JP6662705B2 - Package for chip parts - Google Patents

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JP6662705B2
JP6662705B2 JP2016094868A JP2016094868A JP6662705B2 JP 6662705 B2 JP6662705 B2 JP 6662705B2 JP 2016094868 A JP2016094868 A JP 2016094868A JP 2016094868 A JP2016094868 A JP 2016094868A JP 6662705 B2 JP6662705 B2 JP 6662705B2
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chip component
base tape
storage recess
chip
tape
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JP2017202841A (en
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浩太郎 柏木
浩太郎 柏木
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Koa Corp
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Koa Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Description

本発明は、多数のチップ部品を梱包するのに好適なチップ部品用包装体に関するものである。   The present invention relates to a chip component package suitable for packing a large number of chip components.

従来より、チップ抵抗器やチップコンデンサ等のチップ部品を実装基板に搭載する手段の一例として、ベーステープとカバーテープとで構成されるテープ状の包装体に多数のチップ部品を収納しておき、実装工程でベーステープを一方向へ移動させながらカバーテープを剥離した状態で、ベーステープの収納凹所内のチップ部品を吸着ノズルにより取り出して実装基板に高速かつ正確に搭載するという技術が知られている。   Conventionally, as an example of a means for mounting chip components such as a chip resistor and a chip capacitor on a mounting substrate, a large number of chip components are stored in a tape-shaped package formed of a base tape and a cover tape, In the mounting process, a technique is known in which the cover tape is peeled off while moving the base tape in one direction, and the chip components in the storage recess of the base tape are taken out by the suction nozzle and fast and accurately mounted on the mounting board I have.

図4に示すように、この種のチップ部品用包装体は、プラスチック材料からなる帯状のベーステープ10に多数の収納凹所11を所定間隔を存して連続的に形成し、各収納凹所11内にチップ部品12を収納した後、チップ部品12が飛び出さないようにベーステープ10の表面にカバーテープ13を貼着するように構成されている。収納凹所11に対するチップ部品12の出し入れをスムーズに行えるようにするために、収納凹所11はチップ部品よりも一回り大きめに形成されており、かつ、ベーステープ10を加工しやすくすると共にチップ部品を取り出しやすくするために、収納凹所11の断面形状は底面よりも天面(開口側)を広くした逆台形状となっている。   As shown in FIG. 4, this type of package for chip components is formed by continuously forming a large number of storage recesses 11 at predetermined intervals on a band-shaped base tape 10 made of a plastic material. After the chip component 12 is stored in the inside 11, a cover tape 13 is attached to the surface of the base tape 10 so that the chip component 12 does not protrude. In order to smoothly insert and remove the chip component 12 into and from the storage recess 11, the storage recess 11 is formed to be slightly larger than the chip component. In order to make it easy to take out the parts, the cross-sectional shape of the storage recess 11 is an inverted trapezoid in which the top surface (opening side) is wider than the bottom surface.

このように構成された包装体はリールに巻き取られた状態で製造現場に搬送され、製造現場の実装機では、図5に示すように、リールから引き出した包装体のベーステープ10を矢印A方向へ移送させながらカバーテープ13を剥離し、移送方向Aの下流側に設置した吸着ノズル14によりカバーテープ13が剥がされた収納凹所11内のチップ部品12をピッアップして実装基板に搭載するようになっている。その際、図6(a)に示すように、カバーテープ13を剥離するときに、カバーテープ13の帯電等によりチップ部品12が収納凹所11から飛び出してしまうことがあり、また、図6(b)に示すように、吸着ノズル14でチップ部品12をピッアップする際に、ベーステープ10の移送停止に伴う慣性力によりチップ部品12が収納凹所11から飛び出してしまうことがあり、いずれの場合も、吸着ノズル14によるチップ部品12の取り出しに支障をきたすという問題があった。   The package configured as described above is conveyed to the manufacturing site in a state where it is wound on a reel. In the mounting machine at the manufacturing site, as shown in FIG. The cover tape 13 is peeled off while being transported in the direction, and the chip component 12 in the storage recess 11 from which the cover tape 13 has been peeled off is picked up and mounted on the mounting board by the suction nozzle 14 installed on the downstream side in the transport direction A. It has become. At this time, as shown in FIG. 6A, when the cover tape 13 is peeled off, the chip component 12 may jump out of the storage recess 11 due to charging of the cover tape 13 or the like. As shown in b), when the chip component 12 is picked up by the suction nozzle 14, the chip component 12 may jump out of the storage recess 11 due to the inertial force caused by the stoppage of the transfer of the base tape 10. In addition, there is a problem in that the removal of the chip component 12 by the suction nozzle 14 is hindered.

