JP6507673B2 - Long and short composite yarn - Google Patents

Long and short composite yarn Download PDF

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JP6507673B2
JP6507673B2 JP2015014279A JP2015014279A JP6507673B2 JP 6507673 B2 JP6507673 B2 JP 6507673B2 JP 2015014279 A JP2015014279 A JP 2015014279A JP 2015014279 A JP2015014279 A JP 2015014279A JP 6507673 B2 JP6507673 B2 JP 6507673B2
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polyester
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田村 哲男
哲男 田村
潤二 濱田
潤二 濱田
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Toray Industries Inc
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本発明は、鞘側に異型断面ポリエステル短繊維を配し、芯側にポリエステル系マルチフィラメント繊維を配してなる吸水拡散性を有する長短複合紡績糸に関するものであり、特に、ソフトな風合いを持つ衣料用途、具体的にインナーシャツやアウターシャツ、およびパンツ等に良的な布帛を得ることが可能となる長短複合紡績糸に関するものである。   The present invention relates to a long / short composite spun yarn having water-absorbing and diffusing properties, in which polyester staple fibers of different cross section are disposed on the sheath side and polyester-based multifilament fibers are disposed on the core side, and in particular, has a soft texture. The present invention relates to a long and short composite spun yarn capable of obtaining a good cloth for clothing applications, specifically, inner shirts, outer shirts, and pants.

従来、ユニフォームやスポーツ、アウターまたは産業資材向けに芯鞘型のポリエステル扁平断面繊維を用いることにより、ドレープ性とドライ感を有し、良好な防スケ性とUVが得られる布帛が提案されている(特許文献1参照。)。具体的に、ポリエステル扁平断面繊維の凸部が3〜6個であり、扁平形状外周部の凹凸部を一様とした糸が提案されている。しかしながら、ポリエステル扁平断面繊維の凸部が6個未満では隣接する繊維間で形成する空隙が少なくなり、吸水性、および補液性が乏しくなるという課題がある。また、この提案では、扁平形状外周部の凹凸高さを一様としており、繊維間に大小様々な空隙を有することができず、優れた吸水性、速乾性およびソフト性を有することができない。   Heretofore, by using core-sheath type polyester flat cross-section fibers for uniforms, sports, outerwear, or industrial materials, a fabric having drapability and a dry feeling and capable of obtaining good screaking resistance and UV has been proposed. (See Patent Document 1). Specifically, a yarn is proposed in which the number of convex portions of the polyester flat cross-section fiber is three to six, and the concavo-convex portion of the flat-shaped outer peripheral portion is uniform. However, when the number of convex portions of the polyester flat cross-section fiber is less than six, the gap formed between adjacent fibers decreases, and there is a problem that the water absorbency and the fluid replacement performance become poor. Moreover, in this proposal, the uneven | corrugated height of a flat-shaped outer peripheral part is made uniform, and it can not have a space | gap of various sizes between fibers, and can not have the outstanding water absorbency, quick-drying property, and soft property.

また別に、ポリエステルがジカルボンサン成分とグリコール成分からなる共重合体であって、断面横形状が多葉状である多葉型ポリエステル繊維が提案されている(特許文献2参照。)。しかしながら、この提案は、ポリエステル繊維は染色性に優れてはいるが、異形度が0.05〜0.08と低く、擦過による繊維損傷を受けやすくなる恐れがあるという課題がある。   In addition, a multi-lobal polyester fiber is proposed in which the polyester is a copolymer comprising a dicarboxylic acid component and a glycol component, and the cross-sectional lateral shape is multi-leaf-like (see Patent Document 2). However, this proposal has a problem that although the polyester fiber is excellent in dyeability, it has a low profile degree of 0.05 to 0.08 and may be easily damaged by abrasion.

また、偏平異型断面ポリエステル短繊維が20重量%以上と、単繊維繊度が1.5〜5デニールであり、繊維断面が丸形状の丸断面ポリエステル短繊維とが混紡してなることを特徴とする紡績糸が提案されている(特許文献3参照。)。しかしながら、この提案は、キラキラ感がなく、タッチがソフトで張腰があり、しかも清涼感のある麻/レーヨン調風合いを有することができるが、混紡であり吸水速乾効果を向上させることが困難であるという課題がある。   Further, it is characterized in that the flat cross-section polyester short fiber is mixed with 20% by weight or more, the single fiber fineness is 1.5 to 5 denier, and the round cross-section polyester short fiber having a round fiber cross-section. A spun yarn has been proposed (see Patent Document 3). However, although this proposal can have a soft feeling, soft touch, soft feeling, and a refreshing feeling of hemp / rayon-like texture, it is a blend and it is difficult to improve the water-absorbing quick drying effect. There is a problem that

また、扁平多用断面ポリエステル系繊維20〜80%とセルロース系繊維20〜80%を混紡させ、天然繊維およびセルロース系繊維のみではなしえなかった高い吸収性、速乾性および防スケ性の機能を備えた紡績糸が提案されている(特許文献4および5参照。)。しかしながら、これらの提案では、扁平多用断面ポリエステル系繊維を用いることにより、吸水性や速乾性を得ることができるが、混紡であり飛躍的な速乾性を得られない恐れがあるという課題がある。   In addition, 20 to 80% of flat cross section polyester fiber and 20 to 80% of cellulose fiber are blended together, and it has high absorbency, quick-drying and anti-squeaking function that could not be achieved only with natural fiber and cellulose fiber. A spun yarn has been proposed (see Patent Documents 4 and 5). However, in these proposals, although it is possible to obtain water absorbency and quick drying by using a flat-cross-section polyester-based fiber, there is a problem that there is a possibility that rapid blending can not be obtained due to blending.

特開2013−44055号公報JP, 2013-44055, A 特開2012−136810号公報JP, 2012-136810, A 特開平8−60470号公報Japanese Patent Application Laid-Open No. 8-60470 国際公開WO2014/132690号公報International Publication WO2014 / 132690 国際公開WO2014/156451号公報International Publication WO2014 / 156451

そこで本発明の目的は、前記の従来技術ではなしえなかったポリエステル系繊維を使用しつつもソフトな風合いを有し、更に天然繊維やセルロース系繊維ではなし得なかった吸水性、拡散性、透け防止性、紫外線遮蔽性および耐久性など多くの機能を兼ね備えた長短複合紡績糸を提供することにある。   Therefore, the object of the present invention is to have a soft texture while using polyester fiber which could not be achieved by the above-mentioned prior art, and further to absorb water, diffuse, and be transparent which natural fiber and cellulose fiber could not do. An object of the present invention is to provide a long and short composite spun yarn having many functions such as prevention property, ultraviolet shielding property and durability.

本発明者らは、上記の課題について鋭意策検討した結果、繊維間の空隙に着目した。すなわち、前記の特許文献1と2においては、繊維間の空隙が少ないため吸水拡散性において十分な効果が得られていない。異形断面繊維を用いた吸水拡散性については、一方的に吸水性が高いだけでは水分をそのまま保持してしまい、着用中に身体を冷やしてしまうなどの懸念があり、水分拡散により外気とのとの接触機会を増やすことにより、速乾性が望めることから繊維間の空隙が非常に重要であることを見出した。   As a result of intensive investigation on the above-mentioned problems, the present inventors focused on the gaps between the fibers. That is, in the patent documents 1 and 2 mentioned above, since there are few voids between fibers, a sufficient effect is not obtained in water absorption and diffusion. With regard to the water absorption and diffusivity using the irregular cross-section fiber, there is a concern that if the water absorption is high on one hand, the water will be kept as it is, and the body will be cooled while worn, It has been found that the space between fibers is very important because quick drying can be expected by increasing the chance of contact.

また、前記の特許文献3の提案においては、キラキラ感がなくタッチがソフトで張腰があり、しかも清涼感があり吸水性に効果がある紡績糸布帛が得られるが、飛躍的な吸水性拡散性があらわれない。   Moreover, in the proposal of the above-mentioned patent document 3, although there is no glittery feeling, soft touch, soft tension, and a spun yarn fabric having a refreshing feeling and an effect on water absorption can be obtained. Sex does not appear.

そこで本発明者らは、上記の課題を解決するため、特定の扁平多葉型断面ポリエステル系短繊維と好適には太繊度のポリエステル系マルチフィラメント繊維を併用した複合紡績糸にすることにより、吸水拡散性が高い複合紡績糸に到達した。   Therefore, in order to solve the above-mentioned problems, the present inventors have made it possible to absorb water by using a composite spun yarn in which a specific flat multi-leaf-type cross-section polyester-based short fiber is used in combination with a polyester multi-filament fiber having a large fineness. It reached the composite spun yarn with high diffusivity.

