JP6445863B2 - Method and apparatus for dividing plate material of brittle material - Google Patents

Method and apparatus for dividing plate material of brittle material Download PDF

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JP6445863B2
JP6445863B2 JP2014260868A JP2014260868A JP6445863B2 JP 6445863 B2 JP6445863 B2 JP 6445863B2 JP 2014260868 A JP2014260868 A JP 2014260868A JP 2014260868 A JP2014260868 A JP 2014260868A JP 6445863 B2 JP6445863 B2 JP 6445863B2
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dividing
plate material
main surface
plate
plan line
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JP2016121029A (en
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睦裕 中澤
睦裕 中澤
隆則 切通
隆則 切通
修己 大串
修己 大串
京史 辻田
京史 辻田
忠興 薮内
忠興 薮内
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Kawasaki Motors Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Description

本願発明は、脆性材料からなる板材を分断するための分断方法と分断装置に関する。   The present invention relates to a cutting method and a cutting apparatus for dividing a plate material made of a brittle material.

近年、FPD(flat panel display)や建材、自動車産業等において、ガラス板や半導体基板などの脆性材料からなる板材(以下、単に「板材」という)が多く用いられている。この板材には、軽量化などの目的から厚さが非常に薄くなった薄板材(例えば、1mm以下で、近年では0.3mm程度もある)や、必要強度を有する板厚(例えば、数mmの板厚を有し、約3mm程度)のものもある。   In recent years, plate materials made of brittle materials such as glass plates and semiconductor substrates (hereinafter simply referred to as “plate materials”) are often used in flat panel displays (FPDs), building materials, the automobile industry, and the like. For this plate material, a thin plate material (for example, 1 mm or less, which is about 0.3 mm in recent years) having a very thin thickness for the purpose of weight reduction, a plate thickness having a required strength (for example, several mm) And about 3 mm).

このような板材は、使用目的などに応じて所望の大きさに分断されている。一般的な分断方法としては、例えば、ガラス板(以下、板材の一例として「ガラス板」を例に説明する)の場合、分断計画線に沿ってメカニカルカッタ(ダイヤモンドカッタ、超硬ホイールなど)でスクライブ溝(切れ込み)を形成し、そのスクライブ溝に沿って機械的な応力(曲げ応力)を与えて分断(割断)する方法がある。この場合、削り屑や微細な分断屑(カレット)等の塵(以下、「分断塵」という)が発生してガラス表面を汚染する。そのため、その分断塵を洗浄するための洗浄装置が必要となり設備コストが上昇する。   Such a plate material is divided into a desired size according to the purpose of use. As a general cutting method, for example, in the case of a glass plate (hereinafter, “glass plate” will be described as an example of a plate material), a mechanical cutter (diamond cutter, carbide wheel, etc.) along the cutting plan line. There is a method in which a scribe groove (cut) is formed, and a mechanical stress (bending stress) is applied along the scribe groove to divide (cleave). In this case, dusts (hereinafter referred to as “divided dust”) such as shavings and finely divided scrap (cullet) are generated to contaminate the glass surface. Therefore, a cleaning device for cleaning the divided dust is necessary, and the equipment cost increases.

また、スクライブ溝に沿って分断したエッジは、メカニカルカッタによって微小欠けなどを生じて強度が低下するため、エッジの研削及び研磨が必要になる。そして、生産性を上げるには、スクライブ溝を形成するスクライビング装置と割断する分断装置とが必要になり、この場合にも設備コストが大幅に上昇する。   Further, the edge cut along the scribe groove causes a minute chipping or the like by the mechanical cutter to reduce the strength, so that the edge must be ground and polished. And in order to raise productivity, the scribing apparatus which forms a scribe groove | channel, and the cutting apparatus which cuts are needed, and also in this case, installation cost will raise significantly.

この種の先行技術として、ガラスの切断線に沿って配置した熱線と反対側から冷却エアーを噴射させながらガラスを移動させて、且つガラス全体に切断方向の引張力を作用させて一端面からのクラックを切断線に沿って進展させてガラスを分断する方法が示されている(例えば、特許文献1参照)。   As this type of prior art, the glass is moved while spraying cooling air from the side opposite to the heat ray arranged along the cutting line of the glass, and a tensile force in the cutting direction is applied to the entire glass to start from one end surface. A method of dividing a glass by causing a crack to propagate along a cutting line is shown (for example, see Patent Document 1).

また、他の先行技術として、ガラス基板の切断線に沿ってスポット熱源を移動させながら、同時にガラス基板全体に切断方向の引張力を作用させて熱応力クラックを切断線に沿って進展させてガラス基板を分断する方法もある(例えば、特許文献2参照)。   Further, as another prior art, while moving the spot heat source along the cutting line of the glass substrate, a tensile stress in the cutting direction is applied to the entire glass substrate at the same time to cause thermal stress cracks to propagate along the cutting line. There is also a method of dividing the substrate (for example, see Patent Document 2).

さらに、他の先行技術として、脆性板の厚み方向の一方の加熱面にヒートナイフを当て、他方の冷却面との間の温度差によって生じる熱応力を原因として発生する曲げモーメントで熱割断するものもある(例えば、特許文献3参照)。   Furthermore, as another prior art, a heat knife is applied to one heating surface in the thickness direction of a brittle plate, and heat is cleaved by a bending moment generated due to a thermal stress caused by a temperature difference with the other cooling surface. (For example, refer to Patent Document 3).

特開平11−157863号公報Japanese Patent Laid-Open No. 11-157863 特開2011−84423号公報JP 2011-84423 A 特開2014−65614号公報JP 2014-65614 A

しかし、上記特許文献1の方法では、クラックの進展を促進するために冷却エアーを噴射させながら移動させているが、分断速度は遅く、大型ガラスでは生産性が上がらない。   However, in the method of Patent Document 1, the cooling air is moved in order to promote the progress of cracks, but the dividing speed is slow, and the productivity is not increased with a large glass.

また、上記特許文献2に記載された方法は、熱線による加熱と同時に切断線に沿ってガラス板全体に切断方向の引張力を作用させるので、大型ガラスのような板材に適用することは難しい。しかも、移動するスポット熱源を利用しているため、スポット熱源を移動させる装置が複雑になる。その上、レーザ光を用いる分断装置の場合、レーザ光を照射する装置が大型になるとともに、レーザ光を照射する角度などの管理が難しい。そのため、広い設置スペースと多くの費用を要する。   Moreover, since the method described in the said patent document 2 applies the tensile force of a cutting direction to the whole glass plate along a cutting line simultaneously with the heating by a heat ray, it is difficult to apply to plate materials like a large glass. In addition, since the moving spot heat source is used, an apparatus for moving the spot heat source becomes complicated. In addition, in the case of a cutting apparatus using laser light, the apparatus for irradiating the laser light becomes large, and management of the angle at which the laser light is irradiated is difficult. Therefore, a large installation space and a lot of costs are required.

さらに、上記特許文献3に記載された熱割断方法の場合には、脆性板の両面の温度差によって生じる熱応力で脆性板を割断できる曲げモーメントを生じさせるには時間を要し、処理速度が遅く生産性が低い。   Furthermore, in the case of the thermal cleaving method described in Patent Document 3, it takes time to generate a bending moment capable of cleaving the brittle plate with a thermal stress caused by a temperature difference between both sides of the brittle plate, and the processing speed is high. Slow and low productivity.

そこで、本発明者は、脆性材料の板材の分断時に分断塵の発生を抑えるとともに、生産性を上げることができてコンパクトに構成できる分断方法と、その分断方法を実行可能な分断装置について先に出願した。   Accordingly, the present inventor firstly described a cutting method that can suppress the generation of dust when cutting a brittle material plate, increase productivity, and can be configured compactly, and a cutting device that can execute the cutting method. I applied.

しかし、板材の分断には、所定の大サイズの板材から、中、小サイズの板材を等分に分断する場合と、所定サイズの板材を規定サイズに仕上げる(トリミング)ために、端部を不等分で分断する場合とがあり、それぞれで板材が分断時に受ける熱変形が異なることが判明した。   However, in dividing the plate material, the end portion is not used to divide the medium-sized and small-sized plate materials equally from a predetermined large-sized plate material, and to finish the predetermined-sized plate material to a specified size (trimming). In some cases, it was divided into equal parts, and it was found that the thermal deformation that the plate material undergoes at the time of division differs.

そのため、本発明者は、脆性材料の板材の等分分断と不等分分断とにおける熱変形を考慮し、不等分な分断が適切にでき、分断時の分断塵の発生を抑えるとともに、生産性を上げることができてコンパクトに構成できる分断方法と、その分断方法を実行可能な分断装置について鋭意検討した。   Therefore, the present inventor considered the thermal deformation in the equally divided and unevenly divided plate material of the brittle material, can appropriately perform the unevenly divided, suppress the generation of divided dust at the time of dividing, and produce The cutting method that can improve the performance and can be configured compactly and the cutting device that can execute the cutting method have been intensively studied.

そして、本発明者は鋭意検討した結果、以下の知見を得た。
すなわち、板材の分断で、図15Aに示すように、大きな板材100を等分(この図では、2等分)で分断する等分分断(この明細書及び特許請求の範囲の書類中では、板材の分断計画線と交差する方向の板材の対向する端縁から等分の位置を分断する場合を「等分分断」という。)の場合には、図15Bに示すように、分断計画線101に対して板材100の対向する端縁までの距離aが、分断計画線101から等分の距離となる。そのため、図15Cに示すように、分断部材110で分断計画線101に沿って接触加熱(図では加熱を示しているが、冷却でもよい)すると、板材100は分断計画線101の両側で均等に点線で示す熱変形H(誇張して示す)を生じて、分断計画線101は左右の熱変形のバランスからほぼ直線状に保持される。
As a result of intensive studies, the present inventor has obtained the following knowledge.
That is, by dividing the plate material, as shown in FIG. 15A, the large plate material 100 is divided into equal parts (in this figure, divided into two equal parts) (in this specification and in the claims, In the case of dividing an equally divided position from the opposite edge of the plate material in the direction intersecting with the dividing plan line of "the equally divided part"), as shown in FIG. On the other hand, the distance a to the opposite edge of the plate member 100 is an equal distance from the dividing plan line 101. Therefore, as shown in FIG. 15C, when contact heating is performed along the cutting plan line 101 by the cutting member 110 (heating is shown in the drawing, cooling may be performed), but the plate material 100 is evenly distributed on both sides of the cutting plan line 101. A thermal deformation H (shown exaggeratedly) indicated by a dotted line is generated, and the dividing plan line 101 is held in a substantially straight line from the balance of the left and right thermal deformations.

一方、図16Aに示すように、板材105の周囲の端部をトリミングする場合など、板材105の端部を不等分で分断(この明細書及び特許請求の範囲の書類中では、板材の分断計画線と交差する方向の板材の対向する端縁から不等分の位置を分断する場合を「不等分分断」という。)することになる。この場合、図16Bに示すように、分断計画線106に対して板材105の対向する端縁までの距離a,bが、分断計画線106から不等分の距離となる。そのため、図16Cに示すように、分断部材110で分断計画線106に沿って接触加熱(図では加熱を示しているが、冷却でもよい)すると、板材105の分断計画線106を挟む両方で不均等な熱変形を生じて端縁までの距離が短い側では点線で示すような円弧状の熱変形H(誇張して示す)を生じる。特に、距離aと距離bの差が大きい場合には、分断計画線106から端縁までが短い距離aの方では、熱膨張によって円弧状の熱変形H(誇張して示す)が大きくなる。そのため、分断計画線106も円弧状に変形し、この状態で分断計画線106に沿って分断すると、常温に戻った板材105の端縁は内向きに湾曲した状態となり(例えば、1〜2mm程度)、端縁の真直度を確保することができない。従って、分断部材110のみによる板材105の不等分の分断では、分断後の端縁の真直度を確保することが難しい。   On the other hand, as shown in FIG. 16A, when trimming the peripheral edge of the plate 105, the edge of the plate 105 is divided into unequal parts (in this specification and in the claims, The case of dividing the unequal position from the opposite edge of the plate material in the direction intersecting the plan line is referred to as “unequal division”). In this case, as shown in FIG. 16B, the distances a and b from the division plan line 106 to the opposite edges of the plate material 105 are unequal distances from the division plan line 106. Therefore, as shown in FIG. 16C, when contact heating is performed along the cutting plan line 106 by the cutting member 110 (heating is shown in the figure, cooling may be performed), both of which sandwich the cutting plan line 106 of the plate material 105. On the side where the uniform thermal deformation is caused and the distance to the edge is short, an arc-shaped thermal deformation H (shown exaggerated) as shown by a dotted line is generated. In particular, when the difference between the distance a and the distance b is large, the arc-shaped thermal deformation H (shown exaggerated) increases due to thermal expansion at a distance a shorter from the dividing plan line 106 to the end edge. Therefore, the dividing plan line 106 is also deformed into an arc shape, and when the dividing plan line 106 is divided along the dividing plan line 106 in this state, the edge of the plate member 105 that has returned to normal temperature is curved inward (for example, about 1 to 2 mm). ), The straightness of the edge cannot be ensured. Therefore, it is difficult to ensure the straightness of the edge after the division by dividing the plate material 105 by the dividing member 110 alone.

このように、本発明者は、板材を等分で分断する場合には、分断部材の接触加熱又は接触冷却による加熱又は冷却で生じる板材の膨張量又は収縮量が両側でバランスするが、板材を不等分で分断する場合には、分断計画線から板材の端縁までの距離の違いによって、分断部材の接触加熱又は接触冷却による加熱又は冷却で生じる板材の膨張量又は収縮量に差が生じ、その熱影響で分断計画線が変形(湾曲)した状態で分断してしまうことがある、という知見を得た。特に、板材の周囲をトリミングする場合など、分断部材から板材の一方の端縁までの距離が短い場合には、分断計画線に対して大きなずれ(例えば、分断計画線の中央部分で数mmのずれ)を生じて分断する場合があることが判明した。   As described above, when the plate material is divided into equal parts, the amount of expansion or contraction of the plate material caused by heating or cooling by contact heating or contact cooling of the dividing member is balanced on both sides. When dividing in equal parts, there is a difference in the amount of expansion or contraction of the plate material caused by heating or cooling by contact heating or contact cooling of the dividing member due to the difference in the distance from the dividing line to the edge of the plate material. And the knowledge that the parting plan line may be parted in a deformed (curved) state due to the heat effect. In particular, when the distance from the dividing member to one edge of the plate material is short, such as when trimming the periphery of the plate material, a large deviation from the dividing plan line (for example, several mm at the center of the dividing plan line) It has been found that there is a case where it is divided due to a deviation.

そこで、本発明者は、実験などを繰り返し、板材を不等分で分断する場合には、分断部材による板材の分断時における接触加熱又は接触冷却による加熱又は冷却に加えて、修正加熱部材によって板材を加熱又は冷却することにより、分断計画線を直線状に修正して分断できる方法を発明した。   Therefore, the present inventor repeats experiments and the like, and in the case of dividing the plate material evenly, in addition to the heating or cooling by contact heating or contact cooling at the time of dividing the plate material by the dividing member, the plate material by the modified heating member Invented a method that can be divided by correcting the dividing line to be linear by heating or cooling.

