JP6708538B2 - Thin film alloy for strain sensors with excellent thermal stability - Google Patents

Thin film alloy for strain sensors with excellent thermal stability Download PDF

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JP6708538B2
JP6708538B2 JP2016234833A JP2016234833A JP6708538B2 JP 6708538 B2 JP6708538 B2 JP 6708538B2 JP 2016234833 A JP2016234833 A JP 2016234833A JP 2016234833 A JP2016234833 A JP 2016234833A JP 6708538 B2 JP6708538 B2 JP 6708538B2
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白川 究
究 白川
祥弘 佐々木
祥弘 佐々木
村上 進
進 村上
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Description

本発明は、熱安定性に優れた歪センサ用薄膜合金に関する。 The present invention relates to a thin film alloy for a strain sensor having excellent thermal stability.

歪センサは、薄膜、細線または箔形状のセンサ材の電気抵抗が弾性歪によって変化する現象を利用するものであり、その抵抗変化を測定することにより、歪や応力の計測ならびに変換に用いられる。 The strain sensor utilizes a phenomenon in which the electrical resistance of a thin film, thin wire, or foil-shaped sensor material changes due to elastic strain, and is used for measuring and converting strain and stress by measuring the resistance change.

歪センサの感度は、ゲージ率Kによって決まり、Kの値は一般に以下の(1)式で与えられる。
K=(ΔR/R)/(Δl/l)=1+2σ+(Δρ/ρ)/(Δl/l) (1)
ここで、R、σおよびρは、それぞれセンサ材である薄膜、細線または箔の全抵抗、ポアソン比および比電気抵抗である。またlは被測定体の全長であり、よってΔl/lは被測定体に生じる歪を表す。一般に、金属・合金におけるσはほぼ0.3であるから、前記の式における右辺第1項と第2項の合計は約1.6でほぼ一定の値となる。したがってゲージ率を大きくするためには、前記の式における第3項が大きいことが必須条件である。すなわち、材料に引っ張り変形を与えたとき材料の長さ方向の電子構造が大幅に変化し、比電気抵抗の変化量Δρ/ρが増加することによる。
The sensitivity of the strain sensor is determined by the gauge factor K, and the value of K is generally given by the following equation (1).
K=(ΔR/R)/(Δl/l)=1+2σ+(Δρ/ρ)/(Δl/l) (1)
Here, R, σ and ρ are the total resistance of the thin film, the thin wire or the foil which is the sensor material, the Poisson's ratio and the specific electric resistance, respectively. Further, l is the total length of the object to be measured, and therefore Δl/l represents the strain generated in the object to be measured. In general, σ in metals and alloys is about 0.3, so the sum of the first term and the second term on the right side of the above equation is about 1.6, which is a substantially constant value. Therefore, in order to increase the gauge factor, it is an essential condition that the third term in the above equation is large. That is, when the material is subjected to tensile deformation, the electronic structure in the longitudinal direction of the material changes significantly, and the amount of change in specific electric resistance Δρ/ρ increases.

そこで近年になって注目されたのが、バルクのゲージ率として26〜28という非常に大きい値が報告されていたクロミウム(Cr)である。Crは加工が非常に困難であるが、加工を必要としない薄膜化によって歪センサに応用することができ、薄膜化してもゲージ率が約15と依然として大きいため、Cr薄膜が歪センサとして注目されている(例えば特許文献1)。 Therefore, in recent years, attention has been paid to chromium (Cr), which has been reported to have a very large bulk gauge ratio of 26 to 28. Although Cr is very difficult to process, it can be applied to a strain sensor by thinning it without the need for processing. Even if it is thinned, the gauge factor is still high at about 15, so the Cr thin film attracts attention as a strain sensor. (For example, Patent Document 1).

