JP6265424B2 - (Meth) acrylate compound and resin composition - Google Patents
(Meth) acrylate compound and resin composition Download PDFInfo
- Publication number
- JP6265424B2 JP6265424B2 JP2014090789A JP2014090789A JP6265424B2 JP 6265424 B2 JP6265424 B2 JP 6265424B2 JP 2014090789 A JP2014090789 A JP 2014090789A JP 2014090789 A JP2014090789 A JP 2014090789A JP 6265424 B2 JP6265424 B2 JP 6265424B2
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- Prior art keywords
- meth
- acrylate
- compound
- group
- resin composition
- Prior art date
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- -1 acrylate compound Chemical class 0.000 title claims description 122
- 239000011342 resin composition Substances 0.000 title claims description 50
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 146
- 150000001875 compounds Chemical class 0.000 claims description 55
- 239000004593 Epoxy Substances 0.000 claims description 26
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 claims description 17
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 15
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 14
- 229920005989 resin Polymers 0.000 claims description 14
- 239000011347 resin Substances 0.000 claims description 14
- 239000002966 varnish Substances 0.000 claims description 10
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 7
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims description 6
- 238000006735 epoxidation reaction Methods 0.000 claims description 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 2
- 238000006243 chemical reaction Methods 0.000 description 37
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 35
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 30
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 25
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 21
- 239000003822 epoxy resin Substances 0.000 description 19
- 229920000647 polyepoxide Polymers 0.000 description 19
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 15
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 14
- 239000002253 acid Substances 0.000 description 14
- 239000000976 ink Substances 0.000 description 14
- 239000002904 solvent Substances 0.000 description 13
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 12
- 239000000047 product Substances 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 11
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 11
- 239000003960 organic solvent Substances 0.000 description 11
- 150000003839 salts Chemical class 0.000 description 11
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 10
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 9
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 9
- 230000001070 adhesive effect Effects 0.000 description 9
- 125000002723 alicyclic group Chemical group 0.000 description 9
- 239000007795 chemical reaction product Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 9
- 150000002148 esters Chemical class 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000000178 monomer Substances 0.000 description 9
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 8
- 125000000217 alkyl group Chemical group 0.000 description 8
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 8
- 238000004817 gas chromatography Methods 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 8
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 7
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 150000002430 hydrocarbons Chemical group 0.000 description 7
- 238000007639 printing Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 6
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 6
- 229910019142 PO4 Inorganic materials 0.000 description 6
- 239000005062 Polybutadiene Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 239000007822 coupling agent Substances 0.000 description 6
- 239000012948 isocyanate Substances 0.000 description 6
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 6
- UMRZSTCPUPJPOJ-KNVOCYPGSA-N norbornane Chemical group C1C[C@H]2CC[C@@H]1C2 UMRZSTCPUPJPOJ-KNVOCYPGSA-N 0.000 description 6
- 239000000123 paper Substances 0.000 description 6
- 235000021317 phosphate Nutrition 0.000 description 6
- 229920002857 polybutadiene Polymers 0.000 description 6
- 229920000193 polymethacrylate Polymers 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 239000008096 xylene Substances 0.000 description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- 125000002947 alkylene group Chemical group 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 5
- 150000002576 ketones Chemical class 0.000 description 5
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 5
- 239000012044 organic layer Substances 0.000 description 5
- 239000003973 paint Substances 0.000 description 5
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 5
- 239000010452 phosphate Substances 0.000 description 5
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 5
- 229920005862 polyol Polymers 0.000 description 5
- 238000010791 quenching Methods 0.000 description 5
- 229920006395 saturated elastomer Polymers 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 5
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 4
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 4
- 239000006087 Silane Coupling Agent Substances 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- 150000007513 acids Chemical class 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 150000007514 bases Chemical class 0.000 description 4
- 229940106691 bisphenol a Drugs 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 4
- 125000003700 epoxy group Chemical group 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- 239000011964 heteropoly acid Substances 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 150000003077 polyols Chemical class 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 150000005846 sugar alcohols Polymers 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- PBYZMCDFOULPGH-UHFFFAOYSA-N tungstate Chemical compound [O-][W]([O-])(=O)=O PBYZMCDFOULPGH-UHFFFAOYSA-N 0.000 description 4
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 3
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 3
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 229930185605 Bisphenol Natural products 0.000 description 3
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 3
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
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- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 125000001931 aliphatic group Chemical group 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
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- 125000004122 cyclic group Chemical group 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 125000005442 diisocyanate group Chemical group 0.000 description 3
- 239000008393 encapsulating agent Substances 0.000 description 3
- 238000005886 esterification reaction Methods 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 3
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 3
- 150000002440 hydroxy compounds Chemical class 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 239000011256 inorganic filler Substances 0.000 description 3
- 229910003475 inorganic filler Inorganic materials 0.000 description 3
- 239000003456 ion exchange resin Substances 0.000 description 3
- 229920003303 ion-exchange polymer Polymers 0.000 description 3
- 230000001678 irradiating effect Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
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- 238000010422 painting Methods 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920001195 polyisoprene Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
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- 150000007519 polyprotic acids Polymers 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
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- 239000000376 reactant Substances 0.000 description 3
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- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical class OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
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- 238000005292 vacuum distillation Methods 0.000 description 3
- 229910052726 zirconium Inorganic materials 0.000 description 3
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 2
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 2
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 2
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- RDFQSFOGKVZWKF-UHFFFAOYSA-N 3-hydroxy-2,2-dimethylpropanoic acid Chemical compound OCC(C)(C)C(O)=O RDFQSFOGKVZWKF-UHFFFAOYSA-N 0.000 description 2
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 2
- INYHZQLKOKTDAI-UHFFFAOYSA-N 5-ethenylbicyclo[2.2.1]hept-2-ene Chemical compound C1C2C(C=C)CC1C=C2 INYHZQLKOKTDAI-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
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- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 208000034189 Sclerosis Diseases 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
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- 239000013638 trimer Substances 0.000 description 1
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- 239000010937 tungsten Substances 0.000 description 1
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Description
本発明は、特に次世代フォトレジスト用途等にも対応できる重合性モノマーとして有用な新規(メタ)アクリレート化合物に関する。さらに本発明の(メタ)アクリレート化合物は低粘度で硬化性に優れ、各種組成物の硬化物硬度を維持した上でのハンドリング性能向上面において特に有用な化合物である。 The present invention relates to a novel (meth) acrylate compound useful as a polymerizable monomer that can be used particularly for next-generation photoresist applications. Furthermore, the (meth) acrylate compound of the present invention has a low viscosity and excellent curability, and is a particularly useful compound in terms of improving the handling performance while maintaining the cured product hardness of various compositions.
紫外線や電子線等の活性エネルギー線を照射することにより硬化する感光性樹脂組成物は、印刷関係、塗料関係、電気絶縁関係など種々の用途に開発され、実用的に使用されている。その利点として(1)無溶剤で低公害型である、(2)硬化速度が極めて速く製品の生産性が高い、(3)固形分として硬化するので硬化前後における体積変化が極めて小さい、(4)素材による熱損失、または素材に対する熱影響がないため、プラスチック、紙、無機質素材などの塗料、接着剤にも種々開発されている。 Photosensitive resin compositions that are cured by irradiating active energy rays such as ultraviolet rays and electron beams have been developed and used practically for various purposes such as printing, paint, and electrical insulation. Advantages include (1) solvent-free and low pollution type, (2) extremely fast curing rate and high product productivity, and (3) very small volume change before and after curing because of solid content. ) Since there is no heat loss due to the material, or heat influence on the material, various paints and adhesives such as plastic, paper and inorganic materials have been developed.
それら感光性樹脂組成物に用いられる(メタ)アクリレート化合物は反応性が高く、熱、紫外線、放射線、電子線、重合開始剤の存在下で容易に単独重合したりまたは他のエチレン性不飽和基含有化合物と共重合する。特に分子中に(メタ)アクリル基を2つ以上有する多官能(メタ)アクリレートは、感光性樹脂としての用途や、架橋剤、他のエチレン性不飽和基含有化合物との共重合体用コモノマーとしての用途に有用である。また、分子中に(メタ)アクリル基を1つ有する単官能(メタ)アクリレートは低粘度でハンドリング性能に優れ反応性希釈剤や組成改質用添加剤として有用である。 The (meth) acrylate compounds used in these photosensitive resin compositions are highly reactive and can easily be homopolymerized in the presence of heat, ultraviolet rays, radiation, electron beams, polymerization initiators, or other ethylenically unsaturated groups. Copolymerizes with contained compounds. In particular, polyfunctional (meth) acrylates having two or more (meth) acryl groups in the molecule are used as photosensitive resins, as comonomers for copolymers with crosslinking agents and other ethylenically unsaturated group-containing compounds. It is useful for applications. Monofunctional (meth) acrylates having one (meth) acryl group in the molecule have low viscosity and excellent handling performance, and are useful as reactive diluents and composition modification additives.
これらの(メタ)アクリレート化合物の硬化物特性は、主としてベースとなる骨格に依存する。例えば特許文献1ではノルボルナン環含有(メタ)アクリレートに関して記載されており、一般的なビスフェノールAタイプよりも低粘度で硬度を維持することが骨格差の特徴として見出されている。しかしながら、多官能モノマーに分類される(メタ)アクリレートであり粘度は数千mPa・sあることから、より低粘度化された材料要求は容易に推測できる。 The cured product properties of these (meth) acrylate compounds mainly depend on the base skeleton. For example, Patent Document 1 describes a norbornane ring-containing (meth) acrylate, and it has been found as a feature of skeletal difference to maintain hardness with a lower viscosity than a general bisphenol A type. However, since it is a (meth) acrylate classified as a polyfunctional monomer and has a viscosity of several thousand mPa · s, the requirement for a material having a lower viscosity can be easily estimated.
更に、ノルボルナン骨格を有する(メタ)アクリレートはフォトレジスト用モノマーとして種々開発されてきている(特許文献2、3、4)。これらノルボルナン骨格を有する(メタ)アクリレートは種類が少なく、次世代レジスト用モノマーとして更に類似骨格探索が続けられている。 Furthermore, various (meth) acrylates having a norbornane skeleton have been developed as photoresist monomers (Patent Documents 2, 3, and 4). There are few types of (meth) acrylates having a norbornane skeleton, and the search for similar skeletons continues as a next-generation resist monomer.
これらノルボルナン骨格を有する(メタ)アクリレートは事例が少ない上、工業規模の生産に適した製法も少ないため、一般的な感光性樹脂組成物には実用化事例が少ないことが現状である。 Since these (meth) acrylates having a norbornane skeleton have few examples and few production methods suitable for production on an industrial scale, there are few examples of practical use in general photosensitive resin compositions.
本発明は、上記要求のもと新たなノルボルナン骨格を有する(メタ)アクリレートを製造するルートを見いだし、更には低粘度で硬化性の優れる(メタ)アクリレート及びそれを含有する感光性樹脂組成物を提供することを目的とする。 The present invention has found a route for producing a new (meth) acrylate having a norbornane skeleton based on the above requirements, and further provides a (meth) acrylate having a low viscosity and excellent curability and a photosensitive resin composition containing the same. The purpose is to provide.
本発明者らは前記課題を解決するため、鋭意検討を行った結果、特定の化合物及び組成を有する樹脂組成物が前記課題を解決することを見いだし、本発明に到達した。 As a result of intensive studies in order to solve the above problems, the present inventors have found that a resin composition having a specific compound and composition can solve the above problems, and have reached the present invention.
即ち、本発明は、
(1)下記式(1)で表されるビニル基又はアリル基を有する環状オレフィン化合物(A)
を、エポキシ化して得られるエポキシ化合物(B)とエチレン性不飽和基含有モノカルボン酸化合物(C)を反応させて得られるエチレン性不飽和基含有カルボキシレート化合物(D)、
(2)エポキシ化合物(B)が下記式(2)である(1)に記載のエチレン性不飽和基含有カルボキシレート化合物(D)、
(3)エポキシ化合物(B)が下記式(3)である(1)又は(2)のいずれか一項に記載のエチレン性不飽和基含有カルボキシレート化合物(D)、
(5)(1)乃至(4)のいずれか一項記載のエチレン性不飽和基含有カルボキシレート化合物(D)と(D)以外の重合性化合物(E)を含有することを特徴とする感光性樹脂組成物、
(6)光重合開始剤(F)を含有する(5)に記載の感光性樹脂組成物、
(7)(5)又は(6)のいずれか一項に記載の感光性樹脂組成物を硬化して得られる硬化物、
に関する。
That is, the present invention
(1) Cyclic olefin compound (A) having a vinyl group or an allyl group represented by the following formula (1)
An ethylenically unsaturated group-containing carboxylate compound (D) obtained by reacting an epoxy compound (B) obtained by epoxidation with an ethylenically unsaturated group-containing monocarboxylic acid compound (C),
(2) The ethylenically unsaturated group-containing carboxylate compound (D) according to (1), wherein the epoxy compound (B) is the following formula (2):
(3) The ethylenically unsaturated group-containing carboxylate compound (D) according to any one of (1) or (2), wherein the epoxy compound (B) is represented by the following formula (3):
(5) The photosensitive composition comprising the ethylenically unsaturated group-containing carboxylate compound (D) according to any one of (1) to (4) and a polymerizable compound (E) other than (D). Functional resin composition,
(6) The photosensitive resin composition according to (5), which contains a photopolymerization initiator (F),
(7) A cured product obtained by curing the photosensitive resin composition according to any one of (5) or (6),
About.
本発明のエチレン性不飽和基含有カルボキシレート化合物は低粘度で硬化性に優れ、その硬化物硬度も高く、例えば半導体レジスト用モノマーや各種重合性樹脂組成物用の希釈モノマーとして応用が可能である。更に本発明の感光性樹脂組成物の硬化膜は硬化性に優れ硬度も高く、インキ、プラスチック塗料、紙印刷、金属コーティング、家具の塗装など種々のコーティング分野、ライニング、接着剤、更にはエレクトロニクス分野における絶縁ワニス、絶縁シート、積層板、プリント基板、レジストインキ、半導体封止剤などの多くの分野に応用が可能である。 The ethylenically unsaturated group-containing carboxylate compound of the present invention is low in viscosity and excellent in curability and has a high cured product hardness, and can be applied as, for example, a monomer for semiconductor resist and a dilution monomer for various polymerizable resin compositions. . Furthermore, the cured film of the photosensitive resin composition of the present invention has excellent curability and high hardness, and various coating fields such as ink, plastic paint, paper printing, metal coating, furniture painting, lining, adhesives, and electronics field. Can be applied to many fields such as insulating varnishes, insulating sheets, laminates, printed boards, resist inks, and semiconductor encapsulants.