本発明は、上記の課題を解決せんとするものであって、本発明の長短複合紡績糸は、鞘側に扁平多葉断面ポリエステル系短繊維60〜80質量%を配し、芯側にポリエステル系マルチフィラメント繊維20〜40質量%を配してなる複合紡績糸であって、鞘側の前記扁平多葉断面ポリエステル系短繊維が、その横断面の最大長さAを対称軸とし、対向する両凸部頂点間線分のうち、横断面最大幅Bを除いて最長となる長さをEとするとき、次式(1)で示される凸部比(E/B)が0.6〜0.9の範囲を満足することを特徴とする長短複合紡績糸である。
・凸部比(E/B)・・・(1)
本発明の長短複合紡績糸の好ましい態様によれば、前記の鞘側に配する扁平多葉断面ポリエステル系短繊維の単繊維繊度が1.5〜4.0dtexの範囲にあり、横断面形状が円周上に6個以上の凸部を有する扁平形状で、次式(2)で示される扁平度(A/B)が2.0〜3.0、次式(3)で示される異形度(C/D)が1.0〜5.0であり、かつ、芯側に配するポリエステルマルチフィラメント繊維の単繊維繊度が1.5〜4.0dtexの範囲にあり、鞘単繊維繊度より1.03倍以上3.0倍未満の太繊度を有することである。
・扁平度(A/B)・・・(2)
・異形度(C/D)・・・(3)
(ただし、Aは扁平多葉断面ポリエステル短繊維の断面の最大長さ、Bは扁平多葉断面ポリエステル短繊維の断面の最大幅、Cは最大凹凸部において隣り合う凸部の頂点間を結ぶ線の長さ、そしてDは最大凹凸部において隣り合う凸部の頂点間を結ぶ線から凹部の底辺に下ろした垂線の長さを、それぞれ表す。)
本発明においては、前記の長短複合紡績糸を用いて、後述する布帛を製造することができる。
The present invention solves the above-mentioned problems, and the long-short composite spun yarn of the present invention has 60 to 80% by mass of flat multi-leaf cross section polyester-based short fibers on the sheath side, and polyester on the core side A composite spun yarn comprising 20 to 40% by mass of a multifilament fiber, wherein the flat multileaf polyester cross section on the sheath side is opposed with the maximum length A of the cross section as the axis of symmetry Assuming that the length of the biconvex convex apex-to-apex line segment which is the longest excluding the cross sectional maximum width B is E, the convexity ratio (E / B) represented by the following formula (1) is 0.6 to A long and short composite spun yarn characterized by satisfying the range of 0.9.
· Convex part ratio (E / B) (1)
According to a preferred embodiment of the long-short composite spun yarn of the present invention, the single-fiber fineness of the flat multi-leaf cross-section polyester-based short fiber disposed on the sheath side is in the range of 1.5 to 4.0 dtex, and the cross-sectional shape is Flat shape having 6 or more convex portions on the circumference, and flatness (A / B) shown by the following equation (2) is 2.0 to 3.0, and deformation degree shown by the following equation (3) (C / D) is 1.0 to 5.0, and the single fiber fineness of the polyester multifilament fiber disposed on the core side is in the range of 1.5 to 4.0 dtex, and it is 1 from the sheath single fiber fineness It is to have a fineness of not less than .03 times and less than 3.0 times.
Flatness (A / B) (2)
・ Deformation degree (C / D) ... (3)
(Where A is the maximum length of the cross section of the flat multi-lobal polyester short fiber, B is the maximum width of the cross section of the flat multi-lobal polyester short fiber, and C is a line connecting the apexes of adjacent convex portions in the maximum uneven portion. The length of D, and the length D of the maximum uneven portion respectively represent the length of a perpendicular drawn from the line connecting the apexes of adjacent convex portions to the bottom of the concave portion.)
In the present invention, the above-mentioned long and short composite spun yarns can be used to produce a fabric to be described later.

本発明によれば、良好な吸水拡散性を有する長短複合紡績糸が得られる。詳細には、本発明によれば、ポリエステル系繊維を使用しつつもソフトな風合いを有し、更に天然繊維やセルロース系繊維ではなし得なかった吸水性、拡散性、透け防止性、紫外線遮蔽性および耐久性など多くの機能を兼ね備えた長短複合紡績糸が得られる。   According to the present invention, a long and short composite spun yarn having good water absorption and diffusion properties can be obtained. More specifically, according to the present invention, the polyester fiber has a soft texture while using a fiber, and furthermore, the water absorbability, the diffusion property, the transparency prevention property, the ultraviolet ray shielding property which can not be achieved with a natural fiber or a cellulose fiber. Thus, a long and short composite spun yarn having many functions such as durability and durability can be obtained.

また、本発明によれば、本発明の長短複合紡績糸を用いてなる吸水性と拡散性に優れた布帛、およびソフトな風合いを有し、ピリング性が良好な織編物布帛を得ることができる。   Further, according to the present invention, it is possible to obtain a woven / knitted fabric having excellent water absorbability and diffusibility, and soft texture having good pillability, which is obtained by using the long / short composite spun yarn of the present invention. .

本発明の長短複合紡績糸は、衣料用途、特にインナーシャツ、アウターシャツ、パンツ、スポーツおよびパンツ等の織編物等の布帛に好適に用いられる。   The long and short composite spun yarns of the present invention are suitably used for clothing applications, particularly fabrics such as inner shirts, outer shirts, pants, and woven and knitted fabrics such as sports and pants.

図1は、繊維断面の円周上に複数(8個)の凸部を有する本発明の長短複合紡績糸が備える扁平多葉断面ポリエステル系繊維の横断面形状を例示説明する断面図である。FIG. 1 is a cross-sectional view illustrating the cross-sectional shape of a flat multi-leaf cross-section polyester fiber provided in a long and short composite spun yarn of the present invention having a plurality of (eight) convex portions on the circumference of a fiber cross section. 図2は、本発明の長短複合紡績糸を例示説明するための断面図である。FIG. 2 is a cross-sectional view for illustrating the long / short composite spun yarn of the present invention.

本発明の長短複合紡績糸は、鞘側に扁平多葉断面ポリエステル系短繊維60〜80質量%を配し、芯側にポリエステル系マルチフィラメント繊維20〜40質量%を配してなる複合紡績糸であって、鞘側の前記扁平多葉断面ポリエステル系短繊維が、その横断面の最大長さAを対称軸とし、対向する両凸部頂点間線分のうち、横断面最大幅Bを除いて最長となる長さをEとするとき、凸部比(E/B)が0.6〜0.9の範囲を満足する長短複合紡績糸である。   The long and short composite spun yarn of the present invention comprises 60 to 80% by mass of flat multi-leaf cross section polyester-based short fiber on the sheath side and 20 to 40% by mass of polyester-based multifilament fiber on the core side The flat multi-lobal cross-section polyester-based short fiber on the sheath side has the maximum length A of the cross-section as the axis of symmetry and excludes the cross-section maximum width B among the opposing biconvex peak line segments It is a long and short composite spun yarn in which the convex portion ratio (E / B) satisfies the range of 0.6 to 0.9, where E is the longest length.

本発明で用いられる扁平多葉断面ポリエステル系短繊維およびポリエステル系マルチフィラメント繊維を構成するポリエステルとしては、例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリプロピレンテレフタレートおよびそれら共重合体等が挙げられる。特に好ましく用いられるポリエステルは、ポリエチレンテレフタレートである。   Examples of the polyester constituting the flat multi-lobal cross-section polyester-based short fiber and polyester-based multifilament fiber used in the present invention include polyethylene terephthalate, polybutylene terephthalate, polypropylene terephthalate and copolymers thereof. Particularly preferably used polyester is polyethylene terephthalate.

次に、本発明で用いられる扁平多用断面ポリエステル短繊維とポリエステル系マルチフィラメント繊維について説明する。   Next, flat multi-use cross-section polyester staple fibers and polyester multifilament fibers used in the present invention will be described.

