JP6761271B2 - Processing equipment and manufacturing method of articles - Google Patents

Processing equipment and manufacturing method of articles Download PDF

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JP6761271B2
JP6761271B2 JP2016076118A JP2016076118A JP6761271B2 JP 6761271 B2 JP6761271 B2 JP 6761271B2 JP 2016076118 A JP2016076118 A JP 2016076118A JP 2016076118 A JP2016076118 A JP 2016076118A JP 6761271 B2 JP6761271 B2 JP 6761271B2
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substrate
chuck
space
decompression
straightening member
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JP2017187610A5 (en
JP2017187610A (en
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智裕 石井
智裕 石井
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Canon Inc
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Canon Inc
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Priority to JP2016076118A priority Critical patent/JP6761271B2/en
Priority to TW106108184A priority patent/TWI633396B/en
Priority to KR1020170039130A priority patent/KR102183431B1/en
Priority to CN201710204474.1A priority patent/CN107275269B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/67742Mechanical parts of transfer devices
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/707Chucks, e.g. chucking or un-chucking operations or structural details
    • G03F7/70708Chucks, e.g. chucking or un-chucking operations or structural details being electrostatic; Electrostatically deformable vacuum chucks
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70058Mask illumination systems
    • G03F7/70083Non-homogeneous intensity distribution in the mask plane
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70216Mask projection systems
    • G03F7/70275Multiple projection paths, e.g. array of projection systems, microlens projection systems or tandem projection systems
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70716Stages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6838Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping with gripping and holding devices using a vacuum; Bernoulli devices

Description

本発明は、処理装置及び物品の製造方法に関する。 The present invention relates to a processing apparatus and a method for manufacturing an article.

半導体デバイスの製造に用いられる露光装置は、基板ステージと、基板ステージに対して基板の供給及び回収を行う搬送ハンドとを有する。基板ステージは、基板チャックを介して、基板を真空吸着して保持する。 The exposure apparatus used for manufacturing a semiconductor device includes a substrate stage and a transfer hand that supplies and collects the substrate to the substrate stage. The substrate stage vacuum-sucks and holds the substrate via the substrate chuck.

半導体デバイスの高集積化に伴い、配線の微細化や多層化が進んでいる。配線層が多層化すると、半導体デバイスの製造工程の後工程に進むにつれて、成膜中の膜歪が蓄積することで基板全体に反りが生じる現象が見られる。例えば、半導体チップの積層技術となるTSV(Through Silicon Via)工程では、貫通電極である金属(例えば、銅)と、その周囲のシリコンとの間の熱膨張係数の差によって、貫通電極とシリコンとの間に歪が生じる。このような反りが生じた基板では、真空吸着による保持ができない。 With the increasing integration of semiconductor devices, wiring miniaturization and multi-layering are progressing. When the wiring layer is multi-layered, a phenomenon is observed in which the entire substrate is warped due to the accumulation of film strain during film formation as the process proceeds to the subsequent process of the semiconductor device manufacturing process. For example, in the TSV (Through Silicon Via) process, which is a technique for laminating semiconductor chips, the through electrode and silicon are separated by the difference in the coefficient of thermal expansion between the metal (for example, copper) that is the through electrode and the silicon around it. Distortion occurs between. A substrate with such a warp cannot be held by vacuum adsorption.

そこで、基板の保持に関して、基板の反りを矯正するための技術が従来から提案されている(特許文献1及び2参照)。例えば、特許文献1には、基板の反りを矯正する外周押さえ部材を有する移載装置が開示されている。また、特許文献2には、基板の上面からエアを噴射することで基板の反りを矯正する搬送装置が開示されている。 Therefore, regarding the holding of the substrate, a technique for correcting the warp of the substrate has been conventionally proposed (see Patent Documents 1 and 2). For example, Patent Document 1 discloses a transfer device having an outer peripheral holding member for correcting the warp of a substrate. Further, Patent Document 2 discloses a transport device that corrects the warp of a substrate by injecting air from the upper surface of the substrate.

特開2001−284434号公報Japanese Unexamined Patent Publication No. 2001-284434 特開2006−54388号公報Japanese Unexamined Patent Publication No. 2006-54388

近年では、基板の反り量が大きくなる傾向に加えて、基板の厚みも増えているため、曲げ剛性が高い基板の処理が求められている。このような基板の反りを矯正するためには、矯正力の増大が不可欠である。従って、特許文献1に開示された技術では、外周押さえ部材を基板に押し付ける際の推力を増大させるとともに、その推力に抗するための基板ステージの押し上げ力を増大させる必要がある。しかしながら、これを実現するためには、基板ステージの重量を増大させなければならないため、フットプリントの拡大やステージ精度の低下などを招いてしまう。このような問題は、特許文献2に開示された技術にも同様に生じる。 In recent years, in addition to the tendency for the amount of warpage of the substrate to increase, the thickness of the substrate has also increased, so that processing of a substrate having high bending rigidity is required. In order to correct such warpage of the substrate, it is indispensable to increase the straightening force. Therefore, in the technique disclosed in Patent Document 1, it is necessary to increase the thrust when pressing the outer peripheral holding member against the substrate and to increase the pushing force of the substrate stage to resist the thrust. However, in order to realize this, the weight of the substrate stage must be increased, which leads to an expansion of the footprint and a decrease in stage accuracy. Such a problem also occurs in the technique disclosed in Patent Document 2.

本発明は、このような従来技術の課題に鑑みてなされ、基板の反りを矯正して基板を保持するのに有利な処理装置を提供することを例示的目的とする。 The present invention has been made in view of such problems of the prior art, and an exemplary object is to provide a processing apparatus that is advantageous for correcting the warp of a substrate and holding the substrate.

上記目的を達成するために、本発明の一側面としての処理装置は、基板を処理する処理装置であって、前記基板の裏面を吸着して基板を保持するチャックと、前記チャックに保持された前記基板の表面に対向する対向面と、前記基板の外縁を含む前記表面の外周領域に対向して前記対向面に設けられ、前記対向面から前記表面側に突出した凸部と、を含み、前記凸部が前記外周領域に接して前記対向面と前記表面の前記外周領域よりも内側の中央領域との間に第1空間を規定する矯正部材と、前記第1空間と連通する、前記矯正部材に形成された連通路を介して前記第1空間を減圧する第1減圧部と、前記基板を支持する複数のピンが配置された前記チャックの面と前記裏面との間の第2空間と連通する、前記チャックに形成された連通路を介して前記第2空間を減圧する第2減圧部と、制御部と、を有し、前記基板は、前記チャックに保持された状態において、前記外縁に前記チャックから離れる方向に反りが生じており、前記制御部は、前記チャックに保持された前記基板に前記矯正部材を押し付けた状態で、前記第1減圧部によって減圧されることにより前記第1空間に発生する力が前記第2減圧部によって減圧されることにより前記第2空間に発生する力と等しく又は小さくなるように、前記第1減圧部及び前記第2減圧部を制御して、前記外縁の反りが矯正されるように前記基板を前記チャックに倣わせる処理を行うことを特徴とする。 In order to achieve the above object, the processing apparatus as one aspect of the present invention is a processing apparatus for processing a substrate, which is a chuck that attracts the back surface of the substrate to hold the substrate and is held by the chuck. A facing surface facing the surface of the substrate and a convex portion provided on the facing surface facing the outer peripheral region of the surface including the outer edge of the substrate and protruding from the facing surface toward the surface side are included. The straightening member in which the convex portion is in contact with the outer peripheral region and defines a first space between the facing surface and the central region inside the outer peripheral region of the surface, and the straightening member communicating with the first space. A first decompression unit that decompresses the first space through a communication path formed in the member, and a second space between the surface of the chuck and the back surface of the chuck in which a plurality of pins supporting the substrate are arranged. The substrate has a second decompression unit that decompresses the second space through a communication passage formed in the chuck, and a control unit, and the substrate is held by the chuck and has an outer edge. The control unit is warped in the direction away from the chuck, and the control unit is decompressed by the first decompression unit in a state where the straightening member is pressed against the substrate held by the chuck . The first decompression unit and the second decompression unit are controlled so that the force generated in the space is equal to or smaller than the force generated in the second space by being decompressed by the second decompression unit. It is characterized in that the substrate is subjected to a process of imitating the chuck so that the warp of the outer edge is corrected.