一方、歪センサは、高いゲージ率を有するとともに温度に対する安定性が高いことが要求されるが、Cr薄膜では、温度安定性の指標である抵抗温度係数(TCR)が正の大きな値を示し、安定性の点で問題がある。これに対して、ゲージ率が高く、TCRが小さい薄膜材料としてCr−N膜が提案されている(例えば特許文献2)。また、温度安定性の指標としてはゲージ率の温度係数(感度温度係数)(TCS)も重要であり、TCRおよびTCSが低いCr−N薄膜も提案されている(特許文献3)。 On the other hand, the strain sensor is required to have a high gauge factor and high stability against temperature, but in the Cr thin film, the temperature coefficient of resistance (TCR), which is an index of temperature stability, shows a large positive value. There is a problem with stability. On the other hand, a Cr-N film has been proposed as a thin film material having a high gauge factor and a small TCR (for example, Patent Document 2). Further, the temperature coefficient of the gauge factor (sensitivity temperature coefficient) (TCS) is also important as an index of temperature stability, and a Cr-N thin film having low TCR and TCS has been proposed (Patent Document 3).

特開昭61−256233号公報JP-A-61-256233 特許第3642449号公報Japanese Patent No. 3642449 特開2015−031633号公報JP, 2005-031633, A

ところで、Cr−N膜は、状態図より、単相ではなく複数の相が準安定相として存在するため、熱処理温度でその特性が著しく変化する。このためTCRおよびTCSの双方を小さくするため、非常に限られた温度、時間で熱処理する必要がある。したがって、そのような限られた条件が崩れる条件下では非常に熱的に不安定となり例えば250℃程度において抵抗の時間変化が大きく十分な熱安定性が得られないことが判明した。 By the way, according to the phase diagram, the Cr-N film has a plurality of phases as metastable phases rather than a single phase, and therefore its characteristics change significantly at the heat treatment temperature. Therefore, in order to reduce both TCR and TCS, it is necessary to perform heat treatment at a very limited temperature and time. Therefore, it was found that under such a condition that the limited condition collapses, it becomes very thermally unstable, and the resistance varies with time at, for example, about 250° C., and sufficient thermal stability cannot be obtained.

したがって、本発明は、TCRおよびTCSが小さいとともに250℃で抵抗の時間的変化が小さい、熱安定性に優れた歪センサ用薄膜合金を提供することを課題とする。 Accordingly, the present invention aims to provide a TCR and TCS is less temporal change in the resistance at 250 ° C. with small, thermostable excellent thin alloying strain sensor.

本発明者らは、上記課題を解決すべく検討を重ねた結果、所定組成のCr−Al系薄膜、および所定組成のCr−Alにさらに適量のBを加えたCr−Al−B系薄膜合金は、単相として存在し、高温領域において優れた熱的安定性を示すことを見出した。 As a result of repeated studies to solve the above-mentioned problems, the present inventors have made a Cr-Al-based thin film having a predetermined composition and a Cr-Al-B-based thin film alloy in which a proper amount of B is added to Cr-Al having a predetermined composition Have been found to exist as a single phase and exhibit excellent thermal stability in the high temperature region.

本発明は、このような知見に基づいてなされたものであり、以下の(1)、(2)を提供する。 The present invention has been made based on such findings, and provides the following (1) and (2) .

(1)一般式Cr100−x−yAl
(ただし、x、yは原子比率(at.%)であ)で表され、yが0≦y≦5であり、y=0のとき12≦x≦16、0<y≦5のとき12≦x≦14であり、250℃において熱安定性に優れた歪センサ用薄膜合金。
(1) In formula Cr 100-x-y Al x B y
(However, x, y is the atomic ratio (at.%) Der Ru) is represented by, y is 0 ≦ y ≦ 5, 12 ≦ x ≦ 16,0 when y = 0 <a y ≦ 5 When 12≦x≦14, a thin film alloy for strain sensor having excellent thermal stability at 250° C.

(2)250℃での抵抗の時間変化が、20ppm/H以下であることを特徴とする、(1)に記載の熱安定性に優れた歪センサ用薄膜合金。 (2) The thin film alloy for a strain sensor having excellent thermal stability according to (1) , wherein the change in resistance with time at 250° C. is 20 ppm/H or less.

本発明によれば、TCRおよびTCSが小さいとともに250℃で抵抗の時間的変化が小さい、熱安定性に優れた歪センサ用薄膜合金が提供される。 According to the present invention, the temporal change of the resistance at 250 ° C. with TCR and TCS is small is less, the thin film alloy for strain sensor excellent in thermal stability is provided.

