JP6679072B2 - Resin composition and hydrolysis method thereof - Google Patents
Resin composition and hydrolysis method thereof Download PDFInfo
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- JP6679072B2 JP6679072B2 JP2018547757A JP2018547757A JP6679072B2 JP 6679072 B2 JP6679072 B2 JP 6679072B2 JP 2018547757 A JP2018547757 A JP 2018547757A JP 2018547757 A JP2018547757 A JP 2018547757A JP 6679072 B2 JP6679072 B2 JP 6679072B2
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- 230000007062 hydrolysis Effects 0.000 title claims description 75
- 238000006460 hydrolysis reaction Methods 0.000 title claims description 75
- 238000000034 method Methods 0.000 title claims description 41
- 239000011342 resin composition Substances 0.000 title claims description 41
- 229920000642 polymer Polymers 0.000 claims description 39
- 239000004626 polylactic acid Substances 0.000 claims description 21
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 20
- 239000007864 aqueous solution Substances 0.000 claims description 15
- 229920001577 copolymer Polymers 0.000 claims description 15
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 claims description 13
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 12
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
- 239000004310 lactic acid Substances 0.000 claims description 6
- 235000014655 lactic acid Nutrition 0.000 claims description 6
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 5
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 4
- CKLJMWTZIZZHCS-REOHCLBHSA-N L-aspartic acid Chemical compound OC(=O)[C@@H](N)CC(O)=O CKLJMWTZIZZHCS-REOHCLBHSA-N 0.000 claims description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 4
- 235000011090 malic acid Nutrition 0.000 claims description 4
- 239000001630 malic acid Substances 0.000 claims description 4
- 235000003704 aspartic acid Nutrition 0.000 claims description 3
- OQFSQFPPLPISGP-UHFFFAOYSA-N beta-carboxyaspartic acid Natural products OC(=O)C(N)C(C(O)=O)C(O)=O OQFSQFPPLPISGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000013078 crystal Substances 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 238000002425 crystallisation Methods 0.000 description 16
- 230000008025 crystallization Effects 0.000 description 16
- 239000002253 acid Substances 0.000 description 14
- 238000000354 decomposition reaction Methods 0.000 description 13
- 239000000203 mixture Substances 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- -1 and in particular Polymers 0.000 description 10
- 238000005227 gel permeation chromatography Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical group OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 5
- 230000001771 impaired effect Effects 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- JVTAAEKCZFNVCJ-REOHCLBHSA-N L-lactic acid Chemical compound C[C@H](O)C(O)=O JVTAAEKCZFNVCJ-REOHCLBHSA-N 0.000 description 4
- 229920003232 aliphatic polyester Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 239000004645 polyester resin Substances 0.000 description 4
- 229920000954 Polyglycolide Polymers 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 238000007731 hot pressing Methods 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 229920001610 polycaprolactone Polymers 0.000 description 3
- 239000004632 polycaprolactone Substances 0.000 description 3
- 239000004633 polyglycolic acid Substances 0.000 description 3
- 229920006381 polylactic acid film Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 230000004580 weight loss Effects 0.000 description 3
- NGEWQZIDQIYUNV-UHFFFAOYSA-N 2-hydroxy-3-methylbutyric acid Chemical compound CC(C)C(O)C(O)=O NGEWQZIDQIYUNV-UHFFFAOYSA-N 0.000 description 2
- JGHSBPIZNUXPLA-UHFFFAOYSA-N 2-hydroxyhexadecanoic acid Chemical group CCCCCCCCCCCCCCC(O)C(O)=O JGHSBPIZNUXPLA-UHFFFAOYSA-N 0.000 description 2
- BWLBGMIXKSTLSX-UHFFFAOYSA-N 2-hydroxyisobutyric acid Chemical group CC(C)(O)C(O)=O BWLBGMIXKSTLSX-UHFFFAOYSA-N 0.000 description 2
- JYZJYKOZGGEXSX-UHFFFAOYSA-N 2-hydroxymyristic acid Chemical group CCCCCCCCCCCCC(O)C(O)=O JYZJYKOZGGEXSX-UHFFFAOYSA-N 0.000 description 2
- WHBMMWSBFZVSSR-UHFFFAOYSA-N 3-hydroxybutyric acid Chemical compound CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical group OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Chemical group [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229960005261 aspartic acid Drugs 0.000 description 2
- 235000015165 citric acid Nutrition 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 2
- 229940099690 malic acid Drugs 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- 229920001432 poly(L-lactide) Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 238000007142 ring opening reaction Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 235000002906 tartaric acid Nutrition 0.000 description 2
- 239000011975 tartaric acid Chemical group 0.000 description 2
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 2
- QBYIENPQHBMVBV-HFEGYEGKSA-N (2R)-2-hydroxy-2-phenylacetic acid Chemical compound O[C@@H](C(O)=O)c1ccccc1.O[C@@H](C(O)=O)c1ccccc1 QBYIENPQHBMVBV-HFEGYEGKSA-N 0.000 description 1
- AFENDNXGAFYKQO-VKHMYHEASA-N (S)-2-hydroxybutyric acid Chemical compound CC[C@H](O)C(O)=O AFENDNXGAFYKQO-VKHMYHEASA-N 0.000 description 1
- RKDVKSZUMVYZHH-UHFFFAOYSA-N 1,4-dioxane-2,5-dione Chemical compound O=C1COC(=O)CO1 RKDVKSZUMVYZHH-UHFFFAOYSA-N 0.000 description 1
- RRDPWAPIJGSANI-UHFFFAOYSA-N 2-cyclohexyl-2-hydroxyacetic acid Chemical compound OC(=O)C(O)C1CCCCC1 RRDPWAPIJGSANI-UHFFFAOYSA-N 0.000 description 1
- FWVNWTNCNWRCOU-UHFFFAOYSA-N 2-hydroxy-3,3-dimethylbutanoic acid Chemical compound CC(C)(C)C(O)C(O)=O FWVNWTNCNWRCOU-UHFFFAOYSA-N 0.000 description 1
- YDZIJQXINJLRLL-UHFFFAOYSA-N 2-hydroxydodecanoic acid Chemical group CCCCCCCCCCC(O)C(O)=O YDZIJQXINJLRLL-UHFFFAOYSA-N 0.000 description 1
- NYHNVHGFPZAZGA-UHFFFAOYSA-N 2-hydroxyhexanoic acid Chemical group CCCCC(O)C(O)=O NYHNVHGFPZAZGA-UHFFFAOYSA-N 0.000 description 1
- KIHBGTRZFAVZRV-UHFFFAOYSA-N 2-hydroxyoctadecanoic acid Chemical group CCCCCCCCCCCCCCCCC(O)C(O)=O KIHBGTRZFAVZRV-UHFFFAOYSA-N 0.000 description 1
- JRHWHSJDIILJAT-UHFFFAOYSA-N 2-hydroxypentanoic acid Chemical group CCCC(O)C(O)=O JRHWHSJDIILJAT-UHFFFAOYSA-N 0.000 description 1
- SJZRECIVHVDYJC-UHFFFAOYSA-N 4-hydroxybutyric acid Chemical compound OCCCC(O)=O SJZRECIVHVDYJC-UHFFFAOYSA-N 0.000 description 1
- 229940006015 4-hydroxybutyric acid Drugs 0.000 description 1