本発明の更なる目的又はその他の側面は、以下、添付図面を参照して説明される好ましい実施形態によって明らかにされるであろう。 Further objects or other aspects of the invention will be manifested in the preferred embodiments described below with reference to the accompanying drawings.

本発明によれば、例えば、基板の反りを矯正して基板を保持するのに有利な処理装置を提供することができる。 According to the present invention, for example, it is possible to provide a processing device that is advantageous for correcting the warp of the substrate and holding the substrate.

本発明の一側面としての露光装置の構成を示す概略図である。It is the schematic which shows the structure of the exposure apparatus as one aspect of this invention. 基板の反りとチャックによる矯正力とをモデル化して示す図である。It is a figure which shows by modeling the warp of a substrate and the straightening force by a chuck. 本実施形態におけるチャック、基板ステージ及び矯正部材の構成を示す概略図である。It is the schematic which shows the structure of the chuck, the substrate stage and the straightening member in this embodiment. 図3に示すチャックの構成を詳細に示す図である。It is a figure which shows the structure of the chuck shown in FIG. 3 in detail. 図3に示す矯正部材の構成を詳細に示す図である。It is a figure which shows the structure of the straightening member shown in FIG. 3 in detail. 本実施形態における基板の反りを矯正する処理を説明するための図である。It is a figure for demonstrating the process of correcting the warp of a substrate in this embodiment. 図1に示す露光装置において、搬送ハンドに配置された矯正部材を示す図である。It is a figure which shows the correction member arranged in the transfer hand in the exposure apparatus shown in FIG. 本実施形態におけるチャック、基板ステージ及び矯正部材の構成を示す概略図である。It is the schematic which shows the structure of the chuck, the substrate stage and the straightening member in this embodiment. 図3に示す矯正部材の変形例の構成を詳細に示す図である。It is a figure which shows in detail the structure of the modification of the straightening member shown in FIG. 本実施形態における基板の反りを矯正する処理を説明するための図である。It is a figure for demonstrating the process of correcting the warp of a substrate in this embodiment. 矯正部材が載置される支持部材の構成を示す概略図である。It is the schematic which shows the structure of the support member on which a straightening member is placed.

以下、添付図面を参照して、本発明の好適な実施の形態について説明する。なお、各図において、同一の部材については同一の参照番号を付し、重複する説明は省略する。 Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings. In each figure, the same member is given the same reference number, and duplicate description is omitted.

図1は、本発明の一側面としての露光装置1の構成を示す概略図である。露光装置1は、基板を露光してパターンを形成するリソグラフィ装置である。露光装置1は、図1に示すように、照明光学系11と、レチクル(マスク)12を保持するレチクルステージ13と、レチクル計測部14と、投影光学系15と、基板19の裏面を吸着して基板19を保持するチャック16とを有する。また、露光装置1は、チャック16を載置して保持する基板ステージ17と、基板計測部18と、フォーカス計測部20と、制御部21とを有する。 FIG. 1 is a schematic view showing a configuration of an exposure apparatus 1 as one aspect of the present invention. The exposure apparatus 1 is a lithography apparatus that exposes a substrate to form a pattern. As shown in FIG. 1, the exposure apparatus 1 attracts the illumination optical system 11, the reticle stage 13 holding the reticle (mask) 12, the reticle measuring unit 14, the projection optical system 15, and the back surface of the substrate 19. It has a chuck 16 for holding the substrate 19. Further, the exposure apparatus 1 includes a substrate stage 17 on which the chuck 16 is placed and held, a substrate measurement unit 18, a focus measurement unit 20, and a control unit 21.

照明光学系11は、レンズ、ミラー、オプティカルインテグレータ、位相板、回折光学素子、絞りなどを含み、光源からの光でレチクル12を照明する。レチクル12には、基板19に転写すべきパターン(回路パターン)が形成されている。レチクルステージ13は、レチクル12を保持して移動可能なステージである。レチクル計測部14は、例えば、レーザ干渉計などを含み、レチクルステージ13に保持されたレチクル12の位置を計測する。チャック16は、例えば、Z駆動機構を含み、基板19をZ軸方向に移動可能に構成されている。基板ステージ17は、XY平面内においてX軸方向及びY軸方向の2方向に移動可能なステージである。基板計測部18は、例えば、レーザ干渉計などを含み、基板ステージ17の位置を計測する。フォーカス計測部20は、基板ステージ上でチャック16に保持された基板19の高さ方向(Z軸方向)の位置を計測する。制御部21は、CPUやメモリなどを含み、露光装置1の全体(動作)を制御する。 The illumination optical system 11 includes a lens, a mirror, an optical integrator, a phase plate, a diffractive optical element, a diaphragm, and the like, and illuminates the reticle 12 with light from a light source. A pattern (circuit pattern) to be transferred to the substrate 19 is formed on the reticle 12. The reticle stage 13 is a stage that can hold and move the reticle 12. The reticle measuring unit 14 includes, for example, a laser interferometer and measures the position of the reticle 12 held by the reticle stage 13. The chuck 16 includes, for example, a Z drive mechanism, and is configured so that the substrate 19 can be moved in the Z-axis direction. The substrate stage 17 is a stage that can move in two directions in the X-axis direction and the Y-axis direction in the XY plane. The substrate measuring unit 18 includes, for example, a laser interferometer and the like, and measures the position of the substrate stage 17. The focus measuring unit 20 measures the position of the substrate 19 held by the chuck 16 on the substrate stage in the height direction (Z-axis direction). The control unit 21 includes a CPU, a memory, and the like, and controls the entire exposure apparatus 1 (operation).

ここで、基板19に反りが生じていると仮定し、かかる基板19を基板ステージ17に載置されたチャック16で吸着して保持する場合について説明する。例えば、外縁が垂れ下がるような反りが基板19に生じている場合、チャック16による矯正力(基板19の反りを矯正するための力)をモデル化すると、図2(a)に示すように、外縁支持の分布荷重モデルで表すことができる。従って、基板19を両端で支持するのであれば、矯正力の合力重心と支持点とが離れているため、基板19を容易に変形させて反りを矯正することが可能である。 Here, it is assumed that the substrate 19 is warped, and a case where the substrate 19 is attracted and held by the chuck 16 mounted on the substrate stage 17 will be described. For example, when the substrate 19 has a warp such that the outer edge hangs down, the straightening force (force for correcting the warp of the substrate 19) by the chuck 16 is modeled, and as shown in FIG. 2A, the outer edge It can be represented by a distributed load model of the support. Therefore, if the substrate 19 is supported at both ends, the center of gravity of the straightening force and the support point are separated from each other, so that the substrate 19 can be easily deformed to correct the warp.

