JP6395505B2 - Epoxy (meth) acrylate compound, resin composition containing the same, and cured product thereof - Google Patents
Epoxy (meth) acrylate compound, resin composition containing the same, and cured product thereof Download PDFInfo
- Publication number
- JP6395505B2 JP6395505B2 JP2014169147A JP2014169147A JP6395505B2 JP 6395505 B2 JP6395505 B2 JP 6395505B2 JP 2014169147 A JP2014169147 A JP 2014169147A JP 2014169147 A JP2014169147 A JP 2014169147A JP 6395505 B2 JP6395505 B2 JP 6395505B2
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- Prior art keywords
- meth
- acrylate
- compound
- group
- acid
- Prior art date
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- -1 acrylate compound Chemical class 0.000 title claims description 74
- 239000011342 resin composition Substances 0.000 title claims description 56
- 239000004593 Epoxy Substances 0.000 title claims description 32
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 131
- 150000001875 compounds Chemical class 0.000 claims description 120
- 239000002253 acid Substances 0.000 claims description 56
- 239000003822 epoxy resin Substances 0.000 claims description 42
- 229920000647 polyepoxide Polymers 0.000 claims description 42
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 19
- 150000008065 acid anhydrides Chemical class 0.000 claims description 15
- 150000007519 polyprotic acids Polymers 0.000 claims description 15
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 12
- 125000000217 alkyl group Chemical group 0.000 claims description 11
- 150000002148 esters Chemical class 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 10
- 125000002723 alicyclic group Chemical group 0.000 claims description 9
- 125000002947 alkylene group Chemical group 0.000 claims description 8
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 8
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 229920006395 saturated elastomer Polymers 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 5
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 claims description 4
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 claims description 4
- 229930016911 cinnamic acid Natural products 0.000 claims description 4
- 235000013985 cinnamic acid Nutrition 0.000 claims description 4
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 claims description 4
- 125000001424 substituent group Chemical group 0.000 claims description 4
- 229920006305 unsaturated polyester Polymers 0.000 claims description 4
- 125000005439 maleimidyl group Chemical group C1(C=CC(N1*)=O)=O 0.000 claims description 3
- CDUQMGQIHYISOP-RMKNXTFCSA-N (e)-2-cyano-3-phenylprop-2-enoic acid Chemical compound OC(=O)C(\C#N)=C\C1=CC=CC=C1 CDUQMGQIHYISOP-RMKNXTFCSA-N 0.000 claims description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 claims description 2
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 claims description 2
- 150000001253 acrylic acids Chemical class 0.000 claims 1
- 239000002904 solvent Substances 0.000 description 32
- 238000006243 chemical reaction Methods 0.000 description 29
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 24
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 18
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 18
- 239000000463 material Substances 0.000 description 18
- 125000003700 epoxy group Chemical group 0.000 description 16
- 229920005989 resin Polymers 0.000 description 16
- 239000011347 resin Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 15
- 239000007788 liquid Substances 0.000 description 14
- 239000000047 product Substances 0.000 description 14
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 13
- 239000000243 solution Substances 0.000 description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 230000003287 optical effect Effects 0.000 description 12
- 230000015572 biosynthetic process Effects 0.000 description 10
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 10
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 9
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 238000011156 evaluation Methods 0.000 description 9
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 8
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 7
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 7
- LLEMOWNGBBNAJR-UHFFFAOYSA-N biphenyl-2-ol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 7
- 239000007795 chemical reaction product Substances 0.000 description 7
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 7
- 229920000193 polymethacrylate Polymers 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 230000021523 carboxylation Effects 0.000 description 6
- 238000006473 carboxylation reaction Methods 0.000 description 6
- 239000007822 coupling agent Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 238000012719 thermal polymerization Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 6
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 5
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 5
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 5
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- 239000012948 isocyanate Substances 0.000 description 5
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 5
- 150000003923 2,5-pyrrolediones Chemical class 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 4
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 4
- 239000005062 Polybutadiene Substances 0.000 description 4
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 4
- 239000006087 Silane Coupling Agent Substances 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 150000007942 carboxylates Chemical class 0.000 description 4
- 238000005886 esterification reaction Methods 0.000 description 4
- 150000002576 ketones Chemical class 0.000 description 4
- 229920002857 polybutadiene Polymers 0.000 description 4
- 229920006267 polyester film Polymers 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- 238000005160 1H NMR spectroscopy Methods 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- WMYINDVYGQKYMI-UHFFFAOYSA-N 2-[2,2-bis(hydroxymethyl)butoxymethyl]-2-ethylpropane-1,3-diol Chemical compound CCC(CO)(CO)COCC(CC)(CO)CO WMYINDVYGQKYMI-UHFFFAOYSA-N 0.000 description 3
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 229930185605 Bisphenol Natural products 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 229940106691 bisphenol a Drugs 0.000 description 3
- 239000007809 chemical reaction catalyst Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000032050 esterification Effects 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 125000005843 halogen group Chemical group 0.000 description 3
- 239000011256 inorganic filler Substances 0.000 description 3
- 229910003475 inorganic filler Inorganic materials 0.000 description 3
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 3
- 239000012044 organic layer Substances 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 150000005846 sugar alcohols Polymers 0.000 description 3
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 2
- TVJREYNJXLOIJW-UHFFFAOYSA-N (2-methylphenyl)-diphenylstibane Chemical compound CC1=CC=CC=C1[Sb](C=1C=CC=CC=1)C1=CC=CC=C1 TVJREYNJXLOIJW-UHFFFAOYSA-N 0.000 description 2
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 2
- GIMQKKFOOYOQGB-UHFFFAOYSA-N 2,2-diethoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OCC)(OCC)C(=O)C1=CC=CC=C1 GIMQKKFOOYOQGB-UHFFFAOYSA-N 0.000 description 2
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- RDFQSFOGKVZWKF-UHFFFAOYSA-N 3-hydroxy-2,2-dimethylpropanoic acid Chemical compound OCC(C)(C)C(O)=O RDFQSFOGKVZWKF-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 2
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 150000003926 acrylamides Chemical class 0.000 description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 239000002518 antifoaming agent Substances 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- UUZYBYIOAZTMGC-UHFFFAOYSA-M benzyl(trimethyl)azanium;bromide Chemical compound [Br-].C[N+](C)(C)CC1=CC=CC=C1 UUZYBYIOAZTMGC-UHFFFAOYSA-M 0.000 description 2
- LRRJQNMXIDXNIM-UHFFFAOYSA-M benzyl(trimethyl)azanium;iodide Chemical compound [I-].C[N+](C)(C)CC1=CC=CC=C1 LRRJQNMXIDXNIM-UHFFFAOYSA-M 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
- ZFVMWEVVKGLCIJ-UHFFFAOYSA-N bisphenol AF Chemical compound C1=CC(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C=C1 ZFVMWEVVKGLCIJ-UHFFFAOYSA-N 0.000 description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 2
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- RPBPCPJJHKASGQ-UHFFFAOYSA-K chromium(3+);octanoate Chemical compound [Cr+3].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O.CCCCCCCC([O-])=O RPBPCPJJHKASGQ-UHFFFAOYSA-K 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 150000004292 cyclic ethers Chemical class 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
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Landscapes
- Epoxy Resins (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Description
本発明は、高屈折率で透明性に優れた特定の構造を有する化合物、それを含む樹脂組成物及びその硬化物に関する。 The present invention relates to a compound having a specific structure having a high refractive index and excellent transparency, a resin composition containing the compound, and a cured product thereof.
近年、活性エネルギー線で硬化し、高耐熱かつ高屈折率であって、透明性を有する感光性材料の開発が様々な用途で進められている。これらの用途では、高耐熱性、高屈折率以外にも基材への密着性や硬化物の硬度、アルカリに対する溶解性等が求められており、これらの要求に答えるためモノマーやフィラー等の添加剤を加えることが多い。しかしながら、これら添加剤を加えることで屈折率の低下等有機材料の特性を発現しにくくなるため、樹脂自体の耐熱性や屈折率の向上が必要となる。 In recent years, development of photosensitive materials that are cured with active energy rays, have high heat resistance and high refractive index, and have transparency has been promoted in various applications. In these applications, in addition to high heat resistance and high refractive index, adhesion to the substrate, hardness of the cured product, solubility in alkali, etc. are required. To meet these requirements, addition of monomers and fillers is required. Additives are often added. However, the addition of these additives makes it difficult to exhibit the characteristics of the organic material such as a decrease in the refractive index, so that it is necessary to improve the heat resistance and refractive index of the resin itself.
特許文献1ではo−フェニルフェノールグリシジルエーテルと(メタ)アクリル酸の反応物を光学材料として使用することが開示されている。しかし、この手法で得られた化合物は単官能の(メタ)アクリレートであり、硬化物における硬度・耐熱性が低いおそれがあり、また、液屈折率が1.58程度である。 Patent Document 1 discloses that a reaction product of o-phenylphenol glycidyl ether and (meth) acrylic acid is used as an optical material. However, the compound obtained by this method is a monofunctional (meth) acrylate, which may have low hardness and heat resistance in the cured product, and has a liquid refractive index of about 1.58.
特許文献2では2−フェニルフェノールのエチレンオキサイド付加物の末端アクリル酸エステル化物を透過型スクリーン材料として使用することが開示されている。しかし、この化合物は単官能の(メタ)アクリレートであり、硬化物における硬度・耐熱性が低いおそれがあることと液屈折率が1.57程度である。 Patent Document 2 discloses that a terminal acrylic ester of 2-phenylphenol ethylene oxide adduct is used as a transmission screen material. However, this compound is a monofunctional (meth) acrylate, and may have low hardness and heat resistance in the cured product, and the liquid refractive index is about 1.57.
特許文献3ではフェニルフェノールから得られるウレタン化合物を含む樹脂組成物を光学レンズシート材料として使用することが開示されている。 Patent Document 3 discloses that a resin composition containing a urethane compound obtained from phenylphenol is used as an optical lens sheet material.
特許文献4ではフェニルフェノールから得られるウレタン化合物とフルオレン骨格を有する(メタ)アクリレートを含む樹脂組成物を光学レンズシート材料として使用することが開示されている。 Patent Document 4 discloses that a resin composition containing a urethane compound obtained from phenylphenol and a (meth) acrylate having a fluorene skeleton is used as an optical lens sheet material.
特許文献5ではフェニルフェノール骨格とフルオレン骨格を有する(メタ)アクリレートを含む樹脂組成物を光学レンズシート材料として使用することは知られてはいるが、その剛直な骨格から基材に対しての密着性や強靭性に課題があった。また、カルボン酸変性よる密着性や現像性等の付与やアルカリ現像液によるパターンニングについての記載もない。 Although it is known in Patent Document 5 that a resin composition containing a (meth) acrylate having a phenylphenol skeleton and a fluorene skeleton is used as an optical lens sheet material, adhesion from the rigid skeleton to the substrate is known. There was a problem in property and toughness. Further, there is no description of imparting adhesion or developability by carboxylic acid modification or patterning with an alkali developer.
特許文献6には2−ヒドロカルビル−3,3−ビス(4−ヒドロキシアリール)フタルイミジン骨格を有するエポキシ樹脂が記載され、接着剤、塗料、コーティング剤等への応用が開示されている。特許文献7には該エポキシ樹脂及びカルボン酸類および/またはカチオン重合触媒とを含有する樹脂組成物が記載され、ガラス代替材料、接着剤、塗料、コーティング剤等への用途が開示されている。特許文献8にも2−ヒドロカルビル−3,3−ビス(4−ヒドロキシアリール)フタルイミジン骨格を有するエポキシ樹脂が開示されている。 Patent Document 6 describes an epoxy resin having a 2-hydrocarbyl-3,3-bis (4-hydroxyaryl) phthalimidine skeleton, and discloses application to adhesives, paints, coating agents, and the like. Patent Document 7 describes a resin composition containing the epoxy resin and a carboxylic acid and / or a cationic polymerization catalyst, and discloses uses for glass substitute materials, adhesives, paints, coating agents, and the like. Patent Document 8 also discloses an epoxy resin having a 2-hydrocarbyl-3,3-bis (4-hydroxyaryl) phthalimidine skeleton.
本発明は、透明性に優れ、樹脂単独で高い屈折率を有する化合物と、該化合物を含む、高い密着性を有し、十分な硬度を有する硬化物を与える樹脂組成物を提供することを目的とする。 An object of the present invention is to provide a resin composition having excellent transparency and a resin having a high refractive index, and a resin composition containing the compound to give a cured product having high adhesion and sufficient hardness. And
本発明者らは前述の課題を解決するため、鋭意研究の結果、特定の構造を有する不飽和基含有化合物及び該化合物を含有する樹脂組成物が前記課題を解決するものであることを見出し、本発明を完成するに至った。
即ち、本発明は下記一般式(1)で表されるエポキシ樹脂(a)に、分子中にエチレン性不飽和基とカルボキシル基を併せ持つ化合物(b)を反応せしめて得られるエポキシカルボキシレート化合物(A)に関する。
In order to solve the above-mentioned problems, the present inventors have found that an unsaturated group-containing compound having a specific structure and a resin composition containing the compound solve the above problems as a result of intensive studies. The present invention has been completed.
That is, the present invention provides an epoxy carboxylate compound obtained by reacting an epoxy resin (a) represented by the following general formula (1) with a compound (b) having both an ethylenically unsaturated group and a carboxyl group in the molecule ( Regarding A).
さらに、一般式(1)のR1が水素原子であり、分子中にエチレン性不飽和基とカルボキシル基を併せ持つ化合物(b)が(メタ)アクリル酸又は桂皮酸である前記エポキシカルボキシレート化合物(A)に関する。
さらに、前記エポキシカルボキシレート化合物(A)に、更に多塩基酸無水物(c)を反応せしめて得られるポリカルボン酸化合物(B)に関する。
Further, the epoxy carboxylate compound (1) wherein R 1 in the general formula (1) is a hydrogen atom, and the compound (b) having both an ethylenically unsaturated group and a carboxyl group in the molecule is (meth) acrylic acid or cinnamic acid ( Regarding A).
