JP6441955B2 - 配線基板作製方法および配線基板作製装置 - Google Patents
配線基板作製方法および配線基板作製装置 Download PDFInfo
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- JP6441955B2 JP6441955B2 JP2016558837A JP2016558837A JP6441955B2 JP 6441955 B2 JP6441955 B2 JP 6441955B2 JP 2016558837 A JP2016558837 A JP 2016558837A JP 2016558837 A JP2016558837 A JP 2016558837A JP 6441955 B2 JP6441955 B2 JP 6441955B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 51
- 239000011347 resin Substances 0.000 claims description 202
- 229920005989 resin Polymers 0.000 claims description 202
- 230000001678 irradiating effect Effects 0.000 claims description 36
- 230000015572 biosynthetic process Effects 0.000 claims description 23
- 238000010030 laminating Methods 0.000 claims description 9
- 239000000758 substrate Substances 0.000 claims description 7
- 238000001228 spectrum Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 description 63
- 239000000463 material Substances 0.000 description 18
- 239000002245 particle Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 5
- 238000001514 detection method Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003595 spectral effect Effects 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 239000002082 metal nanoparticle Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1283—After-treatment of the printed patterns, e.g. sintering or curing methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/112—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/124—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/307—Handling of material to be used in additive manufacturing
- B29C64/321—Feeding
- B29C64/336—Feeding of two or more materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
- B29C64/393—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/006—Patterns of chemical products used for a specific purpose, e.g. pesticides, perfumes, adhesive patterns; use of microencapsulated material; Printing on smoking articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0014—Shaping of the substrate, e.g. by moulding
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0055—After-treatment, e.g. cleaning or desmearing of holes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0003—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular electrical or magnetic properties, e.g. piezoelectric
- B29K2995/0005—Conductive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3425—Printed circuits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y80/00—Products made by additive manufacturing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/09—Use of materials for the conductive, e.g. metallic pattern
- H05K1/092—Dispersed materials, e.g. conductive pastes or inks
- H05K1/097—Inks comprising nanoparticles and specially adapted for being sintered at low temperature
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0104—Tools for processing; Objects used during processing for patterning or coating
- H05K2203/0126—Dispenser, e.g. for solder paste, for supplying conductive paste for screen printing or for filling holes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0104—Tools for processing; Objects used during processing for patterning or coating