そこで従来より、特許文献1に記載されているように、収納凹所を有するベーステープを帯電性材で形成すると共に、収納凹所を覆うカバーテープを非帯電性材(導電性材)で形成することにより、静電気を利用してカバーテープの剥離時に発生するチップ部品の飛び出しを防止するようにしたチップ部品用包装体が提案されている。このように構成された包装体では、ベーステープを帯電性材とすることにより、チップ部品をベーステープの収納凹所内に静電気力で付着固定させると共に、カバーテープを帯電しない非帯電性材とすることにより、チップ部品のカバーテープへの付着を防止するようにしている。   Therefore, conventionally, as described in Patent Document 1, a base tape having a storage recess is formed of a chargeable material, and a cover tape covering the storage recess is formed of a non-chargeable material (conductive material). By doing so, there has been proposed a package for chip components that prevents the chip components from jumping out when the cover tape is peeled off by using static electricity. In the package configured as described above, the base tape is made of a chargeable material, so that the chip components are attached and fixed by electrostatic force in the storage recess of the base tape, and the cover tape is made of a non-chargeable material that is not charged. This prevents the chip components from adhering to the cover tape.

特開2001−58690号公報JP 2001-58690 A

しかし、チップ部品の外形寸法は近年ますます小型化されており、例えば、0402サイズ(0.4mm×0.2mm)や0201(0.2mm×0.1mm)といった超小型のチップ部品になると、チップ部品の自重が極めて軽くなるため、特許文献1に記載されたようなチップ部品用包装体を使用しても、チップ部品の飛び出しを完全に防止することができなくなる。また、小型のチップ部品は特に静電気に弱いため、特許文献1に記載された従来例のように帯電性材を使用した場合、ESD破壊(静電破壊)される可能性が高くなるという問題も発生する。   However, the external dimensions of chip components have become increasingly smaller in recent years. For example, in the case of ultra-small chip components such as 0402 size (0.4 mm × 0.2 mm) and 0201 (0.2 mm × 0.1 mm), Since the weight of the chip component is extremely light, even if a chip component package as described in Patent Document 1 is used, it is not possible to completely prevent the chip component from jumping out. In addition, since small chip components are particularly vulnerable to static electricity, there is also a problem in that when a chargeable material is used as in the conventional example described in Patent Document 1, the possibility of ESD damage (electrostatic breakdown) increases. appear.

本発明は、このような従来技術の実情に鑑みてなされたもので、その目的は、実装時におけるチップ部品の取り出しを安定して行うことができるチップ部品用包装体を提供することにある。   The present invention has been made in view of such circumstances of the related art, and an object of the present invention is to provide a chip component package that can stably take out chip components during mounting.