まず、扁平多葉断面ポリエステル短繊維は、本発明の長短複合紡績糸の鞘側に配置されており、毛羽が外側に広がることにより吸水した水分を拡散する効果を発揮させる作用から短繊維が用いられる。また、詳細については後述するが、本発明で用いられる扁平多用断面ポリエステル短繊維は、横断面形状が円周上に好ましくは6個以上の凸部を有する扁平形状の繊維である。断面形状において円周上に存在する凸部が6個未満では、隣接する繊維間で形成する空隙が少なくなり、吸水性や保液性おおよび拡散性が乏しくなる。また、断面形状が扁平形状であることにより、単繊維間に空隙を形成することが可能となり、吸水性、保液性および拡散性が良好となる。さらに、扁平多用断面ポリエステル短繊維を鞘側に配することにより、単繊維あたりの毛倒れ性が良くなることから、布帛にした場合にソフトな風合いを得ることができる。   First, flat multi-lobal cross-section polyester short fibers are disposed on the sheath side of the long-short composite spun yarn of the present invention, and the short fibers are used in order to exert the effect of diffusing water absorbed when the fluff spreads outward. Be Further, although the details will be described later, the flat multiple-use cross-section polyester short fiber used in the present invention is a flat fiber having a cross-sectional shape preferably having six or more convex portions on the circumference. If the number of convex portions present on the circumference in the cross-sectional shape is less than six, voids formed between adjacent fibers decrease, and water absorbency, liquid retention, and diffusion become poor. In addition, when the cross-sectional shape is flat, it is possible to form a void between single fibers, and the water absorbency, the liquid retention property, and the diffusivity become good. Furthermore, by arranging the flat and wide cross-section polyester short fibers on the sheath side, the hair-falling property per single fiber is improved, so that a soft texture can be obtained in the case of using a fabric.

図1に、本発明で用いられる扁平多葉断面ポリエステル短繊維の単繊維断面形状の一例を示す。図1に、繊維断面の円周上に複数(8個)の凸部を有する本発明で用いられる扁平多葉断面ポリエステル短繊維の断面形状が例示されている。   In FIG. 1, an example of the single fiber cross-sectional shape of flat multi-lobal-cross-section polyester short fiber used by this invention is shown. FIG. 1 illustrates the cross-sectional shape of a flat multi-lobal polyester short fiber used in the present invention having a plurality of (eight) convex portions on the circumference of the fiber cross section.

図1において、上記の扁平多葉断面ポリエステル短繊維の断面の最大長さAと扁平多葉断面ポリエステル短繊維の断面の最大幅であって、前記の最大長さAに垂直に交わる凸部の頂点間を結ぶ最大幅の線分の長さBが示されている。また図1に、最大凹凸部において隣り合う凸部の頂点間を結ぶ長さC、最大凹凸部において隣り合う凸部の頂点間を結ぶ線から、凹部の頂点に下ろした垂線の長さD、および最大長さAを対称軸とし、対向する両凸部頂点間線分のうち、最大幅Bを除いて最長となる長さEが、それぞれ示されている。   In FIG. 1, the maximum length A of the cross section of the flat multi-lobal polyester short fiber and the maximum width of the cross section of the flat multi-lobal polyester short fiber, and the convex portion intersecting perpendicularly with the maximum length A The length B of the line segment of maximum width connecting between the vertices is shown. Further, in FIG. 1, the length C connecting between the apexes of adjacent convex portions in the largest uneven portion, the length D of the perpendicular drawn to the apex of the concave portion from the line connecting the apexes of adjacent convex portions in the largest uneven portion, And, with the maximum length A as the axis of symmetry, the length E which is the longest except for the maximum width B is shown among the line segments between opposing convex portions of the convex portion.

本発明で用いられる扁平多葉断面ポリエステル短繊維は、繊維の断面形状において、好ましくは6個以上の凸部を有する扁平形状のポリエステル系繊維であり、凸部数はより好ましくは7〜13個であり、さらに好ましくは8〜12個である。また、凸部形状は、肌触り性の観点から丸みを帯びた形状であることが好ましい態様である。   The flat multi-lobal cross-section polyester short fiber used in the present invention is preferably a flat polyester fiber having six or more convex portions in the cross-sectional shape of the fiber, and the number of convex portions is more preferably 7 to 13 And more preferably 8-12. Moreover, it is a preferable aspect that a convex part shape is a rounded shape from a viewpoint of touch property.

本発明で用いられる扁平多葉断面ポリエステル系短繊維は、断面の最大長さAを対称軸とし、対向する量凸部頂点間線分のうち、断面最大幅Bを除いて最長となる長さをEとするとき、次式(1)で示される凸部比を満足することが重要である。
・凸部比(E/B)=0.6〜0.9・・・(1)。
The flat multi-lobal cross-section polyester-based short fibers used in the present invention have the maximum length A of the cross section as the axis of symmetry, and the longest length excluding the maximum cross-section width B among the opposing convexes It is important to satisfy the convexity ratio shown by the following equation (1), where E is E.
Convex part ratio (E / B) = 0.6 to 0.9 (1).

上記の凸部比(E/B)は、前記の扁平多葉形において、最大長さAを対称軸とし、最大幅Bとそれを除く最大凸部頂点間長さの比を示しており、このことは、最大幅BおよびE、最大長さAの各凸部頂点を結ぶ線を描いた際に得られる略楕円形状の歪度合いを測る指標として意味を持つ。凸部比があまりにも小さい場合、凹部深さが減少するとともに、そのよこ断面形状は限りなく扁平十字形に近似した形状となる。そのため、毛細管現象効果が減少し、吸水性と拡散性が低下する傾向を示す。また、肌に触れた際、扁平十字形状に近しくなるために接触する凸部数が減少し、肌触り感とソフト性が低下する傾向を示す。従って、凸部比は0.6以上であることが重要である。   The above-mentioned convexity ratio (E / B) indicates the ratio of the maximum width B to the maximum convexity-to-apex length excluding the maximum width A, with the maximum length A as the axis of symmetry in the flat multilobal shape described above, This is meaningful as an index for measuring the degree of distortion of the substantially elliptical shape obtained when drawing a line connecting the apexes of the convex portions of the maximum widths B and E and the maximum length A. When the convex portion ratio is too small, the depth of the concave portion decreases, and the cross-sectional shape of the convex portion becomes as close as possible to a flat cross shape. Therefore, the capillary effect decreases, and the water absorbability and the diffusivity tend to decrease. In addition, when the skin is touched, the number of convex portions in contact is reduced because the shape approaches a flat cross shape, and the touch feeling and the softness tend to be reduced. Therefore, it is important that the convex portion ratio is 0.6 or more.

一方、凸部比があまりにも大きい場合、繊維同士の凹凸が重合した際に、凹部が完全に閉塞する部分が多くなることにより、空隙が減少してしまい、吸水性と拡散性が低下する傾向を示す。また、肌に触れた際、その形状は扁平六角形に近い形状となることにより、接触する凸部数が減少し、肌触り感・ソフト性が低下する傾向を示す。このことから、凸部比(E/B)は、0.9以下であることが重要である。凸部比(E/B)は、前述の観点から0.6〜0.9であることが好ましく、さらに、そのバランスから凸部比は、より好ましくは0.6〜0.8であり、さらに好ましくは0.7〜0.8である。   On the other hand, when the ratio of convex portions is too large, when the irregularities of the fibers are polymerized, the number of portions completely clogged by the concave portions is increased, so that the voids are reduced, and the water absorptivity and the diffusivity tend to be reduced. Indicates Moreover, when the skin is touched, the shape becomes a shape close to a flat hexagonal shape, so that the number of convex portions in contact decreases, and the touch feeling and the softness tend to be lowered. From this, it is important that the convex portion ratio (E / B) is 0.9 or less. The convex portion ratio (E / B) is preferably 0.6 to 0.9 from the above viewpoint, and the convex portion ratio is more preferably 0.6 to 0.8 from the balance thereof. More preferably, it is 0.7-0.8.

凸部比(E/B)は、特殊な異型からなる紡糸口金をとおして250〜300℃の温度で吐出させ、10〜25℃の温度の空気を吹き付けて冷却させることにより、制御することができる。   The convexity ratio (E / B) can be controlled by discharging at a temperature of 250 to 300 ° C. through a special type of spinneret and blowing and cooling air at a temperature of 10 to 25 ° C. it can.

また、本発明で用いられる扁平多葉断面ポリエステル短繊維は、その繊維の単繊維断面形状における扁平多葉断面形状が、次式(2)で示される扁平度の範囲と次式(3)で示される異形度の範囲を満足することが好ましい態様である。
・扁平度(A/B)=2.0〜3.0・・・(2)
・異形度(C/D)=1.0〜5.0・・・(3)。
In addition, the flat multi-lobal cross-section polyester short fiber used in the present invention has a flat multi-lobal cross-sectional shape in the single fiber cross-section of the fiber in the range of flatness shown in the following formula (2) and the following formula (3) It is a preferred embodiment to satisfy the range of the degree of profile shown.
Flatness (A / B) = 2.0 to 3.0 (2)
-Degree of deformation (C / D) = 1.0 to 5.0 (3).