本願発明に係る脆性材料の板材の分断方法は、脆性材料からなる板材を不等分に分けた分断計画線に沿って分断する分断方法であって、前記分断計画線上で前記板材の第1主面に微小な起点疵を形成する疵形成工程と、前記分断計画線の両側の当該分断計画線と平行な線上で前記板材の第1主面を押える押え工程と、前記分断計画線に沿って延び分断部材と所定間隔で並設した修正加熱部材により、前記板材を加熱又は冷却して前記分断部材による分断時に分断計画線が直線状となるように前記板材を熱変形させる修正加熱工程と、前記板材を接触加熱又は接触冷却するように前記分断部材を加熱又は冷却して前記板材の分断計画線に接触させて当該板材の第1主面に引張熱応力を発生させるとともに、前記分断計画線に沿って前記板材の第2主面側から板厚方向の曲げ力を付与することにより、前記曲げ力による引張応力と前記引張熱応力とを重畳させて前記板材を前記分断計画線に沿って分断する分断工程とを含むことを特徴とする。この明細書及び特許請求の範囲の書類中における「熱応力」は、加熱又は冷却した分断部材を接触させることにより、脆性材料の板材の内部に生じる熱歪みの応力をいう。また、「微小」とは、数ミリ(例えば、5mm)以下の疵のことをいう。さらに、「圧縮」は分断計画線に向かう方向、「引張」は分断計画線から離れる方向をいう。また、「曲げ力を付与する」とは、分断計画線と平行な一対の線上で板材の第1主面を押えながら分断計画線上で板材の第2主面を押し上げて板材に所要の板厚方向の曲げ変形を生ぜしめることをいう。さらに、「熱変形」は「熱膨張」、「熱収縮」を含み、「修正加熱部材」は「加熱」、「冷却」する部材を含む。また、各「工程」は、時間的に同時、一部が重なる場合も含む。 A method for dividing a plate material of a brittle material according to the present invention is a division method for dividing a plate material made of a brittle material along a division plan line divided into unequal parts, and the first main material of the plate material on the division plan line. A wrinkle forming process for forming minute starting flaws on the surface, a pressing process for pressing the first main surface of the plate material on a line parallel to the cutting plan line on both sides of the cutting plan line, and along the cutting plan line A correction heating step that heats or cools the plate material by a correction heating member arranged in parallel with the extending dividing member at a predetermined interval, and thermally deforms the plate material so that a dividing line is linear when dividing by the dividing member; and The dividing member is heated or cooled so that the plate material is contact-heated or contact-cooled and brought into contact with the dividing plan line of the plate material to generate a tensile thermal stress on the first main surface of the plate material, and the dividing plan line Of the plate along the By applying a thickness direction of the bending force from the main surface side, it comprises a dividing step in which the bending by superimposing the tensile stress and the tensile thermal stress due to force to break along the plate material to the cutting plan lines It is characterized by. “Thermal stress” in the document of this specification and the claims refers to the stress of thermal strain generated inside the plate of the brittle material by bringing the heated or cooled parting member into contact. Further, “fine” means a wrinkle of several millimeters (for example, 5 mm) or less. Furthermore, “compression” refers to the direction toward the segmentation plan line, and “tensile” refers to the direction away from the segmentation plan line. “Applying a bending force” means to push the second main surface of the plate material on the dividing plan line while pressing the first main surface of the plate material on a pair of lines parallel to the dividing plan line, and to obtain the required plate thickness on the plate material. This refers to causing a bending deformation in the direction. Further, “thermal deformation” includes “thermal expansion” and “thermal contraction”, and “correction heating member” includes members for “heating” and “cooling”. In addition, each “step” includes a case where a part thereof overlaps at the same time.

この構成により、脆性材料の板材を接触加熱又は接触冷却する分断部材を分断計画線に沿って板材に接触させることで、起点疵が形成された板材の第1主面に圧縮熱応力を発生させることができる。例えば、板材の第2主面を接触加熱する分断部材を板材の第2主面に接触させた場合には、第2主面と第1主面との温度差により、板材の第2主面は分断計画線に沿って熱膨張するため第1主面は引っ張られて引張熱応力が発生し、第2主面にはその反力で圧縮熱応力が発生する。あるいは、板材の第1主面を接触冷却する分断部材を板材の第1主面に接触させた場合には、第1主面と第2主面との温度差により、板材の第1主面は分断計画線に沿って熱収縮するため第2主面は圧縮されて圧縮熱応力が発生し、第1主面にはその反力で引張熱応力が発生する。そして、このように分断部材で加熱又は冷却するときに、分断部材に沿って所定間隔で並設した修正加熱部材によって板材を加熱又は冷却することにより、板材を不等分に分けた分断計画線に沿って分断部材を接触加熱又は接触冷却するときに生じる板材の熱変形を、分断部材による分断時に分断計画線が直線状となるように熱変形させる。その後、分断計画線に沿って板材の第2主面に板厚方向の曲げ力が付与されると、その曲げ力によって第1主面の分断計画線に沿って生じる引張応力と上記の引張熱応力とが板材の第1主面上で重畳され、これにより起点疵からクラックが分断計画線に沿って直線状に進行する。なお、曲げ力の付与は、圧縮熱応力の発生の前であっても後であってもよいし、引張熱応力の発生と同時であってもよい。その結果、分断部材で分断計画線に沿って分断した板材の端縁の真直度を確保することができる。この方法によれば、分断は瞬時に行われて生産性を上げることができる。その上、板材の第1主面には微小な起点疵を形成するだけでよく、機械的な溝の形成や機械的な分断がないため、板材の分断時に分断屑の発生を抑えることができる。しかも、分断した板材を洗浄する必要がなく、板材の分断を非常にシンプルな装置で行うことができる。   With this configuration, by causing the dividing member that contacts or cools the brittle material plate material to contact the plate material along the cutting plan line, compressive thermal stress is generated on the first main surface of the plate material on which the starting point flaw is formed. be able to. For example, when the dividing member that contacts and heats the second main surface of the plate material is brought into contact with the second main surface of the plate material, the second main surface of the plate material is caused by the temperature difference between the second main surface and the first main surface. Is thermally expanded along the dividing plan line, the first main surface is pulled to generate tensile thermal stress, and the second main surface generates compressive thermal stress by the reaction force. Alternatively, when the dividing member that contacts and cools the first main surface of the plate material is brought into contact with the first main surface of the plate material, the first main surface of the plate material is caused by the temperature difference between the first main surface and the second main surface. Since the thermal contraction occurs along the dividing line, the second main surface is compressed and compressive thermal stress is generated, and tensile heat stress is generated on the first main surface by the reaction force. And when heating or cooling with the dividing member in this way, the dividing line is divided into unequal parts by heating or cooling the plate with a modified heating member arranged in parallel at predetermined intervals along the dividing member. The thermal deformation of the plate material that occurs when the dividing member is contact-heated or cooled along the line is thermally deformed so that the dividing line is linear when dividing by the dividing member. After that, when a bending force in the thickness direction is applied to the second main surface of the plate along the dividing plan line, the tensile stress generated along the dividing plan line of the first main surface by the bending force and the tensile heat described above. The stress is superimposed on the first main surface of the plate material, whereby the crack progresses linearly from the starting point along the dividing line. The bending force may be applied before or after the generation of the compressive thermal stress or at the same time as the generation of the tensile thermal stress. As a result, it is possible to ensure the straightness of the edge of the plate material divided along the dividing plan line by the dividing member. According to this method, the division can be performed instantaneously to increase productivity. In addition, it is only necessary to form minute starting points on the first main surface of the plate material, and since there is no formation of mechanical grooves or mechanical division, generation of fragmentation waste can be suppressed when the plate material is divided. . Moreover, it is not necessary to clean the divided plate material, and the plate material can be divided by a very simple device.

また、前記分断部材は、前記板材の第2主面側に配置された、前記板材の第2主面を接触加熱するものであり、前記分断部材を前記板材の第2主面に接触加熱させて前記板材の第1主面に引張熱応力を発生させるとともに、前記修正加熱部材で前記板材を加熱又は冷却して前記分断部材による分断時に分断計画線が直線状となるように前記板材を熱変形させ、前記分断工程で、前記分断部材を前記板材に押圧することによって、前記分断計画線に沿って前記板材の第2主面に板厚方向の曲げ力を付与するようにしてもよい。   The dividing member is configured to contact and heat the second main surface of the plate material, which is disposed on the second main surface side of the plate material, and causes the dividing member to contact and heat the second main surface of the plate material. Generating a thermal stress on the first main surface of the plate member, and heating or cooling the plate member with the correction heating member to heat the plate member so that a dividing line is linear when divided by the dividing member. In the dividing step, the dividing member may be pressed against the plate member to apply a bending force in the plate thickness direction to the second main surface of the plate member along the dividing plan line.

このように構成すれば、分断部材による第2主面の接触加熱と修正加熱部材による加熱又は冷却とによって、分断部材による分断時に分断計画線が直線状となるように板材を熱変形させことができる。そして、分断部材の接触加熱による熱膨張の引張熱応力と曲げ力による引張応力を第1主面の分断計画線に沿って重畳させて、これらの応力で板材を分断計画線に沿って分断することができる。しかも、板材の第2主面を接触加熱する分断部材を利用して、板材の第2主面に曲げ力を付与することができる。   If constituted in this way, the plate material can be thermally deformed by the contact heating of the second main surface by the dividing member and the heating or cooling by the correction heating member so that the dividing line is linear when dividing by the dividing member. it can. And the tensile thermal stress of the thermal expansion by the contact heating of the dividing member and the tensile stress by the bending force are superposed along the dividing plan line of the first main surface, and the plate material is divided by these stresses along the dividing plan line. be able to. And a bending force can be provided to the 2nd main surface of a board | plate material using the dividing member which contacts and heats the 2nd main surface of a board | plate material.

また、前記修正加熱部材は、前記第2主面側に配置され、前記修正加熱部材で前記第2主面側から前記板材を加熱して前記分断部材による分断時に分断計画線が直線状となるように前記板材を熱変形させる、ようにしてもよい。   Moreover, the said correction heating member is arrange | positioned at the said 2nd main surface side, the said division | segmentation plan line becomes linear at the time of the division | segmentation by the said division member by heating the said board | plate material from the said 2nd main surface side with the said correction heating member. The plate material may be thermally deformed as described above.

このように構成すれば、第2主面側に配置された修正加熱部材で板材を加熱又は冷却することで、分断部材による分断時に分断計画線が直線状となるように板材を熱変形させることができる。   If comprised in this way, by heating or cooling a board | plate material with the correction heating member arrange | positioned at the 2nd main surface side, a board | plate material will be thermally deformed so that a division | segmentation plan line may become linear at the time of the division | segmentation by a division | segmentation member. Can do.

また、前記修正加熱部材は、前記板材の第1主面側に配置され、前記修正加熱部材で前記第1主面側から前記板材を加熱して前記分断部材による分断時に分断計画線が直線状となるように前記板材を熱変形させるようにしてもよい。   The correction heating member is disposed on the first main surface side of the plate member, and the cutting plan line is linear when the plate member is heated by the correction heating member from the first main surface side and divided by the dividing member. The plate material may be thermally deformed so that

このように構成すれば、第1主面側に配置された修正加熱部材で板材を加熱することで、分断部材による分断時に分断計画線が直線状となるように板材を熱変形させることができる。   If comprised in this way, a board | plate material can be thermally deformed so that a division plan line may become linear at the time of the division | segmentation by a division member by heating a board | plate material with the correction heating member arrange | positioned at the 1st main surface side. .

また、前記修正加熱部材は、前記分断部材に対して前記板材の端縁までの距離が短い側と反対側を加熱するものであり、前記修正加熱部材で板材を加熱することで、前記板材の端縁に前記分断計画線に対して中央部分が収縮する熱変形を与えるようにしてもよい。   Further, the correction heating member heats the side opposite to the side where the distance to the edge of the plate material is short with respect to the dividing member, and by heating the plate material with the correction heating member, You may make it give the thermal deformation which a center part shrink | contracts with respect to the said division | segmentation plan line to an edge.

このように構成すれば、修正加熱部材で分断部材に対して板材の端縁側と反対側を加熱することで、分断部材による分断時に分断計画線が直線状となるように板材を熱変形させることができる。   If comprised in this way, a board | plate material will be thermally deformed so that a division | segmentation plan line may become linear at the time of the division | segmentation by a dividing member by heating the opposite side to the edge side of a board | plate material with respect to a dividing member with a correction heating member. Can do.

また、前記修正加熱部材は、前記分断部材に対して前記板材の端縁までの距離が短い側を冷却するものであり、前記修正加熱部材で板材を冷却することで、前記板材の端縁に前記分断計画線に対して中央部分が収縮する熱変形を与えるようにしてもよい。   Further, the correction heating member cools the side where the distance to the edge of the plate material is short with respect to the dividing member, and by cooling the plate material by the correction heating member, the edge of the plate material is cooled. You may make it give the thermal deformation which a center part shrink | contracts with respect to the said division | segmentation plan line.

このように構成すれば、修正加熱部材で分断部材に対して板材の端縁までの距離が短い側を冷却することで、分断部材による分断時に分断計画線が直線状となるように板材を熱変形させることができる。   If comprised in this way, a correction heating member will heat a board | plate material so that a division | segmentation plan line may become a straight line at the time of the division | segmentation by a division | segmentation member by cooling the short distance to the edge of a board | plate material with respect to a division | segmentation member. Can be deformed.

また、前記修正加熱部材は、前記板材の第2主面側及び第1主面側の両面から該板材を加熱又は冷却するものであってもよい。   The correction heating member may heat or cool the plate material from both the second main surface side and the first main surface side of the plate material.

このように構成すれば、板材の両面から修正加熱部材で加熱又は冷却して分断計画線の真直度をさらに向上させることができる。   If comprised in this way, it can heat or cool with a correction heating member from both surfaces of a board | plate material, and can further improve the straightness of a division | segmentation plan line.

また、前記分断工程で、前記板材を分断計画線と直交する方向に引っ張るようにしてもよい。   Moreover, you may make it pull the said board | plate material in the direction orthogonal to a division | segmentation plan line at the said division | segmentation process.

このように構成すれば、板材に作用する引張熱応力と曲げ力による引張応力に加えて、さらに引張力による引張応力を重畳させて、板材を分断計画線に沿ってより短時間で分断することができる。   By configuring in this way, in addition to the tensile thermal stress acting on the plate material and the tensile stress due to the bending force, the tensile stress due to the tensile force is further superimposed, and the plate material is divided in a shorter time along the dividing line. Can do.

