JP6435127B2 - Melting equipment - Google Patents

Melting equipment Download PDF

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JP6435127B2
JP6435127B2 JP2014145209A JP2014145209A JP6435127B2 JP 6435127 B2 JP6435127 B2 JP 6435127B2 JP 2014145209 A JP2014145209 A JP 2014145209A JP 2014145209 A JP2014145209 A JP 2014145209A JP 6435127 B2 JP6435127 B2 JP 6435127B2
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dialysis
amount
dissolution tank
liquid level
powder drug
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JP2016019669A (en
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鈴木 宏章
宏章 鈴木
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Nikkiso Co Ltd
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Description

本発明は、透析用粉末薬剤を溶解して透析用原液を得るための溶解装置に関するものである。   The present invention relates to a dissolution apparatus for dissolving a powder drug for dialysis to obtain a stock solution for dialysis.

病院等で腎不全患者の治療に使用される透析液は、一般に重炭酸塩系と酢酸系とに区分され、このうち重炭酸塩系の透析液は、重炭酸ナトリウムを含まないもの(以下、A剤という。)と重炭酸ナトリウム(以下、B剤という。)の2種類の薬剤に水を混合して調整されるものである。近年、運搬性向上の観点から、これらA剤及びB剤を粉末化したもの(以下、「透析用粉末薬剤」という。)を透析治療時間の前に溶解する試みがなされているが、溶解後の溶液(特にB剤)については経時的に濃度の低下が生じやすく、大量の溶液を作り置きしておくことが難しかった。   Dialysis fluids used for the treatment of patients with renal failure in hospitals are generally divided into bicarbonate and acetic acid. Of these, bicarbonate-based dialysate does not contain sodium bicarbonate (hereinafter referred to as “bicarbonate”). It is prepared by mixing water with two types of drugs, called A agent and sodium bicarbonate (hereinafter referred to as B agent). In recent years, from the viewpoint of improving transportability, attempts have been made to dissolve these A agent and B agent powder (hereinafter referred to as “dialysis powder drug”) before dialysis treatment time. As for the solution (especially B agent), the concentration was likely to decrease over time, and it was difficult to prepare a large amount of solution.

このため、透析治療毎に溶解作業が必要となり、従来から溶解のための溶解装置が各種提案されている。例えば特許文献1には、2つの溶解槽を併設した溶解装置が開示されている。かかる構成により、透析終了後、一方の溶解槽に次回の透析に備えて予め透析用粉末薬剤を投入しておき、他方の溶解槽は次回の透析が開始されるまでの間に、洗浄消毒を行うことができる。また、透析中、一方の溶解槽から透析液原液を人工透析液供給装置に供給している間に、他方の溶解槽で透析用粉末薬剤の追加溶解を行うことができる。   For this reason, dissolution work is required for each dialysis treatment, and various dissolution apparatuses for dissolution have been proposed. For example, Patent Document 1 discloses a melting apparatus provided with two melting tanks. With this configuration, after completion of dialysis, a powder drug for dialysis is put in advance in one dissolution tank for the next dialysis, and the other dissolution tank is washed and disinfected until the next dialysis is started. It can be carried out. Further, during the dialysis, while the dialysate stock solution is supplied from one dissolution tank to the artificial dialysate supply device, the powder drug for dialysis can be additionally dissolved in the other dissolution tank.

特開2001−9028号公報JP 2001-9028 A

しかしながら、上記従来技術においては、溶解槽内に供給された水の量に対する溶解槽内に投入された透析用粉末薬剤の量の適否を判断することが困難であったので、作業者が間違った量の透析用粉末薬剤を投入してしまった場合、不適切な濃度の透析用原液が生成されてしまうという問題があった。また、透析用原液の電導度を測定し、その測定値に基づいて透析用粉末薬剤の投入量の適否を判断することも考えられるが、その場合、攪拌生成後に初めて投入量の適否が判断できることから、投入量が不適切と判断されると、攪拌生成作業をもう一度やり直す必要があった。   However, in the above prior art, it was difficult to determine the suitability of the amount of the dialysis powder drug charged in the dissolution tank relative to the amount of water supplied in the dissolution tank. When an amount of powder drug for dialysis is charged, there is a problem that an undiluted stock solution for dialysis is generated. In addition, it may be possible to measure the conductivity of the dialysis stock solution and determine the suitability of the dosage of the dialysis powder drug based on the measured value. Therefore, if it was determined that the input amount was inappropriate, the agitation generation work had to be performed again.

本発明は、このような事情に鑑みてなされたもので、溶解槽内に投入した透析用粉末薬剤の量の適否を簡易な構成で精度よく判断することができる溶解装置を提供することにある。   The present invention has been made in view of such circumstances, and it is an object of the present invention to provide a dissolution apparatus that can accurately determine the suitability of the amount of the powdered dialysis drug charged into the dissolution tank with a simple configuration. .

請求項1記載の発明は、透析用粉末薬剤を溶解して透析用原液を得るための溶解装置において、前記透析用粉末薬剤を収容し得る溶解槽と、前記溶解槽に前記透析用粉末薬剤を溶解するための水を供給するための給水ラインと、前記溶解槽内の溶液を攪拌し得る攪拌手段と、前記溶解槽内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能な液位検出手段と、前記溶解槽内に水及び前記透析用粉末薬剤が収容された状態であって前記攪拌手段による攪拌前に、前記液位検出手段により検出された液位に基づいて、前記溶解槽内に供給された水の量に対する前記溶解槽内に投入された透析用粉末薬剤の量の適否を判断し得る判断手段とを備えたことを特徴とする。 The invention described in claim 1 is a dissolution apparatus for dissolving a dialysis powder drug to obtain a dialysis stock solution, a dissolution tank capable of containing the dialysis powder drug, and the dialysis powder drug in the dissolution tank. Water supply line for supplying water for dissolution, stirring means for stirring the solution in the dissolution tank, and the level of water or solution supplied in the dissolution tank can be detected continuously and in real time Based on the liquid level detected by the liquid level detection means in a state where water and the powder drug for dialysis are contained in the dissolution tank and before stirring by the stirring means , And determining means capable of determining whether or not the amount of the dialysis powder drug charged in the dissolution tank relative to the amount of water supplied in the dissolution tank is appropriate.

請求項2記載の発明は、請求項1記載の溶解装置において、前記判断手段は、前記溶解槽内に供給された水の量に対して投入された透析用粉末薬剤の量が適正である場合の液位の理論値と、前記液位検出手段により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から前記溶解槽内に供給された水の量に対する前記溶解槽内に投入された透析用粉末薬剤の量の適否を判断し得ることを特徴とする。   According to a second aspect of the present invention, there is provided the dissolution apparatus according to the first aspect, wherein the determining means is configured such that the amount of the powdered dialysis drug charged relative to the amount of water supplied into the dissolution tank is appropriate. The theoretical value of the liquid level is compared with the measured value of the liquid level detected by the liquid level detecting means, and the water supplied into the dissolution tank is calculated from the difference between the theoretical value of the liquid level and the measured value. It is possible to determine whether or not the amount of the powder drug for dialysis charged into the dissolution tank with respect to the amount is appropriate.

請求項3記載の発明は、請求項2記載の溶解装置において、前記判断手段は、前記液位の理論値と実測値との差から前記溶解槽内に供給された水の量に対する前記溶解槽内に投入された透析用粉末薬剤の過不足量を算出し得ることを特徴とする。   According to a third aspect of the present invention, there is provided the dissolution apparatus according to the second aspect, wherein the determination means is configured to determine the amount of water supplied into the dissolution tank based on a difference between a theoretical value and an actual measurement value of the liquid level. It is characterized in that the excess or deficiency of the powder drug for dialysis put in the inside can be calculated.

請求項4記載の発明は、請求項1〜3の何れか1つに記載の溶解装置において、前記攪拌手段による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、前記判断手段により前記溶解槽内に供給された水の量に対する前記溶解槽内に投入された透析用粉末薬剤の量が適切でないと判断された場合、その旨を報知することを特徴とする。   According to a fourth aspect of the present invention, in the dissolution apparatus according to any one of the first to third aspects, the determination unit is set so that the stirring by the stirring unit is performed for a predetermined time, and after the predetermined time has elapsed. When it is determined that the amount of the powder drug for dialysis charged in the dissolution tank relative to the amount of water supplied in the dissolution tank is not appropriate, the fact is notified.

