JP6778316B2 - Manufacturing method of antibacterial refreshing slab yarn of graphene and application to household textile products - Google Patents
Manufacturing method of antibacterial refreshing slab yarn of graphene and application to household textile products Download PDFInfo
- Publication number
- JP6778316B2 JP6778316B2 JP2019501674A JP2019501674A JP6778316B2 JP 6778316 B2 JP6778316 B2 JP 6778316B2 JP 2019501674 A JP2019501674 A JP 2019501674A JP 2019501674 A JP2019501674 A JP 2019501674A JP 6778316 B2 JP6778316 B2 JP 6778316B2
- Authority
- JP
- Japan
- Prior art keywords
- graphene
- yarn
- antibacterial
- refreshing
- slab yarn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims description 82
- 229910021389 graphene Inorganic materials 0.000 title claims description 82
- 230000000844 anti-bacterial effect Effects 0.000 title claims description 42
- 238000004519 manufacturing process Methods 0.000 title claims description 23
- 239000004753 textile Substances 0.000 title claims description 11
- 239000000835 fiber Substances 0.000 claims description 86
- 229920000742 Cotton Polymers 0.000 claims description 35
- 239000002131 composite material Substances 0.000 claims description 34
- 238000000034 method Methods 0.000 claims description 31
- 238000004898 kneading Methods 0.000 claims description 30
- 239000004677 Nylon Substances 0.000 claims description 28
- 229920001778 nylon Polymers 0.000 claims description 28
- 238000009987 spinning Methods 0.000 claims description 28
- 238000009960 carding Methods 0.000 claims description 27
- 229920000297 Rayon Polymers 0.000 claims description 23
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 18
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 18
- 241001330002 Bambuseae Species 0.000 claims description 18
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 18
- 239000011425 bamboo Substances 0.000 claims description 18
- 239000004744 fabric Substances 0.000 claims description 18
- 238000007378 ring spinning Methods 0.000 claims description 12
- 238000005516 engineering process Methods 0.000 claims description 10
- 238000004043 dyeing Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 8
- 238000004364 calculation method Methods 0.000 claims description 6
- 238000011002 quantification Methods 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 4
- 238000009941 weaving Methods 0.000 claims description 4
- 238000001816 cooling Methods 0.000 description 8
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000003242 anti bacterial agent Substances 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 239000002759 woven fabric Substances 0.000 description 6
- 239000002356 single layer Substances 0.000 description 5
- 239000002216 antistatic agent Substances 0.000 description 3
- 239000010985 leather Substances 0.000 description 3
- 231100001083 no cytotoxicity Toxicity 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000004040 coloring Methods 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000013517 stratification Methods 0.000 description 2
- 210000004243 sweat Anatomy 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 239000011232 storage material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
- D02G3/346—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns with coloured effects, i.e. by differential dyeing process
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/217—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/208—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
- D03D15/225—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based artificial, e.g. viscose
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/10—Bamboo
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/20—Cellulose-derived artificial fibres
- D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
- D10B2201/24—Viscose
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Botany (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Spinning Or Twisting Of Yarns (AREA)
- Preliminary Treatment Of Fibers (AREA)
Description
本発明は新素材の混紡糸の分野に属し、具体的にはグラフェンの抗菌清涼スラブ糸の製造方法とその家庭繊維製品への適用に関する。 The present invention belongs to the field of blended yarns of new materials, and specifically relates to a method for producing an antibacterial refreshing slab yarn of graphene and its application to household textile products.
グラフェン複合繊維材料は近年研究の焦点となっており、現在グラフェン複合繊維材料の潜在的な適用、例えば貯蔵材料、変換設備、センサー、リード線などはすでに大量に研究されている。 グラフェンは優れた抗菌性能と熱伝導性を持っており、グラフェンを織物として設計すると抗菌織物を作ることができ、従来の無機抗菌剤や有機抗菌剤に対してグラフェンは細胞毒性がほとんどなく、人体の皮膚と直接接触することに適している。しかしグラフェンと織物との間には親和性がないため、従来の技術でグラフェンを織物に処理することは難しい。 Graphene composite fiber materials have been the focus of research in recent years, and potential applications of graphene composite fiber materials, such as storage materials, conversion equipment, sensors, leads, etc., have already been extensively studied. Graphene has excellent antibacterial performance and thermal conductivity, and if graphene is designed as a fabric, it is possible to make antibacterial fabrics. Graphene has almost no cytotoxicity compared to conventional inorganic antibacterial agents and organic antibacterial agents, and the human body Suitable for direct contact with the skin. However, since there is no affinity between graphene and woven fabrics, it is difficult to process graphene into woven fabrics by conventional techniques.
従来技術の不足を解決するために、本発明はグラフェンの抗菌清涼スラブ糸の製造方法及び家庭用繊維製品への適用を提供する。このスラブ糸はグラフェンナイロン複合繊維、竹繊維、及びビスコース繊維からなり、これらの繊維は紡績工程でスラブ糸に紡がれる。本発明により得られたグラフェンの抗菌清涼スラブ糸は多種の機能繊維を混紡してでき、多種の繊維の長所を集め、従来の綿糸に比べて、柔らかなビスコースを有し、吸湿性能、重量が軽い性能、及び竹繊維の抗菌清涼性能を持つと同時に、新型のグラフェンナイロン複合繊維は帯電防止、抗菌、ダニ除去、清涼、柔軟及び快適などの性能を持つ。 In order to solve the deficiency of the prior art, the present invention provides a method for producing an antibacterial refreshing slab yarn of graphene and its application to household textile products. The slab yarn consists of graphene nylon composite fibers, bamboo fibers, and viscose fibers, which are spun into slab yarns during the spinning process. The graphene antibacterial refreshing slab yarn obtained by the present invention is made by blending various functional fibers, has the advantages of various fibers, has soft viscose compared to conventional cotton yarn, and has hygroscopic performance and weight. While having light performance and antibacterial cooling performance of bamboo fiber, the new graphene nylon composite fiber has performance such as antistatic, antibacterial, tick removal, cooling, flexibility and comfort.