上記の目的を達成するために、本発明は、直方体形状のチップ部品を収納する多数の収納凹所が所定間隔を存して連続的に形成されたベーステープと、前記収納凹所を覆うように前記ベーステープの表面に貼着されたカバーテープとを備え、前記ベーステープを一方向へ移送させながら前記カバーテープを剥離することにより、前記チップ部品が前記収納凹所から取り出されるチップ部品用包装体において、前記収納凹所の底面が前記ベーステープの移送方向に向かって前下がりに傾斜する載置面となっており、この載置面を介して移送方向に沿って対向する下流側の第1内壁面と上流側の第2内壁面のうち、前記第1内壁面と前記載置面の交差角度が略直角に設定されていると共に、前記第2内壁面と前記載置面の交差角度が鈍角に設定されていることを特徴としている。   In order to achieve the above object, the present invention provides a base tape in which a large number of storage recesses for storing chip components in a rectangular parallelepiped shape are continuously formed at predetermined intervals, and covers the storage recesses. A cover tape attached to the surface of the base tape, and peeling off the cover tape while transferring the base tape in one direction, whereby the chip component is taken out from the storage recess. In the package, the bottom surface of the storage recess is a mounting surface inclined forward and downward toward the transfer direction of the base tape, and the downstream side opposed along the transfer direction via the mounting surface. Among the first inner wall surface and the second inner wall surface on the upstream side, an intersection angle between the first inner wall surface and the mounting surface is set to be substantially a right angle, and an intersection between the second inner wall surface and the mounting surface is described above. Angle set to obtuse It is characterized in that.

このように構成されたチップ部品用包装体では、収納凹所の底面がベーステープの移送方向に向かって前下がりに傾斜する載置面となっており、この載置面に対して移送方向の下流側に位置する収納凹所の第1内壁面が略直角に形成されているため、カバーテープを剥離する際に、収納凹所内のチップ部品は第1内壁面に寄って飛び出しにくくなり、しかも、カバーテープの剥離後の収納凹所内におけるチップ部品の位置が一定となるため、吸着ノズル等による安定した取り出しを行うことができる。   In the chip component packaging body configured as described above, the bottom surface of the storage recess is a mounting surface that is inclined forward and downward toward the base tape transfer direction. Since the first inner wall surface of the storage recess located on the downstream side is formed at a substantially right angle, when the cover tape is peeled off, the chip components in the storage recess hardly protrude toward the first inner wall surface, and In addition, since the position of the chip component in the storage recess after the cover tape is peeled off becomes constant, stable removal by the suction nozzle or the like can be performed.

上記の構成において、ベーステープの表面に対する載置面の傾斜角度は1°〜10°に設定されていることが好ましい。   In the above configuration, the inclination angle of the mounting surface with respect to the surface of the base tape is preferably set to 1 ° to 10 °.

本発明のチップ部品用包装体によれば、実装時におけるチップ部品の取り出しを安定して行うことができる。   ADVANTAGE OF THE INVENTION According to the package for chip components of this invention, removal of chip components at the time of mounting can be performed stably.

本発明の実施形態例に係るチップ部品用包装体の平面図である。It is a top view of the package for chip parts concerning an example of an embodiment of the present invention. 図1のII−II線に沿う断面拡大図である。FIG. 2 is an enlarged sectional view taken along the line II-II of FIG. 1. 図1の包装体によるチップ部品の実装手順を示す説明図である。FIG. 2 is an explanatory diagram showing a procedure for mounting a chip component using the package of FIG. 1. 従来例に係るチップ部品用包装体の断面図である。It is sectional drawing of the package for chip components which concerns on a prior art example. 従来例に係る包装体によるチップ部品の実装手順を示す説明図である。It is explanatory drawing which shows the mounting procedure of the chip component by the package which concerns on a prior art example. 従来例に係る包装体の問題点を示す説明図である。It is an explanatory view showing a problem of a package concerning a conventional example.

発明の実施の形態について図面を参照して説明すると、図1と図2に示すように、実施形態例に係るチップ部品用包装体(以下、包装体という)は、多数の収納凹所1が所定間隔を存して連続的に形成されたベーステープ2と、収納凹所1を覆うようにベーステープ2の表面に貼着されたカバーテープ3とによって構成されており、収納凹所1内にはチップ抵抗器等からなる直方体形状のチップ部品4が収納されている。   An embodiment of the present invention will be described with reference to the drawings. As shown in FIGS. 1 and 2, a chip component package (hereinafter referred to as a package) according to an embodiment has a large number of storage recesses 1. The base tape 2 includes a base tape 2 formed continuously at a predetermined interval, and a cover tape 3 attached to the surface of the base tape 2 so as to cover the storage recess 1. Contains a rectangular chip component 4 formed of a chip resistor or the like.

