersion stability of the ink, and the smoothness of the ink layer. 5% by mass or more and 12% by mass or less, and 5% by mass or more and 10% by mass or less are more preferable, from the viewpoint that the ink content can be further improved, high glossiness can be obtained, and the fixability to the substrate is also improved.

The qualitative and quantitative analysis of the resin particles can be confirmed, for example, by the procedure described in detail in Reference 1 below. Specifically, it can be confirmed by analysis using a measuring device as shown below.
[Reference 1]
"Test method and evaluation result of each dynamic property of plastic materials (22); Takeo Yasuda, Plastics: Journal of Japan Plastic Industry Federation / Editorial Committee of" Plastics ""

<< Infrared Spectroscopy (IR) >>
Infrared spectroscopy (IR) can perform qualitative analysis of resin particles by measuring the absorption wavelengths of various functional groups of the resin particles and comparing them with the IR spectra of known resin particles. Infrared spectroscopic analysis (IR) can compare the relative amounts of several types of monomers and resin particles by comparing the absorbance of absorption of functional groups of each resin particle.

<< Thermal analysis (DS / A, TG / DTA) >>
Thermal analysis (DS / A, TG / DTA) uses differential scanning calorimetry (DS / A) or differential thermal analysis (DTA) to measure the melting point, glass transition point, etc. of resin particles to obtain a polymer. Can be identified.

<< Pyrolysis Gas Chromatography (PyGC) >>
In pyrolysis gas chromatography (PyGC), the pyrolysis product can be separated by gas chromatography, and composition analysis and structural analysis can be performed. In the thermal decomposition gas chromatography (PyGC), more accurate analysis can be performed by directly connecting a mass spectrometer and identifying the decomposition products produced by the thermal decomposition.

<< Nuclear Magnetic Resonance (NMR) >>
Nuclear magnetic resonance spectroscopy (NMR) can identify and confirm resin particles by comparing them with the spectra of known resin particles. Nuclear magnetic resonance spectroscopy (NMR) can estimate the molecular structure of unknown resin particles. Further, nuclear magnetic resonance spectroscopy (NMR) can perform quantitative analysis of composition ratios and blend ratios of copolymers and blends of a plurality of polymers.

Before analyzing the resin particles using the measuring device as described above, the colorant component in the ink is precipitated by centrifugation as a pretreatment, and the supernatant containing the resin particles is recovered, or an appropriate organic substance is used. Extracting the resin particles using a solvent is also effective as a means for improving the analysis accuracy.

Further, if heating is performed after recording by the inkjet recording device 1 which is a liquid discharge device, the residual solvent can be reduced and the adhesiveness can be improved. In particular, when the minimum film-forming temperature of the resin particles (hereinafter, also referred to as "MFT") exceeds 80 ° C., heating may be performed from the viewpoint of eliminating resin film-forming defects and improving image fastness. preferable.

When adjusting the minimum film-forming temperature of the resin emulsion, for example, the minimum film-forming temperature of the resin emulsion is adjusted by controlling the glass transition point of the resin (hereinafter, also referred to as "Tg"). Can be done. When the resin particles are copolymers, the minimum film-forming temperature of the resin emulsion can be adjusted by changing the ratio of the monomers forming the copolymer. The minimum film-forming temperature is the minimum temperature at which a transparent continuous film is formed when the emulsion is thinly cast on a metal plate such as aluminum and the temperature is raised. The minimum film-forming temperature means that the emulsion becomes a white powder in a temperature range lower than the minimum film-forming temperature. Specifically, the minimum film-forming temperature is a commercially available minimum film-forming temperature measurement such as "film-forming temperature tester" (manufactured by Imoto Seisakusho Co., Ltd.) and "TP-801 MFT tester" (manufactured by Tester Sangyo Co., Ltd.). The value measured by the device.

Further, since it changes depending on the control of the particle size of the resin, it is possible to set the minimum film forming temperature of the resin as the target value by these control factors.