本発明におけるビニル基又はアリル基を有する環状オレフィン化合物は下記式(1)で表される化合物である。 The cyclic olefin compound having a vinyl group or an allyl group in the present invention is a compound represented by the following formula (1).
式(1)中、R1、R2、R3、R4はそれぞれ独立して、水素原子又は炭素数1〜6の炭化水素基を、mは0〜5の整数を、nは0又は1の整数を、点線はメチレン基又は結合が存在しないことをそれぞれ表す。 In formula (1), R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or a hydrocarbon group having 1 to 6 carbon atoms, m is an integer of 0 to 5, and n is 0 or An integer of 1 and a dotted line respectively represent that a methylene group or a bond does not exist.
R1、R2、R3、R4のうち炭素数1〜6の炭化水素基の具体例としては、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、t−ブチル基、ペンチル基、イソペンチル基、ネオペンチル基、シクロペンチル基、ヘキシル基、イソヘキシル基、シクロヘキシル基、フェニル基等が挙げられる。R1、R2、R3、R4のいずれも炭素数1〜3の炭化水素基が好ましく、特にメチル基が好ましい。
mは1が好ましい。
また、式(1)で表される化合物の純度としては90%以上であることが好ましく、95%以上であることがより好ましく、98%以上であることが特に好ましい。
Specific examples of the hydrocarbon group having 1 to 6 carbon atoms among R 1 , R 2 , R 3 and R 4 include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, and a t-butyl group. Pentyl group, isopentyl group, neopentyl group, cyclopentyl group, hexyl group, isohexyl group, cyclohexyl group, phenyl group and the like. All of R 1 , R 2 , R 3 and R 4 are preferably a hydrocarbon group having 1 to 3 carbon atoms, and particularly preferably a methyl group.
m is preferably 1.
Further, the purity of the compound represented by the formula (1) is preferably 90% or more, more preferably 95% or more, and particularly preferably 98% or more.
式(1)で表される化合物の中でも、下記式(4)で表されるビニルノルボルネンが好ましい。また、反応は既存の方法が知られており、例えばJ.Org.Chem.1988,53,3587−3593に記載されている方法を使用すれば得ることができる。 Among the compounds represented by the formula (1), vinyl norbornene represented by the following formula (4) is preferable. Moreover, the existing method is known for the reaction. Org. Chem. It can be obtained by using the method described in 1988, 53, 3587-3593.
本発明で使用するエポキシ化合物(B)は市販のものも用いることができ、下記式(2)で示されるエポキシ化合物であれば全て用いることが可能であるが、例えば(株)ダイセル製セロキサイド2000などが挙げられる。 The epoxy compound (B) used in the present invention may be a commercially available one, and any epoxy compound represented by the following formula (2) can be used. For example, Celoxide 2000 manufactured by Daicel Corporation Etc.
式(2)で示される化合物の中でも、下記式(3)で表されるノルボルナン骨格含有エポキシ化合物が好ましい。 Among the compounds represented by the formula (2), a norbornane skeleton-containing epoxy compound represented by the following formula (3) is preferable.
ここで、式(2)ないし式(3)の化合物の具体的な製造方法の例について詳述する。 Here, the example of the specific manufacturing method of the compound of Formula (2) thru | or Formula (3) is explained in full detail.
上記ビニル基又はアリル基を有する環状オレフィン化合物のエポキシ化方法は(a)ヘテロポリ酸、(b)4級アンモニウム塩、ビニル基又はアリル基を有する環状オレフィン化合物及び過酸化水素を混合撹拌して得ることができる。 The method for epoxidizing a cyclic olefin compound having a vinyl group or an allyl group is obtained by mixing and stirring (a) a heteropolyacid, (b) a quaternary ammonium salt, a cyclic olefin compound having a vinyl group or an allyl group, and hydrogen peroxide. be able to.
まず、(a)ヘテロポリ酸について説明する。
本発明におけるヘテロポリ酸は、ケイ素、リン、ヒ素などの周期表13−18族に属するヘテロ原子が金属酸素酸骨格に挿入されたポリ酸のことである。
具体的には、リンタングステン酸、ケイタングステン酸、リンモリブデン酸などが挙げられ、中でもビニル基又はアリル基を有する環状オレフィン化合物のモノエポキシ化が短時間で終了させることができるため、リンタングステン酸が特に好ましい。
First, (a) heteropolyacid will be described.
The heteropolyacid in the present invention is a polyacid in which a hetero atom belonging to Group 13-18 of the periodic table, such as silicon, phosphorus, and arsenic, is inserted into the metal oxyacid skeleton.
Specific examples include phosphotungstic acid, silicotungstic acid, phosphomolybdic acid, etc. Among them, monoepoxidation of a cyclic olefin compound having a vinyl group or an allyl group can be completed in a short time. Is particularly preferred.
前記したヘテロポリ酸は、単独で用いても混合して用いてもよい。 The above heteropolyacids may be used alone or in combination.
ヘテロポリ酸の使用量は、式(1)で表わされるビニル基又はアリル基を有する環状オレフィン化合物におけるオレフィン1モル(官能基当量)に対し、金属元素換算(タングテン酸ならタングステン原子、モリブデン酸ならモリブデン原子のモル数)で1.0〜20ミリモル、好ましくは1.5〜15ミリモル、さらに好ましくは2.0〜10ミリモルである。 The amount of the heteropoly acid used is equivalent to a metal element (tungstenic acid for tungsten atom, molybdic acid for molybdenum) with respect to 1 mol (functional group equivalent) of the olefin in the cyclic olefin compound having a vinyl group or allyl group represented by the formula (1). The number of moles of atoms is 1.0 to 20 mmol, preferably 1.5 to 15 mmol, and more preferably 2.0 to 10 mmol.
次に、(b)4級アンモニウム塩について説明する。
4級アンモニウム塩としては、具体的にはトリデカニルメチルアンモニウム塩、ジラウリルジメチルアンモニウム塩、トリオクチルメチルアンモニウム塩、トリアルキルメチル(アルキル基がオクチル基である化合物とデカニル基である化合物の混合タイプ)アンモニウム塩、トリヘキサデシルメチルアンモニウム塩、トリメチルステアリルアンモニウム塩、テトラペンチルアンモニウム塩、セチルトリメチルアンモニウム塩、ベンジルトリブチルアンモニウム塩、ジセチルジメチルアンモニウム塩、トリセチルメチルアンモニウム塩、ジ硬化牛脂アルキルジメチルアンモニウム塩等が挙げられるがこれらに限定されない。
また、これら塩のアニオン種は、カルボン酸イオンを使用できる。カルボン酸イオンとしては、酢酸イオン、炭酸イオン、ギ酸イオンが好ましい。また、特に酢酸イオンが好ましい。
他にも、公知の4級アンモニウム塩であれば特に限定されず、セチルピリジニウムクロライド等も使用可能である。
Next, (b) the quaternary ammonium salt will be described.
Specific examples of the quaternary ammonium salt include tridecanylmethylammonium salt, dilauryldimethylammonium salt, trioctylmethylammonium salt, trialkylmethyl (a mixture of a compound in which the alkyl group is an octyl group and a compound in which the decanyl group is a group). Type) ammonium salt, trihexadecylmethylammonium salt, trimethylstearylammonium salt, tetrapentylammonium salt, cetyltrimethylammonium salt, benzyltributylammonium salt, dicetyldimethylammonium salt, tricetylmethylammonium salt, di-cured tallow alkyldimethylammonium Examples thereof include but are not limited to salts.
Moreover, a carboxylate ion can be used for the anionic species of these salts. As the carboxylate ion, acetate ion, carbonate ion and formate ion are preferable. In particular, acetate ion is preferred.
In addition, it will not specifically limit if it is a well-known quaternary ammonium salt, A cetyl pyridinium chloride etc. can also be used.
カルボン酸イオンをアニオンとする4級アンモニウム塩は、市販品を使用してもよいし、例えば、原料4級アンモニウム塩を金属水酸化物やイオン交換樹脂で処理し、4級アンモニウムハイドロオキサイドに変換し、さらに各種カルボン酸と反応させるなどの方法により製造してもよい。原料4級アンモニウム塩としては、4級アンモニウムのハロゲン化物や各種金属塩等が挙げられる。また好適な4級アンモニウムハイドロオキサイドがあればそれを用いても構わない。 A commercially available product may be used as the quaternary ammonium salt having a carboxylate ion as an anion. For example, the raw material quaternary ammonium salt is treated with a metal hydroxide or an ion exchange resin to be converted into a quaternary ammonium hydroxide. Further, it may be produced by a method of reacting with various carboxylic acids. Examples of the raw material quaternary ammonium salt include quaternary ammonium halides and various metal salts. If there is a suitable quaternary ammonium hydroxide, it may be used.
前記した4級アンモニウム塩は、単独で用いても混合して用いてもよい。 The quaternary ammonium salts described above may be used alone or in combination.
4級アンモニウム塩の使用量は、式(1)で表わされるビニル基又はアリル基を有する環状オレフィン化合物100質量部に対して、0.2〜10質量部が好ましく、特に0.4〜3質量部が好ましい。0.2質量部よりも少ないと反応が極度に遅くなり、反応時間が長すぎるという問題が生じ、10質量部よりも多いと反応後の精製によって取り除けずに着色原因となる問題が生じる。 The amount of the quaternary ammonium salt used is preferably 0.2 to 10 parts by mass, particularly 0.4 to 3 parts by mass with respect to 100 parts by mass of the cyclic olefin compound having a vinyl group or an allyl group represented by the formula (1). Part is preferred. If the amount is less than 0.2 parts by mass, the reaction becomes extremely slow, and the reaction time is too long. If the amount is more than 10 parts by mass, a problem causing coloring occurs without being removed by purification after the reaction.
上記混合撹拌においては、さらにタングステン酸塩を添加して行っても構わない。
タングステン酸塩は、三酸化タングステンの水和物の形をとるタングステン化合物である、H2WO4、H4WO5やこれらが縮合して生じる、H6[H2W12O40]やH10[H10W12O46]で表わされるタングステン酸のアルカリ金属塩、アンモニウム塩類等のことである。
具体的には、タングステン酸ナトリウム、タングステン酸カリウム、タングステン酸アンモニウムおよびそれらの水和物が挙げられ、中でもタングステン酸ナトリウム(及び/又はその水和物)が特に好ましい。
前記したタングステン酸塩は、単独で用いても混合して用いてもよい。
In the mixing and stirring, tungstate may be further added.
Tungstate is a tungsten compound in the form of a hydrate of tungsten trioxide, H 2 WO 4 , H 4 WO 5, and H 6 [H 2 W 12 O 40 ] or H produced by condensation thereof. It is an alkali metal salt or ammonium salt of tungstic acid represented by 10 [H 10 W 12 O 46 ].
Specific examples include sodium tungstate, potassium tungstate, ammonium tungstate and hydrates thereof, and sodium tungstate (and / or hydrate thereof) is particularly preferable.
The tungstate described above may be used alone or in combination.
タングステン酸塩の使用量は、式(1)で表わされるビニル基又はアリル基を有する環状オレフィン化合物におけるオレフィン1モル(官能基当量)に対し、タングステン元素換算で0.5〜20ミリモル、好ましくは1.0〜15ミリモル、さらに好ましくは1.2〜10ミリモルである。 The amount of tungstate used is 0.5 to 20 mmol in terms of tungsten element, preferably 1 to 20 mol of olefin in the cyclic olefin compound having a vinyl group or an allyl group represented by formula (1), preferably It is 1.0-15 mmol, More preferably, it is 1.2-10 mmol.
上記混合撹拌においては、リン酸塩を添加して行っても構わない。
リン酸塩は、反応系のpH調整を目的として添加する。リン酸塩は、リン酸のアルカリ金属塩、アルカリ土類金属塩のことである。
具体的には、リン酸二水素カリウム、リン酸二水素ナトリウム、リン酸水素二カリウム、リン酸水素二ナトリウム、第一リン酸マグネシウム、リン酸一水素マグネシウム、第一リン酸カルシウム、リン酸一水素カルシウム、それらの水和物が挙げられ、中でも触媒のpH調整が容易なことからリン酸二水素カリウム(及び/又はその水和物)、リン酸二水素ナトリウム(及び/又はその水和物)が特に好ましい。
前記したリン酸塩は、単独で用いても混合して用いてもよい。
The mixing and stirring may be performed by adding a phosphate.
Phosphate is added for the purpose of adjusting the pH of the reaction system. Phosphate is an alkali metal salt or alkaline earth metal salt of phosphoric acid.
Specifically, potassium dihydrogen phosphate, sodium dihydrogen phosphate, dipotassium hydrogen phosphate, disodium hydrogen phosphate, primary magnesium phosphate, magnesium monohydrogen phosphate, primary calcium phosphate, calcium monohydrogen phosphate And hydrates thereof. Among them, potassium dihydrogen phosphate (and / or its hydrate), sodium dihydrogen phosphate (and / or its hydrate) are preferable because pH adjustment of the catalyst is easy. Particularly preferred.
The aforementioned phosphates may be used alone or in combination.
リン酸塩の使用量は、過酸化水素に対し、通常0.005〜5モル当量、好ましくは0.01〜4モル当量、より好ましくは、0.012〜3モル当量である。この際、過酸化水素に対し、5モル当量を超えるとpH調整が必要となり、0.005モル当量未満の場合、生成したエポキシ基の加水分解物が進行しやすくなる、あるいは反応が遅くなる等の弊害が生じる。リン酸塩の使用量は、反応系のpHが2.0〜10.0になるように調整されたものが好ましく、より好ましくはpH3.0〜6.0である。pH2.0未満の場合、エポキシ基の加水分解反応、重合反応が進行しやすくなる。またpH10.0を超える場合、反応が極度に遅くなり、反応時間が長すぎるという問題が生じる。 The usage-amount of a phosphate is 0.005-5 molar equivalent normally with respect to hydrogen peroxide, Preferably it is 0.01-4 molar equivalent, More preferably, it is 0.012-3 molar equivalent. At this time, pH adjustment is required when it exceeds 5 molar equivalents with respect to hydrogen peroxide, and when it is less than 0.005 molar equivalents, the hydrolyzate of the generated epoxy group is likely to proceed or the reaction is slowed. The harmful effects of The amount of phosphate used is preferably adjusted so that the pH of the reaction system is 2.0 to 10.0, more preferably pH 3.0 to 6.0. When the pH is less than 2.0, the epoxy group hydrolysis reaction and polymerization reaction easily proceed. Moreover, when pH 10.0 is exceeded, reaction will become extremely slow and the problem that reaction time is too long will arise.
