JP6591299B2 - Felt base fabric for papermaking - Google Patents

Felt base fabric for papermaking Download PDF

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JP6591299B2
JP6591299B2 JP2016010025A JP2016010025A JP6591299B2 JP 6591299 B2 JP6591299 B2 JP 6591299B2 JP 2016010025 A JP2016010025 A JP 2016010025A JP 2016010025 A JP2016010025 A JP 2016010025A JP 6591299 B2 JP6591299 B2 JP 6591299B2
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warp
weft
woven
wefts
warps
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JP2017128831A (en
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小川 勝也
勝也 小川
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Nippon Felt Co Ltd
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Nippon Felt Co Ltd
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本開示は、抄紙用フェルトの基布に関する。   The present disclosure relates to a papermaking felt base fabric.

抄紙用フェルトは、経糸及び緯糸が互いに織り込まれた基布と、基布に短繊維シートをニードリングして形成されたバット繊維層とを備える。抄紙用フェルトは、湿紙から水分を機械的に搾るプレスパートで、湿紙の運搬及び搾水のために使用される。抄紙用フェルトには、湿紙運搬性、搾水性、紙の表面にマークを付けない紙面性、抄紙機に装着されてからベストな状態になるまでの時間に関する初期馴染み性、防汚性、及び耐久性等が要求される。更に、シームフェルト、すなわち、両端部に形成されたループを互いに掛け入れ、掛け入れられたループの孔に芯線を通して両端部を接合するフェルト、においては、ループの良好な掛け入れ性が要求される。このような抄紙用フェルトに要求される性能は、基布の構造に影響を受ける。   The papermaking felt includes a base fabric in which warp and weft are woven together, and a bat fiber layer formed by needling a short fiber sheet on the base fabric. Papermaking felts are press parts that mechanically squeeze moisture from wet paper and are used for transporting and watering wet paper. Felt for papermaking includes wet paper transportability, water squeezing, paper surface without marking on the paper surface, initial familiarity with respect to the time from when it is installed on the paper machine to the best condition, antifouling, and Durability is required. Furthermore, in a seam felt, that is, a felt in which loops formed at both ends are hooked on each other, and both ends are joined to each other through a core wire in the looped loop, good loop insertion is required. . The performance required for such a papermaking felt is affected by the structure of the base fabric.

例えば、基布を薄くすると搾水性や初期馴染み性が向上するが、経糸及び緯糸がそれぞれ1層の1重織や、1重織に浮糸を加えた1.5重織の薄い基布では、十分な耐久性を得られない場合があった。また、ループの掛け入れ性を良くするためには、ループを直立させてループ孔を緯方向に向けることが好ましく、そのために経糸を上下2層として、上下の経糸の連結部で折り返すことによりループが形成される。しかし、この構造では、経糸が上下に重なるため、基布が厚くなる。このような問題を解決するために、特許文献1では、地部を1重織とし、シーム部を経2層として、薄さと良好なループの掛け入れ性とを両立したシームフェルトが提案されている。   For example, thinning the base fabric improves water squeezing and initial conformability, but with a single layer of warp and weft each having a single layer or a thin layer of 1.5 layer weaving In some cases, sufficient durability could not be obtained. Further, in order to improve the loop insertion property, it is preferable to make the loop upright and to direct the loop hole in the weft direction. For this purpose, the warp is divided into two layers, and the loop is formed by folding back at the upper and lower warp connecting portions. Is formed. However, in this structure, since the warp yarns overlap each other, the base fabric becomes thick. In order to solve such a problem, Patent Document 1 proposes a seam felt that has a single-weave base and a seam part of two layers, which achieves both thinness and good loopability. Yes.

特開2008−19521号公報JP 2008-19521 A

しかしながら、特許文献1に記載の基布を備えるシームフェルトは、地部が1重織であるため、ループを形成する経糸の数が2重織の場合に比べて半分程度と少なく、シーム部における強度が低くなり、大きな強度が要求される場合は使用することができなかった。本発明は、上記問題を鑑み、薄さと強度を兼ね備えた抄紙用フェルトの基布を提供することを目的とする。   However, since the seam felt provided with the base fabric described in Patent Document 1 has a single weave, the number of warps forming a loop is about half that of a double weave. When the strength was low and a high strength was required, it could not be used. In view of the above problems, an object of the present invention is to provide a papermaking felt base fabric having both thinness and strength.

本発明の少なくともいくつかの実施形態に係る抄紙用フェルト基布(10,30,40)は、上下2層の経糸(16)と1層の緯糸(17)とが互いに織り込まれた地部(14,31)を有し、前記経糸は、上層に配置された上経糸(18)と、下層に配置された下経糸(19)とによって構成され、前記緯糸は、所定の繰り返し単位で前記上経糸及び前記下経糸に織り込まれた第1緯糸(20)と、前記第1緯糸と異なる織り込み方で、前記所定の繰り返し単位で前記上経糸及び前記下経糸に織り込まれた第2緯糸(21)とによって構成され、前記第1緯糸及び前記第2緯糸の各々は、前記繰り返し単位において、前記上経糸の1本を上方から1回のみ織り込み、かつ前記下経糸の1本を下方から1回のみ織り込み、前記地部においては、前記上経糸及び前記下経糸は、互いに上下に重ならないように緯方向にずれて配置され、前記第1緯糸及び前記第2緯糸は、互いに協働して前記上経糸及び前記下経糸のずれた配置を維持するべく、経方向から見たときに、上下方向を軸線にして、一方を左右反転させると他方に一致する織り込み方で前記上経糸及び前記下経糸に織り込まれたことを特徴とする。   The felt base fabric for papermaking (10, 30, 40) according to at least some embodiments of the present invention is a ground portion in which upper and lower two layers of warps (16) and one layer of weft (17) are woven together ( 14 and 31), and the warp is composed of an upper warp (18) disposed in an upper layer and a lower warp (19) disposed in a lower layer, and the weft is formed by a predetermined repeating unit. A first weft (20) woven into the warp and the lower warp, and a second weft (21) woven into the upper warp and the lower warp in the predetermined repeating unit in a different weaving method from the first weft. Each of the first weft and the second weft is woven in the repeat unit only once from the upper warp and only once from the lower one in the repeat unit. Weaving, in the ground part The upper warp and the lower warp are arranged so as not to overlap each other in the weft direction, and the first and second wefts cooperate with each other so that the upper warp and the lower warp are displaced. In order to maintain the arrangement, when viewed from the warp direction, the upper and lower warps are woven into the upper warp and the lower warp in a manner of weaving that matches the other when one side is reversed left and right. .

この構成によれば、地部においては、上経糸及び下経糸が互いに上下に重ならずに緯方向にずれて配置されるため、上下に重なる場合にくらべて地部の厚さが薄くなる。そのため、この基布を用いた抄紙用フェルトは、搾水性及び初期馴染み性に優れる。また、経糸が2層であるため、経方向の強度が高くなる。   According to this configuration, in the ground portion, the upper warp and the lower warp are arranged so as not to overlap each other in the weft direction, so that the thickness of the ground portion is thinner than when they overlap each other. Therefore, the papermaking felt using this base fabric is excellent in water squeezing and initial adaptability. Moreover, since the warp has two layers, the strength in the warp direction is increased.