一方、外縁が跳ね上がるような反りが基板19に生じている場合、チャック16による矯正力をモデル化すると、図2(b)に示すように、中心支持の分布荷重モデルで表すことができる。このような基板19をチャック16で保持すると、図2(c)に示すように、基板19の中心部から反りが矯正されていく。この際、基板19の外縁では、矯正部分と矯正力の合力重心とが近接するため、矯正に必要な曲げモーメントが一定であるとすると、必要な矯正力が増大する。更に、このような基板19では、外縁からのエアリークに伴って真空度が高くならないため、チャック16による矯正力が弱くなってしまう。 On the other hand, when the substrate 19 has a warp such that the outer edge jumps up, the straightening force by the chuck 16 can be modeled by a distributed load model of central support as shown in FIG. 2 (b). When such a substrate 19 is held by the chuck 16, the warp is corrected from the central portion of the substrate 19 as shown in FIG. 2C. At this time, since the straightening portion and the center of gravity of the resultant force of the straightening force are close to each other on the outer edge of the substrate 19, if the bending moment required for straightening is constant, the required straightening force increases. Further, in such a substrate 19, the degree of vacuum does not increase due to air leakage from the outer edge, so that the straightening force by the chuck 16 becomes weak.

そこで、本実施形態では、従来技術のように、押さえ部材などを基板に押し付ける際の推力や基板ステージの重量を増大させることなく、基板の反りを矯正して基板をチャックで保持する技術を提案する。 Therefore, in the present embodiment, unlike the prior art, we propose a technique of correcting the warp of the substrate and holding the substrate with a chuck without increasing the thrust when pressing the pressing member or the like against the substrate or the weight of the substrate stage. To do.

図3(a)及び図3(b)は、本実施形態におけるチャック16、基板ステージ17及び矯正部材30の構成を示す概略図である。なお、図3(a)及び図3(b)では、これらを支持及び駆動するためのフレーム及びアクチュエータ、センサ、配管などの図示を省略している。また、ここでは、外縁が跳ね上がるような反りが基板19に生じている場合を想定しているが、基板19の反り量や形状を限定するものではない。 3 (a) and 3 (b) are schematic views showing the configurations of the chuck 16, the substrate stage 17, and the straightening member 30 in this embodiment. Note that in FIGS. 3A and 3B, illustration of a frame, actuator, sensor, piping, etc. for supporting and driving them is omitted. Further, here, it is assumed that the substrate 19 is warped so that the outer edge jumps up, but the amount and shape of the warp of the substrate 19 are not limited.

上述したように、基板ステージ17は、チャック16を載置して保持し、チャック16は、基板19の裏面を吸着して基板19を保持する。矯正部材30は、X軸方向、Y軸方向及びZ軸方向に移動可能に構成され、チャック16に保持された基板19に押し付けられて基板19の反りを矯正する。 As described above, the substrate stage 17 mounts and holds the chuck 16, and the chuck 16 attracts the back surface of the substrate 19 to hold the substrate 19. The straightening member 30 is configured to be movable in the X-axis direction, the Y-axis direction, and the Z-axis direction, and is pressed against the substrate 19 held by the chuck 16 to correct the warp of the substrate 19.

図4は、チャック16の構成を詳細に示す図である。チャック16は、基台161と、基台161に配置されて基板19を支持する複数のピン162と、複数のピン162を取り囲むように基台161に全周的に配置された縁堤部163とを含む。縁堤部163は、基板19を支持するとともに、空間SP2と大気環境(外部)とを遮断する機能を有している。また、チャック16には、複数のピン162及び縁堤部163を介して基板19を支持した状態において、複数のピン162に配置された基台161(チャック16の面)と基板19の裏面との間の空間(第2空間)SP2と連通する連通路164が形成されている。連通路164には、真空源などを含む第2減圧部62が接続されている。第2減圧部62が連通路164を介して空間SP2を減圧することで、複数のピン162及び縁堤部163の上の基板19を吸着しながら、複数のピン162及び縁堤部163によって基板19の平坦度を確保することができる。 FIG. 4 is a diagram showing the configuration of the chuck 16 in detail. The chuck 16 includes a base 161, a plurality of pins 162 arranged on the base 161 to support the substrate 19, and a rim embankment portion 163 arranged all around the base 161 so as to surround the plurality of pins 162. And include. The edge bank portion 163 has a function of supporting the substrate 19 and blocking the space SP2 and the atmospheric environment (outside). Further, the chuck 16 has a base 161 (the surface of the chuck 16) arranged on the plurality of pins 162 and the back surface of the substrate 19 in a state where the substrate 19 is supported via the plurality of pins 162 and the edge bank portion 163. A connected passage 164 that communicates with the space (second space) SP2 between the spaces is formed. A second decompression unit 62 including a vacuum source and the like is connected to the communication passage 164. The second decompression unit 62 decompresses the space SP2 via the communication passage 164, so that the substrate 19 on the plurality of pins 162 and the rim embankment 163 is attracted to the substrate by the plurality of pins 162 and the rim embankment 163. The flatness of 19 can be secured.

図5は、矯正部材30の構成を詳細に示す図である。矯正部材30は、ベース部材301として、チャック16に保持された基板19の表面に対向する対向面302と、対向面302から基板19の表面側に突出した凸部303とを含む。凸部303は、基板19の外縁を含む表面の外周領域に対向して対向面302に全周的に設けられている。矯正部材30は、凸部303が基板19の外周領域に接して、即ち、チャック16に保持された基板19に押し付けられた状態において、対向面302と基板19の表面の外周領域よりも内側の中央領域との間に空間(第1空間)SP1を規定する。凸部303は、空間SP1と大気環境(外部)とを遮断する機能を有している。また、矯正部材30には、空間SP1と連通する連通路304が形成され、連通路304には、第1減圧部61が接続されている。第1減圧部61は、真空源などを含み、連通路304を介して空間SP1を減圧する。 FIG. 5 is a diagram showing in detail the configuration of the straightening member 30. The straightening member 30 includes, as the base member 301, a facing surface 302 held by the chuck 16 facing the surface of the substrate 19, and a convex portion 303 protruding from the facing surface 302 toward the surface side of the substrate 19. The convex portion 303 is provided on the facing surface 302 so as to face the outer peripheral region of the surface including the outer edge of the substrate 19. The straightening member 30 is inside the facing surface 302 and the outer peripheral region of the surface of the substrate 19 in a state where the convex portion 303 is in contact with the outer peripheral region of the substrate 19, that is, pressed against the substrate 19 held by the chuck 16. A space (first space) SP1 is defined between the space and the central area. The convex portion 303 has a function of blocking the space SP1 and the atmospheric environment (outside). Further, the straightening member 30 is formed with a communication passage 304 communicating with the space SP1, and the first pressure reducing portion 61 is connected to the communication passage 304. The first decompression unit 61 includes a vacuum source and the like, and decompresses the space SP1 via the communication passage 304.

図6(a)乃至図6(d)を参照して、基板19の反りを矯正する処理、本実施形態では、基板19をチャック16に倣わせる処理について説明する。かかる処理は、制御部21が露光装置1の各部を統括的に制御することで行われる。図6(a)に示すように、外縁が跳ね上がるような反りが基板19に生じている場合、第2減圧部62で空間SP2を減圧しても、基板19の外縁からのエアリークによって基板19を十分に吸着することができず、基板19の反りを矯正することができない。 A process for correcting the warp of the substrate 19 and a process for making the substrate 19 imitate the chuck 16 will be described with reference to FIGS. 6 (a) to 6 (d). Such processing is performed by the control unit 21 comprehensively controlling each unit of the exposure apparatus 1. As shown in FIG. 6A, when the substrate 19 is warped so that the outer edge jumps up, even if the space SP2 is depressurized by the second decompression unit 62, the substrate 19 is caused by an air leak from the outer edge of the substrate 19. It cannot be sufficiently adsorbed, and the warp of the substrate 19 cannot be corrected.