- CKLJMWTZIZZHCS-UHFFFAOYSA-N D-OH-Asp Natural products OC(=O)C(N)CC(O)=O CKLJMWTZIZZHCS-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- WHUUTDBJXJRKMK-UHFFFAOYSA-N Glutamic acid Natural products OC(=O)C(N)CCC(O)=O WHUUTDBJXJRKMK-UHFFFAOYSA-N 0.000 description 1
- CKLJMWTZIZZHCS-UWTATZPHSA-N L-Aspartic acid Natural products OC(=O)[C@H](N)CC(O)=O CKLJMWTZIZZHCS-UWTATZPHSA-N 0.000 description 1
- WHUUTDBJXJRKMK-VKHMYHEASA-N L-glutamic acid Chemical compound OC(=O)[C@@H](N)CCC(O)=O WHUUTDBJXJRKMK-VKHMYHEASA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- IWYDHOAUDWTVEP-UHFFFAOYSA-N R-2-phenyl-2-hydroxyacetic acid Natural products OC(=O)C(O)C1=CC=CC=C1 IWYDHOAUDWTVEP-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000005903 acid hydrolysis reaction Methods 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 238000005904 alkaline hydrolysis reaction Methods 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 229920006167 biodegradable resin Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000003484 crystal nucleating agent Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000004455 differential thermal analysis Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000005003 food packaging material Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 235000013922 glutamic acid Nutrition 0.000 description 1
- 239000004220 glutamic acid Substances 0.000 description 1
- 229960004275 glycolic acid Drugs 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000003949 imides Chemical group 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229960002510 mandelic acid Drugs 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 239000008363 phosphate buffer Substances 0.000 description 1
- 229920002961 polybutylene succinate Polymers 0.000 description 1
- 239000004631 polybutylene succinate Substances 0.000 description 1
- 229920009537 polybutylene succinate adipate Polymers 0.000 description 1
- 239000004630 polybutylene succinate adipate Substances 0.000 description 1
- 229920000921 polyethylene adipate Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 238000013268 sustained release Methods 0.000 description 1
- 239000012730 sustained-release form Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/16—Compositions of unspecified macromolecular compounds the macromolecular compounds being biodegradable
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Biological Depolymerization Polymers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、加水分解性に優れた樹脂組成物と、その加水分解方法に関する。 The present invention relates to a resin composition having excellent hydrolyzability and a hydrolysis method thereof.
近年、地球環境の悪化に伴い、樹脂のリサイクルや生体に安全で地球環境に対して負荷の少ない添加剤への関心が高まっている。ポリ乳酸(PLA)、ポリグリコール酸(PGA)、ポリカプロラクトン(PCL)等に代表される樹脂は、自然環境下や生体内で水分や酵素により分解される生分解性樹脂として利用されている。
例えばPLAは、加工性が良く成形品の機械的強度が優れているので、使い捨ての容器、包装材等の用途に利用されている。しかし、PLAは、PGAやPCLに比較して加水分解速度が遅いという問題点がある。In recent years, along with the deterioration of the global environment, there is an increasing interest in resin recycling and additives that are safe for the living body and have a low impact on the global environment. Resins represented by polylactic acid (PLA), polyglycolic acid (PGA), polycaprolactone (PCL) and the like are used as biodegradable resins that are decomposed by water or enzymes in a natural environment or in a living body.
For example, PLA is used for applications such as disposable containers and packaging materials because it has good workability and excellent mechanical strength of molded products. However, PLA has a problem that the hydrolysis rate is slower than that of PGA or PCL.
このようなPLAの問題点を克服すべく、PLAの加水分解速度を向上させる方法として、例えば、PLAにポリエチレングリコール等の親水性添加剤を配合する方法が提案されている。しかし、PLAは親水性が低く、ポリエチレングリコール等の親水性物質とは相溶しにくいため、親水性添加剤が成形時や成形後に浮き出したり(ブリードアウト)、成形品の機械的強度が低下したり、透明性等の外観が損なわれたりして、実用的ではない。 In order to overcome such problems of PLA, as a method of improving the hydrolysis rate of PLA, for example, a method of blending PLA with a hydrophilic additive such as polyethylene glycol has been proposed. However, PLA has a low hydrophilicity and is difficult to be compatible with hydrophilic substances such as polyethylene glycol, so that the hydrophilic additive may bleed out during or after molding (bleed-out), resulting in a decrease in mechanical strength of the molded product. Or, the appearance such as transparency is impaired, which is not practical.
PLAの加水分解に関して、酸性やアルカリ性での加水分解が報告されている(非特許文献1、2)。
本出願人は、PLAに加水分解を促進する共重合体を添加することを提案している(特許文献1,2)。Regarding hydrolysis of PLA, acid and alkaline hydrolysis have been reported (Non-patent Documents 1 and 2).
The present applicant has proposed to add a copolymer that promotes hydrolysis to PLA (Patent Documents 1 and 2).
非特許文献1,2ではPLAフィルムをアニールして結晶性の異なるサンプルを作製し、その加水分解の挙動を確認している。非特許文献1によると、PLAフィルムの分解はフィルム表面の非晶質部分の浸食によるものと考えられており、結晶化度が高くなるほど、分解による重量ロスが少ない、すなわち、加水分解しにくくなることが示されている。非特許文献2では、酸性、中性、アルカリ性での加水分解の違いが更に検討され、アルカリ性(pH12)での加水分解性は中性や酸性に比べて高いことが示されている。非特許文献1と同様に、結晶化度の高いサンプルでは重量ロスの速度が遅くなることが示されている一方で、分子量は結晶化度の高いサンプルの方が速く減少している。ただし、いずれも完全に分解するまでに200日程度の長い期間が必要である。つまり、通常PLAは結晶化により耐熱性や機械強度が高くなるが、結晶化させることにより結晶化させない場合と比較して加水分解が遅くなる。このため、分解速度を早くするためには結晶化度を低下させ耐熱性や機械強度を犠牲にする必要があり、加水分解速度と耐熱性や機械強度とを両立することは困難であった。 In Non-Patent Documents 1 and 2, PLA films are annealed to prepare samples having different crystallinity, and the hydrolysis behavior thereof is confirmed. According to Non-Patent Document 1, it is considered that the PLA film is decomposed due to the erosion of the amorphous portion on the film surface. The higher the crystallinity, the less the weight loss due to the decomposition, that is, the more difficult the hydrolysis is. Is shown. Non-Patent Document 2 further investigates the difference in hydrolysis between acidic, neutral, and alkaline, and shows that the alkaline (pH 12) hydrolysis is higher than neutral and acidic. Similar to Non-Patent Document 1, it has been shown that the sample with high crystallinity has a slower rate of weight loss, whereas the sample with high crystallinity has a faster decrease in molecular weight. However, in each case, a long period of about 200 days is required for complete decomposition. That is, although PLA usually has higher heat resistance and mechanical strength due to crystallization, hydrolysis slows down as compared with the case where crystallization does not cause crystallization. Therefore, in order to increase the decomposition rate, it is necessary to lower the crystallinity and sacrifice heat resistance and mechanical strength, and it has been difficult to achieve both hydrolysis rate and heat resistance and mechanical strength.