本発明の少なくともいくつかの実施形態に係る抄紙用フェルト基布は、上記構成において、前記地部の経方向の両端部から延出した1対のシーム部(15)を更に有し、前記1対のシーム部の各々は、前記経糸の折り返しによって形成されたループ(13)と、前記ループ及び前記地部間に配置されて前記経糸と前記緯糸とが互いに織り込まれた織端部分(22)とを有し、前記ループを形成する前記上経糸及び前記下経糸が互いに上下に重なって配置され、前記織端部分においては、前記緯糸は、前記ループにおける前記上経糸及び前記下経糸の上下に重なる配置を維持するべく、前記第1緯糸及び前記第2緯糸のいずれか一方で構成されたことを特徴とする。   The felt base fabric for papermaking according to at least some embodiments of the present invention further includes a pair of seam portions (15) extending from both ends in the warp direction of the ground portion in the above configuration, Each of the pair of seam portions includes a loop (13) formed by folding back the warp yarn, and a woven end portion (22) arranged between the loop and the ground portion so that the warp yarn and the weft yarn are woven together. The upper warp and the lower warp forming the loop are arranged so as to overlap each other, and at the woven end portion, the weft is above and below the upper warp and the lower warp in the loop. In order to maintain the overlapping arrangement, one of the first weft and the second weft is configured.

この構成によれば、ループが上下方向及び経方向に沿って直立しているため、掛け入れ性に優れる。   According to this structure, since the loop stands upright along the up-down direction and the warp direction, it is excellent in laying property.

本発明の少なくともいくつかの実施形態に係る抄紙用フェルト基布は、上記構成において、前記シーム部を構成する前記緯糸は、前記地部を構成する前記緯糸よりも径が細いことを特徴とする。   The felt base fabric for papermaking according to at least some embodiments of the present invention is characterized in that, in the above configuration, the weft constituting the seam portion has a smaller diameter than the weft constituting the ground portion. .

この構成によれば、上経糸及び下経糸が地部では互いにずれて配置され、かつループでは互いに重なって配置されることによって生じる、地部とシーム部との厚さの差を抑制することができる。そのため、この抄紙用フェルト基布が適用されたフェルトが、抄紙機のプレス機を通過するときの振動を小さくすることができる。   According to this configuration, it is possible to suppress the difference in the thickness between the ground portion and the seam portion, which is caused by the upper warp and the lower warp being displaced from each other in the ground portion and overlapping each other in the loop. it can. Therefore, the vibration when the felt to which the felt base fabric for papermaking is applied passes through the press machine of the papermaking machine can be reduced.

本発明の少なくともいくつかの実施形態に係る抄紙用フェルト基布は、上記構成において、前記地部は、4本の前記上経糸、4本の前記下経糸、4本の前記第1緯糸及び4本の前記第2緯糸によって完全組織が構成され、前記第1緯糸は、順に並んだ8本の前記経糸を、前記下経糸の上、前記上経糸の下、前記下経糸の下、前記上経糸の下、前記下経糸の上、前記上経糸の下、前記下経糸の上及び前記上経糸の上と通って前記経糸に織り込まれ、前記4本の前記第1緯糸は、互いに前記経糸を織り込む位置が緯方向にずれるように、任意の1本の前記第1緯糸に対して、残りの3本の前記第1緯糸が、それぞれ、前記経糸の2本分、4本分及び6本分だけ緯方向にずれて配置され、第2緯糸は、順に並んだ8本の前記経糸を、前記下経糸の上、前記上経糸の下、前記下経糸の上、前記上経糸の上、前記下経糸の上、前記上経糸の下、前記下経糸の下及び前記上経糸の下と通って前記経糸に織り込まれ、前記4本の前記第2緯糸は、互いに前記経糸を織り込む位置が緯方向にずれるように、任意の1本の前記第2緯糸に対して、残りの3本の前記第2緯糸が、それぞれ、前記経糸の2本分、4本分及び6本分だけ緯方向にずれて配置されることを特徴とする。   In the felt base fabric for papermaking according to at least some embodiments of the present invention, in the above configuration, the base portion includes four upper warps, four lower warps, four first wefts, and four The second weft comprises a complete structure, and the first weft consists of eight warps arranged in order on the lower warp, below the upper warp, below the lower warp, and above the upper warp Under the upper warp, under the upper warp, over the lower warp and over the upper warp and woven into the warp, and the four first wefts interweave the warp with each other In order to shift the position in the weft direction, with respect to any one of the first wefts, the remaining three first wefts are equivalent to two, four and six warps respectively. Disposed in the weft direction, the second weft consists of eight warps arranged in order on the lower warp. Under the upper warp, over the lower warp, over the upper warp, over the lower warp, under the upper warp, under the lower warp and under the upper warp, and woven into the warp, The four second wefts are the remaining three second wefts with respect to any one of the second wefts so that the positions where the warps are woven with each other are shifted in the weft direction. The warp yarns are arranged so as to be shifted in the weft direction by two yarns, four yarns, and six yarns.

この構成によれば、上面側にムラの少ない織り目が形成されるため、紙面性に優れる。   According to this configuration, a texture with less unevenness is formed on the upper surface side, and thus the paper surface property is excellent.

本発明の少なくともいくつかの実施形態に係る抄紙用フェルト基布(10)は、上記構成において、前記完全組織において、順に並んだ前記緯糸は、1〜4番目の緯糸が前記第1緯糸を構成し、5〜8番目の緯糸が前記第2緯糸を構成することを特徴とする。また、本発明の他の実施形態に係る抄紙用フェルト基布(30)は、上記構成において、前記完全組織において、順に並んだ前記緯糸は、1、3、6及び8番目の緯糸が前記第1緯糸を構成し、2、4、5及び7番目の緯糸が前記第2緯糸を構成することを特徴とする。   The felt base fabric for papermaking (10) according to at least some embodiments of the present invention has the above-described configuration, wherein the first to fourth wefts constitute the first weft, the wefts arranged in order in the complete structure. The fifth to eighth wefts constitute the second weft. Further, in the felt base fabric for papermaking (30) according to another embodiment of the present invention, the first, third, sixth and eighth wefts arranged in order in the complete structure are the first, third, sixth and eighth wefts. One weft is constituted, and the second, fourth, fifth and seventh wefts constitute the second weft.

これらの構成によれば、第1緯糸及び第2緯糸がバランスよく配置され、上経糸と下経糸との緯方向にずれた配置が安定する。   According to these structures, the 1st weft and the 2nd weft are arrange | positioned with sufficient balance, and the arrangement | positioning which shifted | deviated to the weft direction of the upper warp and the lower warp is stabilized.

本発明によれば、地部の厚さが薄く、かつ強度の高い抄紙用フェルト基布を提供することができる。   According to the present invention, it is possible to provide a felt base fabric for papermaking having a thin ground portion and high strength.

従来の織り込み方を示す模式的断面図Schematic cross-sectional view showing the conventional way of weaving 従来の織り込み方を変更した状態を示す模式的断面図Schematic sectional view showing the state of changing the conventional weaving method 本発明の一実施形態の織り込み方を示す模式的断面図Typical sectional drawing which shows how to weave one Embodiment of this invention 第1実施形態に係る基布を備えるシームフェルトの斜視図The perspective view of a seam felt provided with the foundation cloth concerning a 1st embodiment. 第1実施形態に係る基布の地部のパターン図The pattern figure of the ground part of the base fabric which concerns on 1st Embodiment 第1実施形態に係る基布の緯糸の織り込み方を示す模式的断面図The typical sectional view showing how to weave the weft of the base fabric concerning a 1st embodiment 第2実施形態に係る基布のパターン図Pattern of base fabric according to the second embodiment 第3実施形態に係る基布の模式的断面図Schematic sectional view of the base fabric according to the third embodiment 第1実施形態に係る実施例の基布の写真(地部の上面)Photograph of base fabric of example according to first embodiment (upper surface of ground part) 第1実施形態に係る実施例の基布の写真(地部の経糸を切った断面)A photograph of a base fabric of an example according to the first embodiment (a cross section obtained by cutting a warp of a ground part) 第1実施形態に係る実施例の基布の写真(地部とシーム部との境界近傍の上面)Photograph of base fabric of example according to first embodiment (upper surface near boundary between ground and seam)

以下、図面を参照して、本発明の実施形態について説明する。   Embodiments of the present invention will be described below with reference to the drawings.