扁平度が2.0未満では、繊維の毛倒れ性が悪くなるソフトな風合いが得られ難くなる。一方、扁平度が3.0を超えると、ハリコシ感が小さくヘタリ易くなり、また、製糸性の悪化や異形度が悪化する傾向を示す。扁平度は、より好ましくは2.0〜2.7であり、更に好ましくは2.0〜2.5である。   If the flatness is less than 2.0, it will be difficult to obtain a soft texture in which the fiber's hair-tumbling property is deteriorated. On the other hand, when the flatness exceeds 3.0, the feeling of stiffness is small and it tends to be loose, and the tendency to deteriorate the spinning property and the degree of deformation is shown. The flatness is more preferably 2.0 to 2.7, and still more preferably 2.0 to 2.5.

また、異形度は前記の扁平多用形において、凸部と凸部の間にある凹部の大きさを表しており、その値が大きいと凹部が小さく、その値が小さいと凹部は大きいことを意味している。異形度が大きくなると凹部は浅く、単繊維間で形成される空隙も小さくなるため、吸水性と拡散性が低下する傾向がある。従って、異形度は5.0以下であることが望ましい。一方、異形度があまりにも小さい場合、繊維断面の凹部が折れ曲がりやすくなり、扁平形状を保つことが出来なくなる傾向がある。更には、擦過による繊維損傷を受けやすくするため、肌と摩擦した場合に肌が傷つく恐れがある。これらのことから、異形度は1.0以上である。異形度は前述の点から好ましくは1.0〜5.0の範囲にあり、異形度は吸水性と拡散性の点からより好ましくは1.0〜4.0の範囲であり、更には扁平形状の保持性と吸水性と拡散性のバランスの観点から2.0〜4.0がより好ましい態様である。   The degree of heterogeneity represents the size of the concave portion between the convex portion and the convex portion in the above-described flat-type, and the larger the value, the smaller the concave portion, and the smaller the value, the larger the concave portion. doing. When the degree of deformation is large, the recesses are shallow and the gaps formed between the single fibers are also small, so that the water absorbability and the diffusivity tend to be lowered. Therefore, it is desirable that the degree of deformation is 5.0 or less. On the other hand, when the degree of deformation is too small, the recess of the fiber cross section tends to be bent and there is a tendency that the flat shape can not be maintained. Furthermore, there is a risk that the skin may be damaged when it rubs against the skin in order to make it more susceptible to fiber damage due to abrasion. From these facts, the degree of deformation is 1.0 or more. The degree of deformation is preferably in the range of 1.0 to 5.0 from the above-mentioned point, and the degree of deformation is more preferably in the range of 1.0 to 4.0 from the point of water absorption and diffusion, and further flat From the viewpoint of balance of shape retention and water absorption and diffusion, 2.0 to 4.0 is a more preferable embodiment.

扁平度(A/B)と異形度(C/D)も、前記の凸部比(E/B)と同様に、特殊な異型からなる紡糸口金をとおして250〜300℃の温度で吐出させ、10〜25℃の温度の空気を吹き付けて冷却させることにより、制御することができる。   Similarly to the convexity ratio (E / B), the flatness (A / B) and the deformation (C / D) are also discharged at a temperature of 250 to 300 ° C. through a special shape spinneret. It can control by blowing and cooling the air of the temperature of 10-25 degreeC.

本発明で用いられる扁平多葉断面ポリエステル繊維の単繊維繊度は、4.0dtex以下であることが好ましい。単繊維繊度はより好ましくは1.0〜3.5dtexであり、更に好ましくは、1.2〜3.5dtexである。単繊維繊度が4.0dtexを超えると、ポリエステル繊維特有の剛性が強くなるため肌触り感の刺激も強くなり、ソフト風合いも損なわれることがある。更に、繊維間で形成する空隙が大きくなり過ぎるため、毛細管現象が弱くなり、液体の拡散性が低下することにより、肌に触れた際のドライ感や清涼感が損なわれる傾向がある。また、単繊維繊度が1.0dtexより細くなると、布帛製造工程での工程通過性が悪くなり、生産性が低下する恐れがある。   The single fiber fineness of the flat multi-lobal cross-section polyester fiber used in the present invention is preferably 4.0 dtex or less. The single fiber fineness is more preferably 1.0 to 3.5 dtex, and still more preferably 1.2 to 3.5 dtex. When the single fiber fineness exceeds 4.0 dtex, the stiffness peculiar to polyester fiber is strong, so the stimulation of the touch feeling becomes strong, and the soft feeling may be impaired. Furthermore, since the voids formed between the fibers become too large, the capillary phenomenon weakens and the diffusibility of the liquid decreases, which tends to impair the dry feeling and the cool feeling when touching the skin. In addition, when the single fiber fineness is smaller than 1.0 dtex, there is a possibility that the process passability in the fabric manufacturing process is deteriorated and the productivity is lowered.

また、本発明で用いられる扁平多葉断面ポリエステル短繊維の繊維長は、高次加工工程(布帛の繊維抜け)の観点から30〜64mmであることが好ましく、より好ましくは35〜51mmである。   Moreover, it is preferable that it is 30-64 mm from a viewpoint of a high-order processing process (fiber omission of a fabric), and, as for the fiber length of flat multi-leaf cross-section polyester short fiber used by this invention, More preferably, it is 35-51 mm.

本発明で用いられる扁平多葉断面ポリエステル繊維は、例えば、次の方法により製造することができる。   The flat multi-lobal cross-section polyester fiber used in the present invention can be produced, for example, by the following method.

ポリエステルを溶融し、吐出孔を400〜1300孔有し、最長軸スリットに対し、垂直に3〜8本の短軸スリットを有する扁平多葉断面を形成する特殊異形孔からなる紡糸口金を通して、250〜300℃の温度で200〜500g/分の吐出量で吐出し、10〜25℃の温度の空気を30〜100m/分の流れで吹き付けて冷却させた後、紡糸油剤を付与し、引き取り速度900〜1700m/分で一旦、缶に収めることにより未延伸糸を得る。次いで、これらの未延伸糸のトウを収束後、得られた未延伸糸のトウを2.0〜7.0倍の延伸倍率、延伸温度80〜165℃の温度で15〜30分間乾燥した後、切断して扁平多用断面ポリエステル系繊維を得ることができる。   The polyester is melted, 250 through the spinneret consisting of specially shaped holes forming a flat multi-lobal cross section having 3 to 8 short axis slits perpendicular to the longest axis slit, having 400 to 1300 discharge holes. After discharging at a temperature of 300 ° C at a discharge rate of 200 to 500 g / min and blowing air at a temperature of 10 to 25 ° C in a flow of 30 to 100 m / min to cool, spin oil is applied and the take-up speed An undrawn yarn is obtained by once putting in a can at 900 to 1700 m / min. Then, after converging the tow of these undrawn yarns, after drying the tow of the obtained undrawn yarn at a draw ratio of 2.0 to 7.0 times and at a drawing temperature of 80 to 165 ° C. for 15 to 30 minutes And cutting to obtain flat cross-section polyester fiber.

次に、本発明で用いられる芯部に配置されるポリエステル系繊維は、長繊維(マルチフィラメント)である。芯部に配置されポリエステル系繊維が短繊維の混紡糸であると、製造工程で紡績糸の繊維配列がランダムになり吸水拡散効果を発揮することができない。芯部に配置されるポリエステル系繊維を長繊維(マルチフィラメント)にすることで繊維が纏まり、芯鞘構造で吸水拡散効果が発揮できる長短複合糸を得ることができる。   Next, the polyester fiber disposed in the core used in the present invention is a long fiber (multifilament). If the polyester fiber disposed in the core portion is a mixture of staple fibers, the fiber arrangement of the spun yarn becomes random in the manufacturing process, and the water absorption and diffusion effect can not be exhibited. By making the polyester-based fibers disposed in the core part into long fibers (multifilaments), it is possible to obtain long and short composite yarns in which the fibers are gathered and the water absorption and diffusion effect can be exhibited in the core-sheath structure.