特許文献1,2では、添加する共重合体(加水分解促進剤)によって、加水分解速度が向上することが示されている。いずれも、蒸留水、イオン交換水等のほぼ中性条件で50℃〜80℃での加水分解性について検討されており、より低温条件や結晶化度の依存性については検討されていない。 Patent Documents 1 and 2 show that the addition of the copolymer (hydrolysis accelerator) improves the hydrolysis rate. In both cases, hydrolyzability at 50 ° C. to 80 ° C. under almost neutral conditions such as distilled water and ion-exchanged water has been investigated, and lower temperature conditions and dependence on crystallinity have not been investigated.
上述したように、結晶化による耐熱性や機械強度の向上と、加水分解速度の向上とを両立できれば、これまで使用できなかった低温での加水分解や、例えば滅菌処理のような耐熱性や機械強度が必要となるような高温・高圧条件における使用が可能となる。 As described above, if both improvement of heat resistance and mechanical strength by crystallization and improvement of hydrolysis rate can be achieved at the same time, hydrolysis at low temperatures that could not be used until now, heat resistance and mechanical properties such as sterilization treatment, etc. It can be used under high temperature and high pressure conditions that require strength.
本発明は、速やかに加水分解する樹脂組成物並びに加水分解方法を提供することを目的とする。 An object of the present invention is to provide a resin composition that can be rapidly hydrolyzed and a hydrolysis method.
本発明者らは、加水分解性を有する結晶性ポリマーに加水分解促進剤を組み合わせた樹脂組成物の結晶化度を高めることで、従来の教示に反して加水分解性、特にアルカリ水溶液中での加水分解速度が顕著に速くなることを見いだした。 By increasing the crystallinity of a resin composition in which a crystalline polymer having hydrolyzability is combined with a hydrolysis accelerator, the inventors of the present invention contradicted the conventional teaching, and thus hydrolyzed, particularly in an alkaline aqueous solution. It was found that the hydrolysis rate was significantly increased.
すなわち、本発明の一形態は、加水分解性を有する結晶性ポリマー(A)と、加水分解促進剤(B)とを含有する樹脂組成物であって、該樹脂組成物の結晶化度が15%以上、60%以下であることを特徴とする樹脂組成物(C)に関する。
また、本発明の一形態は、上記樹脂組成物(C)の加水分解方法であって、pHが7より大きい水溶液中で、加水分解することを特徴とする加水分解方法に関する。That is, one embodiment of the present invention is a resin composition containing a crystalline polymer (A) having a hydrolyzability and a hydrolysis accelerator (B), wherein the resin composition has a crystallinity of 15 % Or more and 60% or less, relates to the resin composition (C).
Moreover, one form of this invention is a hydrolysis method of the said resin composition (C), Comprising: It hydrolyzes in the aqueous solution whose pH is more than 7, The hydrolysis method characterized by the above-mentioned.
本発明によれば、耐熱性や機械強度に優れ、加水分解性の向上した樹脂組成物が提供できる。また、本発明に係る加水分解方法は、該樹脂組成物を極めて短期間で加水分解することができる。 According to the present invention, a resin composition having excellent heat resistance and mechanical strength and having improved hydrolyzability can be provided. Further, the hydrolysis method according to the present invention can hydrolyze the resin composition in an extremely short period of time.
<加水分解性を有する結晶性ポリマー(A)>
本発明に用いる加水分解性を有する結晶性ポリマー(A)(以下、単に「結晶性ポリマー(A)」という)は、加水分解性を有する結晶性ポリマーであれば良く、特に限定されない。例えば、ポリエステルが挙げられ、特にポリヒドロキシカルボン酸、ジオールとジカルボン酸からなる脂肪族ポリエステル樹脂を使用できる。<Crystalline Polymer (A) Having Hydrolyzability>
The hydrolyzable crystalline polymer (A) used in the present invention (hereinafter, simply referred to as “crystalline polymer (A)”) is not particularly limited as long as it is a hydrolyzable crystalline polymer. Examples thereof include polyesters, and in particular, aliphatic polyester resins composed of polyhydroxycarboxylic acid, diol and dicarboxylic acid can be used.
本発明において、ポリヒドロキシカルボン酸は、水酸基とカルボキシル基とを併せ有するヒドロキシカルボン酸に由来する繰り返し単位(構成単位)(a−1)を有する重合体又は共重合体を意味する。 In the present invention, the polyhydroxycarboxylic acid means a polymer or copolymer having a repeating unit (constitutional unit) (a-1) derived from a hydroxycarboxylic acid having both a hydroxyl group and a carboxyl group.
ヒドロキシカルボン酸の具体例としては、乳酸、グリコール酸、3−ヒドロキシ酪酸、4−ヒドロキシ酪酸、2−ヒドロキシ−n−酪酸、2−ヒドロキシ−3,3−ジメチル酪酸、2−ヒドロキシ−3−メチル酪酸、2−メチル乳酸、2−ヒドロキシ吉草酸、2−ヒドロキシカプロン酸、2−ヒドロキシラウリン酸、2−ヒドロキシミリスチン酸、2−ヒドロキシパルミチン酸、2−ヒドロキシステアリン酸、リンゴ酸、クエン酸、酒石酸、2−ヒドロキシ−3−メチル酪酸、2−シクロヘキシル−2−ヒドロキシ酢酸、マンデル酸、サリチル酸、カプロラクトン等のラクトン類の開環生成物が挙げられる。これらの2種以上を混合して用いても良い。 Specific examples of the hydroxycarboxylic acid include lactic acid, glycolic acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid, 2-hydroxy-n-butyric acid, 2-hydroxy-3,3-dimethylbutyric acid, 2-hydroxy-3-methyl. Butyric acid, 2-methyl lactic acid, 2-hydroxyvaleric acid, 2-hydroxycaproic acid, 2-hydroxylauric acid, 2-hydroxymyristic acid, 2-hydroxypalmitic acid, 2-hydroxystearic acid, malic acid, citric acid, tartaric acid Ring-opening products of lactones such as 2-hydroxy-3-methylbutyric acid, 2-cyclohexyl-2-hydroxyacetic acid, mandelic acid, salicylic acid, and caprolactone. You may use these 2 or more types in mixture.
ポリヒドロキシカルボン酸は、加水分解性を大きく損なわない限り、ヒドロキシカルボン酸以外の他の構成単位(共重合成分)を有していてもよいが、ポリヒドロキシカルボン酸の全構成単位100モル%中、ヒドロキシカルボン酸由来の構成単位(a−1)は好ましくは20モル%以上であり、より好ましくは50モル%以上であり、特に好ましくは100%である。 The polyhydroxycarboxylic acid may have a structural unit (copolymerization component) other than the hydroxycarboxylic acid as long as the hydrolyzability is not significantly impaired. However, in 100 mol% of all the structural units of the polyhydroxycarboxylic acid. The constituent unit (a-1) derived from a hydroxycarboxylic acid is preferably 20 mol% or more, more preferably 50 mol% or more, and particularly preferably 100%.
ポリヒドロキシカルボン酸のうち、加水分解促進剤(B)との相溶性の点からは、ヒドロキシカルボン酸が乳酸である重合体または共重合体が好ましく、ポリ乳酸(単独重合体)がより好ましい。ポリ乳酸は、乳酸を出発原料として合成されたものであっても、ラクチドを出発原料として合成されたものであっても良い。 Among the polyhydroxycarboxylic acids, from the viewpoint of compatibility with the hydrolysis accelerator (B), a polymer or copolymer in which the hydroxycarboxylic acid is lactic acid is preferable, and polylactic acid (homopolymer) is more preferable. Polylactic acid may be one synthesized from lactic acid as a starting material or one synthesized from lactide as a starting material.