図1〜3は、従来例と本発明の一実施形態とを比較することにより、本発明の織り込み方の概要を説明するための模式的断面図である。図1〜図3の(a)図は、緯糸3,4の織り込み方(経糸1,2の打ち込み順)による形を示し、(c)図は、緯糸3,4の織り上がった状態における形を示す。   1 to 3 are schematic cross-sectional views for explaining an outline of a weaving method of the present invention by comparing a conventional example with one embodiment of the present invention. FIGS. 1 to 3 show (a) the shape of the wefts 3 and 4 according to the weaving method (the order in which the warps 1 and 2 are driven), and (c) the shape of the wefts 3 and 4 in the woven state. Indicates.

図1は、上下に重なるように配置された上経糸1及び下経糸2に安定した状態の緯糸3が織り込まれる状態を示す。ここで、「安定した状態」とは、所定の範囲を断面で見たとき、緯糸3が、上経糸1の上又は下経糸2の下を通る点を境に、その点を通る上下方向の線に対して左右対称形をなすことをいう。具体的には、図1(a)の左図に示すように、安定した状態の緯糸3は、上経糸1と下経糸2の間、上経糸1の上、上経糸1と下経糸2の間、下経糸2の下を通るという繰り返しパターンで織り込まれる。図1(a)の右図は、左図の緯糸3に対して、繰り返しパターンが上経糸1及び下経糸2の2本分ずれた緯糸3を示す。緯糸3は、最短で上経糸1及び下経糸2に織り込まれようとするため、図1(a)の矢印で示す上下方向に向かう力が緯糸3から上経糸1及び下経糸2に加わる。そのため、上経糸1及び下経糸2の位置は、図1(b)に示す位置に移動する。従って、互いに繰り返しパターンの位置がずれた2本の緯糸3が織り込まれると、図1(c)に示すように、上経糸1及び下経糸2は、上下に重なる状態に維持される。   FIG. 1 shows a state in which wefts 3 in a stable state are woven into an upper warp 1 and a lower warp 2 that are arranged so as to overlap each other. Here, the “stable state” means that when a predetermined range is seen in a cross section, the weft 3 passes along the upper warp 1 or under the lower warp 2 in the vertical direction passing through that point. This means that it is symmetrical with respect to the line. Specifically, as shown in the left diagram of FIG. 1 (a), the weft 3 in a stable state is between the upper warp 1 and the lower warp 2, above the upper warp 1, and between the upper warp 1 and the lower warp 2. In the meantime, it is woven in a repeating pattern of passing under the lower warp 2. The right view of FIG. 1A shows the weft 3 in which the repeating pattern is shifted by two pieces of the upper warp 1 and the lower warp 2 with respect to the weft 3 of the left view. Since the weft 3 tends to be woven into the upper warp 1 and the lower warp 2 at the shortest, a force directed in the vertical direction indicated by the arrow in FIG. 1A is applied from the weft 3 to the upper warp 1 and the lower warp 2. Therefore, the positions of the upper warp 1 and the lower warp 2 are moved to the positions shown in FIG. Therefore, when the two wefts 3 whose repeated pattern positions are shifted from each other are woven, the upper warp 1 and the lower warp 2 are maintained in a state where they overlap each other as shown in FIG.

図2は、上下に重なるように配置された上経糸1及び下経糸2に安定していない状態の緯糸4が織り込まれる状態を示す。ここで、「安定していない状態」とは、所定の範囲を断面で見たとき、緯糸4が、上下方向の軸線に対して左右対称形をなさないことをいう。具体的には、図2(a)の左図に示すように、安定していない状態の緯糸4は、上経糸1と下経糸2の間、上経糸1の上、下経糸2の下、上経糸1と下経糸2の間を通るという繰り返しパターンで織り込まれる。図2(a)の右図は、左図の緯糸4に対して、繰り返しパターンが上経糸1及び下経糸2の2本分ずれた緯糸4を示す。この場合も、緯糸4は、最短で上経糸1及び下経糸2に織り込まれようとするため、図2(a)の矢印で示す左右方向(緯方向)への分力を含む力が緯糸4から上経糸1及び下経糸2に加わる。この力のため、上経糸1及び下経糸2は、図2(b)に示すように、互いに上下に重ならないように左右方向に移動する。しかし、互いに繰り返しパターンの位置がずれた2本の緯糸4が織り込まれると、図2(c)に示すように、上経糸1及び下経糸2は、大きく左右にずれ、図2(a)の状態よりも、互いに1本ずれて互いに上下に重なり合う位置に配置される(図2(a)では、上経糸No.1'及び2'の上経糸1は、それぞれ、下経糸No.1''及び2''と上下に重なっているのに対して、図2(c)では、上経糸No.1'及び2'の上経糸1は、それぞれ、下経糸No.2''及び1''と上下に重なっている)。従って、図2に示す織り込み方は、緯方向の端部では、上経糸1又は下経糸2の一方のみの状態になるものの、中間部分では、図1に示す織り込み方と実質的に同じとなる。   FIG. 2 shows a state in which wefts 4 in an unstable state are woven into the upper warp 1 and the lower warp 2 that are arranged so as to overlap each other. Here, the “unstable state” means that the weft 4 does not form a bilaterally symmetric shape with respect to the vertical axis when the predetermined range is viewed in cross section. Specifically, as shown in the left diagram of FIG. 2 (a), the weft 4 in an unstable state is between the upper warp 1 and the lower warp 2, above the upper warp 1, below the lower warp 2, It is woven in a repeating pattern of passing between the upper warp 1 and the lower warp 2. The right view of FIG. 2A shows the weft 4 in which the repeating pattern is shifted by two pieces of the upper warp 1 and the lower warp 2 with respect to the weft 4 of the left view. Also in this case, since the weft 4 tries to be woven into the upper warp 1 and the lower warp 2 in the shortest time, the force including the component force in the left-right direction (weft direction) indicated by the arrow in FIG. To upper warp 1 and lower warp 2. Due to this force, the upper warp 1 and the lower warp 2 move in the left-right direction so as not to overlap each other as shown in FIG. However, when the two weft yarns 4 whose positions of the repeated patterns are shifted from each other are woven, as shown in FIG. The upper warp No. 1 ′ and the upper warp No. 1 ′ of the 2 ′ upper warp No. 1 ′ and the upper warp No. 1 ″ of the upper warp No. 1 ″, respectively, are shifted one by one from the state. And 2 ″, the upper warp No. 1 ′ and 2 ′ of the upper warp No. 1 ′ and the upper warp 1 of FIG. And the top and bottom.) Accordingly, the weaving method shown in FIG. 2 is substantially the same as the weaving method shown in FIG. 1 in the middle portion, although only the upper warp 1 or the lower warp 2 is in the end portion in the weft direction. .