Furthermore, the present invention relates to a polycarboxylic acid compound (B) obtained by further reacting the epoxycarboxylate compound (A) with a polybasic acid anhydride (c).
さらに、前記エポキシカルボキシレート化合物(A)又はポリカルボン酸化合物(B)を含有する樹脂組成物に関する。
更に、前記エポキシカルボキシレート化合物(A)及びポリカルボン酸化合物(B)以外の反応性化合物(C)を含む前記樹脂組成物に関する。
さらに、上記反応性化合物(C)が(ポリ)エステル(メタ)アクリレート(C−1)、ウレタン(メタ)アクリレート(C−2)、エポキシ(メタ)アクリレート(C−3)、(ポリ)エーテル(メタ)アクリレート(C−4)、アルキル(メタ)アクリレートないしはアルキレン(メタ)アクリレート(C−5)、芳香環を有する(メタ)アクリレート(C−6)、脂環構造を有する(メタ)アクリレート(C−7)、マレイミド基含有化合物(C−8)、(メタ)アクリルアミド化合物(C−9)、及び不飽和ポリエステル(C−10)からなる群より選ばれる1種以上の化合物である前記樹脂組成物に関する。
さらに、上記反応性化合物(C)がウレタン(メタ)アクリレート(C−2)、アルキル(メタ)アクリートないしはアルキレン(メタ)アクリレート(C−5)、及び芳香環を有する(メタ)アクリレート(C−6)からなる群より選ばれる1種以上の化合物である前記樹脂組成物に関する。
さらに、屈折率(D線、25℃)が1.52〜1.72であることを特徴とする前記樹脂組成物に関する。
さらに、前記樹脂組成物の硬化物に関する。
Furthermore, it is related with the resin composition containing the said epoxy carboxylate compound (A) or a polycarboxylic acid compound (B).
Furthermore, it is related with the said resin composition containing reactive compounds (C) other than the said epoxycarboxylate compound (A) and a polycarboxylic acid compound (B).
Further, the reactive compound (C) is (poly) ester (meth) acrylate (C-1), urethane (meth) acrylate (C-2), epoxy (meth) acrylate (C-3), (poly) ether. (Meth) acrylate (C-4), alkyl (meth) acrylate or alkylene (meth) acrylate (C-5), (meth) acrylate (C-6) having an aromatic ring, (meth) acrylate having an alicyclic structure The compound which is at least one compound selected from the group consisting of (C-7), a maleimide group-containing compound (C-8), a (meth) acrylamide compound (C-9), and an unsaturated polyester (C-10). The present invention relates to a resin composition.
Further, the reactive compound (C) is urethane (meth) acrylate (C-2), alkyl (meth) acrylate or alkylene (meth) acrylate (C-5), and (meth) acrylate (C-) having an aromatic ring. It relates to the resin composition, which is one or more compounds selected from the group consisting of 6).
Furthermore, it is related with the said resin composition characterized by refractive index (D line, 25 degreeC) being 1.52-1.72.
Furthermore, it is related with the hardened | cured material of the said resin composition.
本発明の、前記一般式(1)で表されるエポキシ樹脂(a)に、分子中にエチレン性不飽和基とカルボキシル基を併せ持つ化合物(b)を反応せしめて得られるエポキシカルボキシレート化合物(A)を含む樹脂組成物、又は、さらにエポキシカルボキシレート化合物(A)に多塩基酸無水物(c)を反応せしめて得られるポリカルボン酸化合物(B)を含む樹脂組成物の硬化物は、耐熱性、耐湿性のバランスに優れているだけではなく、透明性を有し、高い屈折率を示す。更に、該硬化物は強靭性等の機械的物性に優れた材料であり、特に、基材への密着性や耐傷性にも優れた皮膜形成用材料である。又、本発明の樹脂組成物はポリカルボン酸によるアルカリ水溶性による現像が可能なことから、所謂、光学用レジストに用いる素材としても好適である。即ち、例えば、レンズ、光学ディスク、液晶ディスプレー等の表示機器用のハードコート、フィルム、光導波路等の光伝導材料等の光学用途に好適である。 The epoxy carboxylate compound (A) obtained by reacting the compound (b) having both an ethylenically unsaturated group and a carboxyl group in the molecule with the epoxy resin (a) represented by the general formula (1) of the present invention. ), Or a cured product of the resin composition containing the polycarboxylic acid compound (B) obtained by further reacting the polycarboxylate (c) with the epoxycarboxylate compound (A) is heat resistant. In addition to being excellent in balance between heat resistance and moisture resistance, it has transparency and a high refractive index. Further, the cured product is a material excellent in mechanical properties such as toughness, and in particular, is a film forming material excellent in adhesion to a substrate and scratch resistance. The resin composition of the present invention is suitable as a material used for so-called optical resists because it can be developed with polycarboxylic acid in an aqueous alkali solution. That is, for example, it is suitable for optical applications such as hard coatings for display devices such as lenses, optical disks, and liquid crystal displays, films, and photoconductive materials such as optical waveguides.
本発明の樹脂組成物は、前記一般式(1)(一般式(1)中、R1はそれぞれ独立して、水素原子、炭素数1〜6のアルキル基、炭素数1〜6のアルコキシ基のいずれかから選ばれ、aは置換基R1の個数を表し、1又は2である。)で示されるエポキシ樹脂(a)に、分子中にエチレン性不飽和基とカルボキシ基を併せ持つ化合物(b)を反応せしめて得られるエポキシカルボキシレート化合物(A)、又は、更にエポキシカルボキシレート化合物(A)に多塩基酸無水物(c)を反応せしめて得られるポリカルボン酸化合物(B)を含む。 In the resin composition of the present invention, the general formula (1) (in the general formula (1), each R 1 is independently a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an alkoxy group having 1 to 6 carbon atoms. And a compound having both an ethylenically unsaturated group and a carboxy group in the molecule (epoxy resin (a) represented by a represents the number of substituents R 1 and is 1 or 2). an epoxycarboxylate compound (A) obtained by reacting b), or a polycarboxylic acid compound (B) obtained by reacting an epoxycarboxylate compound (A) with a polybasic acid anhydride (c) .
一般式(1)においてR1は、使用される用途に応じて適宜選択されるべきものであり、例えば、水素原子、炭素数1〜6のアルキル基、炭素数1〜6のアルコキシ基、及びハロゲン原子が挙げられる。これらのうち、R1が全て水素原子である化合物が材料の入手等の観点から最も好ましい。 In the general formula (1), R 1 should be appropriately selected according to the intended use. For example, a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, and A halogen atom is mentioned. Of these, compounds in which R 1 is all hydrogen atoms are most preferred from the standpoint of obtaining materials.
本発明においてaは置換基R1の個数を表し、1又は2である。 In the present invention, a represents the number of substituents R 1 and is 1 or 2.
本発明において炭素数1〜6のアルキル基は直鎖、分岐鎖、環状のいずれであってもよい。好ましくはメチル基、エチル基、プロピル基である。 In the present invention, the alkyl group having 1 to 6 carbon atoms may be linear, branched or cyclic. Preferably they are a methyl group, an ethyl group, and a propyl group.
本発明において炭素数1〜6のアルコキシ基は直鎖、分岐鎖、環状のいずれであってもよい。好ましくはメトキシ基、エトキシ基である。 In the present invention, the alkoxy group having 1 to 6 carbon atoms may be linear, branched or cyclic. A methoxy group and an ethoxy group are preferable.
本発明においてハロゲン原子は塩素原子、臭素原子、ヨウ素原子が挙げられる。 In the present invention, examples of the halogen atom include a chlorine atom, a bromine atom, and an iodine atom.
一般式(1)で示されるエポキシ樹脂(a)は、例えば、特許文献1にその製造方法が記載されており、その方法に準じて製造することも可能である。又、市販品(日本化薬製 商品名:WHR−EP:一般式(1)のR1が全て水素原子であり、エポキシ当量が266g/eq)も使用できる。 The production method of the epoxy resin (a) represented by the general formula (1) is described in Patent Document 1, for example, and can be produced according to the method. Further, commercially available products (manufactured by Nippon Kayaku Co., Ltd. trade name: WHR-EP: wherein R 1 are all hydrogen atoms of the general formula (1), an epoxy equivalent of 266 g / eq) can also be used.
エポキシ樹脂(a)のうち、エポキシ当量が266g/当量よりも小さいものが特に好ましい。その理由としては、より多くのエチレン性不飽和結合を導入することができるため、得られる硬化物に機械的強度を付与し、より強靭な樹脂となる。 Of the epoxy resins (a), those having an epoxy equivalent of less than 266 g / equivalent are particularly preferred. The reason is that more ethylenically unsaturated bonds can be introduced, so that the obtained cured product is imparted with mechanical strength and becomes a tougher resin.
本発明のエポキシカルボキシレート化合物(A)は、前記エポキシ樹脂(a)にエチレン性不飽和基とカルボキシ基を併せ持つ化合物(b)を反応(エポキシカルボキシレート化工程)させて得られる。本発明のポリカルボン酸化合物(B)は、エポキシカルボキシレート化合物(A)に更に多塩基酸無水物(c)を反応(酸付加工程)させて得られる。 The epoxy carboxylate compound (A) of the present invention is obtained by reacting the epoxy resin (a) with a compound (b) having both an ethylenically unsaturated group and a carboxy group (epoxy carboxylate conversion step). The polycarboxylic acid compound (B) of the present invention is obtained by further reacting the polybasic acid anhydride (c) with the epoxycarboxylate compound (A) (acid addition step).
前記エポキシカルボキシレート化工程によりエポキシ樹脂の骨格に活性エネルギー線の反応性基であるエチレン性不飽和基を導入する。具体的にはエポキシ基とカルボキシ基の反応である。該エチレン性不飽和基とカルボキシ基を併せ持つ化合物(b)としては、例えば、(メタ)アクリル酸類、クロトン酸、α−シアノ桂皮酸、桂皮酸、或いは、不飽和基と水酸基を併せ持つ化合物に飽和又は不飽和二塩基酸を反応せしめた化合物等が挙げられる。 The ethylenically unsaturated group which is the reactive group of the active energy ray is introduced into the skeleton of the epoxy resin by the epoxy carboxylation step. Specifically, it is a reaction of an epoxy group and a carboxy group. Examples of the compound (b) having both an ethylenically unsaturated group and a carboxy group are saturated with (meth) acrylic acid, crotonic acid, α-cyanocinnamic acid, cinnamic acid, or a compound having both an unsaturated group and a hydroxyl group. Or the compound etc. which reacted the unsaturated dibasic acid are mentioned.
上記において不飽和基と水酸基を併せ持つ化合物に飽和又は不飽和二塩基酸を反応せしめた化合物等とは、例えば、1分子中に1個の水酸基を有する(メタ)アクリレート誘導体と飽和若しくは不飽和二塩基酸無水物を等モル反応させて得られる半エステル類が挙げられる。例えば、ヒドロキシエチル(メタ)アクリレート、ヒドロキシプロピル(メタ)アクリレート、ヒドロキシブチル(メタ)アクリレート等のヒドロキシアルキル(メタ)アクリレートに、無水マレイン酸、無水コハク酸、無水フタル酸、無水フタル酸の部分若しくは全水添物、無水トリメリット酸、無水ピロメリット酸等の飽和若しくは不飽和二塩基酸を反応せしめた化合物が挙げられる。 In the above, the compound obtained by reacting a compound having both an unsaturated group and a hydroxyl group with a saturated or unsaturated dibasic acid is, for example, a (meth) acrylate derivative having one hydroxyl group in one molecule and a saturated or unsaturated dibasic acid. The half ester obtained by making equimolar reaction of a basic acid anhydride is mentioned. For example, hydroxyalkyl (meth) acrylate such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, maleic anhydride, succinic anhydride, phthalic anhydride, phthalic anhydride moiety or A compound obtained by reacting a saturated or unsaturated dibasic acid such as total hydrogenated product, trimellitic anhydride, pyromellitic anhydride, and the like.
これらのうち、エポキシ樹脂(a)と化合物(b)の反応の安定性を考慮すると、化合物(b)はモノカルボン酸であることが好ましい。モノカルボン酸とポリカルボン酸を併用する場合には、モノカルボン酸のモル量/ポリカルボン酸のモル量の比が15以上であることが好ましい。化合物(b)としては、樹脂組成物としたときの活性エネルギー線に対する感度の点から(メタ)アクリル酸又は桂皮酸が好ましい。 Among these, considering the stability of the reaction between the epoxy resin (a) and the compound (b), the compound (b) is preferably a monocarboxylic acid. When the monocarboxylic acid and the polycarboxylic acid are used in combination, the ratio of the molar amount of the monocarboxylic acid / the molar amount of the polycarboxylic acid is preferably 15 or more. The compound (b) is preferably (meth) acrylic acid or cinnamic acid from the viewpoint of sensitivity to active energy rays when a resin composition is used.
この反応におけるエポキシ樹脂(a)と化合物(b)の仕込み割合は、用途に応じて適宜変更される。即ち、全てのエポキシ基をカルボキシレート化した場合は、未反応のエポキシ基が存在しないためにエポキシカルボキシレート化合物(A)としての保存安定性は高い。この場合、硬化反応には導入した二重結合による反応性のみを利用することになる。 The charging ratio of the epoxy resin (a) and the compound (b) in this reaction is appropriately changed according to the use. That is, when all of the epoxy groups are carboxylated, there is no unreacted epoxy group, so that the storage stability as the epoxy carboxylate compound (A) is high. In this case, only the reactivity due to the introduced double bond is used for the curing reaction.