本発明で用いられる芯部に配置されるポリエステル系マルチフィラメント繊維の単繊維繊度も、4.0dtex以下であることが好ましく、扁平多葉断面ポリエステル繊維の単繊維繊度の1.03倍以上3.0倍未満であることが好ましい。芯部に配置されるポリエステル系マルチフィラメント繊維の単繊維繊度が、扁平多葉断面ポリエステル繊維の単繊維繊度より1.03倍より低い場合、毛細管現象が弱くなり、吸水効果は発揮できるが液体の拡散性が低下することにより、肌に触れた際のドライ感や清涼感が損なわれる傾向がある。また、単繊維繊度が1.0dtexより細くなることや、扁平多葉断面ポリエステル繊維の単繊維繊度より3.0倍以上になると、布帛製造工程での工程通過性が悪くなり、生産性が低下する恐れがある。   The single fiber fineness of the polyester-based multifilament fiber disposed in the core used in the present invention is also preferably 4.0 dtex or less, and 1.03 or more times the single fiber fineness of the flat multi-leaf cross section polyester fiber. Preferably it is less than 0 times. When the single fiber fineness of the polyester-based multifilament fiber disposed in the core portion is 1.03 times lower than the single fiber fineness of the flat multi-lobal cross section polyester fiber, the capillary phenomenon becomes weak and the water absorption effect can be exhibited but the liquid Due to the reduction of the diffusivity, the dry and cool feeling tends to be impaired when touching the skin. In addition, when the single fiber fineness becomes thinner than 1.0 dtex or 3.0 times or more than the single fiber fineness of the flat multi-leaf cross section polyester fiber, the process passability in the fabric manufacturing process becomes worse, and the productivity is lowered. There is a risk of

また、芯部に配置されるポリエステル系マルチフィラメントのフィラメント数や総繊度については、長短複合紡績糸の断面繊維本数が65本以上であることが好ましい。形成された長短複合紡績糸の断面繊維本数が65本以下になると、工程通過時に糸が切れてしなうなどの問題が発生する可能性があり、生産性が欠如する可能性がある。   The number of filaments and total fineness of the polyester-based multifilaments disposed in the core portion is preferably such that the number of cross-sectional fibers of the long-short composite spun yarn is 65 or more. When the number of cross-sectional fibers of the formed long and short composite spun yarn is 65 or less, problems such as breakage of the yarn during process passing may occur, and productivity may be lost.

本発明で用いられる芯部を配するポリエステル系マルチフィラメント繊維の単繊維の断面形状は、丸断面、扁平断面、三角断面、マルチローバル断面、X型断面およびその他の異形断面とすることができる。   The cross-sectional shape of the single fiber of the polyester multifilament fiber having a core used in the present invention can be a round cross section, a flat cross section, a triangular cross section, a multilobal cross section, an X-type cross section and other modified cross sections.

本発明で用いられるポリエステル系マルチフィラメント繊維は、例えば、次の方法により製造することができる。   The polyester-based multifilament fiber used in the present invention can be produced, for example, by the following method.

ポリエステルを溶融し、吐出孔を300〜1300孔有し、丸を形成する孔からなる紡糸口金を通して、250〜300℃の温度で200〜500g/分の吐出量で吐出し、10〜25℃の温度の空気を30〜100m/分の流れで吹き付けて冷却させた後、紡糸油剤を付与し、引き取り速度900〜1700m/分で引き取り、缶に収めることにより未延伸糸を得る。次いで、これらの未延伸糸のトウを収束後、得られた未延伸糸のトウを2.0〜7.0倍の延伸倍率、延伸温度80〜165℃の温度で15〜30分間乾燥した後、巻き取り延伸糸を得ることができる。   The polyester is melted, and it is discharged at a temperature of 250 to 300 ° C. at a discharge rate of 200 to 500 g / min through a spinneret having 300 to 1300 discharge holes and holes forming a circle, 10 to 25 ° C. After blowing air at a temperature of 30 to 100 m / min for cooling, a spinning oil is applied, and it is taken up at a take-up speed of 900 to 1700 m / min, and stored in a can to obtain an undrawn yarn. Then, after converging the tow of these undrawn yarns, after drying the tow of the obtained undrawn yarn at a draw ratio of 2.0 to 7.0 times and at a drawing temperature of 80 to 165 ° C. for 15 to 30 minutes , Take-up stretched yarn can be obtained.

本発明で用いられる扁平多葉断面ポリエステル系短繊維とポリエステル系マルチフィラメント繊維の各単繊維強度は、好ましくは1.5〜4.0cN/dtexである。単繊維強度が1.5cN/dtexより低くなると、布帛の製造工程において、糸切れなど工程不良が起こりやすい。また、単繊維強度が4.0cN/dtexより高くなると、ソフト性および抗ピリング性に乏しくなる。   The single fiber strength of each of the flat multi-leaf cross-section polyester-based staple fibers and the polyester-based multifilament fibers used in the present invention is preferably 1.5 to 4.0 cN / dtex. When the single fiber strength is lower than 1.5 cN / dtex, process defects such as yarn breakage are likely to occur in the process of producing the fabric. In addition, when the single fiber strength is higher than 4.0 cN / dtex, the softness and the anti-pilling property become poor.

本発明の長短複合紡績糸は、鞘側に扁平多葉断面ポリエステル系短繊維60〜80質量%を配し、芯側にポリエステル系マルチフィラメント繊維20〜40質量%を配してなる複合紡績糸である。   The long and short composite spun yarn of the present invention comprises 60 to 80% by mass of flat multi-leaf cross section polyester-based short fiber on the sheath side and 20 to 40% by mass of polyester-based multifilament fiber on the core side It is.

本発明で用いられる扁平多用断面ポリエステル短繊維の混率が60質量%未満になると、芯部を配するポリエステル系マルチフィラメント繊維を覆うことができず、吸水拡散効果を向上させることができない。また、扁平多用断面ポリエステル短繊維の混率が80質量%を超えると毛細管現象による拡散性の効果が現れにくくなることから、扁平多用断面ポリエステル短繊維の混率は60〜80質量%である。   If the blend ratio of the flat-heavy cross-section polyester short fibers used in the present invention is less than 60% by mass, the polyester-based multifilament fiber having the core can not be covered, and the water absorption and diffusion effect can not be improved. Moreover, since the diffusive effect by capillary phenomenon becomes difficult to appear when the blend ratio of the flat and large cross-section polyester short fibers exceeds 80% by mass, the blend ratio of the flat and wide cross-section polyester short fibers is 60 to 80% by mass.

本発明の長短複合紡績糸はマルチフィラメント繊維と短繊維とが一体化されて撚られた長短複合紡績糸であって、断面から見たとき、ポリエステル系マルチフィラメント繊維は長短複合紡績糸の内部に包含されているか、または周辺部にまとまって偏在している糸を指す。   The long / short composite spun yarn according to the present invention is a long / short composite spun yarn in which multifilament fibers and short fibers are integrated and twisted, and viewed from the cross section, the polyester-based multifilament fiber is inside the long / short composite spun yarn. Refers to a yarn that is included or distributed around the periphery.

図2に、本発明の長短複合紡績糸の断面図を例示する。図2において、ポリエステル系マルチフィラメント繊維Fは長短複合紡績糸の内部に包含されているか、または周辺部にまとまって偏在している。具体的に、図2の1(左端部の図)の長短複合紡績糸の場合は、長短複合紡績糸の断面形状において、ポリエステル系マルチフィラメント繊維Fが扁平多葉断面ポリエステル短繊維Sに覆われ(取り巻かれ)の長短複合紡績糸の芯側に配置されている。また、本発明の長短複合紡績糸の断面形状は、常に図2の1(左端部)のように芯側に配されるポリエステル系マルチフィラメント繊維Fが中心部に配されておらず、図2の2(中央部の図)や図2の3(左端部の図)のように、ポリエステル系マルチフィラメント繊維Fの断面配置が長短複合紡績糸の長手方向にランダムに形成される場合がある。本発明では、常にポリエステル系マルチフィラメント繊維Fが長短紡績糸断面の中心に配置されることが重要ではなく、芯部単繊維であるポリエステル系マルチフィラメント繊維Fがまとまっていることが、毛細管現象による吸水速乾性を発揮させる上で重要なポイントである。   FIG. 2 illustrates a cross-sectional view of the long / short composite spun yarn of the present invention. In FIG. 2, the polyester-based multifilament fiber F is contained in the inside of the long and short composite spun yarn, or is distributed unevenly around the periphery. Specifically, in the case of the long-short composite spun yarn 1 in FIG. 2 (view of the left end), the polyester multifilament fiber F is covered with the flat multi-leaf cross-section polyester short fiber S in the cross-sectional shape of the long-short composite spun yarn It is disposed on the core side of long and short composite spun yarns (around). Further, the cross-sectional shape of the long-short composite spun yarn of the present invention is such that the polyester-based multifilament fiber F disposed on the core side is not always disposed at the center as in 1 (left end) in FIG. The cross-sectional arrangement of the polyester-based multifilament fiber F may be randomly formed in the longitudinal direction of the long and short composite spun yarn as shown in 2 of 2 (in the center) and 3 of FIG. 2 (in the left end). In the present invention, it is not important that the polyester-based multifilament fiber F is always arranged at the center of the long and short spun yarn cross section, but that the polyester-based multifilament fiber F which is a core single fiber is gathered. It is an important point in exerting water absorption quick drying.