図3は、上下に重なるように配置された上経糸1及び下経糸2に、安定した状態の緯糸3及び安定していない状態の緯糸4を織り込む場合を示す。図3(a)の左図は安定した状態の緯糸3の、図3(a)の右図は安定していない状態の緯糸4の、上経糸1及び下経糸2への織り込み方を示す。両者を図3(b)に示すように組み合わせると、緯糸3,4が最短になるように上経糸1及び下経糸2を移動させる。しかし、緯糸3,4の両者が最短になろうとするため、両者とも図1(c)又は図2(c)の状態にはならず、両者の釣り合いの取れた図3(c)に示す状態になる。図3(c)では、上経糸1及び下経糸2が互いに上下に重なり合わない位置に維持され、そのため、上経糸1及び下経糸2間の上下方向距離が短くなる。図3(c)に示すように、上経糸1が、下経糸2に上下方向に重ならず、左右方向においては互いに隣接する2つの下経糸2の中間に位置する場合、安定した状態の緯糸3及び安定していない状態の緯糸4は、経方向から見たときに、一方を左右反転させると他方に一致する織り込み方で、上経糸1及び下経糸2に織り込まれている。図示を省略するが、経方向から見たときに織り込み形状が重ならないように、上経糸1又は下経糸2の1本分だけ緯方向にずれた位置に、さらに緯糸3,4があると、さらに釣り合いの取れた状態が安定する。上経糸1及び下経糸2の本数や具体的な織り込み方は、図3に示す形態に限定されるものではないが、このように、経方向から見た断面において、互いに上下に重ならないように配置された上経糸1及び下経糸2に対し、一方を左右反転させると他方に一致する織り込み方の2種類の緯糸3,4を織り込むことにより、上経糸1及び下経糸2の互いに上下に重ならない配置を維持する点が本発明の基本的な着想である。   FIG. 3 shows a case in which a weft 3 in a stable state and a weft 4 in an unstable state are woven into an upper warp 1 and a lower warp 2 arranged so as to overlap each other. The left figure of Fig.3 (a) shows the weft 3 of the stable state, and the right figure of Fig.3 (a) shows how the weft 4 of the unstable state is woven into the upper warp 1 and the lower warp 2. When both are combined as shown in FIG. 3B, the upper warp 1 and the lower warp 2 are moved so that the wefts 3 and 4 are shortest. However, since both of the wefts 3 and 4 try to be the shortest, both do not become the state of FIG. 1C or FIG. 2C, but the state shown in FIG. become. In FIG.3 (c), the upper warp 1 and the lower warp 2 are maintained in the position which does not mutually overlap up and down, Therefore, the up-down direction distance between the upper warp 1 and the lower warp 2 becomes short. As shown in FIG. 3 (c), when the upper warp 1 does not overlap the lower warp 2 in the vertical direction but is positioned in the middle of the two lower warps 2 adjacent to each other in the left-right direction, the weft in a stable state 3 and the weft 4 in an unstable state are woven into the upper warp 1 and the lower warp 2 in a weaving manner that matches one when the left and right are reversed when viewed from the warp direction. Although not shown in the figure, when there are further wefts 3 and 4 at a position shifted in the weft direction by one upper warp 1 or lower warp 2 so that the weaving shapes do not overlap when viewed from the warp direction, Furthermore, the balanced state is stabilized. The number of the upper warp 1 and the lower warp 2 and the specific weaving method are not limited to the form shown in FIG. 3, but as described above, in the cross section viewed from the warp direction, do not overlap each other. When the upper warp 1 and the lower warp 2 are reversed in the left-right direction, two types of wefts 3 and 4 that match the other are woven together, so that the upper warp 1 and the lower warp 2 overlap each other vertically. The basic idea of the present invention is to maintain the disposition.

図4は、本発明の第1実施形態に係る基布10と、基布10に短繊維シートをニードリングして形成されたバット繊維層11とを備えるシームフェルト12を示す。基布10の経方向(丈方向)の両端には、ループ13が形成されており、ループ13はバット繊維層11から露出している。シームフェルト12は、抄紙機に装着する際に、両端部のループ13を互いに掛け合わせ、掛け合わされたループ13の中に芯線(図示せず)を通すことにより、両端部が互いに結合されて無端状のベルトとして使用される。   FIG. 4 shows a seam felt 12 including a base fabric 10 according to the first embodiment of the present invention and a bat fiber layer 11 formed by needling a short fiber sheet on the base fabric 10. Loops 13 are formed at both ends in the warp direction (length direction) of the base fabric 10, and the loops 13 are exposed from the bat fiber layer 11. When the seam felt 12 is attached to the paper machine, the loops 13 at both ends are hooked with each other, and a core wire (not shown) is passed through the looped loops 13 so that both ends are joined to each other. Used as a belt.

基布10は、地部14と、地部14の経方向の両端部に配置されてループ13を有するシーム部15とを備える(図4及び図11参照)。   The base fabric 10 includes a ground portion 14 and seam portions 15 having loops 13 disposed at both ends in the warp direction of the ground portion 14 (see FIGS. 4 and 11).

図5及び図6に示すように、地部14は、経方向に延在して上下2層に配置された経糸16と、経方向に直交する緯方向に延在して1層に配置された緯糸17とが互いに織り込まれて形成される。経糸16として、モノフィラメントの単糸や撚糸を使用することが好ましく、緯糸17としては、モノフィラメントの単糸や撚糸を使用することができる。経糸16及び緯糸17は、ナイロン、ポリアミド、ポリエステル、ポリエチレン、ポリプロピレン、ポリ塩化ビニル等の合成樹脂を素材とする。   As shown in FIG. 5 and FIG. 6, the ground portion 14 extends in the warp direction and is arranged in two layers on the upper and lower sides, and the warp 16 extends in the weft direction perpendicular to the warp direction and is arranged in one layer. The wefts 17 are woven together. Monofilament single yarn or twisted yarn is preferably used as the warp yarn 16, and monofilament single yarn or twisted yarn can be used as the weft yarn 17. The warps 16 and the wefts 17 are made of synthetic resin such as nylon, polyamide, polyester, polyethylene, polypropylene, polyvinyl chloride or the like.

経糸16は、上層を形成してシームフェルト12の製紙面側に配置される上経糸18(図5及び6の経糸No.2'',4'',6'',8'')と、下層を形成してシームフェルト12の走行面側に配置される下経糸19(図5及び6の経糸No.1'',3'',5'',7'')とを有する。上経糸18及び下経糸19は、完全組織において互いに同数であり、第1実施形態においては各4本である。また、地部14においては、上経糸18及び下経糸19は、互いに上下に重ならずに緯方向にずれた位置に配置される。   The warp 16 forms an upper layer and is disposed on the papermaking surface side of the seam felt 12 (warp Nos. 2 ″, 4 ″, 6 ″, 8 ″ in FIGS. 5 and 6), A lower warp 19 (warp Nos. 1 ″, 3 ″, 5 ″, 7 ″ in FIGS. 5 and 6) is formed on the running surface side of the seam felt 12 to form a lower layer. The upper warp 18 and the lower warp 19 are the same number in the complete structure, and are four each in the first embodiment. In the ground portion 14, the upper warp 18 and the lower warp 19 are arranged at positions shifted in the weft direction without overlapping each other.

