JP6339864B2 - Parts carrier material - Google Patents

Description

  The present invention relates to a component carrier material that protects the head of the component in a state where a plurality of components such as screws and rivets are suspended.

  As shown in Patent Document 1, a conventional component carrier material includes a support material for suspending a plurality of rivets as an example of a component, and a protective material disposed on the upper surface side of the support material to protect the head of the component. It consists of. The support member is provided with a recess having a small opening set to a predetermined depth that can completely accommodate the head of the rivet, and the recess has a pilot hole through which the shaft portion of the rivet can be inserted. Is formed. Thereby, the support material can suspend the head portion of the rivet at the recess. On the other hand, the protective material is formed in a film shape, and is attached to the upper surface of the support material to protect the head of the rivet housed in the concave portion while protecting the head from the upper surface of the support material. Restricts the movement of the rivet in the axial direction so that it does not protrude. Therefore, the conventional component carrier material is characterized in that the rivet is not dropped when it is conveyed. When the protective material is conveyed to a predetermined location as described above, the protective material is taken out from the support material, and the rivet is taken out from the head and assembled to a work or the like.

JP 05-149315 A

  However, since it is necessary for the conventional component carrier material to dispose the recesses on the support material, it is necessary to dispose the same number of rivets that suspend the recesses when a plurality of the rivets are suspended. Therefore, the conventional component carrier material has a problem that the manufacturing cost of the support material increases.

  In addition, when the rivet is taken out, the conventional component carrier material is not a suction method in which the rivet is sucked from the head side by air suction, but is difficult to be adopted in a pickup method in which the head is pinched and picked up. . This is because the member that sandwiches the head needs to enter a narrow gap in the recess, and the member that sandwiches must have a small size, which is difficult to employ in the pickup system.

The present invention has been made in view of the above problems, and an object of the present invention is to provide a component carrier material that is inexpensive and has high workability for taking out components. In order to achieve this object, a support material for supporting the component and a protective material for covering the upper surface of the support material and protecting the component are provided, and the component is protected until the protective material is removed. On the other hand, in a component carrier material from which the component can be taken out after removing the protective material, an adsorbent having a predetermined adsorbing force is brought into close contact between the support material and the protective material, and the support material and the protective material The adsorbent is always adsorbed and arranged in a stackable manner so that it can be peeled off as necessary.When the protective material is peeled off, the back surface having high peelability to peel from the adsorbent is peeled off. wherein wherein the formed Rukoto from the surface with low release properties for peeling from the support it while adsorbing the adsorbent together material. The adsorbent is divided into a component adsorbing portion that adsorbs a component by contacting the component and a protective material adsorbing portion that adsorbs a protective material by contacting the protective material, and the protective material Is arranged such that when the component is not present on the support material, the back surface is in contact with both the component adsorption portion and the protective material adsorption portion, while the component is present on the support material. At this time, it is preferable that the surface is arranged so as to come into contact with the protective material adsorption portion. Furthermore, it is desirable that the adsorbent is set to have substantially the same adsorbing force on both surfaces.

  The component carrier material 1 of the present invention does not require a concave portion as in the prior art to be provided on the support material 10 and is provided with a pilot hole 11 in the flat support material 10 so that the head W2 of the rivet W which is an example of the component. Can be suspended in a state of protruding from the upper surface side 10a of the support member 10. Therefore, since there is no need to provide a recess as in the conventional case, there is an advantage that the cost for manufacturing the support material 10 can be reduced. Thus, the component carrier material 1 of the present invention is not a recess having a deep depth and a narrow opening as in the prior art, but in a state where the head W2 of the rivet W protrudes from the upper surface side 10a of the support material 10. Can be suspended and held. Therefore, since the member for pinching and taking out the rivet W can be set larger than in the prior art, there is also an advantage that can be adopted in the above-described pickup method. Further, as shown in FIG. 2, the component carrier material 1 of the present invention is arranged so that the back surface 22 of the protective material 20 is in contact with the component adsorbing portion 31 and the protective material adsorbing portion 32 which are the adsorbing materials, respectively. Thereafter, it is removed as shown in FIG. In this case, since the back surface 22 is provided with high peelability, the upper surface side of the support material 10 without the component adsorbing portion 31 and the protective material adsorbing portion 32 being attached to and peeled off from the back surface 22. 10a remains. Therefore, since the component carrier material 1 of the present invention can hold the rivet W on the component adsorption portion 31 in the subsequent process, it is possible to reduce the detachment of the rivet W from the support material 10. is there.

  Further, the component carrier material 1 of the present invention is removed as shown in FIG. 6 after the surface 21 of the protective material 20 is arranged so as to contact the protective material adsorption portion 32 as shown in FIG. In this case, since the front surface 21 has a lower releasability than the back surface, the protective material adsorbing portion 32 adheres to the front surface 21 side and is peeled off. That is, since the protective material adsorbing portion 32 is removed from the upper surface of the support material 10 together with the surface 21, when picking up and taking out the rivet W held by the component adsorbing portion 31 from above, a member to be picked up or the like is The protective material adsorption part 32 is not touched. Therefore, in the component carrier material 1 of the present invention, the protective material adsorption portion 32 has already been removed from the support material 10 when the rivet W is taken out. Since the portion 32 is not touched, it is difficult for the support member 10 to be displaced from a predetermined position, and there is an advantage that workability at the time of taking out the rivet is high.