本発明の長短複合紡績糸を製造するため芯鞘構造化する場合は、精紡機、粗紡機および練条機などさまざまな工程によって芯鞘構造を形成することができる。   In the case of forming a core-sheath structure to produce the long / short composite spun yarn of the present invention, the core-sheath structure can be formed by various processes such as a spinning machine, a roving machine and a drawing machine.

次に、本発明の長短複合紡績糸の製造方法について説明する。
芯側にポリエステル系マルチフィラメント繊維を配し、鞘側に扁平多葉断面ポリエステル短繊維を配置してなる本発明の長短複合紡績糸を形成する方法としては、まず鞘側に配する扁平多葉断面ポリエステル短繊維を常法によりカード機でスライバー化し、練条と粗紡工程にて細くムラを無くしスライバーを形成する。また、芯側に配置されるポリエステル系マルチフィラメント繊維を扁平多用断面ポリエステル短繊維と混ぜ合わせる(混繊させる)工程は、精紡機において行うことが望ましい。精紡機より前の工程で、ポリエステル系マルチフィラメント繊維と扁平多用断面ポリエステル短繊維とを混繊させると、延伸部で単繊維群配置が崩れ、吸水性や拡散性が発揮できないことがある。精紡機で芯側を配するポリエステル系マルチフィラメントは、フロントローラー上部から供給し、フロントローラーのニップ線上でドラフトされた扁平多葉断面ポリエステル短繊維束に重ね合わせ、実撚りを加えて長短複合紡績糸を製造する。
Next, a method of producing the long and short composite spun yarn of the present invention will be described.
As a method of forming the long-short composite spun yarn of the present invention in which polyester multifilament fibers are disposed on the core side and flat multi-leaf cross section polyester short fibers are disposed on the sheath side, flat multi leaves disposed first on the sheath side The cross-section polyester staple fiber is slivered by a carding machine according to a conventional method, and the unevenness is eliminated in the drawing and roving steps to form a sliver. In addition, it is desirable that the step of mixing (blending) the polyester-based multifilament fiber disposed on the core side with the flat multi-use cross-section polyester short fiber is performed in a spinning machine. When polyester multifilament fibers and flat multi-use cross-section polyester short fibers are mixed in a process prior to a spinning machine, the arrangement of single fiber groups may be broken at the drawing portion, and water absorbency and diffusion may not be exhibited. The polyester-based multifilament that arranges the core side in the spinning machine is supplied from the upper part of the front roller, superimposed on a flat multi-leaf polyester short fiber bundle drafted on the nip line of the front roller, and real twist is added to make long and short composite spinning Produce yarn.

本発明の長短複合紡績糸の番手は、24〜100番(英式綿番手)であることが望ましい。番手が100番より細くなると断面繊維本数が少なく生産時に糸切れが発生するなど生産性が劣ることになる。また、インナー素材やシャツ素材に使用する場合においては30〜53番手であることが好ましく、30〜40番手であることがより好ましい態様である。   It is desirable that the counts of long and short composite spun yarns according to the present invention be # 24 to # 100 (English cotton count). If the count is thinner than 100, the number of cross-sectional fibers is small, and yarn breakage may occur during production, resulting in poor productivity. Moreover, when using for an inner material or a shirt material, it is preferable that it is 30-53rd, and it is a more preferable aspect that it is 30-40.

また、本発明の長短複合紡績糸のヨリ係数は、3.0〜4.5の範囲であることが好ましい。ヨリ係数が3.0未満では、十分な糸強力が得られない傾向があり、紡績時の糸切れや織編物にした際の強度低下を招く傾向がある。また、ヨリ係数が4.5を超えると、ヨリ戻りによるビリが発生する傾向があるほか、布帛にした際に粗硬間が出る傾向がある。   The twist coefficient of the long / short composite spun yarn of the present invention is preferably in the range of 3.0 to 4.5. If the twist coefficient is less than 3.0, there is a tendency that sufficient yarn strength can not be obtained, and there is a tendency for yarn breakage during spinning and a reduction in strength when made into a woven or knitted fabric. In addition, when the twist coefficient exceeds 4.5, not only is there a tendency for generation due to twisting back, but also there is a tendency for a coarse-hardened area to appear when it is made into a fabric.

本発明の長短複合紡績糸を用いてなる布帛は、インナーシャツ、アウターシャツ、パンツ等として好的に用いられる。   The fabric formed by using the long and short composite spun yarn of the present invention is preferably used as an inner shirt, an outer shirt, a pants and the like.

次に、本発明の複合紡績糸について、実施例によって具体的に説明する。実施例における特性等の測定と評価は、次の方法によって行った。測定方法は、JIS L1095(2010年版)に順ずる。また、実施例中における各物性値でJISに示している方法以外は、測定回数3回についての平均値をとった。   Next, the composite spun yarn of the present invention will be specifically described by way of examples. The measurement and evaluation of characteristics and the like in the examples were performed by the following method. The measurement method conforms to JIS L1095 (2010 version). Moreover, the average value about 3 times of measurement frequency was taken except the method shown to JIS by each physical-property value in an Example.

(1)単繊維繊度と繊維長:
単繊維繊度と繊維長の測定方法は、JIS L1015(2010年版)に順じて行った。
(1) Single fiber fineness and fiber length:
The measurement method of the single fiber fineness and the fiber length was performed in accordance with JIS L1015 (2010 version).

(2)番手:
番手の測定方法は、JIS L1095(2010年版)に順じて行った。
(2) Number:
The measurement method of count was followed in accordance with JIS L1095 (2010 version).

(3)布帛の吸水性評価:
布帛の吸水性評価は、JIS L1907(2010年版、バイレック法)の測定方法に順じて行った。評価内容は、次のとおりであり、本発明では「○」と「◎」を合格とした。
(3) Evaluation of water absorbency of fabric:
The water absorptivity of the fabric was evaluated according to the measurement method of JIS L1907 (2010 edition, Byreck method). The contents of the evaluation are as follows, and in the present invention, "o" and "o" were passed.

◎:80mm以上
○:70〜79mm
△:50〜69mm
×:49mm以下。
:: 80 mm or more ○: 70 to 79 mm
:: 50 to 69 mm
X: 49 mm or less.

(4)布帛速乾性評価:
布帛速乾性評価は、温室25℃、湿度40%RH雰囲気下において、24時間放置した試験片を10cm角に切り出して質量(A)を測定する。その試験片を、イオン交換水の中に30秒間浸し、その後、試験片の一角をピンセットでつまんで液から取り出す。取り出した試験片を同様に室温25℃、湿度40%RHの雰囲気下に1時間放置して自然乾燥させ、質量(B)を測定する。残存水分率(C)は、次式で算出する。
・C(%)=(B−A)/A×100
評価は次のとおりであり、本発明では「○」と「◎」を合格とした。
◎:30%以下
○:31〜40%
△:41〜50%
×:51%以上。
(4) Evaluation of quick drying of fabric:
In the fast drying evaluation of the fabric, a test piece left to stand for 24 hours in a greenhouse at 25 ° C. and a humidity of 40% RH is cut out into a 10 cm square to measure the mass (A). The test piece is immersed in ion-exchanged water for 30 seconds, and then one corner of the test piece is pinched with a forceps to remove it from the liquid. Similarly, the test piece taken out is left in the atmosphere of room temperature 25 ° C. and humidity 40% RH for 1 hour to be naturally dried, and the mass (B) is measured. The residual moisture content (C) is calculated by the following equation.
C (%) = (B-A) / A x 100
The evaluation is as follows, and in the present invention, "o" and "o" were taken as passing.
:: 30% or less ○: 31 to 40%
Δ: 41 to 50%
X: 51% or more.

(5)風合い(ソフト性)評価:
風合い評価は、試験片を10cmに切り出して、5名の被験者に切り出した試験片を握ってもらい、次の基準に従って点数評価を行った後に平均点を算出した。本発明では「○」と「◎」を合格とした。
3点:風合い柔らか
2点:風合いやや硬い
1点:風合いが硬い
◎:2.8点以上
○:2.4〜2.7点
△:1.9〜2.3点
×:1.8点以下。
(5) Texture (softness) evaluation:
In the texture evaluation, a test piece was cut out at 10 cm, and five test subjects were asked to hold the cut out test piece, and the score was evaluated according to the following criteria, and then the average score was calculated. In the present invention, "o" and "o" were accepted.
3 points: Soft texture 2 points: Texture 1 slightly harder 1 point: Hard texture ◎: 2.8 points or more ○: 2.4 to 2.7 points Δ: 1.9 to 2.3 points ×: 1.8 points Less than.

