JP4272199B2 - Felt with multiple woven seams for papermaking - Google Patents

Description

  The present invention relates to a felt with a multi-woven seam for papermaking having a base fabric in which a plurality of loop rows are formed in the thickness direction at the end in the length direction by folding back a plurality of warps overlapping in the thickness direction.

  In order to improve the workability into the paper machine, a so-called seam felt in which end felts are drawn into a felt run and both ends thereof are joined to each other to be endless is widely used. In this type of felt with seam, the warp forming the base fabric is folded back in the thickness direction to form loops at both ends in the length direction, and the loops at both ends are alternately meshed so that the center holes of each other are aligned. In general, a configuration in which both ends are joined by passing a core wire through the common hole formed in this manner.

Further, in the felt for papermaking used in the wet paper pressing process, one of the required conditions is that the required thickness according to the papermaking conditions is required under compression, and in order to ensure particularly high water squeezing, A base fabric with triple or quadruple warp yarns may be used to increase the volume. A base fabric with a laminated structure in which multiple fabrics woven separately by a loom are stacked (patented) Document 1) and a base fabric having a multi-woven structure woven with a multi-weaving machine on a loom (see Patent Document 2) are known.
Japanese Patent No. 2678611 Japanese Patent Publication No. 63-38467

  However, in the felt with a seam having a multiple structure as described above, the seam mark or the like caused by the structural difference between the seam portion and the ground portion joined by the loop is reduced, and the joint strength of the seam portion is reduced. For the purpose of improvement or the like, a configuration in which a plurality of warp yarns overlapping in the thickness direction is used to form a plurality of loop rows in the thickness direction at the end in the length direction may be employed.

  In this case, in the base fabric of the laminate structure, if the positional relationship of the loop row provided for each of the plurality of woven fabrics is not constant in the width direction, there is a disadvantage that the workability of the joining work by the loop is significantly reduced. In order to keep the positional relationship of multiple loop rows constant in the width direction, a stitching process is required to sew multiple fabrics with a sewing machine or pin seam separately from the machine weave, especially for sewing the entire base fabric at regular intervals. Facilities are required, and man-hours increase.

  On the other hand, in a base fabric having a multi-woven structure, the entire base fabric is uniformly woven by a woven fabric structure in which wefts are intertwined with a plurality of warps forming a loop, and in the vicinity of the loop row, there is one Since the warp forming the loop row is constrained by the wefts that are entangled with the warp forming another loop row, the plurality of loop rows cannot be largely separated from each other. For this reason, the operation | work which inserts a core wire in a loop becomes troublesome, and there exists a problem that the workability | operativity of the joining operation performed at the time of the core wire replacement | exchange in the felt manufacture stage falls remarkably. In addition, if the warp yarns are integrated to the immediate vicinity of the loop, the shapes of the plurality of loops arranged in the width direction are not uniform, and there is a disadvantage that the workability on the paper machine is lowered.

  The present invention has been devised in order to solve such problems of the prior art, and its main purpose is to have a thickness at the end in the length direction by folding back a plurality of warps overlapping in the thickness direction. In felts with multi-woven seams for papermaking having a base fabric with a plurality of loop rows formed in the direction, for papermaking, the workability of the joining operation can be improved without complicating the manufacturing process. It is to provide a felt with a multi-woven seam.

In order to solve such a problem, in the present invention, as shown in claim 1, a plurality of loop rows in the thickness direction are formed at the end in the length direction by folding back a plurality of warp yarns overlapping in the thickness direction. in has been to have a base fabric, a plurality of the loop sequence each separately seamed felt multiplexing woven papermaking opposite ends are joined through the core of the base fabric, entangled with the weft in said warp a plurality of The plurality of loop rows are arranged in the vicinity of the plurality of loop rows so that the ground portions can be woven with the integrated multiple weave and the loop rows can be separated from each other during the joining operation. The separation part in which the fabric layers provided at the ends are separated and independent from each other is provided with a length in the length direction from the loop row in the range of 25 mm to 300 mm .

  According to this, since the fabric layers having loops at the ends are separated and independent from each other, it becomes possible to largely separate the plurality of loop rows from each other, and the joining operation of engaging the loops and passing the core wire becomes easy. The workability of the joining work can be improved. In addition, since the shape of the plurality of loops arranged in the width direction can be made uniform, the workability in the paper machine is improved.