エポキシ基を残存させない場合のエポキシカルボキシレート化工程においては、エポキシ樹脂(a)と化合物(b)の仕込み割合は、エポキシ樹脂(a)のエポキシ基1当量に対し、化合物(b)のカルボキシ基0.90〜1.20当量が好ましい。この範囲であれば、未反応のエポキシ基が、残存しない又は少ないため、酸付加工程においてゲル化せず、樹脂の保存安定性は良好である。化合物(b)の仕込み量がこの範囲である場合、化合物(a)が残存するエポキシ基が少なく、樹脂の安定性が向上する。 In the epoxy carboxylation step in which no epoxy group remains, the charging ratio of the epoxy resin (a) and the compound (b) is such that the carboxy group of the compound (b) is equivalent to 1 equivalent of the epoxy group of the epoxy resin (a). 0.90 to 1.20 equivalents are preferred. If it is this range, since the unreacted epoxy group does not remain | survive or few, it does not gelatinize in an acid addition process, and the storage stability of resin is favorable. When the charged amount of the compound (b) is within this range, the epoxy group in which the compound (a) remains is small, and the stability of the resin is improved.
一方、化合物(b)の仕込み量を減量し未反応のエポキシ基を残すことにより、導入した不飽和結合による反応と残存するエポキシ基による反応(例えば、光カチオン触媒による重合反応や熱重合反応等)を、硬化のために複合的に利用することも可能となる。この場合は金属材料等への密着性の向上や硬化収縮性の低減が達成される。しかし、エポキシカルボキシレート化合物の保存や製造条件には注意を払う必要がある。 On the other hand, by reducing the charged amount of the compound (b) and leaving an unreacted epoxy group, a reaction by the introduced unsaturated bond and a reaction by the remaining epoxy group (for example, a polymerization reaction or a thermal polymerization reaction by a photocation catalyst) ) Can be used in combination for curing. In this case, improvement in adhesion to a metal material or the like and reduction in curing shrinkage can be achieved. However, attention must be paid to the storage and production conditions of the epoxycarboxylate compound.
エポキシ基を残す場合には、エポキシ樹脂(a)のエポキシ基1当量に対し、化合物(b)のカルボキシ基0.20〜0.90当量を仕込む。この範囲内であれば、複合硬化の効果が発揮される。また、エポキシ基を残す場合には、続く反応中のゲル化やエポキシカルボキシレート化合物(A)の経時安定性に注意を払う必要がある。更に、後述の酸付加工程を経てポリカルボン酸化合物(B)として使用する場合には、エポキシ基を残存させないことが好ましい。即ち、エポキシ基が数多く残存する場合には、導入するカルボキシ基と反応してしまい、保存安定性が特に悪化する。 When leaving an epoxy group, 0.20-0.90 equivalent of the carboxy group of a compound (b) is prepared with respect to 1 equivalent of epoxy groups of an epoxy resin (a). Within this range, the effect of composite curing is exhibited. Moreover, when leaving an epoxy group, it is necessary to pay attention to the gelation during the subsequent reaction and the temporal stability of the epoxycarboxylate compound (A). Furthermore, when using as a polycarboxylic acid compound (B) through the below-mentioned acid addition process, it is preferable not to leave an epoxy group. That is, when many epoxy groups remain, it reacts with the carboxy group to be introduced, and the storage stability is particularly deteriorated.
エポキシカルボキシレート化工程は無溶剤若しくは溶剤で希釈して反応させる。溶剤を使用する場合、該溶剤としては反応に影響が無ければ特に限定されない。該溶剤としては、例えば、トルエン、キシレン、エチルベンゼン、テトラメチルベンゼン等の芳香族系炭化水素溶剤、ヘキサン、オクタン、デカン等の脂肪族系炭化水素溶剤、それらの混合物である石油エーテル、ホワイトガソリン、ソルベントナフサ、エステル系溶剤、エーテル系溶剤、ケトン系溶剤等が挙げられる。 In the epoxycarboxylation step, the reaction is carried out without solvent or diluted with a solvent. When a solvent is used, the solvent is not particularly limited as long as the reaction is not affected. Examples of the solvent include aromatic hydrocarbon solvents such as toluene, xylene, ethylbenzene, and tetramethylbenzene, aliphatic hydrocarbon solvents such as hexane, octane, and decane, petroleum ether, white gasoline, and mixtures thereof. Solvent naphtha, ester solvent, ether solvent, ketone solvent and the like can be mentioned.
エステル系溶剤としては、酢酸エチル、酢酸プロピル、酢酸ブチル等の酢酸アルキル類、γ−ブチロラクトン等の環状エステル類、エチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノメチルエーテルモノアセテート、ジエチレングリコールモノエチルエーテルモノアセテート、トリエチレングリコールモノエチルエーテルモノアセテート、ジエチレングリコールモノブチルエーテルモノアセテート、プロピレングリコールモノメチルエーテルモノアセテート、ブチレングリコールモノメチルエーテルモノアセテート等のモノ若しくはポリアルキレングリコールモノアルキルエーテルモノアセテート類、グルタル酸ジアルキル、コハク酸ジアルキル、アジピン酸ジアルキル等のポリカルボン酸アルキルエステル類等が挙げられる。 Examples of ester solvents include alkyl acetates such as ethyl acetate, propyl acetate, and butyl acetate, cyclic esters such as γ-butyrolactone, ethylene glycol monomethyl ether acetate, diethylene glycol monomethyl ether monoacetate, diethylene glycol monoethyl ether monoacetate, and triethylene. Mono- or polyalkylene glycol monoalkyl ether monoacetates such as glycol monoethyl ether monoacetate, diethylene glycol monobutyl ether monoacetate, propylene glycol monomethyl ether monoacetate, butylene glycol monomethyl ether monoacetate, dialkyl glutarate, dialkyl succinate, adipic acid Polycarboxylic acid alkyl esters such as dialkyl And the like.
エーテル系溶剤としては、ジエチルエーテル、エチルブチルエーテル等のアルキルエーテル類、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、ジプロピレングリコールジメチルエーテル、ジプロピレングリコールジエチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル等のグリコールエーテル類、テトラヒドロフラン等の環状エーテル類等が挙げられる。 Examples of ether solvents include alkyl ethers such as diethyl ether and ethyl butyl ether, glycols such as ethylene glycol dimethyl ether, ethylene glycol diethyl ether, dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, triethylene glycol dimethyl ether, and triethylene glycol diethyl ether. Examples include ethers and cyclic ethers such as tetrahydrofuran.
ケトン系溶剤としては、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、イソホロン等が挙げられる。 Examples of the ketone solvent include acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, and isophorone.
この他にも、エポキシカルボキシレート化工程の溶剤としては後記反応性化合物(C)等を使用することができる。これら溶剤は単独又は混合して使用することができる。この場合、本発明の樹脂組成物としてそのまま利用することができる。 In addition, the reactive compound (C) described below can be used as a solvent in the epoxycarboxylate formation step. These solvents can be used alone or in combination. In this case, the resin composition of the present invention can be used as it is.
エポキシカルボキシレート化工程時には、反応を促進させるために触媒を使用してもよい。該触媒の使用量は反応物の総量に対して0.1〜10質量%程度添加する。該触媒としては、例えば、トリエチルアミン、ベンジルジメチルアミン、塩化トリエチルアンモニウム、臭化ベンジルトリメチルアンモニウム、ヨウ化ベンジルトリメチルアンモニウム、トリフェニルホスフィン、トリフェニルスチビン、メチルトリフェニルスチビン、オクタン酸クロム、オクタン酸ジルコニウム等の塩基性触媒等が挙げられる。 A catalyst may be used during the epoxycarboxylation step to accelerate the reaction. The catalyst is used in an amount of about 0.1 to 10% by mass based on the total amount of the reactants. Examples of the catalyst include triethylamine, benzyldimethylamine, triethylammonium chloride, benzyltrimethylammonium bromide, benzyltrimethylammonium iodide, triphenylphosphine, triphenylstibine, methyltriphenylstibine, chromium octoate, zirconium octoate and the like. And basic catalysts.
エポキシカルボキシレート化工程の反応温度は60〜150℃である。又、反応時間は好ましくは5〜60時間である。エポキシカルボキシレート化工程の熱重合禁止剤として、例えば、ハイドロキノンモノメチルエーテル、2−メチルハイドロキノン、ハイドロキノン、ジフェニルピクリルヒドラジン、ジフェニルアミン、3,5−ジ−t−ブチル−4−ヒドロキシトルエン等が使用できる。 The reaction temperature in the epoxy carboxylate conversion step is 60 to 150 ° C. The reaction time is preferably 5 to 60 hours. For example, hydroquinone monomethyl ether, 2-methylhydroquinone, hydroquinone, diphenylpicrylhydrazine, diphenylamine, 3,5-di-t-butyl-4-hydroxytoluene can be used as a thermal polymerization inhibitor in the epoxy carboxylate formation step. .
エポキシカルボキシレート化工程は、適宜サンプリングしながら、サンプルの酸価(JIS K5601−2−1:1999に準拠)が3mg・KOH/g以下、好ましくは2mg・KOH/g以下となった時点を終点とする。 The epoxy carboxylate conversion step ends when the acid value of the sample (according to JIS K5601-2-1: 1999) is 3 mg · KOH / g or less, preferably 2 mg · KOH / g or less, with appropriate sampling. And
次に、酸付加工程について説明する。酸付加工程は、エポキシカルボキシレート化工程によって生じた水酸基に多塩基酸無水物(c)を反応させ、エステル結合を介してカルボキシ基が導入されたポリカルボン酸化合物(B)を得ることを目的とする。 Next, the acid addition step will be described. The purpose of the acid addition step is to obtain a polycarboxylic acid compound (B) in which a carboxy group is introduced via an ester bond by reacting the polybasic acid anhydride (c) with the hydroxyl group produced in the epoxycarboxylate step. And
多塩基酸無水物(c)とは、分子中に酸無水物構造を有する化合物であれば特に限定されない。例えば、アルカリ水溶液現像性、耐熱性、加水分解耐性等に優れた無水コハク酸、無水フタル酸、テトラヒドロ無水フタル酸、ヘキサヒドロ無水フタル酸、無水イタコン酸、3−メチル−テトラヒドロ無水フタル酸、4−メチル−ヘキサヒドロ無水フタル酸、無水トリメリット酸又は無水マレイン酸が好ましい。 The polybasic acid anhydride (c) is not particularly limited as long as it is a compound having an acid anhydride structure in the molecule. For example, succinic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, itaconic anhydride, 3-methyl-tetrahydrophthalic anhydride, 4- Methyl-hexahydrophthalic anhydride, trimellitic anhydride or maleic anhydride are preferred.
酸付加工程は、前記エポキシカルボキシレート化工程の反応液に多塩基酸無水物(c)を加えることにより行うこともできる。多塩基酸無水物(c)の添加量は用途に応じて適宜変更される。 An acid addition process can also be performed by adding a polybasic acid anhydride (c) to the reaction liquid of the said epoxy carboxylate-ized process. The amount of polybasic acid anhydride (c) added is appropriately changed according to the application.
しかしながら、本発明の樹脂組成物に使用するポリカルボン酸化合物(B)をアルカリ現像型のレジストとして用いる場合は、最終的に得られるポリカルボン酸化合物(B)の固形分酸価(JIS K5601−2−1:1999に準拠)を40〜100mg・KOH/g、好ましくは60〜90mg・KOH/gとする計算量の多塩基酸無水物(c)を仕込む。固形分酸価がこの範囲よりも小さい場合、樹脂組成物のアルカリ水溶液現像性が著しく低下し、最悪の場合には現像できない。又、固形分酸価がこの上限を越える場合には、多塩基酸無水物(c)が反応点に対して過剰となり、未反応の多塩基酸無水物(c)が組成物中に残存し、現像性が高くなりすぎパターニングができなくなる場合がある。 However, when the polycarboxylic acid compound (B) used in the resin composition of the present invention is used as an alkali development resist, the solid content acid value of the finally obtained polycarboxylic acid compound (B) (JIS K5601- 2-1: According to 1999) is charged with a calculated amount of polybasic acid anhydride (c) of 40 to 100 mg · KOH / g, preferably 60 to 90 mg · KOH / g. When the solid content acid value is smaller than this range, the developability of the alkaline aqueous solution of the resin composition is remarkably lowered, and in the worst case, development is impossible. When the solid content acid value exceeds this upper limit, the polybasic acid anhydride (c) becomes excessive with respect to the reaction point, and the unreacted polybasic acid anhydride (c) remains in the composition. In some cases, the developability becomes too high to allow patterning.
酸付加工程時には反応を促進させるために触媒を使用することが好ましい。該触媒の使用量は、反応物の総量に対して0.1〜10質量%程度添加するのが好ましい。該触媒としては、例えば、トリエチルアミン、ベンジルジメチルアミン、塩化トリエチルアンモニウム、臭化ベンジルトリメチルアンモニウム、ヨウ化ベンジルトリメチルアンモニウム、トリフェニルホスフィン、トリフェニルスチビン、メチルトリフェニルスチビン、オクタン酸クロム、オクタン酸ジルコニウム等が挙げられる。 It is preferable to use a catalyst to accelerate the reaction during the acid addition step. The amount of the catalyst used is preferably about 0.1 to 10% by mass based on the total amount of the reactants. Examples of the catalyst include triethylamine, benzyldimethylamine, triethylammonium chloride, benzyltrimethylammonium bromide, benzyltrimethylammonium iodide, triphenylphosphine, triphenylstibine, methyltriphenylstibine, chromium octoate, zirconium octoate and the like. Is mentioned.
酸付加工程の反応温度は60〜150℃である。又、反応時間は好ましくは5〜60時間である。 The reaction temperature in the acid addition step is 60 to 150 ° C. The reaction time is preferably 5 to 60 hours.