一方、1つの側面からの、本願発明に係る脆性材料の板材の分断装置は、脆性材料からなる板材の第1主面における微小な起点疵が形成された分断計画線に沿って当該板材を不等分で分断する分断装置であって、前記分断計画線を挟む当該分断計画線と平行な一対の線上で前記板材の第1主面を押える一対の押え部材と、前記板材の第1主面と反対を向く第2主面側に配置された、前記分断計画線に沿って延びる分断部材と、前記分断計画線に沿って延び前記分断部材と所定間隔で並設した、前記板材を加熱又は冷却して前記分断部材による分断時に分断計画線が直線状となるように当該板材を熱変形させる修正加熱部材と、前記修正加熱部材を前記板材の加熱又は冷却位置に配置する修正加熱部材駆動機と、前記修正加熱部材による前記板材の加熱又は冷却で当該板材を熱変形させ、前記分断部材を前記板材に接触させて前記板材の第1主面に引張熱応力を発生させた状態で、前記分断計画線に沿って前記板材の第2主面を押圧して当該板材の板厚方向に曲げ力を付与することによって、前記第1主面に曲げ力による引張応力と前記引張熱応力とを重畳させて前記板材が前記分断計画線に沿って分断されるように、前記第2主面側から曲げ力を付与する分断駆動機とを備えることを特徴とする。   On the other hand, the cutting apparatus for a brittle material plate material according to the present invention from one side face does not remove the plate material along a cutting plan line on which a fine starting flaw is formed on the first main surface of the brittle material plate material. A cutting device for equally dividing, a pair of pressing members for pressing the first main surface of the plate material on a pair of lines parallel to the division planned line sandwiching the division planned line, and a first main surface of the plate material The cutting member arranged on the second main surface side facing the opposite side, extending along the dividing plan line, and extending along the dividing plan line and juxtaposed with the dividing member at a predetermined interval, or heating the plate material A correction heating member that cools and thermally deforms the plate material so that a division plan line is linear when divided by the division member, and a correction heating member driving device that arranges the correction heating member at a heating or cooling position of the plate material And the plate by the modified heating member The plate member is thermally deformed by heating or cooling of the plate member, and the dividing member is brought into contact with the plate member to generate a tensile thermal stress on the first main surface of the plate member. By pressing the second main surface and applying a bending force in the plate thickness direction of the plate material, the plate material is caused to overlap with the tensile stress due to the bending force and the tensile thermal stress on the first main surface. It is provided with the parting drive machine which gives a bending force from the said 2nd main surface side so that it may parting along a line.

この構成により、脆性材料の板材を接触加熱又は接触冷却する分断部材を分断計画線に沿って板材に接触させ、これにより第2主面と第1主面の温度差で板材の第1主面に分断計画線に沿った引張熱応力を発生させる。そして、この分断部材による接触加熱又は接触冷却時に、分断部材に沿って所定間隔で並設された修正加熱部材によって板材を加熱又は冷却することにより、板材を不等分で分断する分断計画線に沿って分断部材を接触加熱又は接触冷却するときに生じる板材の熱変形を、分断部材による分断時に分断計画線が直線状となるように熱変形させる。そのため、分断計画線に沿って板材の第2主面に板厚方向の曲げ力が付与されると、その曲げ力によって第1主面の分断計画線に沿って生じる引張応力と上記の引張熱応力とが板材の第1主面上で重畳され、これにより起点疵からクラックが分断計画線に沿って直線状に進行する。その結果、分断部材で分断計画線に沿って分断した板材は、常温に戻っても分断した端縁の真直度を確保することができる。この装置によれば、分断は瞬時に行われて生産性を上げることができる。その上、板材の第1主面には微小な起点疵を形成するだけでよく、機械的な溝の形成や機械的な分断がないため、板材の分断時に分断屑の発生を抑えることができる。しかも、分断した板材を洗浄する必要がなく、板材の分断を非常にシンプルな装置で行うことができる。   With this configuration, the dividing member for heating or cooling the plate material of the brittle material is brought into contact with the plate material along the dividing plan line, and thereby the first main surface of the plate material due to the temperature difference between the second main surface and the first main surface. A tensile thermal stress is generated along the dividing line. And at the time of contact heating or contact cooling by this dividing member, by dividing or dividing the plate material equally by heating or cooling the plate material by a modified heating member arranged in parallel at predetermined intervals along the dividing member The thermal deformation of the plate material that occurs when the dividing member is contact-heated or contact-cooled is thermally deformed so that the dividing line is linear when divided by the dividing member. Therefore, when a bending force in the thickness direction is applied to the second main surface of the plate material along the dividing plan line, the tensile stress generated along the dividing plan line of the first main surface by the bending force and the tensile heat described above. The stress is superimposed on the first main surface of the plate material, whereby the crack progresses linearly from the starting point along the dividing line. As a result, the plate material divided along the dividing line by the dividing member can ensure the straightness of the divided edge even when it returns to room temperature. According to this apparatus, the division can be performed instantaneously to increase productivity. In addition, it is only necessary to form minute starting points on the first main surface of the plate material, and since there is no formation of mechanical grooves or mechanical division, generation of fragmentation waste can be suppressed when the plate material is divided. . Moreover, it is not necessary to clean the divided plate material, and the plate material can be divided by a very simple device.

つまり、上記構成では、板材を不等分で分断する場合でも、修正加熱部材による板材の熱変形と、分断部材の熱による板材の熱変形とによって分断計画線を直線状に修正することができる。そのため、その分断計画線に沿って分断部材を押圧することで、板材の第1主面には引張熱応力と曲げ力による引張応力が作用し、分断計画線に沿って生じるこれらの応力で板材の端縁を直線状に分断することができ、不等分分断における端縁の真直度を確保することができる。   In other words, in the above configuration, even when the plate material is divided evenly, the dividing plan line can be corrected linearly by the thermal deformation of the plate material by the correction heating member and the thermal deformation of the plate material by the heat of the dividing member. . Therefore, by pressing the cutting member along the cutting plan line, tensile stress due to the tensile thermal stress and bending force acts on the first main surface of the plate material, and the plate material with these stresses generated along the cutting plan line. It is possible to divide the edge of the straight line into a straight line, and to ensure the straightness of the edge in the unequal division.

また、前記分断部材は、前記板材の第2主面を接触加熱するように構成され、前記修正加熱部材は、当該修正加熱部材による前記板材の加熱又は冷却と前記分断部材の接触加熱とによって当該分断部材による分断時に前記分断計画線が直線状となるように前記板材を熱変形させるよう構成されていてもよい。   Further, the dividing member is configured to contact and heat the second main surface of the plate material, and the correction heating member includes the heating or cooling of the plate material by the correction heating member and the contact heating of the dividing member. You may comprise so that the said board | plate material may be thermally deformed so that the said division | segmentation plan line may become linear at the time of the division | segmentation by a division member.

このように構成すれば、分断部材による第2主面の接触加熱と修正加熱部材による加熱又は冷却とによって、分断部材による分断時に分断計画線が直線状となるように板材を熱変形させことができる。そして、分断部材の接触加熱による熱膨張の引張熱応力と曲げ力による引張応力を第1主面の分断計画線に沿って重畳させて、これらの応力で板材を分断計画線に沿って分断することができる。しかも、板材の第2主面を接触加熱する分断部材を利用して、板材の第2主面に曲げ力を付与することができる。   If constituted in this way, the plate material can be thermally deformed by the contact heating of the second main surface by the dividing member and the heating or cooling by the correction heating member so that the dividing line is linear when dividing by the dividing member. it can. And the tensile thermal stress of the thermal expansion by the contact heating of the dividing member and the tensile stress by the bending force are superposed along the dividing plan line of the first main surface, and the plate material is divided by these stresses along the dividing plan line. be able to. And a bending force can be provided to the 2nd main surface of a board | plate material using the dividing member which contacts and heats the 2nd main surface of a board | plate material.

また、前記修正加熱部材は、前記分断部材に対して前記板材の端縁までの距離が短い側と反対側に配置され、前記修正加熱部材で板材を加熱することで、前記分断部材による分断時に前記分断計画線が直線状となるように前記板材に熱変形を与えるように配置されていてもよい。   In addition, the correction heating member is disposed on the opposite side to the side where the distance to the edge of the plate member is short with respect to the dividing member, and the plate member is heated by the correction heating member, so that the dividing member is divided. You may arrange | position so that the said board | plate material may be thermally deformed so that the said division | segmentation plan line may become linear form.

このように構成すれば、修正加熱部材で分断部材に対して板材の端縁までの距離が短い側と反対側を加熱することで、分断部材による分断時に分断計画線が直線状となるように板材を熱変形させることができる。   If comprised in this way, a cutting plan line will become a straight line at the time of the division | segmentation by a dividing member by heating the opposite side to the side where the distance to the edge of a board | plate material is short with respect to a dividing member with a correction heating member. The plate material can be thermally deformed.

また、前記修正加熱部材が、前記板材の第1主面を押える一方の押え部材を兼ねていてもよい。   Moreover, the said correction heating member may serve as one pressing member which presses the 1st main surface of the said board | plate material.

このように構成すれば、装置構成を減らして分断装置のコンパクト化を図ることができる。   If comprised in this way, the apparatus structure can be reduced and the cutting device can be made compact.

また、前記修正加熱部材は、前記分断部材に対して前記板材の端縁までの距離が短い側に配置され、前記修正加熱部材で板材を冷却することで、前記分断部材による分断時に前記分断計画線が直線状となるように前記板材に熱変形を与えるように配置されていてもよい。   Further, the correction heating member is disposed on a side where the distance to the edge of the plate material is short with respect to the dividing member, and the cutting plan is generated when the dividing member is divided by cooling the plate material with the correction heating member. You may arrange | position so that a thermal deformation may be given to the said board | plate material so that a line may become linear form.

このように構成すれば、修正加熱部材で分断部材に対して板材の端縁までの距離が短い側を冷却することで、分断部材による分断時に分断計画線が直線状となるように板材を熱変形させることができる。   If comprised in this way, a correction heating member will heat a board | plate material so that a division | segmentation plan line may become a straight line at the time of the division | segmentation by a division | segmentation member by cooling the short distance to the edge of a board | plate material with respect to a division | segmentation member. Can be deformed.

また、前記修正加熱部材駆動機は、前記加熱又は冷却時に前記板材に近接して接触しない所定距離で前記修正加熱部材を停止するように構成されていてもよい。   Moreover, the said correction heating member drive machine may be comprised so that the said correction heating member may be stopped at the predetermined distance which does not adjoin to the said board | plate material at the time of the said heating or cooling.

このように構成すれば、修正加熱部材が板材に接触しないので、修正加熱部材で板材の表面を傷付けないようにできる。   If comprised in this way, since a correction heating member does not contact a board | plate material, it can prevent a surface of a board | plate material from being damaged with a correction heating member.

また、前記修正加熱部材は、前記板材の第2主面側及び第1主面側の両面から該板材を加熱又は冷却するように配置されていてもよい。   Moreover, the said correction heating member may be arrange | positioned so that this board | plate material may be heated or cooled from both the 2nd main surface side and the 1st main surface side of the said board | plate material.

このように構成すれば、板材の両面から修正加熱部材で加熱又は冷却して分断計画線の真直度をさらに向上させることができる。   If comprised in this way, it can heat or cool with a correction heating member from both surfaces of a board | plate material, and can further improve the straightness of a division | segmentation plan line.

また、前記板材を前記分断計画線と直交する方向に引っ張る引張機をさらに備えさせてもよい。   Moreover, you may further provide the tension machine which pulls the said board | plate material in the direction orthogonal to the said division | segmentation plan line.

このように構成すれば、引張熱応力に加えて引張力による引張応力を重畳させて、板材を分断計画線に沿ってより短時間で分断することができる。   If comprised in this way, in addition to a tensile thermal stress, the tensile stress by a tensile force may be superimposed, and a board | plate material can be cut | disconnected in a short time along a cutting plan line.

本願発明によれば、板材を不等分で分断する場合でも分断計画線を直線状に修正して適切に分断して端縁の真直度を確保でき、分断塵の発生も抑え、生産性を上げることができる装置構成の少ないコンパクトな分断装置を構成することが可能となる。   According to the present invention, even when the plate material is divided evenly, the dividing plan line is corrected to a straight line and appropriately divided to ensure the straightness of the edge, the generation of divided dust is also suppressed, and the productivity is improved. It is possible to configure a compact cutting apparatus with a small apparatus configuration that can be raised.

図1は本願発明の第1実施形態に係る板材の分断装置を示す斜視図である。FIG. 1 is a perspective view showing a sheet cutting apparatus according to a first embodiment of the present invention. 図2は図1に示す分断装置の側面図である。FIG. 2 is a side view of the cutting apparatus shown in FIG. 図3Aは起点疵の位置の一例を示す板材の斜視図である。FIG. 3A is a perspective view of a plate material showing an example of the position of the starting point ridge. 図3Bは起点疵の位置の別の例を示す板材の斜視図である。FIG. 3B is a perspective view of a plate material showing another example of the position of the starting point ridge. 図4Aは図2に示す分断装置による板材の分断原理を模式的に示す拡大側面図である。FIG. 4A is an enlarged side view schematically showing the cutting principle of the plate material by the cutting apparatus shown in FIG. 図4Bは図4Aに続く板材の分断原理を模式的に示す拡大側面図である。FIG. 4B is an enlarged side view schematically showing the cutting principle of the plate material following FIG. 4A. 図5は図2に示す分断装置の分断部材と修正加熱部材の部分における拡大図である。FIG. 5 is an enlarged view of the part of the parting member and the correction heating member of the parting apparatus shown in FIG. 図6は図5に示す分断部材と修正加熱部材の部分における底面図であり、分断時における板材の熱変形を模式的に示している。FIG. 6 is a bottom view of the part of the dividing member and the modified heating member shown in FIG. 5 and schematically shows thermal deformation of the plate material at the time of division. 図7は図6に示す分断装置による板材の分断時における板材の熱変形を模式的に示す側面図である。FIG. 7 is a side view schematically showing thermal deformation of the plate material when the plate material is divided by the cutting apparatus shown in FIG. 図8は図7に続く分断装置で板材を分断するときに生じる板材の熱変形を模式的に示す側面図である。FIG. 8 is a side view schematically showing thermal deformation of the plate material that occurs when the plate material is divided by the dividing device subsequent to FIG. 7. 図9Aは本願発明の第2実施形態に係る分断装置による板材の分断原理を模式的に示す拡大側面図である。FIG. 9A is an enlarged side view schematically showing the cutting principle of the plate material by the cutting device according to the second embodiment of the present invention. 図9Bは図9Aに続く板材の分断原理を模式的に示す拡大側面図である。FIG. 9B is an enlarged side view schematically showing the cutting principle of the plate material following FIG. 9A. 図10Aは本願発明の第3実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。FIG. 10A is a side view showing an arrangement example of the dividing member and the modified heating member according to the third embodiment of the present invention. 図10Bは本願発明の第4実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。FIG. 10B is a side view showing an arrangement example of the dividing member and the modified heating member according to the fourth embodiment of the present invention. 図10Cは本願発明の第5実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。FIG. 10C is a side view showing an arrangement example of the dividing member and the modified heating member according to the fifth embodiment of the present invention. 図11Aは本願発明の第6実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。FIG. 11A is a side view showing an arrangement example of the dividing member and the modified heating member according to the sixth embodiment of the present invention. 図11Bは本願発明の第7実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。FIG. 11B is a side view showing an arrangement example of the dividing member and the modified heating member according to the seventh embodiment of the present invention. 図11Cは本願発明の第8実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。FIG. 11C is a side view showing an arrangement example of the dividing member and the modified heating member according to the eighth embodiment of the present invention. 図12は本願発明の第9実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。FIG. 12: is a side view which shows the example of arrangement | positioning of the division member and correction heating member which concern on 9th Embodiment of this invention. 図13は本願発明の第10実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。FIG. 13: is a side view which shows the example of arrangement | positioning of the division member and correction heating member which concern on 10th Embodiment of this invention. 図14は本願発明の第11実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。FIG. 14 is a side view showing an arrangement example of the dividing member and the correction heating member according to the eleventh embodiment of the present invention. 図15Aは分断装置による板材の等分分断例を示す平面図である。FIG. 15A is a plan view showing an example of equally dividing a plate material by a dividing device. 図15Bは図15Aに示す板材の分断計画線の説明図である。FIG. 15B is an explanatory diagram of a cutting plan line for the plate material shown in FIG. 15A. 図15Cは図15Bに示す分断計画線を分断するときの板材の熱変形を示す模式図である。FIG. 15C is a schematic diagram showing thermal deformation of the plate material when the cutting plan line shown in FIG. 15B is cut. 図16Aは分断装置による板材の不等分分断例を示す平面図である。FIG. 16A is a plan view showing an example of unequal division of a plate material by the division device. 図16Bは図16Aに示す板材の分断計画線の説明図である。FIG. 16B is an explanatory diagram of a cutting plan line for the plate material shown in FIG. 16A. 図16Cは図16Bに示す分断計画線を分断するときの板材の熱変形を示す模式図である。FIG. 16C is a schematic diagram showing thermal deformation of the plate material when the cutting plan line shown in FIG. 16B is cut.