グラフェンの抗菌清涼スラブ糸の製造方法において、糸はグラフェンのナイロン複合繊維が30〜60重量部、竹繊維が20〜30重量部、及びビスコース繊維が10〜20重量部からなる糸であり、前記繊維はリング精紡機の紡績工程でスラブ糸に紡がれ、前記紡績工程は混綿、カーディング、練条、紡績、及び糸巻きを含み、具体的な操作は以下の通りであり、
前記混綿とカーディング工程:連続重量計算で配合色の混紡技術を採用し、人工配合計量→混綿→開綿→カーディングの順に、混綿室に連続計量して定量供給し、ファン負圧で糸を開放抽出して、カーディング工程の主要パラメータは、綿掴み機のオープニングのビーターアーム回転速度が400〜500rpmで、コームオープナーのビーターアーム回転速度が800〜1000rpmで、ロールローラ回転速度が10r/minで、ネイルロール回転速度が400〜500rpmで、シリンダ回転速度が300〜400rpmで、シリンダとフラットとの3点間隔が0.19mm、0.21mm、0.24mmで、スライバー定量が10〜20g/5mであり、
前記練条工程:Truetzschler社のHSR1000型練条機を採用し、工程の主要なパラメータは、2パス練条を採用して、前区域の間隔が40〜45mmで、後区域の間隔が46〜53mmで、後区域のドラフト倍率が1.0〜1.4で、アウトフィード速度が200〜230m/minで、ドラフト倍率が8〜9で、スライバー乾重が8〜15/5mであり、
前記紡績工程:JWF1 562型リング精紡機を用いてスラブ糸を紡ぎ、スラブ糸の番手が12、14、16、20、21、24、30、32、30であり、撚り方向がZ撚りで、フロントローラ速度が140〜220r・min-1で、前区域ドラフト倍率が15〜40である。
In the method for producing an antibacterial refreshing slab yarn of graphene, the yarn is a yarn composed of 30 to 60 parts by weight of a nylon composite fiber of graphene, 20 to 30 parts by weight of bamboo fiber, and 10 to 20 parts by weight of viscose fiber. The fibers are spun into slab yarns in the spinning process of a ring spinning machine, the spinning process includes carding, carding, kneading, spinning, and winding, and the specific operations are as follows.
The mixed cotton and carding process: Adopting the blended color blending technology by continuous weight calculation, the yarn is continuously weighed and quantitatively supplied to the blended cotton chamber in the order of artificial blended weighing → blended cotton → open cotton → carding, and the yarn is fed by fan negative pressure. The main parameters of the carding process are the beater arm rotation speed of the opening of the cotton gripper is 400 to 500 rpm, the beater arm rotation speed of the comb opener is 800 to 1000 rpm, and the roll roller rotation speed is 10 r /. In min, the nail roll rotation speed is 400 to 500 rpm, the cylinder rotation speed is 300 to 400 rpm, the three-point spacing between the cylinder and the flat is 0.19 mm, 0.21 mm, 0.24 mm, and the sliver quantification is 10 to 20 g. / 5m,
The kneading process: The HSR1000 type kneading machine manufactured by Truetsschler is adopted, and the main parameters of the process are two-pass kneading, the distance between the front areas is 40 to 45 mm, and the distance between the rear areas is 46 to 46. 53 mm, rear area draft magnification 1.0-1.4, outfeed speed 200-230 m / min, draft magnification 8-9, sliver dry weight 8-15 / 5 m.
The spinning process: The slab yarn is spun using a JWF1 562 type ring spinning machine, the counts of the slab yarn are 12, 14, 16, 20, 21, 24, 30, 32, 30, and the twisting direction is Z twist. The front roller speed is 140 to 220 r · min- 1 , and the front area draft magnification is 15 to 40.
グラフェンのナイロン複合繊維の単層グラフェンの含有量は0.3〜0.8%で、色は灰黒色で、前記ビスコース繊維はグラフェンナイロン複合繊維の灰色の特性を克服し、糸に特殊なレベルの朧気感を与えるようにコンピューター自動配色技術を採用することが好ましい。 The monolayer graphene content of the nylon composite fiber of graphene is 0.3-0.8%, the color is grayish black, and the viscose fiber overcomes the gray property of the graphene nylon composite fiber and is special to the yarn. It is preferable to adopt computer automatic color arrangement technology so as to give a level of dimness.
グラフェンのナイロン複合繊維はグラフェンのポリエステル複合繊維に置き換えることが好ましい。 It is preferable to replace the nylon composite fiber of graphene with the polyester composite fiber of graphene.
竹繊維とビスコース繊維とに有色繊維を採用して、配色により段彩のスラブ糸を設計することが好ましい。 It is preferable to use colored fibers for bamboo fibers and viscose fibers to design stepped slab yarns by color scheme.
練条工程は、3パス練条を採用して、8本を供給することが好ましい。 In the kneading process, it is preferable to adopt a 3-pass kneading process and supply 8 lines.
紡績工程は、巻き取りを減少するために、革ロール専用の帯電防止剤で処理したゴムロールを採用し、フッ素メッキのスチールカラーとスチールリングを使うことが好ましい。 In the spinning process, in order to reduce winding, it is preferable to use a rubber roll treated with an antistatic agent dedicated to the leather roll, and to use a fluorine-plated steel collar and a steel ring.
染色仕上げ工程では、清涼感に仕上げ、生地肌合いと手触り感をさらに強化することが好ましい。 In the dyeing finishing step, it is preferable to finish the fabric with a refreshing feeling and further enhance the texture and texture of the fabric.
グラフェンの抗菌清涼スラブ糸の製造方法により製造したグラフェン抗菌清涼スラブ糸を製織と染色により生地にし、家庭用繊維製品に使用するための適用を提供する。 The graphene antibacterial refreshing slab yarn produced by the method for producing graphene antibacterial refreshing slab yarn is made into a fabric by weaving and dyeing to provide an application for use in household textile products.
本発明により得られたグラフェンの抗菌清涼スラブ糸は、多種の機能繊維を混紡してできて、多種の繊維の長所を集めて、従来の綿糸に比べて、ビスコースは天然綿糸より柔軟で、吸湿性能、重量が軽い性能、及び竹繊維の抗菌清涼性能を持つと同時に、新型のグラフェンナイロン複合繊維を採用することで、帯電防止、抗菌、ダニ除去、清涼、柔軟及び快適などの性能を持つ。本発明による糸は家庭用繊維製品に適用され、家庭用繊維製品は階層化と立体感に富むと同時に、複数の機能性を持つ。 The graphene antibacterial refreshing slab yarn obtained by the present invention is made by blending various functional fibers and gathers the advantages of various fibers, and viscose is more flexible than natural cotton yarn as compared with conventional cotton yarn. It has hygroscopic performance, light weight performance, and antibacterial cooling performance of bamboo fiber, and at the same time, it has performance such as antistatic, antibacterial, tick removal, cooling, flexibility and comfort by adopting new graphene nylon composite fiber. .. The yarn according to the present invention is applied to household textile products, and household textile products are rich in stratification and three-dimensionality, and at the same time have a plurality of functions.
本発明ではスラブ糸と生地の階層化と立体感などの視覚は、灰黒色のグラフェンナイロン複合繊維、天然又はカラーの竹繊維及びビスコース繊維によりコンピューター配色システムで提供される。 In the present invention, visuals such as layering and three-dimensionality of slab yarn and fabric are provided by a computer color scheme with gray-black graphene nylon composite fibers, natural or colored bamboo fibers and viscose fibers.