<Organic solvent>
The organic solvent is not particularly limited, and examples thereof include a water-soluble organic solvent. Examples of the water-soluble organic solvent include ethylene glycol, diethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 2,3-butanediol, and 3 -Methyl-1,3-butanediol, 2-methyl-2,4-pentanediol, triethylene glycol, polyethylene glycol, polypropylene glycol, 1,5-pentanediol, 1,6-hexanediol, glycerin, 1,2 , 6-Hexanetriol, 2-ethyl-1,3-hexanediol, 1,2,4-butanetriol, 1,2,3-butanetriol, petriol and other polyhydric alcohols; ethylene glycol monoethyl ether, Polyhydric alcohol alkyl ethers such as ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, tetraethylene glycol monomethyl ether, dipropylene glycol monomethyl ether, propylene glycol monoethyl ether; ethylene glycol monophenyl ether, Polyhydric alcohol aryl ethers such as ethylene glycol monobenzyl ether; 2-pyrrolidone, N-methyl-2-pyrrolidone, N-hydroxyethyl-2-pyrrolidone, 1,3-dimethylimidazolidinone, ε-caprolactam, γ- Nitrogen-containing heterocyclic compounds such as butyrolactone; amides such as formamide, N-methylformamide, N, N-dimethylformamide; amines such as monoethanolamine, diethanolamine and triethylamine; sulfur-containing compounds such as dimethylsulfoxide, sulfolane and thiodiethanol Compounds; propylene carbonate; ethylene carbonate and the like can be mentioned. These may be used alone or in combination of two or more.

Among these, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 2,3-, from the viewpoint of high gloss and prevention of particle aggregation. Butanediol, 2-methyl-2,4-pentanediol and dipropylene glycol monomethyl ether are preferred. Further, 1,2-propanediol and 1,2-butanediol having a boiling point of less than 200 ° C. are preferable from the viewpoint of high scratch resistance, solvent resistance, and promotion of resin film formation.

The content of the organic solvent is not particularly limited, and is preferably 20% by mass or more and 70% by mass or less, more preferably 30% by mass or more and 60% by mass or less, based on the total amount of the ink. When the content of the organic solvent is 20% by mass or more and 70% by mass or less, excellent drying property and good discharge stability can be obtained.

（ただし、前記一般式（１）中、Ｒ^１、Ｒ^２、及びＲ^３は、それぞれ、炭素数１以上５以下のアルキル基を示し、Ｒ^１、Ｒ^２、及びＲ^３は同一であっても、異なっていてもよい） <Compound>
Since the compound represented by the following general formula (1) promotes the film formation of the resin in the ink drying step, the drying property can be improved.

(However, in the general formula (1), R ¹ , R ² , and R ³ each represent an alkyl group having 1 or more and 5 or less carbon atoms, and R ¹ , R ² , and R ³ are the same. Can be different)

Examples of the alkyl group having 1 or more and 5 or less carbon atoms include a methyl group, an ethyl group, a propyl group, an isobropyr group, a butyl group and a pentyl group.

Examples of the compound represented by the general formula (1) include 3-methoxy-N and N-dimethylpropionamide represented by the following structural formula (1-1); represented by the following structural formula (1-2). 3-Butoxy-N, N-dimethylpropionamide; 3-methoxy-N, N-diethylpropionamide and the like can be mentioned. These may be used alone or in combination of two or more. Among these, 3-methoxy-N, N-dimethylpropionamide represented by the following structural formula (1-1) is preferable from the viewpoint of adhesion, scratch resistance, non-transferability, and high glossiness.

By containing the compound represented by the general formula (1), the compatibility between the organic solvent and the resin particles can be enhanced, and the dispersibility can be improved. Further, since the compound represented by the general formula (1) has high permeability to various non-penetrating media (recording media 40), sufficient wettability to the non-penetrating media (recording media 40) is ensured. it can. As a result, it is possible to obtain an image having further excellent drying properties of the ink.

The compounds represented by the general formula (1) include 1,2-propanediol, 1,3-propanediol, and 1,2-propanediol, which have a certain degree of affinity with resin particles and have a relatively low boiling point. By using an organic solvent such as butanediol, 1,3-butanediol, or 2,3-butanediol in combination, the dispersion stability of the resin particles in the ink can be ensured, and the uniformity of the solid image portion after recording can be ensured. It can be improved and excellent image quality can be obtained.