地部14における緯糸17は、上経糸18及び下経糸19に織り込まれた第1緯糸20と、第1緯糸20とは異なる織り込み方で、上経糸18及び下経糸19に織り込まれた第2緯糸21とを有する。図5に示すように、第1緯糸20及び第2緯糸21は、完全組織において互いに同数であり、第1実施形態においては各4本である。概念上、第1緯糸20及び第2緯糸21は、一方が図3の安定した状態の緯糸3に対応し、他方が図3の安定していない状態の緯糸4に対応する。図6に示すように、緯糸No.1'〜4'の第1緯糸20は、互いに同じ織り込み方であるが、経方向から見たときにその織り込み形状が重ならないように緯方向に経糸16の2本分ずつずれて配置されている。同様に、緯糸No.5'〜8'の第2緯糸21は、互いに同じ織り込み方であるが、経方向から見たときにその織り込み形状が重ならないように緯方向に経糸16の2本分ずつずれて配置されている。上経糸18及び下経糸19が上下に重ならず緯方向(左右方向)にずれた状態における第1緯糸20及び第2緯糸21の上経糸18及び下経糸19への織り込み方を見ると、図6に示すように経方向から見たときに、互いに交差する所定の点を通る上下方向線を軸線として、一方を左右反転させると他方のものと一致する。例えば、図6に示すように、緯糸No.1'の第1緯糸20と緯糸No.8'の第2緯糸21とは、経糸No.5''の下経糸19の上で交差するが、その交差する点及び経糸No.5''の下経糸19を通る上下方向線を軸に一方を左右反転させると、その上経糸18及び下経糸19への織り込み方は、他方の上経糸18及び下経糸19への織り込み方に一致している。すなわち、緯糸No.1'の第1緯糸20は経糸No.5''の下経糸19から左方に向かうにつれ、緯糸No.8'の第2緯糸21は経糸No.5''の下経糸19から右方に向かうにつれ、上経糸18の下(経糸No.4''又は6'')、下経糸19の下(経糸No.3''又は7'')、上経糸18の下(経糸No.2''又は8'')、下経糸19の上(経糸No.1'')、上経糸18の上(経糸No.8''又は2'')の順に通る。また、緯糸No.6'〜8'の第2緯糸21の織り込み方は、それぞれ、上記の軸とは緯方向にずれた所定の軸で左右反転させた緯糸No.1'の第1緯糸20の織り込み方に一致する。緯糸No.2'〜4'の第1緯糸20の各々と、緯糸No.5'〜8'の第2緯糸21との関係についても同様である。よって、任意の第1緯糸20と任意の第2緯糸21とは、経方向から見たときに、一方の織り込み方を左右反転させると他方の織り込み方に一致する。また、第1緯糸20及び第2緯糸21の各々は、所定の繰り返し単位で上経糸18及び下経糸19に織り込まれているが、その繰り返し単位において、上経糸18の1本を上方から1回のみ織り込み、下経糸19の1本を下方から1回のみ織り込んでいる。また、繰り返し単位における任意の緯糸17を見ると、その緯糸17よりも上方に配置された経糸16と、下方に配置された経糸16とは互いに同数である。   The weft 17 in the base 14 is a first weft 20 woven into the upper warp 18 and the lower warp 19 and a second weft woven into the upper warp 18 and the lower warp 19 in a different weaving method from the first weft 20. 21. As shown in FIG. 5, the first weft 20 and the second weft 21 are the same number in the complete structure, and there are four each in the first embodiment. Conceptually, one of the first weft 20 and the second weft 21 corresponds to the weft 3 in a stable state in FIG. 3, and the other corresponds to the weft 4 in an unstable state in FIG. As shown in FIG. The 1 'to 4' first wefts 20 are woven in the same way, but are shifted by two warps 16 in the weft direction so that the weaving shapes do not overlap when viewed from the warp direction. Yes. Similarly, weft No. The second wefts 5 'to 8' are woven in the same manner, but are shifted by two warps 16 in the weft direction so that the weaving shapes do not overlap when viewed from the warp direction. Yes. Looking at how the first and second wefts 20 and 21 are woven into the upper and lower warps 18 and 19 in a state where the upper and lower warps 18 and 19 do not overlap vertically but are shifted in the weft direction (left and right direction), FIG. As shown in FIG. 6, when viewed from the longitudinal direction, when one of the vertical lines passing through predetermined points intersecting each other is turned into an axis, and one of the lines is reversed left and right, it coincides with the other. For example, as shown in FIG. 1 'first weft 20 and weft no. The second weft 21 of 8 ′ is a warp No. 5 ″ lower warp 19 intersects with the intersecting point and warp no. When one side is reversed left and right with the vertical line passing through the 5 ″ lower warp 19 as an axis, the way of weaving into the upper warp 18 and lower warp 19 is the same as the way of weaving into the other upper warp 18 and lower warp 19 Match. That is, weft No. 1 'first weft 20 is warp no. As we move from the lower warp 19 to the left, the weft no. The second weft 21 of 8 ′ is warp No. As it goes to the right from the lower warp 19 of 5 ″, under the upper warp 18 (warp No. 4 ″ or 6 ″), under the lower warp 19 (warp No. 3 ″ or 7 ″), Below the upper warp 18 (warp No. 2 ″ or 8 ″), above the lower warp 19 (warp No. 1 ″), above the upper warp 18 (warp No. 8 ″ or 2 ″) Go through in order. Also, weft No. The method of weaving the second wefts 21 of 6 'to 8' is that wefts No. 6 that are reversed left and right by a predetermined axis shifted in the weft direction from the above-mentioned axis. This matches the weaving method of the 1 ′ first weft 20. Weft No. Each of the first weft 20 of 2 ′ to 4 ′ and the weft No. The same applies to the relationship with the second weft 21 of 5 ′ to 8 ′. Therefore, the arbitrary first weft 20 and the optional second weft 21 coincide with the other weaving method when viewed from the warp direction when one weaving method is reversed left and right. Each of the first weft 20 and the second weft 21 is woven into the upper warp 18 and the lower warp 19 in a predetermined repeating unit. In the repeating unit, one of the upper warps 18 is once taken from above. Only one weaving of the lower warp 19 is woven from below. Further, when the arbitrary wefts 17 in the repeating unit are viewed, the warp yarns 16 disposed above the weft yarns 17 and the warp yarns 16 disposed below are equal in number.

なお、第1緯糸20及び第2緯糸21は、互いに異なる織り込み方であり、かつ左右反転すると他方の織り込み方に一致するため、上経糸18及び下経糸19が上下に重なっていない状態では、自身は左右対称形ではない。例えば、図6に示すように、緯糸No.4'の第1緯糸20は、経糸No.5''の下経糸19の下を通ってから、経糸No.2'の上経糸18を通るまで、左方へは、2つの経糸16(経糸No.4'',3'')を通過するのに対し、右方へは4つの経糸16(経糸No.6'',7'',8'',1'')を通過するため、経糸No.5の下経糸19を通る上下方向軸線に対して左右対称形の織り込み方となっていない。軸線を変えても同様である。   Note that the first weft 20 and the second weft 21 have different weaving methods and, when reversed left and right, match the other weaving method. Therefore, when the upper warp 18 and the lower warp 19 do not overlap each other, Is not symmetrical. For example, as shown in FIG. The first weft 20 of 4 ′ is warp No. After passing under the lower warp 19 of 5 ″, the warp No. Two warps 16 (warp No. 4 ″, 3 ″) are passed to the left until passing through the upper warp 2 ′ of 2 ′, while four warps 16 (warp No. 4) are passed to the right. 6 ″, 7 ″, 8 ″, 1 ″). 5 is not symmetric with respect to the vertical axis passing through the lower warp 19. The same applies if the axis is changed.