以下、本願発明の実施形態を図面に基づいて説明する。以下の実施形態でも、脆性材料からなる板材としてガラス板1を例に説明する。また、分断装置によってガラス板1の一端部をトリミングするような不等分の分断を例に説明する。なお、板材の分断装置における主要な構成とその作用を説明し、具体的な機構などの記載は省略する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Also in the following embodiments, the glass plate 1 will be described as an example of a plate material made of a brittle material. In addition, an explanation will be given by taking an example of an unequal division such as trimming one end portion of the glass plate 1 by a division apparatus. In addition, the main structure and its effect | action in a board | plate material parting apparatus are demonstrated, and description of a specific mechanism etc. is abbreviate | omitted.

(第1実施形態)
図1,2に示す第1実施形態に係る板材の分断装置10は、ガラス板1を接触加熱する分断部材11を用いてガラス板1を分断計画線2に沿って分断する例である。分断計画線2は、例えば、仮想線で示すように、ガラス板1の一端部に近い位置で不等分に分断する計画線となっている。
(First embodiment)
1 and 2 is an example of dividing the glass plate 1 along the dividing line 2 by using a dividing member 11 that heats the glass plate 1 by contact. The division | segmentation plan line 2 is a plan line which divides | segments equally in the position near the one end part of the glass plate 1, as shown with a virtual line, for example.

ガラス板1は、分断計画線2上で微小な起点疵16が形成される第1主面1aと、第1主面1aと反対を向く第2主面1bを有する。本実施形態では、ガラス板1が水平面と平行な状態で分断されるため、第1主面1aが上面、第2主面1bが下面である。   The glass plate 1 has the 1st main surface 1a in which the micro starting point fist 16 is formed on the division | segmentation plan line 2, and the 2nd main surface 1b facing the 1st main surface 1a. In the present embodiment, since the glass plate 1 is divided in a state parallel to the horizontal plane, the first main surface 1a is the upper surface and the second main surface 1b is the lower surface.

ガラス板1は、搬送装置3によって図示する配置方向Jに送られ、所定位置に配置される。図示する搬送装置3は、ガラス板1を気体で浮上させて搬送する例を示している。搬送装置3は、例えばローラなどを用いた他の構成であってもよい。   The glass plate 1 is sent by the conveying device 3 in the arrangement direction J shown in the figure, and is arranged at a predetermined position. The conveying device 3 shown in the figure shows an example in which the glass plate 1 is conveyed by being floated with a gas. The transport device 3 may have another configuration using, for example, a roller.

上記搬送装置3で所定位置に配置されたガラス板1は、分断部材11による接触加熱と、修正加熱部材70による加熱とがなされた後、後述するように分断される。この実施形態では、分断部材11及び修正加熱部材70は、ガラス板1の第2主面1b側である下方に配置され、配置方向Jと交差するように設けられている。この実施形態の分断部材11は、ガラス板1の配置方向Jと直交する分断計画線2に沿って延びている。修正加熱部材70は、分断部材11に対してガラス板1の端縁までの距離が短い側と反対側である中央寄りに配置され、上記分断部材11と平行に並設されている。   The glass plate 1 placed at a predetermined position in the transport device 3 is subjected to contact heating by the dividing member 11 and heating by the correction heating member 70, and then divided as will be described later. In this embodiment, the dividing member 11 and the correction heating member 70 are arranged below the second main surface 1b side of the glass plate 1 and are provided so as to intersect the arrangement direction J. The dividing member 11 of this embodiment extends along a dividing plan line 2 orthogonal to the arrangement direction J of the glass plate 1. The correction heating member 70 is disposed near the center, which is the opposite side to the side where the distance to the edge of the glass plate 1 is short with respect to the dividing member 11, and is arranged in parallel with the dividing member 11.

上記分断部材11は、分断駆動機12によってガラス板1に向けて進退可能に構成されており、この分断駆動機12によって上向き又は下向きに駆動される。分断部材11は、分断駆動機12によって上向きに駆動されることにより、ガラス板1に向けて押圧させられる。分断駆動機12は、分断部材11を正確に進退させるものであればよく、例えば、リニアアクチュエータなどを用いることができる。   The parting member 11 is configured to be advanced and retracted toward the glass plate 1 by a parting drive 12 and is driven upward or downward by the parting drive 12. The dividing member 11 is pressed toward the glass plate 1 by being driven upward by the dividing drive machine 12. The dividing drive unit 12 may be any device that accurately moves the dividing member 11 forward and backward. For example, a linear actuator or the like can be used.

また、上記修正加熱部材70も、修正加熱部材駆動機71によってガラス板1に向けて進退可能に構成されており、この修正加熱部材駆動機71によって上向き又は下向きに駆動される。修正加熱部材70は、修正加熱部材駆動機71によって駆動されることにより、ガラス板1に近接した位置に配置される。この修正加熱部材駆動機71も、修正加熱部材70を正確に進退させるものであればよく、リニアアクチュエータなどを用いることができる。この実施形態では、修正加熱部材70を独自の修正加熱部材駆動機71で上下に駆動しているが、分断部材11と一体的に上下動させてもよい。この場合、修正加熱部材70は、ガラス板1と接触しないように分断部材11よりも少し下げて配置される。   The correction heating member 70 is also configured to be advanced and retracted toward the glass plate 1 by the correction heating member driving device 71, and is driven upward or downward by the correction heating member driving device 71. The correction heating member 70 is disposed at a position close to the glass plate 1 by being driven by the correction heating member driving device 71. The correction heating member driving machine 71 may be any one that accurately moves the correction heating member 70, and a linear actuator or the like can be used. In this embodiment, the correction heating member 70 is driven up and down by the original correction heating member driving machine 71, but it may be moved up and down integrally with the dividing member 11. In this case, the correction heating member 70 is disposed slightly lower than the dividing member 11 so as not to contact the glass plate 1.

さらに、上記分断部材11は、この分断部材11の表面近傍を所定の加熱温度まで加熱する加熱装置13と接続されている。分断部材11は、ガラス板1の第2主面1bに接触させられることにより、第2主面1bにおける当該分断部材11と接する部分を自身とほぼ同じ温度に加熱する。この加熱装置13で加熱される分断部材11としては、例えば、シーズヒータを用いることができる。分断部材11の所定の加熱温度は、例えば、70℃〜400℃程度である。この加熱温度は、板材に応じて決定される。   Further, the dividing member 11 is connected to a heating device 13 for heating the vicinity of the surface of the dividing member 11 to a predetermined heating temperature. When the dividing member 11 is brought into contact with the second main surface 1b of the glass plate 1, the portion in contact with the dividing member 11 in the second main surface 1b is heated to substantially the same temperature as itself. As the dividing member 11 heated by the heating device 13, for example, a sheathed heater can be used. The predetermined heating temperature of the dividing member 11 is, for example, about 70 ° C to 400 ° C. This heating temperature is determined according to the plate material.

また、上記修正加熱部材70も、この修正加熱部材70の表面を所定の温度まで加熱するように加熱装置13と接続されている。修正加熱部材70は、ガラス板1の第2主面1bに近接させることにより、第2主面1b側からガラス板1の所定範囲を加熱する。この修正加熱部材70としても、例えば、シーズヒータを用いることができる。修正加熱部材70による修正加熱工程の温度は、例えば、上記分断部材11の加熱温度よりも低く、50℃〜300℃程度である。この加熱する温度は、ガラス板(板材)1の厚みや物性値などに応じて決定すればよい。なお、分断部材11がガラス板1を接触冷却する構成の場合、修正加熱部材70によってガラス板1を冷却する温度は分断部材11による冷却温度よりも高温に設定される。   The correction heating member 70 is also connected to the heating device 13 so as to heat the surface of the correction heating member 70 to a predetermined temperature. The correction heating member 70 heats the predetermined range of the glass plate 1 from the 2nd main surface 1b side by making it adjoin to the 2nd main surface 1b of the glass plate 1. FIG. For example, a sheathed heater can be used as the correction heating member 70. The temperature of the correction heating process by the correction heating member 70 is, for example, about 50 ° C. to 300 ° C. lower than the heating temperature of the dividing member 11. What is necessary is just to determine the temperature to heat according to the thickness, physical-property value, etc. of the glass plate (plate material) 1. FIG. In the case where the dividing member 11 is configured to contact-cool the glass plate 1, the temperature at which the glass plate 1 is cooled by the modified heating member 70 is set to be higher than the cooling temperature by the dividing member 11.

一方、ガラス板1の第1主面1a側である上方には、上記分断計画線2の両側の分断計画線2と平行な一対の線上でガラス板1の第1主面1aを押える一対の押え部材14,15が設けられている。この実施形態の押え部材14,15は、分断計画線2を挟んだ両側でガラス板1を押えるように配設されている。この押え部材14,15は、図示しない駆動機によって昇降させられる。押え部材14,15としては、例えば、樹脂やゴムで棒状に形成された部材が用いられる。   On the other hand, on the upper side, which is the first main surface 1a side of the glass plate 1, a pair of pressing the first main surface 1a of the glass plate 1 on a pair of lines parallel to the dividing plan line 2 on both sides of the dividing plan line 2. Holding members 14 and 15 are provided. The holding members 14 and 15 of this embodiment are disposed so as to hold the glass plate 1 on both sides of the dividing plan line 2. The pressing members 14 and 15 are moved up and down by a driving machine (not shown). As the pressing members 14 and 15, for example, members formed in a rod shape with resin or rubber are used.

また、図1に示すように、本実施形態では、分断装置10が、分断計画線2上でガラス板1の第1主面1aに微小な起点疵(スクライブ)16を形成する疵形成手段17を有している。起点疵16は、ガラス板1の端部に形成されることが望ましい。起点疵16を形成することで、ガラス板1を起点疵16側の端部から割くように分断することができ、ガラス板1を分断計画線2に沿ってスムーズに分断することができる。ここで、「ガラス板1の端部」とは、分断計画線2の延在方向においてガラス板1を三等分したときの両側部分をいう。例えば、起点疵16は、図3Aに示すようにガラス板1の第1主面1aと端面1cのコーナーに形成されてもよいし、図3Bに示すようにガラス板1の端面1cから僅かに内側に入り込んだ位置に形成されてもよい。なお、疵形成手段17が起点疵16を形成するタイミングは、押え部材14,15がガラス板1の第1主面1aを押える前であってもよいし押えた後であってもよい。   Moreover, as shown in FIG. 1, in this embodiment, the cutting device 10 forms the wrinkle forming means 17 that forms a minute starting point scribing 16 on the first main surface 1a of the glass plate 1 on the cutting plan line 2. have. It is desirable that the starting point 16 is formed at the end of the glass plate 1. By forming the starting plate 16, the glass plate 1 can be divided so as to be divided from the end portion on the starting plate 16 side, and the glass plate 1 can be divided smoothly along the dividing line 2. Here, the “end portion of the glass plate 1” refers to both side portions when the glass plate 1 is divided into three equal parts in the extending direction of the dividing plan line 2. For example, the starting point 16 may be formed at the corner of the first main surface 1a and the end surface 1c of the glass plate 1 as shown in FIG. 3A, or slightly from the end surface 1c of the glass plate 1 as shown in FIG. 3B. You may form in the position which entered inside. The timing at which the heel forming means 17 forms the starting heel 16 may be before or after the pressing members 14 and 15 press the first main surface 1a of the glass plate 1.

例えば、疵形成手段17は、ガラス板1の端部に微小な起点疵16として1〜2mm程度の刻み線を入れてもよいし、点状の疵を入れてもよい。本実施形態では、疵形成手段17として、分断計画線2が分断部材11の位置に達する前に、横方向から起点疵16を入れるカッタが採用されている。   For example, the wrinkle forming means 17 may put a score line of about 1 to 2 mm as a minute starting wrinkle 16 at the end of the glass plate 1 or may put a dot-like wrinkle. In the present embodiment, as the ridge forming means 17, a cutter is used in which the starting ridge 16 is inserted from the lateral direction before the dividing plan line 2 reaches the position of the dividing member 11.

このように、分断装置10は、分断計画線2に沿って配置された分断部材11とは別に、分断計画線2と平行に、ある間隔で修正加熱部材70(ヒータ)が設置されている。この修正加熱部材70は、分断部材11によるガラス板1の接触加熱開始と同時又は所定の時間差でガラス板1を加熱するようになっている。   As described above, in the cutting apparatus 10, the modified heating members 70 (heaters) are installed at a certain interval in parallel with the cutting plan line 2, separately from the cutting members 11 arranged along the cutting plan line 2. The correction heating member 70 is configured to heat the glass plate 1 simultaneously with the start of contact heating of the glass plate 1 by the dividing member 11 or at a predetermined time difference.

そして、分断部材11による所定時間のガラス板1の加熱後、ガラス板1をさらに押圧して分断計画線2に沿って曲げモーメントを発生させて、第1主面1aの分断計画線2に沿って接触加熱による引張熱応力(熱歪みの応力)と曲げによる引張応力とを重畳させて分断する(詳細は、図4A,図4B)。この時、分断部材11はガラス板1に接触したままである。ガラス板1の分断が完了すると分断部材11と修正加熱部材70とは退避する。なお、修正加熱部材70を先に退避させてもよい。   Then, after heating the glass plate 1 for a predetermined time by the dividing member 11, the glass plate 1 is further pressed to generate a bending moment along the dividing plan line 2, and along the dividing plan line 2 of the first main surface 1a. Then, the tensile thermal stress (thermal strain stress) due to contact heating and the tensile stress due to bending are overlapped and divided (for details, FIGS. 4A and 4B). At this time, the dividing member 11 remains in contact with the glass plate 1. When the division of the glass plate 1 is completed, the dividing member 11 and the correction heating member 70 are retracted. The correction heating member 70 may be retracted first.

上記分断部材11の断面形状としては、円形断面以外に、三角形断面、矩形断面、などであってもよい。分断部材11の断面形状は、ガラス板(板材)1と接触する部分が、ガラス板1が分断されるときの屈曲角よりも小さい接触角度を有する形状に設定される。また、上記修正加熱部材70の断面としては、ガラス板1に近接して加熱できる形状であればよい。この実施形態の修正加熱部材70は円形断面であるが、矩形断面、三角形断面などでもよい。   The cross-sectional shape of the dividing member 11 may be a triangular cross section, a rectangular cross section, or the like in addition to a circular cross section. The cross-sectional shape of the dividing member 11 is set to a shape in which a portion in contact with the glass plate (plate material) 1 has a contact angle smaller than a bending angle when the glass plate 1 is divided. In addition, the cross section of the correction heating member 70 may be any shape that can be heated close to the glass plate 1. The modified heating member 70 of this embodiment has a circular cross section, but may be a rectangular cross section, a triangular cross section, or the like.

