JP6505989B2 - Pedestal with roof - Google Patents

Pedestal with roof Download PDF

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JP6505989B2
JP6505989B2 JP2014140483A JP2014140483A JP6505989B2 JP 6505989 B2 JP6505989 B2 JP 6505989B2 JP 2014140483 A JP2014140483 A JP 2014140483A JP 2014140483 A JP2014140483 A JP 2014140483A JP 6505989 B2 JP6505989 B2 JP 6505989B2
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pedestal
roof
roofing material
roofing
main body
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JP2016017313A (en
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育郎 倉田
育郎 倉田
吉田　達夫
達夫 吉田
俊文 西田
俊文 西田
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KMEW Co Ltd
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Kubota Matsushitadenko Exterior Works Ltd
KMEW Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00—Integration of renewable energy sources in buildings
    • Y02B10/10—Photovoltaic [PV]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy

Description

本発明は、台座付き屋根材に関する。詳しくは、屋根上に機能部材を取り付けるための台座を備えた屋根材に関する。   The present invention relates to a pedestal with a roof. Specifically, the present invention relates to a roofing material provided with a base for mounting a functional member on a roof.

従来、屋根上に、太陽電池パネル、太陽温水器、看板類、アンテナ等の機能部材を取り付けることが行われている。この場合、機能部材を支持するための台座が屋根材の上面に設けられた台座付き屋根材が提案されている（例えば、特許文献１参照）。台座が屋根材に一体的に形成された場合は、屋根材に対して台座の位置が固定されるために、機能部材の取り付け位置が制限されやすくなる。そこで、屋根材と別体に形成された台座を屋根材に取り付けて台座付き屋根材を形成することが行われている。   BACKGROUND Conventionally, functional members such as a solar cell panel, a solar water heater, signs, and an antenna have been mounted on a roof. In this case, a pedestal-attached roofing material is proposed in which a pedestal for supporting a functional member is provided on the top surface of the roofing material (see, for example, Patent Document 1). When the pedestal is integrally formed on the roofing material, the mounting position of the functional member is likely to be restricted because the position of the pedestal relative to the roofing material is fixed. Therefore, a pedestal provided separately from the roofing material is attached to the roofing material to form a pedestaled roofing material.

特許第３３９４６３２号公報Patent No. 3394632

しかし、屋根材の施工後に台座を設置する場合、屋根材の上から台座を直接ビス等の固定具で留め付けるため、留め付け部分の防水性が低下しやすいという問題があった。また、屋根材の施工後に台座を設置する場合、台座の取り付け位置の寸法出しを正確に行わなければならず、手間がかかるという問題があった。   However, when installing a pedestal after construction of a roof material, in order to clamp a pedestal directly on the roof material with fasteners, such as a screw, there existed a problem that the waterproofness of a fastening part falls easily. Moreover, when installing a base after construction of a roof material, it had to carry out dimensioning of the attachment position of a base correctly, and there existed a problem of taking time and effort.

本発明は上記の点に鑑みてなされたものであり、防水性が低下しにくく、台座の取り付けの手間を低減することができる台座付き屋根材を提供することを目的とするものである。   This invention is made in view of said point, and waterproofness does not fall easily, and it aims at providing the roof material with a pedestal which can reduce the effort of attachment of a pedestal.

本発明に係る台座付き屋根材は、平板状の屋根材本体の上面に台座が設けられた台座付き屋根材であって、前記台座は前記屋根材本体に複数設けられており、前記台座は、平面視で略矩形状の上面部と、前記上面部の四辺から前記屋根材本体の表面にまで形成された周面部とで形成されており、前記上面部の裏面にある補強部の先端が、前記屋根材本体の裏面にある前記台座の開口まで達していることを特徴とする。 The pedestal-attached roofing material according to the present invention is a pedestal-attached roofing material in which a pedestal is provided on the upper surface of a flat roofing material body, a plurality of the pedestals are provided on the roofing material body, and the pedestal is The top surface of the substantially rectangular shape in plan view and the peripheral surface formed from the four sides of the upper surface to the surface of the roofing material main body, and the tip of the reinforcing portion on the back surface of the upper surface is It reaches to the opening of the pedestal in the back of the roofing material main body .

本発明では、屋根材の施工後に台座を設置する必要がなく、防水性が低下しにくい。また、複数の台座の中から適宜に台座を選んで機能部材を取り付けることが可能となり、台座の位置が正確でなくても機能部材の取り付けが損なわれないようにすることができ、台座の取り付けの手間を低減することができる。   In the present invention, there is no need to install a pedestal after the application of the roofing material, and the waterproofness is unlikely to be reduced. Moreover, it becomes possible to choose a pedestal suitably from a plurality of pedestals and attach a functional member, and even if the position of a pedestal is not correct, it can be made for attachment of a functional member not to be damaged, attachment of a pedestal Time and effort can be reduced.

