JP6807654B2 - 複合部品を製造するためのシステムとツーリング、及び関連方法 - Google Patents
複合部品を製造するためのシステムとツーリング、及び関連方法 Download PDFInfo
- Publication number
- JP6807654B2 JP6807654B2 JP2016078641A JP2016078641A JP6807654B2 JP 6807654 B2 JP6807654 B2 JP 6807654B2 JP 2016078641 A JP2016078641 A JP 2016078641A JP 2016078641 A JP2016078641 A JP 2016078641A JP 6807654 B2 JP6807654 B2 JP 6807654B2
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- JP
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- Prior art keywords
- tool
- composite
- flange
- composite material
- receiving surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000002131 composite material Substances 0.000 title claims description 839
- 238000000034 method Methods 0.000 title claims description 122
- 238000004519 manufacturing process Methods 0.000 title claims description 32
- 239000000463 material Substances 0.000 claims description 78
- 229920001971 elastomer Polymers 0.000 claims description 10
- 239000000806 elastomer Substances 0.000 claims description 9
- 125000006850 spacer group Chemical group 0.000 description 88
- 239000000446 fuel Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 12
- 230000013011 mating Effects 0.000 description 8
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- 238000005859 coupling reaction Methods 0.000 description 7
- 230000001154 acute effect Effects 0.000 description 6
- 238000005304 joining Methods 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 5
- 239000004744 fabric Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000003381 stabilizer Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 229920000049 Carbon (fiber) Polymers 0.000 description 3
- 239000004917 carbon fiber Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229920006254 polymer film Polymers 0.000 description 3
- 229910001374 Invar Inorganic materials 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
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- 230000014509 gene expression Effects 0.000 description 2
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- 230000002093 peripheral effect Effects 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 208000029497 Elastoma Diseases 0.000 description 1
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/443—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding and impregnating by vacuum or injection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/549—Details of caul plates, e.g. materials or shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
- B29C70/342—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
- B29C70/446—Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3076—Aircrafts
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/693,363 US9895848B2 (en) | 2015-04-22 | 2015-04-22 | Systems and tooling for manufacturing composite parts and related methods |
| US14/693,363 | 2015-04-22 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2017013486A JP2017013486A (ja) | 2017-01-19 |
| JP2017013486A5 JP2017013486A5 (enExample) | 2019-05-23 |
| JP6807654B2 true JP6807654B2 (ja) | 2021-01-06 |
Family
ID=57147285
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2016078641A Active JP6807654B2 (ja) | 2015-04-22 | 2016-04-11 | 複合部品を製造するためのシステムとツーリング、及び関連方法 |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US9895848B2 (enExample) |
| JP (1) | JP6807654B2 (enExample) |
| CN (1) | CN106064485B (enExample) |
| AU (1) | AU2016200777B2 (enExample) |
| BR (1) | BR102016005933B1 (enExample) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA3051826A1 (en) | 2017-01-27 | 2018-08-02 | A-Clip Institute, Co., Ltd. | Prophylactic and/or therapeutic agent for infectious disease or inflammatory disease |
| US10654208B2 (en) * | 2017-09-20 | 2020-05-19 | Bell Helicopter Textron Inc. | Assembly fixture with anisotropic thermal properties |
| US11938689B2 (en) * | 2020-11-18 | 2024-03-26 | The Boeing Company | Apparatus and method for processing a composite structure |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4406422A (en) * | 1981-08-27 | 1983-09-27 | Jonathan Temple & Co., Inc. | Spool assembly |
| JPH0517296U (ja) * | 1991-08-21 | 1993-03-05 | 積水化学工業株式会社 | 管継手 |
| JP2585008Y2 (ja) * | 1991-10-29 | 1998-11-11 | 積水化学工業株式会社 | 管継手 |
| FR2691922B1 (fr) * | 1992-06-03 | 1994-07-22 | Snecma | Procede et dispositif de moulage de piece en materiau composite constituee de deux secteurs. |
| TW298574B (enExample) * | 1994-03-08 | 1997-02-21 | Syfal Srl | |
| US5876540A (en) * | 1996-05-31 | 1999-03-02 | The Boeing Company | Joining composites using Z-pinned precured strips |
| US7534387B2 (en) | 2004-02-25 | 2009-05-19 | The Boeing Company | Apparatus and methods for processing composite components using an elastomeric caul |
| US7335012B2 (en) * | 2004-12-22 | 2008-02-26 | General Electric Company | Apparatus for fabricating reinforced composite materials |
| US8449709B2 (en) * | 2007-05-25 | 2013-05-28 | The Boeing Company | Method of fabricating fiber reinforced composite structure having stepped surface |
| US8945325B2 (en) * | 2010-11-11 | 2015-02-03 | Spirit AreoSystems, Inc. | Methods and systems for forming integral composite parts with a SMP apparatus |
| US9120276B2 (en) * | 2012-07-25 | 2015-09-01 | The Boeing Company | Laminated composite bending and stiffening members with reinforcement by inter-laminar metal sheets |
| US9259865B2 (en) * | 2013-03-17 | 2016-02-16 | The Boeing Company | Seal molding system and method |
-
2015
- 2015-04-22 US US14/693,363 patent/US9895848B2/en active Active
-
2016
- 2016-02-08 AU AU2016200777A patent/AU2016200777B2/en active Active
- 2016-03-17 BR BR102016005933-0A patent/BR102016005933B1/pt active IP Right Grant
- 2016-04-11 JP JP2016078641A patent/JP6807654B2/ja active Active
- 2016-04-21 CN CN201610254523.8A patent/CN106064485B/zh active Active
Also Published As
| Publication number | Publication date |
|---|---|
| US20160311176A1 (en) | 2016-10-27 |
| BR102016005933A2 (pt) | 2016-11-29 |
| CN106064485B (zh) | 2020-01-31 |
| AU2016200777B2 (en) | 2021-01-21 |
| CN106064485A (zh) | 2016-11-02 |
| BR102016005933B1 (pt) | 2021-06-01 |
| JP2017013486A (ja) | 2017-01-19 |
| US9895848B2 (en) | 2018-02-20 |
| AU2016200777A1 (en) | 2016-11-10 |
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