本発明ではスラブ糸と生地の抗菌、ダニ除去、帯電防止、清涼などの機能性はグラフェンナイロン複合繊維により提供され、伝統的な無機抗菌剤や有機抗菌剤に比べてグラフェンは細胞毒性がほとんどなく、人体の皮膚と直接接触することに適している。 In the present invention, the functions such as antibacterial, mite removal, antistatic, and cooling of slab yarn and fabric are provided by graphene nylon composite fiber, and graphene has almost no cytotoxicity as compared with traditional inorganic antibacterial agents and organic antibacterial agents. Suitable for direct contact with human skin.
本発明ではスラブ糸と生地の抗菌性や清涼の機能性は、竹繊維によりさらに強化される。 In the present invention, the antibacterial property and the refreshing functionality of the slab yarn and the fabric are further enhanced by the bamboo fiber.
本発明ではスラブ糸と生地の柔軟性、快適性、通気性、吸汗性などの感触性能は主にビスコース繊維により提供される。 In the present invention, the tactile performance such as flexibility, comfort, breathability and sweat absorption of the slab yarn and the fabric is mainly provided by the viscose fiber.
本発明により得られた糸を夏の家庭用織物に製造し、得られた織物の測定指標は以下の通りである。
寸法変化率:経方向−2.8%、緯方向−2.8%;
強度:329.8N;
染色堅牢度:耐洗浄(変色、着色)3〜4級;
ダニ除去性能:95%;
帯電防止性能:垂直抵抗が100Ω未満;
接触冷感(q.max):0.306W/cm2。
The yarn obtained by the present invention is produced as a summer household woven fabric, and the measurement indexes of the obtained woven fabric are as follows.
Dimensional change rate: longitudinal direction-2.8%, weft direction-2.8%;
Intensity: 329.8N;
Dyeing fastness: Cleaning resistance (discoloration, coloring) 3rd to 4th grade;
Tick removal performance: 95%;
Antistatic performance: Vertical resistance less than 100Ω;
Cold contact feeling (q.max): 0.306 W / cm 2 .
以下では、当業者が本発明の利点および特徴をよりよく理解できるように、本発明の実施形態における技術的な態様を明確かつ完全に説明し、本発明の保護範囲をより明確に定義する。本発明で説明する実施形態は本発明の一部の実施形態に過ぎず、全ての実施形態ではない。本発明の実施形態に基づいて、当業者が創造的な労働を要せずに獲得した他のすべての実施形態は、本発明の保護の範囲に属する。 In the following, the technical aspects of the embodiments of the present invention will be clearly and completely described and the scope of protection of the present invention will be defined more clearly so that those skilled in the art can better understand the advantages and features of the present invention. The embodiments described in the present invention are only a part of the embodiments of the present invention, not all the embodiments. All other embodiments acquired by those skilled in the art based on embodiments of the invention without the need for creative labor fall within the scope of protection of the invention.
総説として、本発明で述べるグラフェンナイロン複合繊維はグラフェンポリエステル複合繊維に置き換えることもできる。竹繊維とビスコース繊維とに有色繊維を採用して、配色により段彩のスラブ糸を設計する。練条機は、3パス練条を採用して、8本を供給する。紡績工程は、巻き取りを減少するために、革ロール専用の帯電防止剤で処理したゴムロールを採用し、フッ素メッキのスチールカラーとスチールリングとを使う。染色仕上げ工程は清涼感に仕上げ、生地肌合いと手触り感をさらに強化する As a review, the graphene nylon composite fibers described in the present invention can also be replaced with graphene polyester composite fibers. Colored fibers are used for bamboo fiber and viscose fiber, and stepped slab yarn is designed by color scheme. The kneading machine adopts a 3-pass kneading machine and supplies 8 pieces. In the spinning process, in order to reduce winding, rubber rolls treated with an antistatic agent dedicated to leather rolls are used, and fluorine-plated steel collars and steel rings are used. The dyeing finish process gives a refreshing feeling and further enhances the texture and texture of the fabric.
本発明のグラフェンの抗菌清涼スラブ糸の製造方法によって製造したグラフェン抗菌清涼スラブ糸は製織と染色工程により生地にされ、家庭用繊維製品に応用する。 The graphene antibacterial refreshing slab yarn produced by the method for producing the graphene antibacterial refreshing slab yarn of the present invention is made into a fabric by a weaving and dyeing process, and is applied to household textile products.
(実施例1)
グラフェンの抗菌清涼スラブ糸の製造方法において、糸はグラフェンのナイロン複合繊維が30重量部、竹繊維が20重量部、及びビスコース繊維が10重量部からなる糸であり、前記繊維はリング精紡機の紡績工程でスラブ糸に紡がれ、前記紡績工程は混綿、カーディング、練条、紡績、及び糸巻きを含み、具体的な操作は以下の通りであり、
前記混綿とカーディング工程:連続重量計算で配合色の混紡技術を採用し、人工配合計量→混綿→開綿→カーディングの順に、混綿室に連続計量して定量供給し、ファン負圧で糸を開放抽出し、カーディング工程の主要パラメータは、綿掴み機のオープニングのビーターアーム回転速度が400rpmで、コームオープナーのビーターアーム回転速度が800rpmで、ロールローラ回転速度が10r/minで、ネイルロール回転速度が400rpmで、シリンダ回転速度が300rpmで、シリンダとフラットとの3点間隔が0.19mm、0.21mm、0.24mmで、スライバー定量が10g/5mであり、
前記練条工程:Truetzschler社のHSR1000型練条機を採用し、工程の主要なパラメータは、2パス練条を採用して、前区域の間隔が40mmで、後区域の間隔が46mmで、後区域のドラフト倍率が1.0で、アウトフィード速度が200m/minで、ドラフト倍率が8で、スライバー乾重が8/5mであり、
前記紡績工程:JWF1 562型リング精紡機を用いてスラブ糸を紡ぎ、スラブ糸の番手が12、14、16、20、21、24、30、32、40であり、撚り方向がZ撚りで、フロントローラ速度が140〜220r・min-1で、前区域ドラフト倍率が15〜40である。
(Example 1)
In the method for producing an antibacterial refreshing slab yarn of graphene, the yarn is a yarn composed of 30 parts by weight of nylon composite fiber of graphene, 20 parts by weight of bamboo fiber, and 10 parts by weight of viscose fiber, and the fiber is a ring spinning machine. The spinning process includes spinning, carding, kneading, spinning, and winding, and the specific operations are as follows.
The mixed cotton and carding process: Adopting the blended color blending technology by continuous weight calculation, the yarn is continuously weighed and quantitatively supplied to the blended cotton chamber in the order of artificial blended weighing → blended cotton → open cotton → carding, and the yarn is fed by fan negative pressure. The main parameters of the carding process are the beater arm rotation speed of the opening of the cotton gripper is 400 rpm, the beater arm rotation speed of the comb opener is 800 rpm, the roll roller rotation speed is 10 r / min, and the nail roll. The rotation speed is 400 rpm, the cylinder rotation speed is 300 rpm, the three-point spacing between the cylinder and the flat is 0.19 mm, 0.21 mm, 0.24 mm, and the sliver quantification is 10 g / 5 m.