次に、上記図1〜3と、図4A、図4Bを参照しながら、上記分断部材11によるガラス板1の分断原理について先に説明する。なお、図4A、図4Bでは修正加熱部材70の記載を省略し、熱を円弧で示し、ガラス板1の変化を誇張して示す。また、この実施形態によれば、ガラス板1の第2主面1bを接触加熱する分断部材11を利用して、ガラス板1の第2主面1bに曲げ力を付与する。   Next, the cutting principle of the glass plate 1 by the cutting member 11 will be described first with reference to FIGS. 1 to 3 and FIGS. 4A and 4B. 4A and 4B, the description of the correction heating member 70 is omitted, the heat is indicated by an arc, and the change of the glass plate 1 is exaggerated. Moreover, according to this embodiment, bending force is provided to the 2nd main surface 1b of the glass plate 1 using the dividing member 11 which contacts and heats the 2nd main surface 1b of the glass plate 1. FIG.

図1,2に示すように、上記搬送装置3で所定の位置に停止させられた、第1主面1aに起点疵16が形成されたガラス板1は、押え部材14,15によって搬送装置3の方向に向けて押えられる。そして、その状態で、図4Aに示すように、所定の加熱温度まで加熱された分断部材11が分断計画線2に沿ってガラス板1の第2主面1bに接触させられる。これにより、ガラス板1は分断計画線2に沿って第2主面1b側から接触加熱され、ガラス板1の第2主面1bと第1主面1aの間に大きな温度勾配が形成される。その結果、第1主面1aには、熱膨張による引張熱応力(矢印Bで示す)が発生し、第2主面1bには、その反力で圧縮熱応力(矢印Aで示す)が発生する。   As shown in FIGS. 1 and 2, the glass plate 1 having the starting surface 16 formed on the first main surface 1 a, which is stopped at a predetermined position by the transport device 3, is transported by the press members 14 and 15. Pressed in the direction of. And in that state, as shown to FIG. 4A, the parting member 11 heated to predetermined heating temperature is made to contact the 2nd main surface 1b of the glass plate 1 along the parting plan line 2. FIG. Thereby, the glass plate 1 is contact-heated from the 2nd main surface 1b side along the dividing plan line 2, and a big temperature gradient is formed between the 2nd main surface 1b of the glass plate 1, and the 1st main surface 1a. . As a result, tensile thermal stress (indicated by arrow B) due to thermal expansion is generated on the first main surface 1a, and compressive thermal stress (indicated by arrow A) is generated on the second main surface 1b by the reaction force. To do.

その後、図4Bに示すように、ガラス板1の第1主面1aと第2主面1bの温度差が大きく保たれている間、換言すれば、熱伝導により第1主面1aの温度が第2主面1bの温度に近づく前に、分断部材11がガラス板1に押圧される。これにより、ガラス板1の第2主面1bには、分断計画線2に沿って板厚方向の曲げ力(矢印Cで示す)が付与され、ガラス板1の第2主面1bには圧縮応力(矢印Dで示す)が作用し、第1主面1aには引張応力(矢印Eで示す)が作用して、ガラス板1の分断計画線2に沿って最大となるモーメントが作用する。   Thereafter, as shown in FIG. 4B, while the temperature difference between the first main surface 1a and the second main surface 1b of the glass plate 1 is kept large, in other words, the temperature of the first main surface 1a is increased by heat conduction. The dividing member 11 is pressed against the glass plate 1 before approaching the temperature of the second main surface 1b. Thereby, a bending force (indicated by an arrow C) in the thickness direction is given to the second main surface 1b of the glass plate 1 along the dividing plan line 2, and the second main surface 1b of the glass plate 1 is compressed. Stress (indicated by an arrow D) acts, tensile stress (indicated by an arrow E) acts on the first main surface 1a, and a maximum moment acts along the dividing line 2 of the glass plate 1.

そのため、ガラス板1の分断計画線2に沿って、第2主面1bには熱膨張による圧縮熱応力(図4Aの矢印A)に加えて曲げ力Cによる圧縮応力(図4Bの矢印D)が重畳され、第1主面1aには第2主面1bの熱膨張による引張熱応力(図4AのB)に加えて曲げ力Cによる引張応力(図4BのE)が重畳されて、第1主面1aに形成された起点疵16(図1)からクラックが分断計画線2に沿って進行し、これによって脆性材料からなるガラス板1は、分断計画線2に沿って脆性破壊によって分断される。つまり、ガラス板1は、分断部材11の加熱による表裏の温度差から生じる熱応力と、分断部材11によるガラス板1の曲げ力Cによる応力が重畳されて破壊応力に達し、分断される。しかも、ガラス板1は、それらの応力によって分断計画線2で瞬時(例えば、1〜3秒程度)に分断することができる。   Therefore, along the dividing plan line 2 of the glass plate 1, in addition to the compressive thermal stress due to thermal expansion (arrow A in FIG. 4A), the compressive stress due to the bending force C (arrow D in FIG. 4B) is applied to the second main surface 1b. Is superimposed on the first main surface 1a in addition to the tensile thermal stress (B in FIG. 4A) due to the thermal expansion of the second main surface 1b and the tensile stress (E in FIG. 4B) due to the bending force C. 1 The crack progresses along the dividing line 2 from the starting surface 16 (FIG. 1) formed on the main surface 1a, whereby the glass plate 1 made of brittle material is divided along the dividing line 2 by brittle fracture. Is done. That is, the glass plate 1 is divided by the thermal stress generated by the temperature difference between the front and back surfaces due to the heating of the dividing member 11 and the stress due to the bending force C of the glass plate 1 by the dividing member 11 reaching the breaking stress. Moreover, the glass plate 1 can be divided instantaneously (for example, about 1 to 3 seconds) along the dividing line 2 by those stresses.

このような原理が、ガラス板1の分断原理である。そして、上記分断装置10によれば、この分断原理に加え、ガラス板(板材)1を不等分で分断する場合でも、以下のように、分断計画線2の真直度を適切にして分断することができる。   Such a principle is a dividing principle of the glass plate 1. And according to the said dividing apparatus 10, in addition to this dividing principle, even when dividing | segmenting the glass plate (plate | board material) 1 by unequal division, it divides | segments by making the straightness of the dividing plan line 2 appropriate as follows. be able to.

図5,6に基づいて、上記分断部材11によってガラス板1を不等分で分断する場合の修正加熱部材70によるガラス板1の加熱について説明する。なお、図5,6では、分断部材11と修正加熱部材70、及びガラス板1のみを図示し、ガラス板1の熱変形Hを誇張した点線で示す。   Based on FIGS. 5 and 6, the heating of the glass plate 1 by the modified heating member 70 in the case where the glass plate 1 is divided into unequal portions by the dividing member 11 will be described. 5 and 6, only the dividing member 11, the correction heating member 70, and the glass plate 1 are illustrated, and the thermal deformation H of the glass plate 1 is indicated by an exaggerated dotted line.

図5に示すように、この実施形態の修正加熱部材70は、上記したように、分断部材11に対してガラス板1の端縁までの距離が短い側(図の右側)と反対側の中央寄りに並設されている。この修正加熱部材70は、上記分断部材11とともにガラス板1に向かって上昇させられ、第2主面1bに近接した位置に停止させられる。この実施形態では、上記したように、修正加熱部材70が分断部材11よりも少し低く(例えば、数mm)配置されており、修正加熱部材70をガラス板1の第2主面1bに接触させることなく、分断部材11のみをガラス板1の第2主面1bに接触させるようにしている。   As shown in FIG. 5, the correction heating member 70 of this embodiment is, as described above, the center on the opposite side to the side where the distance to the edge of the glass plate 1 is short with respect to the dividing member 11 (the right side in the figure). It is installed side by side. The correction heating member 70 is raised toward the glass plate 1 together with the dividing member 11, and is stopped at a position close to the second main surface 1b. In this embodiment, as described above, the correction heating member 70 is disposed slightly lower (for example, several mm) than the dividing member 11, and the correction heating member 70 is brought into contact with the second main surface 1 b of the glass plate 1. Instead, only the dividing member 11 is brought into contact with the second main surface 1b of the glass plate 1.

そして、分断部材11が所定温度まで加熱されるとともに修正加熱部材70が所定温度に加熱され、これらによってガラス板1の分断計画線2を含む付近が加熱される。修正加熱部材70の所定温度は、上記したように分断部材11の所定温度に比べて低く設定されている。   And the parting member 11 is heated to predetermined temperature, and the correction heating member 70 is heated to predetermined temperature, and the vicinity including the parting plan line 2 of the glass plate 1 is heated by these. The predetermined temperature of the correction heating member 70 is set lower than the predetermined temperature of the dividing member 11 as described above.

その後、所定時間(例えば、0.5〜5秒程度の数秒間)加熱すると、図6に示すように、分断部材11と修正加熱部材70とによる加熱によってガラス板1は図示する点線のように熱膨張によって熱変形Hを生じる。点線は、熱変形Hした状態を誇張して概念的に示している。すなわち、不等分なガラス板1の分断では、分断部材11による接触加熱のみでは分断部材11から端縁までの距離が短い方の膨張量が大きくなるが(図16C)、分断部材11による接触加熱に加えて分断部材11に並設した修正加熱部材70で分断部材11の端縁側と反対側のガラス板1を加熱して膨張させるので、分断計画線2の両側において、ガラス板1の分断部材11が延びる方向の両端部では膨張し、その両端部の膨張によって分断計画線2の中央部分が収縮するような熱変形Hを生じさせて、分断計画線2を直線状に修正している。つまり、ガラス板1を加熱することによって生じる歪みが分断計画線2に対してほぼ左右均等に生じるようにして、分断部材11による分断時に分断計画線2が直線状となるように修正している。   Thereafter, when heated for a predetermined time (for example, several seconds of about 0.5 to 5 seconds), the glass plate 1 is heated as shown in FIG. 6 by the dividing member 11 and the correction heating member 70 as shown by the dotted line in the drawing. Thermal deformation H occurs due to thermal expansion. The dotted line exaggeratedly shows the state of thermal deformation H. That is, in the division of the unequal glass plate 1, only the contact heating by the dividing member 11 increases the amount of expansion when the distance from the dividing member 11 to the edge is shorter (FIG. 16C), but the contact by the dividing member 11 In addition to heating, the glass plate 1 on the side opposite to the edge side of the dividing member 11 is heated and expanded by the modified heating member 70 arranged in parallel to the dividing member 11, so that the glass plate 1 is divided on both sides of the dividing plan line 2. The dividing plan line 2 is corrected to a straight line by causing thermal deformation H that expands at both ends in the extending direction of the member 11 and contracts the central portion of the dividing plan line 2 due to the expansion of both ends. . That is, the distortion caused by heating the glass plate 1 is corrected so that the dividing plan line 2 becomes linear when dividing by the dividing member 11 so that the distortion is generated substantially evenly with respect to the dividing plan line 2. .

図7は、図6に示す分断装置による板材の分断時における板材内部の熱応力を模式的に示す側面図であり、図8は、図7の次に分断装置で板材を分断するときに生じる板材内部の熱応力を模式的に示す側面図である。これらの図では、熱を円弧で示し、ガラス板1の熱変形を誇張して示す。   7 is a side view schematically showing the thermal stress inside the plate material when the plate material is divided by the dividing device shown in FIG. 6, and FIG. 8 is generated when the plate material is divided by the dividing device after FIG. It is a side view which shows typically the thermal stress inside a board | plate material. In these drawings, the heat is indicated by an arc, and the thermal deformation of the glass plate 1 is exaggerated.

図7に示すように、分断部材11をガラス板1の第2主面1bに接触させて加熱するとともに、この第2主面1b側に配置された修正加熱部材70によってもガラス板1を加熱する。これにより、第2主面1bの熱膨張により発生する第1主面1aの引張熱応力(矢印Bで示す)の反力として、分断部材11の位置の第2主面1bには圧縮熱応力(矢印Aで示す)が発生する。また、修正加熱部材70の位置ではガラス板1の第2主面1b側が熱膨張して第1主面1aの引張熱応力の反力として圧縮熱応力(矢印Fで示す)が発生する。そして、これらの熱応力によって、上記したように、ガラス板1の分断計画線2が直線状に修正される。   As shown in FIG. 7, the dividing member 11 is brought into contact with the second main surface 1b of the glass plate 1 and heated, and the glass plate 1 is also heated by the modified heating member 70 arranged on the second main surface 1b side. To do. As a result, a compressive thermal stress is applied to the second main surface 1b at the position of the dividing member 11 as a reaction force of the tensile thermal stress (indicated by arrow B) of the first main surface 1a generated by the thermal expansion of the second main surface 1b. (Indicated by arrow A) occurs. Further, at the position of the correction heating member 70, the second main surface 1b side of the glass plate 1 is thermally expanded, and a compressive thermal stress (indicated by an arrow F) is generated as a reaction force of the tensile thermal stress of the first main surface 1a. And as above-mentioned by these thermal stress, the division | segmentation plan line 2 of the glass plate 1 is corrected to linear form.

その後、図8に示すように、ガラス板1の分断計画線2に沿って分断部材11を押圧することで、ガラス板1の第2主面1bには分断計画線2に沿って板厚方向の曲げ力Cが付与され、ガラス板1には分断計画線2に沿って最大となるモーメントが作用する。これにより、ガラス板1の第1主面1aには第2主面1bの熱膨張の反力による引張熱応力Bに加えて引張応力Eが重畳されて、ガラス板1は起点疵16(図1)からクラックが分断計画線2に沿って進行して瞬間的に分断される。   After that, as shown in FIG. 8, by pressing the dividing member 11 along the dividing plan line 2 of the glass plate 1, the second main surface 1 b of the glass plate 1 is in the thickness direction along the dividing plan line 2. A bending force C is applied, and a maximum moment acts on the glass plate 1 along the dividing plan line 2. Thus, the tensile stress E is superimposed on the first main surface 1a of the glass plate 1 in addition to the tensile thermal stress B due to the reaction force of the thermal expansion of the second main surface 1b. From 1), the crack advances along the dividing line 2 and is instantaneously divided.

従って、上記分断装置10によれば、ガラス板(板材)1を不等分で分断する場合でも、修正加熱部材70によってガラス板1を所定温度で加熱(又は冷却)して熱変形させることにより、分断部材11による接触加熱だけでは上記した図15Cに示すように分断計画線2が湾曲するような場合でも、その分断計画線2を直線状に修正して分断することができる。従って、分断後のガラス板1の端縁は分断計画線2に沿った適切な真直度を確保することができる。しかも、分断時に分断塵の発生を抑えることができ、装置構成の少ないコンパクトな分断装置を構成することが可能となる。   Therefore, according to the above-described dividing apparatus 10, even when the glass plate (plate material) 1 is divided in an unequal manner, the glass plate 1 is heated (or cooled) at a predetermined temperature by the correction heating member 70 to be thermally deformed. Even if the dividing plan line 2 is curved as shown in FIG. 15C only by contact heating by the dividing member 11, the dividing plan line 2 can be corrected by being linearly divided. Therefore, the edge of the glass plate 1 after dividing can ensure an appropriate straightness along the dividing plan line 2. In addition, it is possible to suppress the generation of divided dust at the time of dividing, and it is possible to configure a compact dividing device with a small device configuration.