シーム部15は、ループ13(図4参照)と、地部14及びループ13の間に配置された織端部分22(図11参照)を有する。   The seam portion 15 has a loop 13 (see FIG. 4) and a woven end portion 22 (see FIG. 11) disposed between the ground portion 14 and the loop 13.

織端部分22は、経糸16と緯糸17とが互いに織り込まれて形成され、地部14においては互いにずれた状態に配置された上経糸18及び下経糸19が、ループ13においては互いに上下に重なって配置されるように移行するための部分である。織端部分22における経糸16は、上経糸18及び下経糸19を有する。織端部分22における緯糸17は、第1緯糸20及び第2緯糸21の一方のみ有する。そのため、上経糸18及び下経糸19は、地部14との境界からループ13に向かうにつれ、互いに緯方向にずれた状態から、図1(c)又は図2(c)に示すように上下に重なる状態に移行し、その状態に維持される。織端部分22における上経糸18及び下経糸19が互いに上下に重なるように配置されたループ13側の領域では、緯糸17は、概ね左右対称形で上経糸18及び下経糸19に織り込まれている。織端部分22の緯糸17の本数は、上経糸18及び下経糸19が互いに上下に重なる状態に移行できる長さを確保するため、本実施形態では地部14の完全組織に含まれる緯糸17の本数と同じ8本としている。また、織端部分22では、地部14の緯糸17よりも径の細い緯糸17を使用してもよい。その場合、上経糸18及び下経糸19が互いに上下に重なるように配置されることによって生じる織端部分22の厚さの増大を抑制又は防止できる。   The woven end portion 22 is formed by weaving the warp 16 and the weft 17, and the upper warp 18 and the lower warp 19 arranged in a shifted state in the base portion 14 overlap each other in the loop 13. It is a part for migrating to be arranged. The warp 16 in the woven end portion 22 has an upper warp 18 and a lower warp 19. The weft 17 in the woven end portion 22 has only one of the first weft 20 and the second weft 21. Therefore, the upper warp 18 and the lower warp 19 are moved up and down as shown in FIG. 1C or FIG. It shifts to the overlapping state and is maintained in that state. In the region on the side of the loop 13 where the upper warp 18 and the lower warp 19 in the woven end portion 22 are arranged so as to overlap each other, the weft 17 is woven into the upper warp 18 and the lower warp 19 in a substantially symmetrical manner. . In this embodiment, the number of the wefts 17 in the woven end portion 22 is such that the upper warp 18 and the lower warp 19 can be shifted to a state where they overlap each other. The number is 8 which is the same as the number. Further, in the woven end portion 22, a weft 17 having a diameter smaller than that of the weft 17 of the ground portion 14 may be used. In that case, an increase in the thickness of the woven end portion 22 caused by the upper warp 18 and the lower warp 19 being arranged so as to overlap each other can be suppressed or prevented.

ループ13は、経糸16を折り返して形成される。織端部分22のループ13側では、上経糸18及び下経糸19が互いに上下に重なるように配置されるため、ループ13における上経糸18及び下経糸19も互いに上下に重なるように配置される。すなわち、ループ13は、上下方向及び経方向に対して傾かずに直立する。   The loop 13 is formed by folding back the warp 16. Since the upper warp 18 and the lower warp 19 are arranged so as to overlap each other on the loop 13 side of the woven end portion 22, the upper warp 18 and the lower warp 19 in the loop 13 are also arranged so as to overlap each other. That is, the loop 13 stands upright without being inclined with respect to the vertical direction and the warp direction.

基布10の作用効果を説明する。地部14においては、第1緯糸20の各々と第2緯糸21の各々とが協働して、上経糸18及び下経糸19が互いに上下に重ならないように互いに緯方向にずれた位置に配置される。そのため、上下に重ねて配置される場合の上経糸18及び下経糸19間のスペースを想定すると、そのスペースに経糸16及び緯糸17が入り込むため、上経糸18及び下経糸19を上下に重ねて配置した場合に比べて、両者間の上下方向距離が短くなり、基布10の厚さが薄くなる。そのため、この基布10を備えたシームフェルト12は、搾水性及び初期馴染み性に優れる。また、基布10は、経2層であるため、経方向の強度が高く耐久性に優れる。また、ループ13が上下方向及び経方向に沿って直立するため、上下方向に対して傾斜している場合に比べて、基布10の両端部のループ13を互いに掛け入れ易く、掛け入れ性に優れる。地部14とシーム部15との厚さの差が大きいと、ニップ通過時の振動が大きくなるという問題や、部分的に摩耗するという問題が生じうるが、シーム部15の織端部分22に用いる緯糸17の直径を地部14に使用するものよりも細いものを用いれば、これらの問題を解消ないし抑制できる。シームフェルト12の製紙面側を向いた基布10の地部14の上面は、織り目にムラが少なく、紙面性に優れ、製造される紙に傷やマークを付けることを防止又は抑制できる。   The effect of the base fabric 10 is demonstrated. In the ground portion 14, each of the first weft 20 and each of the second weft 21 cooperates and is disposed at a position shifted in the weft direction so that the upper warp 18 and the lower warp 19 do not overlap each other. Is done. Therefore, assuming a space between the upper warp 18 and the lower warp 19 when they are arranged one above the other, since the warp 16 and the weft 17 enter the space, the upper warp 18 and the lower warp 19 are arranged one above the other. Compared with the case where it did, the up-down direction distance between both becomes short, and the thickness of the base fabric 10 becomes thin. Therefore, the seam felt 12 provided with this base fabric 10 is excellent in water squeezing and initial adaptability. Moreover, since the base fabric 10 is a warp two-layer, the strength in the warp direction is high and the durability is excellent. Moreover, since the loop 13 stands upright in the up-down direction and the warp direction, the loops 13 at both ends of the base fabric 10 can be easily put into each other compared to the case where the loop 13 is inclined with respect to the up-down direction. Excellent. If the difference in thickness between the ground portion 14 and the seam portion 15 is large, there may be a problem that the vibration at the time of passing through the nip becomes large and a problem that it is partially worn. If the diameter of the weft 17 to be used is thinner than that used for the ground portion 14, these problems can be solved or suppressed. The upper surface of the base portion 10 of the base fabric 10 facing the papermaking surface side of the seam felt 12 has little unevenness in the weave, is excellent in paper surface properties, and can prevent or suppress scratches and marks on the manufactured paper.

次に、図7を参照して、第2実施形態に係る基布30を説明する。第2実施形態に係る基布30は、第1実施形態と比べて、地部31の完全組織において、第1緯糸20と第2緯糸21との配置が異なる。説明に当たって地部31の構成要素については第1実施形態と同一の符号を付し、第1実施形態と共通する構成及び作用効果についてはその説明を省略する。   Next, with reference to FIG. 7, the base fabric 30 which concerns on 2nd Embodiment is demonstrated. The base fabric 30 according to the second embodiment differs from the first embodiment in the arrangement of the first weft 20 and the second weft 21 in the complete structure of the base portion 31. In the description, the components of the ground portion 31 are denoted by the same reference numerals as those in the first embodiment, and the description of the configurations and functions and effects common to the first embodiment is omitted.