本発明のビニル基又はアリル基を有する環状オレフィン化合物のエポキシ化方法は過酸化水素を用いてエポキシ化を行う。本反応に使用する過酸化水素としては、その取扱いの簡便さから過酸化水素濃度が10〜40質量%の濃度である水溶液が好ましい。濃度が40質量%を超える場合、取扱いが難しくなる他、生成したエポキシ樹脂の分解反応も進行しやすくなることから好ましくない。 The epoxidation method of the cyclic olefin compound which has a vinyl group or an allyl group of this invention performs epoxidation using hydrogen peroxide. As the hydrogen peroxide used in this reaction, an aqueous solution having a hydrogen peroxide concentration of 10 to 40% by mass is preferable because of easy handling. When the concentration exceeds 40% by mass, it is not preferable because handling becomes difficult and the decomposition reaction of the produced epoxy resin also easily proceeds.
使用する過酸化水素の量は、ビニル基又はアリル基を有する環状オレフィン化合物中の炭素−炭素二重結合に対して、0.1〜0.7モル当量である事を特徴とする。この中でも好ましくは0.15〜0.5当量、より好ましくは0.2〜0.4当量である。0.1より小さいとモノエポキシ体の収率が著しく低下し効率が悪く、0.7より大きいとジエポキシ体および/またはジエポキシ体の加水分解体が多量に生成するため、モノエポキシ体の収率が著しく低下し効率が悪く好ましくない。 The amount of hydrogen peroxide used is 0.1 to 0.7 molar equivalents relative to the carbon-carbon double bond in the cyclic olefin compound having a vinyl group or an allyl group. Among these, 0.15-0.5 equivalent is preferable, More preferably, it is 0.2-0.4 equivalent. If the ratio is less than 0.1, the yield of the monoepoxy compound is remarkably lowered and the efficiency is poor. If the ratio is greater than 0.7, a large amount of diepoxy compound and / or hydrolyzate of the diepoxy compound is formed. Is remarkably lowered and the efficiency is unfavorable.
本発明のビニル基又はアリル基を有する環状オレフィン化合物のモノエポキシ化方法は有機溶剤中で行うこともできるが、ビニル基又はアリル基を有する環状オレフィン化合物の質量に対して0〜5質量%であることが、廃棄物を減少させるという観点から好ましく、0〜1質量%であることがより好ましい。使用できる有機溶剤の具体的な例としてはヘキサン、シクロヘキサン、ヘプタン等のアルカン類、トルエン、キシレン等の芳香族炭化水素化合物、メタノール、エタノール、イソプロパノール、ブタノール、ヘキサノール、シクロヘキサノール等のアルコール類が挙げられる。また、場合によっては、メチルエチルケトン、メチルイソブチルケトン、シクロペンタノン等のケトン類、ジエチルエーテル、テトラヒドロフラン、ジオキサン等のエーテル類、酢酸エチル、酢酸ブチル、蟻酸メチル等のエステル化合物、アセトニトリル等のニトリル化合物、クロロホルム等も使用可能である。 Although the monoepoxidation method of the cyclic olefin compound having a vinyl group or an allyl group of the present invention can be carried out in an organic solvent, it is 0 to 5% by mass relative to the mass of the cyclic olefin compound having a vinyl group or an allyl group. It is preferable from the viewpoint of reducing waste, and more preferably 0 to 1% by mass. Specific examples of organic solvents that can be used include alkanes such as hexane, cyclohexane and heptane, aromatic hydrocarbon compounds such as toluene and xylene, and alcohols such as methanol, ethanol, isopropanol, butanol, hexanol and cyclohexanol. It is done. In some cases, ketones such as methyl ethyl ketone, methyl isobutyl ketone and cyclopentanone, ethers such as diethyl ether, tetrahydrofuran and dioxane, ester compounds such as ethyl acetate, butyl acetate and methyl formate, nitrile compounds such as acetonitrile, Chloroform and the like can also be used.
反応温度は特に限定されないが30〜90℃が好ましく、50〜90℃がさらに好ましい。反応温度が高すぎる場合、加水分解反応が進行しやすく、反応温度が低いと反応速度が極端に遅くなる。 Although reaction temperature is not specifically limited, 30-90 degreeC is preferable and 50-90 degreeC is more preferable. When the reaction temperature is too high, the hydrolysis reaction tends to proceed, and when the reaction temperature is low, the reaction rate becomes extremely slow.
また反応時間は反応温度、触媒量等にもよるが、工業生産という観点から、長時間の反応は多大なエネルギーを消費することになるため好ましくはない。好ましい範囲としては0.5〜48時間、好ましくは1〜36時間、さらに好ましくは2〜30時間である。 Although the reaction time depends on the reaction temperature, the amount of catalyst, etc., from the viewpoint of industrial production, a long-time reaction is not preferable because it consumes a large amount of energy. The preferred range is 0.5 to 48 hours, preferably 1 to 36 hours, and more preferably 2 to 30 hours.
反応終了後、過剰な過酸化水素のクエンチ処理を行うことができる。クエンチ処理は、塩基性化合物を使用して行なうことが好ましい。また、還元剤と塩基性化合物を併用することも好ましい。好ましい処理方法としては塩基性化合物でpH6〜12に中和調整後、還元剤を用い、残存する過酸化水素をクエンチする方法が挙げられる。pHが6未満の場合、過剰の過酸化水素を還元する際の発熱が大きく、分解物を生じる可能性がある。 After completion of the reaction, an excess of hydrogen peroxide can be quenched. The quenching treatment is preferably performed using a basic compound. It is also preferable to use a reducing agent and a basic compound in combination. As a preferred treatment method, there is a method of quenching the remaining hydrogen peroxide using a reducing agent after neutralization adjustment to pH 6 to 12 with a basic compound. If the pH is less than 6, the heat generated during the reduction of excess hydrogen peroxide is large, which may cause decomposition products.
還元剤としては亜硫酸ナトリウム、チオ硫酸ナトリウム、ヒドラジン、シュウ酸、ビタミンC等が挙げられる。還元剤の使用量としては過剰分の過酸化水素のモル数に対し、通常0.01〜20倍モル、より好ましくは0.05〜10倍モル、さらに好ましくは0.05〜3倍モルである。 Examples of the reducing agent include sodium sulfite, sodium thiosulfate, hydrazine, oxalic acid, vitamin C and the like. The amount of the reducing agent used is usually 0.01 to 20 times mol, more preferably 0.05 to 10 times mol, still more preferably 0.05 to 3 times mol with respect to the number of moles of excess hydrogen peroxide. is there.
塩基性化合物としては、水酸化ナトリウム、水酸化カリウム、水酸化マグネシウム、水酸化カルシウム等の金属水酸化物、炭酸ナトリウム、炭酸カリウム等の金属炭酸塩、リン酸ナトリウム、リン酸水素ナトリウム等のリン酸塩、イオン交換樹脂、アルミナ等の塩基性固体が挙げられる。
その使用量としては水、あるいは有機溶剤(例えば、トルエン、キシレン等の芳香族炭化水素、メチルイソブチルケトン、メチルエチルケトン等のケトン類、シクロヘキサン、ヘプタン、オクタン等の炭化水素、メタノール、エタノール、イソプロピルアルコール等のアルコール類等の各種溶剤)に溶解するものであれば、その使用量は過剰分の過酸化水素のモル数に対し、通常0.01〜20倍モル、より好ましくは0.05〜10倍モル、さらに好ましくは0.05〜3倍モルである。これらは水、あるいは前述の有機溶剤の溶液として添加しても単体で添加しても構わない。
水や有機溶剤に溶解しない固体塩基を使用する場合、系中に残存する過酸化水素の量に対し、質量比で1〜1000倍の量を使用することが好ましい。より好ましくは10〜500倍、さらに好ましくは10〜300倍である。水や有機溶剤に溶解しない固体塩基を使用する場合は、後に記載する水層と有機層の分離の後、処理を行っても構わない。
Basic compounds include metal hydroxides such as sodium hydroxide, potassium hydroxide, magnesium hydroxide and calcium hydroxide, metal carbonates such as sodium carbonate and potassium carbonate, phosphorus such as sodium phosphate and sodium hydrogen phosphate. Examples thereof include basic solids such as acid salts, ion exchange resins, and alumina.
The amount used is water or organic solvents (for example, aromatic hydrocarbons such as toluene and xylene, ketones such as methyl isobutyl ketone and methyl ethyl ketone, hydrocarbons such as cyclohexane, heptane and octane, methanol, ethanol, isopropyl alcohol, etc. The amount used is usually 0.01 to 20 times mol, more preferably 0.05 to 10 times the number of moles of excess hydrogen peroxide. Mol, more preferably 0.05 to 3 times mol. These may be added as water or a solution of the above-mentioned organic solvent, or may be added alone.
When a solid base that does not dissolve in water or an organic solvent is used, it is preferable to use an amount of 1 to 1000 times in terms of mass ratio with respect to the amount of hydrogen peroxide remaining in the system. More preferably, it is 10-500 times, More preferably, it is 10-300 times. In the case of using a solid base that does not dissolve in water or an organic solvent, the treatment may be carried out after separation of an aqueous layer and an organic layer described later.
過酸化水素のクエンチ後(もしくはクエンチを行う前に)、この際、有機層と水層が分離しない、もしくは有機溶剤を使用していない場合は前述の有機溶剤を添加して操作を行い、水層より反応生成物の抽出を行うことができる。この際使用する有機溶剤は、ビニル基又はアリル基を有する環状オレフィン化合物に対して質量比で0.5〜10倍、好ましくは0.5〜5倍である。この操作を必要に応じて数回繰り返した後に有機層を分離し、必要に応じて該有機層を水洗して精製する。 After the hydrogen peroxide quench (or before quenching), if the organic layer and the aqueous layer are not separated, or if no organic solvent is used, the above-mentioned organic solvent is added and the operation is performed. The reaction product can be extracted from the layer. The organic solvent used in this case is 0.5 to 10 times, preferably 0.5 to 5 times in terms of mass ratio with respect to the cyclic olefin compound having a vinyl group or an allyl group. This operation is repeated several times as necessary, and then the organic layer is separated. If necessary, the organic layer is washed with water and purified.
得られた有機層は必要に応じてイオン交換樹脂や金属酸化物(特に、シリカゲルやアルミナ等が好ましい)、活性炭(中でも特に薬品賦活活性炭が好ましい)、複合金属塩(中でも特に塩基性複合金属塩が好ましい)、粘土鉱物(中でも特にモンモリロナイト等層状粘土鉱物が好ましい)等により、不純物を除去し、さらに水洗及びろ過等を行った後、溶剤を留去し、目的とするビニル基又はアリル基を有する環状オレフィン化合物のモノエポキシ化物を得る。場合によってはさらにカラムクロマトグラフィーや蒸留、減圧蒸留により精製しても構わない。
前述したクエンチ処理後、減圧蒸留等の精製処理を行うことで、純度の高いモノエポキシ化物を得ることが可能となる。
The obtained organic layer may be an ion exchange resin or a metal oxide (especially silica gel or alumina is preferred), activated carbon (especially a chemical activated carbon is particularly preferred), or a composite metal salt (especially a basic composite metal salt). Are preferably removed), clay minerals (especially lamellar clay minerals such as montmorillonite are preferred), impurities are removed, water washing and filtration are performed, the solvent is distilled off, and the target vinyl group or allyl group is removed. A monoepoxidized product of a cyclic olefin compound is obtained. In some cases, it may be further purified by column chromatography, distillation or vacuum distillation.
By performing a purification treatment such as vacuum distillation after the quench treatment described above, a monoepoxidized product with high purity can be obtained.
さらに、上記の通り、減圧蒸留等の精製処理等を行うことで、有効にモノエポキシ体のガスクロマトグラフィー(GC)分析による面積%が高い、高純度のエポキシ樹脂を得ることが可能となる。ここで、最終的に得られたモノエポキシ体の純度は、GC分析による面積%において、80面積%以上であることが好ましく、90面積%以上であることがより好ましく、95面積%以上であることが特に好ましい。 Furthermore, as described above, it is possible to obtain a high-purity epoxy resin having a high area% by gas chromatography (GC) analysis of a monoepoxy compound by performing a purification treatment such as vacuum distillation. Here, the purity of the monoepoxy body finally obtained is preferably 80 area% or more, more preferably 90 area% or more, and 95 area% or more in area% by GC analysis. It is particularly preferred.
本発明で使用するエチレン性不飽和基含有モノカルボン酸化合物(C)としては、例えば(メタ)アクリル酸類やクロトン酸、α−シアノ桂皮酸、桂皮酸、或いは飽和または不飽和二塩基酸と不飽和基含有モノグリシジル化合物との反応物が挙げられる。上記においてアクリル酸類としては、例えば(メタ)アクリル酸、β−スチリルアクリル酸、β−フルフリルアクリル酸、(メタ)アクリル酸二量体、飽和または不飽和二塩基酸無水物と1分子中に1個の水酸基を有する(メタ)アクリレート誘導体と当モル反応物である半エステル類、飽和または不飽和二塩基酸とモノグリシジル(メタ)アクリレート誘導体類との当モル反応物である半エステル類等が挙げられる。 Examples of the ethylenically unsaturated group-containing monocarboxylic acid compound (C) used in the present invention include (meth) acrylic acids, crotonic acid, α-cyanocinnamic acid, cinnamic acid, and saturated or unsaturated dibasic acid and unsaturated compounds. A reaction product with a saturated group-containing monoglycidyl compound is exemplified. In the above, examples of the acrylic acid include (meth) acrylic acid, β-styrylacrylic acid, β-furfurylacrylic acid, (meth) acrylic acid dimer, saturated or unsaturated dibasic acid anhydride and 1 molecule. Half-esters that are (meth) acrylate derivatives having one hydroxyl group and equimolar reactants, half-esters that are equimolar reactants of saturated or unsaturated dibasic acids and monoglycidyl (meth) acrylate derivatives, etc. Is mentioned.