(引張機を備えた実施形態)
さらに、上記した図1に示すように、ガラス板(板材)1を分断計画線2と直交する方向に引っ張る引張機60(二点鎖線で示す)を設けてもよい。引張機60は、分断計画線2を挟んでガラス板(板材)1を互いに逆方向に引っ張ることができればよい。図1では、ガラス板1の端部を把持して引っ張る例である。この引張機60により、ガラス板1への分断部材11の押圧前又は押圧と同時にガラス板1に引張力を与えて、分断計画線2に沿ってガラス板1を分断するようにしてもよい。この場合、ガラス板(板材)1によっては、分断計画線2に沿って分断部材11で加熱するのと同時に、上記引張機60で引張力を与えるのみとしてもよい。このようにすれば、引張熱応力と曲げ力Cによる引張応力に加えて引張力による引張応力を重畳させて、ガラス板1を分断計画線2に沿ってより短時間で分断することができる。
(Embodiment with a tensioner)
Furthermore, as shown in FIG. 1 described above, a tensioner 60 (indicated by a two-dot chain line) for pulling the glass plate (plate material) 1 in a direction orthogonal to the dividing line 2 may be provided. The tension machine 60 should just be able to pull the glass plate (plate material) 1 in the opposite directions to each other with the dividing line 2 interposed therebetween. FIG. 1 shows an example in which the end of the glass plate 1 is gripped and pulled. By this tensioning machine 60, a tensile force may be applied to the glass plate 1 before or simultaneously with the pressing of the dividing member 11 to the glass plate 1, and the glass plate 1 may be divided along the dividing plan line 2. In this case, depending on the glass plate (plate material) 1, the tensile member 60 may be used only to apply a tensile force at the same time as heating by the dividing member 11 along the dividing plan line 2. If it does in this way, in addition to the tensile thermal stress and the tensile stress by the bending force C, the tensile stress by a tensile force may be superimposed, and the glass plate 1 can be divided along the dividing plan line 2 in a shorter time.

また、引張機60によってガラス板1を引っ張る場合、押え部材14,15及びその対向部材(上記搬送装置3に相当;図示なし)はころがり軸受の入ったローラでガラス板1を軽く押えるものとする。この押え部材14,15は、ガラス板1を押えるのではなく、僅かの隙間をあけてガラス板1の変形を規制するだけでもよい。   Further, when the glass plate 1 is pulled by the pulling device 60, the holding members 14 and 15 and the opposing member (corresponding to the conveying device 3; not shown) are configured to lightly hold the glass plate 1 with a roller containing a rolling bearing. . The holding members 14 and 15 may not only hold the glass plate 1 but only restrict the deformation of the glass plate 1 with a slight gap.

(第2実施形態)
図9A、図9Bは、第2実施形態に係る分断装置による板材の分断原理を模式的に示す拡大側面図である。第2実施形態の分断装置30は、ガラス板1の第1主面1a側から分断部材31を接触冷却する実施形態である。上記第1実施形態と同一の構成には同一符号を付し、その説明は省略する。
(Second Embodiment)
FIG. 9A and FIG. 9B are enlarged side views schematically showing the cutting principle of the plate material by the cutting device according to the second embodiment. The cutting device 30 according to the second embodiment is an embodiment in which the cutting member 31 is contact-cooled from the first main surface 1a side of the glass plate 1. The same components as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted.

図9Aに示すように、所定の冷却温度まで冷却された分断部材31を分断計画線2に沿ってガラス板1の第1主面1aに接触させる。これにより、ガラス板1は分断計画線2に沿って第1主面1a側から冷却され、ガラス板1の第1主面1aと第2主面1bの間に大きな温度勾配が形成される。その結果、第1主面1aの熱収縮により第2主面1bには圧縮熱応力Aが発生し、第1主面1aにはその反力で引張熱応力Bが発生する。この分断部材31を分断計画線2に沿って接触冷却させる場合、ガラス板1と分断部材31との温度差は、上記接触加熱と同様の温度差に設定される。   As shown in FIG. 9A, the dividing member 31 cooled to a predetermined cooling temperature is brought into contact with the first main surface 1 a of the glass plate 1 along the dividing plan line 2. Thereby, the glass plate 1 is cooled from the 1st main surface 1a side along the parting plan line 2, and a big temperature gradient is formed between the 1st main surface 1a of the glass plate 1, and the 2nd main surface 1b. As a result, compressive thermal stress A is generated on the second main surface 1b due to thermal contraction of the first main surface 1a, and tensile thermal stress B is generated on the first main surface 1a by the reaction force. When this parting member 31 is contact-cooled along the parting plan line 2, the temperature difference between the glass plate 1 and the parting member 31 is set to the same temperature difference as the contact heating.

また、この第2実施形態でも、ガラス板1を冷却することによって生じる歪みが分断計画線2に対してほぼ左右均等(図6参照)に生じるように、修正加熱部材70又は後述する修正加熱部材75によってガラス板1を適切に加熱又は冷却して、分断部材31による分断時に分断計画線2が直線状となるように修正される。   Moreover, also in this 2nd Embodiment, the correction heating member 70 or the correction heating member mentioned later so that the distortion which arises by cooling the glass plate 1 may generate | occur | produce substantially right and left with respect to the division | segmentation plan line 2 (refer FIG. 6). The glass plate 1 is appropriately heated or cooled by 75, and the dividing plan line 2 is corrected to be linear when dividing by the dividing member 31.

そして、図9Bに示すように、分断部材31を上方へ退避させ、板材1の第2主面1b側から押圧部材32がガラス板1に押圧される。これにより、ガラス板1の第2主面1bには、直線状となった分断計画線2に沿って板厚方向の曲げ力Cが付与される。これにより、ガラス板1の第2主面1bには圧縮応力Dが作用し、第1主面1aには引張応力Eが作用して、ガラス板1の分断計画線2に沿って最大となるモーメントが作用する。   Then, as shown in FIG. 9B, the dividing member 31 is retracted upward, and the pressing member 32 is pressed against the glass plate 1 from the second main surface 1 b side of the plate material 1. Thereby, the bending force C in the plate thickness direction is applied to the second main surface 1b of the glass plate 1 along the dividing plan line 2 that is linear. Thereby, the compressive stress D acts on the 2nd main surface 1b of the glass plate 1, and the tensile stress E acts on the 1st main surface 1a, and becomes the maximum along the division | segmentation plan line 2 of the glass plate 1. Moment acts.

そのため、ガラス板1の分断計画線2に沿って、第1主面1aには引張熱応力Bに加えて曲げ力Cによる引張応力Eが重畳され、第2主面1bには熱収縮による圧縮熱応力Aに加えて曲げ力Cによる圧縮応力Dが重畳されて、第1主面1aに形成された起点疵16(図1)からクラックが分断計画線2に沿って進行し、これによって脆性材料からなるガラス板1は、分断計画線2に沿って脆性破壊によって分断される。つまり、ガラス板1は、分断部材31の冷却による表裏の温度差から生じる熱応力と、分断部材11によるガラス板1の曲げ力Cによる応力が重畳されて破壊応力に達し、分断される。しかも、ガラス板1は、それらの応力によって分断計画線2で瞬時(例えば、1〜3秒程度)に分断することができる。   Therefore, along the division plan line 2 of the glass plate 1, in addition to the tensile thermal stress B, the tensile stress E due to the bending force C is superimposed on the first principal surface 1a, and the second principal surface 1b is compressed by thermal contraction. In addition to thermal stress A, compressive stress D due to bending force C is superimposed, so that the crack progresses along the dividing line 2 from the starting point 16 (FIG. 1) formed on the first main surface 1a, and thus brittle. The glass plate 1 made of a material is divided by a brittle fracture along a division plan line 2. That is, the glass plate 1 is divided by the thermal stress generated from the temperature difference between the front and back surfaces due to the cooling of the dividing member 31 and the stress due to the bending force C of the glass plate 1 by the dividing member 11 to reach the breaking stress. Moreover, the glass plate 1 can be divided instantaneously (for example, about 1 to 3 seconds) along the dividing line 2 by those stresses.

(その他の実施形態)
上記修正加熱部材70は、分断部材11が分断計画線2に沿って接触加熱する構成であれば、不等分の分断で端縁までの距離が短い側と反対側を加熱する構成か、距離が短い側を冷却する構成が用いられる。
(Other embodiments)
The modified heating member 70 is configured to heat the opposite side to the side where the distance to the edge is short by the unequal division, or the distance if the dividing member 11 is configured to contact heat along the dividing line 2. The structure which cools the short side is used.

図10Aは、第3実施形態に係る、分断部材11と修正加熱部材70との配置例を示す側面図である。この実施形態の修正加熱部材70は、ガラス板1の第1主面1a側に配置され、分断部材11に対してガラス板1の端縁側と反対側に平行に並設されてガラス板1を加熱するようになっている。他の構成は、上記第1実施形態と同一であるため、その説明は省略する。   FIG. 10A is a side view showing an arrangement example of the dividing member 11 and the modified heating member 70 according to the third embodiment. The correction heating member 70 of this embodiment is arrange | positioned at the 1st main surface 1a side of the glass plate 1, and is arranged in parallel by the side opposite to the edge side of the glass plate 1 with respect to the dividing member 11, and the glass plate 1 is arrange | positioned. It comes to heat. Since other configurations are the same as those of the first embodiment, description thereof is omitted.

この第3実施形態によれば、第1主面1a側に配置された修正加熱部材70でガラス板1を加熱することで、分断部材11による分断時に分断計画線2が直線状となるようにガラス板1を熱変形させる。そのため、ガラス板1を不等分で分断する場合でも、分断部材11を接触加熱することによる熱膨張の引張熱応力と曲げ力による引張応力を分断計画線2に沿って重畳させて、これらの応力でガラス板1を分断計画線2に沿って適切に分断することができる。   According to this 3rd Embodiment, by heating the glass plate 1 with the correction heating member 70 arrange | positioned at the 1st main surface 1a side, the parting plan line 2 becomes linear at the time of the division | segmentation by the parting member 11 The glass plate 1 is thermally deformed. Therefore, even when the glass plate 1 is divided evenly, the tensile thermal stress of thermal expansion caused by contact heating of the dividing member 11 and the tensile stress caused by the bending force are superposed along the dividing plan line 2, and these The glass plate 1 can be appropriately divided along the dividing line 2 by the stress.

図10Bは、第4実施形態に係る、分断部材11と修正加熱部材75との配置例を示す側面図である。この実施形態の修正加熱部材75は、ガラス板1の第2主面1b側に配置され、分断部材11に対してガラス板1の端縁側に平行に並設されてガラス板1を冷却するものとなっている。この実施形態の場合、ガラス板1の端縁側(不要部分)に修正加熱部材75が配置されるので、ガラス板1と接触させるようにしてもよい。例の他の構成は、上記第1実施形態と同一であるため、その説明は省略する。   FIG. 10B is a side view showing an arrangement example of the dividing member 11 and the modified heating member 75 according to the fourth embodiment. The correction heating member 75 of this embodiment is arrange | positioned in parallel with the edge side of the glass plate 1 with respect to the division member 11, and is arrange | positioned in parallel with the 2nd main surface 1b side of the glass plate 1, and cools the glass plate 1. It has become. In the case of this embodiment, since the correction heating member 75 is arrange | positioned at the edge side (unnecessary part) of the glass plate 1, you may make it contact with the glass plate 1. FIG. Since the other configuration of the example is the same as that of the first embodiment, description thereof is omitted.

この第4実施形態によれば、第2主面1b側に配置された修正加熱部材75で冷却することで、分断部材11による分断時に分断計画線2が直線状となるようにガラス板1を熱変形させる。そのため、ガラス板1を不等分で分断する場合でも、分断部材11を接触加熱することによる熱膨張の引張熱応力と曲げ力による引張応力を分断計画線2に沿って重畳させて、これらの応力でガラス板1を分断計画線2に沿って適切に分断することができる。   According to this 4th Embodiment, by cooling with the correction heating member 75 arrange | positioned at the 2nd main surface 1b side, the glass plate 1 is made so that the division | segmentation plan line 2 becomes linear at the time of the division | segmentation by the division member 11. FIG. Heat deform. Therefore, even when the glass plate 1 is divided evenly, the tensile thermal stress of thermal expansion caused by contact heating of the dividing member 11 and the tensile stress caused by the bending force are superposed along the dividing plan line 2, and these The glass plate 1 can be appropriately divided along the dividing line 2 by the stress.

図10Cは、第5実施形態に係る、分断部材11と修正加熱部材70,75との配置例を示す側面図である。この実施形態の修正加熱部材70,75は、ガラス板1の第2主面1b側に配置され、分断部材11に対してガラス板1の端縁側と反対側において平行に並設されてガラス板1を加熱する複数の第1修正加熱部材70と、ガラス板1の第2主面1b側に配置され、分断部材11に対してガラス板1の端縁側に平行に並設されてガラス板1を冷却する第2修正加熱部材75とになっている。この実施形態は、第1修正加熱部材70による加熱と、第2修正加熱部材75による冷却とを併用した例である。また。この実施形態では、複数の第1修正加熱部材70を配置しており、それぞれの第1修正加熱部材70は加熱温度が変えられている。例えば、分断部材11に近い第1修正加熱部材70から遠ざかる第1修正加熱部材70に向けて徐々に加熱温度が低く設定されていてもよい。この場合、ガラス板1の端縁側(不要部分)に配置される第2修正加熱部材75は、ガラス板1と接触させるようにしてもよい。他の構成は、上記第1実施形態と同一であるため、その説明は省略する。   FIG. 10C is a side view showing an arrangement example of the dividing member 11 and the modified heating members 70 and 75 according to the fifth embodiment. The modified heating members 70 and 75 of this embodiment are arranged on the second main surface 1b side of the glass plate 1 and are arranged in parallel with the dividing member 11 on the opposite side of the edge side of the glass plate 1 in parallel. A plurality of first correction heating members 70 for heating 1 and the second main surface 1b side of the glass plate 1 are arranged in parallel to the edge side of the glass plate 1 with respect to the dividing member 11 and are arranged on the glass plate 1 It becomes the 2nd correction heating member 75 which cools. This embodiment is an example in which heating by the first correction heating member 70 and cooling by the second correction heating member 75 are used in combination. Also. In this embodiment, the several 1st correction heating member 70 is arrange | positioned and the heating temperature of each 1st correction heating member 70 is changed. For example, the heating temperature may be set gradually lower toward the first correction heating member 70 moving away from the first correction heating member 70 close to the dividing member 11. In this case, you may make it the 2nd correction heating member 75 arrange | positioned at the edge side (unnecessary part) of the glass plate 1 contact with the glass plate 1. FIG. Since other configurations are the same as those of the first embodiment, description thereof is omitted.