ベーステープ2はポリスチレン(PS)やポリエチレンテレフタレート(PET)やポリカーボート(PC)等のプラスチック材料からなる帯状体であり、このベーステープ2の幅方向一側部には多数の送り孔5が等間隔で形成されている。収納凹所1はエンボス加工によってチップ部品4よりも一回り大きめに形成されており、図2に示すように、チップ部品4の実装時におけるベーステープ2の移送方向を矢印Aとすると、収納凹所1の底面は移送方向A側へ前下がりに傾斜する載置面1aとなっている。ここで、ベーステープ2の表面に対する載置面1aの傾斜角度θは1°〜10°の範囲(好ましくは4°〜8°)に設定されており、本実施形態例の場合は傾斜角度θ=6°となっている。また、載置面1aを介して移送方向Aに沿って対向する収納凹所1の下流側の第1内壁面1bと上流側の第2内壁面1cのうち、第1内壁面1bと載置面1aの交差角度は略直角に設定され、第2内壁面1cと載置面1aの交差角度は90°よりも大きい鈍角に設定されている。   The base tape 2 is a belt-like body made of a plastic material such as polystyrene (PS), polyethylene terephthalate (PET), or polycarbonate (PC), and a number of feed holes 5 are formed on one side in the width direction of the base tape 2. It is formed at intervals. The storage recess 1 is formed to be slightly larger than the chip component 4 by embossing, and as shown in FIG. 2, when the transfer direction of the base tape 2 at the time of mounting the chip component 4 is indicated by an arrow A, the storage recess is formed. The bottom surface of the place 1 is a mounting surface 1a inclined forward and downward toward the transfer direction A. Here, the inclination angle θ of the mounting surface 1a with respect to the surface of the base tape 2 is set in the range of 1 ° to 10 ° (preferably 4 ° to 8 °), and in the case of the present embodiment, the inclination angle θ = 6 °. In addition, of the first inner wall surface 1b on the downstream side and the second inner wall surface 1c on the upstream side of the storage recess 1 opposed along the transfer direction A via the mounting surface 1a, the first inner wall surface 1b The intersection angle of the surface 1a is set to a substantially right angle, and the intersection angle of the second inner wall surface 1c and the mounting surface 1a is set to an obtuse angle larger than 90 °.

カバーテープ3はポリエチレン(PE)やポリエチレンテレフタレート(PET)等のプラスチック材料からなる長尺状シートであって、このカバーテープ3は送り孔5を除くベーステープ2の表面に熱圧着にて貼着されており、収納凹所1内に収納されたチップ部品4はカバーテープ3によって覆われている。   The cover tape 3 is a long sheet made of a plastic material such as polyethylene (PE) or polyethylene terephthalate (PET). The cover tape 3 is adhered to the surface of the base tape 2 excluding the feed holes 5 by thermocompression. The chip component 4 stored in the storage recess 1 is covered with the cover tape 3.

このように構成された包装体はリールに巻き取られた状態で製造現場に搬送され、製造現場の実装機では、図3に示すように、リールから引き出した包装体のベーステープ2を矢印A方向へ移送させながらカバーテープ3を剥離し、移送方向Aの下流側に設置した吸着ノズル6により収納凹所1内のチップ部品4をピッアップして図示せぬ実装基板に搭載するようになっている。   The package thus configured is conveyed to a manufacturing site in a state where it is wound on a reel, and the mounting machine at the manufacturing site, as shown in FIG. The cover tape 3 is peeled off while being transferred in the direction, and the chip component 4 in the storage recess 1 is picked up by the suction nozzle 6 installed on the downstream side in the transfer direction A and mounted on a mounting board (not shown). I have.