(6)抗ピリング性評価:
抗ピリング性の評価は、JIS L1076(2012年版A法)に順じて行った。抗ピリング性を次の基準で判定した。本発明では、「○」と「◎」を合格とした。
◎:4.5級以上
○:3.5〜4級
△:2〜3級
×:1.5級以下。
(6) Anti-pilling evaluation:
The evaluation of anti-pilling properties was conducted in accordance with JIS L 1076 (2012 method A). The anti-pilling property was determined based on the following criteria. In the present invention, "o" and "o" were accepted.
◎: 4.5 or more ○: 3.5 to 4 △: 2 to 3 × x 1.5 or less.

[実施例1]
(扁平多葉断面ポリエステル短繊維の製造方法)
ポリエチレンテレフタレート(PET)(融点252℃)を用いて、溶融紡糸装置によって最長軸スリットに対し、垂直に5本の短軸スリットを有する扁平多葉断面形状口金(486孔)から290℃の紡糸温度で550g/分で吐出し、15℃の温度の空気を40m/分の流れで吹き付けて冷却させた後、1200m/分の速度で引き取り未延伸糸を得た。この未延伸糸を収束後、延伸倍率6.74倍、延伸温度90℃で延伸し、捲縮し85℃の温度で分乾燥した後、切断して、扁平多葉断面ポリエステル短繊維を製造した。
Example 1
(Production method of flat multi-leaf cross section polyester staple fiber)
A spinning temperature of 290 ° C. from a flat multi-lobal cross-section nozzle (486 holes) having five short-axis slits perpendicular to the longest-axis slit by a melt spinning apparatus using polyethylene terephthalate (PET) (melting point 252 ° C.) The mixture was discharged at 550 g / min and air was blown at a flow of 40 m / min at a temperature of 15 ° C. to be cooled, and then pulled at a speed of 1200 m / min to obtain an undrawn yarn. The undrawn yarn was converged, drawn at a draw ratio of 6.74 times, drawn at a drawing temperature of 90 ° C., crimped, dried at a temperature of 85 ° C., and cut to produce flat multi-lobal cross-section polyester short fibers .

(ポリエステル系マルチフィラメントの製造方法)
ポリエチレンテレフタレート(PET)(融点252℃)を用いて、溶融紡糸装置によって丸型断面形状口金(336孔)から290℃の紡糸温度で415g/分にて吐出し、15℃の温度の空気を70m/分の流れで吹き付けて冷却させた後、1300m/分の速度で引き取り未延伸糸を得た。この未延伸糸を収束後、延伸倍率6.36倍、延伸温度90℃で延伸し、ポリエステル系マルチフィラメントを製造した。
(Method of producing polyester-based multifilament)
Using polyethylene terephthalate (PET) (melting point 252 ° C), discharge at 415g / min at a spinning temperature of 290 ° C from a round cross-sectional shape mouthpiece (336 holes) by a melt spinning apparatus, air at a temperature of 15 ° C is 70m After blowing and cooling with a flow of 1 / min, it was pulled at a speed of 1300 m / min to obtain an undrawn yarn. The undrawn yarn was converged and drawn at a draw ratio of 6.36 times at a drawing temperature of 90 ° C. to produce a polyester-based multifilament.

鞘部を配する扁平多葉断面ポリエステル短繊維の単繊維繊度が1.7dtexで、繊維長が51mmであり、そして扁平度が2.2、異形度が1.8で、凸部比が0.8であり、断面形状が8個の凸部有する繊維70質量%と、単繊維繊度が1.8dtexで本数が24本
の芯部に配するポリエステル系マルチフィラメント繊維30質量%と、精紡機(豊田リング精紡機RX240型)で混繊させ、ヨリ係数が3.5として英式綿番手が40sの長短複合紡績糸を得た。このようにして得られた長短複合紡績糸を経糸と緯糸に使い、エアジェット織機を用いて、経密度が110本/2.54cmで緯密度が76本/2.54cmの平織り物を得た。得られた平織り物は、吸水性、速乾性、風合い、および抗ピリング性に優れた織物であった。結果を、表1と表2に示す。
Flat multi-lobal cross section polyester short fiber with sheath part single fiber fineness is 1.7 dtex, fiber length is 51 mm, flatness is 2.2, heteromorphism is 1.8, convex ratio is 0 And a polyester-based multifilament fiber having a cross-sectional shape of 70 convex parts having eight convex parts and a polyester multifilament fiber having a single fiber fineness of 1.8 dtex and a number of 24 core parts, and a spinning machine Blended with (Toyota Ring Spinning Machine RX240 type), a cotton yarn count of 40s was obtained as a long and short composite spun yarn of 40s with a twist coefficient of 3.5. The long and short composite spun yarn thus obtained was used for warp and weft, and an air jet loom was used to obtain a plain weave having a warp density of 110 / 2.54 cm and a weft density of 76 / 2.54 cm. . The obtained plain weave was a fabric excellent in water absorption, quick drying, texture and anti-pilling properties. The results are shown in Tables 1 and 2.

[実施例2]
(扁平多葉断面ポリエステル短繊維とポリエステル系マルチフィラメントの製造方法)
扁平多葉断面ポリエステル短繊維とポリエステル系マルチフィラメントを、実施例1と同様の方法により製造した。
Example 2
(Manufacturing method of flat multi-leaf cross section polyester staple fiber and polyester multifilament)
Flat multi-leaf cross-section polyester staple fibers and polyester multifilaments were produced in the same manner as in Example 1.

鞘部を配する扁平多葉断面ポリエステル短繊維の単繊維繊度が1.7dtexで、繊維長が51mmであり、そして扁平度が2.2、異形度が1.8で、凸部比が0.8であり、断面形状が8個の凸部有する繊維60質量%と、単繊維繊度が1.8dtexで本数が33本の芯部に配するポリエステル系マルチフィラメント繊維40質量%と、精紡機(豊田リング精紡機RX240型)で混繊させ、ヨリ係数が3.5として英式綿番手が40sの長短複合紡績糸を得た。このようにして得られた長短複合紡績糸を経糸と緯糸に使い、エアジェット織機を用いて、経密度が110本/2.54cmで緯密度が76本/2.54cmの平織り物を得た。得られた平織り物は、吸水性、速乾性、風合いおよび抗ピリング性に優れた織物であった。結果を、表1と表2に示す。   Flat multi-lobal cross section polyester short fiber with sheath part single fiber fineness is 1.7 dtex, fiber length is 51 mm, flatness is 2.2, heteromorphism is 1.8, convex ratio is 0 60% by weight of a fiber having a convex portion with a cross-sectional shape of 8 and 40% by weight of a polyester-based multifilament fiber having a single fiber fineness of 1.8 dtex and a core of 33 in number, and a spinning machine Blended with (Toyota Ring Spinning Machine RX240 type), a cotton yarn count of 40s was obtained as a long and short composite spun yarn of 40s with a twist coefficient of 3.5. The long and short composite spun yarn thus obtained was used for warp and weft, and an air jet loom was used to obtain a plain weave having a warp density of 110 / 2.54 cm and a weft density of 76 / 2.54 cm. . The plain weave obtained was a woven fabric excellent in water absorption, quick drying, texture and anti-pilling properties. The results are shown in Tables 1 and 2.

[比較例1]
扁平多葉断面ポリエステル短繊維の単繊維繊度が1.7dtexで繊維長が51mmであり、そして扁平度が2.2、異形度が1.8で、凸部比が0.8であり、断面形状が8個の凸部有する繊維100質量%を、ヨリ係数3.5として英式綿番手40sの紡績糸を得た。この紡績糸を経糸と緯糸に使い、エアジェット織機を用いて、経密度が110本/2.54cmで緯密度が76本/2.54cmの平織り物を得た。得られた平織り物は、吸水性、速乾性、風合いおよび抗ピリング性に優れた織物であった。結果を表1と表2に示す。
Comparative Example 1
Flat multi-lobal cross-section polyester staple fiber having a single fiber fineness of 1.7 dtex and a fiber length of 51 mm, a flatness of 2.2, a heteromorphism degree of 1.8, a convexity ratio of 0.8, and a cross section 100% by mass of a fiber having eight convex portions in shape was used as a Yori coefficient of 3.5 to obtain a spun yarn of British cotton count 40s. The spun yarn was used for warp and weft, and an air jet loom was used to obtain a plain weave having a warp density of 110 / 2.54 cm and a weft density of 76 / 2.54 cm. The plain weave obtained was a woven fabric excellent in water absorption, quick drying, texture and anti-pilling properties. The results are shown in Tables 1 and 2.