Examples of commercially available products of the compound represented by the general formula (1) include the trade name “Equamid M-100” (manufactured by Idemitsu Kosan Co., Ltd., 3-methoxy-N, N-dimethylpropionamide, general formula (1)). Medium, R ¹ : Methyl group, R ² : Methyl group, R ³ : Methyl group), trade name "Equamid B100" (manufactured by Idemitsu Kosan Co., Ltd., 3-butoxy-N, N-dimethylpropionamide, general formula (1) ), R ¹ : methyl group, R ² : methyl group, R ³ : butyl group) and the like. These may be used alone or in combination of two or more.

The total content of the compounds represented by the general formula (1) is preferably 5% by mass or more and 55% by mass or less, and more preferably 10% by mass or more and 45% by mass or less with respect to the total amount of the ink. When the total content of the compounds is 5% by mass or more and 55% by mass or less, the effect of uniformly mixing is enhanced, and good ejection properties can be obtained when used in an inkjet printing method. Further, when the total content of the compounds is 5% by mass or more and 55% by mass or less, it becomes easy to produce an ink having excellent wettability to a non-permeable substrate.

The content of at least one of the compounds represented by the general formula (1) in the ink can be confirmed by gas chromatography-mass spectrometry (GCMS). Specifically, the entire ink is subjected to GCMS, and the qualitative analysis of the contained solvent is performed. Once the type of solvent has been identified, a calibration curve for the concentration of each solvent can be created to quantify each solvent contained in the ink.

<Water>
It is possible to use a solvent ink that does not contain water for the recording head 20 as a liquid ejection unit, but it is also possible to use a water-based ink that contains water as a highly safe ink that does not affect the environment. is there. The water used for the water-based ink is not particularly limited and may be appropriately selected depending on the intended purpose. For example, pure water such as ion-exchanged water, ultra-filtered water, reverse osmosis water, distilled water, etc.; ultrapure water, etc. Can be mentioned. These may be used alone or in combination of two or more.

The water content is preferably 15% by mass or more and 60% by mass or less with respect to the total amount of ink. When the water content is 15% by mass or more, high viscosity can be prevented and the discharge stability can be improved, and when it is 60% by mass or less, the wettability to the impermeable substrate becomes preferable. , Image quality can be improved.

<Other ingredients>
Other components include, for example, coloring materials; antiseptic and antifungal agents; rust preventives; pH adjusters; colorless anti-aging agents for rubbers and plastics such as hindered phenol and hindered phenolamine.

<Color material>
-White ink There is ISO-2469 (JIS-8148) as a standard for the whiteness of white ink, and generally, when the value is 70 or more, it is used as a white color material. Examples of the coloring material used for the white ink include titanium oxide, iron oxide, tin oxide, zirconium oxide, iron titanate (composite oxide of iron and titanium) and the like.

-Process color ink, special color ink As the process color ink and special color ink, non-white ink such as color ink, black ink, gray ink, clear ink, and metallic ink can be used. The clear ink does not contain a colorant and means an ink mainly composed of resin particles, an organic solvent and water. Examples of the color ink include cyan ink, magenta ink, yellow ink, light cyan ink, light magenta ink, red ink, green ink, blue ink, orange ink, and violet ink.

The color material used for the non-white ink is not particularly limited as long as it exhibits non-white color, and can be appropriately selected depending on the intended purpose, and examples thereof include dyes and pigments. These may be used alone or in combination of two or more. Of these, pigments are preferred. The color material used for the non-white ink is not particularly limited and may be appropriately selected depending on the intended purpose, and examples thereof include pigments and dyes. Of these, pigments are preferred.

Examples of the pigment include inorganic pigments and organic pigments. As the inorganic pigment, for example, in addition to titanium oxide, iron oxide, calcium carbonate, barium sulfate, aluminum hydroxide, barium yellow, cadmium red, and chrome yellow, it is produced by a known method such as a contact method, a furnace method, or a thermal method. Carbon black and the like. These may be used alone or in combination of two or more.