請求項記載の発明は、請求項1〜の何れか1つに記載の溶解装置において、前記溶解槽内に投入された前記透析用粉末薬剤の量を入力する入力手段を具備するとともに、前記判断手段は、当該入力手段で入力された入力値と前記液位検出手段により検出された液位とに基づいて、透析用粉末薬剤の投入量の適宜を判断し得ることを特徴とする。 The invention according to claim 5 comprises an input means for inputting the amount of the powder drug for dialysis charged into the dissolution tank in the dissolution apparatus according to any one of claims 1 to 4 , The determination means can determine an appropriate amount of the dialysis powder drug based on the input value input by the input means and the liquid level detected by the liquid level detection means.

請求項記載の発明は、請求項1〜の何れか1つに記載の溶解装置において、前記液位検出手段により検出された液位に基づいて、前記溶解槽内で生成された透析用原液の容量を算出し得ることを特徴とする。 A sixth aspect of the present invention is the lysis device according to any one of the first to fifth aspects, wherein the dialysis device is generated in the dissolution tank based on the liquid level detected by the liquid level detecting means. The volume of the stock solution can be calculated.

請求項1の発明によれば、溶解槽内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能な液位検出手段と、液位検出手段により検出された液位に基づいて、溶解槽内に供給された水の量に対する溶解槽内に投入された透析用粉末薬剤の量の適否を判断し得る判断手段とを備えたので、溶解槽内に投入した透析用粉末薬剤の量の適否を簡易な構成で精度よく判断することができる。
また、溶解槽内に水及び透析用粉末薬剤が収容された状態であって攪拌手段による攪拌前に、判断手段により溶解槽内に供給された水の量に対する溶解槽内に投入された透析用粉末薬剤の量の適否を判断するので、透析用原液の生成作業前に確実に透析用粉末薬剤の投入量の適否を判断することができ、投入量が適正でないと判断された場合であっても攪拌作業を繰り返し行わせる必要がないことから作業性を向上させることができる。
According to invention of Claim 1, based on the liquid level detected by the liquid level detection means which can detect the liquid level of the water or solution supplied in the dissolution tank continuously and in real time, and the liquid level detection means And a judgment means that can judge the suitability of the amount of the dialysis powder drug charged in the dissolution tank relative to the amount of water supplied in the dissolution tank, so that the dialysis powder drug charged in the dissolution tank Appropriateness of the quantity can be accurately determined with a simple configuration.
In addition, when water and dialysis powder medicine are contained in the dissolution tank, and before stirring by the stirring means, the dialysis use that has been put into the dissolution tank with respect to the amount of water supplied into the dissolution tank by the judgment means Since the appropriateness of the amount of powdered drug is determined, it is possible to reliably determine the appropriateness of the amount of powdered drug for dialysis prior to the production of the dialysis stock solution. In addition, workability can be improved because it is not necessary to repeat the stirring operation.

請求項2の発明によれば、判断手段は、溶解槽内に供給された水の量に対して投入された透析用粉末薬剤の量が適正である場合の液位の理論値と、液位検出手段により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から溶解槽内に供給された水の量に対する溶解槽内に投入された透析用粉末薬剤の量の適否を判断し得るので、投入された透析用粉末薬剤の量の適否をより精度よく判断することができる。   According to the invention of claim 2, the determination means includes the theoretical value of the liquid level when the amount of the powdered dialysis drug charged with respect to the amount of water supplied into the dissolution tank is appropriate, and the liquid level. Compared with the measured value of the liquid level detected by the detection means, the dialysis powder charged in the dissolution tank with respect to the amount of water supplied into the dissolution tank from the difference between the theoretical value and the measured value of the liquid level Since the suitability of the amount of the drug can be determined, the suitability of the amount of the powdered dialysis drug charged can be determined with higher accuracy.

請求項3の発明によれば、判断手段は、液位の理論値と実測値との差から溶解槽内に供給された水の量に対する溶解槽内に投入された透析用粉末薬剤の過不足量を算出し得るので、投入された透析用粉末薬剤の量の適否に加え、不足量又は過多量を把握することができ、適正とするために透析用粉末薬剤又は水をどの程度追加すべきか報知させることができる。   According to the invention of claim 3, the judging means is based on the difference between the theoretical value of the liquid level and the actually measured value, the excess or deficiency of the powder drug for dialysis put into the dissolving tank relative to the amount of water supplied into the dissolving tank. Since the amount can be calculated, in addition to the appropriateness of the amount of powdered dialysis drug added, it is possible to grasp the shortage or excess, and how much dialysis powdered drug or water should be added to make it appropriate Can be informed.

請求項4の発明によれば、攪拌手段による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、判断手段により溶解槽内に供給された水の量に対する溶解槽内に投入された透析用粉末薬剤の量が適切でないと判断された場合、その旨を報知するので、投入された透析用粉末薬剤の量が適切でない透析用原液を透析治療装置側に送液してしまうのを防止することができる。   According to the invention of claim 4, it is set so that the stirring by the stirring means is performed for a predetermined time, and after the predetermined time has elapsed, the water is supplied into the dissolution tank with respect to the amount of water supplied into the dissolution tank by the determination means. If it is determined that the amount of the dialysis powder drug is not appropriate, a notification to that effect will be sent, and the dialysis stock solution with an inappropriate dialysis powder drug amount will be sent to the dialysis treatment device side. Can be prevented.

請求項の発明によれば、溶解槽内に投入された透析用粉末薬剤の量を入力する入力手段を具備するとともに、判断手段は、当該入力手段で入力された入力値と液位検出手段により検出された液位とに基づいて、透析用粉末薬剤の投入量の適宜を判断し得るので、溶解装置に対して透析用粉末薬剤の投入量を確実に把握させることができ、透析用粉末薬剤の投入量の適否を精度よく判断させることができる。 According to the invention of claim 5 , the input means for inputting the amount of the dialysis powder medicine charged into the dissolution tank is provided, and the judging means is the input value and liquid level detecting means inputted by the input means. Therefore, it is possible to determine the appropriate amount of the dialysis powder drug on the basis of the liquid level detected by the above, so that the dialysis powder drug can be surely grasped by the dissolving device. It is possible to accurately determine whether or not the dose of the medicine is appropriate.

請求項の発明によれば、液位検出手段により検出された液位に基づいて、溶解槽内で生成された透析用原液の容量を算出し得るので、液位検出手段について、投入された透析用粉末薬剤の量の適否を判断するための手段として機能させるのに加え、溶解槽内で生成された透析用原液の容量を算出するための手段として機能させることができる。 According to the invention of claim 6 , since the volume of the dialysis stock solution generated in the dissolution tank can be calculated based on the liquid level detected by the liquid level detection means, the liquid level detection means was inserted. In addition to functioning as a means for determining the suitability of the amount of the powder drug for dialysis, it can function as a means for calculating the volume of the dialysis stock solution produced in the dissolution tank.

本発明の実施形態に係る溶解装置を示す平面図及び正面図The top view and front view which show the melt | dissolution apparatus which concerns on embodiment of this invention 同溶解装置の内部構成を示す模式図Schematic diagram showing the internal configuration of the dissolution apparatus 同溶解装置における制御内容を示すフローチャートFlow chart showing control contents in the dissolution apparatus 本発明の他の実施形態に係る溶解装置の制御内容を示すフローチャートThe flowchart which shows the control content of the melt | dissolution apparatus which concerns on other embodiment of this invention.

以下、本発明の実施形態について図面を参照しながら具体的に説明する。
本実施形態に係る溶解装置は、透析用粉末薬剤を溶解し透析用原液を得るものであって、図1、2に示すように、透析用粉末薬剤を収容し得る溶解槽2及び補助溶解槽3と、これら溶解槽2及び補助溶解槽3のそれぞれに透析用粉末薬剤を溶解するための水を供給するための給水ラインL1、L2と、溶解槽2及び補助溶解槽3内の液体を攪拌し得る攪拌手段4、5と、液位検出手段6と、記憶手段8及び算出手段9を有した判断手段7と、入力手段10と、表示手段11とから主に構成される。
Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings.
The dissolution apparatus according to the present embodiment dissolves a dialysis powder drug to obtain a dialysis stock solution. As shown in FIGS. 1 and 2, a dissolution tank 2 and an auxiliary dissolution tank that can accommodate a dialysis powder drug 3, the water supply lines L1 and L2 for supplying water for dissolving the dialysis powder drug to each of the dissolution tank 2 and the auxiliary dissolution tank 3, and the liquid in the dissolution tank 2 and the auxiliary dissolution tank 3 are stirred. Mainly composed of agitation means 4 and 5, a liquid level detection means 6, a determination means 7 having a storage means 8 and a calculation means 9, an input means 10, and a display means 11.