本発明の実施の形態の一例を示し、図１Ａは平面図、図１Ｂは正面図、図１Ｃは側面図である。An example of embodiment of this invention is shown, FIG. 1A is a top view, FIG. 1B is a front view, FIG. 1C is a side view. 同上の図２Ａは斜視図、図１Ｂは断面図、図１Ｃは一部の断面図である。FIG. 2A is a perspective view, FIG. 1B is a cross-sectional view, and FIG. 1C is a partial cross-sectional view. 同上の一部の断面図である。FIG. 同上の施工状態を示す断面図である。It is sectional drawing which shows the construction state same as the above. 同上の一部の断面図である。FIG. 同上の他の施工状態を示す断面図である。It is sectional drawing which shows the other construction state same as the above. 同上の他例を示す平面図である。It is a top view which shows the other example same as the above. 同上の台座を示す断面図である。It is sectional drawing which shows the base same as the above. 同上の一部の断面図である。FIG.

以下、本発明を実施するための形態を説明する。   Hereinafter, modes for carrying out the present invention will be described.

図１Ａ、図１Ｂ、図１Ｃ及び図２Ａ、図２Ｂ、図２Ｃのように、本実施の形態の台座付き屋根材１は、平板状の屋根材本体２の上面に台座３が設けられている。台座３は一つの屋根材本体２に複数設けられている。   As shown in FIG. 1A, FIG. 1B, FIG. 1C and FIG. 2A, FIG. 2B and FIG. 2C, in the pedestal-attached roofing material 1 of the present embodiment, the pedestal 3 is provided on the upper surface of the flat roofing material main body 2 . A plurality of pedestals 3 are provided on one roof material main body 2.

屋根材本体２と台座３とは、例えば、セメントを主成分とする窯業系材料、アルミニウムなどの金属材料、アルミニウム亜鉛合金めっき鋼板などの鋼板、プラスチック材料などが挙げられる。屋根材本体２と台座３とは同じ材料で形成されていても良いし、異なる材料で形成されていても良い。屋根材本体２と台座３とが一体的に成形される場合、屋根材本体２と台座３は同じ材料で形成される。屋根材本体２と台座３とが別体で成形された後に一体的に結合される場合は、屋根材本体２と台座３は同じ材料であっても良いし、異なる材料であっても良い。   Examples of the roof material body 2 and the pedestal 3 include ceramic materials mainly composed of cement, metal materials such as aluminum, steel plates such as aluminum zinc alloy plated steel plates, and plastic materials. The roof material main body 2 and the pedestal 3 may be formed of the same material, or may be formed of different materials. When the roofing material 2 and the pedestal 3 are integrally formed, the roofing material 2 and the pedestal 3 are formed of the same material. When the roof material body 2 and the pedestal 3 are separately formed and then integrally joined, the roof material body 2 and the pedestal 3 may be the same material or different materials.

屋根材本体２は平面視で略矩形状に形成されている。屋根材本体２の寸法は、特に限定されてないが、長手方向の寸法が約９１０ｍｍ、短手方向の寸法が約４１５ｍｍ、厚みが３〜６ｍｍとすることができる。   The roof material main body 2 is formed in a substantially rectangular shape in plan view. The dimensions of the roof material main body 2 are not particularly limited, but the dimensions in the longitudinal direction may be about 910 mm, the dimensions in the lateral direction may be about 415 mm, and the thickness may be 3 to 6 mm.

台座３は屋根材本体２の上面に突出して形成されている。台座３の突出寸法は特に限定されないが、屋根材本体２の上面からの台座３の高さは設置対象物（機能部材）に応じて１〜１００ｍｍ程度とすることができる。更に、屋根材本体２の上面からの台座３の高さは、防水性、外観意匠性、耐風性能などから５〜３０ｍｍとするのが好ましい。台座３は平面視で略矩形状の上面部３１と、上面部３１の四辺から屋根材本体２の表面にまで形成された周面部３２とで断面略台形状に形成されている。周面部３２は上面部３１の四辺から屋根材本体２にまで下り傾斜するように形成されている。   The pedestal 3 is formed to project from the upper surface of the roof material main body 2. The protrusion dimension of the pedestal 3 is not particularly limited, but the height of the pedestal 3 from the upper surface of the roof material main body 2 can be about 1 to 100 mm according to the installation object (functional member). Furthermore, the height of the pedestal 3 from the upper surface of the roofing material 2 is preferably 5 to 30 mm in view of waterproofness, appearance design, wind resistance and the like. The pedestal 3 is formed in a substantially trapezoidal shape in cross section by a substantially rectangular upper surface portion 31 in plan view and a peripheral surface portion 32 formed from the four sides of the upper surface portion 31 to the surface of the roof material main body 2. The circumferential surface portion 32 is formed so as to incline downward from the four sides of the upper surface portion 31 to the roofing material main body 2.