  And since the ground part is woven by multiple weaving, there is no need for a stitching process to stitch together a plurality of fabrics woven separately by a loom like a laminate structure, so special equipment for stitching the entire base fabric Is not required, and man-hours can be reduced. Furthermore, since most of the base fabric excluding the separating portion is woven in an integrated state, it is easy to keep the positional relationship of the loop rows constant during the felt fabrication.

Here, if the length in the length direction from the loop of the separating portion exceeds 300 mm, the accuracy of the position in the height direction of the loop is lowered, which leads to a decrease in workability of the joining work, which is not desirable. Moreover, if the length of the separating portion from the loop in the length direction is less than 25 mm, it is not desirable because the effect of improving workability and making the loop shape uniform by providing the separating portion cannot be obtained.

In the felt with a multi-woven seam for papermaking , a plurality of the loop rows may be provided so as to be shifted in the length direction.

  According to this, since the difference in characteristics between the seam portion and the ground portion, particularly the difference in water flow resistance, can be reduced, seam marks can be suppressed.

  In this case, the shift amount of the loop row is preferably 10 mm or less. If the amount of deviation of the loop row exceeds 10 mm, the operation of inserting the core wire into the loop becomes troublesome when it is put into the paper machine, which is not desirable because the workability of the joining operation is reduced.

Wherein in the papermaking multiple woven seamed felt for the weft in the vicinity of the loop rows can be configured comprising a strand material which is different from the weft arranged on the ground portion.

  According to this, by using a thread material having a required function for the wefts in the vicinity of the loop so that the physical properties (for example, water permeability) of the seam portion are similar to those of the ground portion, It is possible to suppress inconveniences such as seam marks caused by the difference.

  In this case, for the wefts arranged in the vicinity of the loop, it is only necessary to change the type and thickness of the base weft and the yarn according to the required function, for example, a yarn having good entanglement with the fibers forming the nonwoven fiber layer, That is, when the yarn is made of an aggregate yarn material in which either one or both of staples and filaments are aggregated, the weft yarn firmly holds the non-woven fiber layer in the vicinity of the loop, so that seam marks can be suppressed. .

  As described above, according to the present invention, since the fabric layers having the loops at the end portions are separated and independent from each other, it is possible to largely separate the plurality of loop rows from each other and to make the loop shape uniform. , Joining the loops through the core wire and putting them into the paper machine are easy, and the ground part is woven by multiple weaving, so there is no need for a stitching process to stitch together multiple fabrics like a laminate structure Therefore, special equipment for sewing the entire base fabric is not required, and the number of man-hours can be reduced, and the majority of the base fabric excluding the separating portion is woven in an integrated state. In addition, it becomes easy to keep the positional relationship of the loop rows constant during the manufacture of the felt, and a great effect is obtained in improving the workability of the joining work without complicating the manufacturing process.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  FIG. 1 is a cross-sectional view in the length direction showing an example of a felt with a seam according to the present invention. This felt with seam is formed by laminating and integrating a nonwoven fiber layer 2 on a base fabric 1, and the base fabric 1 is composed of first and second warps formed by a first driving yarn on a loom. 3 and 4 and third and fourth warps 5 and 6 formed by the second driving yarn, and these first to fourth four warps 3 to 6 are stacked in the thickness direction. It has a four-woven fabric structure.

  Loops 8 are formed at both ends in the length direction by turning back the first driving yarns to be the first and second warps 3 and 4 on the paper forming surface 7 side of the first to fourth warps 3 to 6. In addition, loops 9 are formed at both ends in the length direction by turning back the second driving yarns which become the third and fourth warps 5 and 6 on the machine side opposite to the paper forming surface 7. 8 and 9 are arranged in the width direction of the felt to form a loop row, and the loops 8 and 9 to be joined with each other are alternately meshed so that their center holes are aligned with each other. The core wires 10 and 11 for joining are inserted in the width direction to join both ends of the felt.

  The first and second warps 3 and 4 on the paper forming surface 7 side are intertwined with the first weft 13 to form a first woven fabric layer 15 having a double woven structure. The second weft 14 is entangled with the third and fourth warps 5 and 6 on the side to form a second woven fabric layer 16 having a double woven structure. These first and second weft yarns 13 and 14 are woven as warps (warp yarns) on the loom.

  In the ground portion of the base fabric 1, a part of the second weft 14 constituting the machine-side second fabric layer 16 is entangled with the inner warp 4 constituting the first fabric layer 15 at predetermined intervals. Thus, the connecting yarn 14a for weaving the two woven fabric layers 15 and 16 is provided, and thereby the mutual displacement between the two woven fabric layers 15 and 16 is suppressed.