溶解槽2は、重炭酸ナトリウムを含まないもの(A剤)又は重炭酸ナトリウム(B剤)の2種類のうち何れかから成る透析用粉末薬剤を投入可能な収容空間を有するとともに、給水源Aから延設された給水ラインL1が接続されている。かかる給水ラインL1には、電磁弁等から成るバルブV1が配設されており、このバルブV1を開状態とすることにより溶解槽2内に給水可能とされている。しかして、給水源Aから所定量の水を溶解槽2内に供給して収容させた後、その水の量に対して決められた量(規定量)の透析用粉末薬剤を溶解槽2に投入して攪拌することにより、所定量及び所定濃度の透析用原液を得ることができる。   The dissolution tank 2 has a storage space in which a powder drug for dialysis composed of either one of sodium bicarbonate (A agent) or sodium bicarbonate (B agent) can be charged, and a water supply source A A water supply line L1 extending from is connected. The water supply line L1 is provided with a valve V1 composed of an electromagnetic valve or the like, and water can be supplied into the dissolution tank 2 by opening the valve V1. Thus, after supplying a predetermined amount of water from the water supply source A into the dissolution tank 2 and storing it, a predetermined amount of the powdered dialysis drug for the amount of the water is supplied to the dissolution tank 2. By adding and stirring, a dialysis stock solution having a predetermined amount and a predetermined concentration can be obtained.

補助溶解槽3は、溶解槽2に投入される透析用粉末薬剤と同種の透析用粉末薬剤を投入可能な空間を有すると共に、溶解槽2の攪拌ラインL3から延設された給水ラインL2が接続されている。かかる給水ラインL2には、電磁弁等からなるバルブV2が配設されており、このバルブV2を開状態にすることにより、溶解槽2より補助溶解槽3内に給水可能とされている。かかる補助溶解槽3は、溶解槽2に比べて相対的に容量が小さなタンクとされ、オーバーフローラインL5にて溶解槽2に接続されている。   The auxiliary dissolution tank 3 has a space where a dialysis powder drug of the same type as the dialysis powder charged in the dissolution tank 2 can be charged, and a water supply line L2 extending from the stirring line L3 of the dissolution tank 2 is connected. Has been. The water supply line L2 is provided with a valve V2 composed of an electromagnetic valve or the like. By opening the valve V2, water can be supplied from the dissolution tank 2 into the auxiliary dissolution tank 3. The auxiliary dissolution tank 3 is a tank having a relatively small capacity compared to the dissolution tank 2, and is connected to the dissolution tank 2 through an overflow line L5.

しかして、補助溶解槽3に予め透析用粉末薬剤を投入しておき、治療時、溶解槽2に定められた十分な量の給水を行い、給水ラインL2から給水しつつ攪拌するとともに、攪拌ラインL3に配設されたバルブV3を閉状態にして、オーバーフローラインL5を介して溶解槽2にも溶解液を送液することにより、溶解槽2と補助溶解槽3との両方によって所定量及び所定濃度の透析用原液を生成する。そして、先ず溶解槽2内の透析用原液を透析治療装置側(透析液供給装置等)に送液し、当該溶解槽2が空になると、補助溶解槽3内の透析用原液を継続して送液することができる。なお、補助溶解槽3内の透析用原液を送液している間、溶解槽2に透析用粉末薬剤を投入して溶解させることで、当該溶解槽2単独で透析用原液を生成することができる。   Accordingly, the powder drug for dialysis is put in advance in the auxiliary dissolution tank 3, and a sufficient amount of water determined in the dissolution tank 2 is supplied at the time of treatment, and stirring is performed while supplying water from the water supply line L2. The valve V3 disposed in L3 is closed, and the solution is sent to the dissolution tank 2 via the overflow line L5, so that both the dissolution tank 2 and the auxiliary dissolution tank 3 have a predetermined amount and a predetermined amount. Concentrate stock solution for dialysis is produced. First, the dialysis stock solution in the dissolution tank 2 is sent to the dialysis treatment device side (dialysis solution supply device etc.), and when the dissolution tank 2 is empty, the dialysis stock solution in the auxiliary dissolution tank 3 is continued. The liquid can be sent. In addition, while the undiluted solution for dialysis in the auxiliary dissolving tank 3 is being fed, the undiluted solution for dialysis can be generated by the dissolving tank 2 alone by introducing and dissolving the dialysis powder drug in the dissolving tank 2. it can.

よって、補助溶解槽3を具備することにより、治療前(治療前日の夜等)においては、補助溶解槽3に透析用粉末薬剤が投入された状態で溶解槽2に対する洗浄や消毒等を行わせることができるとともに、治療中においては、貯槽として機能させることができる。また、本実施形態に適用される透析用粉末薬剤は、溶解袋に所定量毎に袋詰めされており、作業者が溶解袋を破り、内部の透析用粉末薬剤を溶解槽2又は補助溶解槽3に投入するようになっている。   Therefore, by providing the auxiliary dissolution tank 3, before treatment (the night before the treatment, etc.), the dissolution tank 2 is cleaned or disinfected with the powder for dialysis charged in the auxiliary dissolution tank 3. It can function as a reservoir during treatment. Moreover, the powder medicine for dialysis applied to this embodiment is packed in a dissolution bag every predetermined amount, and the operator breaks the dissolution bag, and the powder medicine for dialysis in the dissolution tank 2 or the auxiliary dissolution tank. 3 is to be input.

攪拌手段4は、溶解槽2内に収容された液体(溶液)を攪拌するためのもので、本実施形態においては、循環ラインL3の先端に接続されたノズルから成る。この循環ラインL3は、溶解槽2の底面から延設され、その先端が当該溶解槽2内に配設された攪拌手段4に接続された循環流路から成るとともに、流路の途中にポンプP1が配設されたものである。しかして、ポンプP1を駆動させると、溶解槽2の液体が攪拌手段4から噴出して循環し得るので、当該溶解槽2内の液体を攪拌することができるのである。   The agitation means 4 is for agitating the liquid (solution) accommodated in the dissolution tank 2, and in the present embodiment, comprises a nozzle connected to the tip of the circulation line L3. The circulation line L3 extends from the bottom surface of the dissolution tank 2, and includes a circulation flow path connected to stirring means 4 disposed in the dissolution tank 2, and a pump P1 in the middle of the flow path. Is arranged. Thus, when the pump P1 is driven, the liquid in the dissolution tank 2 can be ejected from the stirring means 4 and circulated, so that the liquid in the dissolution tank 2 can be stirred.

攪拌手段5は、補助溶解槽3内に収容された液体(溶液)を攪拌するためのもので、本実施形態においては、給水ラインL2の先端に接続されたノズルから成る。この給水ラインL2は、溶解槽2の攪拌ラインL3から延設され、その先端が当該補助溶解槽3内に配設された攪拌手段5に接続されている。しかして、溶解槽2に定められた十分な量の給水を行い、その後バルブV2を開きポンプP1を駆動させると、溶解槽2の液体が攪拌手段5から噴出して、当該補助溶解槽3内の透析用粉末薬剤を攪拌するとともに、攪拌ラインL3に配設されたバルブV3を閉状態にして、オーバーフローラインL5を介して溶解槽2にも溶解液を送液し、溶解槽2と補助溶解槽3との両方によって攪拌溶解を行う。   The stirring means 5 is for stirring the liquid (solution) stored in the auxiliary dissolution tank 3, and in the present embodiment, is composed of a nozzle connected to the tip of the water supply line L2. The water supply line L <b> 2 extends from the stirring line L <b> 3 of the dissolution tank 2, and the tip thereof is connected to the stirring means 5 disposed in the auxiliary dissolution tank 3. Then, when a sufficient amount of water set in the dissolution tank 2 is supplied, and then the valve V2 is opened and the pump P1 is driven, the liquid in the dissolution tank 2 is ejected from the stirring means 5, and the inside of the auxiliary dissolution tank 3 In addition to stirring the dialysis powder drug, the valve V3 disposed in the stirring line L3 is closed, and the solution is also fed to the dissolution tank 2 via the overflow line L5. Stirring and dissolution are performed both in the tank 3.