Examples of organic pigments include azo pigments (including, for example, azo lakes, insoluble azo pigments, condensed azo pigments, chelate azo pigments, etc.), polycyclic pigments (for example, phthalocyanine pigments, perylene pigments, perinone pigments, anthraquinone pigments, etc. Kinacridone pigments, dioxazine pigments, indigo pigments, thioindigo pigments, isoindolinone pigments, quinophthalone pigments, etc.), dye chelate (for example, basic dye type chelate, acidic dye type chelate, etc.), nitro pigments, nitroso pigments, aniline black, etc. Can be mentioned. These may be used alone or in combination of two or more. In addition, hollow resin particles and inorganic hollow particles can also be used. Among these pigments, those having a good affinity with a solvent are preferably used.

Examples of black pigments include carbon black (CI pigment black 7) such as furnace black, lamp black, acetylene black, and channel black, copper, iron (CI pigment black 11), and the like. Examples thereof include metals and organic pigments such as aniline black (CI pigment black 1). These may be used alone or in combination of two or more.

Further, as a pigment for color, for example, C.I. I. Pigment Yellow 1, 3, 12, 13, 14, 17, 24, 34, 35, 37, 42 (yellow iron oxide), 53, 55, 74, 81, 83, 95, 97, 98, 100, 101, 104 , 108, 109, 110, 117, 120, 138, 150, 153, 155; C.I. I. Pigment Orange 5, 13, 16, 17, 36, 43, 51; C.I. I. Pigment Red 1, 2, 3, 5, 17, 22, 23, 31, 38, 48: 2, 48: 2 (Permanent Red 2B (Ca)), 48: 3, 48: 4, 49: 1, 52: 2, 53: 1, 57: 1 (Brilliant Carmin 6B), 60: 1, 63: 1, 63: 2, 64: 1, 81, 83, 88, 101 (Magenta), 104, 105, 106, 108 ( Cadmium Red), 112, 114, 122 (Quinacridone Magenta), 123, 146, 149, 166, 168, 170, 172, 177, 178, 179, 185, 190, 193, 209, 219; C.I. I. Pigment Violet 1 (Rhodamine Lake), 3, 5: 1, 16, 19, 23, 38, C.I. I. Pigment Blue 1, 2, 15 (phthalocyanine blue), 15: 1, 15: 2, 15: 3 (phthalocyanine blue), 16, 17: 1, 56, 60, 63; C.I. I. Pigment Greens 1, 4, 7, 8, 10, 17, 18, 36 and the like. These may be used alone or in combination of two or more.

Examples of the dye include C.I. I. Acid Yellow 17, 23, 42, 44, 79, 142; C.I. I. Acid Red 52, 80, 82, 249, 254, 289; C.I. I. Acid Blue 9, 45, 249; C.I. I. Acid Black 1, 2, 24, 94; C.I. I. Hood Black 1, 2; C.I. I. Direct Yellow 1, 12, 24, 33, 50, 55, 58, 86, 132, 142, 144, 173; C.I. I. Direct Red 1, 4, 9, 80, 81, 225, 227; C.I. I. Direct Blue 1, 2, 15, 71, 86, 87, 98, 165, 199, 202; C.I. I. Dilekdo Black 19, 38, 51, 71, 154, 168, 171, 195; C.I. I. Reactive Red 14, 32, 55, 79, 249; C.I. I. Reactive Black 3, 4, 35 and the like can be mentioned. These may be used alone or in combination of two or more.

The coloring material used for the metallic ink is, for example, a metal simple substance, an alloy, or a fine powder obtained by finely pulverizing a metal compound. More specifically, as the coloring material used for metallic ink, any one of a group of simple metals consisting of aluminum, silver, gold, nickel, chromium, tin, zinc, indium, titanium, silicone, copper, or platinum. Alternatively, it may consist of a plurality of metals, or may be an alloy obtained by combining these groups of metals, or any of the oxides, nitrides, sulfides, and carbides of these groups of metals alone or alloys. It is obtained by finely pulverizing one type or a plurality of types.

In addition, a self-dispersing pigment in which a functional group such as a sulfone group or a carboxyl group is added to the surface of a pigment (for example, carbon black) so that it can be dispersed in water can be used. Further, the pigment may be encapsulated in microcapsules, and the pigment may be dispersed in water, that is, resin fine particles containing pigment particles. In this case, the pigments contained in the ink do not have to be all enclosed or adsorbed in the resin fine particles, and the pigments may be dispersed in the ink.