まず、本実施形態では、図6(a)に示すように、矯正部材30と基板19とが離間している状態において、第2減圧部62による空間SP2の減圧を開始するとともに、矯正部材30とチャック16とが相対的に近づく方向に矯正部材30の移動を開始する。なお、矯正部材30を移動させるのではなく、チャック16を移動させてもよいし、矯正部材30及びチャック16の少なくとも一方を移動させてもよい。 First, in the present embodiment, as shown in FIG. 6A, when the straightening member 30 and the substrate 19 are separated from each other, the second decompression unit 62 starts depressurizing the space SP2 and the straightening member 30. The straightening member 30 starts moving in a direction in which the chuck 16 and the chuck 16 are relatively close to each other. In addition, instead of moving the straightening member 30, the chuck 16 may be moved, or at least one of the straightening member 30 and the chuck 16 may be moved.

次いで、図6(b)に示すように、矯正部材30の凸部303が基板19の表面の外周領域に接したら、矯正部材30の移動を継続しながら、第1減圧部61による空間SP1の減圧を開始する。矯正部材30の対向面302と基板19の表面の中央領域との間の空間SP1が減圧されることで、矯正部材30には下方向(基板19)に押し付けられる力が発生するとともに、チャック16(基板19)には上方向に押し付けられる力が発生する。これにより、基板19の反りが矯正されることになる。 Next, as shown in FIG. 6B, when the convex portion 303 of the straightening member 30 comes into contact with the outer peripheral region of the surface of the substrate 19, the space SP1 by the first decompression portion 61 continues to move while the straightening member 30 continues to move. Start depressurization. The space SP1 between the facing surface 302 of the straightening member 30 and the central region of the surface of the substrate 19 is depressurized, so that the straightening member 30 is forced to be pressed downward (the substrate 19) and the chuck 16 is A force that is pressed upward is generated on the (board 19). As a result, the warp of the substrate 19 is corrected.

次に、図6(c)に示すように、基板19がチャック16に倣ったら、第1減圧部61による空間SP1の減圧を停止する。但し、第2減圧部62による空間SP2の減圧は維持する。基板19の表面の外周領域に対応する裏面の領域がチャック16に接する、即ち、基板19がチャック16に完全に吸着されると、基板19の裏面の圧力差がなくなるため、基板19は矯正された状態でチャック16に保持される。また、基板19の表面の外周領域に対応する裏面の領域がチャック16に接したかどうかは、第1減圧部61によって減圧された空間SP1(連通路164)の圧力や矯正部材30や基板19の位置を計測することで判定することが可能である。矯正部材30は、支持部材に固定される構成であってもよいし、図11(a)及び図11(b)に示すように、互いに相対的に移動可能な支持部材307及び308に載置されていてもよい。支持部材307は、矯正部材30と一体的に構成されている。図11(a)では、支持部材308が支持部材307を支持している。矯正部材30が基板19の表面を押している状態では、図11(b)に示すように、支持部材308と支持部材307とが離れ、上方向の力を支持部材308に伝達させない構成となっている。 Next, as shown in FIG. 6C, when the substrate 19 follows the chuck 16, the decompression of the space SP1 by the first decompression unit 61 is stopped. However, the decompression of the space SP2 by the second decompression unit 62 is maintained. When the region of the back surface corresponding to the outer peripheral region of the front surface of the substrate 19 contacts the chuck 16, that is, when the substrate 19 is completely adsorbed by the chuck 16, the pressure difference on the back surface of the substrate 19 disappears, so that the substrate 19 is corrected. It is held by the chuck 16 in the state of being held. Whether or not the region on the back surface corresponding to the outer peripheral region on the front surface of the substrate 19 is in contact with the chuck 16 is determined by the pressure in the space SP1 (communication passage 164) decompressed by the first decompression unit 61, the straightening member 30, and the substrate 19. It is possible to judge by measuring the position of. The straightening member 30 may be fixed to the support member, or may be placed on the support members 307 and 308 that can move relative to each other as shown in FIGS. 11 (a) and 11 (b). It may have been. The support member 307 is integrally formed with the straightening member 30. In FIG. 11A, the support member 308 supports the support member 307. When the straightening member 30 pushes the surface of the substrate 19, as shown in FIG. 11B, the support member 308 and the support member 307 are separated from each other so that the upward force is not transmitted to the support member 308. There is.

図6(b)に示す状態から図6(c)に示す状態に移行する間においては、空間SP1の圧力が空間SP2の圧力と等しく又は小さくなるように、第1減圧部61及び第2減圧部62を制御する。換言すれば、第1減圧部61によって減圧されることにより空間SP1に発生する力が第2減圧部62によって減圧されることにより空間SP2に発生する力と等しく又は小さくなるように、第1減圧部61及び第2減圧部62を制御する。これにより、基板19がチャック16から引き離されて矯正部材30に吸着されることを防止することができる。 During the transition from the state shown in FIG. 6 (b) to the state shown in FIG. 6 (c), the first decompression unit 61 and the second decompression unit 61 and the second decompression unit so that the pressure in the space SP1 is equal to or smaller than the pressure in the space SP2. The unit 62 is controlled. In other words, the first depressurization is such that the force generated in the space SP1 by being decompressed by the first decompression unit 61 is equal to or smaller than the force generated in the space SP2 by being decompressed by the second decompression unit 62. The unit 61 and the second decompression unit 62 are controlled. As a result, it is possible to prevent the substrate 19 from being separated from the chuck 16 and being attracted to the straightening member 30.

次いで、図6(d)に示すように、基板19の反りが矯正されて基板19がチャック16に保持されると、連通路304を介して空間SP1を大気環境に解放するとともに、矯正部材30とチャック16とが相対的に離れる方向に矯正部材30の移動を開始する。 Next, as shown in FIG. 6D, when the warp of the substrate 19 is corrected and the substrate 19 is held by the chuck 16, the space SP1 is released to the atmospheric environment via the communication passage 304, and the straightening member 30 is released. The straightening member 30 starts moving in a direction in which the chuck 16 and the chuck 16 are relatively separated from each other.

このように、本実施形態では、矯正部材30を基板19に押し付けた状態で、第1減圧部61によって空間SP1を減圧することで、基板19の反りを矯正して基板19をチャック16に倣わせることができる。この際、矯正部材30を基板19に押し付ける際の推力や基板ステージ17の重量を増大させる必要はない。 As described above, in the present embodiment, with the straightening member 30 pressed against the substrate 19, the space SP1 is depressurized by the first decompression unit 61 to correct the warp of the substrate 19 and imitate the substrate 19 as the chuck 16. I can make you. At this time, it is not necessary to increase the thrust when pressing the straightening member 30 against the substrate 19 or the weight of the substrate stage 17.

また、本実施形態では、矯正部材30をチャック16や基板ステージ17の近傍に配置して、X軸方向、Y軸方向及びZ軸方向に移動可能に構成しているが、これに限定されるものではない。一般的に、露光装置1は、基板19を搬送する搬送ハンド70を有しているため、図7に示すように、矯正部材30を搬送ハンド70に配置してもよい。搬送ハンド70は、矯正部材30の凸部303が基板19の表面の外周領域に接した状態で第1減圧部61によって空間SP1を減圧することで、矯正部材30によって基板19を保持して搬送する。 Further, in the present embodiment, the straightening member 30 is arranged in the vicinity of the chuck 16 and the substrate stage 17 so as to be movable in the X-axis direction, the Y-axis direction, and the Z-axis direction, but the present invention is limited to this. It's not a thing. Generally, since the exposure apparatus 1 has a transport hand 70 for transporting the substrate 19, the straightening member 30 may be arranged on the transport hand 70 as shown in FIG. 7. In the transport hand 70, the space SP1 is decompressed by the first decompression unit 61 in a state where the convex portion 303 of the straightening member 30 is in contact with the outer peripheral region of the surface of the substrate 19, so that the substrate 19 is held and conveyed by the straightening member 30. To do.

