JP6715663B2 - Steel pipe pile construction method - Google Patents

Steel pipe pile construction method Download PDF

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JP6715663B2
JP6715663B2 JP2016081530A JP2016081530A JP6715663B2 JP 6715663 B2 JP6715663 B2 JP 6715663B2 JP 2016081530 A JP2016081530 A JP 2016081530A JP 2016081530 A JP2016081530 A JP 2016081530A JP 6715663 B2 JP6715663 B2 JP 6715663B2
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steel pipe
press
pipe pile
pile
fitting
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JP2017190635A (en
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坂本 晋一
晋一 坂本
健太郎 南郷
健太郎 南郷
隆一郎 白田
隆一郎 白田
靖 岩本
靖 岩本
啓介 岩澤
啓介 岩澤
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Shimizu Corp
Oriental Shiraishi Corp
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Oriental Shiraishi Corp
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Description

本発明は、鋼管杭の施工方法に関し、詳しくは、空頭制限のある場所や狭隘な場所でも精度よく施工が可能な鋼管杭の施工方法に関する。 The present invention relates to a method of constructing a steel pipe pile, and more particularly to a method of constructing a steel pipe pile that can be accurately constructed even in a place with a limited head or a narrow place.

従来、鋼管杭等は、杭打ち機のアースオーガ等を用いて長尺な鋼管杭を鉛直に立設した状態で地盤に回転圧入させて施工されていた。しかし、このような杭打ち機を用いて、長尺な鋼管杭を鉛直に立設した状態で施工する場合、上方に広大な空間が必要であり、例えば、既設構造物の直下のような空頭制限がある現場では施工ができないという問題があった。 Conventionally, steel pipe piles have been constructed by rotating and press-fitting long steel pipe piles vertically to the ground using an earth auger of a pile driver. However, when using such a pile driver to construct a long steel pipe pile in an upright state, a vast space is required above, for example, an empty head just below an existing structure. There was a problem that construction could not be done on site with restrictions.

また、杭打ち機やクレーンなどの重機を用いて鋼管杭を施工する場合、狭隘な施工現場では、そもそも重機や長尺な鋼管杭を現場に搬入することができず、鋼管杭の施工ができないという問題があった。 Also, when constructing steel pipe piles using heavy equipment such as pile drivers and cranes, it is not possible to carry heavy equipment or long steel pipe piles into the site in the first place, and steel pipe piles cannot be constructed at narrow construction sites. There was a problem.

このような問題を解決するために、例えば、特許文献1には、鋼管杭や鋼管矢板等の中空杭1をリバース式の中掘り工法で地中に打設する施工方法・装置であり、ドリルパイプ12の先端に掘削ビット13を有する回転掘削機2を中空杭1の内部に挿入して固定し、圧入装置4により中空杭1を圧入すると共に、掘削ビットで中空杭1の先端部を掘削し、杭先端掘削土砂を供給水と共にドリルパイプ12の先端吸込口から吸引して地上に排出し、ドリルパイプ12の先端吸込口に設けた回転掘削可能な破砕ビット14で杭先端掘削土砂中の礫を破砕する杭の施工方法が開示されている(特許文献1の請求項1、明細書の段落[0030]〜[0041]、図面の図1等参照)。 In order to solve such a problem, for example, in Patent Document 1, there is a construction method/apparatus in which a hollow pile 1 such as a steel pipe pile or a steel pipe sheet pile is driven into the ground by a reverse-type hollow digging method. A rotary excavator 2 having an excavation bit 13 at the tip of a pipe 12 is inserted and fixed inside a hollow pile 1, and the hollow pile 1 is press-fitted by a press-fitting device 4, and the tip of the hollow pile 1 is excavated by a drill bit. Then, the pile tip excavated earth and sand is sucked together with the supply water from the tip suction port of the drill pipe 12 and discharged to the ground, and the crushable bit 14 for rotation excavation provided at the tip suction port of the drill pipe 12 is used to remove the pile tip excavated soil A method for constructing a pile for crushing gravel is disclosed (see claim 1 of Patent Document 1, paragraphs [0030] to [0041] in the description, FIG. 1 of the drawings, etc.).

しかし、特許文献1に記載の杭の施工方法は、空頭制限下においても鋼管杭の施工はできるものの、回転掘削機2、排泥装置3、及び圧入装置4などが必要であり、それらを支持する支持架台33を構築するのに時間や手間が掛かってしまうという問題があった。また、装置の小型化という面では不十分であり、さらに狭隘な現場では施工できないという問題もあった。 However, the method for constructing a pile described in Patent Document 1 can construct a steel pipe pile even under the limitation of the head, but requires a rotary excavator 2, a mud discharging device 3, a press-fitting device 4, etc., and supports them. There is a problem in that it takes time and labor to construct the supporting frame 33 that supports. In addition, there is a problem in that it is insufficient in terms of downsizing of the device, and that it cannot be installed in a narrow space.

そして、特許文献2には、鋼管1の内部の下端位置に掘削翼10を取り付け、その鋼管1内に揚泥水管2を挿通し掘削翼10貫通させ、揚泥水管2を鋼管1及び掘削翼10と分離した状態で配置する。そして、鋼管1に回転力を与え鋼管1と共に掘削翼10を回転させ掘削翼10により鋼管1内部を掘削しつつ、揚泥水管2により掘削土を吸引して鋼管1内から排出する鋼管杭工法が開示されている(特許文献2の特許請求の範囲の請求項1、明細書の段落[0025]〜[0031]、図面の図4〜図8等参照)。 And in patent document 2, the excavation blade 10 is attached to the lower end position inside the steel pipe 1, the pumping mud pipe 2 is inserted in the steel pipe 1, and the excavation blade 10 is penetrated, and the pumping mud pipe 2 is made into the steel pipe 1 and the excavation blade. It is placed in a state of being separated from 10. A steel pipe pile construction method in which a rotating force is applied to the steel pipe 1 to rotate the excavation blade 10 together with the steel pipe 1 to excavate the inside of the steel pipe 1 by the excavation blade 10, and the excavated soil is sucked by the pumped mud pipe 2 and discharged from the inside of the steel pipe 1. Are disclosed (refer to claim 1 of the claims of Patent Document 2, paragraphs [0025] to [0031] of the specification, and FIGS. 4 to 8 of the drawings).

しかし、特許文献2に記載の鋼管杭工法でも、空頭制限下においても鋼管杭の施工はできるものの、事前にライナープレート(口元管51)を設置する必要があるうえ、本設の鋼管杭を構成する鋼管1ごと回転圧入機8で回転させつつ揚泥水管2を接続するなど、機構が複雑で動力の伝達効率が低かった。このため、杭の規模に比して大がかりな機構が必要であり、その分コストが嵩むという問題があった。 However, even with the steel pipe pile construction method described in Patent Document 2, it is possible to construct a steel pipe pile even under the limitation of the head, but it is necessary to install a liner plate (mouth pipe 51) in advance, and a permanent steel pipe pile is constructed. The mechanism was complicated and the power transmission efficiency was low, such as connecting the pumped mud pipe 2 while rotating the steel pipe 1 together with the rotary press-fitting machine 8. For this reason, there is a problem that a large-scale mechanism is required as compared with the scale of the pile, and the cost increases accordingly.

特開2004−68398号公報JP 2004-68398 A 特開2004−211500号公報JP 2004-211500 A

そこで、本発明は、前述した問題に鑑みて案出されたものであり、その目的とするところは、簡略な機構により低コストで空頭制限下の現場や狭隘な現場においても短時間で施工が可能な鋼管杭の施工方法を提供することにある。 Therefore, the present invention has been devised in view of the above-mentioned problems, and the purpose thereof is to perform construction in a short time even at a site under narrow head or at a narrow site at a low cost by a simple mechanism. It is to provide a possible method of constructing a steel pipe pile.

第1発明に係る鋼管杭の施工方法は、既存構造物の直下に鋼管杭を新設する鋼管杭の施工方法であって、本設の前記鋼管杭を設置する前に、前記鋼管杭の圧入方向を案内する前記鋼管杭より一回り小さい径のガイド杭を設置するとともに、前記既存構造物から反力を得る圧入装置を設置し、設置した前記圧入装置を用いて、鋼板から円筒状に組み立てながら前記ガイド杭を作業地面から地盤内に所定の深さまで圧入するガイド杭圧入工程を行った後、前記ガイド杭で前記鋼管杭の地盤内の圧入方向を案内しつつ、前記圧入装置で鋼板から円筒状に組み立てながら前記鋼管杭を圧入することを特徴とする。 A construction method of a steel pipe pile according to a first aspect of the present invention is a construction method of a steel pipe pile in which a steel pipe pile is newly installed directly below an existing structure, in which a press-fitting direction of the steel pipe pile is set before installing the steel pipe pile of main construction. While installing a guide pile with a diameter slightly smaller than the steel pipe pile that guides, install a press-fitting device that obtains a reaction force from the existing structure, using the installed press-fitting device, while assembling a steel plate into a cylindrical shape. After performing the guide pile press-fitting step of press-fitting the guide pile into the ground from the work ground to a predetermined depth, while guiding the press-fitting direction in the ground of the steel pipe pile with the guide pile, the steel plate is cylindrical from the steel plate by the press-fitting device. It is characterized in that the steel pipe pile is press-fitted while being assembled into a shape .