なお、本実施形態に係る攪拌手段4、5は、循環流路から成る循環ラインL3、給水ラインL2の先端に接続されたノズルから成るものとされているが、溶解槽2及び補助溶解槽3内の溶液を攪拌し得るものであれば、他の形態のもの(例えば、溶解槽2及び補助溶解槽3内で回転駆動可能なインペラ等)としてもよい。また、溶解槽2及び補助溶解槽3の上部に液体をシャワー状に噴出し得るシャワー手段を設け、循環ラインL3、給水ラインL2の先端に当該シャワー手段を接続するようにしてもよい。   In addition, although the stirring means 4 and 5 which concern on this embodiment consist of the nozzle connected to the front-end | tip of the circulation line L3 which consists of a circulation flow path, and the water supply line L2, the dissolution tank 2 and the auxiliary dissolution tank 3 are used. As long as it can stir the solution inside, it may be in another form (for example, an impeller that can be rotationally driven in the dissolution tank 2 and the auxiliary dissolution tank 3). Further, shower means capable of ejecting liquid in a shower shape may be provided on the upper part of the dissolution tank 2 and the auxiliary dissolution tank 3, and the shower means may be connected to the ends of the circulation line L3 and the water supply line L2.

液位検出手段6は、溶解槽2に配設されたセンサから成るもので、溶解槽2内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能なものである。本実施形態に係る液位検出手段6は、溶解槽2の収容空間内において鉛直方向に延設された変位部6aと、溶解槽2内に収容された液体の液面に浮きつつ変位部6aに沿って上下移動可能な浮き手段6bとを有した磁歪式リニア変位センサで構成されており、浮き手段6bの変位部6aに対する位置を連続的且つリアルタイムに検出することにより、液面(すなわち液位)を検知可能とされている。   The liquid level detection means 6 is composed of a sensor disposed in the dissolution tank 2 and can continuously and in real time detect the liquid level of the water or solution supplied into the dissolution tank 2. The liquid level detection means 6 according to the present embodiment includes a displacement part 6a extending in the vertical direction in the accommodation space of the dissolution tank 2, and a displacement part 6a while floating on the liquid level of the liquid accommodated in the dissolution tank 2. The magnetostrictive linear displacement sensor has a floating means 6b that can move up and down along the surface of the liquid. By detecting the position of the floating means 6b relative to the displacement portion 6a continuously and in real time, Can be detected.

なお、液位検出手段6は、溶解槽2内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能なものであれば、接触式又は非接触式のどちらのタイプでもよく、本実施形態の如く浮き手段による磁歪式リニア変位センサの他、超音波センサ等により構成するようにしてもよい。また、本実施形態においては、液位検出手段6が溶解槽2のみに配設されているが、当該溶解槽2と共に補助溶解槽3にも配設するようにしてもよい。   The liquid level detection means 6 may be either a contact type or a non-contact type as long as the liquid level of the water or solution supplied into the dissolution tank 2 can be detected continuously and in real time. In addition to the magnetostrictive linear displacement sensor using the floating means as in the present embodiment, an ultrasonic sensor or the like may be used. In the present embodiment, the liquid level detecting means 6 is disposed only in the dissolution tank 2, but it may be disposed in the auxiliary dissolution tank 3 together with the dissolution tank 2.

また、本実施形態に係る溶解装置1の筐体部には、入力手段10と、表示手段11とが配設されている。入力手段10は、操作者が入力操作可能な操作スイッチやタッチパネル等により構成されたもので、本実施形態においては、溶解槽2又は補助溶解槽3内に投入された透析用粉末薬剤の量を入力し得るものとされている。表示手段11は、液晶モニタ等により構成されたもので、溶解作業に関する種々表示を行い得るものとされている。   Moreover, the input means 10 and the display means 11 are arrange | positioned at the housing | casing part of the melting apparatus 1 which concerns on this embodiment. The input means 10 is constituted by an operation switch or a touch panel that can be input by an operator. In this embodiment, the input means 10 indicates the amount of the dialysis powder drug introduced into the dissolution tank 2 or the auxiliary dissolution tank 3. It can be entered. The display means 11 is composed of a liquid crystal monitor or the like, and is capable of performing various displays relating to the melting operation.

ここで、本実施形態に係る溶解装置1は、液位検出手段6、入力手段10及び表示手段11等と電気的に接続された判断手段7を具備している。かかる判断手段7は、例えばマイコン等から成るもので、液位検出手段6により検出された液位に基づいて、溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断し得るよう構成されている。   Here, the dissolution apparatus 1 according to the present embodiment includes a determination means 7 electrically connected to the liquid level detection means 6, the input means 10, the display means 11, and the like. The determination means 7 comprises, for example, a microcomputer or the like, and based on the liquid level detected by the liquid level detection means 6, dialysis charged into the dissolution tank 2 with respect to the amount of water supplied into the dissolution tank 2. It is configured to be able to judge the suitability of the amount of powder drug for use.

本実施形態に係る判断手段7は、溶解槽2内に供給された水の量に対して投入された透析用粉末薬剤の量が適正である場合(すなわち、所定量の水に対して予め定められた規定量の透析用粉末薬剤が投入された場合)の液位の理論値と、液位検出手段6により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断し得るものとされている。なお、「溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否」を判断することにより、同時に、「溶解槽2内に投入された透析用粉末薬剤の量に対する溶解槽2内に供給された水の量の適否」も判断することができる。   The determination means 7 according to the present embodiment is determined in advance when the amount of the dialysis powder drug added to the amount of water supplied into the dissolution tank 2 is appropriate (that is, predetermined for a predetermined amount of water). The theoretical value of the liquid level in the case where the prescribed amount of powdered drug for dialysis is added) and the actual value of the liquid level detected by the liquid level detection means 6 are compared, and the theoretical value and the actual value of the liquid level are compared. From the difference between the two values, it is possible to determine whether or not the amount of the powder drug for dialysis charged into the dissolution tank 2 with respect to the amount of water supplied into the dissolution tank 2 can be judged. At the same time, by determining whether or not the amount of the dialysis powder drug charged in the dissolution tank 2 with respect to the amount of water supplied in the dissolution tank 2 was determined, the “dialysis charged in the dissolution tank 2” It is also possible to determine whether the amount of water supplied into the dissolution tank 2 with respect to the amount of the powder medicine for use is appropriate.

具体的には、判断手段7は、溶解槽2内に供給された水の量に対して投入された透析用粉末薬剤の量が適正である場合(すなわち、所定量の水に対して予め定められた規定量の透析用粉末薬剤が投入された場合)の液位の理論値を記憶する記憶手段8と、該記憶手段8にて記憶された液位の理論値と液位検出手段6により検出された液位の実測値とを比較(例えば、液位の理論値と液位の実測値との減算や比を算出)する算出手段9とを具備しており、液位の理論値と実測値とが略同一であれば、給水量に対する透析用粉末薬剤の投入量が適正であると判断するようになっている。   Specifically, the determination means 7 determines in advance when the amount of the dialysis powder drug added to the amount of water supplied into the dissolution tank 2 is appropriate (that is, predetermined for a predetermined amount of water). Storage means 8 for storing the theoretical value of the liquid level when the prescribed amount of powdered dialysis drug is charged, and the theoretical value of the liquid level stored in the storage means 8 and the liquid level detection means 6. And a calculating means 9 for comparing the actual value of the detected liquid level (for example, subtracting or calculating the ratio between the theoretical value of the liquid level and the actual value of the liquid level). If the measured value is substantially the same, it is determined that the amount of the dialysis powder drug to be supplied relative to the amount of water supply is appropriate.

一方、本実施形態においては、溶解槽2内に投入された透析用粉末薬剤の量(具体的には、使用した溶解袋の数)を入力手段10にて入力させるとともに、当該入力手段10で入力された入力値と液位検出手段6により検出された液位とに基づいて、透析用粉末薬剤の投入量の適宜を判断し得るものとされている。すなわち、判断手段7は、入力手段10で入力された入力値(溶解袋の数)にて透析用粉末薬剤の投入量(溶解袋の数×1つの溶解袋の容量)を把握し、その入力値と給水量とを比べて「適否」を判断するのである。これにより、溶解装置に対して透析用粉末薬剤の投入量を確実に把握させることができ、透析用粉末薬剤の投入量の適否を精度よく判断させることができる。   On the other hand, in the present embodiment, the input means 10 inputs the amount of the dialysis powder medicine charged into the dissolution tank 2 (specifically, the number of dissolution bags used). Based on the inputted input value and the liquid level detected by the liquid level detecting means 6, it is possible to determine the appropriate amount of the dialysis powder drug to be charged. That is, the judging means 7 grasps the input amount of the dialysis powder drug (the number of dissolving bags × the capacity of one dissolving bag) from the input value (the number of dissolving bags) input by the input means 10 and inputs the input. The value and the amount of water supply are compared to determine “propriety”. Thereby, it is possible to make the dissolving device surely grasp the input amount of the powder drug for dialysis, and to accurately determine the suitability of the input amount of the powder drug for dialysis.