矯正部材30を搬送ハンド70に配置する場合には、対向面302と基板19の表面の中央領域との間の距離を計測する距離計測部72を、例えば、対向面302に配置するとよい。そして、搬送ハンド70が基板19を保持する場合において、距離計測部72の計測結果に基づいて、対向面302と基板19とが接触しないように(即ち、距離計測部72で計測される距離が一定の距離を維持するように)、第1減圧部61を制御する。 When the straightening member 30 is arranged on the transport hand 70, the distance measuring unit 72 for measuring the distance between the facing surface 302 and the central region of the surface of the substrate 19 may be arranged on the facing surface 302, for example. Then, when the transport hand 70 holds the substrate 19, the distance measured by the distance measuring unit 72 is determined so that the facing surface 302 and the substrate 19 do not come into contact with each other based on the measurement result of the distance measuring unit 72. The first decompression unit 61 is controlled so as to maintain a constant distance).

また、矯正部材30を搬送ハンド70に配置する場合には、空間SP1の圧力を計測する圧力計測部74を、例えば、連通路304に配置してもよい。そして、搬送ハンド70が基板19を保持する場合において、圧力計測部74の計測結果に基づいて、対向面302と基板19とが接触しないように(即ち、圧力計測部74で計測される圧力が一定の値を維持するように)、第1減圧部61を制御する。更には、距離計測部72及び圧力計測部74の両方を配置して、距離計測部72及び圧力計測部74の計測結果に基づいて、対向面302と基板19とが接触しないように、第1減圧部61を制御してもよい。 Further, when the straightening member 30 is arranged in the transport hand 70, the pressure measuring unit 74 for measuring the pressure in the space SP1 may be arranged in, for example, the communication passage 304. Then, when the transport hand 70 holds the substrate 19, the pressure measured by the pressure measuring unit 74 is measured so that the facing surface 302 and the substrate 19 do not come into contact with each other based on the measurement result of the pressure measuring unit 74. The first decompression unit 61 is controlled so as to maintain a constant value). Further, both the distance measuring unit 72 and the pressure measuring unit 74 are arranged so that the facing surface 302 and the substrate 19 do not come into contact with each other based on the measurement results of the distance measuring unit 72 and the pressure measuring unit 74. The decompression unit 61 may be controlled.

外縁の一部が跳ね上がるような反りが基板19に生じている場合いは、矯正部材30の凸部303が基板19の表面の外周領域の全面と接することができず、空間SP1を減圧する(負圧にする)ことが困難になる可能性がある。そこで、図8に示すように、矯正部材30の凸部303の基板側の面(基板19の表面の外周領域側の面)に弾性部材306を配置するとよい。これにより、外縁の一部が跳ね上がるような反りが基板19に生じている場合であっても、矯正部材30の凸部303は、弾性部材306を介して基板19の表面の外周領域の全面と接することが可能となるため、空間SP1を規定することができる。従って、第1減圧部61によって空間SP1を減圧することで、外縁の一部が跳ね上がるような反りが生じている基板19に対しても矯正力を発揮することができる。弾性部材306は、図8では、対向面302に垂直な断面において、折れ曲がった部分を含む形状を有しているが、これに限定されるものではなく、例えば、矩形の形状を有していてもよい。 When the substrate 19 is warped so that a part of the outer edge jumps up, the convex portion 303 of the straightening member 30 cannot come into contact with the entire outer peripheral region of the surface of the substrate 19, and the space SP1 is depressurized ( Negative pressure) can be difficult. Therefore, as shown in FIG. 8, it is preferable to arrange the elastic member 306 on the surface of the convex portion 303 of the straightening member 30 on the substrate side (the surface on the outer peripheral region side of the surface of the substrate 19). As a result, even when the substrate 19 is warped so that a part of the outer edge is flipped up, the convex portion 303 of the straightening member 30 is covered with the entire outer peripheral region of the surface of the substrate 19 via the elastic member 306. Since it is possible to make contact, the space SP1 can be defined. Therefore, by decompressing the space SP1 by the first decompression unit 61, it is possible to exert a straightening force even on the substrate 19 in which a part of the outer edge is warped so as to jump up. In FIG. 8, the elastic member 306 has a shape including a bent portion in a cross section perpendicular to the facing surface 302, but the elastic member 306 is not limited to this, and has, for example, a rectangular shape. May be good.

以下、図9(a)、図9(b)及び図9(c)を参照して、矯正部材30の変形例である矯正部材30Aについて説明する。矯正部材30Aは、ベース部材301Aとして、チャック16に保持された基板19の表面に対向する対向面302Aと、対向面302Aから基板19の表面側に突出した複数の凸部303Aとを含む。複数の凸部303Aは、基板19の外縁を含む表面の外周領域内の互いに異なる複数の部分のそれぞれに対向して対向面302Aに設けられている(即ち、対向面302Aに部分的に設けられている)。 Hereinafter, the straightening member 30A, which is a modified example of the straightening member 30, will be described with reference to FIGS. 9 (a), 9 (b) and 9 (c). The straightening member 30A includes, as the base member 301A, a facing surface 302A held by the chuck 16 facing the surface of the substrate 19, and a plurality of convex portions 303A protruding from the facing surface 302A toward the surface side of the substrate 19. The plurality of convex portions 303A are provided on the facing surface 302A facing each of the plurality of different portions in the outer peripheral region of the surface including the outer edge of the substrate 19 (that is, partially provided on the facing surface 302A). ing).

矯正部材30Aの側面には、チャック16を取り囲むように、弾性部材309Aが配置されている。弾性部材309Aは、チャック16(基板19)の外径よりも大きい内径を有し、基板ステージ17に接触可能に構成される。弾性部材309Aは、複数の凸部303Aが基板19の外周領域に接して、即ち、矯正部材30Aが基板19に押し付けられた状態において、基板ステージ17に接して対向面302Aと基板ステージ17との間に空間(第1空間)SP3を規定する。矯正部材30Aの対向面302Aと基板ステージ17との間の空間SP3は、チャック16に保持された基板19の外周領域の反りによって、矯正部材30Aの対向面302Aと基板19の中央領域との間に規定される空間SP1と連通する。 An elastic member 309A is arranged on the side surface of the straightening member 30A so as to surround the chuck 16. The elastic member 309A has an inner diameter larger than the outer diameter of the chuck 16 (board 19), and is configured to be in contact with the board stage 17. The elastic member 309A is in contact with the substrate stage 17 in a state where the plurality of convex portions 303A are in contact with the outer peripheral region of the substrate 19, that is, the straightening member 30A is pressed against the substrate 19, and the facing surfaces 302A and the substrate stage 17 are in contact with each other. A space (first space) SP3 is defined between them. The space SP3 between the facing surface 302A of the straightening member 30A and the substrate stage 17 is between the facing surface 302A of the straightening member 30A and the central region of the substrate 19 due to the warp of the outer peripheral region of the substrate 19 held by the chuck 16. It communicates with the space SP1 specified in.

矯正部材30Aには、空間SP1と大気環境(外部)とを連通する連通路304Aが形成されている。矯正部材30Aでは、連通路304Aに第1減圧部61を接続する必要はなく、後述するように、連通路304Aを開閉可能なバルブ308Aが設けられている。 The straightening member 30A is formed with a connecting passage 304A that connects the space SP1 and the atmospheric environment (outside). In the straightening member 30A, it is not necessary to connect the first decompression unit 61 to the communication passage 304A, and as will be described later, a valve 308A capable of opening and closing the communication passage 304A is provided.