本発明において、ジオールとジカルボン酸からなる脂肪族ポリエステル樹脂は、ジオール及びジカルボン酸に由来する繰り返し単位(構成単位)を有する重合体又は共重合体を意味する。該脂肪族ポリエステル樹脂は、結晶性ポリマー(A)としての加水分解性を大きく損なわない限り、ジオールとジカルボン酸に由来する構成単位以外の他の構成単位(共重合成分)を有していてもよい。 In the present invention, the aliphatic polyester resin composed of a diol and a dicarboxylic acid means a polymer or a copolymer having a repeating unit (constitutional unit) derived from the diol and the dicarboxylic acid. The aliphatic polyester resin may have a constitutional unit (copolymerization component) other than the constitutional unit derived from the diol and the dicarboxylic acid, as long as the hydrolyzability as the crystalline polymer (A) is not significantly impaired. Good.
ジオールとジカルボン酸からなる脂肪族ポリエステル樹脂の具体例としては、ポリエチレンサクシネート、ポリエチレンアジペート、ポリエチレンセバケート、ポリジエチレンサクシネート、ポリジエチレンアジペート、ポリエチレンサクシネートアジペート、ポリジエチレンセバケート、ポリブチレンサクシネート、ポリブチレンアジペート、ポリブチレンサクシネートアジペート、ポリブチレンセバケートが挙げられる。 Specific examples of the aliphatic polyester resin comprising diol and dicarboxylic acid include polyethylene succinate, polyethylene adipate, polyethylene sebacate, polydiethylene succinate, polydiethylene adipate, polyethylene succinate adipate, polydiethylene sebacate, polybutylene succinate. , Polybutylene adipate, polybutylene succinate adipate, and polybutylene sebacate.
結晶性ポリマー(A)の分子量は特に限定されないが、加水分解促進剤(B)よりも分子量の大きなものが好ましい。加水分解促進剤(B)との混合のし易さを考慮すると、結晶性ポリマー(A)の重量平均分子量は、好ましくは2,000〜2,000,000、より好ましくは3,000〜1,000,000、特に好ましくは50,000超、500,000以下である。この重量平均分子量は、後述する実施例に記載の条件で、ゲル・パーミエーション・クロマトグラフィー(GPC)により求めた値である。 The molecular weight of the crystalline polymer (A) is not particularly limited, but one having a larger molecular weight than the hydrolysis accelerator (B) is preferable. Considering the ease of mixing with the hydrolysis accelerator (B), the weight average molecular weight of the crystalline polymer (A) is preferably 2,000 to 2,000,000, more preferably 3,000 to 1 , 000,000, particularly preferably more than 50,000 and not more than 500,000. This weight average molecular weight is a value determined by gel permeation chromatography (GPC) under the conditions described in the examples below.
<加水分解促進剤(B)>
本発明に用いる加水分解促進剤(B)は、結晶性ポリマー(A)の加水分解性を促進するものであれば、いずれのものも使用できるが、特にヒドロキシカルボン酸に由来する構成単位(a−2)と多価カルボン酸に由来する構成単位(b−1)を有する共重合体であることが好ましい。なお、「構成単位」とは、重合性単量体に由来する単位であり、末端基は含まない。加水分解促進剤(B)はランダム共重合体、ブロック共重合体、グラフト共重合体の何れでも構わない。ヒドロキシカルボン酸に由来する構成単位(a−2)としては、結晶性ポリマー(A)を構成するヒドロキシカルボン酸に由来する構成単位(a−1)として例示したものが挙げられ、組み合わせる結晶性ポリマー(A)の構成単位(a−1)と同じものを使用することが好ましい。特にヒドロキシカルボン酸に由来する構成単位(a−2)としては、乳酸に由来する単位であることが好ましい。<Hydrolysis accelerator (B)>
As the hydrolysis accelerator (B) used in the present invention, any one can be used as long as it promotes the hydrolyzability of the crystalline polymer (A), and particularly, a structural unit (a) derived from a hydroxycarboxylic acid. -2) and a copolymer having a structural unit (b-1) derived from a polycarboxylic acid are preferred. The "constitutional unit" is a unit derived from a polymerizable monomer and does not include a terminal group. The hydrolysis accelerator (B) may be any of a random copolymer, a block copolymer and a graft copolymer. Examples of the constitutional unit (a-2) derived from the hydroxycarboxylic acid include those exemplified as the constitutional unit (a-1) derived from the hydroxycarboxylic acid constituting the crystalline polymer (A), and a crystalline polymer to be combined. It is preferable to use the same one as the structural unit (a-1) of (A). Particularly, the structural unit (a-2) derived from hydroxycarboxylic acid is preferably a unit derived from lactic acid.
構成単位(b−1)は多価カルボン酸に由来する構成単位であれば良く、特に限定されない。多価カルボン酸は2価または3価の多価カルボン酸から選択される1種以上であることが好ましく、中でも、アミノジカルボン酸、ヒドロキシジカルボン酸、ヒドロキシトリカルボン酸がより好ましく、アスパラギン酸、グルタミン酸、リンゴ酸、クエン酸、酒石酸から選択される1種以上であることが特に好ましい。これら多価カルボン酸は1種または異なる2種以上を有していてもよい。多価カルボン酸に由来する構成単位は、イミド環等の環構造を形成していてもよく、該環構造が開環していてもよく、またはこれらの環構造および開環構造が混在していてもよく、異なる2種以上環構造および/または開環構造が含まれていてもよい。 The structural unit (b-1) is not particularly limited as long as it is a structural unit derived from a polycarboxylic acid. The polyvalent carboxylic acid is preferably one or more selected from divalent or trivalent polycarboxylic acids, and among them, aminodicarboxylic acid, hydroxydicarboxylic acid and hydroxytricarboxylic acid are more preferable, aspartic acid, glutamic acid, Particularly preferred is at least one selected from malic acid, citric acid and tartaric acid. These polyvalent carboxylic acids may have one kind or two or more different kinds. The structural unit derived from a polyvalent carboxylic acid may form a ring structure such as an imide ring, the ring structure may be ring-opened, or these ring structures and ring-opened structures are mixed. Or two or more different ring structures and / or ring-opening structures may be included.
加水分解促進剤(B)は、以上説明した構成単位(a−2)及び構成単位(b−1)を有する共重合体であれば良く、特に限定されない。中でも、アスパラギン酸−乳酸共重合体、リンゴ酸−乳酸共重合体、クエン酸−乳酸共重合体が特に好ましい。 The hydrolysis accelerator (B) is not particularly limited as long as it is a copolymer having the structural unit (a-2) and the structural unit (b-1) described above. Of these, aspartic acid-lactic acid copolymer, malic acid-lactic acid copolymer, and citric acid-lactic acid copolymer are particularly preferable.
加水分解促進剤(B)における構成単位(a−2)と構成単位(b−1)のモル組成比[(a−2)/(b−1)]は、重合時の仕込量で、好ましくは1/1〜50/1、より好ましくは10/1〜20/1である。モル組成比がこれらの範囲内にあると、分解速度促進効果に優れ、結晶性ポリマー(A)との相溶性にも優れた共重合体が得られる。 The molar composition ratio [(a-2) / (b-1)] of the structural unit (a-2) and the structural unit (b-1) in the hydrolysis accelerator (B) is preferably the charged amount at the time of polymerization. Is 1/1 to 50/1, more preferably 10/1 to 20/1. When the molar composition ratio is within these ranges, a copolymer having an excellent effect of promoting the decomposition rate and an excellent compatibility with the crystalline polymer (A) can be obtained.