Cr−N系薄膜合金としてCr−4.4at.%Nを用い、240〜600℃の複数の温度で1時間の熱処理を行った後のゲージ率の温度変化を示す図である。As a Cr-N-based thin film alloy, Cr-4.4 at. It is a figure which shows the temperature change of the gauge factor after heat-processing for 1 hour at a some temperature of 240-600 degreeC using %N. 成膜後の熱処理温度を200℃にした場合の、Cr−N薄膜合金のN含有量と、TCRおよびTCSとの関係を示す図である。It is a figure which shows the relationship between N content of Cr-N thin film alloy, and TCR and TCS when the heat processing temperature after film-forming is 200 degreeC. Cr−4.4at.%N薄膜について、300℃で1時間熱処理した後、250℃に保持したときの抵抗の時間変化を示す図である。Cr-4.4 at. It is a figure which shows the time change of resistance about a %N thin film, after heat-processing at 300 degreeC for 1 hour, and hold|maintaining at 250 degreeC. Cr薄膜および種々のCr系薄膜合金について、300℃で1時間熱処理した後、250℃に保持したときの抵抗の時間変化を示す図である。It is a figure which shows the time change of resistance about 250 degreeC after heat-processing at 300 degreeC about a Cr thin film and various Cr type thin film alloys for 1 hour. Cr薄膜および種々のCr系薄膜合金におけるゲージ率の温度変化を示す図である。It is a figure which shows the temperature change of the gauge factor in Cr thin film and various Cr type thin film alloys. Cr−Al系薄膜合金およびBを3.3〜5at.%含有させたCr−Al−B系薄膜合金の抵抗値(0℃)の組成(Al含有量)依存性を示す図である。Cr-Al based thin film alloy and B were added at 3.3-5 at. It is a figure which shows the composition (Al content) dependence of the resistance value (0 degreeC) of the Cr-Al-B type|system|group thin film alloy made to contain %. Cr−Al系薄膜合金およびBを3.3〜5at.%含有させたCr−Al−B系薄膜合金のTCR(0〜50℃)の組成(Al含有量)依存性を示す図である。Cr-Al based thin film alloy and B were added at 3.3-5 at. It is a figure which shows the composition (Al content) dependence of TCR (0-50 degreeC) of the Cr-Al-B type|system|group thin film alloy made to contain %. Cr−Al系薄膜合金およびBを3.3〜5at.%含有させたCr−Al−B系薄膜合金のゲージ率Gf(0℃)の組成(Al含有量)依存性を示す図である。Cr-Al based thin film alloy and B were added at 3.3-5 at. It is a figure which shows the composition (Al content) dependence of the gauge factor Gf (0 degreeC) of the Cr-Al-B type|system|group thin film alloy which contained %. Cr−Al系薄膜合金およびBを3.3〜5at.%含有させたCr−Al−B系薄膜合金のTCS(0〜50℃)の組成(Al含有量)依存性を示す図である。Cr-Al based thin film alloy and B were added at 3.3-5 at. It is a figure which shows the composition (Al content) dependence of TCS (0-50 degreeC) of the Cr-Al-B type|system|group thin film alloy which contained %. Cr−Al系薄膜合金およびCr−Al−B系薄膜合金の抵抗値(0℃)の組成依存性を示すCr−Al−B三元系組成図である。FIG. 3 is a Cr-Al-B ternary composition diagram showing the composition dependence of the resistance value (0° C.) of a Cr-Al-based thin film alloy and a Cr-Al-B-based thin film alloy. Cr−Al系薄膜合金およびCr−Al−B系薄膜合金のTCR(0〜50℃)の組成依存性を示すCr−Al−B三元系組成図である。It is a Cr-Al-B ternary composition figure showing composition dependence of TCR (0-50 °C) of a Cr-Al type thin film alloy and a Cr-Al-B type thin film alloy. Cr−Al系薄膜合金およびCr−Al−B系薄膜合金のゲージ率Gf(0℃)の組成依存性を示すCr−Al−B三元系組成図である。It is a Cr-Al-B ternary composition diagram showing the composition dependence of the gauge factor Gf (0°C) of the Cr-Al-based thin film alloy and the Cr-Al-B-based thin film alloy. Cr−Al系薄膜合金およびCr−Al−B系薄膜合金のTCS(0〜50℃)の組成依存性を示すCr−Al−B三元系組成図である。It is a Cr-Al-B ternary composition figure which shows the composition dependence of TCS (0-50 degreeC) of Cr-Al type thin film alloy and Cr-Al-B type thin film alloy. Cr−Al系薄膜合金およびCr−Al−B系薄膜合金のTCRおよびTCSの両方を示すCr−Al−B三元系組成図である。FIG. 3 is a Cr-Al-B ternary composition diagram showing both TCR and TCS of a Cr-Al-based thin film alloy and a Cr-Al-B-based thin film alloy. 実施例1における抵抗の温度変化を示す図である。FIG. 4 is a diagram showing a temperature change of resistance in Example 1. 実施例1におけるゲージ率の温度変化を示す図である。 Ru Figure der showing the temperature change of the gage factor in the first embodiment.

