JP6310924B2 - 材料を接合する方法およびシステム - Google Patents
材料を接合する方法およびシステム Download PDFInfo
- Publication number
- JP6310924B2 JP6310924B2 JP2015534722A JP2015534722A JP6310924B2 JP 6310924 B2 JP6310924 B2 JP 6310924B2 JP 2015534722 A JP2015534722 A JP 2015534722A JP 2015534722 A JP2015534722 A JP 2015534722A JP 6310924 B2 JP6310924 B2 JP 6310924B2
- Authority
- JP
- Japan
- Prior art keywords
- crucible
- melting chamber
- filler material
- pressure
- outlet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims description 526
- 238000000034 method Methods 0.000 title claims description 42
- 239000000945 filler Substances 0.000 claims description 262
- 238000002844 melting Methods 0.000 claims description 191
- 230000008018 melting Effects 0.000 claims description 191
- 239000000758 substrate Substances 0.000 claims description 120
- 239000007789 gas Substances 0.000 claims description 73
- 238000010438 heat treatment Methods 0.000 claims description 54
- 230000001590 oxidative effect Effects 0.000 claims description 48
- 230000007246 mechanism Effects 0.000 claims description 32
- 230000006698 induction Effects 0.000 claims description 20
- 238000005304 joining Methods 0.000 claims description 15
- 238000001953 recrystallisation Methods 0.000 claims description 9
- 239000000155 melt Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 5
- 239000011261 inert gas Substances 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 238000011109 contamination Methods 0.000 description 18
- 230000007613 environmental effect Effects 0.000 description 14
- 229910000601 superalloy Inorganic materials 0.000 description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 10
- 229910045601 alloy Inorganic materials 0.000 description 9
- 239000000956 alloy Substances 0.000 description 9
- 239000000919 ceramic Substances 0.000 description 8
- 230000008439 repair process Effects 0.000 description 8
- 239000000126 substance Substances 0.000 description 7
- 238000003466 welding Methods 0.000 description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 6
- 230000005484 gravity Effects 0.000 description 6
- 238000012544 monitoring process Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- 229910017052 cobalt Inorganic materials 0.000 description 5
- 239000010941 cobalt Substances 0.000 description 5
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 230000004044 response Effects 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 238000005336 cracking Methods 0.000 description 4
- 230000003628 erosive effect Effects 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- 230000035939 shock Effects 0.000 description 4
- 238000009412 basement excavation Methods 0.000 description 3
- 238000004590 computer program Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000005284 excitation Effects 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 230000007704 transition Effects 0.000 description 3
- 229910052582 BN Inorganic materials 0.000 description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 238000005219 brazing Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005553 drilling Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 150000001247 metal acetylides Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 239000011214 refractory ceramic Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 230000005672 electromagnetic field Effects 0.000 description 1
- QFXZANXYUCUTQH-UHFFFAOYSA-N ethynol Chemical group OC#C QFXZANXYUCUTQH-UHFFFAOYSA-N 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005339 levitation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000002085 persistent effect Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/10—Repairing defective or damaged objects by metal casting procedures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/0638—Solder feeding devices for viscous material feeding, e.g. solder paste feeding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/001—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/631,162 | 2012-09-28 | ||