加水分解促進剤(B)中には、構成単位(a−2)および(b−1)以外の構成単位(他の共重合成分に由来する単位)が存在していてもよい。ただし、その量は加水分解促進剤(B)の性質を大きく損なわない程度であることが必要である。かかる点から、その他の構成単位の量は加水分解促進剤(B)全体の構成単位100モル%中、およそ20モル%以下であることが望ましい。 In the hydrolysis accelerator (B), constitutional units other than the constitutional units (a-2) and (b-1) (units derived from other copolymerization components) may be present. However, its amount must be such that the properties of the hydrolysis accelerator (B) are not significantly impaired. From this point, it is desirable that the amount of the other structural unit is about 20 mol% or less in 100 mol% of the entire structural units of the hydrolysis accelerator (B).
加水分解促進剤(B)の重量平均分子量は1,000以上、50,000以下であり、好ましくは2,500以上、30,000以下であり、特に好ましくは2,500〜10,000の範囲内である。この重量平均分子量は、後述する実施例に記載の条件で、ゲル・パーミエーション・クロマトグラフィー(GPC)により求めた値である。 The weight average molecular weight of the hydrolysis accelerator (B) is 1,000 or more and 50,000 or less, preferably 2,500 or more and 30,000 or less, and particularly preferably in the range of 2,500 to 10,000. It is within. This weight average molecular weight is a value determined by gel permeation chromatography (GPC) under the conditions described in the examples below.
加水分解促進剤(B)の製造方法は特に限定されない。一般的には、多価カルボン酸とヒドロキシカルボン酸を所望の比で混合し、触媒の存在下又は非存在下で、加熱減圧下にて脱水重縮合することで得ることができる。また、ラクチド、グリコリド、カプロラクトン等のヒドロキシカルボン酸の無水環状化合物と多価カルボン酸とを反応させることで得ることもできる。 The method for producing the hydrolysis accelerator (B) is not particularly limited. Generally, it can be obtained by mixing a polycarboxylic acid and a hydroxycarboxylic acid in a desired ratio and dehydrating and polycondensing under heating and reduced pressure in the presence or absence of a catalyst. It can also be obtained by reacting an anhydride cyclic compound of hydroxycarboxylic acid such as lactide, glycolide, or caprolactone with a polyvalent carboxylic acid.
<樹脂組成物(C)>
本発明に係る樹脂組成物(C)は、結晶性ポリマー(A)と加水分解促進剤(B)とを混合して得られる。その質量組成比[(A)/(B)]は、結晶性ポリマー(A)と加水分解促進剤(B)の合計量を100として、95/5〜50/50であり、好ましくは95/5〜55/45であり、より好ましくは95/5〜60/40であり、特に好ましくは95/5〜80/20である。質量組成比がこれらの範囲内にあると、結晶性ポリマー(A)の持つ性質を維持しつつ加水分解促進剤(B)による分解速度促進効果が発揮されるため好ましい。また、加水分解促進剤(B)の量が多いほど分解速度の大きな樹脂組成物(C)が得られる。一方、質量組成比が95/5より大きくなると、加水分解促進剤(B)の添加による分解促進効果が十分ではなく、また50/50より小さくなると樹脂組成物(C)の結晶化度が大きくならず、また、結晶性ポリマー(A)のもつ性質を損なうため好ましくない。<Resin composition (C)>
The resin composition (C) according to the present invention is obtained by mixing the crystalline polymer (A) and the hydrolysis accelerator (B). The mass composition ratio [(A) / (B)] is 95/5 to 50/50, preferably 95 /, with the total amount of the crystalline polymer (A) and the hydrolysis accelerator (B) being 100. It is 5 to 55/45, more preferably 95/5 to 60/40, and particularly preferably 95/5 to 80/20. When the mass composition ratio is within these ranges, the hydrolysis rate promoting effect of the hydrolysis accelerator (B) is exhibited while maintaining the properties of the crystalline polymer (A), which is preferable. Further, the larger the amount of the hydrolysis accelerator (B), the more the decomposition rate of the resin composition (C) can be obtained. On the other hand, if the mass composition ratio is more than 95/5, the decomposition promoting effect by the addition of the hydrolysis accelerator (B) is not sufficient, and if it is less than 50/50, the crystallinity of the resin composition (C) is large. In addition, the crystalline polymer (A) is unfavorable because it impairs the properties of the crystalline polymer (A).
結晶性ポリマー(A)に加水分解促進剤(B)を混合する方法は特に限定されない。好ましくは両者を溶融混練するか、溶媒に溶解させ攪拌混合する。このような製法により、結晶性ポリマー(A)と加水分解促進剤(B)とから、均一な樹脂組成物(C)を得ることが出来る。 The method for mixing the hydrolysis accelerator (B) with the crystalline polymer (A) is not particularly limited. Preferably, both are melt-kneaded or dissolved in a solvent and mixed by stirring. By such a production method, a uniform resin composition (C) can be obtained from the crystalline polymer (A) and the hydrolysis accelerator (B).
樹脂組成物(C)は、結晶性ポリマー(A)のもつ性質を大きく損なわない範囲で、加水分解促進剤(B)及び結晶性ポリマー(A)以外のポリマーや通常の樹脂に添加され得る添加剤が含まれていても良い。 The resin composition (C) is an addition that can be added to a polymer other than the hydrolysis accelerator (B) and the crystalline polymer (A) or an ordinary resin, as long as the properties of the crystalline polymer (A) are not significantly impaired. The agent may be included.
樹脂組成物(C)の結晶化度は、15%以上、60%以下である。本発明でいう結晶化度とは、後述する実施例に示すように、示差熱分析(DSC)により得られる融解エンタルピー、結晶化エンタルピー、再結晶化エンタルピーの関数として求められる。結晶化度の下限は耐熱性の観点から、20%が好ましく、25%がより好ましい。結晶化度の上限は耐熱性と結晶化工程の簡略化の観点から55%が好ましく、50%がより好ましい。結晶化度が15%未満では、結晶化による樹脂組成物(C)の耐熱性の向上効果が小さいだけでなく、加水分解促進剤(B)の添加効果しか発現せず、結晶化と加水分解促進剤(B)添加との相乗効果が発現しない。60%を超える結晶化度にするには長時間の結晶化工程が必要であるだけでなく、結晶化度が60%を超えると、非晶領域の減少により加水分解され難くなる。
結晶化度の調整は、公知の方法が適用でき、樹脂組成物(C)を用いた成形品の成形時の加熱温度、昇温速度、冷却速度等を調整する方法や、成形品を結晶化温度以上溶融温度未満の温度で再加熱(アニール)する方法などが挙げられる。また、結晶核剤の使用や、延伸処理により結晶化度を高める方法なども挙げられる。通常、結晶性ポリマー(A)の一例であるポリ乳酸は、結晶化速度が遅く、金型成形して急速冷却したものは結晶化度が低い。The crystallinity of the resin composition (C) is 15% or more and 60% or less. The crystallinity referred to in the present invention is obtained as a function of the enthalpy of fusion, enthalpy of crystallization, and enthalpy of recrystallization obtained by differential thermal analysis (DSC), as will be shown in Examples described later. From the viewpoint of heat resistance, the lower limit of crystallinity is preferably 20%, more preferably 25%. The upper limit of the crystallinity is preferably 55%, more preferably 50% from the viewpoint of heat resistance and simplification of the crystallization process. When the crystallinity is less than 15%, not only the effect of improving the heat resistance of the resin composition (C) due to crystallization is small, but also only the effect of adding the hydrolysis accelerator (B) is exhibited, and crystallization and hydrolysis A synergistic effect with the addition of the accelerator (B) does not appear. A crystallinity of more than 60% requires a long crystallization step, and a crystallinity of more than 60% makes it difficult to hydrolyze due to a decrease in an amorphous region.