そして、判断手段7は、液位の実測値が液位の理論値より大きい値の場合、給水量に対する透析用粉末薬剤の投入量が過多である(投入すべき透析用粉末薬剤より多い)と判断するとともに、液位の実測値が液位の理論値より小さい場合、給水量に対する透析用粉末薬剤の投入量が不足である(投入すべき透析用粉末薬剤より少ない)と判断し、給水量に対する透析用粉末薬剤の量が何れも「適正」でないと判断するようになっている。   Then, when the actual measurement value of the liquid level is larger than the theoretical value of the liquid level, the judging means 7 indicates that the amount of the dialysis powder drug to be supplied with respect to the water supply amount is excessive (more than the dialysis powder drug to be added). In addition, if the measured value of the liquid level is smaller than the theoretical value of the liquid level, it is determined that the amount of the dialysis powder medicine to be supplied is insufficient (less than the dialysis powder medicine to be added), and the water supply amount It is determined that the amount of the dialysis powder drug is not “appropriate”.

さらに、本実施形態に係る判断手段7の算出手段9は、液位の理論値と実測値との差から溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の過不足量(不足量又は過多量)を算出し得るよう構成されている。これにより、投入された透析用粉末薬剤の量の適否に加え、不足量又は過多量を把握することができ、適正とするために透析用粉末薬剤又は水をどの程度追加すべきか報知させることができる。   Furthermore, the calculation means 9 of the judgment means 7 according to the present embodiment is for dialysis used in the dissolution tank 2 with respect to the amount of water supplied into the dissolution tank 2 from the difference between the theoretical value and the actual measurement value of the liquid level. An excessive or insufficient amount (insufficient or excessive amount) of the powder drug is calculated. In this way, in addition to the appropriateness of the amount of the dialysis powder drug introduced, it is possible to grasp the shortage or excess amount, and to inform the extent to which the dialysis powder drug or water should be added to make it appropriate. it can.

またさらに、本実施形態に係る判断手段7の算出手段9は、液位検出手段6により検出された液位に基づいて、溶解槽2内で生成された透析用原液の容量を算出し得るよう構成されている。溶解槽2内で生成された透析用原液の容量を算出することにより、例えば透析治療が終了するまで透析用原液が足りるか否かを判断することができる。したがって、液位検出手段6について、投入された透析用粉末薬剤の量の適否を判断するための手段として機能させるのに加え、溶解槽2内で生成された透析用原液の容量を算出するための手段として機能させることができる。   Furthermore, the calculation means 9 of the determination means 7 according to the present embodiment can calculate the volume of the dialysis stock solution generated in the dissolution tank 2 based on the liquid level detected by the liquid level detection means 6. It is configured. By calculating the volume of the dialysis stock solution produced in the dissolution tank 2, for example, it can be determined whether or not the dialysis stock solution is sufficient until the dialysis treatment is completed. Therefore, in order to make the liquid level detection means 6 function as a means for determining the suitability of the amount of the charged dialysis powder drug, in order to calculate the volume of the dialysis stock solution generated in the dissolution tank 2. It can function as a means.

また、本実施形態に係る溶解装置1は、攪拌手段4による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、判断手段7により溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量が適切でないと判断された場合、その旨を報知するようになっている。当該報知は、例えば表示手段11による表示の他、音声によるお知らせ、ブザー等の警告音等であってもよい。   In addition, the dissolving device 1 according to the present embodiment is set so that the stirring by the stirring means 4 is performed for a predetermined time, and with respect to the amount of water supplied into the dissolving tank 2 by the judging means 7 after the predetermined time has elapsed. When it is determined that the amount of the powder drug for dialysis charged into the dissolution tank 2 is not appropriate, a notification to that effect is given. The notification may be, for example, a notification by sound, a warning sound such as a buzzer, in addition to the display by the display unit 11.

さらに、本実施形態においては、溶解槽2内に水及び透析用粉末薬剤が収容された状態であって攪拌手段4による攪拌前に、判断手段7により溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断するよう構成されており、記憶手段8には、水に透析用粉末薬剤が全く溶けていないときの液位(未溶解時の液位)が「液位の理論値」として記憶されている。   Furthermore, in the present embodiment, the amount of water supplied into the dissolution tank 2 by the determination means 7 before the stirring by the stirring means 4 is performed in a state where water and the dialysis powder drug are contained in the dissolution tank 2. It is configured to determine whether or not the amount of the dialysis powder drug charged into the dissolution tank 2 is appropriate, and the storage means 8 stores the liquid level when the dialysis powder drug is not dissolved in water (undissolved). Liquid level at time) is stored as “theoretical value of liquid level”.

次に、本実施形態に係る溶解装置1の制御内容(溶解槽2単独による透析用原液の作製)について、図3のフローチャートに基づいて説明する。
先ず、作業者は、投入する透析用粉末薬剤の量(すなわち、使用する溶解袋の数)を入力手段10にて入力(S1)した後、バルブV1を開状態とすることで溶解槽2内に所定量の水を供給させ(S2)、入力手段10に入力した量(溶解袋)の透析用粉末薬剤を溶解槽2に投入する(S3)。
Next, the control content of the dissolution apparatus 1 according to the present embodiment (production of a dialysis stock solution using the dissolution tank 2 alone) will be described based on the flowchart of FIG.
First, the operator inputs (S1) the amount of the dialysis powder drug to be charged (that is, the number of dissolution bags to be used) by the input means 10 and then opens the valve V1 so that the inside of the dissolution tank 2 is opened. Is supplied with a predetermined amount of water (S2), and the amount of dialysis powder drug input to the input means 10 (dissolution bag) is charged into the dissolution tank 2 (S3).

そして、液位検出手段6にて透析用粉末薬剤の投入直後の液位を検出し(S4)、その検出された液位に基づいて、溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断手段7にて判断する(S5)。このS5にて透析用粉末薬剤の量が適正であると判断されると、S6に進み、ポンプP1を駆動して攪拌手段4を作動させ、溶解槽2内の水及び透析用粉末薬剤を攪拌して溶解させることにより所定濃度の透析用原液を作製する。   Then, the liquid level detection means 6 detects the liquid level immediately after the introduction of the dialysis powder medicine (S4), and based on the detected liquid level, the dissolution tank for the amount of water supplied into the dissolution tank 2 2 is judged by the judging means 7 (S5). If it is determined in S5 that the amount of the dialysis powder drug is appropriate, the process proceeds to S6, where the pump P1 is driven to actuate the agitating means 4 to agitate the water in the dissolution tank 2 and the dialysis powder drug. Then, a stock solution for dialysis having a predetermined concentration is prepared by dissolving them.

一方、S5にて透析用粉末薬剤の量が適正でないと判断されると、S7に進み、液位検出手段6にて検出された液位が規定より低いか否かが判断され、低いと判断されると、透析用粉末薬剤の投入量が不足していると判断できるので、S8に進み、算出手段9にて当該不足量を算出するとともに、その不足量に応じた追加投入量(追加する溶解袋の数)を表示手段11にて表示することで追加投入を指示する。   On the other hand, if it is determined in S5 that the amount of the powder drug for dialysis is not appropriate, the process proceeds to S7, in which it is determined whether or not the liquid level detected by the liquid level detection means 6 is lower than the standard, and it is determined that the level is low. Then, since it can be determined that the input amount of the powder drug for dialysis is insufficient, the process proceeds to S8, the shortage amount is calculated by the calculation means 9, and an additional input amount (added) corresponding to the shortage amount is added. The number of dissolution bags) is displayed on the display means 11 to instruct additional charging.

そして、S9にて作業者による入力操作を待ち、入力操作が行われると、その入力が作業を継続する旨の指示であるか否かが判断される(S10)。S10にて作業を継続する旨の指示が入力されたと判断されると、S3に進み、表示手段11で表示された追加投入量の透析用粉末薬剤を溶解槽2に投入させる。なお、S10にて作業を継続しない旨の指示が入力されたと判断されると、S11に進み、溶解槽2内の溶液を廃棄させる。   Then, in S9, the operator waits for an input operation, and when the input operation is performed, it is determined whether or not the input is an instruction to continue the work (S10). If it is determined in S10 that an instruction to continue the operation has been input, the process proceeds to S3, and the additional charging amount of the dialysis powder drug displayed on the display means 11 is input to the dissolution tank 2. If it is determined in S10 that an instruction not to continue the operation has been input, the process proceeds to S11 and the solution in the dissolution tank 2 is discarded.