図３のように、台座３の上面部３１の裏面（下面）には補強部４が突出して設けられている。補強部４は上面部３１の裏面の略中央部に設けられている。補強部４の先端４１は、屋根材本体２の下面に形成された台座３の開口５にまで達するように形成されている。また、上面部３１には穴部３３が形成されている。穴部３３は屋根材本体２の短手方向に並んで複数個（二個）設けられている。穴部３３は平面視で略円形に形成されている。また穴部３３は上面部３１の上面から厚み方向に凹んだ溝状に形成されている。すなわち、穴部３３は上面部３１の上面から厚み方向に半分程度凹んだ半貫通穴として形成されている。   As shown in FIG. 3, a reinforcing portion 4 is provided to protrude on the back surface (lower surface) of the upper surface portion 31 of the pedestal 3. The reinforcing portion 4 is provided at a substantially central portion of the back surface of the upper surface portion 31. The tip end 41 of the reinforcing portion 4 is formed to reach the opening 5 of the pedestal 3 formed on the lower surface of the roofing material main body 2. Further, a hole 33 is formed in the upper surface portion 31. A plurality of (two) holes 33 are provided side by side in the short direction of the roof material main body 2. The hole 33 is formed in a substantially circular shape in plan view. The hole 33 is formed in the shape of a groove recessed from the upper surface of the upper surface 31 in the thickness direction. That is, the hole 33 is formed as a semi-through hole which is recessed about half in the thickness direction from the upper surface of the upper surface portion 31.

そして、台座３は一枚の屋根材本体２に複数個設けられている。図１Ａのものでは、４個の台座３が設けられているが、これに限定されるものではなく、２個、３個、４個以上の台座３を設けることができる。複数の台座３は屋根材本体２の長手方向に並べて設けられている。また台座３は屋根材本体２の短手方向の中央部よりも一方の長辺側に寄せて形成されている。この一方の長辺側は台座付き屋根材１を施工した際に軒側（屋根の傾斜方向における下側）になる方である。また台座３の棟側（屋根の傾斜方向における上側）には複数の固定孔６が屋根材本体２の長手方向に並んで設けられている。また台座３は屋根材本体２の長手方向に略等間隔で並べて設けるのが好ましく、隣り合う台座３の間隔は約２００ｍｍとすることができる。   And a plurality of pedestals 3 are provided in one roof material main body 2. Although four pedestals 3 are provided in FIG. 1A, the present invention is not limited to this, and two, three, four or more pedestals 3 can be provided. The plurality of pedestals 3 are provided side by side in the longitudinal direction of the roof material main body 2. Further, the pedestal 3 is formed closer to one long side than the central portion in the short direction of the roof material main body 2. The one long side is the one on the eaves side (the lower side in the inclination direction of the roof) when the pedestal-attached roofing material 1 is constructed. Further, a plurality of fixing holes 6 are provided side by side in the longitudinal direction of the roof material main body 2 on the ridge side of the pedestal 3 (upper side in the inclination direction of the roof). The pedestals 3 are preferably arranged at substantially equal intervals in the longitudinal direction of the roofing material 2, and the distance between the adjacent pedestals 3 can be about 200 mm.

図４に前記の台座付き屋根材１の施工状態を示す。台座付き屋根材１は野地板等の屋根下地８の上に載置し、固定孔６からビス等の固定具を屋根下地７に打ち込むことによって取り付けることができる。台座付き屋根材１の軒側と棟側には他の屋根材７が施工される。他の屋根材７は屋根材本体２と同様の形状に形成されている。台座付き屋根材１は、その軒側（屋根の傾斜方向における下側）に配置される屋根材７の棟側略半分の上に重ねられる。また台座付き屋根材１の棟側（屋根の傾斜方向における上側）の屋根材７は、台座付き屋根材１の棟側略半分の上に重ねられる。台座付き屋根材１及び屋根材７と屋根下地８との間には防水シート９を設けることができる。台座付き屋根材１は一つの屋根に一個又は複数個設けることができる。   The installation state of the said roofing material 1 with a base is shown in FIG. The roofing material 1 with a base can be mounted on the roof base 8 such as a base plate and attached by driving a fixing tool such as a screw into the roof base 7 from the fixing hole 6. Another roofing 7 is constructed on the eaves side and ridge side of the roofing 1 with pedestal. The other roofing material 7 is formed in the same shape as the roofing material body 2. The pedestald roofing material 1 is stacked on the ridge side approximately half of the roofing material 7 disposed on the eaves side (lower side in the inclination direction of the roof). Moreover, the roof material 7 of the ridge side (upper side in the inclination direction of a roof) of the roofing 1 with a pedestal is piled up on the ridge side substantially half of the roofing 1 with a pedestal. A tarpaulin 9 can be provided between the pedestal 1 and the roofing 7 and the roofing base 8. One or more pedestal-mounted roofing materials 1 can be provided on one roof.