The crystallinity can be adjusted by a known method, such as a method of adjusting a heating temperature, a temperature rising rate, a cooling rate, etc. at the time of molding of a molded article using the resin composition (C), or crystallization of the molded article. Examples include a method of reheating (annealing) at a temperature equal to or higher than the melting temperature and lower than the melting temperature. Further, a method of using a crystal nucleating agent, a method of increasing the crystallinity by a stretching treatment, and the like are also included. Usually, polylactic acid, which is an example of the crystalline polymer (A), has a slow crystallization rate, and a product obtained by molding a mold and rapidly cooling it has a low crystallinity.
樹脂組成物(C)の分子量は特に限定されない。成形性を考慮すると、樹脂組成物(C)の重量平均分子量は、好ましくは1,000〜100万、より好ましくは5,000〜50万、特に好ましくは50,000〜30万である。この重量平均分子量は、後述する実施例に記載の条件で、ゲル・パーミエーション・クロマトグラフィー(GPC)により求めた値である。 The molecular weight of the resin composition (C) is not particularly limited. Considering moldability, the weight average molecular weight of the resin composition (C) is preferably 1,000 to 1,000,000, more preferably 5,000 to 500,000, and particularly preferably 50,000 to 300,000. This weight average molecular weight is a value determined by gel permeation chromatography (GPC) under the conditions described in the examples below.
本発明に係る樹脂組成物(C)は、従来公知の成形法により、種々の形状、例えば、フィルム、シート、繊維、タブレットなどに成形することができる。 The resin composition (C) according to the present invention can be molded into various shapes such as a film, a sheet, a fiber and a tablet by a conventionally known molding method.
<加水分解方法>
本発明に係る加水分解方法は、上記樹脂組成物(C)をpHが7より大きい水溶液(アルカリ水溶液という)中で加水分解する方法である。pHは7.1以上が好ましく、8以上がより好ましい。前記水溶液の好ましい態様としては、樹脂組成物(C)浸漬前の初期pHが7より大きい水溶液が挙げられる。また、別の態様としては、初期pHが7以下であって、樹脂組成物(C)浸漬後にpHが7より大きくなるように塩基性物質を添加して溶解した水溶液も挙げられる。いずれの方法においても、樹脂組成物(C)の分解過程の大半において、pHが7より大きいことが好ましい。
通常は、アルカリ水溶液中に樹脂組成物(C)からなる成形品を浸漬して行う。また、アルカリ水溶液を樹脂組成物(C)からなる成形品にスプレー等で吹きかけることで加水分解することもできる。アルカリ水溶液の温度は特に制限されないが、30℃以上、樹脂組成物(C)の融点未満であることが好ましい。温度が高いほど加水分解速度を高めることができるが、その分、エネルギーコストが高騰することから、目的に応じて適宜好ましい温度に調整する。本発明では、特許文献1,2において検討された温度よりも低い温度で、より速い加水分解が可能となる。また、樹脂組成物(C)は結晶化させることで耐熱性が向上しており、高温・高圧下での加水分解が必要となる用途にも使用可能となる。この場合、樹脂組成物(C)の融点以上の加水分解温度では、樹脂組成物(C)が融解してしまい、分解促進剤(B)を添加した効果が失われてしまうことから、樹脂組成物(C)の融点未満で加水分解を行う必要がある。<Hydrolysis method>
The hydrolysis method according to the present invention is a method of hydrolyzing the above resin composition (C) in an aqueous solution having a pH of more than 7 (referred to as an alkaline aqueous solution). The pH is preferably 7.1 or higher, more preferably 8 or higher. As a preferred embodiment of the aqueous solution, an aqueous solution having an initial pH of more than 7 before immersion in the resin composition (C) can be mentioned. Further, as another embodiment, an aqueous solution having an initial pH of 7 or less and adding and dissolving a basic substance so that the pH after the immersion in the resin composition (C) becomes higher than 7 can be mentioned. In any of the methods, the pH is preferably higher than 7 in most of the decomposition process of the resin composition (C).
Usually, a molded article made of the resin composition (C) is immersed in an alkaline aqueous solution. Moreover, the alkaline aqueous solution can be hydrolyzed by spraying a molded article made of the resin composition (C) with a spray or the like. The temperature of the alkaline aqueous solution is not particularly limited, but is preferably 30 ° C. or higher and lower than the melting point of the resin composition (C). The higher the temperature is, the higher the hydrolysis rate can be. However, the energy cost is correspondingly increased. Therefore, the temperature is appropriately adjusted according to the purpose. The present invention enables faster hydrolysis at a temperature lower than the temperatures examined in Patent Documents 1 and 2. In addition, the resin composition (C) has improved heat resistance by being crystallized, and can be used for applications that require hydrolysis under high temperature and high pressure. In this case, at a hydrolysis temperature above the melting point of the resin composition (C), the resin composition (C) will melt and the effect of adding the decomposition accelerator (B) will be lost. It is necessary to perform hydrolysis at a temperature lower than the melting point of the substance (C).
アルカリ水溶液中に含まれる塩基性物質としては、特に制限はないが、汎用性や安全性を考慮すると、アルカリ金属水酸化物が好ましく、水酸化ナトリウムがより好ましい。また、無機塩や有機塩を添加して、緩衝液としてもよい。 The basic substance contained in the alkaline aqueous solution is not particularly limited, but in consideration of versatility and safety, an alkali metal hydroxide is preferable, and sodium hydroxide is more preferable. Further, an inorganic salt or an organic salt may be added to form a buffer solution.
以下、本発明について実施例を挙げて具体的に説明するが、本発明はこれらの実施例のみに限定されるものではない。実施例中「部」は質量部を示す。実施例における各測定方法は以下の通りである。 Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to these examples. In the examples, "part" indicates part by mass. Each measuring method in the examples is as follows.
<重量平均分子量(Mw)>
試料をクロロホルムに溶解し(濃度約0.5質量%)、ゲル・パーミエーション・クロマトグラフィー(GPC)により、重量平均分子量(Mw)をポリスチレン換算の値として求めた。
測定条件を以下に示す。
RI検出器:日本分光RI−2031、
カラム:SHODEX製 LF−GおよびLF−804、
カラム温度:40℃、
溶媒:クロロホルム、
流速:1.0ml/分。<Weight average molecular weight (Mw)>
The sample was dissolved in chloroform (concentration: about 0.5% by mass), and the weight average molecular weight (Mw) was obtained as a polystyrene conversion value by gel permeation chromatography (GPC).
The measurement conditions are shown below.