また、S7にて液位検出手段6にて検出された液位が規定より高いと判断されると、透析用粉末薬剤の投入量が過多である(給水量が不足している)と判断できるので、S12に進み、算出手段9にて当該過多量を算出するとともに、その過多量に応じた誤投入量(誤って使用した溶解袋の数)を表示手段11にて表示する。そして、S13にて作業者による入力操作を待ち、入力操作が行われると、その入力が作業を継続する旨の指示であるか否かが判断される(S14)。   If it is determined in S7 that the liquid level detected by the liquid level detection means 6 is higher than the specified level, it can be determined that the amount of the dialysis powder drug input is excessive (the amount of water supply is insufficient). Therefore, the process proceeds to S12, where the calculation means 9 calculates the excess amount, and the display means 11 displays the erroneous input amount (the number of dissolution bags used in error) corresponding to the excess amount. Then, in S13, the operator waits for an input operation. When the input operation is performed, it is determined whether or not the input is an instruction to continue the work (S14).

S14にて業を継続する旨の指示が入力されたと判断されると、S15に進み、給水量に適合する透析用粉末薬剤の投入量(溶解袋の数)に入力値が変更され、S2に戻ることとなる。なお、S14にて作業を継続しない旨の指示が入力されたと判断されると、S16に進み、溶解槽2内の溶液を廃棄させる。以上で、攪拌手段4による攪拌前に、判断手段7により溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断するための制御が終了することとなる。   If it is determined in S14 that an instruction to continue the operation has been input, the process proceeds to S15, where the input value is changed to the input amount of dialysis powder drug (number of dissolution bags) suitable for the amount of water supply, and to S2. Will return. If it is determined in S14 that an instruction not to continue the operation has been input, the process proceeds to S16 and the solution in the dissolution tank 2 is discarded. Thus, before the stirring by the stirring means 4, the control for determining the suitability of the amount of the dialysis powder drug introduced into the dissolution tank 2 relative to the amount of water supplied into the dissolution tank 2 by the determination means 7. It will end.

上記実施形態によれば、溶解槽2内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能な液位検出手段6と、液位検出手段6により検出された液位に基づいて、溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断し得る判断手段7とを備えたので、溶解槽2内に投入した透析用粉末薬剤の量の適否を簡易な構成で精度よく判断することができる。   According to the above embodiment, based on the liquid level detection means 6 capable of continuously and in real time detecting the liquid level of the water or solution supplied into the dissolution tank 2 and the liquid level detected by the liquid level detection means 6. And a determination means 7 for determining whether or not the amount of the powdered dialysis drug charged into the dissolution tank 2 with respect to the amount of water supplied into the dissolution tank 2 is provided. Appropriateness of the amount of the powder drug for dialysis can be accurately determined with a simple configuration.

特に、本実施形態に係る判断手段7は、溶解槽2内に供給された水の量に対して投入された透析用粉末薬剤の量が適正である場合の液位の理論値と、液位検出手段により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断し得るので、投入された透析用粉末薬剤の量の適否をより精度よく判断することができる。   In particular, the determination means 7 according to the present embodiment includes the theoretical value of the liquid level when the amount of the powdered dialysis drug charged with respect to the amount of water supplied into the dissolution tank 2 is appropriate, and the liquid level. The actual value of the liquid level detected by the detecting means is compared, and the dialysis charged into the dissolution tank 2 with respect to the amount of water supplied into the dissolution tank 2 from the difference between the theoretical value and the actual measurement value of the liquid level. Therefore, the suitability of the amount of the powdered dialysis drug charged can be judged with higher accuracy.

さらに、本実施形態においては、攪拌手段4による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、判断手段7により溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量が適切でないと判断された場合、その旨を報知するので、投入された透析用粉末薬剤の量が適切でない透析用原液を透析治療装置側(透析液供給装置等)に送液してしまうのを防止することができる。なお、攪拌のための所定時間は、予め記憶されていてもよく、或いは入力手段10にて入力するものであってもよい。   Further, in the present embodiment, the stirring by the stirring means 4 is set to be performed for a predetermined time, and after the predetermined time has elapsed, the inside of the dissolution tank 2 with respect to the amount of water supplied into the dissolution tank 2 by the determination means 7 If it is determined that the amount of the dialysis powder drug added to the dialysis agent is not appropriate, a notification to that effect will be made. It is possible to prevent the liquid from being fed to an apparatus or the like. The predetermined time for stirring may be stored in advance or may be input by the input means 10.

またさらに、本実施形態においては、溶解槽2内に水及び透析用粉末薬剤が収容された状態であって攪拌手段4による攪拌前に、判断手段7により溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断するので、透析用原液の生成作業前に確実に透析用粉末薬剤の投入量の適否を判断することができ、投入量が適正でないと判断された場合であっても攪拌作業を繰り返し行わせる必要がないことから作業性を向上させることができる。   Furthermore, in this embodiment, the water supplied in the dissolution tank 2 by the determination means 7 before the stirring by the stirring means 4 is performed in a state where water and the powder drug for dialysis are accommodated in the dissolution tank 2. Since the appropriateness of the amount of the dialysis powder drug charged into the dissolution tank 2 with respect to the amount is determined, it is possible to reliably determine the appropriateness of the dialysis powder drug input before the dialysis stock solution is generated. Even if it is determined that the amount is not appropriate, the workability can be improved because it is not necessary to repeat the stirring operation.

次に、本発明の他の実施形態に係る溶解装置1の制御内容について、図4のフローチャートに基づいて説明する。ここで、本実施形態においては、攪拌手段4による攪拌後に、判断手段7により溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断するよう構成されており、記憶手段8には、水に透析用粉末薬剤が完全に溶けていないときの液位(溶解時の液位)が「液位の理論値」として記憶されている。   Next, the control content of the melting apparatus 1 according to another embodiment of the present invention will be described based on the flowchart of FIG. Here, in this embodiment, after the stirring by the stirring means 4, it is determined whether or not the amount of the dialysis powder drug introduced into the dissolution tank 2 with respect to the amount of water supplied into the dissolution tank 2 by the determination means 7 is determined. The storage means 8 stores the liquid level when the powder drug for dialysis is not completely dissolved in water (the liquid level at the time of dissolution) as “theoretical value of the liquid level”.

先ず、作業者は、投入する透析用粉末薬剤の量(すなわち、使用する溶解袋の数)を入力手段10にて入力(S1)した後、バルブV1を開状態とすることで溶解槽2内に所定量の水を供給させ(S2)、入力手段10に入力した量(溶解袋)の透析用粉末薬剤を溶解槽2に投入する(S3)。そして、S4にてポンプP1を駆動して攪拌手段4を作動させ、溶解槽2内の水及び透析用粉末薬剤を所定時間攪拌して溶解させることにより溶液(透析用原液)を作製する。   First, the operator inputs (S1) the amount of the dialysis powder drug to be charged (that is, the number of dissolution bags to be used) by the input means 10 and then opens the valve V1 so that the inside of the dissolution tank 2 is opened. Is supplied with a predetermined amount of water (S2), and the amount of dialysis powder drug input to the input means 10 (dissolution bag) is charged into the dissolution tank 2 (S3). Then, in S4, the pump P1 is driven to operate the stirring means 4, and the solution (dialysis stock solution) is prepared by stirring and dissolving the water and the powder drug for dialysis in the dissolution tank 2 for a predetermined time.

その後、液位検出手段6にて水及び透析用粉末薬剤の攪拌終了後の液位を検出し(S5)、その検出された液位に基づいて、溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断手段7にて判断する(S6)。このS6にて透析用粉末薬剤の量が適正であると判断されると、一連の攪拌及び溶解作業が終了することとなる。   Thereafter, the liquid level detecting means 6 detects the liquid level after the stirring of the water and the powder drug for dialysis (S5), and the amount of water supplied into the dissolution tank 2 based on the detected liquid level. The determination means 7 determines whether or not the amount of the dialysis powder drug charged into the dissolution tank 2 is appropriate (S6). If it is determined in S6 that the amount of the powder drug for dialysis is appropriate, a series of stirring and dissolving operations are completed.