以下、本発明の実施の形態について詳細に説明する。
まず、従来歪センサ用合金として用いられているCr−N系薄膜について特性を把握した。その結果を図1〜3に示す。図1は、Cr−N系薄膜合金としてCr−4.4at.%Nを用い、240〜600℃の各温度で1時間の熱処理を行った後のゲージ率の温度変化を示す図である。また、図2は、成膜後の熱処理温度を200℃にした場合の、Cr−N薄膜合金のN含有量と、TCRおよびTCSとの関係を示す図である。さらに、図3は、Cr−4.4at.%N薄膜について、300℃で1時間真空熱処理した後、250℃に保持したときの抵抗の時間変化を示す図である。
Hereinafter, embodiments of the present invention will be described in detail.
First, the characteristics of a Cr-N-based thin film that has been conventionally used as an alloy for a strain sensor were understood. The results are shown in FIGS. FIG. 1 shows Cr-4.4 at. It is a figure which shows the temperature change of the gauge rate after heat-processing for 1 hour at each temperature of 240-600 degreeC using %N. FIG. 2 is a diagram showing the relationship between the N content of the Cr—N thin film alloy and the TCR and TCS when the heat treatment temperature after film formation is set to 200° C. Furthermore, FIG. 3 shows Cr-4.4 at. It is a figure which shows the time change of resistance when it hold|maintains at 250 degreeC after vacuum-heat-treating about %N thin film at 300 degreeC for 1 hour.

図1に示すように、熱処理温度によって、−60〜110℃の温度範囲におけるゲージ率の温度変化のパターンが変化し、図2に示すように、熱処理温度を最適化した上でN含有量を最適化することにより、TCRおよびTCSを小さくできることが確認された。しかし、図3に示すように、Cr−N系薄膜合金は、300℃で1時間真空熱処理後、250℃で保持しても抵抗の時間変化が大きく、また、熱処理およびN含有量の最適化でTCRとTCSを小さくすることができるものの、双方を零近傍にすることまでは困難であることが判明した。 As shown in FIG. 1, the pattern of the temperature change of the gauge factor in the temperature range of −60 to 110° C. changes depending on the heat treatment temperature, and as shown in FIG. It was confirmed that TCR and TCS can be reduced by optimization. However, as shown in FIG. 3, the Cr—N-based thin film alloy has a large change in resistance with time even after being subjected to vacuum heat treatment at 300° C. for 1 hour and then held at 250° C. Further, the heat treatment and optimization of the N content are performed. Although it was possible to reduce TCR and TCS, it was found that it was difficult to bring both to near zero.