この第5実施形態によれば、第2主面1b側に配置された第1修正加熱部材70による加熱と第2修正加熱部材75による冷却とによって、分断部材11による分断時に分断計画線2が直線状となるようにガラス板1を熱変形させる。そのため、ガラス板1を不等分で分断する場合でも、分断部材11を接触加熱することによる熱膨張の引張熱応力と曲げ力による引張応力を分断計画線2に沿って重畳させて、これらの応力でガラス板1を分断計画線2に沿って適切に分断することができる。しかも、この第5実施形態によれば、冷却と加熱を同時に行うので、温度勾配が大きくとれ、発生する熱応力が大きくなって曲げ又は引っ張りを少なくできる効果がある。   According to this 5th Embodiment, the division | segmentation plan line 2 at the time of the division | segmentation by the dividing member 11 by the heating by the 1st correction heating member 70 arrange | positioned at the 2nd main surface 1b side and the cooling by the 2nd correction heating member 75 is carried out. The glass plate 1 is thermally deformed so as to be linear. Therefore, even when the glass plate 1 is divided evenly, the tensile thermal stress of thermal expansion caused by contact heating of the dividing member 11 and the tensile stress caused by the bending force are superposed along the dividing plan line 2, and these The glass plate 1 can be appropriately divided along the dividing line 2 by the stress. In addition, according to the fifth embodiment, since cooling and heating are performed simultaneously, there is an effect that the temperature gradient can be increased, the generated thermal stress is increased, and bending or pulling can be reduced.

図11A〜図11Cに示す実施形態は、上記図10A〜図10Cに示す実施形態に対応した変形例である。違いのみを説明する。図11Aに示す第6実施形態は、上記図10Aに示す第3実施形態における修正加熱部材70を、ガラス板1の第1主面1a側及び第2主面1b側の両面に配置した実施形態である。図11Bに示す第7実施形態は、上記図10Bに示す第4実施形態における修正加熱部材75を、ガラス板1の第1主面1a側及び第2主面1b側の両面に配置した実施形態である。図11Cに示す第8実施形態は、上記図10Cに示す第5実施形態における修正加熱部材70,75を、ガラス板1の第1主面1a側及び第2主面1b側の両面に配置した実施形態である。   The embodiment shown in FIGS. 11A to 11C is a modification corresponding to the embodiment shown in FIGS. 10A to 10C. Only the differences are explained. The sixth embodiment shown in FIG. 11A is an embodiment in which the modified heating members 70 in the third embodiment shown in FIG. 10A are arranged on both the first main surface 1a side and the second main surface 1b side of the glass plate 1. It is. The seventh embodiment shown in FIG. 11B is an embodiment in which the modified heating members 75 in the fourth embodiment shown in FIG. 10B are arranged on both the first main surface 1a side and the second main surface 1b side of the glass plate 1. It is. 11C arrange | positions the correction heating members 70 and 75 in 5th Embodiment shown to the said FIG. 10C on both surfaces of the 1st main surface 1a side of the glass plate 1, and the 2nd main surface 1b side. It is an embodiment.

このように修正加熱部材70又は75をガラス板1の両面に配置して加熱又は冷却することで、上記分断計画線2の真直度をさらに向上させることができる。   Thus, the straightness of the said division | segmentation plan line 2 can further be improved by arrange | positioning the correction heating members 70 or 75 on both surfaces of the glass plate 1, and heating or cooling.

なお、上記図10A〜図10C、図11A〜図11Cの修正加熱部材70,75の配置例は一例であり、加熱する修正加熱部材と冷却する修正加熱部材の組み合わせは、板材の厚みや物性値などに応じて設定すればよい。また、加熱又は冷却する修正加熱部材の一方、もしくは両方を設けるようにしてもよい。修正加熱部材の配置位置、数量、温度等は限定されない。   10A to 10C and FIGS. 11A to 11C are only examples, and the combination of the heating member to be heated and the heating member to be cooled depends on the thickness and physical properties of the plate material. It may be set according to the above. Moreover, you may make it provide one or both of the correction heating members heated or cooled. The arrangement position, quantity, temperature, etc. of the correction heating member are not limited.

また、分断部材11をガラス板1に接触加熱させて分断する例を説明したが、ガラス板1を接触冷却して分断するように構成してもよい。接触冷却して分断する場合、ガラス板1の分断計画線2の第1主面1aと第2主面1bとに接触冷却する分断部材(冷却棒など)と押圧部材とを対向させて配置する。   Moreover, although the example which contacts and heats the dividing member 11 to the glass plate 1 was demonstrated, you may comprise so that the glass plate 1 may be contact-cooled and divided. When dividing by contact cooling, the dividing member (cooling rod or the like) that cools the first main surface 1a and the second main surface 1b of the dividing line 2 of the glass plate 1 and the pressing member are arranged to face each other. .

そして、分断部材でガラス板1の第1主面1aを接触冷却して分断計画線2に沿って引張熱応力を作用させた後、第2主面1b側から分断計画線2に沿って押圧部材で押圧して曲げモーメントを作用させることで上記引張熱応力を作用させた分断計画線2に沿って引張応力を作用させ、これらの応力でガラス板1を分断計画線2に沿って適切に分断することができる。   And after the 1st main surface 1a of the glass plate 1 is contact-cooled with a dividing member and a tensile thermal stress is applied along the dividing plan line 2, it is pressed along the dividing plan line 2 from the second main surface 1b side. By applying a bending moment by pressing with a member, a tensile stress is applied along the dividing plan line 2 on which the tensile thermal stress is applied, and the glass plate 1 is appropriately moved along the dividing plan line 2 with these stresses. Can be divided.

つまり、このように分断部材をガラス板1に接触冷却させる場合も、ガラス板1の第1主面1a側に引張熱応力を発生させるとともに、分断計画線2に沿ってガラス板1の第1主面1aと反対を向く板厚方向の曲げ力を第2主面1bに付与することにより、この曲げ力で第1主面1aに作用する引張応力と上記接触冷却による引張熱応力とを重畳させて、ガラス板1を分断計画線2に沿って分断することができる。なお、分断部材(冷却棒)は液体窒素、ドライアイス、又は冷凍装置の冷媒などを用いて冷却しておけばよい。   That is, when the dividing member is cooled in contact with the glass plate 1 in this way, a tensile thermal stress is generated on the first main surface 1a side of the glass plate 1 and the first of the glass plate 1 along the dividing plan line 2 is generated. By applying a bending force in the thickness direction opposite to the main surface 1a to the second main surface 1b, the tensile stress acting on the first main surface 1a by this bending force and the tensile thermal stress due to the contact cooling are superimposed. Then, the glass plate 1 can be divided along the dividing line 2. The dividing member (cooling rod) may be cooled using liquid nitrogen, dry ice, or a refrigerant of a refrigeration apparatus.

図12は、第9実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。なお、上記第1実施形態と同一の構成には同一符号を付し、その詳細な説明は省略する。図示するように、この実施形態では、分断計画線2と平行に設けられる一対の押え部材の一方が、ガラス板1に向けて押え部材20を昇降させる駆動機21を有する構成となっている。   FIG. 12 is a side view illustrating an arrangement example of the dividing member and the correction heating member according to the ninth embodiment. In addition, the same code | symbol is attached | subjected to the structure same as the said 1st Embodiment, and the detailed description is abbreviate | omitted. As shown in the figure, in this embodiment, one of the pair of pressing members provided in parallel to the dividing plan line 2 has a drive device 21 that moves the pressing member 20 up and down toward the glass plate 1.

この実施形態の場合、分断部材11をガラス板1の第2主面1bに接触させて所定時間加熱後、駆動機21で押え部材20を下降させて分断部材11の位置の分断計画線2に沿って曲げ力を付与する。これにより、上記したように、ガラス板1の第1主面1a上で、分断計画線2に沿って生じる引張応力と引張熱応力とが重畳され、これにより分断計画線2に沿ってガラス板1を分断することができる。   In the case of this embodiment, the dividing member 11 is brought into contact with the second main surface 1b of the glass plate 1 and heated for a predetermined time, and then the presser member 20 is lowered by the driving machine 21 to the dividing plan line 2 at the position of the dividing member 11. A bending force is applied along. Thereby, as described above, the tensile stress and the tensile thermal stress generated along the dividing plan line 2 are superimposed on the first main surface 1 a of the glass plate 1, thereby the glass plate along the dividing plan line 2. 1 can be divided.

図13は、第10実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。なお、上記第1実施形態と同一の構成には同一符号を付し、その詳細な説明は省略する。図示するように、この実施形態では、分断計画線2と平行に設けられる一対の押え部材の一方が修正加熱部材70となっている。この修正加熱部材70は、ガラス板1に向けて修正加熱部材70を昇降させる修正加熱部材駆動機71に設けられている。   FIG. 13 is a side view illustrating an arrangement example of the dividing member and the correction heating member according to the tenth embodiment. In addition, the same code | symbol is attached | subjected to the structure same as the said 1st Embodiment, and the detailed description is abbreviate | omitted. As shown in the figure, in this embodiment, one of the pair of presser members provided in parallel with the dividing plan line 2 is the correction heating member 70. The correction heating member 70 is provided in a correction heating member driver 71 that moves the correction heating member 70 up and down toward the glass plate 1.

この実施形態の場合、分断部材11をガラス板1の第2主面1bに接触させて所定時間加熱し、同時に修正加熱部材70をガラス板1の第1主面1aに接触させて所定時間加熱し、分断駆動機12で分断部材11を上昇させて分断計画線2に沿って曲げ力を付与する。これにより、上記したように、ガラス板1の第1主面1a上で、分断計画線2に沿って生じる引張応力と引張熱応力とが重畳され、これにより分断計画線2に沿ってガラス板1を分断することができる。   In this embodiment, the dividing member 11 is brought into contact with the second main surface 1b of the glass plate 1 and heated for a predetermined time, and at the same time, the correction heating member 70 is brought into contact with the first main surface 1a of the glass plate 1 and heated for a predetermined time. Then, the dividing member 11 is raised by the dividing drive machine 12 and a bending force is applied along the dividing plan line 2. Thereby, as described above, the tensile stress and the tensile thermal stress generated along the dividing plan line 2 are superimposed on the first main surface 1 a of the glass plate 1, thereby the glass plate along the dividing plan line 2. 1 can be divided.

図14は、第11実施形態に係る分断部材と修正加熱部材との配置例を示す側面図である。なお、上記第1実施形態と同一の構成には同一符号を付し、その詳細な説明は省略する。図示するように、この実施形態では、上記第10実施形態における修正加熱部材70が、ガラス板1の第1主面1a側及び第2主面1b側の両方に設けられている。   FIG. 14 is a side view showing an arrangement example of the dividing member and the correction heating member according to the eleventh embodiment. In addition, the same code | symbol is attached | subjected to the structure same as the said 1st Embodiment, and the detailed description is abbreviate | omitted. As shown in the figure, in this embodiment, the correction heating member 70 in the tenth embodiment is provided on both the first main surface 1a side and the second main surface 1b side of the glass plate 1.

この実施形態の場合、分断部材11をガラス板1の第2主面1bに接触させて所定時間加熱し、同時に修正加熱部材70をガラス板1の第1主面1aに接触させて所定時間加熱し、分断駆動機12で分断部材11を上昇させて分断計画線2に沿って曲げ力を付与する。これにより、上記したように、ガラス板1の第1主面1a上で、分断計画線2に沿って生じる引張応力と引張熱応力とが重畳され、これにより分断計画線2に沿ってガラス板1を分断することができる。この実施形態の場合、ガラス板1の両面から修正加熱部材70で加熱するため、上記第10実施形態に比べて分断計画線2の真直度をさらに向上させることができる。   In this embodiment, the dividing member 11 is brought into contact with the second main surface 1b of the glass plate 1 and heated for a predetermined time, and at the same time, the correction heating member 70 is brought into contact with the first main surface 1a of the glass plate 1 and heated for a predetermined time. Then, the dividing member 11 is raised by the dividing drive machine 12 and a bending force is applied along the dividing plan line 2. Thereby, as described above, the tensile stress and the tensile thermal stress generated along the dividing plan line 2 are superimposed on the first main surface 1 a of the glass plate 1, thereby the glass plate along the dividing plan line 2. 1 can be divided. In the case of this embodiment, since it heats with the correction heating member 70 from both surfaces of the glass plate 1, the straightness of the division | segmentation plan line 2 can further be improved compared with the said 10th Embodiment.

(総括)
以上のように、上記板材の分断装置10によれば、ガラス板(板材)1を、分断計画線2に沿って接触加熱及び/又は接触冷却することで生じる熱応力と板厚方向の曲げ力による応力とを重畳させて、ガラス板(板材)1の破壊応力に達するようにすることで分断することができ、分断塵の発生を抑えた分断が可能となる。しかも、分断塵の発生を抑えることで、分断塵を洗浄するための洗浄装置が不要になるとともに、スクライブ装置も不要になり、ガラス板(板材)1を分断するための構成をコンパクトにでき、装置の小型化と低コスト化を図ることが可能になる。
(Summary)
As described above, according to the plate material dividing apparatus 10, thermal stress and bending force in the plate thickness direction generated by contact heating and / or contact cooling of the glass plate (plate material) 1 along the division plan line 2. It is possible to divide by superimposing the stress due to the above, and to reach the breaking stress of the glass plate (plate material) 1, and it is possible to divide while suppressing the generation of divided dust. Moreover, by suppressing the generation of divided dust, a cleaning device for cleaning the divided dust becomes unnecessary, and a scribing device is also unnecessary, so that the configuration for dividing the glass plate (plate material) 1 can be made compact, It is possible to reduce the size and cost of the apparatus.

また、ガラス板(板材)1を不等分の位置で分断する場合でも、分断計画線2が直線状となるようにガラス板1を熱変形させた後、分断計画線2に沿って熱応力及び曲げ力による応力で綺麗に分断するため、ガラス板1の分断部分に微小欠けなどがなく、分断後のガラス板1をエッジ強度の高いガラス板1とすることができる。しかも、面取り工程が不要になり、この点でも装置の小型化と低コスト化を図ることが可能になる。   Further, even when the glass plate (plate material) 1 is divided at unequal positions, the glass plate 1 is thermally deformed so that the dividing plan line 2 becomes a straight line, and then the thermal stress along the dividing plan line 2. In addition, since the glass plate 1 is neatly divided by the stress caused by the bending force, the glass plate 1 after the division is free from minute chips and the glass plate 1 having high edge strength can be obtained. In addition, a chamfering process is not necessary, and in this respect also, it is possible to reduce the size and cost of the apparatus.

従って、FPD業界だけでなく、建材、自動車産業などあらゆる分野において、分断した端縁の真直度を確保した高品質のガラス板(板材)1を提供することが可能になる。   Accordingly, it is possible to provide a high-quality glass plate (plate material) 1 in which the straightness of the divided edges is ensured not only in the FPD industry but also in various fields such as building materials and the automobile industry.

なお、上記実施形態では、脆性材料の板材としてガラス板1を例に説明したが、板材としては、脆性材料であって熱応力及び曲げ力による応力により分断できるものであれば適用でき、上記実施形態に限定されるものではない。   In the above-described embodiment, the glass plate 1 is described as an example of the brittle material plate. However, the plate material can be applied as long as it is a brittle material and can be divided by stress due to thermal stress and bending force. The form is not limited.

また、上記実施形態では、脆性材料の板材(ガラス板1)を配置方向Jと直交する分断計画線2で分断する例を説明したが、分断計画線2は直線であれば、配置方向Jに対して所定角度で斜めに分断することも可能であり、分断計画線2は配置方向Jと直交するものに限定されるものではない。   Moreover, in the said embodiment, although the example which divides the board | plate material (glass plate 1) of a brittle material with the division | segmentation plan line 2 orthogonal to the arrangement | positioning direction J was demonstrated, if the division | segmentation plan line 2 is a straight line, it will be in the arrangement | positioning direction J. On the other hand, it is possible to divide diagonally at a predetermined angle, and the dividing plan line 2 is not limited to the one perpendicular to the arrangement direction J.