これらのうち、感光性樹脂組成物としたときの感度の点で(メタ)アクリル酸、(メタ)アクリル酸とε−カプロラクトンとの反応生成物または桂皮酸が好ましい。 Among these, (meth) acrylic acid, a reaction product of (meth) acrylic acid and ε-caprolactone, or cinnamic acid is preferable in terms of sensitivity when a photosensitive resin composition is used.
本発明のエチレン性不飽和基含有カルボキシレート化合物(D)はエポキシ化合物(B)とエチレン性不飽和基含有モノカルボン酸化合物(C)を反応させることで得ることができる。 The ethylenically unsaturated group-containing carboxylate compound (D) of the present invention can be obtained by reacting an epoxy compound (B) with an ethylenically unsaturated group-containing monocarboxylic acid compound (C).
反応は、無溶剤で反応させる、若しくは溶剤で希釈して反応させることも出来る。ここで用いることが出来る溶剤としては、反応に対してイナート溶剤であれば特に限定はない。
好ましい溶剤の使用量は、得られる樹脂の粘度や使途により適宜調整されるべきものであるが、好ましくは固形分として90〜30重量%、より好ましくは80〜50重量%となるように溶剤を用いる。
The reaction can be carried out without solvent or diluted with a solvent. The solvent that can be used here is not particularly limited as long as it is an inert solvent for the reaction.
The preferred amount of solvent used should be adjusted as appropriate according to the viscosity and use of the resulting resin, but preferably 90 to 30% by weight, more preferably 80 to 50% by weight as the solid content. Use.
上記の溶剤として使用しうるものを具体的に例示すれば、例えばトルエン、キシレン、エチルベンゼン、テトラメチルベンゼン等の芳香族系炭化水素溶剤、ヘキサン、オクタン、デカン等の脂肪族系炭化水素溶剤、及びそれらの混合物である石油エーテル、ホワイトガソリン、ソルベントナフサ等が挙げられる。
また、エステル系溶剤としては、酢酸エチル、酢酸プロピル、酢酸ブチル等のアルキルアセテート類、γ−ブチロラクトン等の環状エステル類、エチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノメチルエーテルモノアセテート、ジエチレングリコールモノエチルエーテルモノアセテート、トリエチレングリコールモノエチルエーテルモノアセテート、ジエチレングリコールモノブチルエーテルモノアセテート、プロピレングリコールモノメチルエーテルアセテート、ブチレングリコールモノメチルエーテルアセテート等のモノ、若しくはポリアルキレングリコールモノアルキルエーテルモノアセテート類、グルタル酸ジアルキル、コハク酸ジアルキル、アジピン酸ジアルキル等のポリカルボン酸アルキルエステル類等が挙げられる。
また、エーテル系溶剤としては、ジエチルエーテル、エチルブチルエーテル等のアルキルエーテル類、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールジエチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル等のグリコールエーテル類、テトラヒドロフラン等の環状エーテル類等が挙げられる。
また、ケトン系溶剤としては、アセトン、メチルエチルケトン、シクロヘキサノン、イソホロン等が挙げられる。
Specific examples of what can be used as the above solvent include aromatic hydrocarbon solvents such as toluene, xylene, ethylbenzene and tetramethylbenzene, aliphatic hydrocarbon solvents such as hexane, octane and decane, and Examples thereof include petroleum ether, white gasoline, and solvent naphtha.
Examples of ester solvents include alkyl acetates such as ethyl acetate, propyl acetate, and butyl acetate, cyclic esters such as γ-butyrolactone, ethylene glycol monomethyl ether acetate, diethylene glycol monomethyl ether monoacetate, diethylene glycol monoethyl ether monoacetate, Mono- or polyalkylene glycol monoalkyl ether monoacetates such as triethylene glycol monoethyl ether monoacetate, diethylene glycol monobutyl ether monoacetate, propylene glycol monomethyl ether acetate, butylene glycol monomethyl ether acetate, dialkyl glutarate, dialkyl succinate, adipine Polyesters of polycarboxylic acids such as dialkyl acids Kind, and the like.
Examples of ether solvents include alkyl ethers such as diethyl ether and ethyl butyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, triethylene glycol dimethyl ether, and triethylene glycol diethyl ether. Glycol ethers, and cyclic ethers such as tetrahydrofuran.
Examples of the ketone solvent include acetone, methyl ethyl ketone, cyclohexanone, and isophorone.
このほかにも、(D)以外の後述する反応重合性化合物(E)等の単独または混合有機溶媒中で行うことができる。この場合、硬化型組成物として使用した場合には、直接に組成物として利用することができる。 In addition, it can carry out in single or mixed organic solvents, such as the reaction polymerizable compound (E) mentioned later other than (D). In this case, when used as a curable composition, it can be used directly as a composition.
反応時には、反応を促進させるために触媒を使用することが好ましく、該触媒の使用量は、反応物、即ち上記エポキシ化合物(B)、エチレン性不飽和基含有モノカルボン酸化合物(C)、及び場合により溶剤その他を加えた反応物の総量に対して0.1〜10重量%である。その際の反応温度は60〜150℃であり、また反応時間は、好ましくは5〜60時間である。使用しうる触媒の具体例としては、例えばトリエチルアミン、ベンジルジメチルアミン、ベンジルトリメチルアンモニウムブロマイド、ベンジルトリメチルアンモニウムアイオダイド、トリフェニルホスフィン、トリフェニルスチビン、メチルトリフェニルスチビン、オクタン酸クロム、オクタン酸ジルコニウム、テトラメチルアンモニウムクロライド、テトラプロピルアンモニウムヒドロキシド、テトラブチルアンモニウムヒドロキシド等既知一般の塩基性触媒や四級塩等が挙げられる。 During the reaction, it is preferable to use a catalyst to promote the reaction, and the amount of the catalyst used is the reaction product, that is, the epoxy compound (B), the ethylenically unsaturated group-containing monocarboxylic acid compound (C), and In some cases, the content is 0.1 to 10% by weight based on the total amount of the reaction product to which a solvent or the like is added. The reaction temperature at that time is 60 to 150 ° C., and the reaction time is preferably 5 to 60 hours. Specific examples of catalysts that can be used include, for example, triethylamine, benzyldimethylamine, benzyltrimethylammonium bromide, benzyltrimethylammonium iodide, triphenylphosphine, triphenylstibine, methyltriphenylstibine, chromium octoate, zirconium octoate, tetra Examples include known general basic catalysts such as methylammonium chloride, tetrapropylammonium hydroxide, and tetrabutylammonium hydroxide, and quaternary salts.
また、熱重合禁止剤として、ハイドロキノンモノメチルエーテル、2−メチルハイドロキノン、ハイドロキノン、ジフェニルピクリルヒドラジン、ジフェニルアミン、3,5−ジ−tert−ブチル−4ヒドロキシトルエン等を使用するのが好ましい。 Moreover, it is preferable to use hydroquinone monomethyl ether, 2-methylhydroquinone, hydroquinone, diphenylpicrylhydrazine, diphenylamine, 3,5-di-tert-butyl-4hydroxytoluene and the like as a thermal polymerization inhibitor.
本反応におけるエチレン性不飽和基含有モノカルボン酸化合物(C)の使用量は、エポキシ化合物(B)に対して90〜200モル%で好ましくは95〜180モル%である。その際反応は、適宜サンプリングしながら酸価測定を実施し、サンプルの酸価が使用したエチレン性不飽和基含有モノカルボン酸化合物(C)の過剰量から算出される数字より目標値を設定し目標以下となった時点を終点とする。
反応終了後、前記溶剤で希釈し、中和洗浄によりアクリル酸成分を除くことで、純度を高めることができる。ここでさらに純度を高める為、アクリル酸成分除去後にエバポレーター等で濃縮工程を経由することができる。
The usage-amount of the ethylenically unsaturated group containing monocarboxylic acid compound (C) in this reaction is 90-200 mol% with respect to an epoxy compound (B), Preferably it is 95-180 mol%. At that time, the reaction is carried out by appropriately measuring the acid value while sampling, and the target value is set from the number calculated from the excess amount of the ethylenically unsaturated group-containing monocarboxylic acid compound (C) used by the acid value of the sample. The time when the target is below the target is the end point.
After completion of the reaction, the purity can be increased by diluting with the solvent and removing the acrylic acid component by neutralization washing. Here, in order to further increase the purity, it is possible to go through a concentration step with an evaporator or the like after removing the acrylic acid component.
このようにして得られるエチレン性不飽和基含有カルボキシレート化合物(D)は、主成分として下記式(5)の構造を有する。
式(1)中、R1、R2、R3、R4はそれぞれ独立して、水素原子又は炭素数1〜6の炭化水素基を、mは0〜5の整数を、nは0又は1の整数を、点線はメチレン基又は結合が存在しないことをそれぞれ表す。 In formula (1), R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or a hydrocarbon group having 1 to 6 carbon atoms, m is an integer of 0 to 5, and n is 0 or An integer of 1 and a dotted line respectively represent that a methylene group or a bond does not exist.
また、中でも、主成分として下記式(6)で表される構造を有するものが好ましい。
本発明の感光性樹脂組成物は、本発明のエチレン性不飽和基含有カルボキシレート化合物(D)と(D)成分以外の重合性化合物(E)を任意成分として含有させることができる。使用しうる重合性化合物(E)の具体例としては、(メタ)アクリロイルオキシ基を有する化合物、マレイミド化合物、(メタ)アクリルアミド化合物、不飽和ポリエステル等を挙げることができる。 The photosensitive resin composition of the present invention can contain an ethylenically unsaturated group-containing carboxylate compound (D) of the present invention and a polymerizable compound (E) other than the component (D) as optional components. Specific examples of the polymerizable compound (E) that can be used include a compound having a (meth) acryloyloxy group, a maleimide compound, a (meth) acrylamide compound, and an unsaturated polyester.
本発明の感光性樹脂組成物に併用可能な(メタ)アクリロイルオキシ基を有する化合物の具体例としては、(ポリ)エステル(メタ)アクリレート(E−1);ウレタン(メタ)アクリレート(E−2);エポキシ(メタ)アクリレート(E−3);(ポリ)エーテル(メタ)アクリレート(E−4);アルキル(メタ)アクリレート又はアルキレン(メタ)アクリレート(E−5);芳香環を有する(メタ)アクリレート(E−6);脂環構造を有する(メタ)アクリレート(E−7)、マレイミド基含有化合物(E−8)、(メタ)アクリルアミド化合物(E−9)、不飽和ポリエステル(E−10)等を挙げることができるが、これらに限定されるものではない。
尚、反応物については、公知の反応条件で得ることができる。
Specific examples of the compound having a (meth) acryloyloxy group that can be used in combination with the photosensitive resin composition of the present invention include (poly) ester (meth) acrylate (E-1); urethane (meth) acrylate (E-2). ); Epoxy (meth) acrylate (E-3); (poly) ether (meth) acrylate (E-4); alkyl (meth) acrylate or alkylene (meth) acrylate (E-5); having an aromatic ring (meta) ) Acrylate (E-6); (meth) acrylate (E-7) having an alicyclic structure, maleimide group-containing compound (E-8), (meth) acrylamide compound (E-9), unsaturated polyester (E-) 10) and the like, but are not limited thereto.
In addition, about a reaction material, it can obtain on well-known reaction conditions.
本発明の感光性樹脂組成物に併用可能な(ポリ)エステル(メタ)アクリレート(E−1)とは、主鎖にエステル結合を1つ以上有する(メタ)アクリレートの総称として、ウレタン(メタ)アクリレート(E−2)とは、主鎖にウレタン結合を1つ以上有する(メタ)アクリレートの総称として、エポキシ(メタ)アクリレート(E−3)とは、1官能以上のエポキシ化合物と(メタ)アクリル酸を反応させて得られる(メタ)アクリレートの総称として、(ポリ)エーテル(メタ)アクリレート(E−4)とは、主鎖にエーテル結合を1つ以上有する(メタ)アクリレートの総称として、アルキル(メタ)アクリレート又はアルキレン(メタ)アクリレート(E−5)とは、主鎖が直鎖アルキル、分岐アルキル、直鎖又は末端にハロゲン原子及び/又は水酸基を有していてもよい(メタ)アクリレートの総称として、芳香環を有する(メタ)アクリレート(E−6)とは、主鎖又は側鎖に芳香環を有する(メタ)アクリレートの総称として、脂環構造を有する(メタ)アクリレート(E−7)とは、主鎖又は側鎖に、構成単位に酸素原子又は窒素原子を含んでいてもよい脂環構造を有する(メタ)アクリレートの総称として、それぞれ用いる。 The (poly) ester (meth) acrylate (E-1) that can be used in combination with the photosensitive resin composition of the present invention is a general term for (meth) acrylate having one or more ester bonds in the main chain, and urethane (meth). Acrylate (E-2) is a general term for (meth) acrylates having one or more urethane bonds in the main chain. Epoxy (meth) acrylate (E-3) is a monofunctional or higher functional epoxy compound and (meth). As a generic name of (meth) acrylate obtained by reacting acrylic acid, (poly) ether (meth) acrylate (E-4) is a generic name of (meth) acrylate having one or more ether bonds in the main chain, Alkyl (meth) acrylate or alkylene (meth) acrylate (E-5) means that the main chain is straight chain alkyl, branched alkyl, straight chain or halogen at the terminal. As a general term for (meth) acrylate which may have a child and / or a hydroxyl group, (meth) acrylate (E-6) having an aromatic ring is a (meth) acrylate having an aromatic ring in the main chain or side chain. As a general term, (meth) acrylate (E-7) having an alicyclic structure has an alicyclic structure that may contain an oxygen atom or a nitrogen atom in the structural unit in the main chain or side chain (meth). These are used as a general term for acrylates.