一方、S6にて透析用粉末薬剤の量が適正でないと判断されると、S7に進み、液位検出手段6にて検出された液位が規定より低いか否かが判断されるとともに、図示しない電導度計にて検出された濃度が所定より低いか否かが判断される。S7にて、液位検出手段6にて検出された液位が規定より低く、且つ、電導度計にて検出された濃度が所定より低いと判断されると、透析用粉末薬剤の投入量が不足していると判断できるので、S8に進み、算出手段9にて当該不足量を算出するとともに、その不足量に応じた追加投入量(追加する溶解袋の数)を表示手段11にて表示することで追加投入を指示する。   On the other hand, when it is determined in S6 that the amount of the powder drug for dialysis is not appropriate, the process proceeds to S7, where it is determined whether or not the liquid level detected by the liquid level detection means 6 is lower than the specified level. It is determined whether or not the concentration detected by the conductivity meter is lower than a predetermined value. In S7, when it is determined that the liquid level detected by the liquid level detection means 6 is lower than the specified level and the concentration detected by the conductivity meter is lower than the predetermined level, the amount of the powdered dialysis drug charged is Since it can be determined that there is a shortage, the process proceeds to S8, where the calculation means 9 calculates the shortage amount, and the additional charge amount (number of dissolution bags to be added) corresponding to the shortage amount is displayed on the display means 11. To instruct additional input.

そして、S9にて作業者による入力操作を待ち、入力操作が行われると、その入力が作業を継続する旨の指示であるか否かが判断される(S10)。S10にて作業を継続する旨の指示が入力されたと判断されると、S3に進み、表示手段11で表示された追加投入量の透析用粉末薬剤を溶解槽2に投入させる。なお、S10にて作業を継続しない旨の指示が入力されたと判断されると、S11に進み、溶解槽2内の溶液を廃棄させる。   Then, in S9, the operator waits for an input operation, and when the input operation is performed, it is determined whether or not the input is an instruction to continue the work (S10). If it is determined in S10 that an instruction to continue the operation has been input, the process proceeds to S3, and the additional charging amount of the dialysis powder drug displayed on the display means 11 is input to the dissolution tank 2. If it is determined in S10 that an instruction not to continue the operation has been input, the process proceeds to S11 and the solution in the dissolution tank 2 is discarded.

また、S7にて液位検出手段6にて検出された液位が規定より高く、且つ、電導度計にて検出された濃度が所定より高いと判断されると、透析用粉末薬剤の投入量が過多である(給水量が不足している)と判断できるので、S12に進み、算出手段9にて当該過多量を算出するとともに、その過多量に応じた誤投入量(誤って使用した溶解袋の数)を表示手段11にて表示する。そして、S13にて作業者による入力操作を待ち、入力操作が行われると、その入力が作業を継続する旨の指示であるか否かが判断される(S14)。   If it is determined in S7 that the liquid level detected by the liquid level detecting means 6 is higher than the specified level and the concentration detected by the conductivity meter is higher than a predetermined level, the amount of powdered drug for dialysis input Can be determined to be excessive (the amount of water supply is insufficient), the process proceeds to S12, the calculation means 9 calculates the excess amount, and an erroneous input amount corresponding to the excess amount (dissolved by mistake) The number of bags) is displayed on the display means 11. Then, in S13, the operator waits for an input operation. When the input operation is performed, it is determined whether or not the input is an instruction to continue the work (S14).

S14にて業を継続する旨の指示が入力されたと判断されると、S15に進み、給水量に適合する透析用粉末薬剤の投入量(溶解袋の数)に入力値が変更され、S2に戻ることとなる。なお、S14にて作業を継続しない旨の指示が入力されたと判断されると、S16に進み、溶解槽2内の溶液を廃棄させる。以上で、攪拌手段4による攪拌後に、判断手段7により溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断するための制御が終了することとなる。   If it is determined in S14 that an instruction to continue the operation has been input, the process proceeds to S15, where the input value is changed to the input amount of dialysis powder drug (number of dissolution bags) suitable for the amount of water supply, and to S2. Will return. If it is determined in S14 that an instruction not to continue the operation has been input, the process proceeds to S16 and the solution in the dissolution tank 2 is discarded. As described above, after the stirring by the stirring means 4, the control for determining the suitability of the amount of the dialysis powder drug introduced into the dissolving tank 2 with respect to the amount of water supplied into the dissolving tank 2 by the determining means 7 is completed. Will be.

上記実施形態によれば、先の実施形態と同様、溶解槽2内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能な液位検出手段6と、液位検出手段6により検出された液位に基づいて、溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断し得る判断手段7とを備えたので、溶解槽2内に投入した透析用粉末薬剤の量の適否を簡易な構成で精度よく判断することができる。   According to the above embodiment, as in the previous embodiment, the liquid level detection means 6 capable of continuously and in real time detecting the liquid level of the water or the solution supplied into the dissolution tank 2, and the liquid level detection means 6. Since it has a judgment means 7 that can judge the suitability of the amount of the dialysis powder drug charged in the dissolution tank 2 with respect to the amount of water supplied in the dissolution tank 2 based on the detected liquid level, Appropriateness of the amount of the powder drug for dialysis charged into the dissolution tank 2 can be accurately determined with a simple configuration.

特に、本実施形態によれば、S7にて、液位検出手段6にて検出された液位が規定より低いか否かの判断に加え、電導度計にて検出された濃度が所定より低いか否かの判断がなされているので、当該液位の相違が透析用粉末薬剤の溶け残りに起因しているのか否かをも判別することができ、より精度が高い判断手段7による判断を行わせることができるのである。なお、S7において、先の実施形態と同様、液位検出手段6にて検出された液位が規定より低いか否かの判断のみ行わせるものとしてもよい。   In particular, according to the present embodiment, in S7, in addition to determining whether or not the liquid level detected by the liquid level detection means 6 is lower than a specified level, the concentration detected by the conductivity meter is lower than a predetermined level. Therefore, it is possible to determine whether or not the difference in the liquid level is caused by the undissolved residue of the powder drug for dialysis. It can be done. In S7, as in the previous embodiment, only the determination of whether or not the liquid level detected by the liquid level detection means 6 is lower than the standard may be performed.

以上、本実施形態について説明したが、本発明はこれに限定されず、液位検出手段6により検出された液位に基づいて、溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の量の適否を判断し得る判断手段を具備したものであれば、液位の理論値と実測値との差を算出するものに限らず、他のパラメータから判断するものとしてもよい。また、本実施形態においては、溶解槽2内に供給された水の量に対する溶解槽2内に投入された透析用粉末薬剤の過不足量を算出手段9にて算出しているが、当該算出を行わず、透析用粉末薬剤の投入量の適否のみを判断するものとしてもよい。   As mentioned above, although this embodiment was described, this invention is not limited to this, Based on the liquid level detected by the liquid level detection means 6, the inside of the dissolution tank 2 with respect to the quantity of the water supplied in the dissolution tank 2 As long as it is equipped with a judgment means that can judge the appropriateness of the amount of the dialysis powder drug that is put into the product, it is not limited to the one that calculates the difference between the theoretical value and the actual value of the liquid level, but it can be judged from other parameters. It is good also as what to do. In the present embodiment, the calculation means 9 calculates the excess / deficiency of the powder drug for dialysis charged in the dissolution tank 2 with respect to the amount of water supplied in the dissolution tank 2. It is good also as what judges only the propriety of the input amount of the powder medicine for dialysis.

なお、本実施形態においては、溶解槽2に加えて補助溶解槽3を具備しているが、溶解槽2のみを具備したもの、或いは補助溶解槽3にも溶解槽2と同様の液位検出手段6を具備させ、その液位検出手段6を判断手段7に電気的に接続したもの等としてもよい。さらに、2つの溶解槽のそれぞれで透析用粉末薬剤を溶解して透析用原液を生成し得るものとし、それら溶解槽から透析治療装置側(透析液供給装置等)に対して交互に送液し得るものとしてもよい。また、本実施形態においては、溶解槽2及び補助溶解槽3に同種の透析用粉末薬剤を投入して溶解するものとしているが、溶解槽2と補助溶解槽3がそれぞれ独立して溶解が可能な配管構成であれば、互いに異なる透析用粉末薬剤(A剤とB剤)をそれぞれ投入して溶解可能なものとしてもよい。   In the present embodiment, the auxiliary dissolution tank 3 is provided in addition to the dissolution tank 2, but the liquid level detection similar to that of the dissolution tank 2 is also provided in the auxiliary dissolution tank 3 or the auxiliary dissolution tank 3. Means 6 may be provided, and the liquid level detection means 6 may be electrically connected to the determination means 7. Furthermore, it is assumed that the dialysis powder drug can be dissolved in each of the two dissolution tanks to produce a dialysis stock solution, and the solution is alternately sent from these dissolution tanks to the dialysis treatment device side (dialysis solution supply device, etc.). It may be obtained. In the present embodiment, the same type of dialysis powder drug is added to the dissolution tank 2 and the auxiliary dissolution tank 3 for dissolution, but the dissolution tank 2 and the auxiliary dissolution tank 3 can be dissolved independently. If it is a simple piping configuration, different powder drugs for dialysis (agent A and agent B) may be added and dissolved.