酸付加工程は無溶剤若しくは溶剤で希釈して反応させる。溶剤を使用する場合、該溶剤としては反応に影響が無ければ特に限定されない。又、前工程であるカルボキシレート化工程で溶剤を用いて製造した場合には、酸付加工程に影響が無い溶剤であれば溶剤を除くことなく酸付加工程に供してもよい。 In the acid addition step, the reaction is carried out without solvent or diluted with a solvent. When a solvent is used, the solvent is not particularly limited as long as the reaction is not affected. Moreover, when it manufactures using a solvent in the carboxylation process which is a previous process, you may use for an acid addition process, without removing a solvent, if it is a solvent which does not have influence on an acid addition process.
該溶剤としては、カルボキシレート化工程と同じ溶剤が挙げられる。 Examples of the solvent include the same solvents as in the carboxylation step.
この他にも、酸付加工程の溶剤としては、後記反応性化合物(C)等を使用することができる。これら溶剤は単独又は混合して使用することができる。この場合、本発明の樹脂組成物としてそのまま利用することができる。酸付加工程の熱重合禁止剤としては、前記エポキシカルボキシレート化工程と同様のものを使用することができる。酸付加工程は、適宜サンプリングしながら、反応物の酸価が目的とする用途に応じて設定した酸価のプラスマイナス10%の範囲になった点をもって終点とする。 In addition to this, as a solvent in the acid addition step, a reactive compound (C) described later can be used. These solvents can be used alone or in combination. In this case, the resin composition of the present invention can be used as it is. As the thermal polymerization inhibitor in the acid addition step, the same one as in the epoxy carboxylation step can be used. In the acid addition step, the end point is determined when the acid value of the reaction product is in the range of plus or minus 10% of the acid value set according to the intended use while sampling appropriately.
以上により、高屈折率で透明性に優れた本発明の化合物(A)又は(B)が得られる。 As described above, the compound (A) or (B) of the present invention having a high refractive index and excellent transparency can be obtained.
本発明の樹脂組成物は本発明の化合物(A)又は(B)を含有するが、必要に応じて化合物(A)又は(B)を除くその他の反応性化合物(C)を含有してもよい。 The resin composition of the present invention contains the compound (A) or (B) of the present invention, but may contain other reactive compounds (C) other than the compound (A) or (B) as necessary. Good.
本発明において反応性化合物(C)とは、活性エネルギー線により反応しうる化合物を示す。具体例としては(ポリ)エステル(メタ)アクリレート(C−1)、ウレタン(メタ)アクリレート(C−2)、エポキシ(メタ)アクリレート(C−3)、(ポリ)エーテル(メタ)アクリレート(C−4)、アルキル(メタ)アクリレート、アルキレン(メタ)アクリレート(C−5)、芳香環を有する(メタ)アクリレート(C−6)脂環構造を有する(メタ)アクリレート(C−7)、マレイミド基含有化合物(C−8)、(メタ)アクリルアミド化合物(C−9)、及び不飽和ポリエステル(C−10)等を挙げることができるが、これらに限定されるものではない。 In the present invention, the reactive compound (C) refers to a compound that can react with active energy rays. Specific examples include (poly) ester (meth) acrylate (C-1), urethane (meth) acrylate (C-2), epoxy (meth) acrylate (C-3), (poly) ether (meth) acrylate (C -4), alkyl (meth) acrylate, alkylene (meth) acrylate (C-5), (meth) acrylate (C-6) having an aromatic ring, (meth) acrylate (C-7) having an alicyclic structure, maleimide Although group-containing compound (C-8), (meth) acrylamide compound (C-9), unsaturated polyester (C-10), etc. can be mentioned, it is not limited to these.
本発明の樹脂組成物に併用可能な(ポリ)エステル(メタ)アクリレート(C−1)としては、例えば、カプロラクトン変性2−ヒドロキシエチル(メタ)アクリレート、エチレンオキサイド及び/又はプロピレンオキサイド変性フタル酸(メタ)アクリレート、エチレンオキサイド変性コハク酸(メタ)アクリレート、カプロラクトン変性テトラヒドロフルフリル(メタ)アクリレート等の単官能(ポリ)エステル(メタ)アクリレート類;ヒドロキシピバリン酸エステルネオペンチルグリコールジ(メタ)アクリレート、カプロラクトン変性ヒドロキシピバリン酸エステルネオペンチルグリコールジ(メタ)アクリレート、エピクロルヒドリン変性フタル酸ジ(メタ)アクリレート等のジ(ポリ)エステル(メタ)アクリレート類;トリメチロールプロパン又はグリセリン1モルに1モル以上のε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等の環状ラクトン化合物を付加して得たトリオールのモノ、ジ又はトリ(メタ)アクリレートが挙げられる。 Examples of the (poly) ester (meth) acrylate (C-1) that can be used in combination with the resin composition of the present invention include caprolactone-modified 2-hydroxyethyl (meth) acrylate, ethylene oxide and / or propylene oxide-modified phthalic acid ( Monofunctional (poly) ester (meth) acrylates such as (meth) acrylate, ethylene oxide modified succinic acid (meth) acrylate, caprolactone modified tetrahydrofurfuryl (meth) acrylate; hydroxypivalate ester neopentyl glycol di (meth) acrylate, Di (poly) ester (meth) acrylates such as caprolactone-modified hydroxypivalate ester neopentyl glycol di (meth) acrylate and epichlorohydrin-modified phthalic acid di (meth) acrylate; Chi trimethylolpropane or glycerol 1 mole to 1 mole or more ε- caprolactone, .gamma.-butyrolactone, a triol obtained by adding a cyclic lactone compound such as δ- valerolactone mono- include di- or tri (meth) acrylate.
更には、ペンタエリスリトール又はジトリメチロールプロパン1モルに1モル以上のε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等の環状ラクトン化合物を付加して得たトリオールのモノ、ジ、トリ又はテトラ(メタ)アクリレート、ジペンタエリスリトール1モルに1モル以上のε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等の環状ラクトン化合物を付加して得たトリオールのモノ、又はポリ(メタ)アクリレートのトリオール、テトラオール、ペンタオール又はヘキサオール等の多価アルコールのモノ(メタ)アクリレート又はポリ(メタ)アクリレートが挙げられる。 Furthermore, triol mono, di, tri or tetra (meta) obtained by adding 1 mol or more of cyclic lactone compound such as ε-caprolactone, γ-butyrolactone, δ-valerolactone to 1 mol of pentaerythritol or ditrimethylolpropane. ) Triol mono or poly (meth) acrylate obtained by adding 1 mol or more of cyclic lactone compound such as ε-caprolactone, γ-butyrolactone, δ-valerolactone to 1 mol of acrylate and dipentaerythritol Examples thereof include mono (meth) acrylate or poly (meth) acrylate of polyhydric alcohol such as all, pentaol or hexaol.
そしてまた更には、(ポリ)エチレングリコール、(ポリ)プロピレングリコール、(ポリ)テトラメチレングリコール、(ポリ)ブチレングリコール、3−メチル−1,5−ペンタンジオール、ヘキサンジオール等のジオール成分とマレイン酸、フマル酸、コハク酸、アジピン酸、フタル酸、イソフタル酸、ヘキサヒドロフタル酸、テトラヒドロフタル酸、ダイマー酸、セバチン酸、アゼライン酸、5−ナトリウムスルホイソフタル酸等の多塩基酸、及びこれらの無水物との反応物であるポリエステルポリオールの(メタ)アクリレート;前記ジオール成分と多塩基酸及びこれらの無水物とε−カプロラクトン、γ−ブチロラクトン、δ−バレロラクトン等からなる環状ラクトン変性ポリエステルジオールの(メタ)アクリレート等の多官能(ポリ)エステル(メタ)アクリレート類等を挙げることができるが、これらに限定されるものではない。 Still further, diol components such as (poly) ethylene glycol, (poly) propylene glycol, (poly) tetramethylene glycol, (poly) butylene glycol, 3-methyl-1,5-pentanediol, hexanediol and maleic acid , Fumaric acid, succinic acid, adipic acid, phthalic acid, isophthalic acid, hexahydrophthalic acid, tetrahydrophthalic acid, dimer acid, sebacic acid, azelaic acid, polybasic acids such as 5-sodium sulfoisophthalic acid, and their anhydrides (Meth) acrylate of a polyester polyol which is a reaction product with a product; a cyclic lactone-modified polyester diol composed of the diol component and a polybasic acid and their anhydrides and ε-caprolactone, γ-butyrolactone, δ-valerolactone, etc. Multifunctional such as (meth) acrylate May be mentioned poly) ester (meth) acrylates such as, but not limited thereto.
本発明の樹脂組成物に併用可能なウレタン(メタ)アクリレート(C−2)は、少なくとも一つの(メタ)アクリロイルオキシ基を有するヒドロキシ化合物(C−2−イ)とイソシアネート化合物(C−2−ロ)との反応によって得られる(メタ)アクリレートの総称である。 The urethane (meth) acrylate (C-2) that can be used in combination with the resin composition of the present invention comprises at least one (meth) acryloyloxy group-containing hydroxy compound (C-2-i) and an isocyanate compound (C-2-2). (B) A generic term for (meth) acrylates obtained by reaction with (b).
少なくとも一つの(メタ)アクリロイルオキシ基を有するヒドロキシ化合物(C−2−イ)の具体例としては、例えば、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、4−ヒドロキシエチル(メタ)アクリレート、シクロヘキサンジメタノールモノ(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、2−ヒドロキシ−3−フェノキシプロピル(メタ)アクリレートなど各種の水酸基を有する(メタ)アクリレート化合物と、上記の水酸基を有する(メタ)アクリレート化合物とε−カプロラクトンとの開環反応物などを挙げることができる。 Specific examples of the hydroxy compound (C-2-i) having at least one (meth) acryloyloxy group include, for example, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, and 2-hydroxybutyl. (Meth) acrylate, 4-hydroxyethyl (meth) acrylate, cyclohexanedimethanol mono (meth) acrylate, polyethylene glycol mono (meth) acrylate, polypropylene glycol mono (meth) acrylate, pentaerythritol tri (meth) acrylate, 2-hydroxy Ring-opening reaction product of (meth) acrylate compound having various hydroxyl groups such as -3-phenoxypropyl (meth) acrylate, and (meth) acrylate compound having the above hydroxyl group and ε-caprolactone Etc. can be mentioned.
イソシアネート化合物(C−2−ロ)の具体例としては、例えば、p−フェニレンジイソシアネート、m−フェニレンジイソシアネート、p−キシレンジイソシアネート、m−キシレンジイソシアネート、2,4−トリレンジイソシアネート、2,6−トリレンジイソシアネート、4,4’−ジフェニルメタンジイソシアネート、ナフタレンジイソシアネート等の芳香族ジイソシアネート類;イソホロンジイソシアネート、ヘキサメチレンジイソシアネート、4,4’−ジシクロヘキシルメタンジイソシアネート、水添キシレンジイソシアネート、ノルボルネンジイソシアネート、リジンジイソシアネート等の脂肪族又は脂環構造のジイソシアネート類;イソシアネートモノマーの一種類以上のビュレット体又は、上記ジイソシアネート化合物を3量化したイソシアネート体等のポリイソシアネート;上記イソシアネート化合物と前記、ポリオール化合物とのウレタン化反応によって得られるポリイソシアネート等を挙げることができる。 Specific examples of the isocyanate compound (C-2-ro) include, for example, p-phenylene diisocyanate, m-phenylene diisocyanate, p-xylene diisocyanate, m-xylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate. Aromatic diisocyanates such as diisocyanate, 4,4'-diphenylmethane diisocyanate, naphthalene diisocyanate; aliphatics such as isophorone diisocyanate, hexamethylene diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, hydrogenated xylene diisocyanate, norbornene diisocyanate, lysine diisocyanate Or diisocyanates having an alicyclic structure; one or more burettes of isocyanate monomer or the above diisocyanate compound It can be mentioned the with the isocyanate compound, polyisocyanate and the like obtained by the urethanization reaction of a polyol compound; the trimer polyisocyanates of the isocyanate and the like.