そこで、Crと単相を形成し、抵抗の時間変化が小さく、TCRおよびTCSも小さい、熱安定性に優れた薄膜合金を見出すべく、種々の二元系Cr系薄膜合金について検討した。
図4は、Cr薄膜および種々のCr系薄膜合金について、300℃で1時間真空熱処理した後、250℃に保持したときの抵抗の時間変化を示す図、図5は、Cr薄膜および種々のCr系薄膜合金におけるゲージ率の温度変化を示す図である。ここでは、Cr薄膜合金として、従来のCr−4.4at%Nの他、Cr−1.6at.%Al、Cr−3.8at.%B、Cr−2.9at.%C、Cr−9.8at.%Oを用いた。
Therefore, various binary Cr-based thin film alloys were studied in order to find a thin-film alloy that forms a single phase with Cr, has a small resistance change with time, and has a small TCR and TCS and is excellent in thermal stability.
FIG. 4 is a diagram showing a change with time in resistance of a Cr thin film and various Cr-based thin film alloys when vacuum heat-treated at 300° C. for 1 hour and then kept at 250° C. FIG. 5 shows Cr thin films and various Cr It is a figure which shows the temperature change of the gauge factor in a system type thin film alloy. Here, as the Cr thin film alloy, in addition to the conventional Cr-4.4 at% N, Cr-1.6 at. % Al, Cr-3.8 at. % B, Cr-2.9 at. % C, Cr-9.8 at. % O was used.

その結果、抵抗の時間変化は、Cr−1.6at.%Alが最も小さく、その値は20ppm以下であり、Cr−4.4at.%Nの約1/20であった。また、Cr−3.8at.%Bが次に小さく、その値はCr−4.4at.%Nの約1/10であった。また、Cr−2.9at.%CおよびCr−9.8at.%Oの抵抗の時間変化は、Cr−4.4at.%Nよりも小さいが、Cr−1.6at.%AlおよびCr−3.8at.%Bよりも大きな値となり、Crと同程度であった。 As a result, the change in resistance with time is Cr-1.6 at. %Al is the smallest, the value is 20 ppm or less, and Cr-4.4 at. It was about 1/20 of %N. In addition, Cr-3.8 at. % B is next smaller, and the value is Cr-4.4 at. It was about 1/10 of% N. In addition, Cr-2.9 at. % C and Cr-9.8 at. % O resistance changes with time with respect to Cr-4.4 at. %-N, but Cr-1.6 at. % Al and Cr-3.8 at. The value was larger than %B and was about the same as Cr.

図4の測定後のCr系合金で行ったゲージ率の温度変化については、Cr−1.6at.%Al、Cr−3.8at.%B、Cr−2.9at.%C、Cr−9.8at.%Oのいずれも、CrやCr−4.4at.%Nよりも小さく、特に、Cr−1.6at.%AlおよびCr−9.8at.%Oが小さい値となった。また、ゲージ率についてはいずれも5以上と使用可能なレベルであった。 Regarding the temperature change of the gauge factor performed on the Cr-based alloy after the measurement in FIG. 4, as for Cr-1.6 at. % Al, Cr-3.8 at. % B, Cr-2.9 at. % C, Cr-9.8 at. % O, Cr and Cr-4.4 at. % N, especially Cr-1.6 at. % Al and Cr-9.8 at. %O became a small value. In addition, the gauge ratio was 5 or more, which was a usable level.

以上の結果から、250℃程度の高温で保持した場合の抵抗の時間変化は、Cr−Al系薄膜合金が最も良好であり、次いでCr−B系薄膜合金が良好であり、これらはいずれもゲージ率が実用的な値であることがわかった。 From the above results, the temporal change in resistance when kept at a high temperature of about 250° C. is best in the Cr-Al thin film alloy, and next in the Cr-B thin film alloy, both of which are gauges. The rate was found to be a practical value.

これらの結果に基づいて、Cr−Al系薄膜合金およびCr−Al−B系薄膜合金についてさらに検討を重ねた。その結果を図6〜14に示す。 Based on these results, the Cr-Al-based thin film alloy and the Cr-Al-B-based thin film alloy were further studied. The results are shown in FIGS.