The kneading process: Adopting the HSR1000 type kneading machine of Truetzschler, the main parameters of the process are two-pass kneading, the distance between the front areas is 40 mm, the distance between the rear areas is 46 mm, and the rear. The area has a draft magnification of 1.0, an outfeed speed of 200 m / min, a draft magnification of 8, and a sliver dry weight of 8/5 m.
The spinning process: The slab yarn is spun using a JWF1 562 type ring spinning machine, the counts of the slab yarn are 12, 14, 16, 20, 21, 24, 30, 32, 40, and the twisting direction is Z twist. The front roller speed is 140 to 220 r · min- 1 , and the front area draft magnification is 15 to 40.
グラフェンのナイロン複合繊維の単層グラフェンの含有量は0.3%で、色は灰黒色で、ビスコース繊維はグラフェンナイロン複合繊維の灰黒色の特性を克服し、糸に特殊なレベルの朧気感を与えるようにコンピューター自動配色技術を採用する。 The single layer graphene content of graphene nylon composite fiber is 0.3%, the color is grayish black, and the viscose fiber overcomes the grayish black characteristic of graphene nylon composite fiber, and the yarn has a special level of dimness. Adopt computer automatic color scheme technology to give.
(実施例2)
グラフェンの抗菌清涼スラブ糸の製造方法において、糸はグラフェンのナイロン複合繊維が60重量部、竹繊維が30重量部、及びビスコース繊維が20重量部からなる糸であり、前記繊維はリング精紡機の紡績工程でスラブ糸に紡がれ、前記紡績工程は混綿、カーディング、練条、紡績、及び糸巻きを含み、具体的な操作は以下の通りであり、
前記混綿とカーディング工程:連続重量計算で配合色の混紡技術を採用し、人工配合計量→混綿→開綿→カーディングの順に、混綿室に連続計量して定量供給し、ファン負圧で糸を開放抽出し、カーディング工程の主要パラメータは、綿掴み機のオープニングのビーターアーム回転速度が500rpmで、コームオープナーのビーターアーム回転速度が1000rpmで、ロールローラ回転速度が10r/minで、ネイルロール回転速度が500rpmで、シリンダ回転速度が400rpmで、シリンダとフラットとの3点間隔が0.19mm、0.21mm、0.24mmで、スライバー定量が20g/5mであり、
前記練条工程:Truetzschler社のHSR1000型練条機を採用し、工程の主要なパラメータは、2パス練条を採用して、前区域の間隔が45mmで、後区域の間隔が53mmで、後区域のドラフト倍率が1.4で、アウトフィード速度が230m/minで、ドラフト倍率が9で、スライバー乾重が15/5mであり、
前記紡績工程:JWF1 562型リング精紡機を用いてスラブ糸を紡ぎ、スラブ糸の番手が12、14、16、20、21、24、30、32、40であり、撚り方向がZ撚りで、フロントローラ速度が140〜220r・min-1で、前区域ドラフト倍率が15〜40である。
(Example 2)
In the method for producing an antibacterial refreshing slab yarn of graphene, the yarn is a yarn composed of 60 parts by weight of nylon composite fiber of graphene, 30 parts by weight of bamboo fiber, and 20 parts by weight of viscose fiber, and the fiber is a ring spinning machine. The spinning process includes spinning, carding, kneading, spinning, and winding, and the specific operations are as follows.
The mixed cotton and carding process: Adopting the blended color blending technology by continuous weight calculation, the yarn is continuously weighed and quantitatively supplied to the blended cotton chamber in the order of artificial blended weighing → blended cotton → open cotton → carding, and the yarn is fed by fan negative pressure. The main parameters of the carding process are the beater arm rotation speed of the opening of the cotton gripper is 500 rpm, the beater arm rotation speed of the comb opener is 1000 rpm, the roll roller rotation speed is 10 r / min, and the nail roll. The rotation speed is 500 rpm, the cylinder rotation speed is 400 rpm, the three-point spacing between the cylinder and the flat is 0.19 mm, 0.21 mm, 0.24 mm, and the sliver quantification is 20 g / 5 m.
The kneading process: The HSR1000 type kneading machine of Truetzschler is adopted, and the main parameters of the process are two-pass kneading, the distance between the front areas is 45 mm, the distance between the rear areas is 53 mm, and the rear. The area has a draft magnification of 1.4, an outfeed speed of 230 m / min, a draft magnification of 9, and a sliver dry weight of 15/5 m.
The spinning process: The slab yarn is spun using a JWF1 562 type ring spinning machine, the counts of the slab yarn are 12, 14, 16, 20, 21, 24, 30, 32, 40, and the twisting direction is Z twist. The front roller speed is 140 to 220 r · min- 1 , and the front area draft magnification is 15 to 40.
グラフェンのナイロン複合繊維の単層グラフェンの含有量は0.8%で、色は灰黒色で、ビスコース繊維はグラフェンナイロン複合繊維の灰黒色の特性を克服し、糸に特殊なレベルの朧気感を与えるようにコンピューター自動配色技術を採用する。 The single layer graphene content of graphene nylon composite fiber is 0.8%, the color is grayish black, the viscose fiber overcomes the grayish black characteristic of graphene nylon composite fiber, and the yarn has a special level of dimness. Adopt computer automatic color scheme technology to give.
(実施例3)
グラフェンの抗菌清涼スラブ糸の製造方法において、糸はグラフェンのナイロン複合繊維を40重量部、竹繊維を27重量部、及びビスコース繊維を13重量部からなる糸であり、前記繊維はリング精紡機の紡績工程でスラブ糸に紡がれ、前記紡績工程は混綿、カーディング、練条、紡績、及び糸巻きを含み、具体的な操作は以下の通りであり、
前記混綿とカーディング工程:連続重量計算で配合色の混紡技術を採用し、人工配合計量→混綿→開綿→カーディングの順に、混綿室に連続計量して定量供給し、ファン負圧で糸を開放抽出し、カーディング工程の主要パラメータは、綿掴み機のオープニングのビーターアーム回転速度が460rpmで、コームオープナーのビーターアーム回転速度が900rpmで、ロールローラ回転速度が10r/minで、ネイルロール回転速度が440rpmで、シリンダ回転速度が370rpmで、シリンダとフラットとの3点間隔が0.19mm、0.21mm、0.24mmで、スライバー定量が20g/5mであり、
前記練条工程:Truetzschler社のHSR1000型練条機を採用し、工程の主要なパラメータは、2パス練条を採用して、前区域の間隔が42mmで、後区域の間隔が49mmで、後区域のドラフト倍率が1.3で、アウトフィード速度が210m/minで、ドラフト倍率が8で、スライバー乾重が11/5mであり、
前記紡績工程:JWF1 562型リング精紡機を用いてスラブ糸を紡ぎ、スラブ糸の番手が12、14、16、20、21、24、30、32、40であり、撚り方向がZ撚りで、フロントローラ速度が170r・min-1で、前区域ドラフト倍率が30である。
(Example 3)
In the method for producing an antibacterial refreshing slab yarn of graphene, the yarn is a yarn composed of 40 parts by weight of a nylon composite fiber of graphene, 27 parts by weight of bamboo fiber, and 13 parts by weight of viscose fiber, and the fiber is a ring spinning machine. The spinning process includes spinning, carding, kneading, spinning, and winding, and the specific operations are as follows.