第2発明に係る鋼管杭の施工方法は、第1発明において、前記ガイド杭を設置する前に、条材を長手方向に連結しながら前記ガイド杭の圧入方向を案内するガイド部材を前記ガイド杭の下端より深くに達するまで地盤に圧入して前記ガイド部材の上端を前記既存構造物に固定し、前記圧入装置を用いて前記ガイド部材で圧入方向を案内しつつ前記ガイド杭を地盤内に圧入することを特徴とする。 Construction method for steel pipe pile according to the second invention, in the first invention, before installing the guide pile, said guide member for guiding the press-fitting direction of the guide piles while connecting the strip material longitudinal guide piles Press-fit into the ground until it reaches deeper than the bottom end of the guide member and fix the upper end of the guide member to the existing structure, and press-fit the guide pile into the ground while guiding the press-fitting direction with the guide member using the press-fitting device. It is characterized by doing.

第3発明に係る鋼管杭の施工方法は、既存構造物の直下に鋼管杭を新設する鋼管杭の施工方法であって、本設の前記鋼管杭を設置する前に、前記鋼管杭の圧入方向を案内するガイド杭を設置するとともに、前記既存構造物から反力を得る圧入装置を設置し、設置した前記圧入装置を用いて前記ガイド杭で圧入方向を案内しつつ前記鋼管杭を圧入するとともに、前記ガイド杭は、上端が前記既存構造物に固定されていることを特徴とする。 A construction method of a steel pipe pile according to a third aspect of the present invention is a construction method of a steel pipe pile in which a steel pipe pile is newly installed directly below an existing structure, in which a press-fitting direction of the steel pipe pile is set before installing the steel pipe pile of main construction. While installing a guide pile that guides, install a press-fitting device that obtains a reaction force from the existing structure, and press-fit the steel pipe pile while guiding the press-fitting direction with the guide pile using the installed press-fitting device. The upper end of the guide pile is fixed to the existing structure.

第4発明に係る鋼管杭の施工方法は、第3発明において、前記ガイド杭は、本設の前記鋼管杭の内側杭を兼用しており、前記鋼管杭の上部が二重管構造となっていることを特徴とする。 In the method for constructing a steel pipe pile according to a fourth invention, in the third invention, the guide pile also serves as an inner pile of the steel pipe pile that is permanently installed, and an upper portion of the steel pipe pile has a double pipe structure. It is characterized by being

第5発明に係る鋼管杭の施工方法は、第1発明ないし第3発明のいずれかの発明において、前記鋼管杭の圧入と並行して高圧水を噴射しつつポンプを用いて排土して前記鋼管杭内の土砂を掘削することを特徴とする。 The method for constructing a steel pipe pile according to a fifth aspect of the present invention is the method according to any one of the first to third aspects of the present invention, in which high-pressure water is injected in parallel with the press-fitting of the steel pipe pile, and the soil is discharged by using a pump. It is characterized by excavating earth and sand in steel pipe piles.

第1発明〜第5発明によれば、空頭制限下の現場や狭隘な現場においても鋼管杭の施工が可能となり、簡略な機構により短時間で施工ができるため、鋼管杭の設置コストを低減することができる。また、ガイド杭で圧入方向を案内しつつ鋼管杭を圧入するので、鋼管杭の施工精度が向上する。 According to the first invention to the fifth invention, it is possible to construct a steel pipe pile even in a site where the head is restricted or in a narrow space, and since the construction can be done in a short time with a simple mechanism, the installation cost of the steel pipe pile is reduced. be able to. Moreover, since the steel pipe pile is press-fitted while guiding the press-fitting direction with the guide pile, the construction accuracy of the steel pipe pile is improved.

特に、第2発明によれば、ガイド部材で圧入方向を案内しつつガイド杭を圧入するので、ガイド杭の施工精度が向上する。このため、さらに鋼管杭の施工精度が向上する。 In particular, according to the second aspect of the invention, the guide pile is press-fitted while guiding the press-fitting direction by the guide member, so the construction accuracy of the guide pile is improved. Therefore, the construction accuracy of the steel pipe pile is further improved.

特に、第3発明によれば、ガイド部材を設置する工程を省略することができ、施工期間を短縮して鋼管杭の設置コストを低減することができる。 In particular, according to the third aspect, the step of installing the guide member can be omitted, the construction period can be shortened, and the installation cost of the steel pipe pile can be reduced.

特に、第4発明によれば、ガイド杭は、本設の鋼管杭の内側杭を兼用しており、前記鋼管杭の上部は二重管構造となっているので、新設の鋼管杭1’の全体の鋼板の厚さを低減することができる。 Particularly, according to the fourth invention, the guide pile also serves as the inner pile of the steel pipe pile of the permanent construction, and the upper portion of the steel pipe pile has the double pipe structure, so that the new steel pipe pile 1'is The thickness of the entire steel plate can be reduced.

特に、第5発明によれば、大型の掘削機等を用いることなく鋼管杭内の土砂を掘削することができる。このため、空頭制限下の現場や狭隘な現場において容易に短時間で施工が可能となる。 Particularly, according to the fifth invention, it is possible to excavate the earth and sand in the steel pipe pile without using a large excavator or the like. For this reason, it is possible to easily perform the construction in a short time at a site where the head is limited or a narrow site.