  In the vicinity of the loops 8 and 9 in the base fabric 1, there is provided a separation portion where the first and second fabric layers 15 and 16 are not joined by the binding yarn. Since the two fabric layers 15 and 16 each having the loops 8 and 9 are separated and independent from each other, the two loop rows by the loops 8 and 9 can be largely separated from each other, and the loops 8 and 9 are engaged with each other. As a result, the joining work through the core wire becomes easy, and the workability of the joining work can be improved.

  The separation portion is provided with a length L in the length direction from the loops 8 and 9 in a range of 25 mm to 300 mm. If the length L in the length direction from the loops 8 and 9 of the separating portion exceeds 300 mm, the accuracy of the position in the height direction of the loops 8 and 9 is lowered. Further, if the length L in the length direction from the loops 8 and 9 of the separating portion is less than 25 mm, it is not desirable because it is not possible to obtain the effects of improving the workability and making the loop shape uniform by providing the separating portion.

  The loops 8 and 9 are provided so as to be shifted from each other in the length direction. Thereby, since the difference in the characteristic between a seam part and a ground part, especially the difference in water flow resistance can be made small, a seam mark can be suppressed. The deviation d of the loops 8 and 9 is 10 mm or less. If the deviation d of the loop row exceeds 10 mm, the operation of inserting the core wire into the loop becomes troublesome when it is put into the paper machine, which is not desirable because the workability of the joining operation is reduced.

  FIG. 2 is a schematic cross-sectional view in the width direction showing the base fabric shown in FIG. 1. As described above, the first weft 13 is entangled with the first and second warps 3 and 4 to form the first woven fabric layer 15 having a double woven structure, and the third and fourth warps 5 and 6 are formed. The second weft 14 is entangled with each other to form a second fabric layer 16 having a double woven structure, and the binding yarn 14a for weaving both the first and second fabric layers 15 and 16 is the first Woven so as to be entangled with the warp 4 inside the fabric layer 15 and the warp 5 inside the second fabric layer 16.

  In the example of FIG. 1, a part of the second weft 14 constituting the second fabric layer 16 on the machine side is connected to a binding yarn 14 a for interweaving both the first and second fabric layers 15 and 16. However, conversely, a configuration in which the first weft 13 constituting the first fabric layer 15 on the paper forming surface 7 side is used as the binding yarn is also possible. Moreover, the structure which utilizes both the 1st and 2nd wefts 13 and 14 which comprise each 1st and 2nd textile layers 15 and 16 for a binding yarn is also possible.

  FIG. 3 is a schematic cross-sectional view in the width direction showing a modification of the base fabric shown in FIG. Here, the binding yarn 14a for interweaving both the first and second fabric layers 15 and 16 is applied to both the warp yarn 4 inside the first fabric layer 15 and the warp yarns 5 and 6 of the second fabric layer 16. It is woven so as to be entangled. Thereby, it is possible to avoid that the degree of bending of the warp 6 in the woven state is lower than that of the other warps 5.

  In addition to the examples shown in FIGS. 2 and 3, all the first to fourth warps 3 to 6, that is, both the warps 3 and 4 of the first fabric layer 15 and the second fabric layer 16 are used. A configuration in which the binding yarn 14a is woven so as to be entangled with both the warps 5 and 6 is also possible.

  In addition, the entangled form of the binding yarn with respect to the warp is not limited to the base fabric having the structure shown in FIG. 1 and can be similarly applied to the base fabric having the structure shown below. In consideration of the binding strength and the degree of warp bending, the selection may be made appropriately.

  4 is a cross-sectional view in the length direction showing a modification of the felt with seam shown in FIG. Here, as in the example of FIG. 1, a part of the second weft 33 constituting the second fabric layer 35 on the machine side at the base portion of the base fabric 31 is first and second at predetermined intervals. 2 is a binding yarn 33a for interweaving the two fabric layers 34 and 35. Unlike the above example, the separation portion near the loops 8 and 9 corresponds to the binding yarn 33a in the ground portion. By inserting the weft (warp) 33b into another weir, the weft 33b, like the other wefts 33, is made up of the third and fourth warps 5 and 5 constituting the second fabric layer 35 on the machine side. 6 is woven so as to be entangled with 6.