The mixed cotton and carding process: Adopting the blended color blending technology by continuous weight calculation, the yarn is continuously weighed and quantitatively supplied to the blended cotton chamber in the order of artificial blended weighing → blended cotton → open cotton → carding, and the yarn is fed by fan negative pressure. The main parameters of the carding process are the beater arm rotation speed of the opening of the cotton gripper is 460 rpm, the beater arm rotation speed of the comb opener is 900 rpm, the roll roller rotation speed is 10 r / min, and the nail roll. The rotation speed is 440 rpm, the cylinder rotation speed is 370 rpm, the three-point spacing between the cylinder and the flat is 0.19 mm, 0.21 mm, 0.24 mm, and the sliver quantification is 20 g / 5 m.
The kneading process: The HSR1000 type kneading machine of Truetzschler was adopted, and the main parameters of the process were two-pass kneading, the distance between the front areas was 42 mm, the distance between the rear areas was 49 mm, and the rear. The area has a draft magnification of 1.3, an outfeed speed of 210 m / min, a draft magnification of 8, and a sliver dry weight of 11/5 m.
The spinning process: The slab yarn is spun using a JWF1 562 type ring spinning machine, the counts of the slab yarn are 12, 14, 16, 20, 21, 24, 30, 32, 40, and the twisting direction is Z twist. The front roller speed is 170 r · min -1 , and the front area draft magnification is 30.
グラフェンのナイロン複合繊維の単層グラフェンの含有量は0.6%で、色は灰黒色で、ビスコース繊維はグラフェンナイロン複合繊維の灰黒色の特性を克服し、糸に特殊なレベルの朧気感を与えるようにコンピューター自動配色技術を採用する。 The single layer graphene content of graphene nylon composite fiber is 0.6%, the color is grayish black, and the viscose fiber overcomes the grayish black characteristic of graphene nylon composite fiber, and the yarn has a special level of dimness. Adopt computer automatic color scheme technology to give.
本発明により得られたグラフェンの抗菌清涼スラブ糸は多種の機能繊維を混紡してできて、多種の繊維の長所を集めて、従来の綿糸に比べて、ビスコースは天然綿糸より柔軟で、吸湿性能、重量が軽い性能、及び竹繊維の抗菌清涼性能を持つと同時に、新型のグラフェンナイロン複合繊維を採用することで、帯電防止、抗菌、ダニ除去、清涼、柔軟及び快適などの性能を持つ。本発明による糸は家庭用繊維製品に適用され、家庭用繊維製品は階層化と立体感に富むと同時に、複数の機能性を持つ。 The graphene antibacterial refreshing slab yarn obtained by the present invention is made by blending various functional fibers and gathers the advantages of various fibers. Compared with conventional cotton yarn, viscose is more flexible than natural cotton yarn and absorbs moisture. It has performance, light weight, and antibacterial cooling performance of bamboo fiber, and at the same time, it has performance such as antistatic, antibacterial, tick removal, cooling, flexibility and comfort by adopting new graphene nylon composite fiber. The yarn according to the present invention is applied to household textile products, and household textile products are rich in stratification and three-dimensionality, and at the same time have a plurality of functions.
本発明ではスラブ糸と生地の階層化と立体感などの視覚は、灰黒色のグラフェンナイロン複合繊維、自色又はカラーの竹繊維及びビスコース繊維によりコンピューター配色システムで提供される。 In the present invention, visuals such as layering and three-dimensional appearance of slab yarn and fabric are provided by a computer color scheme by gray-black graphene nylon composite fibers, self-colored or colored bamboo fibers and viscose fibers.
本発明ではスラブ糸と生地の抗菌、ダニ除去、帯電防止、清涼などの機能性はグラフェンナイロン複合繊維により提供され、伝統的な無機抗菌剤や有機抗菌剤に比べてグラフェンは細胞毒性がほとんどなく、人体の皮膚と直接接触するのに適している。 In the present invention, the functions such as antibacterial, mite removal, antistatic, and cooling of slab yarn and fabric are provided by graphene nylon composite fiber, and graphene has almost no cytotoxicity as compared with traditional inorganic antibacterial agents and organic antibacterial agents. Suitable for direct contact with human skin.
本発明ではスラブ糸と生地の抗菌性や清涼の機能性は竹繊維によりさらに強化される。 In the present invention, the antibacterial property and the refreshing functionality of the slab yarn and the fabric are further strengthened by the bamboo fiber.
本発明ではスラブ糸と生地の柔軟性、快適性、通気性、吸汗性などの感触性能は主にビスコース繊維により提供される。 In the present invention, the tactile performance such as flexibility, comfort, breathability and sweat absorption of the slab yarn and the fabric is mainly provided by the viscose fiber.
本発明により得られた糸を夏の家庭用織物に製造し、得られた織物の測定指標は以下の通りである。
寸法変化率:経方向−2.8%、緯方向−2.8%;
強度:329.8N;
染色堅牢度:耐洗浄(変色、着色)3〜4級;
ダニ除去性能:95%;
帯電防止性能:垂直抵抗が100Ω未満;
接触冷感(q.max):0.306W/cm2。
The yarn obtained by the present invention is produced as a summer household woven fabric, and the measurement indexes of the obtained woven fabric are as follows.
Dimensional change rate: longitudinal direction-2.8%, weft direction-2.8%;
Intensity: 329.8N;
Dyeing fastness: Cleaning resistance (discoloration, coloring) 3rd to 4th grade;
Tick removal performance: 95%;
Antistatic performance: Vertical resistance less than 100Ω;
Cold contact feeling (q.max): 0.306 W / cm 2 .
