JP6858480B2 - Laminated glass and conductive heating element - Google Patents

Laminated glass and conductive heating element Download PDF

Info

Publication number
JP6858480B2
JP6858480B2 JP2015017263A JP2015017263A JP6858480B2 JP 6858480 B2 JP6858480 B2 JP 6858480B2 JP 2015017263 A JP2015017263 A JP 2015017263A JP 2015017263 A JP2015017263 A JP 2015017263A JP 6858480 B2 JP6858480 B2 JP 6858480B2
Authority
JP
Japan
Prior art keywords
heating element
conductors
electrodes
conductive heating
laminated glass
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2015017263A
Other languages
Japanese (ja)
Other versions
JP2016141579A (en
Inventor
川 学 平
川 学 平
次 博 俊 末
次 博 俊 末
下 紘 一 木
下 紘 一 木
村 英 規 中
村 英 規 中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to JP2015017263A priority Critical patent/JP6858480B2/en
Publication of JP2016141579A publication Critical patent/JP2016141579A/en
Application granted granted Critical
Publication of JP6858480B2 publication Critical patent/JP6858480B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/84Heating arrangements specially adapted for transparent or reflecting areas, e.g. for demisting or de-icing windows, mirrors or vehicle windshields
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/011Heaters using laterally extending conductive material as connecting means
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013Heaters using resistive films or coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters

Description

本発明は、導電性発熱体と、その導電性発熱体を内蔵した合わせガラスとに関する。 The present invention relates to a conductive heating element and a laminated glass incorporating the conductive heating element.

従来、車両のフロントウィンドウやリアウィンドウ等の窓ガラスに用いるデフロスタ装置として、窓ガラスに電熱線を組み込んだものが知られている。このようなデフロスタ装置では、窓ガラスに組み込まれた電熱線に通電し、その抵抗加熱により窓ガラスを昇温させて、窓ガラスの曇りを取り除いて、又は、窓ガラスに付着した雪や氷を溶かして、乗員の視界を確保することができる。 Conventionally, as a defroster device used for a window glass of a vehicle front window, a rear window, or the like, a device in which a heating wire is incorporated in the window glass is known. In such a defroster device, a heating wire incorporated in the window glass is energized and the temperature of the window glass is raised by resistance heating to remove the fogging of the window glass or remove snow and ice adhering to the window glass. It can be melted to ensure the visibility of the occupants.

前述の電熱線としては、従来から種々の材料が用いられており、例えば、特許文献1には、基材上に銀塩感光層を露光し、現像して定着することによって、電熱線を形成することが開示されている。また、特許文献2には、電熱線をタングステンから形成することが開示されている。 Various materials have been conventionally used as the above-mentioned heating wire. For example, in Patent Document 1, a silver salt photosensitive layer is exposed on a base material, developed and fixed to form a heating wire. It is disclosed to do. Further, Patent Document 2 discloses that the heating wire is formed of tungsten.

特開2012−14945号公報Japanese Unexamined Patent Publication No. 2012-14945 特開平9−207718号公報Japanese Unexamined Patent Publication No. 9-207718

電熱線の両端側には、バスバー電極が配置され、バスバー電極間に電圧を印加することで、電熱線を加熱する。バスバー電極は、電熱線が形成された透明基材の上に配置されるか、あるいは、透明基材を剥離して、電熱線をその両側から挟み込むように配置される。 Busbar electrodes are arranged on both ends of the heating wire, and the heating wire is heated by applying a voltage between the busbar electrodes. The bus bar electrode is arranged on a transparent base material on which a heating wire is formed, or is arranged so that the transparent base material is peeled off and the heating wire is sandwiched from both sides thereof.

電熱線を透明基材上に形成するには、印刷や蒸着、スパッタリング、エッチングなどの手法が用いられるが、微細な構造の電熱線を形成するには、フォトリソグラフィとエッチングによる手法が優れている。 Printing, vapor deposition, sputtering, etching and other methods are used to form the heating wire on the transparent substrate, but photolithography and etching are superior for forming the heating wire with a fine structure. ..

フォトリソグラフィとエッチングによる手法では、透明基材上に銅箔などの金属薄膜を形成し、その上にフォトレジストを配置して、露光および現像した後に、フォトレジストの上方からエッチング液を塗布して、金属薄膜をパターニングする処理が行われる。 In the photolithography and etching method, a metal thin film such as copper foil is formed on a transparent substrate, a photoresist is placed on it, exposed and developed, and then an etching solution is applied from above the photoresist. , The process of patterning the metal thin film is performed.

フォトレジスト上のエッチング液は、フォトレジストの露光パターンに沿って、露光パターンの中央付近から両端部側に流れるため、露光パターンの中央部は古い腐食性に劣るエッチング液が滞留するのに対し、露光パターンの両端部側は常に腐食性に優れた新鮮なエッチング液に触れることになり、露光パターンの中央部よりも両端部側がよりエッチング処理が進行し、電熱線の線幅が中央部よりも両端側の方が細くなってしまう。 Since the etching solution on the photoresist flows from the vicinity of the center of the exposure pattern to both ends along the exposure pattern of the photoresist, the old etching solution inferior in corrosiveness stays in the central portion of the exposure pattern. Both ends of the exposure pattern will always be in contact with fresh etching solution with excellent corrosiveness, the etching process will proceed more on both ends than the center of the exposure pattern, and the line width of the heating wire will be wider than the center. Both ends are thinner.

このため、バスバー電極との接続部分の電熱線が極端に細くなり、局所的な加熱が生じたり、あるいは、バスバー電極と電熱線とが接触しなくなって断線状態となり、電熱線を加熱できなくなるおそれがある。 For this reason, the heating wire at the connection portion with the bus bar electrode becomes extremely thin, causing local heating, or the bus bar electrode and the heating wire may not come into contact with each other, resulting in a disconnection state, and the heating wire may not be heated. There is.

本発明は、上述した課題に鑑みてなされたものであり、製造が容易で、断線が生じにくく、かつ局所的な加熱が生じない合わせガラスおよび導電性発熱体を提供することにある。 The present invention has been made in view of the above-mentioned problems, and an object of the present invention is to provide a laminated glass and a conductive heating element which are easy to manufacture, are less likely to cause disconnection, and do not cause local heating.

上記の課題を解決するために、本発明の一態様では、一対のガラス板と、
前記一対のガラス板の間に配置される導電性発熱体と、を備え、
前記導電性発熱体は、
前記一対のガラス板の対向する二つの端辺に沿って延在する第1および第2電極と、
前記第1および第2電極の間にそれぞれ間隔を隔てて配置され、前記第1および第2電極と一体成形される複数の第1導電体と、を有し、
前記複数の第1導電体のそれぞれは、一端部が前記第1電極に接続され、他端部が前記第2電極に接続され、前記複数の第1導電体の短手方向の幅は前記第1および第2電極の短手方向の幅よりも小さい、合わせガラスが提供される。
In order to solve the above problems, in one aspect of the present invention, a pair of glass plates and
A conductive heating element arranged between the pair of glass plates is provided.
The conductive heating element is
The first and second electrodes extending along the two opposite ends of the pair of glass plates,
It has a plurality of first conductors which are arranged between the first and second electrodes at intervals and integrally formed with the first and second electrodes.
One end of each of the plurality of first conductors is connected to the first electrode, the other end is connected to the second electrode, and the width of the plurality of first conductors in the lateral direction is the first. Laminated glass is provided that is smaller than the lateral width of the 1st and 2nd electrodes.

前記複数の第1導電体の短手方向の幅は、前記複数の第1導電体の長手方向中央側よりも、前記一端部および前記他端部側の方が大きくてもよい。 The width of the plurality of first conductors in the lateral direction may be larger on the one end portion and the other end side than on the longitudinal center side of the plurality of first conductors.

前記複数の第1導電体の短手方向の幅は、前記一端部および前記他端部側において、暫時に広がっていてもよい。 The width of the plurality of first conductors in the lateral direction may be temporarily widened at the one end portion and the other end portion side.