図6〜9は、それぞれCr−Al系薄膜合金の抵抗値(0℃)、TCR(0〜50℃)、ゲージ率(0℃)、TCS(0〜50℃)の組成(Al含有量)依存性を示す図である。図6〜9には、Bを3.3〜5at.%含有させたCr−Al−B系薄膜合金の結果も併記する。また、図10〜13は、それぞれ抵抗値(0℃)、TCR(0〜50℃)、ゲージ率(0℃)、TCS(0〜50℃)の組成依存性を示すCr−Al−B三元系組成図である。 6 to 9 show the compositions (Al content) of the resistance value (0° C.), TCR (0 to 50° C.), gauge ratio (0° C.), and TCS (0 to 50° C.) of the Cr—Al-based thin film alloy, respectively. It is a figure which shows a dependency. 6-9, B is 3.3-5 at. %, the results of the Cr-Al-B based thin film alloy contained are also shown. In addition, FIGS. 10 to 13 show Cr-Al-B3 compositions showing composition dependence of resistance value (0° C.), TCR (0 to 50° C.), gauge ratio (0° C.), and TCS (0 to 50° C.), respectively. FIG.

図6および図8に示すように、抵抗値はAl含有量の増加にともなって増加し、ゲージ率はほぼ5〜10の範囲である。この傾向は、図10および図12にも示すように、Bを添加したCr−Al−B系薄膜合金でも同様である。 As shown in FIGS. 6 and 8, the resistance value increases as the Al content increases, and the gauge factor is in the range of approximately 5 to 10. This tendency is the same as in the Cr-Al-B based thin film alloy containing B as shown in FIGS. 10 and 12.

一方、図7および図9に示すように、Cr−Al系薄膜合金のTCRおよびTCSは、いずれもAl含有量を調整することにより0近傍の値にすることができるが、さらにBを添加することにより、TCRおよびTCSをより0に近づけることができる。特に、TCSに対するB添加の効果が大きい。詳細には、図11、図13から、Cr−Al−B系の組成範囲内に、それぞれTCR=0、TCS=0になる組成が存在し、その周囲にそれぞれTCR、TCSが−200〜+200ppm/℃の範囲内という非常に小さい値の範囲が存在していることがわかる。 On the other hand, as shown in FIGS. 7 and 9, the TCR and TCS of the Cr—Al-based thin film alloy can both be brought to a value near 0 by adjusting the Al content, but B is further added. As a result, TCR and TCS can be brought closer to zero. In particular, the effect of adding B to TCS is great. In detail, from FIG. 11 and FIG. 13, compositions having TCR=0 and TCS=0 exist in the composition range of the Cr—Al—B system, respectively, and TCR and TCS are −200 to +200 ppm around them. It can be seen that there is a very small range of values within the range of /°C.

図14は、TCRとTCSの両方を示すCr−Al−B三元系組成図であるが、この図から、Cr−Al−B系組成を一般式Cr100−x−yAlで表した場合に、1<x(at.%)<20、0≦y(at.%)<10の範囲内において、TCRおよびTCSの双方、またはいずれか一方が−200〜+200ppm/℃の範囲内となる組成範囲が存在することがわかる。 Figure 14 is a ternary composition diagram Cr-Al-B showing both the TCR and TCS, from this figure, a Cr-Al-B-based composition in the general formula Cr 100-x-y Al x B y When expressed, in the range of 1<x (at.%)<20 and 0≦y (at.%)<10, both or one of TCR and TCS is in the range of −200 to +200 ppm/° C. It can be seen that there is a composition range within.

そこで、本発明では、250℃程度に保持した際の抵抗の時間変化が小さく、TCRおよびTCSが小さく、かつ実用的なゲージ率を有する薄膜合金として、一般式Cr100−x−yAl(ただし、1<x(at.%)<20、0≦y(at.%)<10)で表される組成から選択したものとした。図7および図9から、実際にTCR=0およびTCS=0をほぼ満たすのは、Alが12〜16at.%の範囲のCr−Al薄膜合金およびAlが12〜14at.%の範囲のBを5at.%まで添加したCr−Al−B薄膜合金であり、また、図8からこれらの範囲ではゲージ率も6〜8と高い。これらの点から、より好ましい組成範囲は、一般式CrAlにおいて、y(at.%)=0および12≦x(at.%)≦16で表される範囲、0<y(at.%)≦5および12≦x(at.%)≦14で表される範囲である。 Therefore, in the present invention, as a thin film alloy having a small change with time in resistance at about 250° C., a small TCR and TCS, and a practical gauge factor, a general formula Cr 100-xy Al x B is used. y (provided that, 1 <x (at.% ) <20,0 ≦ y (at.%) <10) was assumed to be selected from the composition represented by. From FIGS. 7 and 9, the fact that Al substantially satisfies TCR=0 and TCS=0 is that Al is 12 to 16 at. % Cr-Al thin film alloy and Al at 12 to 14 at. % Of B at 5 at. %, it is a Cr-Al-B thin film alloy added up to %, and the gauge factor is as high as 6 to 8 in these ranges from FIG. From these points, more preferred composition range are the compounds of formula CrAl x B y, y (at .%) = 0 and 12 ≦ x (at.%) Ranges represented by ≦ 16, 0 <y (at . %)≦5 and 12≦x (at. %)≦14 .