[付記]
[付記1]
グラフェンの抗菌清涼スラブ糸の製造方法であって、前記糸はグラフェンのナイロン複合繊維を30〜60重量部、竹繊維を20〜30重量部、及びビスコース繊維を10〜20重量部からなる糸であり、前記繊維はリング精紡機の紡績工程でスラブ糸に紡がれ、前記紡績工程は混綿、カーディング、練条、紡績、及び糸巻きを含み、具体的な操作は以下の工程、
前記混綿とカーディング工程:連続重量計算で配合色の混紡技術を採用し、人工配合計量→混綿→開綿→カーディングの順に、混綿室に連続計量して定量供給し、ファン負圧で糸を抽出してオープニングし、カーディング工程の主要パラメータは、綿掴み機のオープニングのビーターアーム回転速度が400〜500rpmで、コームオープナーのビーターアーム回転速度が800〜1000rpmで、ロールローラ回転速度が10r/minで、ネイルロール回転速度が400〜500rpmで、シリンダ回転速度が300〜400rpmで、シリンダとフラットとの3点間隔が0.19mm、0.21mm、0.24mmで、スライバー定量が10〜20g/5m、
前記練条工程:Truetzschler社のHSR1000型練条機を採用し、工程の主要なパラメータは、2パス練条を採用して、前区域の間隔が40〜45mmで、後区域の間隔が46〜53mmで、後区域のドラフト倍率が1.0〜1.4で、アウトフィード速度が200〜230m/minで、ドラフト倍率が8〜9で、スライバー乾重が8〜15/5m、
前記紡績工程:JWF1 562型リング精紡機を用いてスラブ糸を紡ぎ、スラブ糸の番手が12、14、16、20、21、24、30、32、40であり、撚り方向がZ撚りで、フロントローラ速度が140〜220r・min-1で、前区域ドラフト倍率が15〜40、である、
ことを特徴とするグラフェンの抗菌清涼スラブ糸の製造方法。
[Additional Notes]
[Appendix 1]
A method for producing an antibacterial refreshing slab yarn of graphene, wherein the yarn is composed of 30 to 60 parts by weight of a nylon composite fiber of graphene, 20 to 30 parts by weight of bamboo fiber, and 10 to 20 parts by weight of viscose fiber. The fiber is spun into slab yarn in the spinning process of a ring spinning machine, the spinning process includes carding, carding, kneading, spinning, and winding, and the specific operation is as follows.
The mixed cotton and carding process: Adopting the blended color blending technology by continuous weight calculation, the yarn is continuously weighed and quantitatively supplied to the blended cotton chamber in the order of artificial blended weighing → blended cotton → open cotton → carding, and the yarn is fed by fan negative pressure. The main parameters of the carding process are the beater arm rotation speed of the opening of the cotton gripper is 400 to 500 rpm, the beater arm rotation speed of the comb opener is 800 to 1000 rpm, and the roll roller rotation speed is 10r. At / min, the nail roll rotation speed is 400 to 500 rpm, the cylinder rotation speed is 300 to 400 rpm, the three-point spacing between the cylinder and the flat is 0.19 mm, 0.21 mm, 0.24 mm, and the sliver quantification is 10 to 10. 20g / 5m,
The kneading process: The HSR1000 type kneading machine manufactured by Truetsschler is adopted, and the main parameters of the process are two-pass kneading, the distance between the front areas is 40 to 45 mm, and the distance between the rear areas is 46 to 46. 53 mm, rear area draft magnification 1.0-1.4, outfeed speed 200-230 m / min, draft magnification 8-9, sliver dry weight 8-15 / 5 m,
The spinning process: The slab yarn is spun using a JWF1 562 type ring spinning machine, the counts of the slab yarn are 12, 14, 16, 20, 21, 24, 30, 32, 40, and the twisting direction is Z twist. The front roller speed is 140 to 220 r · min- 1 , and the front area draft magnification is 15 to 40.
A method for producing an antibacterial refreshing slab yarn of graphene, which is characterized by this.
[付記2]
前記グラフェンのナイロン複合繊維の単層グラフェンの含有量は0.3〜0.8%で、色は灰黒色で、前記ビスコース繊維はグラフェンナイロン複合繊維の灰黒色の特性を克服し、糸に特殊なレベルの朧気感を与えるようにコンピューター自動配色技術を採用する、
ことを特徴とする付記1に記載のグラフェンの抗菌清涼スラブ糸の製造方法。
[Appendix 2]
The monolayer graphene content of the nylon composite fiber of the graphene is 0.3 to 0.8%, the color is grayish black, and the viscose fiber overcomes the grayish black characteristic of the graphene nylon composite fiber and becomes a yarn. Adopts computer automatic color scheme to give a special level of dimness,
The method for producing an antibacterial refreshing slab yarn of graphene according to Appendix 1, wherein the graphene is characterized by the above.
[付記3]
前記グラフェンのナイロン複合繊維をグラフェンのポリエステル複合繊維に置き換える、
ことを特徴とする付記1に記載のグラフェンの抗菌清涼スラブ糸の製造方法。
[Appendix 3]
Replacing the nylon composite fiber of graphene with the polyester composite fiber of graphene,
The method for producing an antibacterial refreshing slab yarn of graphene according to Appendix 1, wherein the graphene is characterized by the above.
[付記4]
前記竹繊維とビスコース繊維とに有色繊維を採用して、配色により段彩のスラブ糸を設計する、
ことを特徴とする付記1に記載のグラフェンの抗菌清涼スラブ糸の製造方法。
[Appendix 4]
Colored fibers are used for the bamboo fiber and viscose fiber, and the slab yarn of step color is designed by the color scheme.
The method for producing an antibacterial refreshing slab yarn of graphene according to Appendix 1, wherein the graphene is characterized by the above.
[付記5]
前記練条工程は、3パス練条を採用して、8本を供給する、
ことを特徴とする付記1に記載のグラフェンの抗菌清涼スラブ糸の製造方法。
[Appendix 5]
The kneading process employs three-pass kneading and supplies eight.
The method for producing an antibacterial refreshing slab yarn of graphene according to Appendix 1, wherein the graphene is characterized by the above.
[付記6]
前記紡績工程は、巻き取りを減少するために、革ロール専用の帯電防止剤で処理したゴムロールを採用し、フッ素メッキのスチールカラーとスチールリングを使用する、
ことを特徴とする付記1に記載のグラフェンの抗菌清涼スラブ糸の製造方法。
[Appendix 6]
The spinning process employs a rubber roll treated with an antistatic agent specifically for leather rolls and uses a fluorinated steel collar and steel ring to reduce take-up.
The method for producing an antibacterial refreshing slab yarn of graphene according to Appendix 1, wherein the graphene is characterized by the above.
[付記7]
染色仕上げ工程では、清涼感に仕上げ、生地肌合いと手触り感をさらに強化する、
ことを特徴とする付記1に記載のグラフェンの抗菌清涼スラブ糸の製造方法。
[Appendix 7]
In the dyeing finish process, it finishes with a refreshing feeling and further enhances the texture and texture of the fabric.
The method for producing an antibacterial refreshing slab yarn of graphene according to Appendix 1, wherein the graphene is characterized by the above.