図10(a)乃至図10(e)を参照して、矯正部材30Aを用いて基板19の反りを矯正する処理(基板19をチャック16に倣わせる処理)について説明する。かかる処理は、制御部21が露光装置1の各部を統括的に制御することで行われる。図10(a)に示すように、外縁が跳ね上がるような反りが基板19に生じている場合、第2減圧部62で空間SP2を減圧しても、基板19の外縁からのエアリークによって基板19を十分に吸着することができず、基板19の反りを矯正することができない。 With reference to FIGS. 10A to 10E, a process of correcting the warp of the substrate 19 using the straightening member 30A (a process of making the substrate 19 imitate the chuck 16) will be described. Such processing is performed by the control unit 21 comprehensively controlling each unit of the exposure apparatus 1. As shown in FIG. 10A, when the substrate 19 is warped so that the outer edge jumps up, even if the space SP2 is depressurized by the second decompression unit 62, the substrate 19 is caused by air leakage from the outer edge of the substrate 19. It cannot be sufficiently adsorbed, and the warp of the substrate 19 cannot be corrected.

まず、図10(a)に示すように、矯正部材30Aと基板19とが離間している状態において、バルブ308Aを閉じて、矯正部材30Aに形成された連通路304Aを遮断する(大気環境(外部)との接続を遮断する)。そして、第2減圧部62による空間SP2の減圧を開始するとともに、矯正部材30Aとチャック16とが相対的に近づく方向に矯正部材30Aの移動を開始する。なお、矯正部材30Aを移動させるのではなく、チャック16を移動させてもよいし、矯正部材30A及びチャック16の少なくとも一方を移動させてもよい。なお、空間SP1の減圧時間を短縮するために、連通路304Aは、大気環境又は真空源に連通していてもよい。 First, as shown in FIG. 10A, in a state where the straightening member 30A and the substrate 19 are separated from each other, the valve 308A is closed to shut off the communication passage 304A formed in the straightening member 30A (atmospheric environment (atmospheric environment). Block the connection with the outside). Then, the decompression of the space SP2 by the second decompression unit 62 is started, and the straightening member 30A is started to move in the direction in which the straightening member 30A and the chuck 16 are relatively close to each other. Instead of moving the straightening member 30A, the chuck 16 may be moved, or at least one of the straightening member 30A and the chuck 16 may be moved. In addition, in order to shorten the decompression time of the space SP1, the communication passage 304A may communicate with the atmospheric environment or the vacuum source.

図10(b)は、矯正部材30Aの複数の凸部303Aのそれぞれが基板19の表面の外周領域内の互いに異なる複数の部分に接した状態を示している。図10(c)は、基板19の表面の外周領域に対応する裏面の領域がチャック16に接した状態を示している。図10(b)に示す状態から図10(c)に示す状態まで、バルブ308Aを閉じたまま第2減圧部62による空間SP2の減圧を継続する。この間、基板19の外周領域の反りによって空間SP2と空間SP3とが連通しているため、空間SP2が減圧されることで空間SP3も減圧される。これにより、矯正部材30Aには下方向(基板19)に押し付けられる力が発生するとともに、チャック16(基板19)には上方向に押し付けられる力が発生するため、基板19の反りが矯正されることになる。 FIG. 10B shows a state in which each of the plurality of convex portions 303A of the straightening member 30A is in contact with a plurality of different portions in the outer peripheral region of the surface of the substrate 19. FIG. 10C shows a state in which the region of the back surface corresponding to the outer peripheral region of the front surface of the substrate 19 is in contact with the chuck 16. From the state shown in FIG. 10 (b) to the state shown in FIG. 10 (c), the depressurization of the space SP2 by the second decompression unit 62 is continued with the valve 308A closed. During this time, since the space SP2 and the space SP3 are communicated with each other due to the warp of the outer peripheral region of the substrate 19, the space SP2 is also decompressed by the decompression. As a result, the straightening member 30A generates a force that is pressed downward (the substrate 19), and the chuck 16 (the substrate 19) generates a force that is pressed upward, so that the warp of the substrate 19 is corrected. It will be.

次いで、基板19の表面の外周領域に対応する裏面の領域がチャック16に接したら、図10(d)に示すように、第2減圧部62による空間SP2の減圧を継続しながらバルブ308Aを開ける。これにより、連通路304Aが大気環境に解放(大気解放)され、矯正部材30Aの対向面302Aと基板19の表面の中央領域との間の空間SP1に大気が流入する。但し、空間SP2は、反りが矯正された基板19によって封止されているため、基板19は矯正された状態でチャック16に保持される。 Next, when the region on the back surface corresponding to the outer peripheral region on the front surface of the substrate 19 comes into contact with the chuck 16, the valve 308A is opened while continuing the depressurization of the space SP2 by the second decompression unit 62 as shown in FIG. 10 (d). .. As a result, the communication passage 304A is released to the atmospheric environment (open to the atmosphere), and the atmosphere flows into the space SP1 between the facing surface 302A of the straightening member 30A and the central region of the surface of the substrate 19. However, since the space SP2 is sealed by the substrate 19 whose warpage is corrected, the substrate 19 is held by the chuck 16 in the corrected state.

次いで、図10(e)に示すように、基板19の反りが矯正されて基板19がチャック16に保持されると、矯正部材30Aとチャック16とが相対的に離れる方向に矯正部材30Aの移動を開始する。この際、バルブ308Aは開けたままの状態を維持する。 Next, as shown in FIG. 10E, when the warp of the substrate 19 is corrected and the substrate 19 is held by the chuck 16, the straightening member 30A moves in a direction in which the straightening member 30A and the chuck 16 are relatively separated from each other. To start. At this time, the valve 308A is maintained in the open state.

このように、矯正部材30Aを基板19に押し付けた状態で、第2減圧部62によって空間SP2を減圧することで、基板19の外周領域の反りによって連通している空間SP3を減圧して基板19をチャック16に倣わせることができる。矯正部材30Aは、矯正部材30と比べて、基板19と接する面積を低減することが可能である。また、矯正部材30Aは、連通路304Aに第1減圧部61を接続する必要がなくなるため、その配管を削減することが可能となる。 In this way, with the straightening member 30A pressed against the substrate 19, the space SP2 is decompressed by the second decompression unit 62, so that the space SP3 communicating with the outer peripheral region of the substrate 19 is depressurized and the substrate 19 is decompressed. Can be made to imitate the chuck 16. The straightening member 30A can reduce the area in contact with the substrate 19 as compared with the straightening member 30. Further, the straightening member 30A does not need to connect the first decompression unit 61 to the communication passage 304A, so that the number of pipes thereof can be reduced.

本実施形態の露光装置1によれば、例えば、外縁が跳ね上がるような反りが基板19に生じている場合であっても、その反りを矯正して基板19をチャック16で保持することができる。従って、露光装置1は、レチクル12のパターンを、チャック16に保持された基板19に高精度に転写することができる。 According to the exposure apparatus 1 of the present embodiment, for example, even when the substrate 19 has a warp such that the outer edge jumps up, the warp can be corrected and the substrate 19 can be held by the chuck 16. Therefore, the exposure apparatus 1 can transfer the pattern of the reticle 12 to the substrate 19 held by the chuck 16 with high accuracy.

本発明の実施形態における物品の製造方法は、例えば、デバイス(半導体素子、磁気記憶媒体、液晶表示素子など)などの物品を製造するのに好適である。かかる製造方法は、露光装置1を用いて、感光剤が塗布された基板を露光する工程と、露光された基板を現像する工程を含む。また、かかる製造方法は、他の周知の工程(酸化、成膜、蒸着、ドーピング、平坦化、エッチング、レジスト剥離、ダイシング、ボンディング、パッケージングなど)を含みうる。本実施形態における物品の製造方法は、従来に比べて、物品の性能、品質、生産性及び生産コストの少なくとも1つにおいて有利である。 The method for manufacturing an article according to the embodiment of the present invention is suitable for producing an article such as a device (semiconductor element, magnetic storage medium, liquid crystal display element, etc.). Such a manufacturing method includes a step of exposing a substrate coated with a photosensitizer and a step of developing the exposed substrate using the exposure apparatus 1. In addition, such a manufacturing method may include other well-known steps (oxidation, film formation, vapor deposition, doping, flattening, etching, resist peeling, dicing, bonding, packaging, etc.). The method for producing an article in the present embodiment is advantageous in at least one of the performance, quality, productivity and production cost of the article as compared with the conventional method.