本発明の第1実施形態に係る鋼管杭の施工方法の事前準備を示す工程説明図である。It is process explanatory drawing which shows the prior preparation of the construction method of the steel pipe pile which concerns on 1st Embodiment of this invention. 同上の鋼管杭の施工方法のガイド部材設置工程を示す工程説明図であり、(a)が橋軸方向に沿って見た側面図、(b)が、平面図である。It is process explanatory drawing which shows the guide member installation process of the construction method of a steel pipe pile same as the above, (a) is the side view seen along the bridge axial direction, (b) is a top view. 同上の鋼管杭の施工方法の反力板設置工程を示す工程説明図であり、(a)が橋軸方向に沿って見た側面図、(b)が、平面図である。It is process explanatory drawing which shows the reaction force plate installation process of the construction method of a steel pipe pile same as the above, (a) is the side view seen along the bridge axial direction, (b) is a top view. 同上の鋼管杭の施工方法の圧入装置設置工程を示す工程説明図である。It is process explanatory drawing which shows the press-fitting apparatus installation process of the construction method of a steel pipe pile same as the above. 実施形態に係る圧入装置を示す正面図である。It is a front view showing the press fit device concerning an embodiment. 同上の圧入装置を示す左側面図である。It is a left side view showing a press fit device same as the above. 第1実施形態に係る鋼管杭の施工方法のガイド杭圧入工程を示す工程説明図であり、(a)が橋軸方向に沿って見た側面図、(b)が、平面図である。It is process explanatory drawing which shows the guide pile press-fitting process of the construction method of the steel pipe pile which concerns on 1st Embodiment, (a) is the side view seen along the bridge axial direction, (b) is a top view. 同上のガイド杭圧入工程の完了状態を示す工程説明図であり、(a)が橋軸方向に沿って見た側面図、(b)が、平面図である。It is process explanatory drawing which shows the completion state of a guide pile press-fitting process same as the above, (a) is the side view seen along the bridge axis direction, (b) is a top view. 同上の鋼管杭の施工方法の圧入装置盛替工程を示す工程説明図である。It is process explanatory drawing which shows the press-fitting device rearrangement process of the construction method of a steel pipe pile same as the above. 同上の鋼管杭の施工方法の鋼管杭圧入掘削工程における鋼管杭の組立状況を示す工程説明図であり、(a)が橋軸方向に沿って見た側面図、(b)が、平面図である。It is process explanatory drawing which shows the assembly condition of the steel pipe pile in the steel pipe pile press-fitting excavation process of the construction method of the same steel pipe pile, (a) is the side view seen along the bridge axis direction, (b) is a top view. is there. 同上の鋼管杭圧入掘削工程の圧入状況を示す工程説明図である。It is process explanatory drawing which shows the press fit situation of the steel pipe pile press fit excavation process same as the above. 同上の鋼管杭圧入掘削工程のガイド杭の下端付近までの掘削排土状況を示す工程説明図である。It is process explanatory drawing which shows the excavation earth discharge condition to the lower end vicinity of the guide pile of the steel pipe pile press-fitting excavation process same as the above. 同上の鋼管杭圧入掘削工程のガイド杭の下端より深く掘削する際の掘削排土状況を示す工程説明図である。It is process explanatory drawing which shows the excavation earth removal condition at the time of excavating deeper than the lower end of the guide pile of the steel pipe pile press-fitting excavation process same as the above. 同上の鋼管杭の施工方法の圧入装置撤去工程を示す工程説明図である。It is process explanatory drawing which shows the press-fitting apparatus removal process of the construction method of a steel pipe pile same as the above. 同上の鋼管杭の施工方法のコンクリート打設工程を示す工程説明図である。It is process explanatory drawing which shows the concrete placing process of the construction method of a steel pipe pile same as the above. 同上の鋼管杭の施工方法の鋼管杭上部構築工程を示す工程説明図である。It is process explanatory drawing which shows the steel pipe pile upper part construction process of the construction method of a steel pipe pile same as the above. 第2実施形態に係る鋼管杭の施工方法の事前準備を示す工程説明図である。It is process explanatory drawing which shows the prior preparation of the construction method of the steel pipe pile which concerns on 2nd Embodiment. 同上の鋼管杭の施工方法の天井クレーン設置工程を示す工程説明図である。It is process explanatory drawing which shows the ceiling crane installation process of the construction method of a steel pipe pile same as the above. 同上の鋼管杭の施工方法の反力板設置工程を示す工程説明図である。It is process explanatory drawing which shows the reaction force plate installation process of the construction method of a steel pipe pile same as the above. 同上の鋼管杭の施工方法の圧入装置設置工程を示す工程説明図である。It is process explanatory drawing which shows the press-fitting apparatus installation process of the construction method of a steel pipe pile same as the above. 同上の鋼管杭の施工方法の鋼管杭圧入掘削工程における鋼管杭の組立状況を示す工程説明図であり、(a)が橋軸方向に沿って見た側面図、(b)が、平面図である。It is process explanatory drawing which shows the assembly condition of the steel pipe pile in the steel pipe pile press-fitting excavation process of the construction method of the same steel pipe pile, (a) is the side view seen along the bridge axis direction, (b) is a top view. is there. 同上の鋼管杭圧入掘削工程の掘削排土状況を示す工程説明図である。It is process explanatory drawing which shows the excavation earth removal situation of the steel pipe pile press-fitting excavation process same as the above. 同上の鋼管杭圧入掘削工程の圧入装置撤去工程を示す工程説明図である。It is process explanatory drawing which shows the press-fitting device removal process of the steel pipe pile press-fitting excavation process same as the above. 同上の鋼管杭圧入掘削工程のコンクリート打設工程を示す工程説明図である。It is process explanatory drawing which shows the concrete placing process of the steel pipe pile press-fitting excavation process same as the above. 同上の鋼管杭圧入掘削工程の鋼管杭上部構築工程を示す工程説明図である。It is process explanatory drawing which shows the steel pipe pile upper part construction process of the steel pipe pile press-fitting excavation process same as the above.

以下、本発明に係る鋼管杭の施工方法を実施するための一実施形態について、図面を参照しながら詳細に説明する。 Hereinafter, an embodiment for carrying out a method for constructing a steel pipe pile according to the present invention will be described in detail with reference to the drawings.

[第1実施形態]
先ず、図1〜図15を用いて、本発明の第1実施形態に係る鋼管杭の施工方法について説明する。第1実施形態に係る鋼管杭の施工方法は、既設構造物の直下に新たに鋼管杭を新設する場合に適用される。例えば、橋梁の橋台B1に新たに送水管P1等を設置するため、その荷重を支持する鋼管杭1を送水管P1の直下に新設するような場合に好適に適用される。
[First Embodiment]
First, a method for constructing a steel pipe pile according to the first embodiment of the present invention will be described with reference to FIGS. The method for constructing a steel pipe pile according to the first embodiment is applied to a case where a new steel pipe pile is newly installed immediately below an existing structure. For example, since the water pipe P1 and the like are newly installed on the abutment B1 of the bridge, the steel pipe pile 1 that supports the load is preferably applied directly to the water pipe P1.

図1は、本発明の第1実施形態に係る鋼管杭の施工方法の事前準備を示す工程説明図である。図1を含め工程説明図は、杭の新設工事を橋梁の橋軸方向に沿って見た側面図であり、橋梁の橋軸方向と直交する鉛直面で橋台B1を切断した状態で示している。 FIG. 1 is a process explanatory diagram showing prior preparation of a method for constructing a steel pipe pile according to a first embodiment of the present invention. The process explanatory drawing including Fig. 1 is a side view of the new construction work of the pile viewed along the bridge axis direction of the bridge, and shows the abutment B1 cut along a vertical plane orthogonal to the bridge axis direction of the bridge. ..

(1)事前準備
本発明の第1実施形態に係る鋼管杭の施工方法では、図1に示すように、先ず、事前準備として橋台B1の周りや下を掘り下げて、作業空間や材料搬入のための空間を確保する。図示形態では、橋台B1の脇に幅1m程度堀下げ、送水管P1の直下となる橋台B1下の一部を掘って、高さ5m程度の空間を確保する。勿論、この空間の大きさは、設置する鋼管杭1の大きさや、地盤に応じて適宜設定すればよいことは云うまでもない。
(1) Preliminary Preparation In the method for constructing a steel pipe pile according to the first embodiment of the present invention, as shown in FIG. 1, first, as a preliminary preparation, the surroundings and bottom of the abutment B1 are dug down so as to carry out a work space and material loading. Secure space for. In the illustrated form, a width of about 1 m is dug beside the abutment B1, and a part of the abutment B1 directly below the water pipe P1 is dug to secure a space of about 5 m in height. Needless to say, the size of this space may be appropriately set according to the size of the steel pipe pile 1 to be installed and the ground.

(2)ガイド部材設置工程
次に、第1実施形態に係る鋼管杭の施工方法では、図2に示すように、後述のガイド杭5をガイドするガイド部材2を設置するガイド部材設置工程を行う。このガイド部材2は、人力で持ち上げられる長さ2m程度のH形鋼が長手方向に沿って連結された条材であり、後述のガイド杭を圧入するための反力を既設構造物(橋台B1)から得る機能を有している。
(2) Guide Member Installation Step Next, in the steel pipe pile construction method according to the first embodiment, as shown in FIG. 2, a guide member installation step of installing a guide member 2 for guiding a guide pile 5 described later is performed. .. The guide member 2 is a strip material in which H-shaped steels having a length of about 2 m that can be lifted by human power are connected along the longitudinal direction, and a reaction force for press-fitting a guide pile described later is applied to an existing structure (abutment B1). ) Has a function to get from.

本実施形態に係るガイド部材設置工程では、ガイド部材2は、図2(b)に示すように、新設の鋼管杭1の軸芯を中心に平面上において十字に計4本設置する。具体的には、本工程では、所定の位置に手持ちの振動圧入機やミニパワーショベル等を用いてH形鋼を長手方向に連結しながら地盤に圧入して行く。本実施形態では、ガイド部材2の下端が、後述のガイド杭5の下端より深くなる作業地面から8mの深さに到達するまで圧入する。 In the guide member installation step according to the present embodiment, as shown in FIG. 2B, a total of four guide members 2 are installed in a cross shape on a plane centered on the axis of the new steel pipe pile 1. Specifically, in this step, the H-section steel is press-fitted into the ground at a predetermined position while connecting the H-section steels in the longitudinal direction by using a vibration press-fitting machine, a mini power shovel, or the like which is held by hand. In this embodiment, the lower end of the guide member 2 is press-fitted until it reaches a depth of 8 m from the working ground, which is deeper than the lower end of the guide pile 5 described later.

その後、上方にもH形鋼を連結して行き、ガイド部材2の上端を既設構造物である橋台B1の下面に後施工アンカーを用いて固定する。なお、ガイド部材2のH形鋼同士の連結は、溶接又はボルト接合により行う。 After that, the H-shaped steel is also connected to the upper side, and the upper end of the guide member 2 is fixed to the lower surface of the abutment B1 which is an existing structure using a post-installed anchor. The H-shaped steels of the guide member 2 are connected to each other by welding or bolt connection.