RI detector: JASCO RI-2031,
Column: SHODEX LF-G and LF-804,
Column temperature: 40 ℃,
Solvent: chloroform,
Flow rate: 1.0 ml / min.
<結晶化度>
DSC装置(TA Instrument社製 DSC Q−200TA)を用い、4〜5mg程度の試料を昇温速度10℃/分で0℃〜200℃の温度範囲で測定を行い、融解エンタルピー(ΔHm)、結晶化エンタルピー(ΔHc)、再結晶化エンタルピー(ΔHr)、融点(Tm)およびガラス転移温度(Tg)を求めた。なお、結晶化度(Xc)は以下の式により算出した。
Xc(%)={(|ΔHm|−|ΔHc|−|ΔHr|)/|ΔHf|}×100
ここで、ポリ乳酸が100%結晶化した際の融解エンタルピー(ΔHf)=93.1J/gとした。結晶化度はブレンド全体の結晶化度として表した。<Crystallinity>
Using a DSC apparatus (DSC Q-200TA manufactured by TA Instrument Co.), a sample of about 4 to 5 mg was measured at a temperature rising rate of 10 ° C./min in a temperature range of 0 ° C. to 200 ° C., and a melting enthalpy (ΔHm) and a crystal were measured. The enthalpy of formation (ΔHc), the enthalpy of recrystallization (ΔHr), the melting point (Tm) and the glass transition temperature (Tg) were determined. The crystallinity (Xc) was calculated by the following formula.
Xc (%) = {(| ΔHm | − | ΔHc | − | ΔHr |) / | ΔHf |} × 100
Here, the enthalpy of fusion (ΔHf) when 100% of polylactic acid was crystallized was set to 93.1 J / g. The crystallinity was expressed as the crystallinity of the entire blend.
<加水分解試験>
厚み0.2mm、20mm角の試料をガラス容器に入れ、下記のpHの異なる溶液に浸漬し、40℃に制御した水浴中に静置した。分解中pHが変化しないように液を入れ替えてpHを一定に保った。所定の時間が経過した後試料を回収し、蒸留水で試料を洗浄した後、24時間室温にて真空乾燥して質量を測定した。加水分解による質量保持率は以下の式により算出した。なお、試料が回収できない場合は、試料の分解が完了したものとして質量保持率は0%とした。
試験前の試料の質量をW0、試験後の真空乾燥した試料の質量をWdとすると、
質量保持率(%)=(Wd/W0)×100
用いたpHの異なる溶液
(1) pH7.4:リン酸緩衝液
(2) pH12.0:KCl−NaOH緩衝液<Hydrolysis test>
A sample having a thickness of 0.2 mm and 20 mm square was placed in a glass container, dipped in the following solutions having different pHs, and allowed to stand in a water bath controlled at 40 ° C. The pH was kept constant by replacing the liquid so that the pH did not change during the decomposition. After a predetermined time had elapsed, the sample was collected, washed with distilled water, and then vacuum dried at room temperature for 24 hours, and the mass was measured. The mass retention rate by hydrolysis was calculated by the following formula. When the sample could not be recovered, the mass retention rate was set to 0% assuming that the decomposition of the sample was completed.
When the mass of the sample before the test is W 0 and the mass of the vacuum dried sample after the test is W d ,
Mass retention rate (%) = (W d / W 0 ) × 100
Solutions with different pH (1) pH 7.4: Phosphate buffer (2) pH 12.0: KCl-NaOH buffer
<製造例1> 乳酸−リンゴ酸共重合体(PML)の製造
撹拌装置、脱気口をつけた500mlサイズのガラス製反応器に和光純薬製D,L−リンゴ酸13.4g(0.1モル)、Purac社製90%L−乳酸100.2g(1.0モル)を装入した。反応器をオイルバスに漬け、135℃、1.33kPa(10mmHg)で窒素を流通させながら重合した。得られた無色透明の固体を粉砕し、粉末状ポリマー(PML)を得た。得られたPMLについて、上述の方法により測定した重量平均分子量は3500であった。<Production Example 1> Production of lactic acid-malic acid copolymer (PML) A glass reactor of 500 ml size equipped with a stirrer and a degassing port was placed in Wako Pure Chemical Industries, Ltd. D, L-malic acid 13.4 g (0. 1 mol) and 100.2 g (1.0 mol) of 90% L-lactic acid manufactured by Purac Co. were charged. The reactor was immersed in an oil bath, and polymerization was performed at 135 ° C. and 1.33 kPa (10 mmHg) while circulating nitrogen. The colorless and transparent solid obtained was pulverized to obtain a powdery polymer (PML). The weight average molecular weight of the obtained PML measured by the above method was 3,500.
<製造例2> 乳酸−アスパラギン酸共重合体(PAL)の製造
撹拌装置、脱気口をつけた500mlサイズのガラス製反応器に和光純薬製L−アスパラギン酸39.9g(0.3モル)、Purac社製90%L−乳酸300.3g(3.0モル)を装入した。反応器をオイルバスに漬け、180℃で窒素を流通させながら7時間脱水重合した。得られた無色透明の固体を粉砕し、粉末状ポリマー(PAL)を得た。得られたPALについて、上述の方法により測定した重量平均分子量は3500であった。<Production Example 2> Production of lactic acid-aspartic acid copolymer (PAL) In a glass reactor of 500 ml size equipped with a stirrer and a degassing port, 39.9 g (0.3 mol of 0.3 mol of L-aspartic acid produced by Wako Pure Chemical Industries, Ltd. ), And 300.3 g (3.0 mol) of 90% L-lactic acid manufactured by Purac Co. were charged. The reactor was immersed in an oil bath, and dehydration polymerization was performed at 180 ° C. for 7 hours while circulating nitrogen. The obtained colorless transparent solid was pulverized to obtain a powdery polymer (PAL). The weight average molecular weight of the obtained PAL measured by the above method was 3,500.
<比較例1>
ポリ乳酸(三井化学(株)製、商品名「レイシアH400」、Mw=24万)80部と製造例1で調製したPML20部とをラボプラストミル((株)東洋精機製作所製、商品名「TOYOSEIKI、4M150」)にセグメントミキサー((株)東洋精機製作所製、商品名「TOYOSEIKI、KF−70V2」)を取り付け、50rpm、175℃で5分混練した。得られた組成物を170℃で熱プレスし、0℃で急冷してプレスフィルム1を得た。上述した方法により結晶化度を測定したところ、結晶化度は7.9%であった。得られたフィルムを上述した方法により加水分解試験を実施した。各pHでの試験結果を表1および2に示した。<Comparative Example 1>
80 parts of polylactic acid (manufactured by Mitsui Chemicals, Inc., trade name "Racia H400", Mw = 240,000) and 20 parts of PML prepared in Production Example 1 are Labo Plastomill (manufactured by Toyo Seiki Seisakusho, Ltd., trade name " TOYOSEIKI, 4M150 ") was equipped with a segment mixer (manufactured by Toyo Seiki Seisakusho, Ltd., trade name" TOYOSEIKI, KF-70V2 ") and kneaded at 50 rpm and 175 ° C for 5 minutes. The obtained composition was hot pressed at 170 ° C. and rapidly cooled at 0 ° C. to obtain a press film 1. When the crystallinity was measured by the method described above, the crystallinity was 7.9%. The obtained film was subjected to a hydrolysis test by the method described above. The test results at each pH are shown in Tables 1 and 2.