以上、本発明の好ましい実施形態について説明したが、本発明はこれらの実施形態に限定されないことはいうまでもなく、その要旨の範囲内で種々の変形及び変更が可能である。例えば、本実施形態では、基板を処理する処理装置の一例として露光装置を説明したが、本発明は、ステージに載置されたチャックによって吸着(保持)されている基板を処理する処理装置に適用可能である。かかる処理装置は、例えば、基板を研磨する研磨装置や基板に膜を形成するスピンコータなどを含む。 Although the preferred embodiments of the present invention have been described above, it goes without saying that the present invention is not limited to these embodiments, and various modifications and modifications can be made within the scope of the gist thereof. For example, in the present embodiment, the exposure apparatus has been described as an example of the processing apparatus for processing the substrate, but the present invention is applied to the processing apparatus for processing the substrate sucked (held) by the chuck mounted on the stage. It is possible. Such a processing device includes, for example, a polishing device for polishing a substrate, a spin coater for forming a film on the substrate, and the like.

1:露光装置 16:チャック 21:制御部 30:矯正部材 302:対向面 303:凸部 304:連通路 61:第1減圧部 1: Exposure device 16: Chuck 21: Control unit 30: Straightening member 302: Facing surface 303: Convex portion 304: Communication passage 61: First decompression unit

Claims (11)