本発明の感光性樹脂組成物に併用可能な(ポリ)エステル(メタ)アクリレート(E−1)としては、例えば、カプロラクトン変性2−ヒドロキシエチル(メタ)アクリレート、エチレンオキサイド及び/又はプロピレンオキサイド変性フタル酸(メタ)アクリレート、エチレンオキサイド変性コハク酸(メタ)アクリレート、カプロラクトン変性テトラヒドロフルフリル(メタ)アクリレートの如き単官能(ポリ)エステル(メタ)アクリレート類;ヒドロキシピバリン酸エステルネオペンチルグリコールジ(メタ)アクリレート、カプロラクトン変性ヒドロキシピバリン酸エステルネオペンチルグリコールジ(メタ)アクリレート、エピクロルヒドリン変性フタル酸ジ(メタ)アクリレート;トリメチロールプロパン又はグリセリン1モルに1モル以上のε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等の環状ラクトン化合物を付加して得たトリオールのモノ、ジ又はトリ(メタ)アクリレート; Examples of the (poly) ester (meth) acrylate (E-1) that can be used in combination with the photosensitive resin composition of the present invention include caprolactone-modified 2-hydroxyethyl (meth) acrylate, ethylene oxide and / or propylene oxide-modified phthalate. Monofunctional (poly) ester (meth) acrylates such as acid (meth) acrylate, ethylene oxide modified succinic acid (meth) acrylate, caprolactone modified tetrahydrofurfuryl (meth) acrylate; hydroxypivalate ester neopentyl glycol di (meth) Acrylate, caprolactone-modified hydroxypivalate ester neopentyl glycol di (meth) acrylate, epichlorohydrin-modified phthalic acid di (meth) acrylate; trimethylolpropane or glycerol 1 1 mole or more ε- caprolactone, .gamma.-butyrolactone, .delta.-valerolactone of triol obtained by adding a cyclic lactone compound of mono-, di- or tri (meth) acrylate;
ペンタエリスリトール又はジトリメチロールプロパン1モルに1モル以上のε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等の環状ラクトン化合物を付加して得たテトラオールのモノ、ジ、トリ又はテトラ(メタ)アクリレート;ジペンタエリスリトール1モルに1モル以上のε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等の環状ラクトン化合物を付加して得たヘキサオールのモノ、又はポリ(メタ)アクリレート; Mono, di, tri or tetra (meth) acrylate of tetraol obtained by adding 1 mol or more of cyclic lactone compound such as ε-caprolactone, γ-butyrolactone, δ-valerolactone to 1 mol of pentaerythritol or ditrimethylolpropane Mono- or poly (meth) acrylate of hexaol obtained by adding 1 mol or more of cyclic lactone compound such as ε-caprolactone, γ-butyrolactone, δ-valerolactone to 1 mol of dipentaerythritol;
(ポリ)エチレングリコール、(ポリ)プロピレングリコール、(ポリ)テトラメチレングリコール、(ポリ)ブチレングリコール、3−メチル−1,5−ペンタンジオール、ヘキサンジオール等のジオール成分とマレイン酸、フマル酸、コハク酸、アジピン酸、フタル酸、イソフタル酸、ヘキサヒドロフタル酸、テトラヒドロフタル酸、ダイマー酸、セバチン酸、アゼライン酸、5−ナトリウムスルホイソフタル酸等の多塩基酸、及びこれらの無水物との反応物であるポリエステルポリオールの(メタ)アクリレート;前記ジオール成分と多塩基酸及びこれらの無水物とε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等からなる環状ラクトン変性ポリエステルジオールの(メタ)アクリレート等の多官能(ポリ)エステル(メタ)アクリレート類等を挙げることができるが、これらに限定されるものではない。 Diol components such as (poly) ethylene glycol, (poly) propylene glycol, (poly) tetramethylene glycol, (poly) butylene glycol, 3-methyl-1,5-pentanediol, hexanediol, maleic acid, fumaric acid, succinic acid Acids, adipic acid, phthalic acid, isophthalic acid, hexahydrophthalic acid, tetrahydrophthalic acid, dimer acid, sebacic acid, azelaic acid, polybasic acids such as 5-sodium sulfoisophthalic acid, and their reactants (Meth) acrylates of polyester polyols, such as (meth) acrylates of cyclic lactone-modified polyester diols composed of the diol component and polybasic acids and their anhydrides and ε-caprolactone, γ-butyrolactone, δ-valerolactone, etc. Multifunctional (poly) ester ( Can be mentioned data) acrylate, and the like, but is not limited thereto.
本発明の感光性樹脂組成物に併用可能なウレタン(メタ)アクリレート(E−2)は、少なくとも一つの(メタ)アクリロイルオキシ基を有するヒドロキシ化合物(E−2−イ)とイソシアネート化合物(E−2−ロ)との反応によって得られる(メタ)アクリレートの総称である。 The urethane (meth) acrylate (E-2) that can be used in combination with the photosensitive resin composition of the present invention comprises at least one (meth) acryloyloxy group-containing hydroxy compound (E-2-i) and an isocyanate compound (E- It is a general term for (meth) acrylates obtained by reaction with 2-ro).
少なくとも一つの(メタ)アクリロイルオキシ基を有するヒドロキシ化合物(E−2−イ)の具体例としては、例えば、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、4−ヒドロキシエチル(メタ)アクリレート、シクロヘキサンジメタノールモノ(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、2−ヒドロキシ−3−フェノキシプロピル(メタ)アクリレートなど各種の水酸基を有する(メタ)アクリレート化合物と、上記の水酸基を有する(メタ)アクリレート化合物とε−カプロラクトンとの開環反応物などを挙げることができる。 Specific examples of the hydroxy compound (E-2-i) having at least one (meth) acryloyloxy group include, for example, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and 2-hydroxybutyl. (Meth) acrylate, 4-hydroxyethyl (meth) acrylate, cyclohexanedimethanol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, pentaerythritol tri (meth) acrylate, 2-hydroxy Ring-opening reaction product of (meth) acrylate compound having various hydroxyl groups such as -3-phenoxypropyl (meth) acrylate, and (meth) acrylate compound having the above hydroxyl group and ε-caprolactone Etc. can be mentioned.
イソシアネート化合物(E−2−ロ)の具体例としては、例えば、P−フェニレンジイソシアネート、m−フェニレンジイソシアネート、P−キシレンジイソシアネート、m−キシレンジイソシアネート、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、ナフタレンジイソシアネートの如き芳香族ジイソシアネート類;イソホロンジイソシアネート、ヘキサメチレンジイソシアネート、4,4’−ジシクロヘキシルメタンジイソシアネート、水添キシレンジイソシアネート、ノルボルネンジイソシアネート、リジンジイソシアネート等の脂肪族又は脂環構造のジイソシアネート類;イソシアネートモノマーの一種類以上のビュレット体又は、上記ジイソシアネート化合物を3量化したイソシアネート体等のポリイソシアネート;上記イソシアネート化合物と前記、ポリオール化合物とのウレタン化反応によって得られるポリイソシアネート等を挙げることができる。 Specific examples of the isocyanate compound (E-2-ro) include, for example, P-phenylene diisocyanate, m-phenylene diisocyanate, P-xylene diisocyanate, m-xylene diisocyanate, 2,4-tolylene diisocyanate, and 2,6-triene. Aromatic diisocyanates such as diisocyanate, 4,4'-diphenylmethane diisocyanate, naphthalene diisocyanate; aliphatics such as isophorone diisocyanate, hexamethylene diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, hydrogenated xylene diisocyanate, norbornene diisocyanate, lysine diisocyanate Or diisocyanates having an alicyclic structure; one or more burettes of isocyanate monomers or the above diisocyanates Things a trimer polyisocyanates of the isocyanate and the like; the and the isocyanate compound include polyisocyanates obtained by urethane reaction of the polyol compound.
尚、ウレタン(メタ)アクリレートを得る際に(メタ)アクリロイルオキシ基を有するヒドロキシ化合物(E−2−イ)とイソシアネート化合物(E−2−ロ)との反応において、任意にポリオールを反応させても構わない。
使用できるポリオールとしては、例えば、ネオペンチルグリコール、3−メチル−1、5−ペンタンジオール、エチレングリコール、プロピレングリコール、1,4−ブタンジオール、1、6−ヘキサンジオール等の炭素数1〜10のアルキレングリコール、トリメチロールプロパン、ペンタエリスリトール等のトリオール、トリシクロデカンジメチロール、ビス−〔ヒドロキシメチル〕−シクロヘキサン等の環状骨格を有するアルコール等;及びこれら多価アルコールと多塩基酸(例えば、コハク酸、フタル酸、ヘキサヒドロ無水フタル酸、テレフタル酸、アジピン酸、アゼライン酸、テトラヒドロ無水フタル酸等)との反応によって得られるポリエステルポリオール、多価アルコールとε−カプロラクトンとの反応によって得られるカプロラクトンアルコール、ポリカーボネートポリオール(例えば1,6−ヘキサンジオールとジフェニルカーボネートとの反応によって得られるポリカーボネートジオール等)又はポリエーテルポリオール(例えばポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコール、エチレンオキサイド変性ビスフェノールA等)等が挙げられる。
In the reaction of the hydroxy compound (E-2-i) having a (meth) acryloyloxy group and the isocyanate compound (E-2-ro) when obtaining urethane (meth) acrylate, a polyol is optionally reacted. It doesn't matter.
Examples of the polyol that can be used include 1 to 10 carbon atoms such as neopentyl glycol, 3-methyl-1,5-pentanediol, ethylene glycol, propylene glycol, 1,4-butanediol, and 1,6-hexanediol. Triols such as alkylene glycol, trimethylolpropane, pentaerythritol, alcohols having a cyclic skeleton such as tricyclodecane dimethylol, bis- [hydroxymethyl] -cyclohexane, and the like; and these polyhydric alcohols and polybasic acids (for example, succinic acid) , Phthalic acid, hexahydrophthalic anhydride, terephthalic acid, adipic acid, azelaic acid, tetrahydrophthalic anhydride, etc.) polyester polyol obtained by reaction with polyhydric alcohol and ε-caprolactone Lactone alcohol, polycarbonate polyol (for example, polycarbonate diol obtained by reaction of 1,6-hexanediol and diphenyl carbonate) or polyether polyol (for example, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, ethylene oxide-modified bisphenol A, etc.) Etc.
本発明の感光性樹脂組成物に併用可能エポキシ(メタ)アクリレート(E−3)は、1官能性以上のエポキシ基を含有するエポキシ樹脂と(メタ)アクリル酸とを反応させて得られる(メタ)アクリレートの総称である。エポキシ(メタ)アクリレートの原料となるエポキシ樹脂の具体例としては、ハイドロキノンジグリシジルエーテル、カテコールジグリシジルエーテル、レゾルシノールジグリシジルエーテル等のフェニルジグリシジルエーテル;ビスフェノール−A型エポキシ樹脂、ビスフェノール−F型エポキシ樹脂、ビスフェノール−S型エポキシ樹脂、2,2−ビス(4−ヒドロキシフェニル)−1,1,1,3,3,3−ヘキサフルオロプロパンのエポキシ化合物等のビスフェノール型エポキシ化合物;水素化ビスフェノール−A型エポキシ樹脂、水素化ビスフェノール−F型エポキシ樹脂、水素化ビスフェノール−S型エポキシ樹脂、水素化2,2−ビス(4−ヒドロキシフェニル)−1,1,1,3,3,3−ヘキサフルオロプロパンのエポキシ化合物等の水素化ビスフェノール型エポキシ化合物;臭素化ビスフェノール−A型エポキシ樹脂、臭素化ビスフェノール−F型エポキシ樹脂等のハロゲノ化ビスフェノール型エポキシ化合物;シクロヘキサンジメタノールジグリシジルエーテル化合物等の脂環式ジグリシジルエーテル化合物;1,6−ヘキサンジオールジグリシジルエーテル、1,4−ブタンジオールジグリシジルエーテル、ジエチレングリコールジグリシジルエーテル等の脂肪族ジグリシジルエーテル化合物;ポリサルファイドジグリシジルエーテル等のポリサルファイド型ジグリシジルエーテル化合物;フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、トリスヒドロキシフェニルメタン型エポキシ樹脂、ジシクロペンタジエンフェノール型エポキシ樹脂、ビフェノール型エポキシ樹脂、ビスフェノール−Aノボラック型エポキシ樹脂、ナフタレン骨格含有エポキシ樹脂、複素環式エポキシ樹脂等を挙げることができる。 The epoxy (meth) acrylate (E-3) that can be used in combination with the photosensitive resin composition of the present invention is obtained by reacting an epoxy resin containing an epoxy group having one or more functionalities with (meth) acrylic acid (meta). ) A general term for acrylate. Specific examples of epoxy resins used as raw materials for epoxy (meth) acrylates include phenyl diglycidyl ethers such as hydroquinone diglycidyl ether, catechol diglycidyl ether, resorcinol diglycidyl ether; bisphenol-A type epoxy resin, bisphenol-F type epoxy Resin, bisphenol-S type epoxy resin, bisphenol type epoxy compound such as 2,2-bis (4-hydroxyphenyl) -1,1,1,3,3,3-hexafluoropropane epoxy compound; hydrogenated bisphenol- A type epoxy resin, hydrogenated bisphenol-F type epoxy resin, hydrogenated bisphenol-S type epoxy resin, hydrogenated 2,2-bis (4-hydroxyphenyl) -1,1,1,3,3,3-hexa Fluoropropane Epoxy Hydrogenated bisphenol type epoxy compounds such as compounds; Halogenated bisphenol type epoxy compounds such as brominated bisphenol-A type epoxy resins and brominated bisphenol-F type epoxy resins; Alicyclic diglycidyl such as cyclohexanedimethanol diglycidyl ether compounds Ether compounds; Aliphatic diglycidyl ether compounds such as 1,6-hexanediol diglycidyl ether, 1,4-butanediol diglycidyl ether, and diethylene glycol diglycidyl ether; Polysulfide type diglycidyl ether compounds such as polysulfide diglycidyl ether; Phenol Novolac epoxy resin, cresol novolac epoxy resin, trishydroxyphenylmethane epoxy resin, dicyclopentadienephenol Epoxy resins, biphenol type epoxy resin, bisphenol -A novolac epoxy resins, naphthalene skeleton-containing epoxy resin, a heterocyclic epoxy resin or the like.