<比較例2>
PMLを製造例2で調製したPALに変更し、混練温度を180℃、熱プレス温度を180℃とした以外は比較例1と同様に行い、プレスフィルム2を得た。上述した方法により結晶化度を測定したところ、結晶化度は6.8%であった。得られたフィルムを上述した方法により加水分解試験を実施した。各pHでの試験結果を表1および2に示した。<Comparative example 2>
A pressed film 2 was obtained in the same manner as in Comparative Example 1 except that the PML prepared in Production Example 2 was changed to PML, and the kneading temperature was 180 ° C. and the hot press temperature was 180 ° C. When the crystallinity was measured by the method described above, the crystallinity was 6.8%. The obtained film was subjected to a hydrolysis test by the method described above. The test results at each pH are shown in Tables 1 and 2.
<実施例1>
比較例1で得られたプレスフィルム1を減圧下、ホットプレスにより比較例1のDSC測定で観察した結晶化温度(105℃)で10分間熱処理し、結晶化させ、本発明の結晶化した組成物1を得た。上述した方法により結晶化度を測定したところ、結晶化度は43.3%であった。得られたフィルムを上述した方法により加水分解試験を実施した。各pHでの試験結果を表1および2に示した。<Example 1>
The press film 1 obtained in Comparative Example 1 was heat-treated under reduced pressure for 10 minutes at the crystallization temperature (105 ° C.) observed by the DSC measurement of Comparative Example 1 by hot pressing to crystallize the crystallized composition of the present invention. Item 1 was obtained. When the crystallinity was measured by the method described above, the crystallinity was 43.3%. The obtained film was subjected to a hydrolysis test by the method described above. The test results at each pH are shown in Tables 1 and 2.
<実施例2>
比較例2で得られたプレスフィルム2を減圧下、ホットプレスにより比較例2のDSC測定で観察した結晶化温度(110℃)で10分間熱処理し、本発明の結晶化した組成物2を得た。上述した方法により結晶化度を測定したところ、結晶化度は41.6%であった。得られたフィルムを上述した方法により加水分解試験を実施した。各pHでの試験結果を表1および2に示した。<Example 2>
The press film 2 obtained in Comparative Example 2 was heat-treated under reduced pressure for 10 minutes by hot pressing at the crystallization temperature (110 ° C.) observed by the DSC measurement of Comparative Example 2 to obtain the crystallized composition 2 of the present invention. It was When the crystallinity was measured by the method described above, the crystallinity was 41.6%. The obtained film was subjected to a hydrolysis test by the method described above. The test results at each pH are shown in Tables 1 and 2.
<比較例3>
ポリ乳酸(三井化学(株)製、商品名「レイシアH400」)を180℃にて熱プレスし、0℃で急冷してプレスフィルム3を得た。上述した方法により結晶化度を測定したところ、結晶化度は1.9%であった。<Comparative example 3>
Polylactic acid (manufactured by Mitsui Chemicals, Inc., trade name “Racia H400”) was hot pressed at 180 ° C. and rapidly cooled at 0 ° C. to obtain Press Film 3. When the crystallinity was measured by the method described above, the crystallinity was 1.9%.
<比較例4>
比較例3で得られたプレスフィルム3を減圧下、ホットプレスにより比較例3のDSC測定で観察した結晶化温度(120℃)で1時間熱処理し、加水分解促進剤(B)を含まない結晶化したPLAフィルムを得た。上述した方法により結晶化度を測定したところ、結晶化度は52.1%であった。<Comparative example 4>
Pressed film 3 obtained in Comparative Example 3 was heat-treated under reduced pressure for 1 hour at the crystallization temperature (120 ° C.) observed by the DSC measurement of Comparative Example 3 by hot pressing, and crystals containing no hydrolysis accelerator (B). A converted PLA film was obtained. When the crystallinity was measured by the method described above, the crystallinity was 52.1%.
表1および2からは、結晶化させた場合、急冷したフィルムに比べ重量減少速度が速くなることが明らかとなった。特にアルカリ水溶液中においては結晶化しているにもかかわらず極めて短時間でポリ乳酸を完全に分解させることが可能であることが分かる。
通常ポリ乳酸は結晶化させることで分解が遅くなる(非特許文献1、2)。本発明における結晶化した組成物は、結晶化させることで従来とは反対に、分解に伴う質量減少が加速される。これは、結晶化させることで非晶部に本発明に係る加水分解促進剤(B)が集まりやすくなり、結果として非晶部の分解促進を加速することで、組成物全体としての重量減を加速するとともに、結晶領域の崩壊にも寄与していると考えられる。It is clear from Tables 1 and 2 that the rate of weight loss is higher when the film is crystallized than when the film is quenched. In particular, it can be seen that polylactic acid can be completely decomposed in an extremely short time in spite of crystallization in an alkaline aqueous solution.
Usually, polylactic acid is slow to decompose when crystallized (Non-Patent Documents 1 and 2). Contrary to the conventional case, the crystallized composition of the present invention, when crystallized, accelerates the mass reduction due to decomposition. This is because the hydrolysis accelerator (B) according to the present invention is easily collected in the amorphous part by crystallization, and as a result, the acceleration of decomposition of the amorphous part is accelerated, thereby reducing the weight of the entire composition. It is believed that it accelerates and contributes to the collapse of the crystalline region.
本発明に係る樹脂組成物(C)は、例えばフィルム、食品包装材、衛生用品用包装材、農園芸資材、繊維、不織布、徐放性薬剤等、優れた分解速度の要求される成形品用途に適用できる。また、本発明に係る加水分解方法は、塩基性水溶液を用いることで、簡便に速やかに本発明に係る樹脂組成物(C)を加水分解することができる。
この出願は、2016年10月28日に出願された日本出願特願2016−211778を基礎とする優先権を主張し、その開示の全てをここに取り込む。The resin composition (C) according to the present invention is used for a molded product requiring an excellent decomposition rate, such as a film, a food packaging material, a packaging material for sanitary goods, an agricultural and horticultural material, a fiber, a nonwoven fabric, a sustained release drug, and the like. Applicable to Further, the hydrolysis method according to the present invention can easily and quickly hydrolyze the resin composition (C) according to the present invention by using a basic aqueous solution.
This application claims the priority on the basis of Japanese application Japanese Patent Application No. 2016-211778 for which it applied on October 28, 2016, and takes in those the indications of all here.
Claims (8)
ヒドロキシカルボン酸に由来する構成単位(a−2)と多価カルボン酸に由来する構成単位(b−1)とを含有する加水分解促進剤(B)と
を含有する樹脂組成物であって、該樹脂組成物の結晶化度が15%以上、55%以下である樹脂組成物(C)を、pHが8以上の水溶液中で、加水分解することを特徴とする加水分解方法。 A crystalline polymer (A) containing a structural unit (a-1) derived from a hydroxycarboxylic acid and having hydrolyzability ;
A hydrolysis accelerator (B) containing a structural unit (a-2) derived from a hydroxycarboxylic acid and a structural unit (b-1) derived from a polyvalent carboxylic acid;
A resin composition (C) containing 15% or more and 55% or less of crystallinity of the resin composition in an aqueous solution having a pH of 8 or more. Characterized hydrolysis method.
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PCT/JP2017/038728 WO2018079662A1 (en) | 2016-10-28 | 2017-10-26 | Resin composition and hydrolysis method therefor |
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