250℃程度の高温に保持した際の抵抗の時間変化は、20ppm/H以下とすることができる。これは、上述した図4では、Cr−Al薄膜合金を300℃で熱処理して250℃で保持したときに100時間で0.2%変化しており、さらに高い温度で熱処理して250℃で保持すれば、変化量はさらに小さくなると推察できるからである。また、本発明の範囲内のCr−Al薄膜合金およびCr−Al−B薄膜合金についても、同様に20ppm/H以下とすることができる。 The change with time in resistance when kept at a high temperature of about 250° C. can be 20 ppm/H or less. This is because in FIG. 4 described above, when the Cr—Al thin film alloy was heat-treated at 300° C. and held at 250° C., it changed by 0.2% in 100 hours, and further heat-treated at a higher temperature at 250° C. This is because it can be inferred that the amount of change will become even smaller if held. Further, the Cr-Al thin film alloy and the Cr-Al-B thin film alloy within the scope of the present invention can also be set to 20 ppm/H or less.

また、TCRおよびTCSの双方、またはこれらのいずれか一方が、−200〜+200ppm/℃の範囲内であることが好ましい。これは、TCRおよびTCSは極力小さい方が好ましく、特に、ブリッジを組むことで調整することができないTCSは、200ppm/℃程度が必要だからである。 Further, it is preferable that both of TCR and TCS or one of them is within a range of -200 to +200 ppm/°C. This is because it is preferable that TCR and TCS are as small as possible, and in particular, about 200 ppm/° C. is required for TCS that cannot be adjusted by building a bridge.

また、比抵抗率は250μΩ・cm以上が好ましい。Cr−Al−B系において、図14に示すTCRおよびTCSがほぼ零となる範囲と、図10に示す抵抗値が4000Ω以上と高い値となる範囲がほぼ一致しており、4000Ωを比抵抗率に換算すると250μΩ・cmとなる。歪センサを回路に組むときに高抵抗ほど小電流ですむため、比抵抗率の好ましい範囲を250μΩ・cm以上とした。 Further, the specific resistance is preferably 250 μΩ·cm or more. In the Cr-Al-B system, the range where TCR and TCS shown in FIG. 14 are almost zero and the range where the resistance value shown in FIG. When converted to, it becomes 250 μΩ·cm. Since a higher resistance requires a smaller current when a strain sensor is assembled in a circuit, the preferred range of the specific resistance is set to 250 μΩ·cm or more.

本発明の薄膜合金を成膜する手法は特に限定されないがスパッタリング、特に高周波スパッタリングが好ましい。歪センサの歪抵抗膜として用いる薄膜のパターンとしては、歪センサとして通常用いるパターンでよく、例えば格子状パターンを用いることができる。 The method for forming the thin film alloy of the present invention is not particularly limited, but sputtering, particularly high frequency sputtering is preferable. The thin film pattern used as the strain resistance film of the strain sensor may be a pattern normally used as the strain sensor, and for example, a lattice pattern can be used.

また、本発明の薄膜合金は、成膜後、所定温度で熱処理する必要があるが、その熱処理の温度は、高温領域で所望の特性を得るためには、その高温領域の温度よりも50〜100℃程度高い温度で熱処理することが好ましい。 Further, the thin film alloy of the present invention needs to be heat-treated at a predetermined temperature after film formation, but the temperature of the heat treatment is 50 to 50° C. higher than the temperature in the high temperature region in order to obtain desired characteristics in the high temperature region. It is preferable to perform heat treatment at a temperature as high as about 100°C.