本発明の感光性樹脂組成物に併用可能な(ポリ)エーテル(メタ)アクリレート(E−4)としては、例えば、ブトキシエチル(メタ)アクリレート、ブトキシトリエチレングリコール(メタ)アクリレート、エピクロルヒドリン変性ブチル(メタ)アクリレート、ジシクロペンテニロキシエチル(メタ)アクリレート、2−エトキシエチル(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、ノニルフェノキシポリエチレングリコール(メタ)アクリレート等の単官能(ポリ)エーテル(メタ)アクリレート類; Examples of the (poly) ether (meth) acrylate (E-4) that can be used in combination with the photosensitive resin composition of the present invention include butoxyethyl (meth) acrylate, butoxytriethylene glycol (meth) acrylate, epichlorohydrin-modified butyl ( (Meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, ethyl carbitol (meth) acrylate, phenoxyethyl (meth) acrylate, nonylphenoxypolyethylene glycol (meth) acrylate, etc. Functional (poly) ether (meth) acrylates;
ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ポリブチレングリコールジ(メタ)アクリレート、ポリテトラメチレングリコールジ(メタ)アクリレート等のアルキレングリコールジ(メタ)アクリレート類;エチレンオキシドとプロピレンオキシドの共重合体、プロピレングリコールとテトラヒドロフランの共重合体、ポリイソプレングリコール、水添ポリイソプレングリコール、ポリブタジエングリコール、水添ポリブタジェングリコール等の炭化水素系ポリオール類等の多価水酸基化合物と(メタ)アクリル酸から誘導される多官能(メタ)アクリレート類;ネオペンチルグリコール1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテルを付加したジオールのジ(メタ)アクリレート; Alkylene glycol di (meth) acrylates such as polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, polybutylene glycol di (meth) acrylate, polytetramethylene glycol di (meth) acrylate; ethylene oxide and propylene oxide Copolymer, copolymer of propylene glycol and tetrahydrofuran, polyisoprene glycol, hydrogenated polyisoprene glycol, polybutadiene glycol, polyhydric hydroxyl compounds such as hydrogenated polybutadiene glycol and other polyhydric hydroxyl compounds and (meth) acrylic Polyfunctional (meth) acrylates derived from acids; 1 mole or more of ethylene oxide, propylene oxide, butylene oxide, etc. per 1 mole of neopentyl glycol Di (meth) acrylate of a diol obtained by adding Jo ether;
ビスフェノールA、ビスフェノールF、ビスフェノールS等のビスフェノール類のアルキレンオキシド変性体のジ(メタ)アクリレート;水添ビスフェノールA、水添ビスフェノールF、水添ビスフェノールS等の水添ビスフェノール類のアルキレンオキシド変性体ジ(メタ)アクリレート;トリメチロールプロパン又はグリセリン1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテル化合物を付加して得たトリオールのモノ、ジ又はトリ(メタ)アクリレート; Di (meth) acrylates of alkylene oxide modified products of bisphenols such as bisphenol A, bisphenol F and bisphenol S; Hydrogenated bisphenols such as hydrogenated bisphenol A, hydrogenated bisphenol F and hydrogenated bisphenol S (Meth) acrylate; mono-, di- or tri (meth) acrylate of triol obtained by adding 1 mol or more of cyclic ether compound such as ethylene oxide, propylene oxide, butylene oxide to 1 mol of trimethylolpropane or glycerin;
ペンタエリスリトール又はジトリメチロールプロパン1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテル化合物を付加したトリオールのモノ、ジ、トリ又はテトラ(メタ)アクリレート;ジペンタエリスリトール1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテル化合物を付加したヘキサオールの3乃至6官能(メタ)アクリレート等の多官能(ポリ)エーテル(メタ)アクリレート類などを挙げることができる。 Mono-, di-, tri-, or tetra (meth) acrylates of triols obtained by adding 1 mol or more of a cyclic ether compound such as ethylene oxide, propylene oxide, butylene oxide to 1 mol of pentaerythritol or ditrimethylolpropane; 1 mol of dipentaerythritol Examples thereof include polyfunctional (poly) ether (meth) acrylates such as hexaol tri- to hexafunctional (meth) acrylates to which cyclic ether compounds such as ethylene oxide, propylene oxide, butylene oxide and the like are added in a molar amount or more.
本発明の感光性樹脂組成物に併用可能なアルキル(メタ)アクリレート又はアルキレン(メタ)アクリレート(E−5)としては、例えば、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、i−ブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ラウリル(メタ)アクリレート、オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、デシル(メタ)アクリレート、ドデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、イソステアリル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、トリメチルシクロヘキシル(メタ)アクリレート、1−アダマンチル(メタ)アクリレート、2−エチルヘキシルカルビトール(メタ)アクリレート等の単官能(メタ)アクリレート類; Examples of the alkyl (meth) acrylate or alkylene (meth) acrylate (E-5) that can be used in combination with the photosensitive resin composition of the present invention include methyl (meth) acrylate, ethyl (meth) acrylate, and propyl (meth) acrylate. , N-butyl (meth) acrylate, i-butyl (meth) acrylate, t-butyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, octyl (meth) acrylate , Isooctyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, isostearyl (meth) acrylate, isobornyl (meth) acrylate, dicyclopentenyl (meth) acrylate , Dicyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, cyclohexyl (meth) acrylate, trimethylcyclohexyl (meth) acrylate, 1-adamantyl (meth) acrylate, 2-ethylhexyl carbitol (meth) acrylate, etc. Monofunctional (meth) acrylates of
エチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、2−メチル−1,8−オクタンジオールジ(メタ)アクリレート、1,9−ノナンジオールジ(メタ)アクリレート、1,10−デカンジオールジ(メタ)アクリレートの炭化水素ジオールのジ(メタ)アクリレート類; Ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 2 -Di (meth) acrylates of hydrocarbon diols of methyl-1,8-octanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, 1,10-decanediol di (meth) acrylate;
トリメチロールプロパンのモノ(メタ)アクリレート、ジ(メタ)アクリレート又はトリ(メタ)アクリレート(以下、ジ、トリ、テトラ等の多官能の総称として「ポリ」を用いる。)、グリセリンのモノ(メタ)アクリレート又はポリ(メタ)アクリレート、ペンタエリスリトールのモノ又はポリ(メタ)アクリレート、ジトリメチロールプロパンのモノ又はポリ(メタ)アクリレート、ジペンタエリスリトールのモノ又はポリ(メタ)アクリレート等のトリオール、テトラオール、ヘキサオール等の多価アルコールのモノ又はポリ(メタ)アクリレート類; Mono (meth) acrylate, di (meth) acrylate or tri (meth) acrylate of trimethylolpropane (hereinafter, “poly” is used as a general term for polyfunctionality such as di, tri, tetra, etc.), mono (meth) of glycerin Triols such as acrylate or poly (meth) acrylate, mono- or poly (meth) acrylate of pentaerythritol, mono- or poly (meth) acrylate of ditrimethylolpropane, mono- or poly (meth) acrylate of dipentaerythritol, tetraol, hexa Mono- or poly (meth) acrylates of polyhydric alcohols such as oar;
2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等の水酸基含有(メタ)アクリル類;などを挙げることができる。 And hydroxyl group-containing (meth) acrylic compounds such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate.
本発明の感光性樹脂組成物に併用可能な芳香環を有する(メタ)アクリレート(E−6)としては、例えば、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート等の単官能(メタ)アクリレート類;ビスフェノールAジ(メタ)アクリレート、ビスフェノールFジ(メタ)アクリレート等のジ(メタ)アクリレート類等を挙げることができるが、これらに限定されるものではない。 Examples of the (meth) acrylate (E-6) having an aromatic ring that can be used in combination with the photosensitive resin composition of the present invention include monofunctional (meth) acrylates such as phenyl (meth) acrylate and benzyl (meth) acrylate. And di (meth) acrylates such as bisphenol A di (meth) acrylate and bisphenol F di (meth) acrylate, but are not limited thereto.
本発明の感光性樹脂組成物に併用可能な脂環構造を有する(メタ)アクリレート(E−7)としては、例えば、シクロヘキシル(メタ)アクリレート、シクロペンチル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート等の脂環構造を有する単官能(メタ)アクリレート類;水添ビスフェノールA、水添ビスフェノールF等の水添ビスフェノール類のジ(メタ)アクリレート;トリシクロデカンジメチロールジ(メタ)アクリレート等の環状構造を持つ多官能性(メタ)アクリレート類;テトラフルフリル(メタ)アクリレート等の構造中に酸素原子等を有する脂環式(メタ)アクリレート、などを挙げることができるが、これらに限定されるものではない。 Examples of the (meth) acrylate (E-7) having an alicyclic structure that can be used in combination with the photosensitive resin composition of the present invention include cyclohexyl (meth) acrylate, cyclopentyl (meth) acrylate, isobornyl (meth) acrylate, and di Monofunctional (meth) acrylates having an alicyclic structure such as cyclopentenyl (meth) acrylate; di (meth) acrylates of hydrogenated bisphenols such as hydrogenated bisphenol A and hydrogenated bisphenol F; tricyclodecane dimethylol di ( Examples thereof include polyfunctional (meth) acrylates having a cyclic structure such as (meth) acrylate; alicyclic (meth) acrylates having an oxygen atom or the like in the structure such as tetrafurfuryl (meth) acrylate. However, it is not limited to these.
また、本発明の感光性樹脂組成物に併用可能な(メタ)アクリロイル基を有する化合物としては、上記した化合物の他に、例えば、(メタ)アクリル酸ポリマーとグリシジル(メタ)アクリレートとの反応物又はグリシジル(メタ)アクリレートポリマーと(メタ)アクリル酸との反応物等のポリ(メタ)アクリルポリマー(メタ)アクリレート;ジメチルアミノエチル(メタ)アクリレート等のアミノ基を有する(メタ)アクリレート;トリス(メタ)アクリロキシエチルイソシアヌレート等のイソシアヌル(メタ)アクリレート;ポリシロキサン骨格を有する(メタ)アクリレート;ポリブタジェン(メタ)アクリレート、メラミン(メタ)アクリレート等も使用可能である。 Examples of the compound having a (meth) acryloyl group that can be used in combination with the photosensitive resin composition of the present invention include, for example, a reaction product of a (meth) acrylic acid polymer and glycidyl (meth) acrylate, in addition to the above-described compounds. Or a poly (meth) acrylic polymer (meth) acrylate such as a reaction product of a glycidyl (meth) acrylate polymer and (meth) acrylic acid; a (meth) acrylate having an amino group such as dimethylaminoethyl (meth) acrylate; Isocyanuric (meth) acrylates such as (meth) acryloxyethyl isocyanurate; (meth) acrylates having a polysiloxane skeleton; polybutadiene (meth) acrylates, melamine (meth) acrylates, and the like can also be used.
また、本発明の感光性樹脂組成物に併用可能なマレイミド基含有化合物(E−8)としては、例えば、N−n−ブチルマレイミド、N−ヘキシルマレイミド、2−マレイミドエチル−エチルカーボネート、2−マレイミドエチル−プロピルカーボネート、N−エチル−(2−マレイミドエチル)カーバメート等の単官能脂肪族マレイミド類;N−シクロヘキシルマレイミド等の脂環式単官能マレイミド類;N、N−ヘキサメチレンビスマレイミド、ポリプロピレングリコール−ビス(3−マレイミドプロピル)エーテル、ビス(2−マレイミドエチル)カーボネート等の脂肪族ビスマレイミド類;1,4−ジマレイミドシクロヘキサン、イソホロンビスウレタンビス(N−エチルマレイミド)等の脂環式ビスマレイミド;マレイミド酢酸とポリテトラメチレングリコールとをエステル化して得られるマレイミド化合物、マレイミドカプロン酸とペンタエリスリトールのテトラエチレンオキサイド付加物とのエステル化によるマレイミド化合物等のカルボキシマレイミド誘導体と種々の(ポリ)オールとをエステル化して得られる(ポリ)エステル(ポリ)マレイミド化合物、芳香族マレイミド化合物等を挙げることができるが、これらに限定されるものではない。 Examples of the maleimide group-containing compound (E-8) that can be used in combination with the photosensitive resin composition of the present invention include Nn-butylmaleimide, N-hexylmaleimide, 2-maleimidoethyl-ethyl carbonate, 2- Monofunctional aliphatic maleimides such as maleimidoethyl-propyl carbonate and N-ethyl- (2-maleimidoethyl) carbamate; Alicyclic monofunctional maleimides such as N-cyclohexylmaleimide; N, N-hexamethylene bismaleimide, polypropylene Aliphatic bismaleimides such as glycol-bis (3-maleimidopropyl) ether and bis (2-maleimidoethyl) carbonate; cycloaliphatic such as 1,4-dimaleimidocyclohexane and isophorone bisurethane bis (N-ethylmaleimide) Bismaleimide; maleimidoacetic acid and poly Obtained by esterification of carboxymaleimide derivatives such as maleimide compounds obtained by esterification with tetramethylene glycol, maleimide compounds by maleification of maleimidocaproic acid and pentaerythritol tetraethylene oxide adducts, and various (poly) ols. (Poly) ester (poly) maleimide compounds, aromatic maleimide compounds and the like that can be used can be exemplified, but the invention is not limited thereto.
本発明の感光性樹脂組成物に併用可能な(メタ)アクリルアミド化合物(E−9)としては、例えば、アクリロイルモルホリン、N−イソプロピル(メタ)アクリルアミド等の単官能性(メタ)アクリルアミド類;メチレンビス(メタ)アクリルアミド等の多官能(メタ)アクリルアミド類などを挙げることができる。 Examples of the (meth) acrylamide compound (E-9) that can be used in combination with the photosensitive resin composition of the present invention include monofunctional (meth) acrylamides such as acryloylmorpholine and N-isopropyl (meth) acrylamide; Examples thereof include polyfunctional (meth) acrylamides such as (meth) acrylamide.
本発明の感光性樹脂組成物に併用可能な不飽和ポリエステル(E−10)としては、例えば、ジメチルマレート、ジエチルマレート等のフマル酸エステル類;マレイン酸、フマル酸等の多価不飽和カルボン酸と多価アルコールとのエステル化反応物を挙げることができる。 Examples of the unsaturated polyester (E-10) that can be used in combination with the photosensitive resin composition of the present invention include fumaric acid esters such as dimethyl malate and diethyl malate; polyunsaturated such as maleic acid and fumaric acid. The esterification reaction product of carboxylic acid and a polyhydric alcohol can be mentioned.
本発明の感光性樹脂組成物に併用可能な重合性化合物(E)は、用途に応じて適宜好ましい材料を選定できるが、硬化膜強度を向上させる上で、アルキル(メタ)アクリレート又はアルキレン(メタ)アクリレート(E−5)を併用するのが好ましい。 As the polymerizable compound (E) that can be used in combination with the photosensitive resin composition of the present invention, a preferable material can be appropriately selected according to the use. However, in order to improve the cured film strength, alkyl (meth) acrylate or alkylene (meta) ) Acrylate (E-5) is preferably used in combination.
