JP6800554B2 - 中空タンク支持アセンブリ及び中空タンクの成型方法 - Google Patents
中空タンク支持アセンブリ及び中空タンクの成型方法 Download PDFInfo
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- 238000000465 moulding Methods 0.000 title claims description 10
- 238000000034 method Methods 0.000 title claims description 9
- 230000007246 mechanism Effects 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 7
- 229920001903 high density polyethylene Polymers 0.000 claims description 6
- 239000004700 high-density polyethylene Substances 0.000 claims description 6
- 230000007704 transition Effects 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 4
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 3
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 claims description 3
- 238000000071 blow moulding Methods 0.000 claims description 3
- 229920002530 polyetherether ketone Polymers 0.000 claims description 3
- 230000006872 improvement Effects 0.000 description 12
- 239000004033 plastic Substances 0.000 description 8
- 229920003023 plastic Polymers 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000002828 fuel tank Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005336 cracking Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000012768 molten material Substances 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/063—Arrangement of tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/18—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using several blowing steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/20—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor of articles having inserts or reinforcements ; Handling of inserts or reinforcements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/42—Component parts, details or accessories; Auxiliary operations
- B29C49/64—Heating or cooling preforms, parisons or blown articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/03177—Fuel tanks made of non-metallic material, e.g. plastics, or of a combination of non-metallic and metallic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3055—Cars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7172—Fuel tanks, jerry cans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03032—Manufacturing of fuel tanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03328—Arrangements or special measures related to fuel tanks or fuel handling
- B60K2015/03375—Arrangements or special measures related to fuel tanks or fuel handling to improve security
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03328—Arrangements or special measures related to fuel tanks or fuel handling
- B60K2015/03453—Arrangements or special measures related to fuel tanks or fuel handling for fixing or mounting parts of the fuel tank together
- B60K2015/03467—Arrangements or special measures related to fuel tanks or fuel handling for fixing or mounting parts of the fuel tank together by clip or snap fit fittings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K2015/03486—Fuel tanks characterised by the materials the tank or parts thereof are essentially made from
- B60K2015/03493—Fuel tanks characterised by the materials the tank or parts thereof are essentially made from made of plastics
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Sustainable Energy (AREA)
- Sustainable Development (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Moulding By Coating Moulds (AREA)
Description
1)2枚のパリソンが打ち抜かれるステップと、
2)予備成型の型板装置を金型の中に移動させるステップと、
3)打抜きを完成した後、半型と予備成型の型板とが型閉され、内部に高圧ブローし、シェルを予め成型しておくステップと、
4)プリブロー成型を一定時間行った後、金型を型開するステップと、
5)中間予備成型の型板装置を取り出すとともに、アセンブリ内蔵機構を金型中の所定の位置に入り込ませるステップと、
6)アセンブリ内蔵機構は、内部接続構造の一方側の接続部材の端面をパリソンの所定の位置に接続するステップと、
7)アセンブリ内蔵機構を取り出すステップと、
8)金型を再び型閉し、内部接続構造の他方側の接続部材の端面を他方側のパリソンの所定の位置に接続するステップと、
9)高圧ブローにより、中空タンク本体の最終成型を完了させるステップと、
10)金型を型開し、製品を取り出すステップと、を備えることを特徴とする。
1)図6に示すように、2枚のパリソンが打ち抜かれるステップと、
2)図7に示すように、予備成型の型板装置を金型の中に移動させるステップと、
3)図7に示すように、打抜きを完成した後、半型10と予備成型の型板とが型閉され、内部に高圧ブローし、シェルを予め成型しておくステップと、
4)図8に示すように、プリブロー成型した後、金型を型開するステップと、
5)図9に示すように、中間予備成型の型板11装置を取り出すとともに、アセンブリ内蔵機構を金型中の所定の位置に入り込ませるステップと、
6)図9に示すように、アセンブリ内蔵機構は、内部接続構造の一方側の接続部材の端面をパリソンの所定の位置に接続し、内部接続構造の配置動作をロボットによって完成してもよいステップと、
7)図10に示すように、アセンブリ内蔵機構を取り出すステップと、
8)金型を再び型閉し、内部接続構造の他方側の接続部材の端面を他方側のパリソンの所定の位置に接続するステップと、
9)高圧ブローにより、中空タンク本体の最終成型を完了させるステップと、
10)金型を型開し、製品を取り出すステップと、を備える。