台座付き屋根材１には太陽電池パネルなどの機能部材１０が取り付けられる。この場合、例えば、機能部材１０に設けた取付金具やレールなどの支持具１１が台座３の上面に固定される。図５のように、台座３には機能部材１０を取り付けるための固定具１２が設けられる。固定具１２としては、ボルトなどが例示される。固定具１２は台座３の穴部３３に設けられる。この場合、半貫通状の穴部３３を貫通させ、貫通した穴部３３に固定具１２が差し込まれる。固定具１２は、例えば、頭部１３が上面部３１の下側に位置し、胴部１４が貫通した穴部３３に差し込まれるようにして設けられ、胴部１４の先端は上面部３１の上側に突出して設けられる。この場合、固定具１２は台座３の開口５から貫通した穴部３３に差し込むことができる。貫通した穴部３３の上側開口縁部及び下側開口縁部にはワッシャや防水パッキンなどの防水具１５を設け、防水性を向上させることができる。穴部３３は、固定具１２を設ける箇所でのみ貫通させることが好ましい。この場合、固定具１２を設けない箇所の穴部３３は貫通させないようにし、台座付き屋根材１の防水性が低下しにくくすることができる。尚、図６のように、複数の台座付き屋根材１を屋根の傾斜方向（軒棟方向）に連続して並べて施工してもよい。   A functional member 10 such as a solar cell panel is attached to the pedestal-attached roofing material 1. In this case, for example, a support 11 such as a mounting bracket or a rail provided on the functional member 10 is fixed to the upper surface of the pedestal 3. As shown in FIG. 5, the pedestal 3 is provided with a fixture 12 for attaching the functional member 10. As the fixing tool 12, a bolt etc. are illustrated. The fixture 12 is provided in the hole 33 of the pedestal 3. In this case, the fixing tool 12 is inserted into the through hole 33 through the half through hole 33. The fixing tool 12 is provided, for example, in such a manner that the head portion 13 is located below the upper surface portion 31 and is inserted into the hole 33 through which the body portion 14 penetrates. It is provided to project. In this case, the fixing tool 12 can be inserted into the hole 33 penetrating from the opening 5 of the pedestal 3. The waterproof property can be improved by providing a waterproof tool 15 such as a washer or a waterproof packing on the upper opening edge and the lower opening edge of the through hole 33. The holes 33 are preferably penetrated only at the locations where the fasteners 12 are provided. In this case, the hole 33 in a portion where the fixing tool 12 is not provided can be prevented from penetrating, and the waterproofness of the pedestal-attached roofing material 1 can be hardly reduced. In addition, as shown in FIG. 6, a plurality of pedestal-attached roofing materials 1 may be arranged continuously in the inclination direction of the roof (the eaves ridge direction).

そして、前記の台座付き屋根材１では、屋根下地８への施工後に台座３を設置する必要がない。従って、通常の屋根材に台座３を取り付ける場合のように、屋根材に割れ等が発生して雨漏れが生じるようなことがなく、防水性が低下しにくいものである。また、複数の台座３の中から適宜に台座３を選んで機能部材１０を取り付けることが可能となり、台座３の位置が正確でなくても機能部材の取り付けが損なわれないようにすることができる。従って、台座３の位置の寸法出しを行うことがほとんどなく、また機能部材１０の取り付け位置の間違いによる雨漏れが生じにくくなり、機能部材１０取り付けの手間を低減することができると共に防水性を向上させることができる。また補強部４を設けることによって、台座３に機能部材１０の荷重がかかった場合でも、補強部４の先端４１が防水シート９を介して屋根下地８に当って支持されることになり、台座３を補強することができる。   And in the above-mentioned pedestal with roof material 1, it is not necessary to install pedestal 3 after construction to roof foundation 8. Therefore, as in the case where the base 3 is attached to an ordinary roofing material, the roofing material is not cracked or the like to cause rain leakage, and the waterproofness is hardly reduced. In addition, the pedestal 3 can be appropriately selected from the plurality of pedestals 3 to attach the functional member 10, and the attachment of the functional member can be prevented from being damaged even if the position of the pedestal 3 is not accurate. . Therefore, the position of the pedestal 3 is hardly dimensioned, and it is difficult to cause rain leakage due to an error in the mounting position of the functional member 10, and the trouble of attaching the functional member 10 can be reduced and the waterproofness is improved. It can be done. Further, by providing the reinforcing portion 4, even when the load of the functional member 10 is applied to the base 3, the tip 41 of the reinforcing portion 4 is supported against the roof base 8 via the waterproof sheet 9, 3 can be reinforced.