前記第1および第2電極のそれぞれは、導電細線で囲まれた複数の開口部を有していてもよい。 Each of the first and second electrodes may have a plurality of openings surrounded by conductive thin wires.

前記第1および第2電極のそれぞれは、メッシュ状であってもよい。 Each of the first and second electrodes may be in the form of a mesh.

前記第1および第2電極に接触するように配置され、それぞれがベタ状の第3および第4電極を備えていてもよい。 It may be arranged so as to be in contact with the first and second electrodes, and each may have a solid third and fourth electrode.

前記複数の第1導電体は、前記第1および第2電極の長手方向に交差する方向に、略平行に配置されていてもよい。 The plurality of first conductors may be arranged substantially parallel to each other in a direction intersecting the longitudinal directions of the first and second electrodes.

前記複数の第1導電体のうち、少なくとも一部の隣接する2つの第1導電体同士を接続する第2導電体を備えていてもよい。 Among the plurality of first conductors, at least a second conductor that connects two adjacent first conductors may be provided.

前記導電性発熱体は、銅を含有する導電性材料にて一体成形されてもよい。 The conductive heating element may be integrally molded with a conductive material containing copper.

前記導電性発熱体の第1主面と、一方の前記ガラス板と、に接合される第1接合層と、
前記導電性発熱体の前記第1主面とは反対側の第2主面と、他方の前記ガラス板と、に接合される第2接合層と、を備えてもよい。
A first bonding layer bonded to the first main surface of the conductive heating element and one of the glass plates.
A second main surface opposite to the first main surface of the conductive heating element and a second bonding layer bonded to the other glass plate may be provided.

前記導電性発熱体を支持する透明基材と、
前記導電性発熱体の前記透明基材との接触面とは反対側の面と、一方の前記ガラス板と、に接合される第1接合層と、
前記透明基材と、他方の前記ガラス板と、に接合される第2接合層と、を備えてもよい。
A transparent base material that supports the conductive heating element and
A surface of the conductive heating element opposite to the contact surface with the transparent base material, and a first bonding layer bonded to one of the glass plates.
A second bonding layer to be bonded to the transparent base material and the other glass plate may be provided.

本発明の他の一態様では、対向する二つの端辺に沿って延在する第1および第2電極と、
前記第1および第2電極の間にそれぞれ配置され、前記第1および第2電極と一体成形される複数の第1導電体と、を備え、
前記複数の第1導電体のそれぞれは、一端部が前記第1電極に接続され、他端部が前記第2電極に接続され、前記複数の第1導電体の短手方向の幅は前記第1および第2電極の短手方向の幅よりも小さい導電性発熱体が提供される。
In another aspect of the invention, with first and second electrodes extending along two opposing ends,
A plurality of first conductors arranged between the first and second electrodes and integrally formed with the first and second electrodes are provided.
One end of each of the plurality of first conductors is connected to the first electrode, the other end is connected to the second electrode, and the width of the plurality of first conductors in the lateral direction is the first. A conductive heating element that is smaller than the width of the first and second electrodes in the lateral direction is provided.

本発明によれば、製造が容易で、断線が生じにくく、かつ局所的な加熱が生じない合わせガラスおよび導電性発熱体を提供できる。 According to the present invention, it is possible to provide a laminated glass and a conductive heating element that are easy to manufacture, are less likely to break, and do not cause local heating.

本発明の一実施形態による合わせガラス1の平面図。The plan view of the laminated glass 1 by one Embodiment of this invention. 図1の合わせガラスを乗用車のフロントウィンドウに適用した例を示す図。The figure which shows the example which applied the laminated glass of FIG. 1 to the front window of a passenger car. 合わせガラスの短手方向の両端辺に沿って2つのバスバー電極を配置した合わせガラスの平面図。A plan view of a laminated glass in which two bus bar electrodes are arranged along both ends in the lateral direction of the laminated glass. 図1の線状導電体を連結する線状導電体を設ける例を示す図。It is a figure which shows the example which provides the linear conductor which connects the linear conductor of FIG. 透明基材上に導電性発熱体が形成された発熱体シートを一対のガラス板の間に挟み込んだ場合の図1のA−A線断面図。FIG. 1A is a cross-sectional view taken along the line AA of FIG. 1 when a heating element sheet in which a conductive heating element is formed on a transparent base material is sandwiched between a pair of glass plates. (a)〜(e)は導電性発熱体の製造工程を示す断面図。(A) to (e) are sectional views showing a manufacturing process of a conductive heating element. 線状導電体8の長手方向両端側の短手方向の幅を、両端側に近いほど暫時に広げた例を示す図。The figure which shows the example which widened the width of the linear conductor 8 in the lateral direction of both ends in a longitudinal direction for a while as it was closer to both ends. バスバー電極をメッシュ状にした例を示す図。The figure which shows the example which made the bus bar electrode into a mesh shape. 図1のB−B線断面図。FIG. 1 is a cross-sectional view taken along the line BB of FIG.

以下、図面を参照して本発明の一実施の形態について説明する。なお、本件明細書に添付する図面においては、図示と理解のしやすさの便宜上、適宜縮尺および縦横の寸法比等を、実物のそれらから変更し誇張してある。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In the drawings attached to the present specification, the scale, aspect ratio, etc. are appropriately changed from those of the actual product and exaggerated for the convenience of illustration and comprehension.

なお、本明細書において、「板」、「シート」、「フィルム」の用語は、呼称の違いのみに基づいて、互いから区別されるものではない。例えば、「シート」は板やフィルムと呼ばれ得るような部材をも含む概念であり、したがって、「パターンシート」は、「パターン板(基板)」や「パターンフィルム」と呼ばれる部材と、呼称の違いのみにおいて区別され得ない。 In addition, in this specification, the terms "board", "sheet", and "film" are not distinguished from each other based only on the difference in designation. For example, a "sheet" is a concept that includes a member that can be called a plate or a film. Therefore, a "pattern sheet" is referred to as a member called a "pattern plate (board)" or a "pattern film". It cannot be distinguished only by the difference.

また、「シート面(板面、フィルム面)」とは、対象となるシート状(板状、フィルム状)の部材を全体的かつ大局的に見た場合において対象となるシート状部材(板状部材、フィルム状部材)の平面方向と一致する面のことを指す。 Further, the "sheet surface (plate surface, film surface)" is a target sheet-like member (plate-like) when the target sheet-like (plate-like, film-like) member is viewed as a whole and from a broad perspective. A surface that coincides with the plane direction of a member or film-like member).

さらに、本明細書において用いる、形状や幾何学的条件並びにそれらの程度を特定する、例えば、「平行」、「直交」、「同一」等の用語や長さや角度の値等については、厳密な意味に縛られることなく、同様の機能を期待し得る程度の範囲を含めて解釈することとする。 Furthermore, as used in the present specification, the terms such as "parallel", "orthogonal", and "identical" and the values of length and angle that specify the shape and geometric conditions and their degrees are strictly used. Without being bound by meaning, we will interpret it including the range in which similar functions can be expected.

図1は本発明の一実施形態による合わせガラス1の平面図である。図1の合わせガラス1は、車や列車、船舶等の各種の乗物のフロントウィンドウ、リアウィンドウ、サイドウィンドウなどに用いることができる。図2は、図1の合わせガラス1を乗用車のフロントウィンドウ2に適用した例を示している。 FIG. 1 is a plan view of a laminated glass 1 according to an embodiment of the present invention. The laminated glass 1 of FIG. 1 can be used for a front window, a rear window, a side window, and the like of various vehicles such as cars, trains, and ships. FIG. 2 shows an example in which the laminated glass 1 of FIG. 1 is applied to the front window 2 of a passenger car.

図1の合わせガラス1は、一対のガラス板3,4と、一対のガラス板3,4の間に配置される導電性発熱体5とを備えている。導電性発熱体5は、2つのバスバー電極(第1および第2電極)6,7と、複数の線状導電体(第1導電体)8とを有する。 The laminated glass 1 of FIG. 1 includes a pair of glass plates 3 and 4 and a conductive heating element 5 arranged between the pair of glass plates 3 and 4. The conductive heating element 5 has two bus bar electrodes (first and second electrodes) 6 and 7, and a plurality of linear conductors (first conductor) 8.

図2の例では、2つのバスバー電極6,7は、合わせガラス1の長手方向の両端辺に沿って配置されているが、図3に示すように、合わせガラス1の短手方向の両端辺に沿って2つのバスバー電極6,7を配置してもよい。 In the example of FIG. 2, the two bus bar electrodes 6 and 7 are arranged along both ends of the laminated glass 1 in the longitudinal direction, but as shown in FIG. 3, both ends of the laminated glass 1 in the lateral direction Two bus bar electrodes 6 and 7 may be arranged along the above.

複数の線状導電体8は、2つのバスバー電極6,7の間にそれぞれ配置されている。典型的な例では、複数の線状導電体8は、2つのバスバー電極6,7の間に、間隔を隔てて略平行に配置されている。複数の線状導電体8と2つのバスバー電極6,7とは、共通の導電材料により一体成形されている。導電材料としては、例えば、導電性に優れてエッチング処理が容易な銅が用いられる。後述するように、本実施形態では、フォトリソグラフィにて、複数の線状導電体8と2つのバスバー電極6,7とを一体的に形成する。導電性に優れて、かつフォトリソグラフィのエッチングで容易に加工可能な材料であれば、銅以外の導電性材料を用いてもよい。 The plurality of linear conductors 8 are arranged between the two bus bar electrodes 6 and 7, respectively. In a typical example, the plurality of linear conductors 8 are arranged substantially parallel to each other with a space between the two bus bar electrodes 6 and 7. The plurality of linear conductors 8 and the two bus bar electrodes 6 and 7 are integrally formed of a common conductive material. As the conductive material, for example, copper having excellent conductivity and easy etching treatment is used. As will be described later, in the present embodiment, the plurality of linear conductors 8 and the two bus bar electrodes 6 and 7 are integrally formed by photolithography. A conductive material other than copper may be used as long as it has excellent conductivity and can be easily processed by photolithography etching.

2つのバスバー電極6,7間に所定の電圧を印加することにより、これらバスバー電極6,7間の複数の線状導電体8に電流が流れ、各線状導電体8の抵抗成分によって、各線状導電体8が加熱される。これにより、一対のガラス板3,4が温められて、これらガラス板に付着した結露による曇りを除去することができる。また、外側のガラス板に付着した雪や氷を溶かすこともできる。よって、乗物内の乗員の視界を良好に確保可能となる。このように、導電性発熱体5は、デフロスタ電極として機能する。 By applying a predetermined voltage between the two bus bar electrodes 6 and 7, a current flows through the plurality of linear conductors 8 between the bus bar electrodes 6 and 7, and the resistance component of each linear conductor 8 causes each linear shape. The conductor 8 is heated. As a result, the pair of glass plates 3 and 4 are warmed, and fogging due to dew condensation adhering to these glass plates can be removed. It can also melt snow and ice attached to the outer glass plate. Therefore, it is possible to secure a good view of the occupants in the vehicle. In this way, the conductive heating element 5 functions as a defroster electrode.

バスバー電極6,7には、電力損失なく各線状導電体8に電圧を印加する必要があるため、各バスバー電極6,7の短手方向の幅を、各線状導電体8の短手方向の幅よりも大きくしている。本実施形態は、銅の薄膜をエッチング処理してバスバー電極6,7と線状導電体8のパターンを形成するため、バスバー電極6,7用のパターン幅は、線状導電体8用のパターン幅よりも広く形成されている。 Since it is necessary to apply a voltage to the bus bar electrodes 6 and 7 to the linear conductors 8 without power loss, the width of the bus bar electrodes 6 and 7 in the lateral direction is set to be the width of the linear conductors 8 in the lateral direction. It is larger than the width. In the present embodiment, the copper thin film is etched to form a pattern of the bus bar electrodes 6 and 7 and the linear conductor 8. Therefore, the pattern width for the bus bar electrodes 6 and 7 is the pattern for the linear conductor 8. It is formed wider than the width.

2つのバスバー電極6,7に印加される電圧は、例えば図2に示すように、乗物に搭載されるバッテリ9や電池などから供給される。 The voltage applied to the two bus bar electrodes 6 and 7 is supplied from a battery 9 or a battery mounted on the vehicle, for example, as shown in FIG.

複数の線状導電体8と2つのバスバー電極6,7とが一体成形された導電性発熱体5は、透明基材11の上に形成されている。この透明基材11は、剥離されずにそのまま、一対のガラス板3,4の間に挟み込まれてもよいし、透明基材11を剥離した導電性発熱体5のみを一対のガラス板3,4の間に挟み込んでもよい。本明細書では、導電性発熱体5が形成された透明基材11を発熱体シート12と呼ぶ。 The conductive heating element 5 in which the plurality of linear conductors 8 and the two bus bar electrodes 6 and 7 are integrally molded is formed on the transparent base material 11. The transparent base material 11 may be sandwiched between the pair of glass plates 3 and 4 as it is without being peeled off, or only the conductive heating element 5 from which the transparent base material 11 has been peeled off is sandwiched between the pair of glass plates 3 and 4. It may be sandwiched between 4. In the present specification, the transparent base material 11 on which the conductive heating element 5 is formed is referred to as a heating element sheet 12.

ところで、各線状導電体8は、バスバー電極6,7に比べて細いため、断線が生じやすい。そこで、図4に示すように、隣接する2つの線状導電体8同士を連結する別個の線状導電体(第2導電体)9を設けてもよい。この線状導電体9の数および配置場所は、線状導電体8の長さや幅等に応じて、任意に設定すればよい。 By the way, since each linear conductor 8 is thinner than the bus bar electrodes 6 and 7, disconnection is likely to occur. Therefore, as shown in FIG. 4, a separate linear conductor (second conductor) 9 that connects two adjacent linear conductors 8 may be provided. The number and location of the linear conductors 9 may be arbitrarily set according to the length, width, and the like of the linear conductors 8.

本実施形態では、複数の線状導電体8をエッチング処理で形成することを念頭に置いているため、例えば、作製したい線状導電体8の形状に合致するフォトマスクを用意することで、任意の蛇行形状の線状導電体8を形成でき、線状導電体8の形状が複雑であっても、特に製造が困難になることはない。 In the present embodiment, since it is intended to form a plurality of linear conductors 8 by etching, for example, by preparing a photomask that matches the shape of the linear conductor 8 to be produced, it is optional. The meandering linear conductor 8 can be formed, and even if the shape of the linear conductor 8 is complicated, the production is not particularly difficult.

図5は透明基材11上に導電性発熱体5が形成された発熱体シート12を一対のガラス板3,4の間に挟み込んだ場合の図1のA−A線断面図である。図5の場合、湾曲した一方のガラス板3の上に、接合層(第1の接合層)13を介して、発熱体シート12の透明基材11が接合されている。発熱体シート12の導電性発熱体5の上には、接合層(第2の接合層)14を介して、他方のガラス板4が接合されている。 FIG. 5 is a cross-sectional view taken along the line AA of FIG. 1 when a heating element sheet 12 in which a conductive heating element 5 is formed on a transparent base material 11 is sandwiched between a pair of glass plates 3 and 4. In the case of FIG. 5, the transparent base material 11 of the heating element sheet 12 is bonded to the curved glass plate 3 via the bonding layer (first bonding layer) 13. The other glass plate 4 is bonded to the conductive heating element 5 of the heating element sheet 12 via a bonding layer (second bonding layer) 14.

発熱体シート12の透明基材11と導電性発熱体5はともに十分に薄いため、発熱体シート12自体が柔軟性を備えており、湾曲したガラス板3,4の湾曲形状に沿って発熱体シート12を湾曲させた状態で、ガラス板3,4に安定的に接合することができる。 Since both the transparent base material 11 and the conductive heating element 5 of the heating element sheet 12 are sufficiently thin, the heating element sheet 12 itself has flexibility, and the heating element follows the curved shape of the curved glass plates 3 and 4. The sheet 12 can be stably joined to the glass plates 3 and 4 in a curved state.

ガラス板3,4は、特に乗物のフロントウィンドウ2に用いる場合、乗員の視界を妨げないよう可視光透過率が高いものを用いることが好ましい。このようなガラス板3,4の材質としては、ソーダライムガラスや青板ガラス等が例示できる。ガラス板3,4は、可視光領域における透過率が90%以上であることが好ましい。ここで、ガラス板3,4の可視光透過率は、分光光度計(例えば、(株)島津製作所製「UV−3100PC」、JISK0115準拠品)を用いて測定波長380nm〜780nmの範囲内で測定したときの、各波長における透過率の平均値として特定される。なお、ガラス板3,4の一部または全体に着色するなどして、可視光透過率を低くしてもよい。この場合、太陽光の直射を遮ったり、車外から車内を視認しにくくしたりすることができる。 When the glass plates 3 and 4 are used especially for the front window 2 of a vehicle, it is preferable to use glass plates 3 and 4 having a high visible light transmittance so as not to obstruct the view of the occupant. Examples of the materials of such glass plates 3 and 4 include soda lime glass and blue plate glass. The glass plates 3 and 4 preferably have a transmittance of 90% or more in the visible light region. Here, the visible light transmittance of the glass plates 3 and 4 is measured in the measurement wavelength range of 380 nm to 780 nm using a spectrophotometer (for example, "UV-3100PC" manufactured by Shimadzu Corporation, JIS K0115 compliant product). It is specified as the average value of the transmittance at each wavelength. The visible light transmittance may be lowered by coloring a part or the whole of the glass plates 3 and 4. In this case, it is possible to block the direct sunlight and make it difficult to see the inside of the vehicle from the outside of the vehicle.

また、ガラス板3,4は、1mm以上5mm以下の厚みを有していることが好ましい。このような厚みであると、強度及び光学特性に優れたガラス板3,4を得ることができる。 Further, the glass plates 3 and 4 preferably have a thickness of 1 mm or more and 5 mm or less. With such a thickness, glass plates 3 and 4 having excellent strength and optical characteristics can be obtained.

ガラス板3,4と、透明基材11上に形成された導電性発熱体5とは、それぞれ接合層13,14を介して接合されている。このような接合層13,14としては、種々の接着性または粘着性を有した材料からなる層を用いることができる。また、接合層13,14は、可視光透過率が高いものを用いることが好ましい。典型的な接合層13,14としては、ポリビニルブチラール(PVB)からなる層を例示することができる。接合層13,14の厚みは、それぞれ0.15mm以上0.7mm以下であることが好ましい。 The glass plates 3 and 4 and the conductive heating element 5 formed on the transparent base material 11 are bonded via the bonding layers 13 and 14, respectively. As such bonding layers 13 and 14, layers made of materials having various adhesiveness or adhesiveness can be used. Further, it is preferable to use the bonding layers 13 and 14 having high visible light transmittance. As typical bonding layers 13 and 14, a layer made of polyvinyl butyral (PVB) can be exemplified. The thicknesses of the bonding layers 13 and 14 are preferably 0.15 mm or more and 0.7 mm or less, respectively.

なお、合わせガラス1には、図示された例に限られず、特定の機能を発揮することを期待されたその他の機能層が設けられても良い。また、一つの機能層が二以上の機能を発揮するようにしてもよいし、例えば、合わせガラス1のガラス板3,4、接合層13,14や、透明基材11の少なくとも1つに種々の機能を付与してもよい。例えば、反射防止(AR)機能、耐擦傷性を有したハードコート(HC)機能、赤外線遮蔽(反射)機能、紫外線遮蔽(反射)機能、偏光機能、防汚機能等が一例として挙げられる。 The laminated glass 1 is not limited to the illustrated example, and other functional layers expected to exhibit a specific function may be provided. Further, one functional layer may exhibit two or more functions, and for example, the glass plates 3 and 4 of the laminated glass 1, the bonding layers 13 and 14, and at least one of the transparent base materials 11 may be various. The function of may be added. For example, an antireflection (AR) function, a hard coat (HC) function having scratch resistance, an infrared ray shielding (reflection) function, an ultraviolet ray shielding (reflection) function, a polarization function, an antifouling function and the like can be mentioned as an example.

透明基材11は、導電性発熱体5を支持する基材として機能する。透明基材11は、可視光線波長帯域の波長(380nm〜780nm)を透過する一般に言うところの透明である電気絶縁性の基板であって、熱可塑性樹脂を含んでいる。 The transparent base material 11 functions as a base material that supports the conductive heating element 5. The transparent base material 11 is a so-called transparent electrically insulating substrate that transmits wavelengths in the visible light wavelength band (380 nm to 780 nm) and contains a thermoplastic resin.

透明基材11に主成分として含まれる熱可塑性樹脂としては、可視光を透過する熱可塑性樹脂であればいかなる樹脂でもよいが、例えば、ポリメチルメタクリレート等のアクリル樹脂、ポリプロピレン等のポリオレフィン樹脂、ポリエチレンテレフタレートやポリエチレンナフタレート等のポリエステル樹脂、トリアセチルセルロース(三酢酸セルロース)等のセルロース系樹脂、ポリ塩化ビニル、ポリスチレン、ポリカーボネート樹脂、AS樹脂等を挙げることができる。とりわけ、アクリル樹脂やポリエチレンテレフタレートは、光学特性に優れ、成形性が良いので好ましい。 The thermoplastic resin contained in the transparent base material 11 as a main component may be any resin as long as it is a thermoplastic resin that transmits visible light. For example, an acrylic resin such as polymethylmethacrylate, a polyolefin resin such as polypropylene, or polyethylene. Examples thereof include polyester resins such as terephthalate and polyethylene naphthalate, cellulose-based resins such as triacetyl cellulose (cellulose triacetate), polyvinyl chloride, polystyrene, polycarbonate resins, AS resins and the like. In particular, acrylic resin and polyethylene terephthalate are preferable because they have excellent optical properties and good moldability.

また、透明基材11は、製造中の導電性発熱体5の保持性や、光透過性等を考慮すると、0.02mm以上0.20mm以下の厚みを有していることが好ましい。 Further, the transparent base material 11 preferably has a thickness of 0.02 mm or more and 0.20 mm or less in consideration of the retention property of the conductive heating element 5 during production, light transmission, and the like.

図6は導電性発熱体5の製造工程を示す断面図であり、図1のA−A線方向の断面構造を示している。まず、図6(a)に示すように、透明基材11上に銅の薄膜21を形成する。この薄膜21は、電界銅箔や圧延銅箔、スパッタリング、真空蒸着などにより形成可能である。 FIG. 6 is a cross-sectional view showing a manufacturing process of the conductive heating element 5, and shows a cross-sectional structure in the direction of AA in FIG. First, as shown in FIG. 6A, a copper thin film 21 is formed on the transparent base material 11. The thin film 21 can be formed by electric field copper foil, rolled copper foil, sputtering, vacuum deposition, or the like.

次に、図6(b)に示すように、銅の薄膜21の上面をフォトレジスト22で覆う。フォトレジスト22は、例えば特定波長域の光、例えば紫外線に対する感光性を有する樹脂層である。この樹脂層は、樹脂フィルムを貼着して形成してもよいし、流動性の樹脂をコーティングすることにより形成してもよい。また、フォトレジスト22の具体的な感光特性は特に限られない。例えば、レジスト層48として、光硬化型の感光材が用いられてもよく、若しくは、光溶解型の感光材が用いられてもよい。 Next, as shown in FIG. 6B, the upper surface of the copper thin film 21 is covered with the photoresist 22. The photoresist 22 is a resin layer having photosensitivity to, for example, light in a specific wavelength range, for example, ultraviolet rays. This resin layer may be formed by sticking a resin film or by coating with a fluid resin. Further, the specific photosensitive characteristics of the photoresist 22 are not particularly limited. For example, as the resist layer 48, a photocurable photosensitive material may be used, or a photomelting type photosensitive material may be used.

続いて、図6(c)に示すように、フォトレジスト22をパターニングして、レジストパターン23を形成する。フォトレジスト22をパターニングする方法としては、公知の種々の方法を採用することができるが、この例では、フォトレジスト22として、特定波長域の光、例えば紫外線に対する感光性を有する樹脂層を用い、公知のフォトリソグラフィー技術を用いてパターニングしている。まず、フォトレジスト22上に、パターン化したい部分を開口したマスク、又は、パターン化したい部分を遮蔽したマスクを配置し、このマスクを介してフォトレジスト22に紫外線を照射する。その後、紫外線がマスクにより遮蔽された部分、又は、紫外線が照射された部分を現像等の手段により除去する。これにより、パターニングされたレジストパターン23を形成することができる。マスクを用いないレーザーパターニング法を用いることもできる。 Subsequently, as shown in FIG. 6C, the photoresist 22 is patterned to form the resist pattern 23. As a method for patterning the photoresist 22, various known methods can be adopted. In this example, as the photoresist 22, a resin layer having photosensitivity to light in a specific wavelength range, for example, ultraviolet rays is used. Patterning is performed using a known photoresist technique. First, a mask that opens a portion to be patterned or a mask that shields a portion to be patterned is placed on the photoresist 22, and the photoresist 22 is irradiated with ultraviolet rays through this mask. After that, the portion shielded by the ultraviolet ray or the portion irradiated with the ultraviolet ray is removed by means such as development. As a result, the patterned resist pattern 23 can be formed. A laser patterning method that does not use a mask can also be used.

次に、図6(d)に示すように、レジストパターン23の上方からウェットエッチング用のエッチング液を噴射して、レジストパターン23で覆われていない銅の薄膜21をエッチング除去し、レジストパターン23で覆われた領域のみ、銅の薄膜21を残す。次に、図6(e)に示すように、レジストパターン23を剥離することで、複数の線状導電体8と2つのバスバー電極6,7とが作製される。 Next, as shown in FIG. 6D, an etching solution for wet etching is sprayed from above the resist pattern 23 to remove the copper thin film 21 not covered by the resist pattern 23 by etching, and the resist pattern 23 is removed. Only the area covered with the copper thin film 21 is left. Next, as shown in FIG. 6E, by peeling off the resist pattern 23, a plurality of linear conductors 8 and two bus bar electrodes 6 and 7 are produced.

なお、パターニングした銅の薄膜21の表面や、あるいは銅の薄膜21の下面側に、導電性発熱体5の反射率を抑制するための暗色層を形成してもよい。暗色層を形成することで、外光が線状導電体8やバスバー電極6,7の表面に照射された場合の反射光を抑制でき、チラツキの発生を抑制できる。 A dark color layer for suppressing the reflectance of the conductive heating element 5 may be formed on the surface of the patterned copper thin film 21 or on the lower surface side of the copper thin film 21. By forming the dark color layer, it is possible to suppress the reflected light when the surface of the linear conductor 8 and the bus bar electrodes 6 and 7 is irradiated with external light, and it is possible to suppress the occurrence of flicker.

バスバー電極6,7を一体成形せずに、複数の線状導電体8のみをフォトリソグラフィにより形成する場合、上述したように、フォトリソグラフィのエッチング工程で、エッチング液を噴射した際に、線状導電体8の長手方向両端部側が長手方向中央部よりもエッチングがより進行し、線状導電体8の長手方向両端部の幅が細くなりすぎて、バスバー電極6,7と導通しなくなったり、線状導電体8の長手方向両端部の抵抗が異常に高くなったりする。これに対して、本実施形態のように、複数の線状導電体8と2つのバスバー電極6,7とを一体成形する場合には、複数の線状導電体8の長手方向中央部側から両端部側に流れたエッチング液がバスバー電極6,7でせき止められるため、線状導電体8が全体として均一にエッチング液に浸漬され、線状導電体8の長手方向両端部がより多くエッチング除去される等の不具合が起きなくなる。 When only a plurality of linear conductors 8 are formed by photolithography without integrally molding the bus bar electrodes 6 and 7, as described above, when the etching solution is sprayed in the etching step of photolithography, the conductors are linear. Etching progresses more on both ends in the longitudinal direction of the conductor 8 than in the center in the longitudinal direction, and the width of both ends in the longitudinal direction of the linear conductor 8 becomes too narrow to conduct with the bus bar electrodes 6 and 7. The resistance at both ends of the linear conductor 8 in the longitudinal direction becomes abnormally high. On the other hand, when the plurality of linear conductors 8 and the two bus bar electrodes 6 and 7 are integrally molded as in the present embodiment, the plurality of linear conductors 8 are formed from the central portion side in the longitudinal direction. Since the etching solution flowing to both ends is dammed by the bus bar electrodes 6 and 7, the linear conductor 8 is uniformly immersed in the etching solution as a whole, and more etching is removed from both ends of the linear conductor 8 in the longitudinal direction. Problems such as being etched will not occur.

また、本実施形態では、複数の線状導電体8と2つのバスバー電極6,7とをフォトリソグラフィにより一体成形するため、先にフォトリソグラフィで複数の線状導電体8を形成し、その後、別体のバスバー電極6,7を線状導電体8に接合する場合と比べて、線状導電体8とバスバー電極6,7との接触性が向上し、線状導電体8とバスバー電極6,7との接合部での電力損失が少なくなり、発熱効率が向上する。 Further, in the present embodiment, in order to integrally mold the plurality of linear conductors 8 and the two bus bar electrodes 6 and 7 by photolithography, the plurality of linear conductors 8 are first formed by photolithography, and then the plurality of linear conductors 8 are formed. Compared with the case where the separate bus bar electrodes 6 and 7 are joined to the linear conductor 8, the contact between the linear conductor 8 and the bus bar electrodes 6 and 7 is improved, and the linear conductor 8 and the bus bar electrode 6 are improved. The power loss at the joints with and 7 is reduced, and the heat generation efficiency is improved.

図6の製造工程により作製された発熱体シート12は、湾曲した一対のガラス板3,4の間に配置される。より詳細には、一方のガラス板3、接合層13、発熱体シート12、接合層14、ガラス板4の順に重ね合わせて、加圧しながら加熱することで、合わせガラス1が作製される。 The heating element sheet 12 produced by the manufacturing process of FIG. 6 is arranged between a pair of curved glass plates 3 and 4. More specifically, the laminated glass 1 is produced by stacking one glass plate 3, the bonding layer 13, the heating element sheet 12, the bonding layer 14, and the glass plate 4 in this order and heating while pressurizing.

上述した導電性発熱体5のパターン形状は、種々の変更を加えることができる。例えば、線状導電体8の短手方向の幅は例えば2μm〜10μmほどしかなく、バスバー電極6,7との接続部分の強度が十分とは言えない。エッチングのばらつきによっては、線状導電体8の短手方向の幅が設計値よりも小さくなるおそれもある。そこで、図7に示すように、線状導電体8の短手方向の幅を長手方向に沿って不均一にして、長手方向中央側の幅よりも長手方向両端側の幅を意図的に大きくしてもよい。図7では、線状導電体8の長手方向両端側の短手方向の幅を、両端側に近いほど暫時に広げた例を示している。図7のパターン形状であれば、複数の線状導電体8とバスバー電極6,7との接続部分の強度が向上し、エッチングによるばらつきで線状導電体8の長手方向端部側のエッチングが想定以上に進行したとしても、端部側の短手方向の幅が小さくなることはなく、断線や抵抗値の部分的な上昇などの不具合を防止できる。 Various changes can be made to the pattern shape of the conductive heating element 5 described above. For example, the width of the linear conductor 8 in the lateral direction is only about 2 μm to 10 μm, and the strength of the connecting portions with the bus bar electrodes 6 and 7 is not sufficient. Depending on the variation in etching, the width of the linear conductor 8 in the lateral direction may be smaller than the design value. Therefore, as shown in FIG. 7, the width of the linear conductor 8 in the lateral direction is made non-uniform along the longitudinal direction, and the width on both ends in the longitudinal direction is intentionally made larger than the width on the central side in the longitudinal direction. You may. FIG. 7 shows an example in which the width of the linear conductor 8 in the lateral direction on both ends in the longitudinal direction is widened for a while as it is closer to both ends. With the pattern shape shown in FIG. 7, the strength of the connecting portion between the plurality of linear conductors 8 and the bus bar electrodes 6 and 7 is improved, and the etching on the longitudinal end side of the linear conductor 8 is caused by the variation due to etching. Even if it progresses more than expected, the width in the lateral direction on the end side does not become smaller, and problems such as disconnection and partial increase in resistance value can be prevented.