  FIG. 5 is a cross-sectional view in the length direction showing a modification of the felt with seam shown in FIG. Here, the first woven fabric layer 44 on the paper forming surface 7 side constituting the base fabric 41 forms a single woven fabric by intertwining the first and second warp yarns 3 and 4 with the weft yarns 42a and 42b, respectively. In addition, the single woven fabric is woven with the binding yarn 42c.

  In the base portion of the base fabric 41, a part of the second weft 43 constituting the second fabric layer 45 on the machine side is entangled with the inner warp 4 constituting the first fabric layer 44 at predetermined intervals. Thus, a binding yarn 43a for interweaving the two fabric layers 44 and 45 is provided. At the separation portion in the vicinity of the loops 8 and 9, the binding yarn 43a is pulled out so that the loops 8 and 9 are provided at the ends. The two fabric layers 44 and 45 are separated and independent from each other.

  FIG. 6 is a sectional view in the length direction showing another example of the felt with seam according to the present invention. Here, the base fabric 51 has a triple woven fabric structure in which the first to third three warps 52 to 54 are provided in the thickness direction, and the first warp 52 on the paper forming surface 7 side. The first weft 55 is entangled with the first weft layer 57 to form a single woven structure, and the second weft 56 is entangled with the second and third warps 53 and 54 on the machine side to double weave A second fabric layer 58 of structure is formed.

  In the first woven fabric layer 57 on the paper forming surface 7 side, loops 59 are formed at both ends in the length direction by turning back the first driving yarn that becomes the first warp 52, and the second fabric layer 57 on the machine side is also formed. In the woven fabric layer 58, loops 60 are formed at both ends in the length direction by turning back the second driving yarns to be the second and third warps 53 and 54.

  In the base portion of the base fabric 51, a part of the first wefts 55 constituting the first fabric layer 57 on the paper forming surface 7 side is provided with inner warps constituting the second fabric layer 58 at predetermined intervals. 53 is a binding yarn 55a that interweaves both the fabric layers 57 and 58. In the separation part near the loops 59 and 60, the binding yarn 55a is pulled out so that the loops 59 and 60 are connected to the ends. The two woven fabric layers 57 and 58 respectively having the above are separated and independent from each other.

  The example of the base fabric in the form in which two double woven fabric layers are joined or the form in which the single woven fabric layer and the double woven fabric layer are joined has been described above. It is not limited to the structure shown, and various forms are possible depending on the purpose such as adjusting the void amount (thickness) of the felt according to the use conditions. For example, two single woven fabric layers are bonded. Bonded form, single-woven fabric layer and triple-woven fabric layer joined, double-woven fabric layer and triple-woven fabric layer joined, triple-woven fabric layer attached A tied form is also possible.

  Further, the texture form of each fabric layer is not limited to the configuration exemplified here, and various fabric textures are possible.

  Further, regardless of the structure of the woven fabric layer constituting the base fabric, the separating portion is woven as in the case of the ground portion as in the examples of FIGS. It is possible to adopt any configuration in which wefts (warp yarns) corresponding to the binding yarns are re-inserted into other twills and woven in the same manner as other wefts, as in the above example.

  FIG. 7 is a sectional view in the length direction showing another example of the felt with seam according to the present invention. Here, in the ground portion of the base fabric 61, the weft 62 is entangled with all of the first to fourth warps 3 to 6 constituting the base fabric 61 to form a quadruple woven structure of four warps and one weft. Thus, there is no binding yarn that interweaves a plurality of fabric layers as in the above example.

  In the separation part near the loops 8 and 9, the first weft 63 is entangled with the first and second warps 3 and 4 on the paper forming surface 7 side to form a first woven fabric layer 65 having a double woven structure. The second weft 64 is entangled with the third and fourth warps 5 and 6 on the machine side to form a second fabric layer 66 having a double woven structure, and loops 8 and 9 are formed at the ends. The two fabric layers 65 and 66 provided respectively are separated and independent from each other.

  FIG. 8 is a cross-sectional view in the length direction showing another example of the felt with seam according to the present invention. Here, as in the example of FIG. 1, a part of the second weft 73 constituting the second fabric layer 75 on the machine side at the base portion of the base fabric 71 is first and second at predetermined intervals. 2 is a binding yarn 73a for weaving the two fabric layers 74 and 75, and the separation yarn near the loops 8 and 9 is pulled out to separate the two fabric layers 74 and 75 from each other. Unlike the above example, the wefts 72 and 73 are the wefts 72b and 73b immediately adjacent to the loops 8 and 9 (three in this case). It is made of different thread material.