[比較例2]
ポリエステル繊維として、単繊維繊度が1.7dtexで、繊維長が51mmであり、断面形状が丸型丸型ポリエステル系短繊維製造し、得られた丸型ポリエステル系短繊維を用いて、ヨリ係数が3.5で、英式綿番手が40sの紡績糸を得た。この紡績糸を経糸と緯糸に使い、エアジェット織機を用いて、経密度が110本/2.54cmで緯密度が76本/2.54cmの平織り物を得た。得られた平織り物は、抗ピリング性に優れた織物であったが吸水性、速乾性および風合いに劣るものであった。結果を表1と表2に示す。
Comparative Example 2
A polyester fiber having a single fiber fineness of 1.7 dtex, a fiber length of 51 mm, and a cross-sectional shape of a round-shaped round polyester-based short fiber is manufactured, and the obtained round polyester-based short fiber is used to have a twist coefficient of At 3.5, the English cotton count obtained 40s of spun yarn. The spun yarn was used for warp and weft, and an air jet loom was used to obtain a plain weave having a warp density of 110 / 2.54 cm and a weft density of 76 / 2.54 cm. The obtained plain weave fabric was a woven fabric having excellent anti-pilling properties but was inferior in water absorbency, fast drying and texture. The results are shown in Tables 1 and 2.

[比較例3]
鞘部を配する扁平多葉断面ポリエステル短繊維の単繊維繊度が1.7dtexで、繊維長が51mmであり、そして扁平度が2.2、異形度が1.8で、凸部比が0.8であり、断面形状が8個の凸部有する繊維を40質量%と、単繊維繊度が1.8dtexで本数が24本の芯部に配するポリエステル系マルチフィラメント繊維60質量%とを精紡機で混ぜ込み(混繊させ)、ヨリ係数3.5として英式綿番手40sの長短紡績糸を得た。このようにして得られた長短紡績糸を経糸と緯糸に使い、エアジェット織機を用いて、経密度が110本/2.54cmで緯密度が76本/2.54cmの平織り物を得た。得られた平織り物は、吸水性、速乾性および抗ピリング性に優れた織物であったが、風合いが劣るものであった。結果を表1と表2に示す。
Comparative Example 3
Flat multi-lobal cross section polyester short fiber with sheath part single fiber fineness is 1.7 dtex, fiber length is 51 mm, flatness is 2.2, heteromorphism is 1.8, convex ratio is 0 .8, and 40% by mass of a fiber having eight convex sections in cross section, and 60% by mass of a polyester-based multifilament fiber having a single fiber fineness of 1.8 dtex and a number of 24 in the core part The mixture was mixed (blended) with a spinning machine to obtain a long and short spun yarn of English cotton count 40s as a twist coefficient of 3.5. The long and short spun yarns thus obtained were used as warp yarns and weft yarns, and an air jet loom was used to obtain a plain weave material having a yarn density of 110 yarns / 2.54 cm and a weft density of 76 yarns / 2.54 cm. The obtained plain weave fabric was a fabric excellent in water absorption, quick drying and anti-pilling properties, but was inferior in texture. The results are shown in Tables 1 and 2.

[比較例4]
扁平多葉断面ポリエステル短繊維の単繊維繊度が1.7dtexで、繊維長が51mmであり、そして扁平度が2.2、異形度が1.8で、凸部比が0.8であり、断面形状が8個の凸部有する繊維を70質量%と、単繊維繊度が1.8dtexで繊維長が51mmのポリエステル系短繊維30質量%を混打綿工程で混ぜ、ヨリ係数3.5として英式綿番手40sの混紡糸を得た。このようにして得られた混紡糸を経糸と緯糸に使い、エアジェット織機を用いて、経密度が110本/2.54cmで緯密度が76本/2.54cmの平織り物を得た。得られた平織り物は、吸水性、速乾性および抗ピリング性に優れた織物であったが、風合いが劣るものであった。結果を表1と表2に示す。
Comparative Example 4
Flat multi-lobal cross-section polyester staple fiber having a single fiber fineness of 1.7 dtex, a fiber length of 51 mm, a flatness of 2.2, an irregular degree of 1.8, and a convexity ratio of 0.8, 70% by mass of fibers with 8 convex sections in cross-sectional shape and 30% by mass of polyester short fibers with a single fiber fineness of 1.8 dtex and a fiber length of 51 mm are mixed in a cotton batting step, A blended yarn of 40 s cotton type was obtained. The blended yarn thus obtained was used for warp and weft, and an air jet loom was used to obtain a plain weave having a warp density of 110 / 2.54 cm and a weft density of 76 / 2.54 cm. The obtained plain weave fabric was a fabric excellent in water absorption, quick drying and anti-pilling properties, but was inferior in texture. The results are shown in Tables 1 and 2.

A:扁平多葉断面ポリエステル短繊維の断面の最大長さ
B:扁平多葉断面ポリエステル短繊維の断面の最大幅
C:最大凹凸部において隣り合う凸部の頂点間を結ぶ線の長さ
D:最大凹凸部において隣り合う凸部の頂点間を結ぶ線から凹部の底辺に下ろした垂線の長さ
A: The maximum length of the cross section of the flat multi-lobal polyester short fiber B: The maximum width C of the flat multi-lobal polyester short fiber cross section: The length D of the line connecting the apexes of adjacent convex portions in the maximum uneven portion: The length of the perpendicular drawn to the base of the recess from the line connecting the apexes of adjacent protrusions in the largest uneven portion

Claims (3)

鞘側に扁平多葉断面ポリエステル系短繊維60〜80質量%を配し、芯側にポリエステル系マルチフィラメント繊維20〜40質量%配してなる長短複合紡績糸であって、鞘側の記扁平多葉断面ポリエステル系短繊維が、その横断面の最大長さAを対称軸とし、対向する両凸部頂点間線分のうち、横断面最大幅Bを除いて最長となる長さをEとするとき、次式(1)で示される凸部(E/B)が0.6〜0.9の範囲を満足することを特徴とする長短複合紡績糸。
・凸部比(E/B)・・・(1)
A long and short composite spun yarn comprising 60 to 80% by mass of flat multi-lobal cross section polyester-based short fibers on the sheath side and 20 to 40% by mass of polyester-based multifilament fibers on the core side The multi-lobal cross section polyester-based short fiber has the maximum length A of the cross section as the axis of symmetry, and the longest length excluding the cross section maximum width B among the opposing biconvex peak line segments is E. When it does, the convex part (E / B) shown by following Formula (1) satisfy | fills the range of 0.6-0.9, Long and short composite spun yarn characterized by the above-mentioned.
· Convex part ratio (E / B) (1)
鞘側に配する扁平多葉断面ポリエステル系短繊維の単繊維繊度が1.5〜4.0dtexの範囲にあり、横断面形状が円周上に6個以上の凸部を有する扁平形状で、次式(2)で示される扁平度(A/B)が2.0〜3.0、次式(3)で示される異形度(C/D)が1.0〜5.0であり、かつ、芯側に配するポリエステルマルチフィラメント繊維の単繊維繊度が1.5〜4.0dtexの範囲にあり、鞘単繊維繊度より1.03倍以上3.0倍未満の太繊度を有することを特徴とする請求項1記載の長短複合紡績糸。
・扁平度(A/B)・・・(2)
・異形度(C/D)・・・(3)
(ただし、Aは扁平多葉断面ポリエステル短繊維の断面の最大長さ、Bは扁平多葉断面ポリエステル短繊維の断面の最大幅、Cは最大凹凸部において隣り合う凸部の頂点間を結ぶ線の長さ、そしてDは最大凹凸部において隣り合う凸部の頂点間を結ぶ線から凹部の底辺に下ろした垂線の長さを、それぞれ表す。)
The single fiber fineness of the flat multi-leaf cross-section polyester-based short fiber disposed on the sheath side is in the range of 1.5 to 4.0 dtex, and the cross-sectional shape is a flat shape having six or more convex portions on the circumference, The flatness (A / B) represented by the following formula (2) is 2.0 to 3.0, and the deformation degree (C / D) represented by the following formula (3) is 1.0 to 5.0, And that the single fiber fineness of the polyester multifilament fiber disposed on the core side is in the range of 1.5 to 4.0 dtex and has a large fineness of 1.03 to 3.0 times the sheath single fiber fineness The long and short composite yarn according to claim 1, characterized in that
Flatness (A / B) (2)
・ Deformation degree (C / D) ... (3)
(Where A is the maximum length of the cross section of the flat multi-lobal polyester short fiber, B is the maximum width of the cross section of the flat multi-lobal polyester short fiber, and C is a line connecting the apexes of adjacent convex portions in the maximum uneven portion. The length of D, and the length D of the maximum uneven portion respectively represent the length of a perpendicular drawn from the line connecting the apexes of adjacent convex portions to the bottom of the concave portion.)
請求項1または2記載の複合紡績糸からなる布帛。   A fabric comprising the composite spun yarn according to claim 1 or 2.
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