さらに、判断手段7は、液位検出手段6により検出された液位に基づいて、溶解槽2内に供給された水の量に対する溶解槽内に投入された透析用粉末薬剤の量の適否を判断しているが、液位検出手段6により検出された液位に基づいて、溶解槽2内で生成された溶液における透析用粉末薬剤の溶け残りの有無の判断も併せて行うものとしてもよい。この場合、判断手段7は、透析用粉末薬剤が水に完全に溶解したときの液位の理論値と、液位検出手段6により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から透析用粉末薬剤の溶け残りの有無を判断するのが好ましい。これにより、液位検出手段6について、投入された透析用粉末薬剤の量の適否を判断するための手段として機能させるのに加え、透析用粉末薬剤の溶け残りの有無を判断するための手段として機能させることができる。   Further, the judging means 7 determines whether or not the amount of the powder drug for dialysis charged in the dissolving tank is appropriate for the amount of water supplied in the dissolving tank 2 based on the liquid level detected by the liquid level detecting means 6. Although it is determined, based on the liquid level detected by the liquid level detection means 6, it may be determined whether or not the dialysis powder drug remains undissolved in the solution generated in the dissolution tank 2. . In this case, the judging means 7 compares the theoretical value of the liquid level when the powder drug for dialysis is completely dissolved in water with the actual value of the liquid level detected by the liquid level detecting means 6, and the liquid level It is preferable to determine whether or not the powder drug for dialysis remains undissolved from the difference between the theoretical value and the actually measured value. As a result, in addition to causing the liquid level detection means 6 to function as a means for determining the suitability of the amount of the dialysis powder drug added, as a means for determining whether or not the dialysis powder drug remains undissolved. Can function.

溶解槽内に水及び透析用粉末薬剤が収容された状態であって攪拌手段による攪拌前に、液位検出手段により検出された液位に基づいて、溶解槽内に供給された水の量に対する溶解槽内に投入された透析用粉末薬剤の量の適否を判断し得る溶解装置であれば、外観形状が異なるもの或いは他の機能が付加されたもの等にも適用することができる。 Based on the liquid level detected by the liquid level detection means before the stirring by the stirring means in a state where water and the powder drug for dialysis are contained in the dissolution tank, the amount of water supplied to the dissolution tank is Any dissolution apparatus that can determine whether or not the amount of the dialysis powder medicine charged in the dissolution tank can be determined can be applied to a device having a different external shape or one having other functions.

1 溶解装置
2 溶解槽
3 補助溶解槽
4 攪拌手段
5 攪拌手段
6 液位検出手段
7 判断手段
8 記憶手段
9 算出手段
10 入力手段
11 表示手段
L1、L2 給水ライン
DESCRIPTION OF SYMBOLS 1 Dissolution apparatus 2 Dissolution tank 3 Auxiliary dissolution tank 4 Stirring means 5 Stirring means 6 Liquid level detection means 7 Judgment means 8 Storage means 9 Calculation means 10 Input means 11 Display means L1, L2 Water supply line

Claims (6)

透析用粉末薬剤を溶解して透析用原液を得るための溶解装置において、
前記透析用粉末薬剤を収容し得る溶解槽と、
前記溶解槽に前記透析用粉末薬剤を溶解するための水を供給するための給水ラインと、
前記溶解槽内の溶液を攪拌し得る攪拌手段と、
前記溶解槽内に供給された水又は溶液の液位を連続的且つリアルタイムに検出可能な液位検出手段と、
前記溶解槽内に水及び前記透析用粉末薬剤が収容された状態であって前記攪拌手段による攪拌前に、前記液位検出手段により検出された液位に基づいて、前記溶解槽内に供給された水の量に対する前記溶解槽内に投入された透析用粉末薬剤の量の適否を判断し得る判断手段と、
を備えたことを特徴とする溶解装置。
In a dissolution apparatus for dissolving a dialysis powder drug to obtain a dialysis stock solution,
A dissolution tank capable of containing the powder drug for dialysis;
A water supply line for supplying water for dissolving the powder drug for dialysis to the dissolution tank;
A stirring means capable of stirring the solution in the dissolution tank;
Liquid level detection means capable of continuously and in real time detecting the liquid level of water or solution supplied into the dissolution tank;
Based on the liquid level detected by the liquid level detecting means before the stirring by the stirring means in a state where water and the powder drug for dialysis are accommodated in the dissolving tank, they are supplied into the dissolving tank. Judgment means capable of judging the suitability of the amount of the powder drug for dialysis charged into the dissolution tank with respect to the amount of water,
A melting apparatus comprising:
前記判断手段は、前記溶解槽内に供給された水の量に対して投入された透析用粉末薬剤の量が適正である場合の液位の理論値と、前記液位検出手段により検出された液位の実測値とを比較し、当該液位の理論値と実測値との差から前記溶解槽内に供給された水の量に対する前記溶解槽内に投入された透析用粉末薬剤の量の適否を判断し得ることを特徴とする請求項1記載の溶解装置。   The determination means is detected by the theoretical value of the liquid level when the amount of the powder drug for dialysis charged with respect to the amount of water supplied into the dissolution tank is appropriate, and detected by the liquid level detection means. Compared with the measured value of the liquid level, from the difference between the theoretical value and the measured value of the liquid level, the amount of the powder drug for dialysis charged into the dissolution tank relative to the amount of water supplied into the dissolution tank The dissolution apparatus according to claim 1, wherein suitability can be determined. 前記判断手段は、前記液位の理論値と実測値との差から前記溶解槽内に供給された水の量に対する前記溶解槽内に投入された透析用粉末薬剤の過不足量を算出し得ることを特徴とする請求項2記載の溶解装置。   The determination means can calculate an excess / deficiency amount of the powder drug for dialysis introduced into the dissolution tank with respect to the amount of water supplied into the dissolution tank from the difference between the theoretical value and the actual measurement value of the liquid level. The melting apparatus according to claim 2. 前記攪拌手段による攪拌が所定時間行われるよう設定されるとともに、当該所定時間経過後、前記判断手段により前記溶解槽内に供給された水の量に対する前記溶解槽内に投入された透析用粉末薬剤の量が適切でないと判断された場合、その旨を報知することを特徴とする請求項1〜3の何れか1つに記載の溶解装置。   The powder drug for dialysis is set so that stirring by the stirring means is performed for a predetermined time, and after the predetermined time has elapsed, the powder drug for dialysis charged into the dissolution tank with respect to the amount of water supplied into the dissolution tank by the determination means When it is judged that the quantity of is unsuitable, it will alert | report that, The melt | dissolution apparatus as described in any one of Claims 1-3 characterized by the above-mentioned. 前記溶解槽内に投入された前記透析用粉末薬剤の量を入力する入力手段を具備するとともに、前記判断手段は、当該入力手段で入力された入力値と前記液位検出手段により検出された液位とに基づいて、透析用粉末薬剤の投入量の適宜を判断し得ることを特徴とする請求項1〜4の何れか1つに記載の溶解装置。 An input means for inputting the amount of the dialysis powder drug charged into the dissolution tank is provided, and the determination means includes an input value input by the input means and a liquid detected by the liquid level detection means. The dissolution apparatus according to any one of claims 1 to 4 , wherein an appropriate amount of the powder drug for dialysis can be determined based on the position. 前記液位検出手段により検出された液位に基づいて、前記溶解槽内で生成された透析用原液の容量を算出し得ることを特徴とする請求項1〜5の何れか1つに記載の溶解装置。 Based on the detected liquid level by the liquid level detecting means, according to any one of claims 1 to 5, characterized in that to calculate: volume of dialysis concentrate produced in the dissolving tank Melting device.
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