本発明の樹脂組成物に併用可能なエポキシ(メタ)アクリレート(C−3)は、1つ以上のエポキシ基を含有するエポキシ樹脂と(メタ)アクリル酸とを反応させて得られる(メタ)アクリレートの総称である。エポキシ(メタ)アクリレートの原料となるエポキシ樹脂の具体例としては、ハイドロキノンジグリシジルエーテル、カテコールジグリシジルエーテル、レゾルシノールジグリシジルエーテル等のフェニルジグリシジルエーテル;ビスフェノール−A型エポキシ樹脂、ビスフェノール−F型エポキシ樹脂、ビスフェノール−S型エポキシ樹脂、2,2−ビス(4−ヒドロキシフェニル)−1,1,1,3,3,3−ヘキサフルオロプロパンのエポキシ化合物等のビスフェノール型エポキシ化合物;水素化ビスフェノール−A型エポキシ樹脂、水素化ビスフェノール−F型エポキシ樹脂、水素化ビスフェノール−S型エポキシ樹脂、水素化2,2−ビス(4−ヒドロキシフェニル)−1,1,1,3,3,3−ヘキサフルオロプロパンのエポキシ化合物等の水素化ビスフェノール型エポキシ化合物;臭素化ビスフェノール−A型エポキシ樹脂、臭素化ビスフェノール−F型エポキシ樹脂等のハロゲノ化ビスフェノール型エポキシ化合物;シクロヘキサンジメタノールジグリシジルエーテル化合物等の脂環式ジグリシジルエーテル化合物;1,6−ヘキサンジオールジグリシジルエーテル、1,4−ブタンジオールジグリシジルエーテル、ジエチレングリコールジグリシジルエーテル等の脂肪族ジグリシジルエーテル化合物;ポリサルファイドジグリシジルエーテル等のポリサルファイド型ジグリシジルエーテル化合物;フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、トリスヒドロキシフェニルメタン型エポキシ樹脂、ジシクロペンタジエンフェノール型エポキシ樹脂、ビフェノール型エポキシ樹脂、ビスフェノール−A型ノボラック型エポキシ樹脂、ナフタレン骨格含有エポキシ樹脂、複素環式エポキシ樹脂等を挙げることができる。 The epoxy (meth) acrylate (C-3) that can be used in combination with the resin composition of the present invention is a (meth) acrylate obtained by reacting an epoxy resin containing one or more epoxy groups with (meth) acrylic acid. Is a general term. Specific examples of epoxy resins used as raw materials for epoxy (meth) acrylates include phenyl diglycidyl ethers such as hydroquinone diglycidyl ether, catechol diglycidyl ether, resorcinol diglycidyl ether; bisphenol-A type epoxy resin, bisphenol-F type epoxy Resin, bisphenol-S type epoxy resin, bisphenol type epoxy compound such as 2,2-bis (4-hydroxyphenyl) -1,1,1,3,3,3-hexafluoropropane epoxy compound; hydrogenated bisphenol- A type epoxy resin, hydrogenated bisphenol-F type epoxy resin, hydrogenated bisphenol-S type epoxy resin, hydrogenated 2,2-bis (4-hydroxyphenyl) -1,1,1,3,3,3-hexa Fluoropropane Epoxy Hydrogenated bisphenol type epoxy compounds such as compounds; Halogenated bisphenol type epoxy compounds such as brominated bisphenol-A type epoxy resins and brominated bisphenol-F type epoxy resins; Alicyclic diglycidyl such as cyclohexanedimethanol diglycidyl ether compounds Ether compounds; Aliphatic diglycidyl ether compounds such as 1,6-hexanediol diglycidyl ether, 1,4-butanediol diglycidyl ether, and diethylene glycol diglycidyl ether; Polysulfide type diglycidyl ether compounds such as polysulfide diglycidyl ether; Phenol Novolac epoxy resin, cresol novolac epoxy resin, trishydroxyphenylmethane epoxy resin, dicyclopentadienephenol Epoxy resins, biphenol type epoxy resin, bisphenol -A novolac type epoxy resins, naphthalene skeleton-containing epoxy resin, a heterocyclic epoxy resin or the like.
本発明の樹脂組成物に併用可能な(ポリ)エーテル(メタ)アクリレート(C−4)としては、例えば、ブトキシエチル(メタ)アクリレート、ブトキシトリエチレングリコール(メタ)アクリレート、エピクロルヒドリン変性ブチル(メタ)アクリレート、ジシクロペンテニロキシエチル(メタ)アクリレート、2−エトキシエチル(メタ)アクリレート、エチルカルビトール(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、ノニルフェノキシポリエチレングリコール(メタ)アクリレート等の単官能(ポリ)エーテル(メタ)アクリレート類が挙げられる。 Examples of the (poly) ether (meth) acrylate (C-4) that can be used in combination with the resin composition of the present invention include butoxyethyl (meth) acrylate, butoxytriethylene glycol (meth) acrylate, and epichlorohydrin-modified butyl (meth). Monofunctional (such as acrylate, dicyclopentenyloxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, ethyl carbitol (meth) acrylate, phenoxyethyl (meth) acrylate, nonylphenoxypolyethylene glycol (meth) acrylate ( And poly) ether (meth) acrylates.
更には、ポリエチレングリコールジ(メタ)アクリレート、ポリプロピレングリコールジ(メタ)アクリレート、ポリブチレングリコールジ(メタ)アクリレート、ポリテトラメチレングリコールジ(メタ)アクリレート等のアルキレングリコールジ(メタ)アクリレート類;エチレンオキシドとプロピレンオキシドの共重合体、プロピレングリコールとテトラヒドロフランの共重合体、ポリイソプレングリコール、水添ポリイソプレングリコール、ポリブタジエングリコール、水添ポリブタジエングリコール等の炭化水素系ポリオール類等の多価水酸基化合物と(メタ)アクリル酸から誘導される多官能(メタ)アクリレート類;ネオペンチルグリコール1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテルを付加したジオールのジ(メタ)アクリレートが挙げられる。 Furthermore, alkylene glycol di (meth) acrylates such as polyethylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, polybutylene glycol di (meth) acrylate, polytetramethylene glycol di (meth) acrylate; and ethylene oxide Polypropylene oxide copolymers, copolymers of propylene glycol and tetrahydrofuran, polyisoprene glycol, hydrogenated polyisoprene glycol, polybutadiene glycol, polyhydric hydroxyl compounds such as hydrocarbon polyols such as hydrogenated polybutadiene glycol and the like (meth) Polyfunctional (meth) acrylates derived from acrylic acid; 1 mol or more of ethylene oxide, propylene oxide, butylene oxide per 1 mol of neopentyl glycol Diol di (meth) acrylate obtained by adding a cyclic ether such as de like.
更には、ビスフェノールA、ビスフェノールF、ビスフェノールS等のビスフェノール類のアルキレンオキシド変性体のジ(メタ)アクリレート;水添ビスフェノールA、水添ビスフェノールF、水添ビスフェノールS等の水添ビスフェノール類のアルキレンオキシド変性体ジ(メタ)アクリレート;トリメチロールプロパン又はグリセリン1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテル化合物を付加して得たトリオールのモノ、ジ又はトリ(メタ)アクリレート;が挙げられる。 Further, alkylene oxides of hydrogenated bisphenols such as hydrogenated bisphenol A, hydrogenated bisphenol F, hydrogenated bisphenol S, etc .; di (meth) acrylates of modified alkylene oxides of bisphenols such as bisphenol A, bisphenol F and bisphenol S; Modified di (meth) acrylate; mono-, di- or tri (meth) acrylate of triol obtained by adding 1 mol or more of cyclic ether compound such as ethylene oxide, propylene oxide, butylene oxide to 1 mol of trimethylolpropane or glycerin ;
そしてまた更には、ペンタエリスリトール又はジトリメチロールプロパン1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテル化合物を付加したトリオールのモノ、ジ、トリ又はテトラ(メタ)アクリレート;ジペンタエリスリトール1モルに1モル以上のエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド等の環状エーテル化合物を付加したヘキサオールの3乃至6官能(メタ)アクリレート等の多官能(ポリ)エーテル(メタ)アクリレート類などを挙げることができる。 Still further, a triol mono-, di-, tri- or tetra- (meth) acrylate obtained by adding 1 mol or more of a cyclic ether compound such as ethylene oxide, propylene oxide, butylene oxide to 1 mol of pentaerythritol or ditrimethylolpropane; Polyfunctional (poly) ether (meth) acrylates such as tri to hexafunctional (meth) acrylates of hexaol in which 1 mol or more of cyclic ether compounds such as ethylene oxide, propylene oxide, butylene oxide are added to 1 mol of erythritol Can be mentioned.
本発明の樹脂組成物に併用可能なアルキル(メタ)アクリレートないしはアルキレン(メタ)アクリレート(C−5)としては、例えば、オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、デシル(メタ)アクリレート、ドデシル(メタ)アクリレート等の単官能(メタ)アクリレート類が挙げられる。 Examples of the alkyl (meth) acrylate or alkylene (meth) acrylate (C-5) that can be used in combination with the resin composition of the present invention include octyl (meth) acrylate, isooctyl (meth) acrylate, decyl (meth) acrylate, and dodecyl. And monofunctional (meth) acrylates such as (meth) acrylate.
更には、エチレングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、2−メチル−1,8−オクタンジオールジ(メタ)アクリレート、1,9−ノナンジオールジ(メタ)アクリレート、1,10−デカンジオールジ(メタ)アクリレートの炭化水素ジオールのジ(メタ)アクリレート類が挙げられる。 Furthermore, ethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, neopentyl glycol di (meth) Di (meth) of hydrocarbon diols of acrylate, 2-methyl-1,8-octanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, 1,10-decanediol di (meth) acrylate Examples include acrylates.
更には、トリメチロールプロパンのモノ(メタ)アクリレート、ジ(メタ)アクリレート又はトリ(メタ)アクリレート(以下、ジ、トリ、テトラ等の多官能の総称として「ポリ」を用いる。)、グリセリンのモノ(メタ)アクリレート又はポリ(メタ)アクリレート、ペンタエリスリトールのモノ又はポリ(メタ)アクリレート、ジトリメチロールプロパンのモノ又はポリ(メタ)アクリレート、ジペンタエリスリトールのモノ又はポリ(メタ)アクリレート等のトリオール、テトラオール、ヘキサオール等の多価アルコールのモノ又はポリ(メタ)アクリレート類が挙げられる。 Furthermore, mono (meth) acrylate, di (meth) acrylate or tri (meth) acrylate of trimethylolpropane (hereinafter, “poly” is used as a general term for polyfunctionality such as di, tri, tetra, etc.), mono of glycerin. Triols such as (meth) acrylate or poly (meth) acrylate, mono or poly (meth) acrylate of pentaerythritol, mono or poly (meth) acrylate of ditrimethylolpropane, mono or poly (meth) acrylate of dipentaerythritol, tetra Examples thereof include mono- or poly (meth) acrylates of polyhydric alcohols such as all and hexaol.
そしてまた更には、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等の水酸基含有(メタ)アクリル類などを挙げることができる。 Still further, there may be mentioned hydroxyl group-containing (meth) acrylic compounds such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate and the like.
本発明の樹脂組成物に併用可能な芳香環を有する(メタ)アクリレート(C−6)としては、例えば、フェニル(メタ)アクリレート、ベンジル(メタ)アクリレート、2−フェニルフェノールのエチレンオキサイド付加物の末端アクリル酸エステル付加物(例えば、日本化薬(株)製OPP−1)等の単官能(メタ)アクリレート類;ビスフェノールAジ(メタ)アクリレート、ビスフェノールFジ(メタ)アクリレート等のジ(メタ)アクリレート類等を挙げることができるが、これらに限定されるものではない。 Examples of the (meth) acrylate (C-6) having an aromatic ring that can be used in combination with the resin composition of the present invention include phenyl (meth) acrylate, benzyl (meth) acrylate, and an ethylene oxide adduct of 2-phenylphenol. Monofunctional (meth) acrylates such as terminal acrylic ester adducts (for example, OPP-1 manufactured by Nippon Kayaku Co., Ltd.); Di (meta) such as bisphenol A di (meth) acrylate and bisphenol F di (meth) acrylate ) Acrylates and the like can be mentioned, but not limited thereto.
本発明の樹脂組成物に併用可能な脂環構造を有する(メタ)アクリレート(C−7)としては、例えば、シクロヘキシル(メタ)アクリレート、シクロペンチル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート等の脂環構造を有する単官能(メタ)アクリレート類;水添ビスフェノールA、水添ビスフェノールF等の水添ビスフェノール類のジ(メタ)アクリレート;トリシクロデカンジメチロールジ(メタ)アクリレート等の環状構造を持つ多官能性(メタ)アクリレート類;テトラフルフリル(メタ)アクリレート等の構造中に酸素原子等を有する脂環式(メタ)アクリレート、などを挙げることができるが、これらに限定されるものではない。 Examples of the (meth) acrylate (C-7) having an alicyclic structure that can be used in combination with the resin composition of the present invention include cyclohexyl (meth) acrylate, cyclopentyl (meth) acrylate, isobornyl (meth) acrylate, and dicyclopentenyl. Monofunctional (meth) acrylates having an alicyclic structure such as (meth) acrylate; di (meth) acrylates of hydrogenated bisphenols such as hydrogenated bisphenol A and hydrogenated bisphenol F; tricyclodecane dimethylol di (meth) Examples include polyfunctional (meth) acrylates having a cyclic structure such as acrylate; alicyclic (meth) acrylates having an oxygen atom or the like in the structure such as tetrafurfuryl (meth) acrylate, etc. It is not limited to.
また、本発明の樹脂組成物に併用可能な(メタ)アクリロイル基を有する化合物としては、上記した化合物の他に、例えば、(メタ)アクリル酸ポリマーとグリシジル(メタ)アクリレートとの反応物又はグリシジル(メタ)アクリレートポリマーと(メタ)アクリル酸との反応物等のポリ(メタ)アクリルポリマー(メタ)アクリレート;ジメチルアミノエチル(メタ)アクリレート等のアミノ基を有する(メタ)アクリレート;トリス(メタ)アクリロキシエチルイソシアヌレート等のイソシアヌル(メタ)アクリレート;ポリシロキサン骨格を有する(メタ)アクリレート;ポリブタジエン(メタ)アクリレート、メラミン(メタ)アクリレート等も使用可能である。 Moreover, as a compound which has a (meth) acryloyl group which can be used together with the resin composition of the present invention, for example, a reaction product of a (meth) acrylic acid polymer and glycidyl (meth) acrylate or glycidyl other than the above-mentioned compounds Poly (meth) acrylic polymer (meth) acrylate such as a reaction product of (meth) acrylate polymer and (meth) acrylic acid; (meth) acrylate having amino group such as dimethylaminoethyl (meth) acrylate; Tris (meth) Isocyanur (meth) acrylates such as acryloxyethyl isocyanurate; (meth) acrylates having a polysiloxane skeleton; polybutadiene (meth) acrylates, melamine (meth) acrylates, and the like can also be used.
また、本発明の樹脂組成物に併用可能なマレイミド基含有化合物(C−8)としては、例えば、N−n−ブチルマレイミド、N−ヘキシルマレイミド、2−マレイミドエチル−エチルカーボネート、2−マレイミドエチル−プロピルカーボネート、N−エチル−(2−マレイミドエチル)カーバメート等の単官能脂肪族マレイミド類;N−シクロヘキシルマレイミド等の脂環式単官能マレイミド類;N、N−ヘキサメチレンビスマレイミド、ポリプロピレングリコール−ビス(3−マレイミドプロピル)エーテル、ビス(2−マレイミドエチル)カーボネート等の脂肪族ビスマレイミド類;1,4−ジマレイミドシクロヘキサン、イソホロンビスウレタンビス(N−エチルマレイミド)等の脂環式ビスマレイミド;マレイミド酢酸とポリテトラメチレングリコールとをエステル化して得られるマレイミド化合物、マレイミドカプロン酸とペンタエリスリトールのテトラエチレンオキサイド付加物とのエステル化によるマレイミド化合物等のカルボキシマレイミド誘導体と種々の(ポリ)オールとをエステル化して得られる(ポリ)エステル(ポリ)マレイミド化合物等を挙げることができるが、これらに限定されるものではない。 Examples of the maleimide group-containing compound (C-8) that can be used in combination with the resin composition of the present invention include Nn-butylmaleimide, N-hexylmaleimide, 2-maleimidoethyl-ethyl carbonate, and 2-maleimidoethyl. -Monofunctional aliphatic maleimides such as propyl carbonate and N-ethyl- (2-maleimidoethyl) carbamate; Alicyclic monofunctional maleimides such as N-cyclohexylmaleimide; N, N-hexamethylene bismaleimide, polypropylene glycol- Aliphatic bismaleimides such as bis (3-maleimidopropyl) ether and bis (2-maleimidoethyl) carbonate; Cycloaliphatic bismaleimides such as 1,4-dimaleimidocyclohexane and isophorone bisurethane bis (N-ethylmaleimide) Maleimide acetic acid and polytet Obtained by esterification of carboxymaleimide derivatives such as maleimide compounds obtained by esterification with methylene glycol, maleimide compounds by esterification of maleimidocaproic acid with tetraethylene oxide adducts of pentaerythritol and various (poly) ols. (Poly) ester (poly) maleimide compounds and the like can be mentioned, but are not limited thereto.
本発明の樹脂組成物に併用可能な(メタ)アクリルアミド化合物(C−9)としては、例えば、アクリロイルモルホリン、N−イソプロピル(メタ)アクリルアミド等の単官能性(メタ)アクリルアミド類;メチレンビス(メタ)アクリルアミド等の多官能(メタ)アクリルアミド類などを挙げることができる。 Examples of the (meth) acrylamide compound (C-9) that can be used in combination with the resin composition of the present invention include monofunctional (meth) acrylamides such as acryloylmorpholine and N-isopropyl (meth) acrylamide; methylenebis (meth) Examples include polyfunctional (meth) acrylamides such as acrylamide.
本発明の樹脂組成物に併用可能な不飽和ポリエステル(C−10)としては、例えば、ジメチルマレート、ジエチルマレート等のフマル酸エステル類;マレイン酸、フマル酸等の多価不飽和カルボン酸と多価アルコールとのエステル化反応物を挙げることができる。 Examples of the unsaturated polyester (C-10) that can be used in combination with the resin composition of the present invention include fumaric acid esters such as dimethyl maleate and diethyl maleate; polyunsaturated carboxylic acids such as maleic acid and fumaric acid And an esterification reaction product of polyhydric alcohol.
本発明の樹脂組成物に使用しうる反応性化合物(C)としては、(C−2)、(C−5)、及び(C−6)が好ましく、特に(C−5)が好ましい。 As the reactive compound (C) that can be used in the resin composition of the present invention, (C-2), (C-5), and (C-6) are preferable, and (C-5) is particularly preferable.
反応性化合物(C)を含む本発明の樹脂組成物において、本発明の化合物(A)又は(B)と反応性化合物(C)の使用割合は、(A)又は(B):(C)=5:95〜95:5(単位は質量%)、好ましくは、(A)又は(B):(C)=20:80〜80:20(単位は質量%)である。 In the resin composition of the present invention containing the reactive compound (C), the ratio of the compound (A) or (B) of the present invention to the reactive compound (C) is (A) or (B): (C). = 5: 95 to 95: 5 (unit is mass%), preferably (A) or (B) :( C) = 20: 80 to 80:20 (unit is mass%).
本発明の樹脂組成物は活性エネルギー線によって容易に硬化する。ここで活性エネルギー線の具体例としては、紫外線、可視光線、赤外線、X線、γ線、レーザー光線等の電磁波、α線、β線、電子線等の粒子線等が挙げられる。本発明の好適な用途を考慮すれば、これらのうち、紫外線、レーザー光線、可視光線、または電子線が好ましい。 The resin composition of the present invention is easily cured by active energy rays. Specific examples of the active energy rays include electromagnetic waves such as ultraviolet rays, visible rays, infrared rays, X rays, γ rays and laser rays, particle rays such as α rays, β rays and electron rays. Of these, ultraviolet rays, laser beams, visible rays, or electron beams are preferred in view of suitable applications of the present invention.
本発明の樹脂組成物の屈折率(D線、25℃)は容易に調整が可能である。屈折率(D線、25℃)が1.52〜1.72の範囲が光学材料として広く用いられる。 The refractive index (D line, 25 ° C.) of the resin composition of the present invention can be easily adjusted. A refractive index (D line, 25 ° C.) in the range of 1.52 to 1.72 is widely used as an optical material.
本発明の樹脂組成物の硬化物とは、本発明の樹脂組成物に活性エネルギー線を照射し硬化させたものを指す。 The cured product of the resin composition of the present invention refers to a product obtained by irradiating and curing the active energy ray on the resin composition of the present invention.
本発明の樹脂組成物を各種用途に適合させる目的で、樹脂組成物中に90質量%を上限にその他の成分を加えることもできる。その他の成分としては、重合開始剤、溶剤、非反応性化合物、無機充填剤、有機充填剤、シランカップリング剤、粘着付与剤、消泡剤、レベリング剤、可塑剤、酸化防止剤、紫外線吸収剤、難燃剤、染料等を適宜使用することができる。下記に使用しうるその他の成分を例示する。 For the purpose of adapting the resin composition of the present invention to various uses, other components can be added to the resin composition up to 90% by mass. Other components include polymerization initiators, solvents, non-reactive compounds, inorganic fillers, organic fillers, silane coupling agents, tackifiers, antifoaming agents, leveling agents, plasticizers, antioxidants, UV absorption Agents, flame retardants, dyes and the like can be used as appropriate. Examples of other components that can be used are shown below.
ラジカル型光重合開始剤としては、例えばベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインプロピルエーテル、ベンゾインイソブチルエーテル等のベンゾイン類;アセトフェノン、2,2−ジエトキシ−2−フェニルアセトフェノン、2,2−ジエトキシ−2−フェニルアセトフェノン、1,1−ジクロロアセトフェノン、2−ヒドロキシ−2−メチル−フェニルプロパン−1−オン、ジエトキシアセトフェノン、1−ヒドロキシシクロヘキシルフェニルケトン、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノ−プロパン−1−オン等のアセトフェノン類;2−エチルアントラキノン、2−t−ブチルアントラキノン、2−クロロアントラキノン、2−アミルアントラキノン等のアントラキノン類;2,4−ジエチルチオキサントン、2−イソプロピルチオキサントン、2−クロロチオキサントン等のチオキサントン類;2,2−ジメトキシ−2−フェニルアセトフェノン、フェニル(α,α−ジメトキシベンジル)ケトン等のアセタール類;ベンゾフェノン、4,4’−チオビス(2−メチル−1,3−ベンゼンジオール)、4,4’−ビスメチルアミノベンゾフェノン等のベンゾフェノン類;2,4,6−トリメチルベンゾイルジフェニルホスフィンオキサイド、ビス(2,4,6−トリメチルベンゾイル)−フェニルホスフィンオキサイド等のホスフィンオキサイド類等の公知一般のラジカル型光反応開始剤が挙げられる。 Examples of the radical photopolymerization initiator include benzoins such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin propyl ether, and benzoin isobutyl ether; acetophenone, 2,2-diethoxy-2-phenylacetophenone, 2,2-diethoxy 2-phenylacetophenone, 1,1-dichloroacetophenone, 2-hydroxy-2-methyl-phenylpropan-1-one, diethoxyacetophenone, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1- [4- (methylthio ) Acetophenones such as phenyl] -2-morpholino-propan-1-one; ant such as 2-ethylanthraquinone, 2-t-butylanthraquinone, 2-chloroanthraquinone, 2-amylanthraquinone Quinones; thioxanthones such as 2,4-diethylthioxanthone, 2-isopropylthioxanthone and 2-chlorothioxanthone; acetals such as 2,2-dimethoxy-2-phenylacetophenone and phenyl (α, α-dimethoxybenzyl) ketone; Benzophenones such as benzophenone, 4,4′-thiobis (2-methyl-1,3-benzenediol), 4,4′-bismethylaminobenzophenone; 2,4,6-trimethylbenzoyldiphenylphosphine oxide, bis (2 , 4,6-trimethylbenzoyl) -phenylphosphine oxide and other known radical type photoinitiators such as phosphine oxides.
この他、アゾビスイソブチロニトリル等のアゾ系開始剤、過酸化ベンゾイル等の熱に感応する過酸化物系ラジカル型開始剤等を併せて用いても良い。開始剤は、1種類を単独で用いることもできるし、2種類以上を併せて用いることもできる。 In addition, an azo initiator such as azobisisobutyronitrile, a peroxide radical initiator sensitive to heat such as benzoyl peroxide, and the like may be used in combination. One type of initiator can be used alone, or two or more types can be used in combination.
溶剤としては前記カルボキシレート化工程及び前記酸付加工程と同じ溶剤が挙げられる。これら溶剤は単独又は混合して使用することができる。
Examples of the solvent include the same solvents as those in the carboxylation step and the acid addition step. These solvents can be used alone or in combination.
非反応性化合物とは、反応性の低い、或いは反応性の無い液状若しくは固体状のオリゴマーや樹脂であり、(メタ)アクリル酸アルキル共重合体、エポキシ樹脂、液状ポリブタジエン、ジシクロペンタジエン誘導体、飽和ポリエステルオリゴマー、キシレン樹脂、ポリウレタンポリマー、ケトン樹脂、ジアリルフタレートポリマー(ダップ樹脂)、石油樹脂、ロジン樹脂、フッ素系オリゴマー、シリコーン系オリゴマーなどを挙げることができるが、これらに限定されるものではない。 Non-reactive compounds are low-reactivity or non-reactive liquid or solid oligomers and resins, such as (meth) alkyl acrylate copolymers, epoxy resins, liquid polybutadiene, dicyclopentadiene derivatives, saturated Examples include, but are not limited to, polyester oligomers, xylene resins, polyurethane polymers, ketone resins, diallyl phthalate polymers (dup resins), petroleum resins, rosin resins, fluorine oligomers, and silicone oligomers.
無機充填剤としては、例えば、二酸化珪素、酸化珪素、炭酸カルシウム、珪酸カルシウム、炭酸マグネシウム、酸化マグネシウム、酸化チタン、酸化ジルコニウム、タルク、カオリンクレー、焼成クレー、酸化亜鉛、硫酸亜鉛、水酸アルミニウム、酸化アルミニウム、ガラス、雲母、硫酸バリウム、アルミナホワイト、ゼオライト、シリカバルーン、ガラスバルーン、等を挙げることができる。これらの無機充填剤には、シランカップリング剤、チタネート系カップリング剤、アルミニウム系カップリング剤、ジルコネート系カップリング剤などを添加、反応させるなどの方法により、ハロゲン基、エポキシ基、水酸基、チオール基の官能基を持たせることもできる。 Examples of inorganic fillers include silicon dioxide, silicon oxide, calcium carbonate, calcium silicate, magnesium carbonate, magnesium oxide, titanium oxide, zirconium oxide, talc, kaolin clay, calcined clay, zinc oxide, zinc sulfate, aluminum hydroxide, Examples thereof include aluminum oxide, glass, mica, barium sulfate, alumina white, zeolite, silica balloon, and glass balloon. These inorganic fillers may be added with a silane coupling agent, titanate coupling agent, aluminum coupling agent, zirconate coupling agent, or the like, and reacted to form a halogen group, an epoxy group, a hydroxyl group, or a thiol. It can also have a functional group.
有機充填剤としては、例えば、ベンゾグアナミン樹脂、シリコーン樹脂、低密度ポリエチレン、高密度ポリエチレン、ポリオレフィン樹脂、エチレン・アクリル酸共重合体、ポリスチレン、アクリル共重合体、ポリメチルメタクリレート樹脂、フッ素樹脂、ナイロン12、ナイロン6/66、フェノール樹脂、エポキシ樹脂、ウレタン樹脂、ポリイミド樹脂などを挙げることができる。 Examples of the organic filler include benzoguanamine resin, silicone resin, low density polyethylene, high density polyethylene, polyolefin resin, ethylene / acrylic acid copolymer, polystyrene, acrylic copolymer, polymethyl methacrylate resin, fluororesin, nylon 12 , Nylon 6/66, phenol resin, epoxy resin, urethane resin, polyimide resin, and the like.
シランカップリング剤としては、例えば、γ−グリシドキシプロピルトレメトキシシラン又はγ−クロロプロピルトリメトキシシラン等のシランカップリング剤、テトラ(2,2−ジアリルオキシメチル−1−ブチル)ビス(ジトリデシル)ホスファイトチタネート、ビス(ジオクチルパイロホスフェート)エチレンチタネート等のチタネート系カップリング剤;アセトアルコキシアルミニウムジイソプロピレート等のアルミニウム系カップリング剤;アセチルアセトン・ジルコニウム錯体等のジルコニウム系カップリング剤、などを挙げることができる。 Examples of the silane coupling agent include silane coupling agents such as γ-glycidoxypropyl tremethoxysilane and γ-chloropropyltrimethoxysilane, and tetra (2,2-diallyloxymethyl-1-butyl) bis (ditridecyl). ) Titanate coupling agents such as phosphite titanate and bis (dioctylpyrophosphate) ethylene titanate; Aluminum coupling agents such as acetoalkoxyaluminum diisopropylate; Zirconium coupling agents such as acetylacetone / zirconium complex, etc. be able to.