基板を処理する処理装置であって、
前記基板の裏面を吸着して基板を保持するチャックと、
前記チャックに保持された前記基板の表面に対向する対向面と、前記基板の外縁を含む前記表面の外周領域に対向して前記対向面に設けられ、前記対向面から前記表面側に突出した凸部と、を含み、前記凸部が前記外周領域に接して前記対向面と前記表面の前記外周領域よりも内側の中央領域との間に第1空間を規定する矯正部材と、
前記第1空間と連通する、前記矯正部材に形成された連通路を介して前記第1空間を減圧する第1減圧部と、
前記基板を支持する複数のピンが配置された前記チャックの面と前記裏面との間の第2空間と連通する、前記チャックに形成された連通路を介して前記第2空間を減圧する第2減圧部と、
制御部と、
を有し、
前記基板は、前記チャックに保持された状態において、前記外縁に前記チャックから離れる方向に反りが生じており、
前記制御部は、前記チャックに保持された前記基板に前記矯正部材を押し付けた状態で、前記第1減圧部によって減圧されることにより前記第1空間に発生する力が前記第2減圧部によって減圧されることにより前記第2空間に発生する力と等しく又は小さくなるように、前記第1減圧部及び前記第2減圧部を制御して、前記外縁の反りが矯正されるように前記基板を前記チャックに倣わせる処理を行うことを特徴とする処理装置。
A processing device that processes substrates
A chuck that attracts the back surface of the substrate and holds the substrate,
A convex surface held by the chuck that faces the surface of the substrate and a protrusion that is provided on the facing surface facing the outer peripheral region of the surface including the outer edge of the substrate and projects from the facing surface toward the surface side. A straightening member including a portion, wherein the convex portion contacts the outer peripheral region and defines a first space between the facing surface and the central region inside the outer peripheral region of the surface.
A first decompression unit that decompresses the first space through a communication passage formed in the straightening member that communicates with the first space.
A second space for depressurizing the second space through a communication passage formed in the chuck, which communicates with the second space between the surface of the chuck on which a plurality of pins supporting the substrate are arranged and the back surface of the chuck. Decompression part and
Control unit and
Have,
When the substrate is held by the chuck, the outer edge of the substrate is warped in a direction away from the chuck.
In the control unit, the force generated in the first space is reduced by the second decompression unit when the straightening member is pressed against the substrate held by the chuck and the pressure is reduced by the first decompression unit. The first decompression section and the second decompression section are controlled so that the force generated in the second space is equal to or smaller than the force generated in the second space, and the substrate is moved so that the warp of the outer edge is corrected. A processing device characterized by performing processing that imitates a chuck.
記制御部は、前記処理において、
前記矯正部材と前記基板とが離間している状態において、前記第2減圧部による前記第2空間の減圧を開始するとともに、前記矯正部材と前記チャックとが相対的に近づく方向に前記矯正部材及び前記チャックの少なくとも一方の移動を開始し、
前記凸部が前記外周領域に接したら、前記第1減圧部による前記第1空間の減圧を開始し、
前記基板が前記チャックに倣ったら、前記第1減圧部による前記第1空間の減圧を停止することを特徴とする請求項1に記載の処理装置。
Before SL control unit, in the process,
In a state where the straightening member and the substrate are separated from each other, the second pressure reducing portion starts depressurizing the second space, and the straightening member and the chuck are relatively close to each other. Start moving at least one of the chucks and
When the convex portion comes into contact with the outer peripheral region, the decompression of the first space by the first decompression portion is started.
The processing apparatus according to claim 1, wherein when the substrate imitates the chuck, the decompression of the first space by the first decompression unit is stopped.
前記基板を搬送する搬送ハンドを更に有し、
前記矯正部材は、前記搬送ハンドに配置され、
前記搬送ハンドは、前記凸部が前記外周領域に接した状態で前記第1減圧部によって前記第1空間を減圧することで、前記矯正部材によって前記基板を保持することを特徴とする請求項1又は2に記載の処理装置。
Further having a transport hand for transporting the substrate,
The straightening member is placed on the transport hand and
The transfer hand is characterized in that the substrate is held by the straightening member by decompressing the first space by the first decompression portion in a state where the convex portion is in contact with the outer peripheral region. Or the processing apparatus according to 2 .
前記対向面と前記中央領域との間の距離を計測する距離計測部を更に有し、
前記制御部は、前記搬送ハンドが前記基板を保持する場合において、前記距離計測部の計測結果に基づいて、前記対向面と前記中央領域とが接触しないように、前記第1減圧部を制御することを特徴とする請求項に記載の処理装置。
It further has a distance measuring unit that measures the distance between the facing surface and the central region.
The control unit controls the first decompression unit so that the facing surface and the central region do not come into contact with each other based on the measurement result of the distance measurement unit when the transfer hand holds the substrate. The processing apparatus according to claim 3 .
前記第1空間の圧力を計測する圧力計測部を更に有し、
前記制御部は、前記搬送ハンドが前記基板を保持する場合において、前記圧力計測部の計測結果に基づいて、前記対向面と前記中央領域とが接触しないように、前記第1減圧部を制御することを特徴とする請求項又はに記載の処理装置。
Further having a pressure measuring unit for measuring the pressure in the first space,
When the transport hand holds the substrate, the control unit controls the first decompression unit so that the facing surface and the central region do not come into contact with each other based on the measurement result of the pressure measurement unit. The processing apparatus according to claim 3 or 4 .
前記凸部は、前記外周領域側の面に配置された弾性部材を含むことを特徴とする請求項1乃至のうちいずれか1項に記載の処理装置。 The processing apparatus according to any one of claims 1 to 5 , wherein the convex portion includes an elastic member arranged on a surface on the outer peripheral region side. 基板を処理する処理装置であって、
前記基板の裏面を吸着して前記基板を保持するチャックと、
前記チャックを載置して保持するステージと、
前記チャックに保持された前記基板の表面に対向する対向面と、前記基板の外縁を含む前記表面の外周領域内の互いに異なる複数の部分のそれぞれに対向して前記対向面に設けられ、前記対向面から前記表面側に突出した複数の凸部と、を含む矯正部材と、
前記チャックを取り囲むように前記矯正部材の側面に配置され、前記複数の凸部のそれぞれが前記複数の部分のそれぞれに接した状態において前記ステージに接して前記対向面と前記ステージとの間に第1空間を規定する弾性部材と、
前記基板を支持する複数のピンが配置された前記チャックの面と前記裏面との間の第2空間と連通する、前記チャックに形成された連通路を介して前記第2空間を減圧する減圧部と、
前記矯正部材を前記基板に押し付けた状態で、前記減圧部によって前記第2空間を減圧することで、前記チャックに保持された前記基板の前記外周領域の反りによって連通している前記第1空間を減圧して前記基板を前記チャックに倣わせる処理を行う制御部と、
を有することを特徴とする処理装置。
A processing device that processes substrates
A chuck that attracts the back surface of the substrate and holds the substrate,
A stage on which the chuck is placed and held, and
The facing surface held by the chuck facing the surface of the substrate and a plurality of different portions in the outer peripheral region of the surface including the outer edge of the substrate are provided on the facing surface so as to face each other. A straightening member including a plurality of convex portions protruding from the surface toward the surface side,
It is arranged on the side surface of the straightening member so as to surround the chuck, and in a state where each of the plurality of convex portions is in contact with each of the plurality of portions, the portion is in contact with the stage and between the facing surface and the stage. An elastic member that defines one space,
A decompression unit that reduces the pressure in the second space through a communication passage formed in the chuck, which communicates with the second space between the surface of the chuck on which a plurality of pins supporting the substrate are arranged and the back surface of the chuck. When,
In a state where the straightening member is pressed against the substrate, the second space is decompressed by the decompression portion, so that the first space communicated by the warp of the outer peripheral region of the substrate held by the chuck is provided. A control unit that performs processing to reduce the pressure and make the substrate imitate the chuck.
A processing device characterized by having.
前記矯正部材は、前記第1空間と大気環境とを連通する連通路と、前記連通路を開閉可能なバルブと、を含み、
前記制御部は、前記処理において、
前記矯正部材と前記基板とが離間している状態において、前記バルブを閉じて前記減圧部による前記第2空間の減圧を開始するとともに、前記矯正部材と前記チャックとが相対的に近づく方向に前記矯正部材及び前記チャックの少なくとも一方の移動を開始し、
前記複数の凸部のそれぞれが前記複数の部分のそれぞれに接してから前記外周領域に対応する前記裏面の領域が前記チャックに接するまで、前記バルブを閉じたまま前記減圧部による前記第2空間の減圧を継続し、
前記外周領域に対応する前記裏面の領域が前記チャックに接したら、前記減圧部による前記第2空間の減圧を継続しながら前記バルブを開けることを特徴とする請求項に記載の処理装置。
The straightening member includes a communication passage that communicates the first space with the atmospheric environment, and a valve that can open and close the communication passage.
In the process, the control unit
In a state where the straightening member and the substrate are separated from each other, the valve is closed to start depressurization of the second space by the decompression unit, and the straightening member and the chuck are relatively close to each other. Start moving at least one of the straightening member and the chuck,
From the contact of each of the plurality of convex portions with each of the plurality of portions until the region of the back surface corresponding to the outer peripheral region contacts the chuck, the pressure reducing portion of the second space with the valve closed. Continue decompression,
The processing apparatus according to claim 7 , wherein when the area on the back surface corresponding to the outer peripheral region comes into contact with the chuck, the valve is opened while continuing the decompression of the second space by the decompression unit.
基板を処理する処理装置であって、
前記基板の裏面を吸着して基板を保持するチャックと、
前記チャックに保持された前記基板の表面に対向する対向面と、前記基板の外縁を含む前記表面の外周領域に対向して前記対向面に設けられ、前記対向面から前記表面側に突出した凸部と、を含み、前記凸部が前記外周領域に接して前記対向面と前記表面の前記外周領域よりも内側の中央領域との間に第1空間を規定する矯正部材と、
前記第1空間と連通する、前記矯正部材に形成された連通路を介して前記第1空間を減圧する第1減圧部と、
前記基板を支持する複数のピンが配置された前記チャックの面と前記裏面との間の第2空間と連通する、前記チャックに形成された連通路を介して前記第2空間を減圧する第2減圧部と、
前記矯正部材を前記基板に押し付けた状態で、前記第1減圧部によって前記第1空間を減圧することで前記基板を前記チャックに倣わせる処理を行う制御部と、
を有し、
前記制御部は、前記処理において、
前記矯正部材と前記基板とが離間している状態において、前記第2減圧部による前記第2空間の減圧を開始するとともに、前記矯正部材と前記チャックとが相対的に近づく方向に前記矯正部材及び前記チャックの少なくとも一方の移動を開始し、
前記凸部が前記外周領域に接したら、前記第1減圧部による前記第1空間の減圧を開始し、
前記基板が前記チャックに倣ったら、前記第1減圧部による前記第1空間の減圧を停止し、
前記第1減圧部によって減圧されることにより前記第1空間に発生する力が前記第2減圧部によって減圧されることにより前記第2空間に発生する力と等しく又は小さくなるように、前記第1減圧部及び前記第2減圧部を制御することを特徴とする処理装置。
A processing device that processes substrates
A chuck that attracts the back surface of the substrate and holds the substrate,
A convex surface held by the chuck that faces the surface of the substrate and a protrusion that is provided on the facing surface facing the outer peripheral region of the surface including the outer edge of the substrate and projects from the facing surface toward the surface side. A straightening member including a portion, wherein the convex portion contacts the outer peripheral region and defines a first space between the facing surface and the central region inside the outer peripheral region of the surface.
A first decompression unit that decompresses the first space through a communication passage formed in the straightening member that communicates with the first space.
A second space for depressurizing the second space through a communication passage formed in the chuck, which communicates with the second space between the surface of the chuck on which a plurality of pins supporting the substrate are arranged and the back surface of the chuck. Decompression part and
A control unit that performs a process of imitating the substrate by decompressing the first space by the first decompression unit while the straightening member is pressed against the substrate.
Have,
In the process, the control unit
In a state where the straightening member and the substrate are separated from each other, the second pressure reducing portion starts depressurizing the second space, and the straightening member and the chuck are relatively close to each other. Start moving at least one of the chucks and
When the convex portion comes into contact with the outer peripheral region, the decompression of the first space by the first decompression portion is started.
When the substrate imitates the chuck, the decompression of the first space by the first decompression unit is stopped.
The first decompression unit causes the force generated in the first space to be equal to or smaller than the force generated by the second decompression unit in the second space. A processing apparatus characterized by controlling a decompression unit and the second decompression unit.
前記チャックに保持された前記基板にマスクのパターンを投影する投影光学系を更に有し、
前記投影光学系を介して前記基板を露光することを特徴とする請求項1乃至のうちいずれか1項に記載の処理装置。
It further has a projection optical system that projects a mask pattern onto the substrate held by the chuck.
The processing apparatus according to any one of claims 1 to 9 , wherein the substrate is exposed via the projection optical system.
請求項10に記載の処理装置を用いて基板を露光する工程と、
露光した前記基板を現像する工程と、
を有し、現像された前記基板から物品を製造することを特徴とする物品の製造方法。
A step of exposing a substrate using the processing apparatus according to claim 10 .
The process of developing the exposed substrate and
A method for producing an article, which comprises producing the article from the developed substrate.
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