また、図2等に示したバスバー電極6,7は、ベタパターンで形成されているが、バスバー電極6,7の短手方向の幅は線状導電体8の短手方向の幅よりも大きいため、フォトリソグラフィで使用したレジストパターン23との接触面積が大きくなる。このため、バスバー電極6,7上のレジストパターン23を簡易に剥離できないおそれがある。無理にレジストパターン23を剥離しようとすると、バスバー電極6,7が変形したり、断線したりするおそれがある。そこで、図8に示すように、バスバー電極6,7をメッシュ状にしてもよい。バスバー電極6,7のメッシュパターンは、図8に示したものに限られず、三角形、矩形等の同一形状の開口が規則的に画成されるメッシュパターン(格子状のパターン)、異形状の開口が規則的に画成されるメッシュパターン、ボロノイメッシュのような、異形状の開口が不規則的に画成されるメッシュパターン等、種々のメッシュパターンが適用可能である。例えば、ハニカムパターンである場合、電流が分岐点においてスムーズに2方向に分岐して進行方向を変えることができる。これにより、バスバー電極6,7の全体に電流が流れ易くなることで、バスバー電極6,7の導通性を向上でき、バスバー電極6,7での電力損失を低減できる。 Further, although the bus bar electrodes 6 and 7 shown in FIG. 2 and the like are formed in a solid pattern, the width of the bus bar electrodes 6 and 7 in the lateral direction is larger than the width of the linear conductor 8 in the lateral direction. Therefore, the contact area with the resist pattern 23 used in photolithography becomes large. Therefore, the resist pattern 23 on the bus bar electrodes 6 and 7 may not be easily peeled off. If the resist pattern 23 is forcibly peeled off, the bus bar electrodes 6 and 7 may be deformed or broken. Therefore, as shown in FIG. 8, the bus bar electrodes 6 and 7 may be in the form of a mesh. The mesh patterns of the bus bar electrodes 6 and 7 are not limited to those shown in FIG. 8, and are mesh patterns (lattice-like patterns) in which openings of the same shape such as triangles and rectangles are regularly defined, and openings of irregular shapes. Various mesh patterns can be applied, such as a mesh pattern in which is regularly defined, a mesh pattern in which irregularly shaped openings are irregularly defined, such as a Voronoi mesh. For example, in the case of a honeycomb pattern, the current can smoothly branch in two directions at the branch point to change the traveling direction. As a result, the current easily flows through the entire bus bar electrodes 6 and 7, so that the conductivity of the bus bar electrodes 6 and 7 can be improved and the power loss in the bus bar electrodes 6 and 7 can be reduced.

バスバー電極6,7がメッシュパターンで形成されている場合、図8に示すように、各線状導電体8との接続がバスバー電極6,7の複数の分岐細線で行われることになり、バスバー電極6,7がベタパターンの場合よりも、接合強度が向上することが考えられる。よって、バスバー電極6,7がメッシュパターンの場合には、図7のように、線状導電体8の長手方向端部側の幅を広げなくてもよい場合もありうる。 When the bus bar electrodes 6 and 7 are formed in a mesh pattern, as shown in FIG. 8, the connection with each linear conductor 8 is made by a plurality of branched thin wires of the bus bar electrodes 6 and 7, and the bus bar electrodes 6 and 7 are formed. It is considered that the bonding strength is improved as compared with the case where 6 and 7 are solid patterns. Therefore, when the bus bar electrodes 6 and 7 have a mesh pattern, it may not be necessary to widen the width of the linear conductor 8 on the longitudinal end side as shown in FIG.

バスバー電極6,7がメッシュパターンで形成されている場合には、バスバー電極6,7とレジストパターン23との接触面積が小さくなるため、レジストパターン23をバスバー電極6,7から剥離するのも容易になり、剥離時の不具合も生じなくなる。 When the bus bar electrodes 6 and 7 are formed of a mesh pattern, the contact area between the bus bar electrodes 6 and 7 and the resist pattern 23 becomes small, so that the resist pattern 23 can be easily peeled off from the bus bar electrodes 6 and 7. Therefore, there is no problem at the time of peeling.

その一方で、バスバー電極6,7をメッシュパターンにすると、バスバー電極6,7をベタパターンにする場合よりも導電性が悪くなり、バスバー電極6,7の抵抗値が上昇してしまうことも考えられる。そこで、図9に示すように、発熱体シート12から導電性発熱体5を剥離してバスバー電極6,7の両面側に、ベタパターン15,16を接合してもよい。或いは、発熱体シート12から導電性発熱体5を剥離し無い状態の儘、バスバー電極6,7の表面にベタパターン15,16を接合しても良い。バスバー電極6,7とベタパターン15,16との接合は、導電性の接着剤を用いればよい。なお、図9は図1のB−B線断面図である。また、図7や図8に示す導電性発熱体5に、図4に示した線状導電体9を設けてもよい。 On the other hand, if the bus bar electrodes 6 and 7 have a mesh pattern, the conductivity becomes worse than when the bus bar electrodes 6 and 7 have a solid pattern, and the resistance values of the bus bar electrodes 6 and 7 may increase. Be done. Therefore, as shown in FIG. 9, the conductive heating element 5 may be peeled off from the heating element sheet 12 and the solid patterns 15 and 16 may be bonded to both side surfaces of the bus bar electrodes 6 and 7. Alternatively, the solid patterns 15 and 16 may be bonded to the surfaces of the bus bar electrodes 6 and 7 without peeling the conductive heating element 5 from the heating element sheet 12. A conductive adhesive may be used for joining the bus bar electrodes 6 and 7 and the solid patterns 15 and 16. 9 is a cross-sectional view taken along the line BB of FIG. Further, the linear conductor 9 shown in FIG. 4 may be provided on the conductive heating element 5 shown in FIGS. 7 and 8.

このように、本実施形態では、導電性発熱体5を構成する複数の線状導電体8と2つのバスバー電極6,7とをフォトリソグラフィにより一体成形するため、エッチング時に複数の線状導電体8の長手方向両端部側の短手方向の幅が小さくなるなどの不具合が生じなくなり、複数の線状導電体8と2つのバスバー電極6,7との接合強度を向上できるとともに、各線状導電体8上での抵抗値の変動を抑制でき、各線状導電体8を全長にわたって均一に加熱することができる。 As described above, in the present embodiment, since the plurality of linear conductors 8 constituting the conductive heating element 5 and the two bus bar electrodes 6 and 7 are integrally molded by photolithography, the plurality of linear conductors are integrally formed at the time of etching. Problems such as a reduction in the width of both ends in the longitudinal direction of 8 in the lateral direction do not occur, the bonding strength between the plurality of linear conductors 8 and the two bus bar electrodes 6 and 7 can be improved, and each linear conductor can be improved. Fluctuations in the resistance value on the body 8 can be suppressed, and each linear conductor 8 can be uniformly heated over the entire length.