本発明では、実施例2、3、4、5に記載の前記技術的特徴と実施例1とを組み合わせて、新しい実施形態を形成することもできる。
2 : 支持体
3 : 凸構造
4 : 支持端階段式構造
5 : 支持本体
6 : ベース
7 : ベース孔
8 : 凹溝
9 : 開口
10 : 金型半体
11 : 予備成型の型板
14 : アセンブリ内蔵機構
15 : 支持体階段式構造
16 : 波状構造の円筒体
Claims (4)
- 支持体と、支持体の両端に設けられている支持端と、を備え、前記支持端に、支持体と接続される階段式遷移アセンブリが設けられ、
前記支持体は、中空構造であり、支持本体とベースとを備え、前記支持本体は、円筒体構造、又は中間に凹溝構造を有する円筒体であり、前記ベースは、円形状、楕円形状、又は角形状であり、ベース孔が設けられており、
前記支持端は、円形状、楕円形状、又は角形状の端面を有し、一方の端面に凸構造が設けられ、他方の端面の前記支持体との接続部分に支持端階段式構造が設けられ、
前記支持本体の両端の前記支持端との接続部分に前記支持端階段式構造とマッチする支持体階段式構造が設けられ、
前記支持端階段式構造と前記支持体階段式構造が階段式遷移アセンブリを形成する中空タンク支持アセンブリ。 - 前記支持本体の円筒体の周方向に沿って、V型、U型、又は半円形状である前記凹溝構造が設けられ、前記支持本体の両側の端部の近くに開孔が設けられ、前記支持体は、POM、HDPE、PA、PPA、PBT、PPS、PEEK、及びステンレス金属のうちの1つであり、支持端は、HDPEである、ことを特徴とする請求項1に記載の中空タンク支持アセンブリ。
- 請求項1又は2に記載の支持アセンブリを有する中空タンクの成型方法であって、
1)2枚のパリソンが打ち抜かれるステップと、
2)予備成型の型板装置を金型の中に移動させるステップと、
3)打抜きを完成した後、半型と予備成型の型板とが型閉され、内部に高圧ブローし、シェルを予め成型しておくステップと、
4)プリブロー成型を一定時間行った後、金型を型開するステップと、
5)中間予備成型の型板装置を取り出すとともに、アセンブリ内蔵機構を金型中の所定の位置に入り込ませるステップと、
6)アセンブリ内蔵機構は、内部接続構造の一方側の接続部材の端面をパリソンの所定の位置に接続するステップと、
7)アセンブリ内蔵機構を取り出すステップと、
8)金型を再び型閉し、内部接続構造の他方側の接続部材の端面を他方側のパリソンの所定の位置に接続するステップと、
9)高圧ブローにより、中空タンク本体の最終成型を完了させるステップと、
10)金型を型開し、製品を取り出すステップと、を備えることを特徴とする支持アセンブリを有する中空タンクの成型方法。 - 前記ステップ6)における内部接続構造は、支持アセンブリと、防波板の構造とを備え、支持アセンブリがアセンブリ内蔵装置によって中空タンクの内壁に接続される際に、支持アセンブリの一方側の接続部材の端面を予熱しておき、中空タンクの内壁との十分な接続を確保することができる、ことを特徴とする請求項3に記載の支持アセンブリを有する中空タンクの成型方法。
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
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CN201610557887.3 | 2016-07-15 | ||
CN201620746713.7 | 2016-07-15 | ||
CN201620746713.7U CN206106927U (zh) | 2016-07-15 | 2016-07-15 | 一种中空箱体支撑组件 |
CN201610557887.3A CN106042904A (zh) | 2016-07-15 | 2016-07-15 | 一种中空箱体支撑组件及中空箱体成型方法 |
PCT/CN2017/073723 WO2018010427A1 (zh) | 2016-07-15 | 2017-02-16 | 一种中空箱体支撑组件及中空箱体成型方法 |
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JP2019524535A JP2019524535A (ja) | 2019-09-05 |
JP6800554B2 true JP6800554B2 (ja) | 2020-12-16 |
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JP2019501653A Active JP6800554B2 (ja) | 2016-07-15 | 2017-02-16 | 中空タンク支持アセンブリ及び中空タンクの成型方法 |
Country Status (8)
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US (1) | US10919378B2 (ja) |
EP (1) | EP3486103B1 (ja) |
JP (1) | JP6800554B2 (ja) |
KR (1) | KR20190032350A (ja) |
BR (1) | BR112019000628A2 (ja) |
MX (1) | MX2019000100A (ja) |
RU (1) | RU2717612C1 (ja) |
WO (1) | WO2018010427A1 (ja) |
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MX2020011222A (es) * | 2018-04-24 | 2020-12-11 | Yapp Automotive Systems Co Ltd | Soporte para conectar superficies superior e inferior dentro de un tanque de combustible. |
KR102621556B1 (ko) * | 2019-05-22 | 2024-01-04 | 현대자동차주식회사 | 자동차용 연료탱크 강성 보강 장치 |
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DE102011117999B4 (de) | 2011-11-09 | 2013-06-13 | Kautex Textron Gmbh & Co. Kg | Behälter für ein Kfz, insbesondere Kraftstoff- oder Nebenflüssigkeitsbehälter für ein Kfz sowie Verfahren zur Herstellung eines solchen Behälters |
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DE102013003247A1 (de) * | 2013-02-27 | 2014-09-11 | Kautex Textron Gmbh & Co. Kg | Kraftstoffbehälter |
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JP6381450B2 (ja) * | 2015-01-09 | 2018-08-29 | 株式会社Fts | 自動車用燃料タンクの内蔵部品の取付構造 |
CN105538659A (zh) | 2016-02-03 | 2016-05-04 | 亚普汽车部件股份有限公司 | 连接组件及带有连接组件箱体的成型方法 |
CN105539125A (zh) * | 2016-02-03 | 2016-05-04 | 亚普汽车部件股份有限公司 | 中空箱体内部增强组件及中空箱体的生产方法 |
CN106042904A (zh) | 2016-07-15 | 2016-10-26 | 亚普汽车部件股份有限公司 | 一种中空箱体支撑组件及中空箱体成型方法 |
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- 2017-02-16 EP EP17826766.2A patent/EP3486103B1/en active Active
- 2017-02-16 WO PCT/CN2017/073723 patent/WO2018010427A1/zh unknown
- 2017-02-16 KR KR1020197000890A patent/KR20190032350A/ko not_active Application Discontinuation
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EP3486103A4 (en) | 2020-01-08 |
BR112019000628A2 (pt) | 2019-04-24 |
JP2019524535A (ja) | 2019-09-05 |
MX2019000100A (es) | 2019-06-20 |
US10919378B2 (en) | 2021-02-16 |
EP3486103A1 (en) | 2019-05-22 |
RU2717612C1 (ru) | 2020-03-24 |
US20190232780A1 (en) | 2019-08-01 |
EP3486103B1 (en) | 2022-12-28 |
KR20190032350A (ko) | 2019-03-27 |
WO2018010427A1 (zh) | 2018-01-18 |
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