  Furthermore, the component carrier material 1 according to the present invention has a protective material adsorbing portion 32 that contacts the protective material 20, and the adsorbent is arranged around the pilot hole 11 and contacts the head seat surface W <b> 2 of the rivet W. The component suction portions 31 are individually arranged. Further, when the rivet W is adsorbed and held by the component adsorbing portion 31, the surface 21 of the protective material 20 directly contacts the protective material adsorbing portion 32, while the component adsorbing portion 31 is Since it is concealed by W2, the concealed component suction portion 31 is not directly touched. Therefore, even if the protective material 20 is removed as shown in FIG. 6, the component adsorbing portion 31 hidden behind the head W2 is not attached to the surface 21 side and peeled off. That is, the component carrier material 1 of the present invention has an advantage that the rivet W does not fall off when the protective material 20 is removed.

  In addition, since the component carrier material 1 according to the present invention has the same adsorption force on both surfaces of the component adsorption portion 31 and both surfaces of the protection material adsorption portion 32, these are applied to the upper surface side 10 a of the support material 10. There is also an advantage that it is not necessary to pay attention to the direction of attachment when arranging. Further, the component carrier material 1 of the present invention can be used before the rivet W is inserted by properly using the front surface 21 and the back surface 22 of the protective material 20 in accordance with each process such as before or after the rivet W is inserted. The back surface 22 side is preliminarily superposed on the upper surface side 10a of the support material 10 so that it can be stored and managed as a single unit, and the protective material adsorbing portion 32 that is unnecessary for taking out the rivet W is removed together with the protective material 20. There is also an advantage that it is very excellent in terms of handling.

It is a top view which shows the components carrier material which concerns on one Embodiment of this invention, and shows the state before a rivet is integrated. It is an expanded sectional view concerning the AA line of FIG. It is sectional drawing which shows the state from which a protective material is peeled from FIG. It is a top view which shows the components carrier material which concerns on one Embodiment of this invention, and shows the state after a rivet was integrated. It is an expanded sectional view concerning the AA line of FIG. It is sectional drawing which shows the state from which a protective material is peeled from FIG.

  Hereinafter, a component carrier material according to an embodiment of the present invention will be described in order based on FIGS. 1 to 6. First, the component carrier material 1 of the present invention holds a plurality of rivets W, which are examples of components, and is held by the component carrier material 1 when the rivet W is assembled. The rivet W is taken out by an operator (not shown) or the like. The rivet W includes a shaft portion W1 dimensioned to a predetermined diameter and a head portion W2 set to a diameter larger than the diameter of the shaft portion W1.

  The component carrier material 1 includes a support material 10 which is a flat transparent sheet generated from a PET base material, a transparent protective material 20 disposed so as to cover the upper surface side 10a of the support material 10, and the support material. 10 and the adsorbent (31, 32) interposed between the protective member 20 and the protective member 20.

  As shown in FIG. 1, the adsorbent is formed in a donut shape and arranged in a plurality at predetermined intervals, and a protective material adsorbing portion 32 disposed at four corners of the support material 10. These are both composed of a double-sided tape having a predetermined adsorbing force.

  A predetermined number of the component adsorbing portions 31 and the protective material adsorbing portions 32 are arranged on the upper surface side 10a of the support material 10, and both are set to have the same thickness. Further, both surfaces of the component suction portion 31 and the protective material suction portion 32 are set to substantially the same suction force.

  The component suction portion 31 is set to a maximum diameter that does not exceed the diameter of the head portion W2 of the rivet W, and further, a prepared hole 31a through which the shaft portion W1 can be inserted is formed. Therefore, since the head seating surface W2a of the rivet W comes into contact with and adheres to the component suction portion 31, the rivet W does not slip out of the pilot holes 11 and 31a and fall off the support material 10.

  As shown in FIG. 1, the protective material adsorption part 32 is formed in a rectangular shape and is arranged so as to surround a plurality of the component adsorption parts 31, and the protective material 20 is applied by its own adsorption force. It is configured to be able to hold.

  As shown in FIG. 2, the support member 10 includes a pilot hole 11 penetrating in the thickness direction of the support member 10, and the pilot hole 11 communicates with the pilot hole 31 a of the component suction portion 31. 11 and the prepared hole 31a are set to the same hole diameter.