基布30の完全組織は、上経糸18、下経糸19、第1緯糸20及び第2緯糸21の各4本ずつから構成される。緯糸No.1'、3'、6'及び8'の緯糸17が第1緯糸20を構成し、緯糸No.2'、4'、5'及び7'の緯糸17が第2緯糸21を構成する。基布30の緯糸No.1'〜8'の緯糸17は、それぞれ、図6に示す第1実施形態の緯糸No.1'、8'、3'、6'、5'、4'、7'及び2'の緯糸17に相当する。   The complete structure of the base fabric 30 is composed of four upper warps 18, lower warps 19, first wefts 20, and second wefts 21. Weft No. 1 ', 3', 6 'and 8' wefts 17 constitute the first weft 20, The 2 ′, 4 ′, 5 ′ and 7 ′ wefts 17 constitute the second weft 21. Weft No. of base fabric 30 The wefts 17 of 1 'to 8' are respectively weft No. 1 of the first embodiment shown in FIG. It corresponds to the wefts 17 of 1 ′, 8 ′, 3 ′, 6 ′, 5 ′, 4 ′, 7 ′ and 2 ′.

次に、図8を参照して、第3実施形態に係る基布40を説明する。第3実施形態に係る基布40は、地部14の完全組織が、6本の上経糸18、6本の下経糸19、6本の第1緯糸41及び6本の第2緯糸42から構成される点で、第1実施形態に係る基布10と異なる。図8は、経方向から見た断面図であり、経糸16と、第1緯糸41及び第2緯糸42とを示す。   Next, with reference to FIG. 8, the base fabric 40 which concerns on 3rd Embodiment is demonstrated. In the base fabric 40 according to the third embodiment, the complete structure of the base portion 14 is composed of six upper warps 18, six lower warps 19, six first wefts 41 and six second wefts 42. This is different from the base fabric 10 according to the first embodiment. FIG. 8 is a cross-sectional view as seen from the warp direction, showing the warp 16, the first weft 41 and the second weft 42.

上経糸18及び下経糸19が上下に重ならず緯方向にずれた状態における第1緯糸41及び第2緯糸42の上経糸18及び下経糸19への織り込み方を見ると、図8に示すように経方向から見たときに、第1実施形態と同様に、一方を左右反転させると他方のものと一致する。例えば、第1緯糸41と第2緯糸42とは、経糸No.7''の下経糸19の上で交差するが、その交差する点及び経糸No.7''の下経糸19を通る上下方向線を軸に一方を左右反転させると、その上経糸18及び下経糸19への織り込み方は、他方の上経糸18及び下経糸19への織り込み方に一致している。なお、図8では、完全組織において各々6本ずつ存在する第1緯糸41及び第2緯糸42の1組を示したが、各々の第1緯糸41及び第2緯糸42は、上経糸18及び下経糸19に対して、他の第1緯糸41及び第2緯糸42とは緯方向に経糸16の2本分ずつずれて織り込まれている。   FIG. 8 shows how the first and second wefts 41 and 42 are woven into the upper and lower warps 18 and 19 when the upper warp 18 and the lower warp 19 are not overlapped vertically but shifted in the weft direction. When viewed from the warp direction, as in the first embodiment, when one side is reversed left and right, it coincides with the other. For example, the first weft 41 and the second weft 42 are warp Nos. 7 ″ on the lower warp 19 but intersects with the warp No. When one side is reversed left and right with the vertical line passing through the 7 ″ lower warp 19 as an axis, the way of weaving into the upper warp 18 and lower warp 19 is the same as the way of weaving into the other upper warp 18 and lower warp 19 Match. FIG. 8 shows one set of the first weft 41 and the second weft 42 each having six pieces in the complete structure, but the first weft 41 and the second weft 42 are the upper warp 18 and the lower warp 42, respectively. With respect to the warp yarn 19, the other first weft yarn 41 and the second weft yarn 42 are woven so as to be shifted by two warp yarns 16 in the weft direction.

図9〜11は、第1実施形態の基布10の実施例の写真である。この実施例では、0.37mm径のナイロンモノフィラメントからなる経糸16を2.54cm(1インチ)当たり48本配置し、0.41mm径のナイロンモノフィラメントからなる緯糸17を2.54cm(1インチ)当たり44本配置した。地部14においては、図9〜11に示すように、上経糸18及び下経糸19は、互いに上下に重ならず互いに緯方向にずれた位置に維持された。地部14の平均厚さは1.35mmであった。一方、シーム部15の織端部分22においては、図11に示すように、上経糸18及び下経糸19は、互いに上下に重なった位置に安定して配置された。織端部分22の平均厚さは1.46mmであった。   9 to 11 are photographs of examples of the base fabric 10 according to the first embodiment. In this embodiment, 48 warps 16 made of nylon monofilaments having a diameter of 0.37 mm are arranged per 2.54 cm (1 inch), and weft threads 17 made of nylon monofilaments having a diameter of 0.41 mm are arranged per 2.54 cm (1 inch). 44 were arranged. In the ground portion 14, as shown in FIGS. 9 to 11, the upper warp 18 and the lower warp 19 are maintained at positions shifted in the weft direction without overlapping each other. The average thickness of the ground portion 14 was 1.35 mm. On the other hand, in the woven end portion 22 of the seam portion 15, as shown in FIG. 11, the upper warp 18 and the lower warp 19 are stably arranged at positions where they overlap each other. The average thickness of the woven end portion 22 was 1.46 mm.

以上で、本発明の実施形態の説明を終えるが、本発明は上記実施形態に限定されることなく幅広く変形実施することができる。例えば、地部の経糸及び緯糸のパターンは、シームレスのフェルトの基布にも適用できる。また、織端部分における緯糸の本数は、適宜、変更可能で、上経糸及び下経糸が互いに緯方向にずれた状態から上下に重なる状態に移行できればよく、例えば、完全組織に含まれる緯糸の本数の0.5倍〜1.5倍程度とすることができる。また、上経糸をフェルトの走行面側に配置し、下経糸をフェルトの製紙面側に配置してもよい。   This is the end of the description of the embodiment of the present invention, but the present invention is not limited to the above-described embodiment and can be widely modified. For example, the ground warp and weft patterns can also be applied to a seamless felt base fabric. Further, the number of weft yarns at the woven end portion can be changed as appropriate, and it is sufficient that the upper warp yarn and the lower warp yarn can be shifted from the state shifted from each other in the weft direction to the state where they overlap each other. For example, the number of weft yarns included in the complete structure About 0.5 times to 1.5 times. Alternatively, the upper warp may be arranged on the running surface side of the felt and the lower warp may be arranged on the paper making surface side of the felt.

10,30,40:基布
13:ループ
14,31:地部
15:シーム部
16:経糸
17:緯糸
18:上経糸
19:下経糸
20,41:第1緯糸
21,42:第2緯糸
22:織端部分
10, 30, 40: Base fabric 13: Loop 14, 31: Base portion 15: Seam portion 16: Warp yarn 17: Weft yarn 18: Upper warp yarn 19: Lower warp yarn 20, 41: First weft yarn 21, 42: Second weft yarn 22 : Woven edge part

Claims (6)