本工程では、ガイド部材2の設置と併せて、仮設の揚重装置として電動ホイスト式クレーンからなる天井クレーンCを鋼管杭1の四周に4機程度設置する。具体的には、構造物(橋台B1)の下面にH形鋼やI形鋼などの形鋼からなる4本のランウェイを後施工アンカーで固定し、そのランウェイにそれぞれ天井クレーンCを走行可能に止め付ける。 In this step, in addition to the installation of the guide member 2, about four cranes C, which are electric hoist type cranes, are installed on the four circumferences of the steel pipe pile 1 as a temporary lifting device. Specifically, four runways made of shaped steel such as H-shaped steel and I-shaped steel are fixed to the lower surface of the structure (abutment B1) with post-installed anchors, and the overhead crane C can be driven on each of the runways. Stop it.

(3)反力板設置工程
次に、第1実施形態に係る鋼管杭の施工方法では、図3に示すように、反力板を設置する反力板設置工程を行う。この反力板3は、後述の圧入装置4を掛け止める掛止突起となる横方向に長い長方形の厚板ブロック状(レンガ状)の鋼板であり、圧入装置で圧入する際の反力をガイド部材2を介して既存構造物(橋台B1)から得る機能を有している。
(3) Reaction Plate Installation Step Next, in the steel pipe pile construction method according to the first embodiment, as shown in FIG. 3, a reaction plate installation step of installing a reaction plate is performed. The reaction force plate 3 is a steel plate in the shape of a block (brick shape) that is a rectangular plate that is long in the lateral direction and serves as a locking projection that locks the press-fitting device 4 described later, and guides the reaction force when press-fitting with the press-fitting device. It has a function of obtaining from the existing structure (abutment B1) through the member 2.

本工程では、先ず、圧入装置4を装着する高さ(本実施形態では、作業地面上2.5m程度の高さ)に応じて、ガイド部材2同士の間隔が縮まらないように2段十字状にH形鋼からなる間隔保持材30を取り付ける。その後、ガイド部材2の外側面に支圧受板31を介して反力板3をボルト止めする。なお、反力板3のボルト孔は、座繰り孔となっており、ボルト頭が突出せず、圧入装置4を掛け止め易くなっている。 In this step, first, in accordance with the height at which the press-fitting device 4 is mounted (in this embodiment, the height is about 2.5 m above the work ground), the two-step cross shape is formed so that the interval between the guide members 2 is not shortened. The spacing member 30 made of H-shaped steel is attached to the. Then, the reaction force plate 3 is bolted to the outer side surface of the guide member 2 via the pressure bearing plate 31. The bolt holes of the reaction force plate 3 are counterbored holes, and the bolt heads do not project so that the press-fitting device 4 can be easily hooked.

(4)圧入装置設置工程
次に、第1実施形態に係る鋼管杭の施工方法では、図4に示すように、4機の圧入装置4を所定の位置に設置する圧入装置設置工程を行う。
(4) Press-fitting device installation step Next, in the steel pipe pile construction method according to the first embodiment, as shown in FIG. 4, a press-fitting device installation step of installing four press-fitting devices 4 at predetermined positions is performed.

この圧入装置4は、図5、図6に示すように、主に、油圧式の伸縮ジャッキ40からなり、油圧でピストンロッド41を伸縮して後述のガイド杭5や鋼管杭1を圧入する装置である。この圧入装置4には、上下一対の下脚部42と上脚部43を備え、下脚部42には、前述の反力板3を掛け止める凹溝44が形成されている。上脚部43は、圧入装置4が縦回転しないように支圧する支圧板の機能を有している。 As shown in FIGS. 5 and 6, this press-fitting device 4 is mainly composed of a hydraulic expansion/contraction jack 40, and is a device for press-fitting a guide pile 5 or a steel pipe pile 1 described later by expanding/contracting a piston rod 41 by hydraulic pressure. Is. The press-fitting device 4 includes a pair of upper and lower leg portions 42 and an upper leg portion 43, and the lower leg portion 42 is formed with a recessed groove 44 to which the reaction force plate 3 is hooked. The upper leg portion 43 has a function of a pressure support plate that supports the press-fitting device 4 so as not to rotate vertically.

本工程では、凹溝44を反力板3に嵌め込んで圧入装置4の下脚部42の設置位置を位置決めするとともに、上脚部43をガイド部材2の外側面に固定して圧入装置4が鉛直になるように設置する。伸縮ジャッキ40のピストンロッド41が鉛直に伸縮運動できるように設置して精度良く鋼管杭1を圧入するためである。また、4機の圧入装置4は、リング状の鋼材からなるリング部材45を介して同時にガイド杭5等を押圧して圧入する(図4参照)。 In this step, the recessed groove 44 is fitted into the reaction force plate 3 to position the lower leg portion 42 of the press-fitting device 4 and the upper leg portion 43 is fixed to the outer surface of the guide member 2 so that the press-fitting device 4 is fixed. Install so that it is vertical. This is because the piston rod 41 of the telescopic jack 40 is installed so as to be capable of vertically telescopic movement, and the steel pipe pile 1 is press-fitted with high accuracy. Further, the four press-fitting devices 4 simultaneously press the guide piles 5 and the like through the ring member 45 made of a ring-shaped steel material to press-fit them (see FIG. 4 ).

(5)ガイド杭圧入工程
次に、第1実施形態に係る鋼管杭の施工方法では、図7に示すように、ガイド杭5を圧入するガイド杭圧入工程を行う。ガイド杭5は、本設の鋼管杭1より一回り小さい径(本実施形態では直径1.456mm)の高さ1.5m程度の4分割円筒状の複数の鋼板50からなる鋼製の杭であり、鋼管杭1の圧入方向を案内する機能を有している。
(5) Guide pile press-fitting step Next, in the steel pipe pile construction method according to the first embodiment, as shown in FIG. 7, a guide pile press-fitting step of press-fitting the guide piles 5 is performed. The guide pile 5 is a steel pile made up of a plurality of four-divided cylindrical steel plates 50 having a diameter (in the present embodiment, 1.456 mm) which is slightly smaller than the steel pipe pile 1 that is permanently installed and has a height of about 1.5 m. It has a function of guiding the press-fitting direction of the steel pipe pile 1.

本工程では、先ず、橋台B1脇の幅1mの隙間から一組の鋼板50を搬入する。そして、作業地面上において、天井クレーンCを用いて揚重しつつ、ガイド部材2の周りで鋼板50の端面同士を当接させて組み合わせ、接合面に沿って縦方向に溶接して円筒状にする。その後、圧入装置4の伸縮ジャッキ40を作動させてリング部材45を介してガイド杭5を地盤内に圧入する。 In this step, first, a set of steel plates 50 is carried in through a gap having a width of 1 m on the side of the abutment B1. Then, on the work ground, while lifting by using the overhead crane C, the end faces of the steel plates 50 are brought into contact with each other around the guide member 2 to be combined, and welded in the longitudinal direction along the joint surface to form a cylindrical shape. To do. Then, the expansion jack 40 of the press-fitting device 4 is operated to press-fit the guide pile 5 into the ground via the ring member 45.

その後、さらに追加の鋼板50を搬入し、地盤内に圧入したガイド杭5の上方において、ガイド杭5を組み立て溶接した上、前述のように圧入装置4で圧入する。図8に示すように、この組立溶接・圧入を繰り返して所定の深さまでガイド杭5を圧入する。本実施形態では、作業地面からガイド杭5の下端が、本設の鋼管杭1の全長17mの1/3超となる6.5mに達するまで圧入する。 After that, the additional steel plate 50 is carried in, the guide pile 5 is assembled and welded above the guide pile 5 press-fitted into the ground, and then the press-fitting device 4 press-fits it as described above. As shown in FIG. 8, this assembly welding and press fitting are repeated to press fit the guide pile 5 to a predetermined depth. In this embodiment, the lower end of the guide pile 5 is press-fitted from the work ground until it reaches 6.5 m, which is more than 1/3 of the total length 17 m of the steel pipe pile 1 that is permanently installed.

なお、ガイド杭5は、本設の杭ではないので鋼板50同士の接合は、溶接に限られず、ボルド接合など他の接合方法であっても構わない。また、ガイド杭5として円筒の円周を4分割したものを例示したが、勿論、搬入口の大きさやガイド杭5の径に応じて、2分割や3分割など円周を4分割以外に分割したものであっても構わない。 Since the guide pile 5 is not a permanently installed pile, the joining of the steel plates 50 is not limited to welding, and other joining methods such as bolding may be used. Also, the guide pile 5 is exemplified by dividing the circumference of the cylinder into four, but of course, depending on the size of the carry-in port and the diameter of the guide pile 5, the circumference is divided into other than four such as two or three. It does not matter if it is done.