[付記8]
請求項1に記載のグラフェンの抗菌清涼スラブ糸の製造方法により製造したグラフェン抗菌清涼スラブ糸を製織と染色によって生地とする、
ことを特徴とする家庭用繊維製品への適用。
[Appendix 8]
The graphene antibacterial refreshing slab yarn produced by the method for producing the graphene antibacterial refreshing slab yarn according to claim 1 is used as a fabric by weaving and dyeing.
It is characterized by its application to household textile products.
Claims (4)
前記混綿とカーディング工程:連続重量計算で配合色の混紡技術を採用し、人工配合計量→混綿→開綿→カーディングの順に、混綿室に連続計量して定量供給し、ファン負圧で糸を抽出してオープニングし、カーディング工程の主要パラメータは、綿掴み機のオープニングのビーターアーム回転速度が400〜500rpmで、コームオープナーのビーターアーム回転速度が800〜1000rpmで、ロールローラ回転速度が10r/minで、ネイルロール回転速度が400〜500rpmで、シリンダ回転速度が300〜400rpmで、シリンダとフラットとの3点間隔が0.19mm、0.21mm、0.24mmで、スライバー定量が10〜20g/5m、
前記練条工程:Truetzschler社のHSR1000型練条機を採用し、工程の主要なパラメータは、2パス練条を採用して、フロントドラフトゾーンの間隔が40〜45mmで、バックドラフトゾーンの間隔が46〜53mmで、バックドラフトゾーンのドラフト倍率が1.0〜1.4で、アウトフィード速度が200〜230m/minで、ドラフト倍率が8〜9、
前記紡績工程:JWF1 562型リング精紡機を用いてスラブ糸を紡ぎ、スラブ糸の番手が12、14、16、20、21、24、30、32、又は40であり、撚り方向がZ撚りで、フロントローラ速度が140〜220r・min-1で、フロントゾーンのドラフト倍率が15〜40、である、
ことを特徴とするグラフェンの抗菌清涼スラブ糸の製造方法。 A method for producing an antibacterial refreshing slab yarn of graphene, wherein the yarn is composed of 30 to 60 parts by weight of a nylon composite fiber of graphene, 20 to 30 parts by weight of bamboo fiber, and 10 to 20 parts by weight of viscose fiber. The fiber is spun into slab yarn in the spinning process of a ring spinning machine, the spinning process includes carding, carding, kneading, spinning, and winding, and the specific operation is as follows.
The mixed cotton and carding process: Adopting the blended color blending technology by continuous weight calculation, the yarn is continuously weighed and quantitatively supplied to the blended cotton chamber in the order of artificial blended weighing → blended cotton → open cotton → carding, and the yarn is fed by fan negative pressure. The main parameters of the carding process are the beater arm rotation speed of the opening of the cotton gripper is 400 to 500 rpm, the beater arm rotation speed of the comb opener is 800 to 1000 rpm, and the roll roller rotation speed is 10r. At / min, the nail roll rotation speed is 400 to 500 rpm, the cylinder rotation speed is 300 to 400 rpm, the three-point spacing between the cylinder and the flat is 0.19 mm, 0.21 mm, 0.24 mm, and the sliver quantification is 10 to 10. 20g / 5m,
The kneading process: The HSR1000 type kneading machine manufactured by Truetzschler is adopted, and the main parameters of the process are two-pass kneading, the distance between the front draft zones is 40 to 45 mm, and the distance between the back draft zones is 46-53 mm, backdraft zone draft magnification 1.0-1.4, outfeed speed 200-230 m / min, draft magnification 8-9 ,
The spinning process: The slab yarn is spun using a JWF1 562 type ring spinning machine, the count of the slab yarn is 12, 14, 16, 20, 21, 24, 30, 32, or 40, and the twisting direction is Z twist. The front roller speed is 140 to 220 r · min- 1 , and the draft magnification of the front zone is 15 to 40.
A method for producing an antibacterial refreshing slab yarn of graphene, which is characterized by this.
ことを特徴とする請求項1に記載のグラフェンの抗菌清涼スラブ糸の製造方法。 Replacing the nylon composite fiber of graphene with the polyester composite fiber of graphene,
The method for producing an antibacterial refreshing slab yarn of graphene according to claim 1.
ことを特徴とする請求項1に記載のグラフェンの抗菌清涼スラブ糸の製造方法。 Colored fibers are used for the bamboo fiber and viscose fiber, and the slab yarn of step color is designed by the color scheme.
The method for producing an antibacterial refreshing slab yarn of graphene according to claim 1.
ことを特徴とする家庭用繊維製品への適用。 The graphene antibacterial refreshing slab yarn produced by the method for producing the graphene antibacterial refreshing slab yarn according to claim 1 is used as a fabric by weaving and dyeing.
It is characterized by its application to household textile products.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710473241.1 | 2017-06-21 | ||
CN201710473241.1A CN107268137A (en) | 2017-06-21 | 2017-06-21 | A kind of preparation method of the nice and cool slub of Graphene antibiosis and its application in home textile product |
PCT/CN2017/108500 WO2018233172A1 (en) | 2017-06-21 | 2017-10-31 | Manufacturing method of graphene-containing slubby yarn having antimicrobial and cooling properties, and application of same in home textile item |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2019527306A JP2019527306A (en) | 2019-09-26 |
JP6778316B2 true JP6778316B2 (en) | 2020-10-28 |
Family
ID=60068038
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019501674A Active JP6778316B2 (en) | 2017-06-21 | 2017-10-31 | Manufacturing method of antibacterial refreshing slab yarn of graphene and application to household textile products |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP6778316B2 (en) |
CN (1) | CN107268137A (en) |
WO (1) | WO2018233172A1 (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107268137A (en) * | 2017-06-21 | 2017-10-20 | 江苏工程职业技术学院 | A kind of preparation method of the nice and cool slub of Graphene antibiosis and its application in home textile product |
JP7342354B2 (en) * | 2017-12-04 | 2023-09-12 | 大日本印刷株式会社 | light irradiation device |
CN108468122A (en) * | 2018-02-07 | 2018-08-31 | 江苏工程职业技术学院 | A kind of production technology of Novel cool flame-proof antibiotic home textile yarn |
CN108442001A (en) * | 2018-03-07 | 2018-08-24 | 如皋市丁堰纺织有限公司 | A kind of antistatic high emulation cashmere blended yarn of fever antimicrobial form and its fabric |
CN108866712A (en) * | 2018-07-23 | 2018-11-23 | 临汾市广源织业有限公司 | A kind of multifunctional textile fiber yarn |
CN109137191A (en) * | 2018-11-15 | 2019-01-04 | 罗莱生活科技股份有限公司 | A kind of preparation method of the nice and cool yarn of Graphene antibiosis |
CN109468724B (en) * | 2019-01-08 | 2020-04-21 | 达利丝绸(浙江)有限公司 | Production process of graphene and chinlon composite fiber and mulberry silk interwoven fabric |
CN110512333A (en) * | 2019-05-07 | 2019-11-29 | 常州兴烯石墨烯科技有限公司 | A kind of preparation method of the warming straw mats of graphene far infrared heating |
CN110528151A (en) * | 2019-09-19 | 2019-12-03 | 河南新野纺织股份有限公司 | A kind of modified viscose fabric of biomass graphene and its method for weaving |