上下2層の経糸と1層の緯糸とが互いに織り込まれた地部を有する抄紙用フェルト基布であって、
前記経糸は、上層に配置された上経糸と、下層に配置された下経糸とによって構成され、
前記緯糸は、所定の繰り返し単位で前記上経糸及び前記下経糸に織り込まれた第1緯糸と、前記第1緯糸と異なる織り込み方で、前記所定の繰り返し単位で前記上経糸及び前記下経糸に織り込まれた第2緯糸とによって構成され、前記第1緯糸及び前記第2緯糸の各々は、前記繰り返し単位において、前記上経糸の1本を上方から1回のみ織り込み、かつ前記下経糸の1本を下方から1回のみ織り込み、
前記地部においては、前記上経糸及び前記下経糸は、互いに上下に重ならないように緯方向にずれて配置され、前記第1緯糸及び前記第2緯糸は、互いに協働して前記上経糸及び前記下経糸のずれた配置を維持するべく、経方向から見たときに、上下方向を軸線にして、一方を左右反転させると他方に一致する織り込み方で前記上経糸及び前記下経糸に織り込まれたことを特徴とする抄紙用フェルト基布。
A felt base fabric for papermaking having a ground portion in which upper and lower two layers of warp and one layer of weft are woven together,
The warp is composed of an upper warp arranged in the upper layer and a lower warp arranged in the lower layer,
The weft yarn is woven into the upper warp yarn and the lower warp yarn in the predetermined repeating unit in a different weaving method from the first weft yarn woven into the upper warp yarn and the lower warp yarn in a predetermined repeating unit. Each of the first and second wefts weaves one of the upper warps only once from above in the repeating unit, and one of the lower warps Weaving only once from below,
In the base portion, the upper warp and the lower warp are arranged so as to be shifted in the weft direction so as not to overlap each other, and the first weft and the second weft cooperate with each other to form the upper warp and When viewed from the warp direction, the upper warp and the lower warp are woven into the upper warp and the lower warp in a way that matches the other when viewed from the warp direction so that the vertical direction is the axis, and one is reversed left and right. A felt base fabric for papermaking.
前記地部の経方向の両端部から延出した1対のシーム部を更に有し、
前記1対のシーム部の各々は、前記経糸の折り返しによって形成されたループと、前記ループ及び前記地部間に配置されて前記経糸と前記緯糸とが互いに織り込まれた織端部分とを有し、
前記ループを形成する前記上経糸及び前記下経糸が互いに上下に重なって配置され、前記織端部分においては、前記緯糸は、前記ループにおける前記上経糸及び前記下経糸の上下に重なる配置を維持するべく、前記第1緯糸及び前記第2緯糸のいずれか一方で構成されたことを特徴とする請求項1に記載の抄紙用フェルト基布。
A pair of seam portions extending from both longitudinal ends of the ground portion;
Each of the pair of seam portions has a loop formed by folding back the warp yarns, and a woven end portion arranged between the loop and the ground portion and woven with the warp yarns and the weft yarns. ,
The upper warp and the lower warp forming the loop are arranged so as to overlap each other, and in the woven end portion, the weft maintains an arrangement in which the upper warp and the lower warp overlap in the loop. Therefore, the felt base fabric for papermaking according to claim 1, wherein either one of the first weft and the second weft is configured.
前記シーム部を構成する前記緯糸は、前記地部を構成する前記緯糸よりも径が細いことを特徴とする請求項2に記載の抄紙用フェルト基布。   The felt base cloth for papermaking according to claim 2, wherein the weft constituting the seam portion has a smaller diameter than the weft constituting the ground portion. 前記地部は、4本の前記上経糸、4本の前記下経糸、4本の前記第1緯糸及び4本の前記第2緯糸によって完全組織が構成され、
前記第1緯糸は、順に並んだ8本の前記経糸を、前記下経糸の上、前記上経糸の下、前記下経糸の下、前記上経糸の下、前記下経糸の上、前記上経糸の下、前記下経糸の上及び前記上経糸の上と通って前記経糸に織り込まれ、前記4本の前記第1緯糸は、互いに前記経糸を織り込む位置が緯方向にずれるように、任意の1本の前記第1緯糸に対して、残りの3本の前記第1緯糸が、それぞれ、前記経糸の2本分、4本分及び6本分だけ緯方向にずれて配置され、
前記第2緯糸は、順に並んだ8本の前記経糸を、前記下経糸の上、前記上経糸の下、前記下経糸の上、前記上経糸の上、前記下経糸の上、前記上経糸の下、前記下経糸の下及び前記上経糸の下と通って前記経糸に織り込まれ、前記4本の前記第2緯糸は、互いに前記経糸を織り込む位置が緯方向にずれるように、任意の1本の前記第2緯糸に対して、残りの3本の前記第2緯糸が、それぞれ、前記経糸の2本分、4本分及び6本分だけ緯方向にずれて配置されることを特徴とする請求項1〜3のいずれか一項に記載の抄紙用フェルト基布。
The base portion has a complete structure constituted by four upper warps, four lower warps, four first wefts and four second wefts,
The first weft consists of eight warps arranged in order on the lower warp, below the upper warp, below the lower warp, below the upper warp, above the lower warp, and above the upper warp. Lower, above the lower warp and above the upper warp are woven into the warp, and the four first wefts are arbitrary ones so that the positions where the warps are woven with each other are shifted in the weft direction. The remaining three first wefts are shifted in the weft direction by two, four and six warps, respectively, with respect to the first weft of
The second weft comprises eight warps arranged in order on the lower warp, below the upper warp, above the lower warp, above the upper warp, above the lower warp, and above the upper warp. Lower, lower warp and under the upper warp are woven into the warp, and the four second wefts are any one so that the positions where the warps are woven with each other are shifted in the weft direction. With respect to the second weft, the remaining three second wefts are arranged so as to be shifted in the weft direction by two, four and six warps respectively. The felt base fabric for papermaking as described in any one of Claims 1-3.
前記完全組織において、順に並んだ前記緯糸は、1〜4番目の緯糸が前記第1緯糸を構成し、5〜8番目の緯糸が前記第2緯糸を構成することを特徴とする請求項4に記載の抄紙用フェルト基布。   The said weft arranged in order in the said complete structure WHEREIN: The 1st-4th weft comprises the said 1st weft, and the 5th-8th weft comprises the said 2nd weft. The felt base fabric for papermaking as described. 前記完全組織において、順に並んだ前記緯糸は、1、3、6及び8番目の緯糸が前記第1緯糸を構成し、2、4、5及び7番目の緯糸が前記第2緯糸を構成することを特徴とする請求項4に記載の抄紙用フェルト基布。   In the complete structure, the first, third, sixth and eighth wefts constitute the first weft, and the second, fourth, fifth and seventh wefts constitute the second weft. The felt base fabric for papermaking according to claim 4.
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JPS6241395A (en) * 1985-08-19 1987-02-23 日本フエルト株式会社 Papermaking needle felt
JPH0129276Y2 (en) * 1986-06-27 1989-09-06
JP3425605B2 (en) * 1991-12-06 2003-07-14 ウエーベックス コーポレーション Double layer woven fabric used for papermaking felt and papermaking felt
JP3408360B2 (en) * 1995-07-17 2003-05-19 市川毛織株式会社 Felt with seam for papermaking
ATE521754T1 (en) * 2005-03-21 2011-09-15 Huyck Austria PAPER MACHINE PRESS FELT WITH LONG LONGITUDINAL FLOAT IN THE BASE TISSUE
JP4832197B2 (en) * 2006-07-12 2011-12-07 日本フエルト株式会社 Felt with seam for papermaking
JP5148262B2 (en) * 2007-12-26 2013-02-20 日本フエルト株式会社 Papermaking felt
JP5861957B2 (en) * 2011-09-05 2016-02-16 イチカワ株式会社 Press felt for papermaking
JP5922483B2 (en) * 2012-05-02 2016-05-24 日本フエルト株式会社 Felt for papermaking
JP6192945B2 (en) * 2013-01-24 2017-09-06 イチカワ株式会社 Press felt for papermaking

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