(6)圧入装置盛替工程
次に、第1実施形態に係る鋼管杭の施工方法では、図9に示すように、4機の圧入装置4を外側へ水平移動する圧入装置盛替工程を行う。
(6) Press-fitting device refilling step Next, in the steel pipe pile construction method according to the first embodiment, as shown in FIG. 9, a press-fitting device refilling step of horizontally moving the four press-fitting devices 4 to the outside is performed. ..

本工程では、圧入装置4を一旦撤去した後、図9に示すように、反力板3及び支圧受板31の外側に溝形鋼や厚板鋼板などの追加部材46を装着して拡大し、本設の鋼管杭1の径に応じた位置まで圧入装置4を盛替えて固定する。また、リング部材もリング部材45より一回り径の大きいリング部材45’に取り替える。この圧入装置4の盛替作業により、圧入装置4を鋼管杭1の上端の直上に設置することが可能となり、後工程で圧入装置4による鋼管杭1の圧入が精度よく、短時間で行えるようになる。 In this process, after the press-fitting device 4 is once removed, as shown in FIG. 9, an additional member 46 such as a grooved steel plate or a thick steel plate is attached to the outside of the reaction force plate 3 and the pressure bearing plate 31 to enlarge it. , The press-fitting device 4 is rearranged and fixed to a position corresponding to the diameter of the steel pipe pile 1 that is permanently installed. Also, the ring member is replaced with a ring member 45' having a diameter slightly larger than the ring member 45. By this reassembling work of the press-fitting device 4, it becomes possible to install the press-fitting device 4 directly above the upper end of the steel pipe pile 1, and the press-fitting of the steel pipe pile 1 by the press-fitting device 4 can be performed accurately and in a short time in a subsequent process. become.

(7)鋼管杭圧入掘削工程
次に、第1実施形態に係る鋼管杭の施工方法では、図10、図11に示すように、鋼管杭1を地盤内に圧入しつつ鋼管杭1内の土砂を掘削する鋼管杭圧入掘削工程を行う。鋼管杭1は、構造設計に応じた所定径、所定厚の4分割円筒状の円弧鋼板10からなる鋼製の本設の杭である。本実施形態に係る鋼管杭1は、図10に示すように、1ロットが外径1700mmで高さ1500mmとなっている。
(7) Steel pipe pile press-fitting excavation step Next, in the steel pipe pile construction method according to the first embodiment, as shown in FIGS. 10 and 11, while the steel pipe pile 1 is being press-fitted into the ground, the earth and sand inside the steel pipe pile 1 is pressed. The steel pipe pile press-fitting excavation process is performed. The steel pipe pile 1 is a steel-made permanent pile made of a four-division cylindrical arc steel plate 10 having a predetermined diameter and a predetermined thickness according to the structural design. In the steel pipe pile 1 according to the present embodiment, as shown in FIG. 10, one lot has an outer diameter of 1700 mm and a height of 1500 mm.

本工程では、前述のガイド杭圧入工程と同様に、橋台B1脇の幅1mの隙間から円弧鋼板10を搬入し、作業地面上においてガイド杭5の周りに円弧鋼板10同士を組み合わせて溶接して円筒状の鋼管杭1とする。その後、圧入装置4のピストンロッド41の先端と、組み立てた鋼管杭1の上端と、を連結して圧入装置4の伸縮ジャッキ40を作動させて鋼管杭1を地盤内に圧入する。 In this process, similarly to the above-mentioned guide pile press-fitting process, the arc steel plates 10 are carried in from a gap having a width of 1 m on the side of the abutment B1, and the arc steel plates 10 are combined and welded around the guide pile 5 on the work ground. The steel pipe pile 1 has a cylindrical shape. After that, the tip end of the piston rod 41 of the press-fitting device 4 and the upper end of the assembled steel pipe pile 1 are connected to each other, and the expansion jack 40 of the press-fitting device 4 is operated to press-fit the steel pipe pile 1 into the ground.

その後、さらに追加の円弧鋼板10を搬入し、地盤内に圧入した鋼管杭1の上方に新たな鋼管杭1を組み立て溶接した上、前述のように圧入装置4で圧入する。図11に示すように、この組立溶接・圧入を繰り返してガイド杭5の下端より鋼管杭1の下端が下にくる深さまで鋼管杭1を圧入する。 After that, an additional circular arc steel plate 10 is carried in, a new steel pipe pile 1 is assembled and welded above the steel pipe pile 1 press-fitted into the ground, and then the press-fitting device 4 press-fits it. As shown in FIG. 11, the assembly welding and press fitting are repeated to press fit the steel pipe pile 1 to a depth such that the lower end of the steel pipe pile 1 is below the lower end of the guide pile 5.

但し、ガイド杭圧入工程と相違して、本工程では、図12に示すように、鋼管杭1の圧入に並行して鋼管杭1及びガイド杭5の内部の土砂を掘削して排土する。支持地盤に確実に鋼管杭1を支持させるため、先端処理として鋼管杭1の下端に充填材としてコンクリートを打設するためである。 However, unlike the guide pile press-fitting step, in this step, as shown in FIG. 12, the sand inside the steel pipe pile 1 and the guide pile 5 is excavated and discharged in parallel with the press-fitting of the steel pipe pile 1. This is because in order to surely support the steel pipe pile 1 on the support ground, concrete is placed as a filler at the lower end of the steel pipe pile 1 as a tip treatment.

ここで、図12に示すように、ガイド杭5の下端付近までは、ウォータージェットを噴射しつつ排土ポンプなどの排土装置で吸引して掘削する。これにより、大型の装置を使用することなく、鋼管杭1内の土砂を掘削排土することができる。 Here, as shown in FIG. 12, up to the vicinity of the lower end of the guide pile 5, while excavating while ejecting a water jet, a soil discharging device such as a soil discharging pump sucks the water. Thereby, the earth and sand in the steel pipe pile 1 can be excavated and discharged without using a large-sized device.

また、図13に示すように、ガイド杭5の下端を超えて深く掘り進む際は、ウォータージェットの水圧だけでは、掘り崩して排土することができない場合が想定される。そのため、さらに高圧なジェット水を噴出する複数のノズルで掘り崩しを行い、MJP工法やエアーリフト工法により掘削排土を行う。勿論、粘土層などの軟弱地盤でウォータージェットの水圧だけで掘り進める場合は、ウォータージェットだけで掘り進んでもよいことは云うまでもない。 In addition, as shown in FIG. 13, when digging deeper than the lower end of the guide pile 5, it is assumed that the water pressure of the water jet alone cannot dig and excavate the soil. Therefore, excavation is performed by a plurality of nozzles that eject jet water of higher pressure, and excavation and soil removal is performed by the MJP method or the air lift method. Of course, when digging only on the water pressure of the water jet on soft ground such as a clay layer, it goes without saying that the water jet alone may be used for digging.

このように、本工程では、組立溶接・圧入を繰り返して鋼管杭1を支持層まで到達する所定深さまで圧入するとともに、鋼管杭1内の土砂を掘削排土する。 As described above, in this process, the assembly welding and press-fitting are repeated to press-fit the steel pipe pile 1 to a predetermined depth to reach the support layer, and excavate and remove the earth and sand in the steel pipe pile 1.

(8)圧入装置撤去工程
次に、第1実施形態に係る鋼管杭の施工方法では、図14に示すように、圧入装置4及び反力板3を撤去する圧入装置撤去工程を行う。このとき、ガイド部材2も一緒に撤去してもよい。但し、ガイド部材2があることにより、鋼管杭1の強度が低下することはないため、ガイド部材2を撤去せずに存置させたままでも差し支えない。
(8) Press-fitting device removing step Next, in the steel pipe pile construction method according to the first embodiment, as shown in FIG. 14, a press-fitting device removing step of removing the press-fitting device 4 and the reaction plate 3 is performed. At this time, the guide member 2 may be removed together. However, since the strength of the steel pipe pile 1 does not decrease due to the presence of the guide member 2, the guide member 2 may be left in place without being removed.

(9)コンクリート打設工程
次に、第1実施形態に係る鋼管杭の施工方法では、図15に示すように、圧送ポンプ等を用いて圧入した鋼管杭1の下部にコンクリートを打設するコンクリート打設工程を行う。
(9) Concrete Placing Step Next, in the steel pipe pile construction method according to the first embodiment, as shown in FIG. 15, concrete is poured into the lower portion of the steel pipe pile 1 press-fitted using a pressure pump or the like. Perform the placing process.