CN111270515A (en) * | 2020-02-11 | 2020-06-12 | 任国峰 | Graphene antibacterial fabric and preparation method thereof |
CN111364142A (en) * | 2020-02-28 | 2020-07-03 | 骏隆翔(厦门)纤维科技有限公司 | Antibacterial breathable composite yarn and manufacturing method thereof |
CN112941681A (en) * | 2021-01-26 | 2021-06-11 | 滁州霞客无染彩色纺有限公司 | Textile yarn with antistatic function |
CN113862873A (en) * | 2021-10-28 | 2021-12-31 | 正凯纺织有限公司 | Multifunctional graphene/polyester-viscose interwoven fabric and preparation method thereof |
CN115262043B (en) * | 2022-08-30 | 2023-08-18 | 浙江烯禾纺织科技有限公司 | Airflow carding device in graphene multi-dimensional flocculus production and processing method thereof |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100557106C (en) * | 2003-02-27 | 2009-11-04 | 株洲雪松麻业有限责任公司 | A kind of spinning that contains bamboo fiber and preparation method thereof |
JP4179957B2 (en) * | 2003-10-09 | 2008-11-12 | 日清紡績株式会社 | Slab yarn and its manufacturing method |
JP2005187430A (en) * | 2003-12-26 | 2005-07-14 | Shikibo Ltd | Deodorizing agent and antibacterial agent composed of blast-crushed natural plant fiber |
JP2008063686A (en) * | 2006-09-06 | 2008-03-21 | Unitika Textiles Ltd | Composite spun yarn |
KR101755044B1 (en) * | 2009-03-16 | 2017-07-06 | 보르벡크 머터리얼스 코포레이션 | Polymeric fibers and articles made therefrom |
CN103184603B (en) * | 2011-12-31 | 2016-04-20 | 上海德福伦化纤有限公司 | A kind of super cool feeling polyester fiber blended yarn and spinning method for genuine thereof |
CN103290548A (en) * | 2012-02-29 | 2013-09-11 | 江南大学 | Method for producing segment-colored slub yarn through blending and siro spinning of dacron and viscose |
CN102677247B (en) * | 2012-05-03 | 2015-02-11 | 如皋市丁堰纺织有限公司 | Method for producing multicolor composite slub or satin color yarn series, shell fabric and yarn |
US20140050920A1 (en) * | 2012-08-14 | 2014-02-20 | Nthdegree Technologies Worldwide Inc. | Graphene-Based Threads, Fibers or Yarns with Nth-Order Layers and Twisting and Methods of Fabricating Same |
CN103225149B (en) * | 2013-04-08 | 2014-09-10 | 盛宇家纺集团股份有限公司 | Method for processing multi-fibre spun yarn and multi-fiber spun yarn processed through method |
CN205474200U (en) * | 2016-01-18 | 2016-08-17 | 上海奥领纺织新材料有限公司 | Multi -functional yarn of graphene fiber blending |
CN105951237B (en) * | 2016-07-15 | 2018-10-30 | 义乌市麻尚生针织品有限公司 | A kind of scribbled of the numb cotton multifunctional fibre of graphene fiber enhancing |
CN106319710A (en) * | 2016-09-30 | 2017-01-11 | 无锡市长安曙光手套厂 | Composite textile material and preparation method |
CN106757616A (en) * | 2017-01-19 | 2017-05-31 | 青岛大学 | The complex yarn and its preparation technology of a kind of new heat accumulation thermal antibacterial bacteriostatic |
CN107268137A (en) * | 2017-06-21 | 2017-10-20 | 江苏工程职业技术学院 | A kind of preparation method of the nice and cool slub of Graphene antibiosis and its application in home textile product |
-
2017
- 2017-06-21 CN CN201710473241.1A patent/CN107268137A/en active Pending
- 2017-10-31 WO PCT/CN2017/108500 patent/WO2018233172A1/en active Application Filing
- 2017-10-31 JP JP2019501674A patent/JP6778316B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2018233172A1 (en) | 2018-12-27 |
JP2019527306A (en) | 2019-09-26 |
CN107268137A (en) | 2017-10-20 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6778316B2 (en) | Manufacturing method of antibacterial refreshing slab yarn of graphene and application to household textile products | |
WO2017071198A1 (en) | Method for preparing knitted wool-like warm fabric | |
CN105671778B (en) | A kind of permanent seal cooling antibacterial height is breathed freely terylene warp-knitted face fabric and its preparation process | |
CN104404705A (en) | Preparation method of wool and functional fiber blended knitting sweater | |
CN1776057A (en) | High-grad mercerized rapid-drying cotton-terylene fabric | |
CN102767032A (en) | Method for preparing natural yarn-dyed fabric and application of natural yarn-dyed fabric | |
CN102776683A (en) | Method for preparing multifunctional fabric | |
CN105926134A (en) | Polyester cotton bamboo blending woven fabric | |
CN104878490A (en) | Yarn spinning technology for multi-fiber semi-worsted melange yarn and yarn | |
CN107083598A (en) | A kind of half spinning double-colored long shusu paintball power slub and preparation method thereof | |
CN103541135A (en) | Light and thin thermal insulation knitting fabric and purpose thereof | |
JP2004124348A (en) | Composite woven fabric | |
CN105671776A (en) | Long-acting anti-dirt and anti-static dacron warp-knitted fabric with high moisture permeability and preparation process thereof | |
CN103535954A (en) | Novel jade fiber fabric | |
CN102899904A (en) | Cashmere sweater anti-pilling treatment agent | |
CN109355937A (en) | Multiple groups part herringbone and preparation method thereof | |
CN113718408A (en) | Preparation method of cool antibacterial ultraviolet-resistant fadeless knitted fabric | |
CN210886402U (en) | Breathable yarn | |
CN103924369A (en) | Super-imitation cotton knitted fabric | |
JP6035233B2 (en) | Composite spun yarn and heat insulating woven or knitted fabric using the same | |
CN102691155A (en) | Ecological antiflaming engraved woolen cloth and preparation method thereof | |
CN207944219U (en) | A kind of high branch tencel fabric of resistance to fibrillation | |
CN211713294U (en) | Degradable yarn | |
CN205711224U (en) | A kind of long-acting and anti-fouling antistatic height conduct wet polyester warp-knitted face fabric | |
CN205929650U (en) | Unsmooth sofa fabric of twin wire twisting |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20190108 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20191212 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20200121 |
|
A601 | Written request for extension of time |
Free format text: JAPANESE INTERMEDIATE CODE: A601 Effective date: 20200417 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20200619 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20201006 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20201009 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 6778316 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |