JP6836020B1 - Acrylic rubber, rubber composition and its crosslinked product, rubber hose, and sealing parts - Google Patents

Abstract

One aspect of the present invention is an acrylic rubber containing alkyl acrylate, alkyl methacrylate and ethylene as monomer units, wherein the content of polyvinyl alcohol in the acrylic rubber is 0.5 to 2% by mass.

Description

The present invention relates to acrylic rubber, rubber compositions and crosslinked products thereof, rubber hoses, and sealing parts.

Acrylic rubber and its crosslinked products are excellent in physical properties such as heat resistance, oil resistance, and mechanical properties, and are therefore used as materials for hoses, seal parts, and the like in automobile engine rooms, for example. For example, Patent Document 1 describes (meth) alkyl acrylate 100 as an acrylic rubber composition which does not impair normal physical properties when crosslinked and has excellent heat resistance, particularly elongation at the time of cutting after heat aging and residual rate of elongation. An acrylic rubber composition obtained by copolymerizing 1 to 10 parts by mass of vinyl acetate and 1 to 3 parts by mass of a crosslinked seat monomer is disclosed.

Japanese Unexamined Patent Publication No. 2009-091437

In recent years, in addition to the above-mentioned heat resistance and the like, acrylic rubber is also required to have properties such as water resistance and copper damage resistance that have not been considered so much in the past. That is, in acrylic rubber, it is desirable that the volume change when it comes into contact with water is small (excellent in water resistance), and when it is used together with a member made of copper, the change in characteristics (for example, elongation) due to copper is small. It is desirable (excellent in copper damage resistance).

One aspect of the present invention is to provide an acrylic rubber having both water resistance and copper damage resistance.

The present inventors have found that the content of polyvinyl alcohol in acrylic rubber affects the water resistance and copper damage resistance of acrylic rubber. That is, even if the monomer composition of the acrylic rubber is the same, if the acrylic rubber contains polyvinyl alcohol to some extent, the copper damage resistance of the acrylic rubber is improved, while the content of the polyvinyl alcohol in the acrylic rubber is high. It was found that if it was too much, the water resistance would decrease. Therefore, in acrylic rubber having the same monomer composition, in order to achieve both water resistance and copper damage resistance (without excessively deteriorating either one), the content of polyvinyl alcohol in the acrylic rubber should be within a predetermined range. It is important to.

One aspect of the present invention is an acrylic rubber containing alkyl acrylate, alkyl methacrylate and ethylene as monomer units, wherein the content of polyvinyl alcohol in the acrylic rubber is 0.5 to 2% by mass.

The alkyl acrylate includes at least one selected from the group consisting of alkyl acrylates having an alkyl group having 1 to 3 carbon atoms and at least one selected from the group consisting of alkyl acrylates having an alkyl group having 4 to 8 carbon atoms. Good. Alkyl acrylates may include ethyl acrylates and butyl acrylates. The alkyl methacrylate may contain an alkyl methacrylate having an alkyl group having 1 to 4 carbon atoms.

The content of the alkyl acrylate may be 60 to 95% by mass based on the total amount of the monomer units. The content of alkyl methacrylate may be 3 to 30% by mass based on the total amount of the monomer units. The ethylene content may be 0.5 to 4% by mass based on the total amount of the monomer units.

The acrylic rubber may further contain a crosslinked seat monomer as a monomer unit. The crosslinked monomer may be a crosslinked monomer having an epoxy group. The crosslinked seat monomer may be a crosslinked seated monomer having a carboxyl group. The content of the crosslinked seat monomer may be 0.5 to 10% by mass based on the total amount of the monomer units.

Another aspect of the present invention is a rubber composition containing the above acrylic rubber. Another aspect of the present invention is a crosslinked product of this rubber composition. Another aspect of the present invention is a rubber hose containing this crosslinked product. Another aspect of the present invention is a sealing component containing this crosslinked product.

According to one aspect of the present invention, it is possible to provide an acrylic rubber having both water resistance and copper damage resistance.

One embodiment of the present invention is an acrylic rubber containing alkyl acrylate, alkyl methacrylate and ethylene as monomer units.

Alkylate acrylate is a skeleton of acrylic rubber. The alkyl acrylate includes, for example, one or more alkyl acrylates having an alkyl group having 1 to 8 carbon atoms. The alkyl group may be linear or branched.

The content of the alkyl acrylate may be 60% by mass or more, 70% by mass or more, or 80% by mass or more, based on the total amount of the monomer units contained in the acrylic rubber, and is 95% by mass or less, 92% by mass or less, or It may be 90% by mass or less, 60 to 95% by mass, 60 to 92% by mass, 60 to 90% by mass, 70 to 95% by mass, 70 to 92% by mass, 70 to 90% by mass, 80 to 95% by mass. , 80-92% by mass, or 80-90% by mass.

The alkyl acrylate may include, for example, an alkyl acrylate having an alkyl group having 1 to 3 carbon atoms (hereinafter, also referred to as “C1-C3 alkyl acrylate”), and an alkyl acrylate having an alkyl group having 4 to 8 carbon atoms (hereinafter, “C1-C3 alkyl acrylate”). It may also contain (also referred to as "C4-C8 alkyl acrylate").

Examples of the C1-C3 alkyl acrylate include methyl acrylate, ethyl acrylate, and n-propyl acrylate. From the viewpoint of improving the tensile strength of the acrylic rubber, the C1-C3 alkyl acrylate preferably contains at least one selected from the group consisting of methyl acrylate and ethyl acrylate, and more preferably ethyl acrylate.

The content of C1-C3 alkyl acrylate may be 30% by mass or more, 40% by mass or more, or 50% by mass or more, and is 80% by mass or less and 70% by mass, based on the total amount of monomer units contained in the acrylic rubber. Below, or may be 60% by mass or less, 30-80% by mass, 30-70% by mass, 30-60% by mass, 40-80% by mass, 40-70% by mass, 40-60% by mass, 50- It may be 80% by mass, 50 to 70% by mass, or 50 to 60% by mass.

Examples of the C4-C8 alkyl acrylate include n-butyl acrylate, isobutyl acrylate, n-pentyl acrylate, isoamyl acrylate, n-hexyl acrylate, 2-methylpentyl acrylate, n-octyl acrylate, and 2-ethylhexyl acrylate. .. The C4-C8 alkyl acrylate preferably contains butyl acrylate, more preferably n-butyl acrylate, from the viewpoint of improving the cold resistance of the acrylic rubber.

The content of C4-C8 alkyl acrylate may be 10% by mass or more, 20% by mass or more, or 30% by mass or more, and is 60% by mass or less and 50% by mass, based on the total amount of monomer units contained in the acrylic rubber. Below, or 40% by mass or less, 10 to 60% by mass, 10 to 50% by mass, 10 to 40% by mass, 20 to 60% by mass, 20 to 50% by mass, 20 to 40% by mass, 30 to It may be 60% by mass, 30 to 50% by mass, or 30 to 40% by mass.

The alkyl acrylate preferably contains at least one selected from the group consisting of C1-C3 alkyl acrylates and at least one selected from the group consisting of C4-C8 alkyl acrylates, and more preferably contains ethyl acrylates and butyl acrylates. More preferably, it contains ethyl acrylate and n-butyl acrylate.

The alkyl methacrylate includes, for example, one or more alkyl acrylates having an alkyl group having 1 to 12 carbon atoms. The alkyl group may be linear or branched. The alkyl methacrylate preferably contains an alkyl group having 1 to 8 carbon atoms, and more preferably an alkyl methacrylate having an alkyl group having 1 to 4 carbon atoms.

Examples of the alkyl methacrylate include methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-pentyl methacrylate, n-hexyl methacrylate, n-octyl methacrylate, 2-ethylhexyl methacrylate, and n-decyl methacrylate. , And n-dodecyl methacrylate.

The alkyl methacrylate preferably contains at least one selected from the group consisting of methyl methacrylate, ethyl methacrylate, n-butyl methacrylate, n-decyl methacrylate, and n-dodecyl methacrylate, and more preferably methyl methacrylate, ethyl methacrylate, and n-dodecyl methacrylate. It comprises at least one selected from the group consisting of n-butyl methacrylate, more preferably methyl methacrylate.

The content of alkyl methacrylate may be 3% by mass or more, 5% by mass or more, or 7% by mass or more, based on the total amount of monomer units contained in acrylic rubber, and is 30% by mass or less, 20% by mass or less, or. It may be 10% by mass or less, 3 to 30% by mass, 3 to 20% by mass, 3 to 10% by mass, 5 to 30% by mass, 5 to 20% by mass, 5 to 10% by mass, 7 to 30% by mass. , 7 to 20% by mass, or 7 to 10% by mass.

The content of ethylene may be 0.5% by mass or more, 0.8% by mass or more, or 1% by mass or more based on the total amount of monomer units contained in acrylic rubber, and may be 4% by mass or less and 3% by mass or more. Below, or may be 2% by mass or less, 0.5 to 4% by mass, 0.5 to 3% by mass, 0.5 to 2% by mass, 0.8 to 4% by mass, 0.8 to 3% by mass. %, 0.8 to 2% by mass, 1 to 4% by mass, 1 to 3% by mass, or 1 to 2% by mass.

The acrylic rubber may further contain a crosslinked monomer as a monomer unit. The crosslinked seat monomer is a monomer copolymerizable with alkyl acrylate, alkyl methacrylate and ethylene, and having a functional group forming a crosslinked seat (also referred to as a crosslinking point). The crosslinked monomer has a polymerizable carbon-carbon double bond, and has, for example, an acryloyl group, a methacryloyl group, an allyl group, a metaallyl group, a vinyl group, or an alkenylene group. Examples of the functional group include an epoxy group, a carboxyl group and an active chlorine group. The crosslinked seat monomer may have one or more of these functional groups.

In one embodiment, the crosslinked seat monomer preferably has an epoxy group, more preferably a glycidyl group, as the functional group. Examples of the crosslinked monomer having an epoxy group include glycidyl acrylate, glycidyl methacrylate, allyl glycidyl ether, and methallyl glycidyl ether.

In another embodiment, the crosslinked seat monomer preferably has a carboxyl group as the functional group. The number of carboxyl groups in the crosslinked seat monomer may be one, two, or three or more. Examples of the crosslinked monomer having a carboxyl group include acrylic acid, methacrylic acid, crotonic acid, 2-pentenoic acid, maleic acid, fumaric acid, itaconic acid, and maleic acid monoalkyl ester.

Examples of the crosslinked monomer having an active chlorine group include 2-chloroethyl vinyl ether, 2-chloroethyl acrylate, vinylbenzyl chloride, vinyl chloroacetate, and allyl chloroacetate.

The content of the crosslinked seat monomer may be 0.5% by mass or more, 0.8% by mass or more, or 1% by mass or more based on the total amount of the monomer units contained in the acrylic rubber, and is 10% by mass or less, 5 It may be 5% by mass or less, or 3% by mass or less, 0.5 to 10% by mass, 0.5 to 5% by mass, 0.5 to 3% by mass, 0.8 to 10% by mass, 0.8 to It may be 5% by mass, 0.8 to 3% by mass, 1 to 10% by mass, 1 to 5% by mass, or 1 to 3% by mass.

The acrylic rubber may further contain other monomers copolymerizable with each of the above-mentioned monomers as a monomer unit. Examples of other monomers include alkoxyalkyl (meth) acrylate, fluorine-containing (meth) acrylate, hydroxyl group-containing (meth) acrylate, tertiary amino group-containing (meth) acrylate, alkyl vinyl ketone, vinyl ether, vinyl ester, and allyl. Examples include ethers, aromatic vinyl compounds, vinylnitrile, vinyl halides, and vinylidene halides.

Examples of the alkoxyalkyl (meth) acrylate include 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 2- (n-propoxy) ethyl (meth) acrylate, and 2- (n-butoxy) ethyl. (Meta) acrylate, 3-methoxypropyl (meth) acrylate, 3-ethoxypropyl (meth) acrylate, 2- (n-propoxy) propyl (meth) acrylate, and 2- (n-butoxy) propyl (meth) acrylate Can be mentioned.

Examples of the fluorine-containing (meth) acrylate include 1,1-dihydroperfluoroethyl (meth) acrylate, 1,1-dihydroperfluoropropyl (meth) acrylate, and 1,1,5-trihydroperfluorohexyl (meth) acrylate. 1,1,2,2-tetrahydroperfluoropropyl (meth) acrylate, 1,1,7-trihydroperfluoroheptyl (meth) acrylate, 1,1-dihydroperfluorooctyl (meth) acrylate, and 1,1-dihydroperfluoro Decyl (meth) acrylate can be mentioned.

Examples of the hydroxyl group-containing (meth) acrylate include 1-hydroxypropyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and hydroxyethyl (meth) acrylate. Examples of the tertiary amino group-containing (meth) acrylate include diethylaminoethyl (meth) acrylate and dibutylaminoethyl (meth) acrylate.

Examples of the alkyl vinyl ketone include methyl vinyl ketone. Examples of the vinyl ether include vinyl ethyl ether. Examples of the vinyl ester include vinyl acetate. Examples of the allyl ether include allyl methyl ether. Examples of the aromatic vinyl compound include styrene, α-methylstyrene, chlorostyrene, and vinyltoluene. Examples of vinylnitrile include acrylonitrile and methacrylonitrile. Examples of vinyl halides include vinyl chloride and vinyl fluoride. Examples of vinylidene halides include vinylidene chloride and vinylidene fluoride.

The content of the other monomers may be 1% by mass or more and 10% by mass or less based on the total amount of the monomer units contained in the acrylic rubber.

Acrylic rubber can be obtained by copolymerizing the above-mentioned monomers by a known method such as emulsion polymerization or suspension polymerization, and more specifically, for example, by the following method.
First, a monomer mixture containing alkyl acrylate and alkyl methacrylate and an aqueous polyvinyl alcohol solution are mixed in a reaction vessel to prepare a suspension. Subsequently, after replacing the inside of the reaction vessel with nitrogen gas, ethylene is press-fitted at a pressure of, for example, 0.5 to 5 MPa. Then, while stirring the suspension, a polymerization initiator is added to the suspension to initiate polymerization, and the polymerization is allowed to proceed, for example, at 40 to 100 ° C. for 1 to 24 hours. An aqueous solution of sodium borate (coagulant) was added to the obtained copolymer to solidify the copolymer, and then the steps of washing, dehydrating and drying the copolymer with water were carried out in this order, and acrylic rubber. To get.

If necessary, the monomer mixed solution may further contain the above-mentioned monomers constituting acrylic rubber (excluding gaseous monomers such as ethylene) in addition to alkyl acrylates and alkyl methacrylates.

The amount of polyvinyl alcohol added may be, for example, 0.1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of the total amount of the monomers constituting the acrylic rubber. The polyvinyl alcohol may be completely saponified polyvinyl alcohol or partially saponified polyvinyl alcohol, and is preferably partially saponified polyvinyl from the viewpoint that the content of polyvinyl alcohol in the acrylic rubber can be easily adjusted within the range described later. It is alcohol. The degree of saponification in polyvinyl alcohol is preferably 60 mol% or more, more preferably 70 mol% or more, still more preferably 80 mol%, from the viewpoint that the content of polyvinyl alcohol in the acrylic rubber can be easily adjusted to the range described later. The above is preferably 100 mol% or less, more preferably 99 mol% or less, still more preferably 90 mol% or less. The degree of saponification of polyvinyl alcohol means a value measured according to JIS K6726 "3.5 degree of saponification".

A pH regulator may be further added to the suspension. The pH adjuster may be, for example, an alkali metal salt such as sodium acetate, sodium hydroxide, potassium hydroxide, sodium phosphate, sodium citrate, and is preferably sodium acetate. The amount of the pH adjuster added may be, for example, 0.1 part by mass or more and 5 parts by mass or less with respect to 100 parts by mass of the total amount of the monomers constituting the acrylic rubber.

The polymerization initiator is, for example, an azo compound such as azobisisobutyronitrile, an organic peroxide such as tert-butyl hydroperoxide, cumene hydroperoxide, or benzoyl peroxide, or an inorganic peroxide such as sodium persulfate or ammonium persulfate. It may be a peroxide, preferably tert-butyl hydroperoxide. The amount of the polymerization initiator added may be, for example, 0.01 part by mass or more and 2 parts by mass or less with respect to 100 parts by mass of the total amount of the monomers constituting the acrylic rubber.

The solidified copolymer is washed with water in order to adjust the content of polyvinyl alcohol in the finally obtained acrylic rubber. Specifically, for example, water is added to the copolymer, and the copolymer and water are mixed for a predetermined time for washing. The content of polyvinyl alcohol in the acrylic rubber can be adjusted by the temperature of the water used for washing. The higher the temperature of water, the lower the content of polyvinyl alcohol in the acrylic rubber.

In order to adjust the content of polyvinyl alcohol in the acrylic rubber to the range described later, the temperature of water preferably exceeds 10 ° C., more preferably 20 ° C. or higher, still more preferably 30 ° C. or higher, particularly preferably. Is 40 ° C. or higher, preferably 90 ° C. or lower, more preferably 80 ° C. or lower, still more preferably 70 ° C. or lower, and particularly preferably 60 ° C. or lower. The washing time may be, for example, 5 minutes or more, 10 minutes or more, or 20 minutes or more, and may be 1 hour or less, 50 minutes or less, or 40 minutes or less.

The content of polyvinyl alcohol in the acrylic rubber obtained as described above is 0.5% by mass or more from the viewpoint of excellent copper damage resistance based on the total amount of acrylic rubber, and is further excellent in copper damage resistance. From the viewpoint, it is preferably 0.6% by mass or more, more preferably 0.8% by mass or more, still more preferably 1% by mass or more, and particularly preferably 1.1% by mass or more. The content of polyvinyl alcohol in the acrylic rubber is 2% by mass or less from the viewpoint of excellent water resistance, preferably 1.8% by mass or less from the viewpoint of further excellent water resistance, based on the total amount of acrylic rubber. It is preferably 1.6% by mass or less, more preferably 1.4% by mass or less, and particularly preferably 1.3% by mass or less.

The content of polyvinyl alcohol in the acrylic rubber is 0.5 to 2% by mass based on the total amount of the acrylic rubber from the viewpoint of achieving both water resistance and copper damage resistance, further improving the water resistance and copper damage resistance. From the viewpoint of easy compatibility, preferably 0.5 to 1.8% by mass, 0.5 to 1.6% by mass, 0.5 to 1.4% by mass, 0.5 to 1.3% by mass, 0. .6 to 2% by mass, 0.6 to 1.8% by mass, 0.6 to 1.6% by mass, 0.6 to 1.4% by mass, 0.6 to 1.3% by mass, 0.8 ~ 2% by mass, 0.8 to 1.8% by mass, 0.8 to 1.6% by mass, 0.8 to 1.4% by mass, 0.8 to 1.3% by mass, 1-2% by mass , 1-1.8% by mass, 1-1.6% by mass, 1-1.4% by mass, 1-1.3% by mass, 1.1-2% by mass, 1.1-1.8% by mass , 1.1 to 1.6% by mass, 1.1 to 1.4% by mass, or 1.1 to 1.3% by mass.

The content of polyvinyl alcohol in acrylic rubber is measured by thermal decomposition GC-MS. More specifically, the acrylic rubber is thermally decomposed at 550 ° C. by a double shot pyrolyzer (PY-2020D manufactured by Frontier Lab), and gas chromatograph mass spectrometry (JMS-DX303 manufactured by JEOL Ltd., Agitated Capillary Column DB) is performed. -5, carrier gas: helium, inlet temperature: 280 ° C, temperature rise condition: after holding at 70 ° C for 2 minutes, the temperature rises to 280 ° C at 12 ° C / min) to crotonaldehyde, which is a decomposition product of polyvinyl alcohol. Is quantified by the absolute calibration curve method to measure the content of polyvinyl alcohol in the acrylic rubber.

Boron element derived from sodium borate used as a coagulant may remain in the acrylic rubber. The smaller the content of boron in the acrylic rubber, the more preferably, based on the total amount of acrylic rubber, preferably 100 mass ppm or less, more preferably 90 mass ppm or less, still more preferably 80 mass ppm or less, particularly preferably 70. The mass is ppm or less. Boron content is measured by ICP emission spectroscopy.

The Mooney viscosity of the acrylic rubber may be, for example, 10 or more, 20 or more, or 30 or more, and may be 70 or less, 60 or less, or 50 or less. The Mooney viscosity of acrylic rubber is a value measured according to the method specified in JIS K6300. Specifically, using an L-shaped rotor, preheating at 100 ° C. for 1 minute and then 4 minutes after the start of rotation. It means the value measured at the time when it has passed.

The acrylic rubber described above is used as a rubber composition in combination with other components as needed. That is, another embodiment of the present invention is a rubber composition containing the above acrylic rubber (and other components used as needed). The content of acrylic rubber may be, for example, 50% by mass or more, 55% by mass or more, or 60% by mass or more, and may be 90% by mass or less, based on the total amount of the rubber composition.

Other components that may be included in the rubber composition include, for example, fillers, lubricants, anti-aging agents, surfactants, cross-linking agents, and cross-linking accelerators.

Examples of the filler include carbon black, silica, talc and calcium carbonate. The content of the filler may be, for example, 30 parts by mass or more and 100 parts by mass or less with respect to 100 parts by mass of acrylic rubber.

Lubricants include, for example, liquid paraffin, stearic acid, stearylamine, fatty acid zinc, fatty acid esters, and organosilicone. The content of the lubricant may be, for example, 0.1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of acrylic rubber.

Examples of the anti-aging agent include aromatic amine compounds and phenol compounds. The content of the anti-aging agent may be, for example, 0.1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of acrylic rubber.

Examples of the surfactant include an alkyl sulfate ester salt. The content of the surfactant may be, for example, 0.1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of acrylic rubber.

Examples of the cross-linking agent include, for example, an imidazole compound and a diamine compound when the acrylic rubber contains a cross-linking sheet monomer as a monomer unit. Examples of the cross-linking agent include a polyfunctional (meth) acrylate compound when the acrylic rubber does not contain a cross-linking sheet monomer as a monomer unit. The content of the cross-linking agent may be, for example, 0.1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of acrylic rubber.

The cross-linking accelerator is preferably used when the rubber composition contains a cross-linking agent. Examples of the cross-linking accelerator include trimethylthiourea compounds, phenothiazine compounds, and guanidine compounds. The content of the cross-linking accelerator may be, for example, 0.1 part by mass or more and 10 parts by mass or less with respect to 100 parts by mass of acrylic rubber.

The rubber composition is preferably used in a crosslinked state (as a crosslinked product). That is, another embodiment of the present invention is a crosslinked product of the above rubber composition. The crosslinked product is obtained by crosslinking the rubber composition. When the acrylic rubber contains a cross-linking seat monomer as a monomer unit, cross-linking between the acrylic rubbers is formed by the cross-linking seat (cross-linking point) of the cross-linking seat monomer. In this case, if the rubber composition contains a cross-linking agent, the cross-linking agent further forms cross-linking between the acrylic rubbers. Alternatively, when the acrylic rubber does not contain the cross-linking seat monomer as the monomer unit and the rubber composition contains a cross-linking agent, the cross-linking agent forms cross-linking between the acrylic rubbers.

The method for cross-linking the rubber composition may be a known method, for example, a first cross-linking step of heating and pressurizing the rubber composition and a second method of further heating the rubber composition after the first cross-linking step. It may be provided with a cross-linking step of.

In the first crosslinking step, the heating temperature may be, for example, 150 ° C. or higher and 220 ° C. or lower. The pressure at the time of pressurization may be, for example, 0.4 MPa or more, and may be 20 MPa or less. The time for heating and pressurizing may be, for example, 5 minutes or more, and may be 2 hours or less.

In the second crosslinking step, the heating temperature may be, for example, 150 ° C. or higher and 220 ° C. or lower. The heating time may be, for example, 30 minutes or more, and may be 24 hours or less.

The crosslinked product of the rubber composition is particularly preferably used as a sealing component for a rubber hose, a gasket, a packing and the like. That is, another embodiment of the present invention is a rubber hose or a sealing component containing the above-mentioned crosslinked product. The rubber hose and the sealing component may consist only of a crosslinked product of the rubber composition, or may include the crosslinked product and other parts.

Examples of rubber hoses include transmission oil cooler hoses for automobiles, construction machinery, hydraulic equipment, engine oil cooler hoses, air duct hoses, turbo intercooler hoses, hot air hoses, radiator hoses, power steering hoses, fuel system hoses, and drains. Examples include system hoses.

Seal parts include, for example, engine head cover gasket, oil pan gasket, oil seal, lip seal packing, O-ring, transmission seal gasket, crank shaft, cam shaft seal gasket, valve stem, power steering seal belt cover seal, constant velocity. Examples thereof include boot materials for joints and rack and pinion boot materials.

Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples.

In a pressure-resistant reaction vessel with an internal volume of 40 liters, 11 kg of a monomer mixture containing the monomers (excluding ethylene) shown in Tables 1 and 2 and a 4% by mass aqueous solution of partially saponified polyvinyl alcohol (saponification degree of polyvinyl alcohol: 88 mol). %) 17 kg and 22 g of sodium acetate were added and mixed well in advance with a stirrer to prepare a uniform suspension. After replacing the air in the upper part of the container with nitrogen, ethylene was press-fitted into the upper part of the container at a pressure of 3 MPa. Stirring was continued, the inside of the container was kept at 55 ° C., and then 2 liters of an aqueous solution of t-butyl hydroperoxide (0.25% by mass) was added to initiate polymerization. The temperature inside the vessel was kept at 55 ° C., and the reaction was terminated after 6 hours. To the obtained copolymer, 7 liters of an aqueous sodium borate solution (3.5% by mass) was added to solidify the copolymer. Next, to 100 parts by mass of the solidified copolymer, 450 parts by mass of pure water at the temperatures shown in Tables 1 and 2 was added, and the mixture was stirred in the container for 5 minutes and then the water was discharged from the container. Washing was performed by repeating the process. Then, it was dehydrated and dried to obtain acrylic rubber.

The composition of the monomer unit contained in the obtained acrylic rubber is shown in Tables 1 and 2. The content of the monobutyl monomer unit of maleate was measured by dissolving acrylic rubber in toluene and neutralizing titration with potassium hydroxide. The content of other monomer units was measured by nuclear magnetic resonance spectra.

In addition, the contents of polyvinyl alcohol and boron in the obtained acrylic rubber and the Mooney viscosity ML (1 + 4) at 100 ° C. were measured, respectively. The results are shown in Tables 1 and 2.

The content of polyvinyl alcohol was measured by thermal decomposition GC-MS. More specifically, a double-shot pyrolyzer (PY-2020D manufactured by Frontier Lab) is used to thermally decompose acrylic rubber at 550 ° C., and gas chromatograph mass spectrometry (JMS-DX303 manufactured by JEOL Ltd., Agitated Capillary Column DB). -5, carrier gas: helium, inlet temperature: 280 ° C., temperature rise condition: crotonaldehyde, which is a decomposition product of polyvinyl alcohol, by holding at 70 ° C. for 2 minutes and then raising the temperature to 280 ° C. at 12 ° C./min. Was quantified by the absolute calibration curve method. The boron content was measured by ICP emission spectroscopy. Mooney viscosity ML (1 + 4) 100 ° C. was measured according to the method specified in JIS K6300.

Subsequently, each of the obtained acrylic rubbers and each of the components shown below were used in the compositions shown in Tables 1 and 2, and kneaded with an 8-inch open roll to obtain a rubber composition.
Filler: Carbon Black (Tokai Carbon Co., Ltd. Seest SO)
Lubricating agent a: Stearic acid (Lunac S-90 manufactured by Kao Corporation)
Lubricants b: Stearylamine (Farmin 80 manufactured by Kao Corporation)
Anti-aging agent: 4,4'-bis (α, α-dimethylbenzyl) diphenylamine (Nowogard # 445, manufactured by Adivant)
Surfactant: Sodium lauryl sulfate (Kao Emar 0)
Cross-linking agent a: 2,2-bis [4- (4-aminophenoxy) phenyl] propane (BAPP manufactured by Wakayama Seika Kogyo Co., Ltd.)
Crosslinking agent b: 1- (2-cyanoethyl) -2-methylimidazole (CN-25, manufactured by Shikoku Chemicals Corporation)
Crosslink accelerator a: 1,3-di-o-tolylguanidine (Noxeller DT manufactured by Ouchi Shinkosha)
Crosslink accelerator b: Ammonium benzoate (Barnock AB manufactured by Ouchi Shinko Co., Ltd.)

The obtained rubber composition was dispensed into a sheet having a thickness of 2.4 mm, and then heated and pressurized at 170 ° C. and 10 MPa for 20 minutes using a press vulcanizer. Subsequently, heating was performed at 170 ° C. for 4 hours in a gear oven to obtain a crosslinked product of the rubber composition.

(Evaluation of physical properties of crosslinked products)
The tensile strength and elongation of the crosslinked product were measured according to JIS K6251-2010. In addition, the hardness of the crosslinked product was measured using a type A durometer according to JIS K6253-2006.

(Evaluation of water resistance)
According to the "immersion test" of JIS K6258-2010, the crosslinked product was subjected to a immersion test with pure water, and the volume change rate of the crosslinked product before and after the test was calculated based on the following formula.
Volume change rate (%) = (volume after test-volume before test) / volume before test x 100

(Evaluation of copper damage resistance)
A crosslinked product formed into a No. 3 dumbbell shape was used as a test piece. Engine oil (Mobile 15W-30 manufactured by EMG Lubricants LLC) and copper powder (CE-1110 manufactured by Fukuda Metal Foil Powder Industry) were mixed at a ratio of engine oil / copper powder = 3/1 (mass ratio). 5 g of the slurry was applied with a brush so as to completely cover the space between the marked lines of the test piece, and dried at room temperature for 12 hours. Subsequently, the copper damage resistance test was performed by heating the test piece in a gear oven at 150 ° C. for 500 hours. Then, the copper paste was peeled off from the test piece using a spatula, and the elongation of the test piece was measured according to JIS K6251-2010. The rate of change in elongation (%) before and after the test was calculated based on the following formula.
Elongation rate of change (%) = (elongation after test-elongation before test) / elongation before test x 100

As can be seen from Table 1, in acrylic rubber in which a crosslinked monomer having an epoxy group is used as the crosslinked monomer, the content of polyvinyl alcohol in the acrylic rubber is within a predetermined range, so that water resistance and copper damage resistance Both sexes are compatible (do not make one of them excessively worse). Similarly, as can be seen from Table 2, in acrylic rubber in which a crosslinked monomer having a carboxyl group is used as the crosslinked monomer, the content of polyvinyl alcohol in the acrylic rubber is within a predetermined range, whereby water resistance and water resistance and Both copper damage resistance can be achieved (one of them is not excessively deteriorated).

Claims (14)

Acrylic rubber containing alkyl acrylate, alkyl methacrylate , ethylene and crosslinked monomer as monomer units.
Acrylic rubber having a polyvinyl alcohol content of 0.5 to 2% by mass in the acrylic rubber. The alkyl acrylate includes at least one selected from the group consisting of alkyl acrylates having an alkyl group having 1 to 3 carbon atoms and at least one selected from the group consisting of alkyl acrylates having an alkyl group having 4 to 8 carbon atoms. , The acrylic rubber according to claim 1. The acrylic rubber according to claim 2, wherein the alkyl acrylate contains ethyl acrylate and butyl acrylate. The acrylic rubber according to any one of claims 1 to 3, wherein the alkyl methacrylate contains an alkyl methacrylate having an alkyl group having 1 to 4 carbon atoms. The acrylic rubber according to any one of claims 1 to 4, wherein the content of the alkyl acrylate is 60 to 95% by mass based on the total amount of the monomer units. The acrylic rubber according to any one of claims 1 to 5, wherein the content of the alkyl methacrylate is 3 to 30% by mass based on the total amount of the monomer units. The acrylic rubber according to any one of claims 1 to 6, wherein the ethylene content is 0.5 to 4% by mass based on the total amount of the monomer units. The acrylic rubber according to any one of claims 1 to 7, wherein the crosslinked monomer is a crosslinked monomer having an epoxy group. The acrylic rubber according to any one of claims 1 to 7, wherein the crosslinked monomer is a crosslinked monomer having a carboxyl group. The acrylic rubber according to any one of claims 1 to 9 , wherein the content of the crosslinked seat monomer is 0.5 to 10% by mass based on the total amount of the monomer units. A rubber composition containing the acrylic rubber according to any one of claims 1 to 10. The crosslinked product of the rubber composition according to claim 11. A rubber hose comprising the crosslinked product according to claim 12. A sealing component comprising the crosslinked product according to claim 12.