本工程では、先ず、ウォータージェット等を用いて鋼管杭1の内周面の土砂をきれいに洗い流して排土ポンプ等で排土・排水して鋼管杭1の下部のスライム等を除去する。 In this step, first, the sand on the inner peripheral surface of the steel pipe pile 1 is thoroughly washed using a water jet or the like, and the soil is discharged and drained by an earth discharge pump or the like to remove slime and the like below the steel pipe pile 1.

そして、圧送ポンプ等を用いて鋼管杭1の下部に支持層へ応力を伝達する所定高さのコンクリート部を構築する。 Then, a concrete portion having a predetermined height for transmitting stress to the support layer is constructed under the steel pipe pile 1 using a pressure pump or the like.

(10)鋼管杭上部構築工程
次に、第1実施形態に係る鋼管杭の施工方法では、図16に示すように、圧入した鋼管杭1の上方となる残りの鋼管杭1を構築する鋼管杭上部構築工程を行う。
(10) Steel Pipe Pile Upper Construction Step Next, in the steel pipe pile construction method according to the first embodiment, as shown in FIG. 16, a steel pipe pile for constructing the remaining steel pipe pile 1 above the press-fitted steel pipe pile 1. Perform the upper construction process.

本工程では、鋼管杭圧入掘削工程と同様に、橋台B1脇の幅1mの隙間から円弧鋼板10を搬入して、そのまま、圧入した鋼管杭1の上方に載置して組み立てて溶接する。 In this process, similarly to the steel pipe pile press-fitting excavation process, the circular arc steel plate 10 is carried in from a gap having a width of 1 m on the side of the abutment B1, placed as it is on the pressed steel pipe pile 1, assembled and welded.

このように、既設構造物である橋台B1の下面に達するまで組立・溶接を繰り返し、作業地面下に圧入した鋼管杭1の上方に残りのロットの鋼管杭1を構築する。 In this way, assembly and welding are repeated until the bottom surface of the abutment B1 which is an existing structure is reached, and the steel pipe piles 1 of the remaining lot are constructed above the steel pipe piles 1 press-fitted under the working ground.

(11)埋め戻し工程
最後に、第1実施形態に係る鋼管杭の施工方法では、図示しないが、残りの仮設である天井クレーンC等を撤去し、事前準備で作業空間等のため掘削した部分を土砂で埋め戻す埋め戻し工程を行って、本実施形態に係る鋼管杭の施工方法が終了する。
(11) Backfilling step Finally, in the steel pipe pile construction method according to the first embodiment, although not shown, the remaining temporary overhead crane C and the like are removed and excavated for the work space and the like in advance. The backfilling step of backfilling the soil with sand and sand is performed, and the method for constructing the steel pipe pile according to the present embodiment ends.

以上説明した第1実施形態に係る鋼管杭の施工方法によれば、油圧式の伸縮ジャッキ40を主体とする圧入装置4やウォータージェット、排土ポンプ等の簡略な機構だけで鋼管杭の施工が可能となる。このため、空頭制限下の現場や狭隘な現場においても鋼管杭の施工が容易にできるだけでなく、回転掘削のための大型の重機や装置、支持架台等が必要ないため、仮設やリースの費用を低減でき、結果的に鋼管杭の設置コストを低減することができる。また、予め鋼管杭1の圧入方向を案内するガイド杭5を設置した後、鋼管杭1を圧入するので、鋼管杭1の圧入方向が正確となり、精度よく鋼管杭1を所定の位置に設置することができる。 According to the method for constructing a steel pipe pile according to the first embodiment described above, the construction of a steel pipe pile can be performed only by a simple mechanism such as the press-fitting device 4 mainly including the hydraulic expansion/contraction jack 40, a water jet, and an earth pump. It will be possible. For this reason, not only can steel pipe piles be easily constructed on sites with limited head space or on narrow sites, but large-scale heavy machinery and equipment for rotary excavation, support frames, etc. are not required, so temporary and leasing costs can be reduced. Therefore, the installation cost of the steel pipe pile can be reduced as a result. Further, since the steel pipe pile 1 is press-fitted after the guide pile 5 for guiding the press-fitting direction of the steel pipe pile 1 is installed in advance, the press-fitting direction of the steel pipe pile 1 is accurate, and the steel pipe pile 1 is accurately installed at a predetermined position. be able to.

[第2実施形態]
次に、図17〜図25を用いて本発明の第2実施形態に係る鋼管杭の施工方法について説明する。第1実施形態に係る鋼管杭の施工方法と同様に、橋梁の橋台B1に新たに送水管P1等を設置するため、その荷重を支持する鋼管杭1’を送水管P1の直下に新設する場合を例示して説明する。
[Second Embodiment]
Next, a method for constructing a steel pipe pile according to the second embodiment of the present invention will be described with reference to FIGS. Similar to the construction method of the steel pipe pile according to the first embodiment, when a water pipe P1 and the like are newly installed on the abutment B1 of the bridge, a steel pipe pile 1'supporting the load is newly installed directly under the water pipe P1. Will be described as an example.

(1)事前準備
本発明の第2実施形態に係る鋼管杭の施工方法では、図17に示すように、第2実施形態に係る鋼管杭の施工方法と同様に、事前準備として橋台B1の周りや下を掘り下げて、作業空間や材料搬入のための空間を確保する。図示形態では、橋台B1の脇に幅1m程度堀下げ、送水管P1の直下となる橋台B1下の一部を掘って、高さ5m程度の空間を確保する。
(1) Preliminary Preparation In the method for constructing a steel pipe pile according to the second embodiment of the present invention, as shown in FIG. 17, as in the case of the method for constructing a steel pipe pile according to the second embodiment, as a preliminary preparation, around the abutment B1. Digging down the bottom to secure a working space and a space for material loading. In the illustrated form, a width of about 1 m is dug beside the abutment B1, and a part of the abutment B1 directly below the water pipe P1 is dug to secure a space of about 5 m in height.

(2)天井クレーン設置工程
次に、第2実施形態に係る鋼管杭の施工方法では、図18に示すように、仮設の揚重装置として電動ホイスト式クレーンからなる天井クレーンCを設置する天井クレーン設置工程を行う。具体的には、構造物(橋台B1)の下面の鋼管杭1’の四周となる位置に、H形鋼やI形鋼などの形鋼からなる4本のランウェイを後施工アンカーで固定し、そのランウェイにそれぞれ天井クレーンCを走行可能に止め付ける。
(2) Overhead Crane Installation Step Next, in the method for constructing a steel pipe pile according to the second embodiment, as shown in FIG. 18, an overhead crane C is installed which is an electric hoist type crane as a temporary lifting device. Perform the installation process. Specifically, four runways made of shaped steel such as H-shaped steel and I-shaped steel are fixed by post-installation anchors at four positions of the steel pipe pile 1'on the lower surface of the structure (abutment B1), The overhead cranes C are fixed to the runways so that they can travel.

(3)反力板設置工程
次に、第2実施形態に係る鋼管杭の施工方法では、図19に示すように、反力板を設置する反力鋼板設置工程を行う。
(3) Reaction Force Plate Installation Step Next, in the steel pipe pile construction method according to the second embodiment, as shown in FIG. 19, a reaction force steel plate installation step of installing a reaction force plate is performed.

本工程では、先ず、作業地面上に前述のガイド杭5と同様の内側杭5’の上部を構築する。内側杭5’を構築する手順は、前述と同様に、4分割円筒状の複数の鋼板50’を、橋台B1脇の幅1mの隙間から搬入する。そして、作業地面上において、天井クレーンCを用いて揚重しつつ、本設の鋼管杭1’の設置位置に鋼板50’の端面同士を当接させて組み合わせ、接合面に沿って縦方向に溶接して円筒状にする。 In this step, first, the upper part of the inner pile 5 ′ similar to the above-mentioned guide pile 5 is constructed on the work ground. In the procedure for constructing the inner pile 5', similarly to the above, a plurality of four-divided cylindrical steel plates 50' are carried in through a gap having a width of 1 m on the side of the abutment B1. Then, while hoisting using the overhead crane C on the working ground, the end faces of the steel plates 50' are brought into contact with each other at the installation position of the steel pipe pile 1'of the permanent installation, and combined, and then vertically along the joint surface. Weld into a cylindrical shape.

この組立溶接作業を、橋台B1の下面に内側杭5’の上端が達するまで繰り返し、円筒状のガイド杭5を積み重ねてガイド杭5の上部を構築し、反力が得られるように上端を既存構造物である橋台B1に固定する。そして、作業地面上2.5m程度の高さのガイド杭5の周面に前述の圧入装置4を設置することから、その高さに前述の反力板3に相当する反力板3’を設置する。本実施形態に係る反力板3’は、帯状の厚板鋼板を曲面加工して4分割円筒状としたものが、ガイド杭5の周面に予め溶接されている。勿論、反力板3’は、現場において溶接しても良いことは云うまでもない。 This assembly and welding work is repeated until the upper end of the inner pile 5′ reaches the lower surface of the abutment B1, the cylindrical guide piles 5 are stacked to build the upper portion of the guide pile 5, and the upper end is existing so that reaction force can be obtained. It is fixed to the abutment B1 which is a structure. Since the press-fitting device 4 is installed on the peripheral surface of the guide pile 5 having a height of about 2.5 m above the work ground, the reaction force plate 3'corresponding to the reaction force plate 3 is installed at the height. Install. The reaction plate 3'according to the present embodiment is a strip-shaped thick steel plate that is curved to form a four-divided cylinder, and is welded to the peripheral surface of the guide pile 5 in advance. Needless to say, the reaction plate 3'may be welded on site.

なお、この内側杭5’は、新設の鋼管杭1’の上部構造を兼用している。このため、杭において曲げ応力が集中する杭上方部を、鋼管杭1’と内側杭5’の二重管構造で対応することができ、新設の鋼管杭1’の全体の鋼板の厚さを低減することができる。 The inner pile 5'also serves as the upper structure of the new steel pipe pile 1'. Therefore, the pile upper part where bending stress is concentrated in the pile can be handled by the double pipe structure of the steel pipe pile 1′ and the inner pile 5′, and the thickness of the entire steel plate of the new steel pipe pile 1′ can be reduced. It can be reduced.

(4)圧入装置設置工程
次に、第2実施形態に係る鋼管杭の施工方法では、図20に示すように、前述の圧入装置4と同様の圧入装置4’を所定の位置に4機設置する圧入装置設置工程を行う。
(4) Press-fitting device installation step Next, in the steel pipe pile construction method according to the second embodiment, as shown in FIG. 20, four press-fitting devices 4′ similar to the above-described press-fitting device 4 are installed at predetermined positions. Perform the press-fitting device installation process.

(5)鋼管杭圧入掘削工程
次に、第2実施形態に係る鋼管杭の施工方法では、図21、図22に示すように、鋼管杭1’を地盤内に圧入しつつ鋼管杭1内の土砂を掘削する鋼管杭圧入掘削工程を行う。鋼管杭1’は、前述の鋼管杭1と同様に、構造設計に応じた所定径、所定厚の4分割円筒状の円弧鋼板10’からなる鋼製の本設の杭である(図21(b)参照)。また、本実施形態に係る鋼管杭1’は、図21(a)に示すように、1ロットが外径1700mmで高さ1500mmとなっている。但し、前述のように、内側杭5’で杭頭部分が補強されているため、鋼管杭1’は、鋼板の厚さが薄くなっている。
(5) Steel Pipe Pile Press-Fit Excavation Process Next, in the steel pipe pile construction method according to the second embodiment, as shown in FIGS. 21 and 22, the steel pipe pile 1 ′ is pressed into the ground while the steel pipe pile 1 ′ is A steel pipe pile press-fitting excavation process for excavating earth and sand is performed. The steel pipe pile 1′ is a steel-made permanent pile made of a four-division cylindrical arc steel plate 10′ having a predetermined diameter and a predetermined thickness according to the structural design, similarly to the above-described steel pipe pile 1 (FIG. 21 ( See b)). Further, in the steel pipe pile 1'according to the present embodiment, as shown in FIG. 21(a), one lot has an outer diameter of 1700 mm and a height of 1500 mm. However, as described above, since the pile head portion is reinforced by the inner pile 5′, the steel pipe pile 1′ has a thin steel plate.

本工程では、第1実施形態に係る鋼管杭の施工方法の鋼管杭圧入掘削工程と同様に、橋台B1脇の幅1mの隙間から円弧鋼板10’を搬入し、作業地面上において内側杭5’の周りに円弧鋼板10’同士を組み合わせて溶接して円筒状の鋼管杭1’とする。その後、図22に示すように、圧入装置4’の伸縮ジャッキを作動させ、リング部材を介して鋼管杭1’を地盤内に圧入する。この組立溶接・圧入を繰り返して鋼管杭1’を所定深さまで圧入する。 In this process, similarly to the steel pipe pile press-fitting excavation process of the method for constructing a steel pipe pile according to the first embodiment, an arc steel plate 10′ is carried in from a gap having a width of 1 m on the side of the abutment B1 and the inner pile 5′ on the work ground. The circular arc steel plates 10' are combined around and welded to form a cylindrical steel pipe pile 1'. Then, as shown in FIG. 22, the expansion jack of the press-fitting device 4'is operated to press-fit the steel pipe pile 1'into the ground through the ring member. This assembly welding/press fit is repeated to press fit the steel pipe pile 1'to a predetermined depth.

但し、本工程では、第1実施形態に係る鋼管杭の施工方法の鋼管杭圧入掘削工程と相違して、ガイド杭5に相当する内側杭5’より下に鋼管杭1’を圧入して掘削するため、最初から前述のMJPやエアーリフト工法により掘削排土を行う。勿論、粘土層などの軟弱地盤でウォータージェットの水圧だけで掘り進める場合は、ウォータージェットだけで掘り進んでもよいことは云うまでもない。 However, in this process, unlike the steel pipe pile press-fitting excavation process of the steel pipe pile construction method according to the first embodiment, the steel pipe pile 1'is press-fitted below the inner pile 5'corresponding to the guide pile 5 and excavated. Therefore, excavation and soil removal is performed from the beginning by the above-mentioned MJP or air lift method. Needless to say, when digging only on the water pressure of a water jet on soft ground such as a clay layer, the water jet alone may be used for digging.

(6)圧入装置撤去工程
次に、第2実施形態に係る鋼管杭の施工方法では、図23に示すように、圧入装置4’を撤去する圧入装置撤去工程を行う。
(6) Press-fitting device removing step Next, in the steel pipe pile construction method according to the second embodiment, as shown in FIG. 23, a press-fitting device removing step of removing the press-fitting device 4'is performed.

(7)コンクリート打設工程
次に、第2実施形態に係る鋼管杭の施工方法では、図24に示すように、圧送ポンプ等を用いて圧入した鋼管杭1’の下部にコンクリートを打設するコンクリート打設工程を行う。
(7) Concrete Placing Step Next, in the method for constructing a steel pipe pile according to the second embodiment, as shown in FIG. 24, concrete is placed under the steel pipe pile 1'press-fitted using a pressure pump or the like. Perform concrete placing process.

本工程では、先ず、ウォータージェット等を用いて鋼管杭1’の内周面の土砂をきれいに洗い流して排土ポンプ等で排土・排水して鋼管杭1’の下部のスライム等を除去する。 In this step, first, a water jet or the like is used to wash away the soil on the inner peripheral surface of the steel pipe pile 1', and the soil is discharged and drained by an earth-discharging pump or the like to remove slime and the like below the steel pipe pile 1'.

そして、鋼管杭1’の下部に、圧送ポンプ等を用いて鋼管杭1’の下部に支持層へ応力を伝達する所定高さのコンクリート部を構築する。 Then, below the steel pipe pile 1', a concrete portion having a predetermined height for transmitting stress to the support layer is constructed under the steel pipe pile 1'using a pressure pump or the like.

(8)鋼管杭上部構築工程
次に、第2実施形態に係る鋼管杭の施工方法では、図25に示すように、圧入した鋼管杭1の上方となる残りの鋼管杭1’を構築する鋼管杭上部構築工程を行う。
(8) Steel Pipe Pile Upper Construction Step Next, in the steel pipe pile construction method according to the second embodiment, as shown in FIG. 25, a steel pipe for constructing the remaining steel pipe pile 1 ′ above the press-fitted steel pipe pile 1 Perform the pile top construction process.

本工程では、前述の鋼管杭圧入掘削工程と同様に、橋台B1脇の幅1mの隙間から円弧鋼板10’を搬入して、そのまま、圧入した鋼管杭1’の上方に載置して組み立てて溶接する。 In this process, similarly to the above-described steel pipe pile press-fitting excavation process, the circular arc steel plate 10' is carried in from the gap of 1 m width on the side of the abutment B1 and placed as it is on the pressed steel pipe pile 1'and assembled. Weld.

このように、既設構造物である橋台B1の下面に達するまで組立・溶接を繰り返し、作業地面下に圧入した鋼管杭1’の上方に残りのロッドの鋼管杭1’を構築する。 In this way, assembling and welding are repeated until the bottom surface of the abutment B1 which is an existing structure is reached, and the steel pipe pile 1'of the remaining rod is constructed above the steel pipe pile 1'press-fitted under the working ground.