  The protective material 20 is made of a flat transparent sheet produced from a PET base material, like the support material 10. Further, the back surface 22 is removed as shown in FIG. 3 after being in contact with the protective material adsorbing portion 32 and the component adsorbing portion 31 attached to the support material 10 as shown in FIG. The protective material suction portion 32 and the component suction portion 31 are configured to remain on the upper surface side 10 a of the support material 10. On the other hand, after the surface 21 is in contact with the protective material adsorbing portion 32 attached to the support material 10 as shown in FIG. 5, the protective material adsorbing portion is removed as shown in FIG. 32 is configured to be removed from the support material 10. In other words, the front surface 21 and the back surface 22 of the protective material 20 have different peelability, and if the rivet W is not sandwiched as shown in FIG. In the case where the rivet W is sandwiched as shown in FIG. 5, the surface 21 is attached so as to face the upper surface side 10 a of the support member 10.

  The operation of the component carrier material 1 configured as described above will be described. In the component carrier material 1 of the present invention, as shown in FIG. 2, the component adsorption portion 31 and the protective material adsorption portion 32 are initially attached to the upper surface side 10 a of the support material 10. And the said protective material 20 is affixed on the said protective material adsorption | suction part 32, and is hold | maintained. Further, the back surface 22 of the protective material 20 has a property of being more peelable than the front surface 21 as described above, and the back surface 22 is arranged so as to face the upper surface side 10a of the support material 10 and the adsorption. It is fixed to the material. Therefore, the component carrier material 1 is characterized in that it can be stored and managed as a single unit in a state where the protective material 20 before the rivet W is inserted is attached to the support material 10.

  Next, in order to insert the rivet W into the component carrier material 1, the protective material 20 is peeled off by an operator (not shown) or the like as shown in FIG. However, since the back surface 22 has a high peelability as described above, both the component adsorbing portion 31 and the protective material adsorbing portion 32 attached to the back surface 22 are peeled off from the support material 10. All of these are attached to the upper surface side 10 a of the support member 10. Therefore, the component carrier material 1 according to the present invention includes the component adsorbing portion 31 for holding the head seating surface W2a of the rivet W and the protective material adsorbing portion 32 for holding the protective material 20. It is not removed from the support material 10. Therefore, there is a feature that is excellent in terms of handling.

  Further, as described above, when the protective material 20 is peeled off, the rivets W are sequentially supplied to the pilot holes 11 of the support material 10, and then the head of the rivet W as shown in FIGS. 4 and 5. The protective material 20 is attached so as to cover the upper surface W2b. At this time, the protective material 20 is attached so that the surface 21 faces the upper surface side 10 a of the support material 10, and is held by the suction force of the protective material suction portion 32. Therefore, since the top surface W2b of the head of the rivet W is protected by the protective material 20, even if the component carrier material 1 is transported, the protective material 20 is not easily damaged. Since it is held by the suction portion 32, it is difficult to peel off from the support material 10 during transportation.

  On the other hand, the protective material 20 has releasability that can be peeled off from the support material 10 with the adsorbent attached to the surface 21 as described above. Thereby, when the protective material 20 is removed as shown in FIG. 6 from the state of FIG. 5 that protects the head upper surface W2b, the protective material adsorbing portion 32 is attached to the surface 21 in the state described above. It is removed from the support material 10. Accordingly, when the rivet W is taken out by an operator or the like, the operator does not leave the protective material adsorption portion 32 whose adhesive surface is exposed on the upper surface side 10 a of the support material 10. There is no touching, and this reduces problems such as positional deviation of the support material 10.

  In the present embodiment, the component adsorbing portion 31 and the protective material adsorbing portion 32 are both double-sided tapes, but are not limited thereto. For example, a sheet-like magnet may be used. The material of the support material 10, the protective material 20, and the component may be a material that is magnetized. The component is a rivet W having a head W, but is not limited to this, and may be, for example, a washer (not shown) made of a resin material or metal.

DESCRIPTION OF SYMBOLS 1 Component carrier material 10 Support material 10a Upper surface side 11 Pilot hole 20 Protective material 21 Front surface 22 Back surface 31 Component adsorption part 31a Pilot hole 32 Protective material adsorption part W Rivet W1 Shaft part W2 Head W2a Head seat surface W2b Head upper surface

Claims (3)

A support material for supporting the component; and a protective material that covers the upper surface of the support material and protects the component. The component is protected until the protective material is removed, while the protective material is removed. After the component carrier material that can take out the component,
An adsorbent having a predetermined adsorbing force is closely adhered between the support material and the protective material, and the support material, the protective material, and the adsorbent material are always adsorbed, and are laminated in a peelable manner as necessary. Consisting of
When the protective material is peeled off, the back surface has a high peelability to peel from the adsorbent, and when peeled , the protective material has a low peelability to peel the adsorbent integrally from the support material while adsorbing the adsorbent. parts carrier material to the surface, wherein the formed Rukoto. The adsorbent is divided into a component adsorbing part that adsorbs a part by contacting the part and a protective material adsorbing part that adsorbs a protective material by contacting the protective material,
The protective material is arranged such that when the component is not present on the support material, the back surface is in contact with both the component adsorption portion and the protective material adsorption portion, while the component is disposed on the support material. when there exist, component carrier material according to claim 1, wherein the surface is characterized by comprising arranged to contact the protective material suction unit. The component carrier material according to claim 1 or 2 , wherein the adsorbent is configured to have substantially the same adsorbing force on both surfaces thereof.

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