本発明の感光性樹脂組成物において、前記(D)及び(E)成分の割合としては、特に制限がないが、(D)成分100重量%に対して、(E)成分を10〜2000重量%を含有するのが好ましく、20〜1000重量%を含有するのが特に好ましい。 In the photosensitive resin composition of the present invention, the ratio of the components (D) and (E) is not particularly limited, but the component (E) is 10 to 2000 wt. %, Preferably 20 to 1000% by weight.
本発明の感光性樹脂組成物に用いられる光重合開始剤(F)の具体例としては、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインプロピルエーテル、ベンゾインイソブチルエーテル等のベンゾイン類;アセトフェノン、2,2−ジエトキシ−2−フェニルアセトフェノン、1,1−ジクロロアセトフェノン、2−ヒドロキシ−2−メチル−フェニルプロパン−1−オン、ジエトキシアセトフェノン、1−ヒドロキシクロヘキシルフェニルケトン、2−メチル−1−〔4−(メチルチオ)フェニル〕−2−モルホリノプロパン−1−オンなどのアセトフェノン類;2−エチルアントラキノン、2−ターシャリーブチルアントラキノン、2−クロロアントラキノン、2−アミルアントラキノンなどのアントラキノン類;2,4−ジエチルチオキサントン、2−イソプロピルチオキサントン、2−クロロチオキサントンなどのチオキサントン類;アセトフエノンジメチルケタール、ベンジルジメチルケタールなどのケタール類;ベンゾフェノン、4−ベンゾイル−4'−メチルジフェニルサルファイド、4,4'−ビスメチルアミノベンゾフェノンなどのベンゾフェノン類;2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−フェニルホスフィンオキサイド等のホスフィンオキサイド類等が挙げられる。これらの添加割合としては、感光性樹脂組成物の固形分を100重量%としたとき、通常0.01〜30重量%、好ましくは、0.1〜25重量%である。 Specific examples of the photopolymerization initiator (F) used in the photosensitive resin composition of the present invention include benzoins such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, and benzoin isobutyl ether; acetophenone, 2, 2-diethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone, 2-hydroxy-2-methyl-phenylpropan-1-one, diethoxyacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1- [4 Acetophenones such as-(methylthio) phenyl] -2-morpholinopropan-1-one; anthraquino such as 2-ethylanthraquinone, 2-tertiarybutylanthraquinone, 2-chloroanthraquinone, 2-amylanthraquinone Thioxanthones such as 2,4-diethylthioxanthone, 2-isopropylthioxanthone, 2-chlorothioxanthone; ketals such as acetophenone dimethyl ketal and benzyl dimethyl ketal; benzophenone, 4-benzoyl-4′-methyldiphenyl sulfide, Benzophenones such as 4,4′-bismethylaminobenzophenone; phosphine oxides such as 2,4,6-trimethylbenzoyldiphenylphosphine oxide and bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide . The addition ratio of these is usually 0.01 to 30% by weight, preferably 0.1 to 25% by weight, when the solid content of the photosensitive resin composition is 100% by weight.
これらは、単独または2種以上の混合物として使用でき、さらにはトリエタノールアミン、メチルジエタノールアミンなどの第3級アミン、N,N−ジメチルアミノ安息香酸エチルエステル、N,N−ジメチルアミノ安息香酸イソアミルエステル等の安息香酸誘導体等の促進剤などと組み合わせて使用することができる。これらの促進剤の添加量としては、光重合開始剤(F)に対して、100重量%以下となる量を必要に応じて添加する。 These can be used singly or as a mixture of two or more, and further, tertiary amines such as triethanolamine and methyldiethanolamine, N, N-dimethylaminobenzoic acid ethyl ester, N, N-dimethylaminobenzoic acid isoamyl ester Can be used in combination with an accelerator such as a benzoic acid derivative. As an addition amount of these accelerators, an amount of 100% by weight or less is added to the photopolymerization initiator (F) as necessary.
更に、本発明の感光性樹脂組成物は、用途に応じて、非反応性化合物、無機充填剤、有機充填剤、シランカップリング剤、粘着付与剤、消泡剤、レベリング剤、可塑剤、酸化防止剤、紫外線吸収剤、難燃剤、顔料、染料等を適宜使用することができる。 Furthermore, the photosensitive resin composition of the present invention is a non-reactive compound, an inorganic filler, an organic filler, a silane coupling agent, a tackifier, an antifoaming agent, a leveling agent, a plasticizer, an oxidation, depending on the application. Inhibitors, ultraviolet absorbers, flame retardants, pigments, dyes, and the like can be used as appropriate.
前記、非反応性化合物の具体例としては、反応性の低い、或いは反応性の無い液状若しくは固体状のオリゴマーや樹脂であり、(メタ)アクリル酸アルキル共重合体、エポキシ樹脂、液状ポリブタジェン、ジシクロペンタジェン誘導体、飽和ポリエステルオリゴマー、キシレン樹脂、ポリウレタンポリマー、ケトン樹脂、ジアリルフタレートポリマー(ダップ樹脂)、石油樹脂、ロジン樹脂、フッ素系オリゴマー、シリコン系オリゴマー、フタル酸エステル類、リン酸エステル類、グリコールエステル類、クエン酸エステル類、脂肪族二塩基酸エステル類、脂肪酸エステル類、エポキシ系可塑剤、ヒマシ油類、テルペン系水素添加樹脂ポリイソプレン骨格、ポリブタジエン骨格又はキシレン骨格を有するオリゴマー又はポリマー及びそのエステル化物、ブタジエンホモポリマー、エポキシ変性ポリブタジエン、ブタジエン−スチレンランダムコポリマー、ポリブテン、等の柔軟化剤などを挙げることができるが、これらに限定されるものではない。かかる成分の紫外線硬化型樹脂組成物中における重量割合は、通常10〜80重量%、好ましくは10〜70重量%である。 Specific examples of the non-reactive compound include a liquid or solid oligomer or resin having low reactivity or non-reactivity, and includes an alkyl (meth) acrylate copolymer, an epoxy resin, liquid polybutadiene, Cyclopentagen derivatives, saturated polyester oligomers, xylene resins, polyurethane polymers, ketone resins, diallyl phthalate polymers (dup resins), petroleum resins, rosin resins, fluorine-based oligomers, silicon-based oligomers, phthalate esters, phosphate esters, Glycol esters, citric acid esters, aliphatic dibasic acid esters, fatty acid esters, epoxy plasticizers, castor oils, terpene hydrogenated resin polyisoprene skeletons, oligomers or polymers having polybutadiene skeletons or xylene skeletons, and That S Le product, homopolymer, epoxy-modified polybutadiene, butadiene - styrene random copolymer, polybutene, and the like can be mentioned softening agents etc., but is not limited thereto. The weight ratio of such components in the ultraviolet curable resin composition is usually 10 to 80% by weight, preferably 10 to 70% by weight.
前記、無機充填剤としては、例えば、二酸化珪素、酸化珪素、炭酸カルシウム、珪酸カルシウム、炭酸マグネシウム、酸化マグネシウム、タルク、カオリンクレー、焼成クレー、酸化亜鉛、硫酸亜鉛、水酸アルミニウム、酸化アルミニウム、ガラス、雲母、硫酸バリウム、アルミナホワイト、ゼオライト、シリカバルーン、ガラスバルーン、等を挙げることができる。これらの無機充填剤には、シランカップリング剤、チタネート系カップリング剤、アルミニウム系カップリング剤、ジルコネート系カップリング剤などを添加、反応させるなどの方法により、ハロゲン基、エポキシ基、水酸基、チオール基の官能基を持たせることもできる。 Examples of the inorganic filler include silicon dioxide, silicon oxide, calcium carbonate, calcium silicate, magnesium carbonate, magnesium oxide, talc, kaolin clay, calcined clay, zinc oxide, zinc sulfate, aluminum hydroxide, aluminum oxide, and glass. , Mica, barium sulfate, alumina white, zeolite, silica balloon, glass balloon, and the like. These inorganic fillers may be added with a silane coupling agent, titanate coupling agent, aluminum coupling agent, zirconate coupling agent, or the like, and reacted to form a halogen group, an epoxy group, a hydroxyl group, or a thiol. It can also have a functional group.
前記、有機充填剤としては、例えば、ベンゾグアナミン樹脂、シリコーン樹脂、低密度ポリエチレン、高密度ポリエチレン、ポリオレフィン樹脂、エチレン・アクリル酸共重合体、ポリスチレン、アクリル共重合体、ポリメチルメタクリレート樹脂、フッ素樹脂、ナイロン12、ナイロン6/66、フェノール樹脂、エポキシ樹脂、ウレタン樹脂、ポリイミド樹脂などを挙げることができる。 Examples of the organic filler include benzoguanamine resin, silicone resin, low density polyethylene, high density polyethylene, polyolefin resin, ethylene / acrylic acid copolymer, polystyrene, acrylic copolymer, polymethyl methacrylate resin, fluororesin, Nylon 12, nylon 6/66, phenol resin, epoxy resin, urethane resin, polyimide resin and the like can be mentioned.
シランカップリング剤としては、例えば、γ−グリシドキシプロピルトレメトキシシラン又はγ−クロロプロピルトリメトキシシラン等のシランカップリング剤、テトラ(2,2−ジアリルオキシメチル−1−ブチル)ビス(ジトリデシル)ホスファイトチタネート、ビス(ジオクチルパイロホスフェート)エチレンチタネート等のチタネート系カップリング剤;アセトアルコキシアルミニウムジイソプロピレート等のアルミニウム系カップリング剤;アセチルアセトン・ジルコニウム錯体等のジルコニウム系カップリング剤、などを挙げることができる。 Examples of the silane coupling agent include silane coupling agents such as γ-glycidoxypropyl tremethoxysilane and γ-chloropropyltrimethoxysilane, and tetra (2,2-diallyloxymethyl-1-butyl) bis (ditridecyl). ) Titanate coupling agents such as phosphite titanate and bis (dioctylpyrophosphate) ethylene titanate; Aluminum coupling agents such as acetoalkoxyaluminum diisopropylate; Zirconium coupling agents such as acetylacetone / zirconium complex, etc. be able to.
本発明の感光性樹脂組成物に使用可能な粘着付与剤、消泡剤、レベリング剤、可塑剤、酸化防止剤、紫外線吸収剤、難燃剤、顔料及び染料は、公知慣用のものであれば如何なるものも、その硬化性、樹脂特性を損なわない範囲で、特に制限無く使用することができる。 Any tackifier, antifoaming agent, leveling agent, plasticizer, antioxidant, ultraviolet absorber, flame retardant, pigment, and dye that can be used in the photosensitive resin composition of the present invention can be used. In the range which does not impair the sclerosis | hardenability and resin characteristic, a thing can be especially used without a restriction | limiting.
本発明の感光性樹脂組成物を得るには、上記した各成分を混合すればよく、混合の順序や方法は特に限定されない。
各種添加剤の組成物中に存在する場合、各種添加剤の光硬化型透明接着剤組成物中における重量割合は、0.01〜3重量%、好ましくは0.01〜1重量%、より好ましくは0.02〜0.5重量%である。
In order to obtain the photosensitive resin composition of the present invention, the above-described components may be mixed, and the order and method of mixing are not particularly limited.
When present in the composition of various additives, the weight ratio of the various additives in the photocurable transparent adhesive composition is 0.01 to 3% by weight, preferably 0.01 to 1% by weight, and more preferably. Is 0.02 to 0.5% by weight.
本発明の感光性樹脂組成物は、実質的には溶剤を必要としないが、例えば、メチルエチルケトン、メチルイソブチルケトン等のケトン類、酢酸エチル、酢酸ブチル等の酢酸エステル類、ベンゼン、トルエン、キシレン等の芳香族炭化水素など、その他の一般によく用いられる有機溶剤によって本発明の感光性樹脂組成物を希釈して使用することも可能である。 The photosensitive resin composition of the present invention does not substantially require a solvent. For example, ketones such as methyl ethyl ketone and methyl isobutyl ketone, acetates such as ethyl acetate and butyl acetate, benzene, toluene, xylene and the like It is also possible to dilute and use the photosensitive resin composition of the present invention with other generally used organic solvents such as aromatic hydrocarbons.
本発明の感光性樹脂組成物は、180〜500nmの波長の紫外線又は可視光線を照射することによって重合させることができる。又、紫外線以外のエネルギー線の照射によって、あるいは、熱によっても硬化させることができる。 The photosensitive resin composition of the present invention can be polymerized by irradiation with ultraviolet rays or visible rays having a wavelength of 180 to 500 nm. Further, it can be cured by irradiation with energy rays other than ultraviolet rays or by heat.
波長180〜500nmの紫外線又は可視光線の光発生源としては、例えば、低圧水銀ランプ、高圧水銀ランプ、超高圧水銀ランプ、メタルハライドランプ、ケミカルランプ、ブラックライトランプ、水銀−キセノンランプ、エキシマーランプ、ショートアーク灯、ヘリウム・カドミニウムレーザー、アルゴンレーザー、エキシマーレーザー、太陽光を挙げることができる。 Examples of the light generation source of ultraviolet light or visible light having a wavelength of 180 to 500 nm include, for example, a low pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a metal halide lamp, a chemical lamp, a black light lamp, a mercury-xenon lamp, an excimer lamp, and a short. Examples include arc lamps, helium / cadmium lasers, argon lasers, excimer lasers, and sunlight.
本発明の感光性樹脂組成物は、柔軟性に優れ、耐候性、耐光性が高く、透明性の維持が必要である光学用途以外にも、インキ、プラスチック塗料、紙印刷、金属コーティング、家具の塗装など種々のコーティング分野、ライニング、接着剤、更にはエレクトロニクス分野における絶縁ワニス、絶縁シート、積層板、プリント基板、レジストインキ、半導体封止剤などの多くの分野に有用である。更に具体的な用途としては、平凸版インキ、フレキソインキ、グラビアインキ、スクリーンインキなどのインキ分野、ツヤニス分野、紙塗工剤分野、木工用塗料分野、飲料缶用塗工剤又は印刷インキ分野、軟包装フィルム塗工剤、印刷インキ又は粘着剤、感熱紙、感熱フィルム用塗工剤、印刷インキ、接着剤、粘着剤又は光ファイバーコート剤、液晶表示装置、有機EL表示装置、タッチパネル型画像表示装置等の表示装置のエアギャップ充填剤(表示装置と表面板とのギャップの充填剤)などの用途に有用である。 The photosensitive resin composition of the present invention is excellent in flexibility, weather resistance, light resistance, and optical applications that need to maintain transparency, as well as ink, plastic paint, paper printing, metal coating, furniture It is useful in many fields such as various coating fields such as painting, linings, adhesives, and insulating varnishes, insulating sheets, laminates, printed boards, resist inks, and semiconductor encapsulants in the electronics field. More specific applications include planographic relief inks, flexographic inks, gravure inks, screen inks and other ink fields, glossy fields, paper coating materials fields, wood coating materials fields, beverage can coating materials or printing ink fields, Soft packaging film coating agent, printing ink or adhesive, thermal paper, thermal film coating agent, printing ink, adhesive, adhesive or optical fiber coating agent, liquid crystal display device, organic EL display device, touch panel type image display device It is useful for applications such as air gap fillers for display devices (fillers for gaps between display devices and face plates).