また、各線状導電体8の長手方向両端部側の短手方向の幅を長手方向中央部側の幅よりも広げることにより、よりバスバー電極6,7との接合強度が高くなり、かつエッチングのばらつきにより長手方向両端部側でのエッチングがより速く進行しても、長手方向両端部側での短手方向の幅が小さくなるおそれはない。 Further, by widening the width of each linear conductor 8 in the lateral direction on both ends in the longitudinal direction to be wider than the width in the central portion in the longitudinal direction, the bonding strength with the bus bar electrodes 6 and 7 is further increased, and etching is performed. Even if the etching on both ends in the longitudinal direction proceeds faster due to the variation, there is no possibility that the width in the lateral direction on both ends in the longitudinal direction becomes smaller.

本発明の態様は、上述した個々の実施形態に限定されるものではなく、当業者が想到しうる種々の変形も含むものであり、本発明の効果も上述した内容に限定されない。すなわち、特許請求の範囲に規定された内容およびその均等物から導き出される本発明の概念的な思想と趣旨を逸脱しない範囲で種々の追加、変更および部分的削除が可能である。 Aspects of the present invention are not limited to the individual embodiments described above, but also include various modifications that can be conceived by those skilled in the art, and the effects of the present invention are not limited to the contents described above. That is, various additions, changes and partial deletions are possible without departing from the conceptual idea and purpose of the present invention derived from the contents defined in the claims and their equivalents.

1 合わせガラス、2 フロントウィンドウ、3,4 一対のガラス板、5 導電性発熱体、6,7 バスバー電極、8 線状導電体、9 バッテリ、11 透明基材、12 発熱体シート、13,14 接合層、15,16 ベタパターン、21 銅の薄膜、22 フォトレジスト、23 レジストパターン 1 Laminated glass, 2 Front window, 3, 4 Pair of glass plates, 5 Conductive heating element, 6, 7 Busbar electrode, 8 Linear conductor, 9 Battery, 11 Transparent base material, 12 Heating element sheet, 13, 14 Bonding layer, 15,16 solid pattern, 21 copper thin film, 22 photoresist, 23 resist pattern

Claims (11)

一対のガラス板と、
前記一対のガラス板の間に配置される導電性発熱体と、
熱可塑性樹脂を含み、厚みが0.02mm以上0.20mm以下であり、前記導電性発熱体を支持する透明基材と、を備え、
前記導電性発熱体は、
前記透明基材の対向する二つの端辺に沿って延在する第1および第2電極と、
前記第1および第2電極の間にそれぞれ間隔を隔てて配置され、前記第1および第2電極と一体成形され、それぞれが交差しないように配置される複数の第1導電体と、を有し、
前記複数の第1導電体のそれぞれは、一端部が前記第1電極に接続され、他端部が前記第2電極に接続され、
前記複数の第1導電体の短手方向の幅は、前記複数の第1導電体の長手方向中央側よりも、前記一端部および前記他端部側の方が大きく、かつ前記幅は2μm乃至10μmであり、
前記複数の第1導電体の前記一端部及び前記他端部は、前記第1および第2電極に一体に繋がっている合わせガラス。
A pair of glass plates and
A conductive heating element arranged between the pair of glass plates and
A transparent base material containing a thermoplastic resin, having a thickness of 0.02 mm or more and 0.20 mm or less and supporting the conductive heating element, is provided.
The conductive heating element is
The first and second electrodes extending along the two opposite ends of the transparent substrate,
Respectively arranged to be spaced apart between the first and second electrodes, said first and second electrodes and formed integrally includes a plurality of first conductors, each Ru is arranged so as not to intersect, the ,
Each of the plurality of first conductors has one end connected to the first electrode and the other end connected to the second electrode.
The width of the plurality of first conductors in the lateral direction is larger on the one end side and the other end side than on the longitudinal center side of the plurality of first conductors, and the width is 2 μm or more. It is 10 μm
A laminated glass in which one end and the other end of the plurality of first conductors are integrally connected to the first and second electrodes.
前記複数の第1導電体の短手方向の幅は、前記一端部および前記他端部側において、暫時に広がっている請求項1に記載の合わせガラス。 The laminated glass according to claim 1, wherein the width of the plurality of first conductors in the lateral direction is temporarily widened at one end portion and the other end portion side. 前記第1および第2電極のそれぞれは、導電細線で囲まれた複数の開口部を有する請求項1または2に記載の合わせガラス。 The laminated glass according to claim 1 or 2, wherein each of the first and second electrodes has a plurality of openings surrounded by conductive thin wires. 前記第1および第2電極のそれぞれは、メッシュ状である請求項3に記載の合わせガラス。 The laminated glass according to claim 3, wherein each of the first and second electrodes is in the form of a mesh. 前記第1および第2電極に接触するように配置され、それぞれがベタ状の第3および第4電極を備える請求項3または4に記載の合わせガラス。 The laminated glass according to claim 3 or 4, which is arranged so as to be in contact with the first and second electrodes and includes the third and fourth electrodes in a solid shape, respectively. 前記複数の第1導電体は、前記第1および第2電極の長手方向に交差する方向に、略平行に配置されている請求項1乃至5のいずれかに記載の合わせガラス。 The laminated glass according to any one of claims 1 to 5, wherein the plurality of first conductors are arranged substantially parallel to each other in a direction intersecting the longitudinal directions of the first and second electrodes. 前記導電性発熱体は、銅を含有する導電性材料にて一体成形される請求項1乃至6のいずれかに記載の合わせガラス。 The laminated glass according to any one of claims 1 to 6, wherein the conductive heating element is integrally molded with a conductive material containing copper. 前記導電性発熱体の第1主面と、一方の前記ガラス板と、に接合される第1接合層と、
前記導電性発熱体の前記第1主面とは反対側の第2主面と、他方の前記ガラス板と、に接合される第2接合層と、を備える請求項1乃至7のいずれかに記載の合わせガラス。
A first bonding layer bonded to the first main surface of the conductive heating element and one of the glass plates.
The invention according to any one of claims 1 to 7, further comprising a second main surface of the conductive heating element opposite to the first main surface and a second bonding layer bonded to the other glass plate. The described laminated glass.
前記導電性発熱体を支持する透明基材と、
前記導電性発熱体の前記透明基材との接触面とは反対側の面と、一方の前記ガラス板と、に接合される第1接合層と、
前記透明基材と、他方の前記ガラス板と、に接合される第2接合層と、を備える請求項1乃至8のいずれかに記載の合わせガラス。
A transparent base material that supports the conductive heating element and
A surface of the conductive heating element opposite to the contact surface with the transparent base material, and a first bonding layer bonded to one of the glass plates.
The laminated glass according to any one of claims 1 to 8, further comprising a second bonding layer bonded to the transparent base material and the other glass plate.
導電性発熱体と、
熱可塑性樹脂を含み、厚みが0.02mm以上0.20mm以下であり、前記導電性発熱体を支持する透明基材と、を備え、
前記導電性発熱体は、
前記透明基材の対向する二つの端辺に沿って延在する第1および第2電極と、
前記第1および第2電極の間にそれぞれ配置され、前記第1および第2電極と一体成形され、それぞれが交差しないように配置される複数の第1導電体と、を有し、
前記複数の第1導電体のそれぞれは、一端部が前記第1電極に接続され、他端部が前記第2電極に接続され、
前記複数の第1導電体の短手方向の幅は、前記複数の第1導電体の長手方向中央側よりも、前記一端部および前記他端部側の方が大きく、かつ前記幅は2μm乃至10μmであり、
前記複数の第1導電体の前記一端部及び前記他端部は、前記第1および第2電極に一体に繋がっている、発熱体シート。
With a conductive heating element
A transparent base material containing a thermoplastic resin, having a thickness of 0.02 mm or more and 0.20 mm or less and supporting the conductive heating element, is provided.
The conductive heating element is
The first and second electrodes extending along the two opposite ends of the transparent substrate,
Wherein are arranged between the first and second electrodes, said first and second electrodes and formed integrally includes a plurality of first conductors, each Ru is arranged so as not to cross, and,
Each of the plurality of first conductors has one end connected to the first electrode and the other end connected to the second electrode.
The width of the plurality of first conductors in the lateral direction is larger on the one end side and the other end side than on the longitudinal center side of the plurality of first conductors, and the width is 2 μm or more. It is 10 μm
A heating element sheet in which one end and the other end of the plurality of first conductors are integrally connected to the first and second electrodes.
熱可塑性樹脂を含み、厚みが0.02mm以上0.20mm以下である透明基材上に、金属の薄膜を形成する工程と、
前記薄膜の上面をフォトレジストで覆う工程と、
前記フォトレジストをパターニングしてレジストパターンを形成する工程と、
前記レジストパターンにエッチング液を噴射して、前記レジストパターンで覆われていない場所の前記薄膜をエッチング除去して、前記透明基材上の対向する二つの端辺に沿って延在する第1および第2電極と、前記第1および第2電極の間にそれぞれが交差しないように配置される複数の第1導電体とを一体成形する工程と、を備え、
前記複数の第1導電体の短手方向の幅は、前記複数の第1導電体の長手方向中央側よりも、一端部および他端部側の方が大きく、かつ前記幅は2μm乃至10μmである、発熱体シートの製造方法。
A step of forming a metal thin film on a transparent substrate containing a thermoplastic resin and having a thickness of 0.02 mm or more and 0.20 mm or less.
The step of covering the upper surface of the thin film with a photoresist and
A step of patterning the photoresist to form a resist pattern,
An etching solution is sprayed onto the resist pattern to remove the thin film in a place not covered by the resist pattern by etching, and the first and the first and which extend along two opposing ends on the transparent substrate. A step of integrally molding a second electrode and a plurality of first conductors arranged so as not to intersect each other between the first and second electrodes is provided.
The width of the plurality of first conductors in the lateral direction is larger at one end and the other end than at the center side in the longitudinal direction of the plurality of first conductors, and the width is 2 μm to 10 μm. There is a method of manufacturing a heating element sheet.
JP2015017263A 2015-01-30 2015-01-30 Laminated glass and conductive heating element Active JP6858480B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2015017263A JP6858480B2 (en) 2015-01-30 2015-01-30 Laminated glass and conductive heating element