(実施例1)
以下、本発明の実施例について説明する。
ここでは、基板上に、高周波スパッタリングにより所定パターンでCr−14.4at.%Al組成の薄膜を形成した後、300℃、450℃で熱処理して試料を作製した。
(Example 1)
Examples of the present invention will be described below.
Here, Cr-14.4 at. After forming a thin film having a% Al composition, heat treatment was performed at 300° C. and 450° C. to prepare a sample.

各試料について、−50〜100℃の範囲の複数の温度で抵抗およびゲージ率を求めた。その結果を図15および図16に示す。また、これら試料について、250℃で保持して抵抗の時間変化を求めた。 For each sample, resistance and gauge factor were determined at multiple temperatures ranging from -50 to 100°C. The results are shown in FIGS. 15 and 16. Further, with respect to these samples, the change with time of the resistance was obtained by holding at 250°C.

各試料の、抵抗(0℃)、TCR、ゲージ率Gf(0℃)、TCS、抵抗の時間変化を表1に示す。
表1に示すように、いずれの試料もゲージ率が7.1であり、TCR、TCSがほぼ0であり、抵抗の時間変化が20ppm/H以下であった。このことから、本発明の薄膜合金は、TCRおよびTCSが小さいとともに抵抗時間的変化が小さく、熱安定性に優れ、ゲージ率が5以上であり、歪センサ用薄膜合金として優れた特性を有することが確認された。
Table 1 shows the resistance (0° C.), TCR, gauge factor Gf (0° C.), TCS, and resistance change over time of each sample.
As shown in Table 1, all the samples had a gauge factor of 7.1, TCR and TCS of almost 0, and a change in resistance with time of 20 ppm/H or less. From this, the thin film alloy of the present invention has a small TCR and TCS, a small change with time in resistance, an excellent thermal stability, a gauge factor of 5 or more, and excellent properties as a thin film alloy for a strain sensor. Was confirmed.

(実施例2)
ここでは、基板上に、高周波スパッタリングにより所定パターンで表に示す組成のCr−Al−B薄膜合金を形成した後、300℃で熱処理して試料を作製した。
(Example 2)
Here, a Cr-Al-B thin film alloy having the composition shown in Table 2 was formed on the substrate by high frequency sputtering in a predetermined pattern, and then heat-treated at 300°C to prepare a sample.

各試料について、ゲージ率(100℃)、TCS(0〜50℃)、抵抗値(0℃)、TCR(0〜50℃)を求めた。その際の各組成におけるゲージ率、およびTCS、抵抗、TCRを表2に示す。 For each sample, the gauge factor (100° C.), TCS (0 to 50° C.), resistance value (0° C.), and TCR (0 to 50° C.) were obtained. Table 2 shows the gauge ratio, TCS, resistance, and TCR in each composition at that time.

表2に示すように、いずれの試料もゲージ率が7.5以上と高く、また、TCSおよびTCRも比較的低い値であり、特にCr84Al12.53.5ではTCSおよびTCRの双方がほぼ零となった。 As shown in Table 2, all samples gauge factor as high as 7.5 or more, and, TCS and TCR also relatively low value, the TCS and TCR in particular Cr 84 Al 12.5 B 3.5 Both became almost zero.

Claims (2)

一般式Cr General formula Cr 100−x−y100-xy AlAl x B y
(ただし、x、yは原子比率(at.%)である)で表され、yが0≦y≦5であり、y=0のとき12≦x≦16、0<y≦5のとき12≦x≦14であり、250℃において熱安定性に優れた歪センサ用薄膜合金。(Where x and y are atomic ratios (at. %)), y is 0≦y≦5, 12 when y=0, 12≦x≦16, and 0<y≦5, 12 A thin film alloy for a strain sensor having ≦x≦14 and excellent thermal stability at 250° C.
250℃での抵抗の時間変化が、20ppm/H以下であることを特徴とする、請求項1に記載の熱安定性に優れた歪センサ用薄膜合金。 The thin film alloy for a strain sensor having excellent thermal stability according to claim 1 , characterized in that a change with time in resistance at 250° C. is 20 ppm/H or less.
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