The number average particle size of the pigment is not particularly limited, and the maximum frequency is preferably 20 nm or more and 150 nm or less in terms of the maximum number. When the number average particle size is 20 nm or more, the dispersion operation and the classification operation become easy, and when it is 150 nm or less, not only the pigment dispersion stability as an ink composition is improved, but also the ejection stability is excellent. , Image quality such as image density is also high, which is preferable. The number average particle size can be measured using, for example, a particle size analyzer (Microtrack MODEL UPA9340, manufactured by Nikkiso Co., Ltd.).

When the pigment is dispersed using a dispersant, any conventionally known pigment can be used, and examples thereof include a polymer dispersant and a water-soluble surfactant. These may be used alone or in combination of two or more.

<Preservatives and fungicides>
The antiseptic and antifungal agent is not particularly limited, and examples thereof include 1,2-benzisothiazolin-3-one.

<Rust inhibitor>
Examples of the rust preventive include 1,2,3-benzotriazole and the like.

<pH adjuster>
The pH adjusting agent is not particularly limited as long as the pH can be adjusted to 7 or more, and examples thereof include amines such as diethanolamine and triethanolamine.

<Ink manufacturing method>
As a method for producing the ink, for example, water, an organic solvent, a compound represented by the general formula (1), resin particles, and, if necessary, other components are dispersed or dissolved in an aqueous medium, and the ink is appropriately stirred and mixed. Can be manufactured. As the stirring and mixing, for example, a sand mill, a homogenizer, a ball mill, a paint shaker, an ultrasonic disperser, a stirrer using a normal stirring blade, a magnetic stirrer, a high-speed disperser and the like can be used.

<Viscosity>
The viscosity of the ink is preferably 2 mPa · s or more, more preferably 3 mPa · s or more and 20 mPa · s or less at 25 ° C. from the viewpoint of image quality such as character quality when recorded on a print medium. When the viscosity is 2 mPa · s or more, the discharge stability can be improved.

<Ink cartridge>
Ink cartridges include ink cartridges that contain process color inks, spot color inks, and auxiliary inks in a container. The ink cartridge includes ink contained in a container, and further includes other members appropriately selected as needed.

The container is not particularly limited, and its shape, structure, size, material, etc. can be appropriately selected according to the purpose. For example, an ink bag made of an aluminum laminate film, a resin film, or the like can be selected at least. Examples include those that have.

<Recorded material>
The recorded material has an image recorded with ink on a recording medium.

<Recording medium>
The recording medium is not particularly limited, and plain paper, glossy paper, special paper, cloth, etc. can be used, but as described above, good image formation is possible even if a non-penetrating medium (recording medium 40) is used. Is. The non-penetrating medium (recording medium 40) is a base material having a surface having low water permeability and low absorbency, and includes a material that does not open to the outside even if there are many cavities inside, so that it is more quantitative. Specifically, it refers to a base material having a water absorption amount of 10 mL / m ² or less from the start of contact to 30 msec ^{1/2 in the Bristow method.}

As the non-penetrating media (recording media 40), for example, a plastic film such as a vinyl chloride resin film, a polyethylene terephthalate (PET) film, polypropylene, polyethylene, or a polycarbonate film can be preferably used.

The recording medium is not limited to that used as a general recording medium, and wallpaper, floor materials, building materials such as tiles, cloth for clothing such as T-shirts, textiles, leather, etc. can be appropriately used. .. Further, ceramics, glass, metal, or the like can be used by adjusting the configuration of the path for transporting the recording medium.

<Example of ink>
Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples. In the example, "part" is "part by mass" and "%" is "% by mass".

<< Preparation of Polycarbonate Urethane Resin Emulsion >>
Polycarbonate diol (reaction product of 1,6-hexanediol and dimethyl carbonate (number average molecular weight (Mn): 1200)) 1,500 g, 2,2-di in a reaction vessel containing a stirrer, a reflux condenser and a thermometer. 220 g of methylolpropionic acid (hereinafter, also referred to as "DMPA") and 1,347 g of N-methylpyrrolidone (hereinafter, also referred to as "NMP") were charged under a nitrogen stream and heated to 60 ° C. DMPA was dissolved.