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2015017263A JP6858480B2 (en) 2015-01-30 2015-01-30 Laminated glass and conductive heating element

Publications (2)

Publication Number Publication Date
JP2016141579A JP2016141579A (en) 2016-08-08
JP6858480B2 true JP6858480B2 (en) 2021-04-14

Family

ID=56569682

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2015017263A Active JP6858480B2 (en) 2015-01-30 2015-01-30 Laminated glass and conductive heating element

Country Status (1)

Country Link
JP (1) JP6858480B2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6886245B2 (en) * 2015-10-11 2021-06-16 日本板硝子株式会社 Laminated glass
WO2017065114A1 (en) * 2015-10-11 2017-04-20 日本板硝子株式会社 Laminated glass
WO2019131960A1 (en) * 2017-12-28 2019-07-04 株式会社クラレ Laminate, and laminated glass
JP7298122B2 (en) * 2018-09-20 2023-06-27 大日本印刷株式会社 Solar cell module with snow melting function
WO2023022159A1 (en) * 2021-08-19 2023-02-23 大日本印刷株式会社 Conductor

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5022055Y1 (en) * 1968-10-22 1975-07-03
JPS581993Y2 (en) * 1973-05-15 1983-01-13 シャープ株式会社 Hatsunetsu Thai
JPS51134654U (en) * 1975-04-21 1976-10-30
FR2509947A1 (en) * 1981-07-15 1983-01-21 Saint Gobain Vitrage ELECTRIC HEATING GLAZING
JPH0872674A (en) * 1994-07-08 1996-03-19 Asahi Glass Co Ltd Electrically heated windowpane
DE10018276A1 (en) * 2000-04-13 2001-10-25 Saint Gobain Sekurit D Gmbh Composite disc
JP2003203681A (en) * 2001-12-28 2003-07-18 Fujikura Ltd Conductive glass for photoelectronic conversion element
JP2010103041A (en) * 2008-10-27 2010-05-06 Konica Minolta Holdings Inc Transparent film heater, glass with heater function, laminated glass with heater function, and automobile pane
JP2010251230A (en) * 2009-04-20 2010-11-04 Fujifilm Corp Electric heating window glass
JP5497555B2 (en) * 2010-06-30 2014-05-21 富士フイルム株式会社 Transparent conductive film and method for producing exothermic glass
CN103718643B (en) * 2012-03-21 2016-09-21 Lg化学株式会社 Heating element heater and manufacture method thereof

Also Published As

Publication number Publication date
JP2016141579A (en) 2016-08-08

Similar Documents

Publication Publication Date Title
US11338774B2 (en) Heating plate, conductive pattern sheet, vehicle, and method of manufacturing heating plate
JP6858480B2 (en) Laminated glass and conductive heating element
JP6840452B2 (en) Laminated glass and conductive heating element
US20210307122A1 (en) Heating electrode device, electrical heating glass, heat-generating plate, vehicle, window for building, sheet with conductor, conductive pattern sheet, conductive heat-generating body, laminated glass, and manufacturing method for conductive heat-generating body
JP6673253B2 (en) Laminated glass and pattern sheet for laminated glass
JP2017204388A (en) Conductive heating element and laminated glass
JP6911341B2 (en) Conductive heating element, laminated glass and its manufacturing method
JP2015020723A (en) Glass device for vehicle
JP6747045B2 (en) Conductive heating element and laminated glass
JP2022023363A (en) Sheet with conductor, laminated board, moving body, method for producing sheet with conductor and method for producing laminated board
JP6930583B2 (en) Laminated glass and conductive heating element
JP6808975B2 (en) Conductive heating element and laminated glass
JP6897706B2 (en) Heat plate and vehicle
JP6597574B2 (en) Transparent heating plate, vehicle and building windows
JP2021125395A (en) Heat-generating film, and method for manufacturing method thereof
JP7356640B2 (en) Heat generating conductor, heat generating plate, moving object
JP6818260B2 (en) Intermediate member for heating plate
JP6288363B1 (en) Vehicle glass equipment
JP6745073B2 (en) Conductive pattern sheet, heating plate, vehicle equipped with heating plate, and method for manufacturing heating plate
JP6501154B2 (en) Photomask and method of manufacturing conductive pattern
JP7405096B2 (en) Patterned conductors, patterned conductors with busbars, laminated plates, partition members, and moving objects
JP6631667B2 (en) Manufacturing method of laminated glass
JP2018092881A (en) Heating conductor, heating plate and vehicle
JP2022022488A (en) Sheet with conductor, laminated board and moving body
JP6740715B2 (en) Pattern conductors, conductors for heat generation, sheets with conductors, heat generating plates, vehicles and buildings

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20171129

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20180618

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20180622

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20180808

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20190108

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20190311

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20190802

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20191105

C60 Trial request (containing other claim documents, opposition documents)

Free format text: JAPANESE INTERMEDIATE CODE: C60

Effective date: 20191105

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20191112

C21 Notice of transfer of a case for reconsideration by examiners before appeal proceedings

Free format text: JAPANESE INTERMEDIATE CODE: C21

Effective date: 20191115

A912 Re-examination (zenchi) completed and case transferred to appeal board

Free format text: JAPANESE INTERMEDIATE CODE: A912

Effective date: 20191206

C211 Notice of termination of reconsideration by examiners before appeal proceedings

Free format text: JAPANESE INTERMEDIATE CODE: C211

Effective date: 20191210

C22 Notice of designation (change) of administrative judge

Free format text: JAPANESE INTERMEDIATE CODE: C22

Effective date: 20200911

C23 Notice of termination of proceedings

Free format text: JAPANESE INTERMEDIATE CODE: C23

Effective date: 20210129

C03 Trial/appeal decision taken

Free format text: JAPANESE INTERMEDIATE CODE: C03

Effective date: 20210226

C30A Notification sent

Free format text: JAPANESE INTERMEDIATE CODE: C3012

Effective date: 20210226

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20210324

R150 Certificate of patent or registration of utility model

Ref document number: 6858480

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150