- H05K2203/013—Inkjet printing, e.g. for printing insulating material or resist
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/10—Using electric, magnetic and electromagnetic fields; Using laser light
- H05K2203/107—Using laser light
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0085—Apparatus for treatments of printed circuits with liquids not provided for in groups H05K3/02 - H05K3/46; conveyors and holding means therefor
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Manufacturing Of Printed Wiring (AREA)
Description
UV硬化性の樹脂インクを塗布し、該塗布した樹脂インクにUV光を照射することにより樹脂層を形成する樹脂層形成工程と、
前記樹脂層上に導電性含有インクを塗布し、該塗布した導電性含有インクにレーザー光若しくは連続スペクトルを含むパルス光を照射することにより配線層を形成する配線層形成工程と、
を有し、予め定められた順序で前記樹脂層形成工程と前記配線層形成工程とを実行することにより、前記樹脂層の積層と前記配線層の形成とを行って配線基板を作製する配線基板作製方法であって、
前記樹脂層形成工程の実行直後に前記配線層形成工程が実行される場合には、該当する先の前記樹脂層形成工程において、積算光量が第1の積算光量となるようUV光を照射することにより前記樹脂層を形成し、
前記樹脂層形成工程の実行直後に前記樹脂層形成工程が引き続き実行される場合には、該当する先の前記樹脂層形成工程のうち少なくとも一部は、積算光量が前記第1の積算光量よりも少ない第2の積算光量となるようUV光を照射することにより前記樹脂層を形成する
ことを要旨とする。
樹脂層の積層と配線層の形成とを行って配線基板を作製する配線基板作製装置であって、
UV硬化性の樹脂インクを塗布する第1の塗布手段と、
UV光を照射するUV光照射手段と、
導電性含有インクを塗布する第2の塗布手段と、
レーザー光若しくは連続スペクトルを含むパルス光を照射する光照射手段と、
前記第1の塗布手段で樹脂インクを塗布させ、該塗布させた樹脂インクに前記UV光照射手段でUV光を照射させることにより前記樹脂層を形成する樹脂層形成制御と、前記樹脂層上に前記第2の塗布手段で導電性含有インクを塗布させ、該塗布させた導電性含有インクに前記光照射手段でレーザー光若しくは連続スペクトルを含むパルス光を照射させることにより前記配線層を形成する配線層形成制御と、を予め定められた順序で実行する制御手段と、
を備え、
前記制御手段は、
前記樹脂層形成制御の実行直後に前記配線層形成制御を実行する場合には、該当する先の前記樹脂層形成制御において、積算光量が第1の積算光量となるようUV光を照射することにより前記樹脂層を形成し、
前記樹脂層形成制御の実行直後に前記樹脂層形成制御を繰り返す場合には、該当する先の前記樹脂層形成制御のうち少なくとも一部は、積算光量が前記第1の積算光量よりも少ない第2の積算光量となるようUV光を照射することにより前記樹脂層を形成する
ことを要旨とする。
Claims (4)
- UV硬化性の樹脂インクを塗布し、該塗布した樹脂インクにUV光を照射することにより樹脂層を形成する樹脂層形成工程と、
前記樹脂層上に導電性含有インクを塗布し、該塗布した導電性含有インクにレーザー光若しくは連続スペクトルを含むパルス光を照射することにより配線層を形成する配線層形成工程と、
を有し、予め定められた順序で前記樹脂層形成工程と前記配線層形成工程とを実行することにより、前記樹脂層の積層と前記配線層の形成とを行って配線基板を作製する配線基板作製方法であって、
前記樹脂層形成工程の実行直後に前記配線層形成工程が実行される場合には、該当する先の前記樹脂層形成工程において、積算光量が第1の積算光量となるようUV光を照射することにより前記樹脂層を形成し、
前記樹脂層形成工程の実行直後に前記樹脂層形成工程が引き続き実行される場合には、該当する先の前記樹脂層形成工程のうち少なくとも一部は、積算光量が前記第1の積算光量よりも少ない第2の積算光量となるようUV光を照射することにより前記樹脂層を形成する
ことを特徴とする配線基板作製方法。 - 請求項1記載の配線基板作製方法であって、
前記第1の積算光量として第1の照射時間に亘ってUV光を照射し、
前記第2の積算光量として前記第1の照射時間よりも短い第2の照射時間に亘ってUV光を照射する
ことを特徴とする配線基板作製方法。 - 請求項1記載の配線基板作製方法であって、
前記第1の積算光量として第1のUV強度のUV光を照射し、
前記第2の積算光量として前記第1のUV強度よりも弱い第2のUV強度のUV光を照射する
ことを特徴とする配線基板作製方法。 - 樹脂層の積層と配線層の形成とを行って配線基板を作製する配線基板作製装置であって、
UV硬化性の樹脂インクを塗布する第1の塗布手段と、
UV光を照射するUV光照射手段と、
導電性含有インクを塗布する第2の塗布手段と、
レーザー光若しくは連続スペクトルを含むパルス光を照射する光照射手段と、
前記第1の塗布手段で樹脂インクを塗布させ、該塗布させた樹脂インクに前記UV光照射手段でUV光を照射させることにより前記樹脂層を形成する樹脂層形成制御と、前記樹脂層上に前記第2の塗布手段で導電性含有インクを塗布させ、該塗布させた導電性含有インクに前記光照射手段でレーザー光若しくは連続スペクトルを含むパルス光を照射させることにより前記配線層を形成する配線層形成制御と、を予め定められた順序で実行する制御手段と、
を備え、
前記制御手段は、
前記樹脂層形成制御の実行直後に前記配線層形成制御を実行する場合には、該当する先の前記樹脂層形成制御において、積算光量が第1の積算光量となるようUV光を照射することにより前記樹脂層を形成し、
前記樹脂層形成制御の実行直後に前記樹脂層形成制御を繰り返す場合には、該当する先の前記樹脂層形成制御のうち少なくとも一部は、積算光量が前記第1の積算光量よりも少ない第2の積算光量となるようUV光を照射することにより前記樹脂層を形成する
ことを特徴とする配線基板作製装置。
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PCT/JP2014/080244 WO2016075823A1 (ja) | 2014-11-14 | 2014-11-14 | 配線基板作製方法および配線基板作製装置 |
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