  Thus, by using a thread material having a required function for the wefts 72b and 73b in the vicinity of the loops 8 and 9 so that the physical properties (for example, water permeability) of the seam are similar to those of the ground part, Inconveniences such as seam marks caused by the difference between the ground and the structure can be suppressed.

  In this case, the weft yarns 72b and 73b in the vicinity of the loops 8 and 9 may be changed in the type and thickness of the weft yarn and the yarn according to the required function. For example, the weft yarns 72b and 73b are entangled with the fibers forming the nonwoven fiber layer 2. If the yarn is made of an aggregate yarn material in which one or both of staples and filaments are gathered together, the weft yarns 72b and 73b firmly hold the nonwoven fiber layer 2 in the vicinity of the loops 8 and 9. Therefore, seam marks can be suppressed.

  Here, the wefts 72b and 73b are woven in the same structure as the weft arranged in the ground part, but it is also possible to have a different structure from the ground part. For example, the weft 72b on the paper forming surface 7 side is woven in a plain weave, that is, the weft 72b is entangled only with the first warp 3 constituting the first fabric layer 74 on the paper forming surface 7 side. It is.

  Further, the configuration in which the yarn material different from the weft arranged in the ground portion is used for the wefts in the vicinity of the loop in this way is not limited to the base fabric having the structure shown in FIG. It is possible to apply to the same.

  FIG. 9 shows an example of the joining state when the felt with seam according to the present invention is put in a paper machine. 1A shows an example of a felt with a seam shown in FIG. 1, in which both the loop 8 on the paper forming surface 7 side and the loop 9 on the machine side are used for end joining, and become a joining partner. The center holes 8 and 9 are alternately meshed with each other so that the center holes are aligned with each other, and the joining core wires 10 and 11 in the width direction are inserted into the common holes formed thereby.

  (B) and (C) are such that one of the two loop trains is used for end joining and the remaining loop trains are not used for end joining. In the example of (B), the machine-side loop 9 is used for end joining, but the loop 101 on the paper forming surface 7 side is not used for end joining, but is simply in a butted state. In the example of (C), contrary to the example of (B), the loop 8 on the paper forming surface 7 side is used for end joining, but the machine side loop 102 is not used for end joining, It is in a state of simply matching.

  A felt with a multi-woven seam for papermaking according to the present invention has a base fabric having a base fabric in which a plurality of loop rows are formed in the thickness direction at the end in the length direction by folding back a plurality of warp yarns overlapping in the thickness direction. Felt with woven seam that has the effect of improving the workability of the joining work without complicating the manufacturing process, and is used in a paper machine press part (pressing part). It is useful as such.

Sectional view in length direction showing an example of felt with seam according to the present invention Typical sectional drawing of the width direction which shows the base fabric shown in FIG. Typical sectional drawing of the width direction which shows the modification of the base fabric shown in FIG. Sectional view in length direction showing a variation of the felt with seam shown in FIG. Sectional view in length direction showing a variation of the felt with seam shown in FIG. Sectional view in length direction showing another example of felt with seam according to the present invention Sectional view in length direction showing another example of felt with seam according to the present invention Sectional view in length direction showing another example of felt with seam according to the present invention The figure which shows the example of the joining state at the time of putting the felt with a seam by this invention in a paper machine

Explanation of symbols

1, 31, 41, 51, 61, 71 Base fabric 2 Non-woven fiber layer 3-6, 52-54 Warp 8, 9, 59, 60, 101, 102 Loop 13, 14, 32, 33, 42, 43, 55, 56, 62 to 64, 72, 73 Weft yarns 14a, 33a, 43a, 55a, 73a Binding yarns 15, 16, 34, 35, 44, 45, 57, 58, 65, 66, 74, 75 Fabric layers

Claims (1)

Have a base fabric having a plurality of loops column is formed by wrapping a plurality of warp yarns in the thickness direction to an end portion of the length direction overlapping in the thickness direction, both end portions through separate wire to each of the plurality of the loop sequence Is a felt with a multi-woven seam for papermaking,
A plurality of the base fabrics are woven by multiple weaves in which a plurality of the warps are entangled with each other, and a plurality of the loop rows can be separated from each other during the joining operation. In the vicinity of the loop row, there is provided a separation portion in which the fabric layers each provided with an end of each of the plurality of loop rows are separated and independent from each other in a length direction length from the loop row of 25 mm to 300 mm. Felt with a multi-woven seam for papermaking.

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