| US13/631,162 US9144822B2 (en) | 2012-09-28 | 2012-09-28 | Methods and systems for joining materials |
| PCT/US2013/062105 WO2014052710A1 (en) | 2012-09-28 | 2013-09-27 | Methods and systems for joining materials |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2015533104A JP2015533104A (ja) | 2015-11-19 |
| JP2015533104A5 JP2015533104A5 (enExample) | 2016-11-10 |
| JP6310924B2 true JP6310924B2 (ja) | 2018-04-11 |
Family
ID=49305220
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2015534722A Active JP6310924B2 (ja) | 2012-09-28 | 2013-09-27 | 材料を接合する方法およびシステム |
Country Status (7)
| Country | Link |
|---|---|
| US (2) | US9144822B2 (enExample) |
| EP (1) | EP2900402B1 (enExample) |
| JP (1) | JP6310924B2 (enExample) |
| CN (1) | CN104684665B (enExample) |
| BR (1) | BR112015006956A2 (enExample) |
| CA (1) | CA2885602C (enExample) |
| WO (1) | WO2014052710A1 (enExample) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140093658A1 (en) * | 2012-09-28 | 2014-04-03 | General Electric Company | Methods and systems for joining materials |
| CN105798415B (zh) * | 2014-12-30 | 2019-06-28 | 中国科学院宁波材料技术与工程研究所 | 焊接装置及焊接方法 |
| CN107024115A (zh) * | 2017-04-27 | 2017-08-08 | 宋佳 | 一种熔炼装置及合金熔炼方法 |
| CN107159516A (zh) * | 2017-05-31 | 2017-09-15 | 句容晨阳体育用品有限公司 | 一种羽毛球用涂胶工艺 |
| CN113045186B (zh) * | 2019-12-27 | 2023-06-02 | 杭州长波红外科技有限公司 | 硫系玻璃球坯的制备装置及使用方法 |
Family Cites Families (38)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3579324A (en) * | 1968-11-18 | 1971-05-18 | Inductotherm Corp | Method for induction melting of fine particles |
| US3653426A (en) | 1969-06-12 | 1972-04-04 | American Standard Inc | Furnace pouring and casting system |
| US3924053A (en) * | 1974-11-25 | 1975-12-02 | Schlienger Inc | Apparatus and method for cleaning and sealing of bottom pour crucible |
| US4153100A (en) | 1975-10-27 | 1979-05-08 | Institut Po Metaloznanie I Technologia Na Metalite | Low-pressure or counterpressure casting apparatus |
| DE2706558A1 (de) | 1976-03-15 | 1977-09-22 | Erwin Buehrer | Verfahren und einrichtung zum abgiessen einer form mit einer waehlbaren menge von fluessigem metall |
| US4260007A (en) * | 1979-03-14 | 1981-04-07 | Allied Chemical Corporation | Method and apparatus for casting amorphous filament using a crucible with a boric oxide seal |
| US4433715A (en) * | 1980-05-21 | 1984-02-28 | Allied Corporation | Modular apparatus for casting metal strip |
| US4345467A (en) * | 1980-09-15 | 1982-08-24 | Allied Corporation | High temperature pressure transducer system |
| JPS609556A (ja) * | 1983-06-28 | 1985-01-18 | Hitachi Ltd | 薄板金属製造設備の雰囲気調整方法 |
| JPH0421634Y2 (enExample) | 1987-04-30 | 1992-05-18 | ||
| US4964535A (en) * | 1988-06-17 | 1990-10-23 | Curwen Neil W | Dispensing apparatus |
| CS91991A2 (en) | 1990-04-04 | 1991-11-12 | Monks James Herbert | Method of molten metal's flow regulation and device for this method realization |
| DE4033482C1 (enExample) | 1990-10-20 | 1992-02-20 | Kloeckner Stahl Gmbh, 4100 Duisburg, De | |
| NZ240458A (en) | 1990-11-05 | 1993-06-25 | Comalco Alu | Mould assembly for chill casting: large chill area |
| DE4228402C2 (de) * | 1992-08-26 | 2000-08-03 | Ald Vacuum Techn Ag | Zur Atmosphäre hin abgeschlossene Induktionsschmelzvorrichtung |
| US5550344A (en) * | 1994-10-14 | 1996-08-27 | The Esab Group, Inc. | Mounting apparatus for a cutting torch having soft touch height control |
| US5544195A (en) | 1994-12-19 | 1996-08-06 | Massachusetts Institute Of Technology | High-bandwidth continuous-flow arc furnace |