本発明の樹脂組成物に使用可能な粘着付与剤、消泡剤、レベリング剤、可塑剤、酸化防止剤、紫外線吸収剤、難燃剤及び染料は、公知慣用のものであれば如何なるものも、その硬化性、樹脂特性を損なわない範囲で、特に制限無く使用することができる。 Any tackifier, antifoaming agent, leveling agent, plasticizer, antioxidant, ultraviolet absorber, flame retardant and dye that can be used in the resin composition of the present invention can be used. It can be used without particular limitation as long as the curability and resin properties are not impaired.
本発明の樹脂組成物を得るには、上記した各成分を混合すればよく、混合の順序や方法は特に限定されない。 In order to obtain the resin composition of the present invention, the above-described components may be mixed, and the order and method of mixing are not particularly limited.
以下、本発明を実施例により更に詳細に説明するが、本発明はこれら実施例に限定されるものではない。又、実施例中で特に断りがない限り、部は質量部を示す。なお、実施例中の各物性値は以下の方法で測定した。
(1)エポキシ当量:JIS K7236:2001に記載の方法で測定。
(2)硬度:JIS K5600−5−4:1999に記載の方法で測定。
(3)屈折率:JIS K7142:1996に記載の方法で測定。
EXAMPLES Hereinafter, although an Example demonstrates this invention still in detail, this invention is not limited to these Examples. Moreover, unless otherwise indicated in an Example, a part shows a mass part. In addition, each physical property value in an Example was measured with the following method.
(1) Epoxy equivalent: Measured by the method described in JIS K7236: 2001.
(2) Hardness: Measured by the method described in JIS K5600-5-4: 1999.
(3) Refractive index: Measured by the method described in JIS K7142: 1996.
次に、以下において液屈折率の算出は、得られた化合物濃度を3点変動させるよう溶剤希釈したサンプルを作成し、その液屈折率を3点測定し、化合物そのものの液屈折率を計算した。また、D線は589nmである。なお、本発明は以下の実施例によって何ら限定されるものではない。 Next, in the following calculation of the liquid refractive index, a solvent-diluted sample was prepared so as to vary the obtained compound concentration by three points, the liquid refractive index was measured at three points, and the liquid refractive index of the compound itself was calculated. . The D line is 589 nm. In addition, this invention is not limited at all by the following examples.
合成例1 エポキシ樹脂(a)の合成
温度計、冷却官、撹拌器を取り付けたフラスコに窒素ガスパージを施しながら、フェノール化合物であるN−フェニルフェノールフタレイン(SABIC製PPPBP、純度99%以上)256g、エピクロロヒドリン842g、メタノール180gを加え、水浴を75℃にまで昇温した。内温が65℃を越えたところでフレーク状の水酸化ナトリウム21gを90分かけて分割添加した後、更に70℃で1時間後反応を行った。反応終了後、水300gで二回洗浄を行い生成した塩などを除去した後、加熱減圧下(〜70℃、−0.08MPa〜−0.09MPa)、撹拌しながら、3時間で、過剰のエピクロルヒドリン等を留去した。残留物にメチルイソブチルケトン600gを加え溶解し、70℃にまで昇温した。攪拌下で30質量%の水酸化ナトリウム水溶液26gを加え、1時間反応を行った後、洗浄水が中性になるまで水洗を行った。水洗後の溶液をロータリーエバポレーターによる減圧下、メチルイソブチルケトン等を留去し、目的とするエポキシ樹脂を305g得た。得られたエポキシ樹脂のエポキシ当量は266g/eq.、軟化点が89℃、ICI溶融粘度0.42Pa・s(150℃)、常温において固体であった。
Synthesis Example 1 Synthesis of Epoxy Resin (a) 256 g of N-phenylphenolphthalein (PPB made by SABIC, purity 99% or more) which is a phenol compound while purging a flask equipped with a thermometer, a cooler and a stirrer with a nitrogen gas purge , 842 g of epichlorohydrin and 180 g of methanol were added, and the temperature of the water bath was raised to 75 ° C. When the internal temperature exceeded 65 ° C., 21 g of flaky sodium hydroxide was added in portions over 90 minutes, and the reaction was further carried out at 70 ° C. for 1 hour. After completion of the reaction, washing was performed twice with 300 g of water to remove the generated salt and the like, and then an excess amount was added in 3 hours with stirring under heating under reduced pressure (˜70 ° C., −0.08 MPa to −0.09 MPa). Epichlorohydrin and the like were distilled off. To the residue, 600 g of methyl isobutyl ketone was added and dissolved, and the temperature was raised to 70 ° C. Under stirring, 26 g of a 30% by mass aqueous sodium hydroxide solution was added and reacted for 1 hour, followed by washing with water until the washing water became neutral. Methyl isobutyl ketone and the like were distilled off from the washed solution under reduced pressure using a rotary evaporator to obtain 305 g of the desired epoxy resin. The epoxy equivalent of the obtained epoxy resin is 266 g / eq. The softening point was 89 ° C., the ICI melt viscosity was 0.42 Pa · s (150 ° C.), and it was solid at room temperature.
実施例1−1 エポキシカルボキシレート化合物(A−1)の合成
攪拌装置、還流管をつけた1Lフラスコ中に、希釈溶剤としてトルエンを76.8g、合成例1で得られたエポキシ樹脂を135.6g(0.6eq.)、熱重合禁止剤として、2,6−ジ−tert−ブチル−p−クレゾールを0.53g、分子中にエチレン性不飽和基を有するモノカルボン酸化合物としてアクリル酸を43.3g(0.6eq.)、反応触媒としてトリフェニルホスフィンを0.53g仕込み、98℃で24時間反応させ、酸価を測定したところ1.7mg・KOH/gであったので、反応を終了とした。この工程により70質量%の樹脂溶液を得た。
次いで、この溶液にトルエン250gを加え、水100gで3回洗浄し、有機層を減圧濃縮して、下記淡黄色樹脂状の化合物(A−1)を161.0g得た。
Example 1-1 Synthesis of Epoxy Carboxylate Compound (A-1) In a 1 L flask equipped with a stirrer and a reflux tube, 76.8 g of toluene as a diluent solvent and 135. of the epoxy resin obtained in Synthesis Example 1 were used. 6 g (0.6 eq.), 0.53 g of 2,6-di-tert-butyl-p-cresol as a thermal polymerization inhibitor, and acrylic acid as a monocarboxylic acid compound having an ethylenically unsaturated group in the molecule 43.3 g (0.6 eq.), 0.53 g of triphenylphosphine was charged as a reaction catalyst, reacted at 98 ° C. for 24 hours, and the acid value measured was 1.7 mg · KOH / g. Ended. By this step, a 70% by mass resin solution was obtained.
Next, 250 g of toluene was added to this solution, washed with 100 g of water three times, and the organic layer was concentrated under reduced pressure to obtain 161.0 g of the following pale yellow resinous compound (A-1).
本発明の化合物(A−1)の物性を以下に示す。
液屈折率(D線、25℃) 1.60
1H−NMR
3.58ppm=2H、3.96−4.42ppm=10H、5.58−5.60ppm=2H、6.04−6.6.05ppm=2H、6.26−6.27ppm=2H、6.86−6.88ppm=4H、7.12ppm=1H、7.15−7.19ppm=6H、7.42−7.43ppm=2H、7.57−7.58ppm=1H、7.80−7.81ppm=2H、7.91ppm=1H
The physical properties of the compound (A-1) of the present invention are shown below.
Liquid refractive index (D line, 25 ° C.) 1.60
1 H-NMR
3.58 ppm = 2H, 3.96-4.42 ppm = 10H, 5.58-5.60 ppm = 2H, 6.04-6.6.05 ppm = 2H, 6.26-6.27 ppm = 2H, 6. 86-6.88 ppm = 4H, 7.12 ppm = 1H, 7.15-7.19 ppm = 6H, 7.42-7.43 ppm = 2H, 7.57-7.58 ppm = 1H, 7.80-7. 81ppm = 2H, 7.91ppm = 1H
実施例1−2 エポキシカルボキシレート化合物(A−2)の合成
攪拌装置、還流管をつけた1Lフラスコ中に、希釈溶剤としてトルエンを80.2g、合成例1で得られたエポキシ樹脂を135.6g(0.6eq.)、熱重合禁止剤として、2,6−ジ−tert−ブチル−p−クレゾールを0.56g、分子中にエチレン性不飽和基を有するモノカルボン酸化合物としてメタクリル酸を51.6g(0.6eq.)、反応触媒としてトリフェニルホスフィンを0.56g仕込み、98℃で24時間反応させ、酸価を測定したところ2.1mg・KOH/gであったので、反応を終了とした。この工程により70質量%の樹脂溶液を得た。
次いで、この溶液にトルエン250gを加え、水100gで3回洗浄し、有機層を減圧濃縮して、淡黄色樹脂状の化合物(A−2)を168.5g得た。化合物の構造は1H−NMRを測定して確認した。
Example 1-2 Synthesis of Epoxy Carboxylate Compound (A-2) In a 1 L flask equipped with a stirrer and a reflux tube, 80.2 g of toluene as a diluent solvent and 135. of the epoxy resin obtained in Synthesis Example 1 were used. 6 g (0.6 eq.), 0.56 g of 2,6-di-tert-butyl-p-cresol as a thermal polymerization inhibitor, and methacrylic acid as a monocarboxylic acid compound having an ethylenically unsaturated group in the molecule 51.6 g (0.6 eq.) And 0.56 g of triphenylphosphine as a reaction catalyst were charged and reacted at 98 ° C. for 24 hours. The acid value was measured and found to be 2.1 mg · KOH / g. Ended. By this step, a 70% by mass resin solution was obtained.
Next, 250 g of toluene was added to this solution, washed with 100 g of water three times, and the organic layer was concentrated under reduced pressure to obtain 168.5 g of a pale yellow resinous compound (A-2). The structure of the compound was confirmed by measuring 1 H-NMR.
本発明の化合物(A−2)の物性を以下に示す。
液屈折率(D線、25℃) 1.59
1H−NMR
2.01ppm=6H、3.58ppm=2H、3.96−4.42ppm=10H、6.39−6.40ppm=2H、6.47−6.48ppm=2H、6.86−6.88ppm=4H、7.12ppm=1H、7.15−7.19ppm=6H、7.42−7.43ppm=2H、7.57−7.58ppm=1H、7.80−7.81ppm=2H、7.91ppm=1H
The physical properties of the compound (A-2) of the present invention are shown below.
Liquid refractive index (D line, 25 ° C.) 1.59
1 H-NMR
2.01 ppm = 6H, 3.58 ppm = 2H, 3.96-4.42 ppm = 10H, 6.39-6.40 ppm = 2H, 6.47-6.48 ppm = 2H, 6.86-6.88 ppm = 4H, 7.12 ppm = 1H, 7.15-7.19 ppm = 6H, 7.42-7.43 ppm = 2H, 7.57-7.58 ppm = 1H, 7.80-7.81 ppm = 2H, 7. 91ppm = 1H
ポリカルボン酸化合物(B)の合成
実施例1−1において得られたエポキシカルボキシレート化合物(A−1)に、多塩基酸無水物(c)としてテトラヒドロ無水フタル酸を表1に記載の量加え、反応液の固形分が65質量%となるよう溶剤としてトルエンを添加した。その後、100℃にて10時間反応させ、ポリカルボン酸化合物(B−1)溶液及びポリカルボン酸化合物(B−2)溶液を得た。次いで、この溶液を水100gで3回洗浄し、有機層を減圧濃縮して、淡黄色樹脂状のポリカルボン酸化合物(B)を得た。表1における設定酸価とは、最終的に得られるポリカルボン酸化合物に関する所望の固形分酸価を意味する。この設定酸価を達成するための計算量である多塩基酸無水物(c)を用いた。
Synthesis of polycarboxylic acid compound (B) Tetrahydrophthalic anhydride as a polybasic acid anhydride (c) was added to the epoxycarboxylate compound (A-1) obtained in Example 1-1 in the amount shown in Table 1. Toluene was added as a solvent so that the solid content of the reaction solution was 65% by mass. Then, it was made to react at 100 degreeC for 10 hours, and the polycarboxylic acid compound (B-1) solution and the polycarboxylic acid compound (B-2) solution were obtained. Subsequently, this solution was washed 3 times with 100 g of water, and the organic layer was concentrated under reduced pressure to obtain a pale yellow resin-like polycarboxylic acid compound (B). The set acid value in Table 1 means a desired solid content acid value for the finally obtained polycarboxylic acid compound. The polybasic acid anhydride (c), which is a calculation amount for achieving the set acid value, was used.
比較例1(化合物(H−1)の合成)特開平9−272707号公報との比較
温度計、冷却官、撹拌器を取り付けたフラスコに窒素ガスパージを施しながらo−フェニルフェノール(O−PP 三光株式会社製)170g、エピクロルヒドリン370g、メタノール74gを仕込み溶解させた。更に70℃に加熱しフレーク状水酸化ナトリウム41gを90分かけて分割添加し、その後、更に70℃で60分間反応させた。反応終了後、水200gで二回洗浄を行い生成した塩などを除去した後、加熱減圧下(〜70℃、−0.08MPa〜−0.09MPa)、撹拌しながら、3時間で、過剰のエピクロルヒドリン等を留去した。残留物にメチルイソブチルケトン450gを加え溶解し、70℃にまで昇温した。攪拌下で10質量%の水酸化ナトリウム水溶液10gを加え、1時間反応を行った後、洗浄水が中性になるまで水洗を行った。水洗後の溶液をロータリーエバポレーターによる減圧下、メチルイソブチルケトン等を留去し、目的とするエポキシ樹脂217gを得た。得られたエポキシ樹脂はエポキシ当量が233g/eq.で、常温で液状であった。
攪拌装置、還流管をつけた1Lフラスコ中に、得られたエポキシ樹脂を139.8g(0.6eq.)、熱重合禁止剤として、2,6−ジ−t−ブチル−p−クレゾールを0.55g、分子中にエチレン性不飽和基を有するモノカルボン酸化合物(b)としてアクリル酸を43.3g(0.6eq.)、反応触媒としてトリフェニルホスフィンを0.55g仕込み、98℃で30時間反応させ、酸価を測定したところ2.4mg・KOH/gであったので、反応を終了とした。この工程により透明淡黄色樹脂状の化合物(H−1)を180g得た。
Comparative Example 1 (Synthesis of Compound (H-1)) Comparison with JP-A-9-272707 A flask equipped with a thermometer, a cooler and a stirrer was subjected to nitrogen gas purge while o-phenylphenol (O-PP Sanko 170 g, Epichlorohydrin 370 g, and 74 g of methanol were charged and dissolved. The mixture was further heated to 70 ° C., and 41 g of flaky sodium hydroxide was added in portions over 90 minutes, and then further reacted at 70 ° C. for 60 minutes. After completion of the reaction, washing was performed twice with 200 g of water to remove the generated salt and the like, and then an excess amount was added in 3 hours with stirring under reduced pressure (˜70 ° C., −0.08 MPa to −0.09 MPa). Epichlorohydrin and the like were distilled off. To the residue, 450 g of methyl isobutyl ketone was added and dissolved, and the temperature was raised to 70 ° C. Under stirring, 10 g of a 10% by mass aqueous sodium hydroxide solution was added and reacted for 1 hour, followed by washing with water until the washing water became neutral. Methyl isobutyl ketone and the like were distilled off from the washed solution under reduced pressure using a rotary evaporator to obtain 217 g of the desired epoxy resin. The obtained epoxy resin had an epoxy equivalent of 233 g / eq. It was liquid at room temperature.
In a 1 L flask equipped with a stirrer and a reflux tube, 139.8 g (0.6 eq.) Of the obtained epoxy resin and 0,2,6-di-t-butyl-p-cresol as a thermal polymerization inhibitor were added. .55 g, 43.3 g (0.6 eq.) Of acrylic acid as a monocarboxylic acid compound (b) having an ethylenically unsaturated group in the molecule, 0.55 g of triphenylphosphine as a reaction catalyst, and 30 at 98 ° C. The reaction was completed for a period of time, and the acid value measured was 2.4 mg · KOH / g, so the reaction was terminated. By this step, 180 g of a transparent pale yellow resinous compound (H-1) was obtained.
実施例、比較例の化合物及び化合物(H−1)、(I−1)、及び(I−2)の液屈折率を表2に示す。なお液屈折率の算出は、得られた化合物濃度を3点変動させるよう溶剤希釈したサンプルを作成し、その液屈折率を3点測定し、化合物そのものの液屈折率を計算した。結果を表2に示す。 Table 2 shows the liquid refractive indexes of the compounds of Examples and Comparative Examples and the compounds (H-1), (I-1), and (I-2). The liquid refractive index was calculated by preparing a sample diluted with a solvent so as to vary the obtained compound concentration by three points, measuring the liquid refractive index at three points, and calculating the liquid refractive index of the compound itself. The results are shown in Table 2.
注)
測定装置:多波長アッベ屈折計DR−M2 株式会社アタゴ製
測定波長:589nm(D線)
(I−1)OPP−1:日本化薬(株)製(2−フェニルフェノールのエチレンオキサイド付加物の末端アクリル酸エステル化物
(I−2)オグソールEA−200:大阪ガスケミカル(株)製(ビスフェノールフルオレンのエチレンオキサイド付加物の末端アクリル酸エステル化物)
note)
Measuring device: Multi-wavelength Abbe refractometer DR-M2 Atago Co., Ltd. Measuring wavelength: 589 nm (D line)
(I-1) OPP-1: manufactured by Nippon Kayaku Co., Ltd. (terminal acrylic acid ester of 2-phenylphenol ethylene oxide adduct (I-2) Ogsol EA-200: manufactured by Osaka Gas Chemical Co., Ltd. ( Terminal acrylic acid ester of bisphenolfluorene ethylene oxide adduct)
実施例2、比較例2 樹脂組成物の配合と試験用フィルムの作成
実施例1で合成した化合物(A−1、A−2、B−1、B−2)及び比較例1で得られた化合物(H−1)並びに(I−1)、(I−2)を表3に示す組成で配合した樹脂組成物(実施例2−1〜2−4及び比較例2−1〜2−3;配合量(g))をバーコーター(No.20)を用いて易接着処理ポリエステルフィルム(東洋紡(株)製:A−4300、膜厚188μm)に塗布した。樹脂組成物が塗布されたポリエステルフィルムを80℃の乾燥炉中に1分間放置後、空気雰囲気下で120W/cmの高圧水銀灯を用い、ランプ高さ10cmの距離から5m/分の搬送速度で紫外線を照射し、硬化皮膜(10〜15μm)を有するフィルムを得た。
Example 2 and Comparative Example 2 Compounding of resin composition and preparation of test film obtained in compound (A-1, A-2, B-1, B-2) synthesized in Example 1 and Comparative Example 1 Resin compositions containing the compounds (H-1), (I-1) and (I-2) in the compositions shown in Table 3 (Examples 2-1 to 2-4 and Comparative Examples 2-1 to 2-3) The compounding amount (g)) was applied to an easily adhesion-treated polyester film (manufactured by Toyobo Co., Ltd .: A-4300, film thickness 188 μm) using a bar coater (No. 20). The polyester film coated with the resin composition is allowed to stand in a drying oven at 80 ° C. for 1 minute, and then is irradiated with ultraviolet light at a conveyance speed of 5 m / min from a distance of 10 cm from a lamp height of 10 cm using a 120 W / cm high-pressure mercury lamp in an air atmosphere. To obtain a film having a cured film (10 to 15 μm).
注)
*1:PET−30:日本化薬(株)製、KAYARAD PET−30(ペンタエリスリトールトリアクリレート/ペンタエリスリトールテトラアクリレートの混合物):(B−5)
*2:Irg.184(イルガキュア184):チバ・スペシャルティ・ケミカルズ製(1−ヒドロキシシクロヘキシルフェニルケトン)
*3:MEK:メチルエチルケトン
note)
* 1: PET-30: Nippon Kayaku Co., Ltd., KAYARAD PET-30 (a mixture of pentaerythritol triacrylate / pentaerythritol tetraacrylate): (B-5)
* 2: Irg. 184 (Irgacure 184): Ciba Specialty Chemicals (1-hydroxycyclohexyl phenyl ketone)
* 3: MEK: Methyl ethyl ketone
試験例
実施例2又は比較例2で得られたフィルムにつき、下記項目の評価結果を表4に示した。
Test Example Table 4 shows the evaluation results of the following items for the films obtained in Example 2 or Comparative Example 2.
(鉛筆硬度)
JIS K 5400に従い、鉛筆引っかきを用いて、塗工フィルムの鉛筆硬度を測定した。即ち、測定する硬化皮膜を有するポリエステルフィルム上に、鉛筆を45度の角度で、上から1kgの荷重を掛け5mm程度引っかき、傷の付き具合を確認した。5回測定を行い、傷なしの回数を数える。
評価 5/5:5回中5回とも傷なし
0/5:5回中全て傷発生
(Pencil hardness)
According to JIS K 5400, the pencil hardness of the coated film was measured using pencil scratching. That is, on a polyester film having a cured film to be measured, a pencil was applied at a 45 degree angle and a 1 kg load was applied from above to scratch about 5 mm to confirm the degree of scratching. Take 5 measurements and count the number of scratches.
Evaluation 5/5: No damage in 5 out of 5 times 0/5: All scratches occurred in 5 times
(耐擦傷性)
スチールウール#0000上で200g/cm2の荷重を掛け10往復させ、傷の状況を目視で判断した。
評価 5:傷の発生が全く観察されなかった
評価 4:1〜5本の傷の発生が観察された
評価 3:6〜50本の傷の発生が観察された
評価 2:51〜100本の傷の発生が観察された
評価 1:塗膜剥離が観察された
(Abrasion resistance)
A load of 200 g / cm 2 was applied on steel wool # 0000, 10 reciprocations were performed, and the state of scratches was judged visually.
Evaluation 5: Generation of scratches was not observed at all Evaluation 4: Generation of 1 to 5 scratches was observed Evaluation 3: Generation of 6 to 50 scratches was observed Evaluation 2: 51 to 100 scratches were observed Scratch generation was observed Evaluation 1: Coating film peeling was observed
(密着性)
JIS K 5400に従い、フィルムの表面に1mm間隔で縦・横各11本の切れ目を入れて100個の碁盤目を作った。セロハンテープをその表面に密着させた後一気に剥がした時に剥離せず残存したマス目の個数を表示した。
(Adhesion)
In accordance with JIS K 5400, eleven slits were made on the surface of the film at 1 mm intervals in the vertical and horizontal directions to make 100 grids. When the cellophane tape was brought into close contact with the surface and peeled off at once, the number of cells remaining without peeling was displayed.
(カール)
測定する硬化皮膜を有するポリエステルフィルムを5cm×5cmにカットし、80℃の乾燥炉に1時間放置した後、室温まで戻した。水平な台上で浮き上がった4辺それぞれの高さを測定し、平均値を測定値(単位:mm)とした。この時、基材自身のカールは0mmであった。
(curl)
A polyester film having a cured film to be measured was cut into 5 cm × 5 cm, left in an oven at 80 ° C. for 1 hour, and then returned to room temperature. The height of each of the four sides that floated on a horizontal table was measured, and the average value was taken as the measured value (unit: mm). At this time, the curl of the base material itself was 0 mm.
(外観)
表面のクラック、白化、曇り等の状態を目視にて判断した。
評価 ○:良好
△:微少クラック発生
×:著しいクラック発生
(appearance)
Surface cracks, whitening, cloudiness, etc. were judged visually.
Evaluation ○: Good △: Microcracking ×: Significant cracking
本発明の樹脂組成物の硬化物は比較例2に比較して硬度、耐擦傷性、密着性に優れ、カール高さが同程度又は比較例2よりも低かった。このことから本発明の樹脂組成物の硬化収縮は比較例2の硬化収縮に比較して少ないことがわかる。 The cured product of the resin composition of the present invention was excellent in hardness, scratch resistance and adhesion as compared with Comparative Example 2, and had the same curl height or lower than Comparative Example 2. From this, it can be seen that the curing shrinkage of the resin composition of the present invention is smaller than the curing shrinkage of Comparative Example 2.
実施例3 活性エネルギー線硬化型光学用レジストの調製と評価
実施例1−3で得られたポリカルボン酸化合物(B−1)を20g、反応性化合物(C)としてのラジカル反応型の単量体であるジペンタエリスリトールヘキサアクリレートを5g、紫外線反応型光重合開始剤としてイルガキュア184を1.5g混合し加熱溶解して光学用組成物を得た。
Example 3 Preparation and Evaluation of Active Energy Ray Curing Type Optical Resist 20 g of polycarboxylic acid compound (B-1) obtained in Example 1-3, radical reactive type monomer as reactive compound (C) 5 g of dipentaerythritol hexaacrylate as a body and 1.5 g of Irgacure 184 as an ultraviolet reactive photopolymerization initiator were mixed and dissolved by heating to obtain an optical composition.
これを乾燥時の膜厚20ミクロンになるようハンドアプリケータによって石英板上に塗工し、80℃で30分間電気オーブンにて溶剤乾燥をした。乾燥後、塗工物の上からマスクパターンを覆いかぶせ高圧水銀ランプを具備した紫外線垂直露光装置(オーク製作所製)によって照射線量1000mJ/cm2の紫外線を照射し硬化させ光学用材料を得た。次いで、1質量%炭酸ナトリウム水溶液をスプレーし、未露光部を溶解して現像した。その結果、パターンを形成させることができ、本発明のポリカルボン酸化合物(B)はレジスト適性を有することが示された。 This was coated on a quartz plate with a hand applicator so as to have a film thickness of 20 microns at the time of drying, and then dried in an electric oven at 80 ° C. for 30 minutes. After drying, the mask pattern was covered from above the coated material and cured by irradiating with an ultraviolet ray with an irradiation dose of 1000 mJ / cm 2 by an ultraviolet vertical exposure apparatus (Oak Seisakusho) equipped with a high-pressure mercury lamp to obtain an optical material. Subsequently, 1 mass% sodium carbonate aqueous solution was sprayed, the unexposed part was melt | dissolved and developed. As a result, a pattern could be formed, indicating that the polycarboxylic acid compound (B) of the present invention has resist suitability.
本発明の化合物(A)は活性エネルギー線で硬化し、高耐熱かつ高屈折率であって、透明性を有する感光性材料として様々な分野で利用可能である。 The compound (A) of the present invention is cured with active energy rays, has high heat resistance and high refractive index, and can be used in various fields as a photosensitive material having transparency.
Claims (9)
A cured product of the resin composition according to any one of claims 4 to 8.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014169147A JP6395505B2 (en) | 2014-08-22 | 2014-08-22 | Epoxy (meth) acrylate compound, resin composition containing the same, and cured product thereof |
KR1020150111431A KR102327347B1 (en) | 2014-08-22 | 2015-08-07 | Epoxy(meth)acrylate compound, resin composition containing the same and cured product thereof, color filter and display device |
TW104127131A TWI663179B (en) | 2014-08-22 | 2015-08-20 | Epoxy (meth) acrylate compound, resin composition containing the same and its cured product |
CN201510518594.XA CN105384728B (en) | 2014-08-22 | 2015-08-21 | Epoxy carboxylic acids' ester compounds and hardening thing containing its resin combination and the resin combination |
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