Next, 1,445 g of 4,4'-dicyclohexylmethane diisocyanate and 2.6 g of dibutyltin dilaurylate (catalyst) were added and heated to 90 ° C., and a urethanization reaction was carried out over 5 hours to obtain an isocyanate-terminated urethane prepolymer. It was. The reaction mixture was cooled to 80 ° C., and 149 g of triethylamine was added to the mixture, and 4,340 g of the mixture was extracted and added to a mixed solution of 5,400 g of water and 15 g of triethylamine under strong stirring. Next, 1,500 g of ice was added, 626 g of a 35% 2-methyl-1,5-pentanediamine aqueous solution was added to carry out a chain extension reaction, and the solvent was distilled off so that the solid content concentration became 30%. A polycarbonate-based urethane resin emulsion was obtained.

The minimum film-forming temperature measured by a "film-forming temperature tester" (manufactured by Imoto Seisakusho Co., Ltd.) using a polycarbonate-based urethane resin emulsion was 55 ° C.

<< Preparation of Polyester Urethane Resin Emulsion >>
In a nitrogen-substituted container equipped with a thermometer, a nitrogen gas introduction tube, and a stirrer, 100.2 parts of a polyether polyol (“PTMG1000” manufactured by Mitsubishi Chemical Corporation, average molecular weight: 1,000), 2,2- 15.7 parts of dimethylolpropionic acid, 48.0 parts of isophorone diisocyanate, 77.1 parts of methyl ethyl ketone as an organic solvent, and 0.06 part of dibutyltin dileurate (hereinafter, also referred to as "DMTDL") are used as a catalyst. And reacted.

After continuing the reaction for 4 hours, 30.7 parts of methyl ethyl ketone was supplied as a diluting solvent, and the reaction was further continued.

When the average molecular weight of the reaction product reached the range of 20,000 or more and 60,000 or less, 1.4 parts of methanol was added to complete the reaction to obtain an organic solvent solution of urethane resin.

The carboxyl group of the urethane resin was neutralized by adding 13.4 parts of a 48% potassium hydroxide aqueous solution to the organic solvent solution of the urethane resin, then 715.3 parts of water was added and sufficiently stirred, and then aging and desorption were performed. By solvent, a polyether urethane resin emulsion having a solid content of 30% by mass was obtained.

Regarding the polyether-based urethane resin emulsion, the minimum film-forming temperature measured by a "film-forming temperature tester" (manufactured by Imoto Seisakusho Co., Ltd.) was 43 ° C. in the same manner as in the preparation of the polycarbonate-based urethane resin emulsion.

<< Preparation of polyester urethane resin emulsion >>
Except for changing the polyether polyol (“PTMG1000” manufactured by Mitsubishi Chemical Co., Ltd., average molecular weight: 1,000) to a polyester polyol (“Polylite OD-X-2251” manufactured by DIC Co., Ltd., average molecular weight: 2,000). , A polyester-based urethane resin emulsion having a solid content of 30% by mass was obtained in the same manner as in Preparation Example 2 of the above-mentioned polyether-based urethane resin emulsion.

For the polyester-based urethane resin emulsion, the minimum film-forming temperature measured by a "film-forming temperature tester" (manufactured by Imoto Seisakusho Co., Ltd.) was 74 ° C. in the same manner as in the preparation of the polycarbonate-based urethane resin emulsion.

<< Preparation of acrylic resin emulsion >>
900 g of ion-exchanged water and 1 g of sodium lauryl sulfate were charged in a reaction vessel equipped with a stirrer, a reflux condenser, a dropping device, and a thermometer, and the temperature was raised to 70 ° C. while substituting nitrogen under stirring. Keep the internal temperature at 70 ° C., add 4 g of potassium persulfate as a polymerization initiator, and after dissolution, stir 450 g of ion-exchanged water, 3 g of sodium lauryl sulfate, 20 g of acrylamide, 615 g of styrene, 30 g of butyl acrylate, and 350 g of methacrylic acid in advance. The emulsion prepared in addition to the chemical conversion was continuously added dropwise into the reaction solution over 4 hours. After completion of the dropping, the reaction was carried out for 3 hours to obtain an aqueous emulsion.

After cooling the obtained aqueous emulsion to room temperature, ion-exchanged water and an aqueous sodium hydroxide solution were added to obtain an acrylic resin emulsion having a solid content concentration of 30% by mass and a pH of 8.

Regarding the acrylic resin emulsion, the minimum film forming temperature measured by the "film forming temperature tester" (manufactured by Imoto Seisakusho Co., Ltd.) was 53 ° C. in the same manner as in the preparation of the polycarbonate-based urethane resin emulsion.

<Preparation of pigment dispersion liquid>
<< Preparation of black pigment dispersion >>
After premixing the following formulation mixture, it was circulated and dispersed for 7 hours in a disc type bead mill (KDL type of Simmal Enterprises Co., Ltd., media: using zirconia balls having a diameter of 0.3 mm) to obtain a black pigment dispersion.
Carbon black pigment (trade name: Monarch800, manufactured by Cabot Corporation), 15 parts Anionic surfactant (Pionin A-51-B, manufactured by Takemoto Oil & Fat Co., Ltd.) ... 2 parts Ion-exchanged water ...・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 83 copies

<< Preparation of cyan pigment dispersion >>
A cyan pigment dispersion was obtained in the same manner as the preparation of the black pigment dispersion except that the carbon black pigment was changed to Pigment Blue 15: 3 (trade name: LIONOL BLUE FG-7351, manufactured by Toyo Ink Co., Ltd.). ..

<< Preparation of magenta pigment dispersion >>
A magenta pigment dispersion was obtained in the same manner as in the preparation of the black pigment dispersion except that the carbon black pigment was changed to Pigment Red 122 (trade name: Toner Magenta EO02, manufactured by Clariant Japan Co., Ltd.).

<< Preparation of yellow pigment dispersion >>
A yellow pigment dispersion was obtained in the same manner as in the preparation of the black pigment dispersion except that the carbon black pigment was changed to Pigment Yellow 74 (trade name: First Yellow 531; manufactured by Dainichiseika Kogyo Co., Ltd.).

<< Preparation of white pigment dispersion >>
Titanium oxide (trade name: STR-100W, manufactured by Sakai Chemical Industry Co., Ltd.) 25 parts, pigment dispersant (trade name: TEGO Dispers 651, manufactured by Ebonic) 5 parts, water 70 parts are mixed, and a bead mill (trade name: Research) A white pigment dispersion was obtained by dispersing 0.3 mmΦ zirconia beads at a filling rate of 60% and 8 m / s for 5 minutes at a laboratory (manufactured by Simmal Enterprises Co., Ltd.).

<Preparation of black ink 1>
20% by mass of black pigment dispersion, 10% by mass of polycarbonate-based urethane resin emulsion (solid content concentration 30% by mass) in terms of resin solid content, 12% by mass of 1,2-propanediol, 5% by mass of 1,2-butanediol , 3-methoxy-N, N-dimethylpropionamide (trade name: Equamid M-100, manufactured by Idemitsu Kosan Co., Ltd.) 17% by mass, siloxane compound (trade name: FZ2110, manufactured by Toray Dow Co., Ltd., HLB = 1.0) 1%, trade name as a preservative: Proxel LV (manufactured by Abyssia Co., Ltd.) 0.1% by mass, and high pure water 12% by mass are mixed and stirred, and filtered through a 0.2 μm polypropylene filter to obtain black ink. 1 was produced.

<Preparation of inks 2 to 6>
Inks 2 to 6 were prepared in the same manner as black ink 1 except that the composition and content of the inks shown in Table 1 below were changed. Table 1 shows the composition and content of inks 1 to 6.

Using the recording head 20 as a liquid ejection unit and the inkjet recording apparatus 1 as a liquid ejection device, white preprinting is performed to form an image with color ink after forming a base and background with white ink, and white ink is used after forming an image with color ink. After-white printing was performed by providing a white ink layer to form a background. The evaluation results are shown in Table 2 below. As the recording medium 40, PVC (Polyvinyl chloride) was used. In Examples 1 to 9 shown in Table 2, the inks 1 to 5 were used as the color ink, and the ink 6 was used as the white ink. In Example 10 shown in Table 2, a commercially available RICOH Pro ink was used as the ink.