以下、本発明を実施例により更に具体的に説明するが、本発明が下記実施例に限定されるものではない。尚、ガスクロマトグラフィーは下記の条件で行った。
<ガスクロマトグラフィー(GC)>
メーカー:島津製作所
機種:GC2010
カラム:アジレント・テクノロジー社製 HP−5MS 15m
キャリアーガス:ヘリウム 1.0ml/min.
検出器:FID
スプリット比: 30:1
温度条件
インジェクション:300℃
カラム:50℃2分保持、10℃/min.で300℃まで昇温、300℃で20分保持
検出器:300℃
EXAMPLES Hereinafter, although an Example demonstrates this invention further more concretely, this invention is not limited to the following Example. Gas chromatography was performed under the following conditions.
<Gas chromatography (GC)>
Manufacturer: Shimadzu Corporation Model: GC2010
Column: HP-5MS 15m manufactured by Agilent Technologies
Carrier gas: Helium 1.0 ml / min.
Detector: FID
Split ratio: 30: 1
Temperature condition injection: 300 ° C
Column: held at 50 ° C. for 2 minutes, 10 ° C./min. Temperature rise to 300 ° C, hold at 300 ° C for 20 minutes Detector: 300 ° C
合成例1
撹拌装置、還流冷却管、温度計を備えたガラス製四つ口フラスコに、リンタングステン酸n水和物(n≒30)17.8g(5.2mmol)、セチルピリジニウムクロライド5.4g(15.6mmol)、クロロホルム2220g、35質量%過酸化水素190.4g(1.96mol)を加え、室温(23℃)で撹拌しながらビニルノルボルネン156.2(1.30mol)を30分かけて滴下した。その後フラスコを加温装置を備えたウォーターバスで加温し、クロロホルムを還流させガスクロマトグラフィーにて反応の進行を確認しながら3時間攪拌した。得られた反応溶液を水洗後処理し、エバポレータにて溶剤留去した後蒸留精製することで主成分が以下式(3)にて表されるエポキシ化合物(B−1)を75g(純度:GC分析において98面積%)得た。
Synthesis example 1
In a glass four-necked flask equipped with a stirrer, a reflux condenser, and a thermometer, 17.8 g (5.2 mmol) of phosphotungstic acid n-hydrate (n≈30) and 5.4 g of cetylpyridinium chloride (15. 6 mmol), 2220 g of chloroform, and 190.4 g (1.96 mol) of 35 mass% hydrogen peroxide were added, and 156.2 (1.30 mol) of vinyl norbornene was added dropwise over 30 minutes while stirring at room temperature (23 ° C.). Thereafter, the flask was heated in a water bath equipped with a heating device, and chloroform was refluxed, followed by stirring for 3 hours while confirming the progress of the reaction by gas chromatography. The obtained reaction solution was washed with water, treated, distilled off with an evaporator, and purified by distillation, whereby 75 g of an epoxy compound (B-1) whose main component is represented by the following formula (3) (purity: GC) 98 area% in the analysis).
実施例1
攪拌装置、還流冷却管、温度計を備えたガラス製四つ口フラスコに、合成例1で得られたエポキシ化合物(B−1)41.7g(0.30mol)、エチレン性不飽和基含有モノカルボン酸化合物(C)としてアクリル酸28.4g(0.39mol)、反応溶媒としてトルエン30.0g、反応触媒としてトリフェニルホスフィン0.7g、重合禁止剤として3,5−ジ−tert−ブチル−4ヒドロキシトルエン0.2g加え、32時間還流攪拌下で反応を行った。反応は酸価で追跡実施し32時間で酸価60以下となったところを反応終点とした。得られた反応溶液にトルエン250g追加希釈し、炭酸ナトリウム水溶液で中和洗浄し過剰のアクリル酸成分を除いた。次にエバポレータで濃縮し、エチレン性不飽和基含有カルボキシレート化合物(D−1)を50g得た。得られた化合物(D−1)の粘度を測定したところ120mPa・s(E型粘度計)であった。また、得られた化合物のNMRスペクトルは以下図のようになった。
Example 1
In a glass four-necked flask equipped with a stirrer, a reflux condenser, and a thermometer, 41.7 g (0.30 mol) of the epoxy compound (B-1) obtained in Synthesis Example 1 and an ethylenically unsaturated group-containing mono Acrylic acid 28.4 g (0.39 mol) as carboxylic acid compound (C), toluene 30.0 g as reaction solvent, triphenylphosphine 0.7 g as reaction catalyst, 3,5-di-tert-butyl-as polymerization inhibitor 0.2 g of 4-hydroxytoluene was added and the reaction was carried out with stirring under reflux for 32 hours. The reaction was tracked by acid value, and the point where the acid value became 60 or less in 32 hours was defined as the reaction end point. To the resulting reaction solution, 250 g of toluene was further diluted and neutralized and washed with an aqueous sodium carbonate solution to remove excess acrylic acid component. Next, it concentrated with the evaporator and 50g of ethylenically unsaturated group containing carboxylate compounds (D-1) were obtained. It was 120 mPa * s (E type viscometer) when the viscosity of the obtained compound (D-1) was measured. The NMR spectrum of the obtained compound was as shown below.
実施例2
実施例1で得られた化合物(D−1)に光重合開始剤として、Irg.184(チバ・スペシャルティ・ケミカルズ製:1−ヒドロキシシクロヘキシルフェニルケトン)を3重量%添加配合し、得られた感光性樹脂組成物をステンレス板上にガムテープ(厚み:200μm)で壁を作ったものに、バーコーターを用いて塗布し、窒素雰囲気下ランプ高さ10cmの距離から5m/分の搬送速度で紫外線を照射し、膜厚200μm程度の硬化膜を得た。この硬化膜の鉛筆硬度(750g荷重)を測定したところFであった。
Example 2
As a photopolymerization initiator, the compound (D-1) obtained in Example 1 was used as an Irg. 184 (manufactured by Ciba Specialty Chemicals: 1-hydroxycyclohexyl phenyl ketone) was added and blended, and the resulting photosensitive resin composition was formed on a stainless steel plate with a wall made of gum tape (thickness: 200 μm). The film was applied using a bar coater, and irradiated with ultraviolet rays at a conveying speed of 5 m / min from a distance of 10 cm in lamp height under a nitrogen atmosphere to obtain a cured film having a thickness of about 200 μm. It was F when the pencil hardness (750 g load) of this cured film was measured.
実施例3〜4、比較例1〜2(硬化性テスト)
表1に示す配合を行い、得られた感光性樹脂組成物をステンレス板上にガムテープ(厚み:200μm)で壁を作ったものに、バーコーターを用いて塗布し、窒素雰囲気下ランプ高さ10cmの距離から5m/分の搬送速度で紫外線を照射し、露光する紫外線照射量を変化させて硬化性を比較した。なお、硬化性の判定結果は以下とした。
○・・・タック無し(完全硬化している)
△・・・粘着性あり(重合は進行している)
×・・・変化なし
EPA:日本化薬(株)製;4−ジメチルアミノ安息香酸エステル
Examples 3-4, Comparative Examples 1-2 (curability test)
The composition shown in Table 1 was applied, and the resulting photosensitive resin composition was applied to a stainless steel plate with a wall made of gum tape (thickness: 200 μm) using a bar coater, and the lamp height was 10 cm under a nitrogen atmosphere. The curability was compared by irradiating ultraviolet rays at a conveying speed of 5 m / min from the above distance and changing the amount of ultraviolet rays to be exposed. In addition, the determination result of sclerosis | hardenability was as follows.
○ ・ ・ ・ No tack (completely cured)
Δ: Adhesive (polymerization proceeds)
× ・ ・ ・ No change
実施例5〜7、比較例3〜5
表2に示す組成で配合した感光性樹脂組成物をバーコーター(No.20)を用いて易接着処理ポリエステルフィルム(東洋紡(株)製:A−4300、膜厚188μm)に塗布し、80℃の乾燥炉中に1分間放置後、空気雰囲気下で120W/cmの高圧水銀灯を用い、ランプ高さ10cmの距離から5m/分の搬送速度で紫外線を照射し、硬化皮膜(10〜15μm)を有するフィルムを得た。
Examples 5-7, Comparative Examples 3-5
The photosensitive resin composition blended with the composition shown in Table 2 was applied to an easy-adhesion treated polyester film (manufactured by Toyobo Co., Ltd .: A-4300, film thickness 188 μm) using a bar coater (No. 20), and 80 ° C. After being left in a drying furnace for 1 minute, using a 120 W / cm high-pressure mercury lamp in an air atmosphere, irradiating with ultraviolet rays at a conveying speed of 5 m / min from a distance of 10 cm from the lamp height to form a cured film (10 to 15 μm) A film having was obtained.
試験例
実施例又は比較例で得られたフィルムにつき、下記項目を評価しその結果を表2に示した。尚、実施例5は参考例1と読み替えるものとする。
Test Example The following items were evaluated for the films obtained in Examples or Comparative Examples, and the results are shown in Table 2. In addition, Example 5 shall be read as Reference Example 1.
(鉛筆硬度)
JIS K 5400に従い、鉛筆引っかきを用いて、塗工フィルムの鉛筆硬度を測定した。即ち、測定する硬化皮膜を有するポリエステルフィルム上に、鉛筆を45度の角度で、上から1kgの荷重を掛け5mm程度引っかき、傷の付き具合を確認した。5回測定を行い、傷なしの回数を数える。
評価 5/5:5回中5回とも傷なし
0/5:5回中全て傷発生
(Pencil hardness)
According to JIS K 5400, the pencil hardness of the coated film was measured using pencil scratching. That is, on a polyester film having a cured film to be measured, a pencil was applied at a 45 degree angle and a 1 kg load was applied from above to scratch about 5 mm to confirm the degree of scratching. Take 5 measurements and count the number of scratches.
Evaluation 5/5: No damage in 5 out of 5 times 0/5: All scratches occurred in 5 times
(耐擦傷試験)
スチールウール#0000上で200g/cm2の荷重を掛け10往復させ、傷の状況を目視で判断した。
評価 ○:傷無し
×:傷発生
(Abrasion resistance test)
A load of 200 g / cm <2> was applied on steel wool # 0000 for 10 reciprocations, and the condition of the scratch was judged visually.
Evaluation ○: No scratch ×: Scratch occurrence
(密着性)
JIS K 5400に従い、フィルムの表面に1mm間隔で縦、横11本の切れ目を入れて100個の碁盤目を作る。セロハンテープ(登録商標)をその表面に密着させた後一気に剥がした時に剥離せず残存したマス目の個数を表示した。
評価 ○:80個以上
×:79個以下
DPHA−40H:日本化薬(株)製;多官能ウレタンアクリレート
UX−5000:日本化薬(株)製;多官能ウレタンアクリレート
MEK:2−ブタノン
(Adhesion)
In accordance with JIS K 5400, 100 vertical grids are made by making 11 vertical and horizontal cuts at 1 mm intervals on the surface of the film. When cellophane tape (registered trademark) was brought into close contact with the surface and peeled off at once, the number of cells remaining without peeling was displayed.
Evaluation ○: 80 or more ×: 79 or less
表2に示した結果から、本発明のエチレン性不飽和基含有カルボキシレート化合物(D−1)を含有する感光性樹脂組成物をコートしたフィルムは、密着性を維持した上、鉛筆硬度や耐擦傷性に関して優れている。 From the results shown in Table 2, the film coated with the photosensitive resin composition containing the ethylenically unsaturated group-containing carboxylate compound (D-1) of the present invention maintains the adhesion, and also has pencil hardness and resistance. Excellent in terms of scratch resistance.
本発明のエチレン性不飽和基含有カルボキシレート化合物は低粘度で硬化性に優れ、その硬化物硬度も高く、例えば半導体レジスト用モノマーや各種重合性樹脂組成物用の希釈モノマーとして応用が可能である。更に本発明の感光性樹脂組成物の硬化膜は硬化性に優れ硬度も高く、インキ、プラスチック塗料、紙印刷、金属コーティング、家具の塗装など種々のコーティング分野、ライニング、接着剤、更にはエレクトロニクス分野における絶縁ワニス、絶縁シート、積層板、プリント基板、レジストインキ、半導体封止剤などの多くの分野に応用が可能である。 The ethylenically unsaturated group-containing carboxylate compound of the present invention is low in viscosity and excellent in curability and has a high cured product hardness, and can be applied as, for example, a monomer for semiconductor resist and a dilution monomer for various polymerizable resin compositions. . Furthermore, the cured film of the photosensitive resin composition of the present invention has excellent curability and high hardness, and various coating fields such as ink, plastic paint, paper printing, metal coating, furniture painting, lining, adhesives, and electronics field. Can be applied to many fields such as insulating varnishes, insulating sheets, laminates, printed boards, resist inks, and semiconductor encapsulants.
Claims (7)
を、エポキシ化して得られるエポキシ化合物(B)とエチレン性不飽和基含有モノカルボン酸化合物(C)を反応させて得られるエチレン性不飽和基含有カルボキシレート化合物(D)、及びウレタン(メタ)アクリレート(E−2)を含有する絶縁ワニス用感光性樹脂組成物。 Cyclic olefin compound (A) having a vinyl group or an allyl group represented by the following formula (1)
, An ethylenically unsaturated group-containing carboxylate compound (D) obtained by reacting an epoxy compound (B) obtained by epoxidation with an ethylenically unsaturated group-containing monocarboxylic acid compound (C), and urethane (meth) Photosensitive resin composition for insulating varnish containing acrylate (E-2).
Hardened | cured material of the photosensitive resin composition for insulating varnishes as described in any one of Claims 1 thru | or 6.
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