また、分断装置は、必ずしも疵形成手段17を有している必要はなく、ガラス板1が分断装置に送り込まれる前に、分断装置とは別の装置によりガラス板1の第1主面1aに起点疵16が形成されてもよい。   Moreover, the cutting apparatus does not necessarily need to have the ridge forming means 17, and before the glass plate 1 is sent into the cutting apparatus, the first main surface 1a of the glass plate 1 is formed by a device different from the cutting apparatus. A starting point 16 may be formed.

また、上記実施形態では、円形断面の分断部材11及び修正加熱部材70を例に説明したが、円形断面のシーズヒータ(接触加熱)、冷媒管(接触冷却)、これらを矩形状断面の金属容器(例えば、ステンレス製容器:図示略)に入れ込んだものなどでもよい。金属容器に加熱又は冷却部材を入れることにより、金属容器のガラス板1との接触部を機械加工で正確に仕上げることができる。その上、分断時におけるガラス板1との接触角度も任意に設定することができる。   In the above embodiment, the sectional member 11 and the modified heating member 70 having a circular cross section have been described as an example. However, a sheath heater (contact heating) having a circular cross section, a refrigerant pipe (contact cooling), and a metal container having a rectangular cross section. (For example, a stainless steel container: not shown) may be used. By putting a heating or cooling member in the metal container, the contact portion of the metal container with the glass plate 1 can be accurately finished by machining. In addition, the contact angle with the glass plate 1 at the time of cutting can be arbitrarily set.

さらに、上記実施形態は一例を示しており、各実施形態を組合わせたり、本願発明の要旨を損なわない範囲での種々の変更は可能であり、本願発明は上記実施形態に限定されるものではない。   Furthermore, the said embodiment has shown an example, and various changes in the range which does not impair the summary of this invention are possible, combining each embodiment, and this invention is not limited to the said embodiment. Absent.

1 ガラス板(脆性材料の板材)
1a 第1主面
1b 第2主面
1c 端面
2 分断計画線
3 搬送装置
10 分断装置
11 分断部材
12 分断駆動機
13 加熱装置
14 押え部材
15 押え部材
16 起点疵(スクライブ)
17 疵形成手段
30 分断装置
31 分断部材
32 押圧部材
60 引張機
70 修正加熱部材(加熱)
71 修正加熱部材駆動機
75 修正加熱部材(冷却)
圧縮熱応力
引張熱応力
C 曲げ力
D 圧縮応力
E 引張応力
F 熱応力
G 熱応力
H 熱変形
1 Glass plate (brittle plate)
DESCRIPTION OF SYMBOLS 1a 1st main surface 1b 2nd main surface 1c End surface 2 Dividing plan line 3 Conveyance device 10 Dividing device 11 Dividing member 12 Dividing drive machine 13 Heating device 14 Holding member 15 Holding member 16 Starting point scribing
17 forming means 30 parting device 31 parting member 32 pressing member 60 tensioning machine 70 correction heating member (heating)
71 Correcting heating member driving device 75 Correcting heating member (cooling)
A compressive thermal stress B tensile thermal stress C bending force D compressive stress E tensile stress F thermal stress G thermal stress H thermal deformation

Claims (16)

脆性材料からなる板材を不等分に分けた分断計画線に沿って分断する分断方法であって、
前記分断計画線上で前記板材の第1主面に微小な起点疵を形成する疵形成工程と、
前記分断計画線の両側の当該分断計画線と平行な線上で前記板材の第1主面を押える押え工程と、
前記分断計画線に沿って延び分断部材と所定間隔で並設した修正加熱部材により、前記板材を加熱又は冷却して前記分断部材による分断時に分断計画線が直線状となるように前記板材を熱変形させる修正加熱工程と、
前記板材を接触加熱又は接触冷却するように前記分断部材を加熱又は冷却して前記板材の分断計画線に接触させて当該板材の第1主面に引張熱応力を発生させるとともに、前記分断計画線に沿って前記板材の第2主面側から板厚方向の曲げ力を付与することにより、前記曲げ力による引張応力と前記引張熱応力とを重畳させて前記板材を前記分断計画線に沿って分断する分断工程と、
を含むことを特徴とする脆性材料の板材の分断方法。
A cutting method for dividing a plate made of a brittle material along a division plan line divided into unequal parts,
A wrinkle forming step for forming a fine starting flaw on the first main surface of the plate material on the dividing plan line;
A pressing step of pressing the first main surface of the plate material on a line parallel to the cutting plan line on both sides of the cutting plan line;
The plate material is heated or cooled by a modified heating member that extends along the dividing line and is arranged in parallel with the dividing member at a predetermined interval, and the plate material is heated so that the dividing line is straight when divided by the dividing member. A modified heating process to deform,
The dividing member is heated or cooled so that the plate material is contact-heated or contact-cooled and brought into contact with the dividing plan line of the plate material to generate a tensile thermal stress on the first main surface of the plate material, and the dividing plan line By applying a bending force in the thickness direction from the second main surface side of the plate material along the direction of the plate material, the tensile stress due to the bending force and the tensile thermal stress are overlapped to cause the plate material to follow the dividing plan line. A dividing step of dividing;
A method for dividing a plate material of a brittle material, comprising:
前記分断部材は、前記板材の第2主面側に配置された、前記板材の第2主面を接触加熱するものであり、
前記分断部材を前記板材の第2主面に接触加熱させて前記板材の第1主面に引張熱応力を発生させるとともに、
前記修正加熱部材で前記板材を加熱又は冷却して前記分断部材による分断時に分断計画線が直線状となるように前記板材を熱変形させ、
前記分断工程で、前記分断部材を前記板材に押圧することによって、前記分断計画線に沿って前記板材の第2主面に板厚方向の曲げ力を付与する、請求項1に記載の脆性材料の板材の分断方法。
The dividing member is disposed on the second main surface side of the plate material, and contacts and heats the second main surface of the plate material,
While causing the dividing member to contact and heat the second main surface of the plate material to generate a tensile thermal stress on the first main surface of the plate material,
The plate material is heated or cooled with the modified heating member, and the plate material is thermally deformed so that a dividing plan line is linear when divided by the dividing member,
2. The brittle material according to claim 1, wherein in the dividing step, a bending force in a plate thickness direction is applied to the second main surface of the plate material along the division plan line by pressing the dividing member against the plate material. Method of cutting board material.
前記修正加熱部材は、前記第2主面側に配置され、
前記修正加熱部材で前記第2主面側から前記板材を加熱して前記分断部材による分断時に分断計画線が直線状となるように前記板材を熱変形させる、請求項2に記載の脆性材料の板材の分断方法。
The correction heating member is disposed on the second main surface side,
3. The brittle material according to claim 2, wherein the plate material is heated from the second main surface side by the correction heating member, and the plate material is thermally deformed so that a dividing plan line is linear when dividing by the dividing member. Method for dividing plate material.
前記修正加熱部材は、前記板材の第1主面側に配置され、
前記修正加熱部材で前記第1主面側から前記板材を加熱して前記分断部材による分断時に分断計画線が直線状となるように前記板材を熱変形させる、請求項2に記載の脆性材料の板材の分断方法。
The correction heating member is disposed on the first main surface side of the plate material,
3. The brittle material according to claim 2, wherein the plate material is heated from the first main surface side by the correction heating member, and the plate material is thermally deformed so that a dividing plan line is linear when dividing by the dividing member. Method for dividing plate material.
前記修正加熱部材は、前記分断部材に対して前記板材の端縁までの距離が短い側と反対側を加熱するものであり、
前記修正加熱部材で板材を加熱することで、前記板材の端縁に前記分断計画線に対して中央部分が収縮する熱変形を与える、請求項2〜4のいずれか1項に記載の脆性材料の板材の分断方法。
The correction heating member heats the side opposite to the side where the distance to the edge of the plate material is short with respect to the dividing member,
The brittle material according to any one of claims 2 to 4, wherein a thermal deformation in which a central portion contracts with respect to the dividing plan line is applied to an edge of the plate material by heating the plate material with the correction heating member. Method of cutting board material.
前記修正加熱部材は、前記分断部材に対して前記板材の端縁までの距離が短い側を冷却するものであり、
前記修正加熱部材で板材を冷却することで、前記板材の端縁に前記分断計画線に対して中央部分が収縮する熱変形を与える、請求項2に記載の脆性材料の板材の分断方法。
The correction heating member cools the side where the distance to the edge of the plate material is short with respect to the dividing member,
The method for dividing a plate material of a brittle material according to claim 2, wherein the plate material is cooled by the correction heating member to cause thermal deformation in which a central portion contracts with respect to the division plan line on an edge of the plate material.
前記修正加熱部材は、前記板材の第2主面側及び第1主面側の両面から該板材を加熱又は冷却するものである、請求項5又は6に記載の脆性材料の板材の分断方法。   The method of dividing a brittle material plate material according to claim 5 or 6, wherein the correction heating member heats or cools the plate material from both the second main surface side and the first main surface side of the plate material. 前記分断工程で、前記板材を分断計画線と直交する方向に引っ張る、請求項1〜7のいずれか1項に記載の脆性材料の板材の分断方法。   The method for dividing a plate material of a brittle material according to any one of claims 1 to 7, wherein, in the dividing step, the plate material is pulled in a direction orthogonal to a division plan line. 脆性材料からなる板材の第1主面における微小な起点疵が形成された分断計画線に沿って当該板材を不等分で分断する分断装置であって、
前記分断計画線を挟む当該分断計画線と平行な一対の線上で前記板材の第1主面を押える一対の押え部材と、
前記板材の第1主面と反対を向く第2主面側に配置された、前記分断計画線に沿って延びる分断部材と、
前記分断計画線に沿って延び前記分断部材と所定間隔で並設した、前記板材を加熱又は冷却して前記分断部材による分断時に分断計画線が直線状となるように当該板材を熱変形させる修正加熱部材と、
前記修正加熱部材を前記板材の加熱又は冷却位置に配置する修正加熱部材駆動機と、
前記修正加熱部材による前記板材の加熱又は冷却で当該板材を熱変形させ、前記分断部材を前記板材に接触させて前記板材の第1主面に引張熱応力を発生させた状態で、前記分断計画線に沿って前記板材の第2主面を押圧して当該板材の板厚方向に曲げ力を付与することによって、前記第1主面に曲げ力による引張応力と前記引張熱応力とを重畳させて前記板材が前記分断計画線に沿って分断されるように、前記第2主面側から曲げ力を付与する分断駆動機と、
を備えることを特徴とする脆性材料の板材の分断装置。
A cutting apparatus that divides the plate material in an uneven manner along a cutting plan line in which minute starting points on the first main surface of the plate material made of a brittle material are formed,
A pair of pressing members for pressing the first main surface of the plate member on a pair of lines parallel to the cutting plan line sandwiching the cutting plan line;
A cutting member disposed along the cutting plan line disposed on the second main surface side facing the first main surface of the plate;
Modification that extends along the dividing line and is arranged in parallel with the dividing member at a predetermined interval, and heats or cools the plate so that the dividing line is thermally deformed so that the dividing line is linear when divided by the dividing member. A heating member;
A correction heating member driving machine for arranging the correction heating member at a heating or cooling position of the plate member;
In the state in which the plate material is thermally deformed by heating or cooling of the plate material by the modified heating member, and the dividing member is brought into contact with the plate material to generate a tensile thermal stress on the first main surface of the plate material. By pressing the second main surface of the plate material along the line and applying a bending force in the thickness direction of the plate material, the tensile stress due to the bending force and the tensile thermal stress are superimposed on the first main surface. A cutting drive that applies bending force from the second main surface side so that the plate material is cut along the cutting plan line;
An apparatus for dividing a plate material made of a brittle material.
前記分断部材は、前記板材の第2主面を接触加熱するように構成され、
前記修正加熱部材は、当該修正加熱部材による前記板材の加熱又は冷却と前記分断部材の接触加熱とによって当該分断部材による分断時に前記分断計画線が直線状となるように前記板材を熱変形させるよう構成されている、請求項9に記載の脆性材料の板材の分断装置。
The dividing member is configured to contact and heat the second main surface of the plate material,
The correction heating member causes the plate material to be thermally deformed by heating or cooling of the plate material by the correction heating member and contact heating of the division member so that the division plan line is linear at the time of division by the division member. The apparatus for cutting a brittle material plate according to claim 9, which is configured.
前記修正加熱部材は、前記分断部材に対して前記板材の端縁までの距離が短い側と反対側に配置され、前記修正加熱部材で板材を加熱することで、前記分断部材による分断時に前記分断計画線が直線状となるように前記板材に熱変形を与えるように配置されている、請求項10に記載の脆性材料の板材の分断装置。   The correction heating member is disposed on the opposite side to the side where the distance to the edge of the plate material is short with respect to the dividing member, and the dividing material is heated by the correction heating member, so that the dividing is performed when the dividing member is divided. The board | plate part cutting apparatus of the brittle material of Claim 10 arrange | positioned so that a thermal deformation may be given to the said board | plate material so that a design line may become linear form. 前記修正加熱部材が、前記板材の第1主面を押える一方の押え部材を兼ねている、請求項11に記載の脆性材料の板材の分断装置。   The brittle material plate cutting apparatus according to claim 11, wherein the correction heating member also serves as one holding member that holds the first main surface of the plate. 前記修正加熱部材は、前記分断部材に対して前記板材の端縁までの距離が短い側に配置され、前記修正加熱部材で板材を冷却することで、前記分断部材による分断時に前記分断計画線が直線状となるように前記板材に熱変形を与えるように配置されている、請求項10に記載の脆性材料の板材の分断装置。   The correction heating member is arranged on the side where the distance to the edge of the plate member is short with respect to the dividing member, and the cutting plan line is formed at the time of dividing by the dividing member by cooling the plate member with the correction heating member. The board | plate part cutting apparatus of the brittle material of Claim 10 arrange | positioned so that a thermal deformation may be given to the said board | plate material so that it may become linear form. 前記修正加熱部材駆動機は、前記加熱又は冷却時に前記板材に近接して接触しない所定距離で前記修正加熱部材を停止するように構成されている、請求項9〜13のいずれか1項に記載の脆性材料の板材の分断装置。   The said correction heating member drive machine is comprised so that the said correction heating member may be stopped at the predetermined distance which does not contact the said board | plate material at the time of the said heating or cooling, and is stopped. Cutting device for brittle material. 前記修正加熱部材は、前記板材の第2主面側及び第1主面側の両面から該板材を加熱又は冷却するように配置されている、請求項9〜14のいずれか1項に記載の脆性材料の板材の分断装置。   The said correction heating member is arrange | positioned so that this board | plate material may be heated or cooled from both surfaces of the 2nd main surface side and 1st main surface side of the said board | plate material. A device for cutting plate materials made of brittle materials. 前記板材を前記分断計画線と直交する方向に引っ張る引張機をさらに備える、請求項9〜15のいずれか1項に記載の脆性材料の板材の分断装置。   The cutting device for a brittle material plate material according to any one of claims 9 to 15, further comprising a tension machine that pulls the plate material in a direction orthogonal to the dividing plan line.
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