As shown in the evaluation results in Table 2, at ^{a productivity of 50 m 2} / h, high-quality images without bleeding (bleeding) as shown in FIG. 10 could be obtained at all mass boundaries (in the evaluation results). , ◎). In addition, at ^{a productivity of 45 m 2} / h, a high-quality image without bleeding (bleeding) as shown in FIG. 10 could be obtained at all mass boundaries (indicated by ◯ in the evaluation results). Furthermore, at ^{a productivity of 40 m 2} / h, a high-quality image without bleeding (bleeding) as shown in FIG. 10 could be obtained at all mass boundaries (indicated by Δ in the evaluation results).

1 Liquid discharge device 2 Image forming unit 3,80 Drying device 4 Media storage unit 5 Conveyance mechanism 10 Control unit 20 Liquid discharge unit 20a 1st nozzle group 20b 2nd nozzle group 20c 3rd nozzle group

Japanese Unexamined Patent Publication No. 2006-167934

Claims (10)

A first nozzle group having a nozzle array in which a plurality of nozzle holes for ejecting process color ink for image formation are arranged in a sub-scanning direction orthogonal to a main scanning direction, and
It has the same number of nozzle rows and nozzles as the first nozzle group, is provided on the upstream side and the downstream side in the sub-scanning direction with respect to the first nozzle group, and is mainly scanned from each other with the first nozzle group. A first having a nozzle array in which a plurality of nozzle holes for ejecting auxiliary ink, which is a liquid having an auxiliary color different from the process color, and the special color ink for image formation, which are arranged at different positions in the direction, are arranged in the sub-scanning direction. 2 nozzle group and 3 nozzle group,
A control unit that controls liquids to be ejected from the first nozzle group, the second nozzle group, and the third nozzle group. The second nozzle group ejects the auxiliary color ink, and then the first nozzle group ejects the auxiliary color ink. The first image formation in which the process color ink is ejected and then the special color ink is ejected by the third nozzle group, and the special color ink is ejected by the second nozzle group and then the first nozzle group. A control means for controlling the formation of a second image in which the process color ink is ejected and then the auxiliary color ink is ejected by the third nozzle group.
A liquid discharge unit characterized by being provided with. The first nozzle group, the second nozzle group, and the third nozzle group are integrally mounted.
The liquid discharge unit according to claim 1. The first nozzle group has a nozzle row for ejecting black, yellow, magenta, and cyan inks as the process color liquid.
The second nozzle group and the third nozzle group have a nozzle row for ejecting auxiliary ink having a color different from that of the process color as the liquid.
The liquid discharge unit according to claim 1 or 2. The liquid contains water, an organic solvent, a coloring material, resin particles and a siloxane compound.
The liquid discharge unit according to any one of claims 1 to 3 , wherein the liquid discharge unit is characterized in that. The resin particles are polyurethane resin particles.
The liquid discharge unit according to claim 4. The polyurethane resin particles are polycarbonate-based urethane resin particles or polyester-based urethane resin particles.
The liquid discharge unit according to claim 5. The organic solvent contains a compound represented by the following general formula (1).

The liquid discharge unit according to any one of claims 4 to 6 , wherein the liquid discharge unit is characterized in that. A media storage unit that stores recording media and
A transport mechanism for transporting the recording media stored in the media storage unit, and
The liquid discharge unit according to any one of claims 1 to 7 is mounted, and the liquid is discharged while the liquid discharge unit is reciprocated in the main scanning direction with respect to the recording medium conveyed by the transfer mechanism. An image forming unit that forms a required image,
A drying device that dries the image formed by the image forming unit, and
A liquid discharge device comprising. It is formed by ejecting a liquid of a color different from the process color to the image layer, which is an image layer formed by ejecting a liquid of a process color for image formation to the nozzle row of the liquid ejection unit. It is provided with a control unit that controls the auxiliary layer, which is an auxiliary layer, so that it can be arranged as any of pre-printing, post-printing, and interim printing.
The liquid discharge device according to claim 8. In the printing method for printing using the liquid discharge device according to claim 8 or 9.
Black ink, yellow ink, magenta ink, and cyan ink are discharged from the liquid ejection device as process color liquids for image formation.
As the black ink, yellow ink, magenta ink, and cyan ink, water, a coloring material, a siloxane compound, a compound represented by the following general formula (1), and an ink having polyurethane resin particles are used.

A printing method characterized by that.

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