前記のように、屋根材本体２と台座３とが一体的に成形される場合の他に、屋根材本体２と台座３とが別体で成形された後に一体的に結合される場合もある。この場合、屋根材本体２は前記と略同様に形成されるが、図７のように、台座３を取り付ける位置に複数の挿通孔１６が設けられている。図８のように、台座３は前記と同様に、平面視で略矩形状の上面部３１と、上面部３１の四辺から屋根材本体２の表面にまで形成された周面部３２とで断面略台形状に形成されている。また上面部３１には前記と同様に穴部３３が形成されている。そして、複数の台座３を屋根材本体２の上面に取り付けることにより、図１のような台座付き屋根材１を形成することができる。この場合、図９のように、挿通孔１６は台座３で覆われるようになる。また、台座３を屋根材本体２の上面に取り付けるにあたっては、ブチルゴムなどを含有する接着剤１７で接着することができる。また、この台座付き屋根材１にも前記と同様に機能部材１０が固定具１２で取り付けられるが、この場合、固定具１２は挿通孔１６と通じて貫通した穴部３３に装着される。 As described above, in addition to the case where the roof material body 2 and the base 3 are integrally formed, the roof material body 2 and the base 3 may be integrally formed after being separately formed. . In this case, the roofing material main body 2 is formed substantially in the same manner as described above, but as shown in FIG. 7, a plurality of insertion holes 16 are provided at the position where the pedestal 3 is attached. As shown in FIG. 8, the pedestal 3 has a substantially rectangular cross section in plan view, and the circumferential surface 32 formed from the four sides of the upper surface 31 to the surface of the roof material 2 as described above. It is formed in trapezoidal shape. In the upper surface portion 31, a hole 33 is formed in the same manner as described above. Then, by attaching the plurality of pedestals 3 to the upper surface of the roofing material body 2, the pedestald roofing material 1 as shown in FIG. 1 can be formed. In this case, as shown in FIG. 9, the insertion hole 16 is covered with the pedestal 3. Further, when mounting the seat 3 to the upper surface of the roofing material body 2 can be bonded with adhesive 17 containing such blanking Chirugomu. Further, the functional member 10 is attached to the pedestal-attached roofing material 1 by the fixture 12 in the same manner as described above. In this case, the fixture 12 is attached to the hole 33 penetrating through the insertion hole 16.

１ 台座付き屋根材
２ 屋根材本体
３ 台座 1 Roofing with base 2 Roofing body 3 Base

Claims (3)

平板状の屋根材本体の上面に台座が設けられた台座付き屋根材であって、
前記台座は前記屋根材本体に複数設けられており、
前記台座は、平面視で略矩形状の上面部と、前記上面部の四辺から前記屋根材本体の表面にまで形成された周面部とで形成されており、
前記上面部の裏面にある補強部の先端が、前記屋根材本体の裏面にある前記台座の開口まで達している
ことを特徴とする台座付き屋根材。 A pedestaled roofing material in which a pedestal is provided on the upper surface of a flat roofing material body,
A plurality of the pedestals are provided on the roof material body,
The pedestal is formed of an upper surface portion having a substantially rectangular shape in a plan view, and a circumferential surface portion formed from the four sides of the upper surface portion to the surface of the roof material main body ,
A pedestaled roofing material, wherein a tip of a reinforcing portion on the back surface of the upper surface portion reaches an opening of the pedestal on the back surface of the roofing material main body . 前記台座は屋根材本体の長手方向に略等間隔で並んで設けられていることを特徴とする請求項１に記載の台座付き屋根材。   The pedestal with a roof according to claim 1, wherein the pedestals are provided side by side at substantially equal intervals in the longitudinal direction of the roof material. 前記台座には半貫通穴が形成されていることを特徴とする請求項１又は２に記載の台座付き屋根材。   The pedestal-provided roofing material according to claim 1 or 2, wherein a semi-through hole is formed in the pedestal.
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