(9)埋め戻し工程
最後に、第1実施形態に係る鋼管杭の施工方法では、図示しないが、仮設である天井クレーンC等を撤去し、事前準備で作業空間等のため掘削した部分を土砂で埋め戻す埋め戻し工程を行って、本実施形態に係る鋼管杭の施工方法が終了する。
(9) Backfilling step Finally, in the method of constructing a steel pipe pile according to the first embodiment, although not shown, the temporary overhead crane C and the like are removed, and the excavated portion for working space and the like is prepared in advance for earth and sand. The backfilling step of backfilling is performed, and the steel pipe pile construction method according to the present embodiment ends.

以上説明した第2実施形態に係る鋼管杭の施工方法によれば、第1実施形態に係る鋼管杭の施工方法による作用効果に加え、内側杭5’で杭頭部分が補強されているため、鋼管杭1’は、鋼管杭1’と比べて鋼板の厚さを薄くすることができる。また、第2実施形態に係る鋼管杭の施工方法によれば、第1実施形態に係る鋼管杭の施工方法と比べて、ガイド部材設置工程等が無い分、施工期間が短縮されて鋼管杭の設置コストを低減することができる。 According to the method for constructing a steel pipe pile according to the second embodiment described above, in addition to the effects of the method for constructing a steel pipe pile according to the first embodiment, the pile head portion is reinforced by the inner pile 5′, The steel pipe pile 1′ can have a thinner steel plate than the steel pipe pile 1′. Further, according to the method for constructing a steel pipe pile according to the second embodiment, compared with the method for constructing a steel pipe pile according to the first embodiment, since there is no guide member installation step, etc., the construction period is shortened and Installation costs can be reduced.

以上、本発明の実施形態に係る鋼管杭の施工方法について詳細に説明したが、前述した又は図示した実施形態は、いずれも本発明を実施するにあたって具体化した一実施形態を示したものに過ぎず、これらによって本発明の技術的範囲が限定的に解釈されてはならないものである。特に、橋台B1は、鋼管杭が必要な構造物の例示であり、橋脚の基礎フーチングなど、他の構造物であっても構わない。 Although the construction method of the steel pipe pile according to the embodiment of the present invention has been described above in detail, the above-described or illustrated embodiments are merely examples showing one embodiment embodied in carrying out the present invention. However, the technical scope of the present invention should not be limitedly interpreted by these. In particular, the abutment B1 is an example of a structure requiring a steel pipe pile, and other structures such as a foundation footing of a pier may be used.

1,1’ :鋼管杭
10,10’ :円弧鋼板
2 :ガイド部材
3,3’ :反力板
30 :間隔保持材
31 :支圧受板
4,4’ :圧入装置
40 :伸縮ジャッキ
41 :ピストンロッド
42 :下脚部
43 :上脚部
44 :凹溝
45,45’,45” :リング部材
46 :追加部材
5 :ガイド杭
50,50’ :円弧鋼板
B1 :橋台(既存構造物)
P1 :送水管
C :天井クレーン
1, 1': Steel pipe pile 10, 10': Arc steel plate 2: Guide member 3, 3': Reaction force plate 30: Spacing member 31: Bearing receiving plate 4, 4': Press-fitting device 40: Expansion jack 41: Piston Rod 42: Lower leg 43: Upper leg 44: Grooves 45, 45', 45": Ring member 46: Additional member 5: Guide pile 50, 50': Arc steel plate B1: Abutment (existing structure)
P1: Water pipe C: Overhead crane

Claims (5)

既存構造物の直下に鋼管杭を新設する鋼管杭の施工方法であって、
本設の前記鋼管杭を設置する前に、前記鋼管杭の圧入方向を案内する前記鋼管杭より一回り小さい径のガイド杭を設置するとともに、前記既存構造物から反力を得る圧入装置を設置し、
設置した前記圧入装置を用いて、鋼板から円筒状に組み立てながら前記ガイド杭を作業地面から地盤内に所定の深さまで圧入するガイド杭圧入工程を行った後、前記ガイド杭で前記鋼管杭の地盤内の圧入方向を案内しつつ、前記圧入装置で鋼板から円筒状に組み立てながら前記鋼管杭を圧入すること
を特徴とする鋼管杭の施工方法。
A method of constructing a steel pipe pile, in which a steel pipe pile is newly installed directly below an existing structure,
Before installing the steel pipe pile of the permanent installation, a guide pile having a diameter slightly smaller than the steel pipe pile for guiding the press-fitting direction of the steel pipe pile is installed, and a press-fitting device for obtaining a reaction force from the existing structure is installed. Then
Using the press-fitting device installed , after performing a guide-pile press-fitting step of press-fitting the guide pile into the ground from the working ground to a predetermined depth while assembling it from a steel plate into a cylindrical shape, the ground of the steel pipe pile is provided by the guide pile. A method for constructing a steel pipe pile, which comprises press-fitting the steel pipe pile while assembling a steel plate into a cylindrical shape by the press-fitting device while guiding the press-fitting direction inside .
前記ガイド杭を設置する前に、条材を長手方向に連結しながら前記ガイド杭の圧入方向を案内するガイド部材を前記ガイド杭の下端より深くに達するまで地盤に圧入して前記ガイド部材の上端を前記既存構造物に固定し、前記圧入装置を用いて前記ガイド部材で圧入方向を案内しつつ前記ガイド杭を地盤内に圧入すること
を特徴とする請求項1に記載の鋼管杭の施工方法。
Before installing the guide pile, a guide member that guides the press-fitting direction of the guide pile while connecting the strips in the longitudinal direction is press-fitted into the ground until it reaches deeper than the lower end of the guide pile, and the upper end of the guide member was fixed to the existing structure, construction method of a steel pipe pile according to claim 1, characterized in that press-fitting the guide piles while guiding the press-fit direction by the guide member with the press-fitting apparatus in soil ..
既存構造物の直下に鋼管杭を新設する鋼管杭の施工方法であって、
本設の前記鋼管杭を設置する前に、前記鋼管杭の圧入方向を案内するガイド杭を設置するとともに、前記既存構造物から反力を得る圧入装置を設置し、
設置した前記圧入装置を用いて前記ガイド杭で圧入方向を案内しつつ前記鋼管杭を圧入するとともに、
前記ガイド杭は、上端が前記既存構造物に固定されていること
を特徴とする鋼管杭の施工方法。
A method of constructing a steel pipe pile, in which a steel pipe pile is newly installed directly below an existing structure,
Before installing the steel pipe pile of the permanent installation, while installing a guide pile that guides the press-fitting direction of the steel pipe pile, install a press-fitting device that obtains a reaction force from the existing structure,
While press-fitting the steel pipe pile while guiding the press-fitting direction with the guide pile using the press-fitting device installed ,
The steel pipe pile construction method, wherein the upper end of the guide pile is fixed to the existing structure.
前記ガイド杭は、本設の前記鋼管杭の内側杭を兼用しており、前記鋼管杭の上部が二重管構造となっていること
を特徴とする請求項3に記載の鋼管杭の施工方法。
The method for constructing a steel pipe pile according to claim 3, wherein the guide pile also serves as an inner pile of the steel pipe pile that is permanently installed, and the upper portion of the steel pipe pile has a double pipe structure. ..
前記鋼管杭の圧入と並行して高圧水を噴射しつつポンプを用いて排土して前記鋼管杭内の土砂を掘削すること
を特徴とする請求項1ないし4のいずれかに記載の鋼管杭の施工方法。
The steel pipe pile according to any one of claims 1 to 4, wherein high pressure water is injected in parallel with the press-fitting of the steel pipe pile to discharge the soil by using a pump to excavate the earth and sand in the steel pipe pile. Construction method.
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JPS6013117A (en) * 1983-06-30 1985-01-23 Tokyu Fudousan Kk Method and apparatus for penetration of pile using existing structure
JPS6095030A (en) * 1983-10-31 1985-05-28 Tadahisa Onda Building method of press-in pile utilizing injection water flow
JPS60144420A (en) * 1984-01-05 1985-07-30 Toyo Kensetsu Kk Jet piling work
JPH0621456B2 (en) * 1988-05-30 1994-03-23 忠彌 恩田 Pile press-fitting method and press-fitting device
JPH06102892B2 (en) * 1991-04-12 1994-12-14 忠彌 恩田 Steel pipe pile driving method and steel pipe pile
US5288175A (en) * 1992-02-10 1994-02-22 Knight David W Segmental precast concrete underpinning pile and method
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