ここで、本発明者らがチップ部品の飛び出し現象を観察したところ、図6(a)に示すように、カバーテープを剥離する際に、チップ部品はベーステープの移送方向A側が浮き始めて収納凹所から飛び出すことが確認され、図6(b)に示すように、ピックアップを行う際のベーステープの移送停止時にも、チップ部品はベーステープの移送方向A側が浮き始めて収納凹所から飛び出すことが確認された。   Here, when the present inventors observed a phenomenon in which the chip component popped out, as shown in FIG. 6A, when the cover tape was peeled, the chip component began to float on the side of the base tape in the transfer direction A, and the recessed portion of the chip component was removed. As shown in FIG. 6B, even when the base tape is stopped for picking up, the chip component may start to float in the transfer direction A of the base tape and jump out of the storage recess. confirmed.

このような知見に基づいて、本実施形態例に係る包装体では、収納凹所1の底面を移送方向A側へ前下がりに傾斜する載置面1aとすると共に、この載置面1aに対して移送方向Aの下流側に位置する収納凹所1の第1内壁面1bを略直角に形成したので、カバーテープ3を剥離する際に、収納凹所1内のチップ部品4を第1内壁面1bに寄らせて飛び出しにくくすることができる。また、ピックアップを行う際にベーステープ2の移送が停止されたとき、チップ部品4は慣性力に加えて載置面1aの傾斜角度によって第1内壁面1b側へ一層寄りやすくなるため、吸着ノズル6に対するチップ部品4の吸着位置が一定となって安定した取り出しを行うことができる。   Based on such knowledge, in the package according to the present embodiment, the bottom surface of the storage recess 1 is set to the mounting surface 1a inclined forward and downward in the transfer direction A, and the mounting surface 1a Since the first inner wall surface 1b of the storage recess 1 located on the downstream side in the transport direction A is formed at a substantially right angle, when the cover tape 3 is peeled off, the chip component 4 in the storage recess 1 is removed from the first inside wall. It can be made difficult to jump out by making it approach the wall surface 1b. Further, when the transfer of the base tape 2 is stopped during the pickup, the chip component 4 is more likely to move closer to the first inner wall surface 1b due to the inclination angle of the mounting surface 1a in addition to the inertial force. The suction position of the chip component 4 with respect to 6 becomes constant, so that stable removal can be performed.

以上説明したように、本実施形態例に係る包装体は、ベーステープ2に形成された収納凹所1の底面が移送方向A側へ前下がりに傾斜する載置面1aとなっており、この載置面1aに対して移送方向Aの下流側に位置する収納凹所1の第1内壁面1bが略直角に形成されているため、カバーテープ3を剥離する際に、収納凹所1内のチップ部品4は第1内壁面1bに寄って飛び出しにくくなり、しかも、カバーテープ3の剥離後の収納凹所1内におけるチップ部品4の位置が一定となるため、吸着ノズル6による安定した取り出しを行うことができる。   As described above, in the package according to the present embodiment, the bottom surface of the storage recess 1 formed in the base tape 2 is the mounting surface 1a inclined forward and downward in the transfer direction A. Since the first inner wall surface 1b of the storage recess 1 located on the downstream side in the transfer direction A with respect to the mounting surface 1a is formed at a substantially right angle, when the cover tape 3 is peeled off, the inside of the storage recess 1 is removed. Of the chip component 4 becomes difficult to protrude toward the first inner wall surface 1b, and the position of the chip component 4 in the storage recess 1 after the cover tape 3 is peeled becomes constant. It can be performed.