| US5914059A (en) * | 1995-05-01 | 1999-06-22 | United Technologies Corporation | Method of repairing metallic articles by energy beam deposition with reduced power density |
| US5642768A (en) * | 1995-10-03 | 1997-07-01 | Shiels; Paul | Apparatus for melting and pouring metal and metal alloys |
| JPH11342463A (ja) | 1998-05-29 | 1999-12-14 | Naoki Maru | 鋳型への自動注湯方法とその装置 |
| DE60011643T2 (de) * | 1999-09-21 | 2005-07-07 | Hypertherm, Inc. | Vorrichtung und verfahren zum schneiden oder schweissen eines werkstückes |
| EP1439041B1 (en) | 1999-09-21 | 2012-08-15 | Hypertherm, Inc | Apparatus for cutting or welding a workpiece with a metal jet |
| BR0108968B1 (pt) * | 2000-03-03 | 2012-10-02 | método para unir componentes compósitos e sistema para consertar componentes compósitos e para unir componentes. | |
| JP3581341B2 (ja) * | 2001-10-11 | 2004-10-27 | 有限会社太田製作所 | 金属溶湯の定量供給法及び金属溶湯供給ポンプ |
| JP2004203652A (ja) * | 2002-12-25 | 2004-07-22 | Clean Venture 21:Kk | 半導体粒子または金属粒子の製造装置 |
| US7189278B2 (en) * | 2002-04-18 | 2007-03-13 | Clean Venture 21 Corporation | Method and apparatus for producing semiconductor or metal particles |
| US6892791B1 (en) | 2002-12-20 | 2005-05-17 | Hayes Lemmerz International | Trajectory compensation for tiltable stopper-poured molten metal casting vessel |
| JP4214129B2 (ja) | 2005-05-26 | 2009-01-28 | 本田技研工業株式会社 | 注湯装置 |
| EP1772228A1 (de) * | 2005-10-07 | 2007-04-11 | Siemens Aktiengesellschaft | Verfahren zum Reparieren eines Bauteils mit einer gerichteten Mikrostruktur |
| US20070231589A1 (en) * | 2006-04-04 | 2007-10-04 | United Technologies Corporation | Thermal barrier coatings and processes for applying same |
| US7628952B2 (en) | 2007-04-05 | 2009-12-08 | Sms Demag, Inc. | Method and apparatus for testing the integrity of a shroud seal on a ladle for a continuous casting installation |
| CN201300208Y (zh) * | 2008-11-21 | 2009-09-02 | 北京有色金属研究总院 | 一种高熔点合金雾化用导液管 |
| CN101797635B (zh) | 2010-02-08 | 2012-04-18 | 杭州大华仪器制造有限公司 | 熔炼坩埚的真空负压自浇注装置 |
| JP2012179617A (ja) * | 2011-02-28 | 2012-09-20 | Honda Motor Co Ltd | 溶湯保持炉及び溶湯保持炉における注湯方法 |
| US8151865B1 (en) | 2011-03-30 | 2012-04-10 | General Electric Company | Method and apparatus for casting filaments |
| JP5303054B2 (ja) | 2011-09-14 | 2013-10-02 | 住友精密工業株式会社 | 金属充填装置 |
| US20130277416A1 (en) | 2012-04-23 | 2013-10-24 | Arthur Lindemanis | Remote melt joining methods and remote melt joining systems |
| US20140093658A1 (en) * | 2012-09-28 | 2014-04-03 | General Electric Company | Methods and systems for joining materials |
-
2012
- 2012-09-28 US US13/631,162 patent/US9144822B2/en active Active
-
2013
- 2013-09-27 BR BR112015006956A patent/BR112015006956A2/pt not_active Application Discontinuation
- 2013-09-27 JP JP2015534722A patent/JP6310924B2/ja active Active
- 2013-09-27 CN CN201380051067.1A patent/CN104684665B/zh not_active Expired - Fee Related
- 2013-09-27 WO PCT/US2013/062105 patent/WO2014052710A1/en not_active Ceased
- 2013-09-27 EP EP13774040.3A patent/EP2900402B1/en active Active
- 2013-09-27 CA CA2885602A patent/CA2885602C/en not_active Expired - Fee Related
-
2015
- 2015-09-28 US US14/867,525 patent/US9649659B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| US20140093657A1 (en) | 2014-04-03 |
| EP2900402A1 (en) | 2015-08-05 |
| US9649659B2 (en) | 2017-05-16 |
| CN104684665A (zh) | 2015-06-03 |
| CA2885602C (en) | 2019-12-31 |
| WO2014052710A1 (en) | 2014-04-03 |
| BR112015006956A2 (pt) | 2017-07-04 |
| EP2900402B1 (en) | 2022-03-16 |
| US9144822B2 (en) | 2015-09-29 |
| US20160016196A1 (en) | 2016-01-21 |
| CN104684665B (zh) | 2018-05-01 |
| CA2885602A1 (en) | 2014-04-03 |
| JP2015533104A (ja) | 2015-11-19 |
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