また、ベーステープ2の表面に対する載置面1aの傾斜角度をθとしたとき、傾斜角度θが1°未満であると、収納凹所1内のチップ部品4を第1内壁面1bに寄らせる機能が十分に発揮されず、傾斜角度θが10°を超えると、吸着ノズル6の吸着面に対してチップ部品4が大きく傾いて取り出しにくくなるため、本実施形態例の場合、傾斜角度θは1°〜10°の範囲に設定されている。   When the inclination angle of the mounting surface 1a with respect to the surface of the base tape 2 is θ, if the inclination angle θ is less than 1 °, the chip component 4 in the storage recess 1 is moved toward the first inner wall surface 1b. If the function is not sufficiently exhibited and the inclination angle θ exceeds 10 °, the chip component 4 is greatly inclined with respect to the suction surface of the suction nozzle 6 and becomes difficult to be taken out. Therefore, in the case of the present embodiment, the inclination angle θ is It is set in the range of 1 ° to 10 °.

1 収納凹所
1a 載置面
1b 第1内壁面
1c 第2内壁面
2 ベーステープ
3 カバーテープ
4 チップ部品
5 送り孔
6 吸着ノズル
DESCRIPTION OF SYMBOLS 1 Storage recess 1a Mounting surface 1b 1st inner wall surface 1c 2nd inner wall surface 2 Base tape 3 Cover tape 4 Chip component 5 Feed hole 6 Suction nozzle

Claims (2)

直方体形状のチップ部品を収納する多数の収納凹所が所定間隔を存して連続的に形成されたベーステープと、前記収納凹所を覆うように前記ベーステープの表面に貼着されたカバーテープとを備え、前記ベーステープを一方向へ移送させながら前記カバーテープを剥離することにより、前記チップ部品が前記収納凹所から取り出されるチップ部品用包装体において、
前記収納凹所の底面が前記ベーステープの移送方向に向かって前下がりに傾斜する載置面となっており、この載置面を介して移送方向に沿って対向する下流側の第1内壁面と上流側の第2内壁面のうち、前記第1内壁面と前記載置面の交差角度が略直角に設定されていると共に、前記第2内壁面と前記載置面の交差角度が鈍角に設定されていることを特徴とするチップ部品用包装体。
A base tape in which a number of storage recesses for storing chip components in a rectangular parallelepiped shape are continuously formed at predetermined intervals, and a cover tape adhered to the surface of the base tape so as to cover the storage recesses By removing the cover tape while transferring the base tape in one direction, in the chip component packaging body from which the chip component is taken out from the storage recess,
The bottom surface of the storage recess is a mounting surface that is inclined forward and downward in the direction in which the base tape is transported, and the first inner wall surface on the downstream side that faces the transport direction via the mounting surface. Of the second inner wall surface on the upstream side, the intersection angle between the first inner wall surface and the placement surface is set to be substantially a right angle, and the intersection angle between the second inner wall surface and the placement surface is an obtuse angle. A package for chip parts, which is set.
請求項1の記載において、前記ベーステープの表面に対する前記載置面の傾斜角度が1°〜10°に設定されていることを特徴とするチップ部品用包装体。   2. The chip component package according to claim 1, wherein an inclination angle of the placement surface with respect to a surface of the base tape is set to 1 ° to 10 °.
JP2016094868A 2016-05-10 2016-05-10 Package for chip parts Active JP6662705B2 (en)

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JPS6295564U (en) * 1985-12-06 1987-06-18
JPS63249398A (en) * 1987-04-06 1988-10-17 株式会社日立製作所 Chip parts feeder
JPH01294463A (en) * 1988-05-14 1989-11-28 Murata Mfg Co Ltd Electronic component link
US4898275A (en) * 1989-05-25 1990-02-06 Minnesota Mining And Manufacturing Company Non nesting component carrier tape
JPH03212370A (en) * 1990-01-09 1991-09-17 Hiroyuki Kawashima Covertapeless plastic carrier tape
JP3360551B2 (en) * 1996-11-08 2002-12-24 ソニー株式会社 Transport container for square chip components
JP2003112772A (en) * 2001-10-04 2003-04-18 Shin Etsu Polymer Co Ltd Carrier tape
WO2005082737A1 (en) * 2004-01-29 2005-09-09 Infineon Technologies Ag Carrier tape for electronic components
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