JP6265097B2 - 焼結体、焼結体を用いた切削工具 - Google Patents
焼結体、焼結体を用いた切削工具 Download PDFInfo
- Publication number
- JP6265097B2 JP6265097B2 JP2014204706A JP2014204706A JP6265097B2 JP 6265097 B2 JP6265097 B2 JP 6265097B2 JP 2014204706 A JP2014204706 A JP 2014204706A JP 2014204706 A JP2014204706 A JP 2014204706A JP 6265097 B2 JP6265097 B2 JP 6265097B2
- Authority
- JP
- Japan
- Prior art keywords
- particle group
- sintered body
- mixed
- particles
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005520 cutting process Methods 0.000 title claims description 64
- 239000002245 particle Substances 0.000 claims description 230
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical group [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 16
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 11
- 229910052582 BN Inorganic materials 0.000 claims description 7
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 7
- 229910017109 AlON Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 description 31
- 239000011651 chromium Substances 0.000 description 30
- 238000004519 manufacturing process Methods 0.000 description 23
- 150000001875 compounds Chemical class 0.000 description 17
- 229910052782 aluminium Inorganic materials 0.000 description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 11
- 239000011324 bead Substances 0.000 description 10
- 239000000758 substrate Substances 0.000 description 10
- 239000000395 magnesium oxide Substances 0.000 description 9
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 9
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 8
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 8
- 229910052735 hafnium Inorganic materials 0.000 description 8
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 8
- 229910052749 magnesium Inorganic materials 0.000 description 8
- 239000011777 magnesium Substances 0.000 description 8
- 229910052727 yttrium Inorganic materials 0.000 description 8
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 8
- 229910052726 zirconium Inorganic materials 0.000 description 8
- 229910001018 Cast iron Inorganic materials 0.000 description 7
- 229910052804 chromium Inorganic materials 0.000 description 7
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000010409 thin film Substances 0.000 description 7
- 239000013256 coordination polymer Substances 0.000 description 6
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 6
- 238000001308 synthesis method Methods 0.000 description 6
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 230000002706 hydrostatic effect Effects 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 238000013329 compounding Methods 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000012299 nitrogen atmosphere Substances 0.000 description 4
- 238000005240 physical vapour deposition Methods 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 239000006104 solid solution Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910001060 Gray iron Inorganic materials 0.000 description 3
- 238000003991 Rietveld refinement Methods 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
- 239000002775 capsule Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 239000002826 coolant Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000012217 deletion Methods 0.000 description 3
- 230000037430 deletion Effects 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229910001562 pearlite Inorganic materials 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000000550 scanning electron microscopy energy dispersive X-ray spectroscopy Methods 0.000 description 3
- 235000002639 sodium chloride Nutrition 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 229910052715 tantalum Inorganic materials 0.000 description 3
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000012808 vapor phase Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000997 High-speed steel Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- CJNBYAVZURUTKZ-UHFFFAOYSA-N hafnium(iv) oxide Chemical compound O=[Hf]=O CJNBYAVZURUTKZ-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007733 ion plating Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 150000004767 nitrides Chemical class 0.000 description 2
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000002490 spark plasma sintering Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
- B23B27/148—Composition of the cutting inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
- B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/58—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/58—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
- C04B35/58007—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on refractory metal nitrides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/58—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
- C04B35/581—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on aluminium nitride
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/58—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
- C04B35/583—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on boron nitride
- C04B35/5831—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on boron nitride based on cubic boron nitrides or Wurtzitic boron nitrides, including crystal structure transformation of powder
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/6261—Milling
- C04B35/62615—High energy or reactive ball milling
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62685—Treating the starting powders individually or as mixtures characterised by the order of addition of constituents or additives
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
- C04B35/645—Pressure sintering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0641—Nitrides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0676—Oxynitrides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
- C23C14/325—Electric arc evaporation
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2224/00—Materials of tools or workpieces composed of a compound including a metal
- B23B2224/04—Aluminium oxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2226/00—Materials of tools or workpieces not comprising a metal
- B23B2226/12—Boron nitride
- B23B2226/125—Boron nitride cubic [CBN]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2228/00—Properties of materials of tools or workpieces, materials of tools or workpieces applied in a specific manner
- B23B2228/08—Properties of materials of tools or workpieces, materials of tools or workpieces applied in a specific manner applied by physical vapour deposition [PVD]
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3206—Magnesium oxides or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3217—Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3225—Yttrium oxide or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3244—Zirconium oxides, zirconates, hafnium oxides, hafnates, or oxide-forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3852—Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3852—Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride
- C04B2235/3865—Aluminium nitrides
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3852—Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride
- C04B2235/3865—Aluminium nitrides
- C04B2235/3869—Aluminium oxynitrides, e.g. AlON, sialon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3852—Nitrides, e.g. oxynitrides, carbonitrides, oxycarbonitrides, lithium nitride, magnesium nitride
- C04B2235/3886—Refractory metal nitrides, e.g. vanadium nitride, tungsten nitride
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5445—Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/66—Specific sintering techniques, e.g. centrifugal sintering
- C04B2235/666—Applying a current during sintering, e.g. plasma sintering [SPS], electrical resistance heating or pulse electric current sintering [PECS]
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/76—Crystal structural characteristics, e.g. symmetry
- C04B2235/761—Unit-cell parameters, e.g. lattice constants
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/76—Crystal structural characteristics, e.g. symmetry
- C04B2235/762—Cubic symmetry, e.g. beta-SiC
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/76—Crystal structural characteristics, e.g. symmetry
- C04B2235/767—Hexagonal symmetry, e.g. beta-Si3N4, beta-Sialon, alpha-SiC or hexa-ferrites
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/80—Phases present in the sintered or melt-cast ceramic products other than the main phase
- C04B2235/85—Intergranular or grain boundary phases
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Metallurgy (AREA)
- Inorganic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
- Ceramic Products (AREA)
- Physical Vapour Deposition (AREA)
Description
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.2≦x≦0.8である)
アルミニウム、ジルコニウム、イットリウム、マグネシウムまたはハフニウムの酸化物または酸窒化物からなる群より選択される少なくとも1種の第1化合物の粒子を含む第2粒子群とを有する、焼結体である。
本発明の一態様に係る焼結体の製造方法は、上述の焼結体の製造方法であって、六方晶型AlN粒子および六方晶型Cr2N粒子を含む第1混合粒子群を得る工程と、第1混合粒子群を熱処理して、立方晶型CrN粒子を含む第2混合粒子群を得る工程と、第2混合粒子群を静水圧合成法または、衝撃圧縮法で処理して、下記式(1)で表される立方晶岩塩型構造を有する粒子を含む第1粒子群を得る工程と、
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.2≦x≦0.8である)
第1粒子群と、アルミニウム、ジルコニウム、イットリウム、マグネシウムまたはハフニウムの酸化物または酸窒化物からなる群より選択される少なくとも1種の第1化合物の粒子を含む第2粒子群とを混合して第3混合粒子群を得る工程と、第3混合粒子群を焼結して焼結体を得る工程とを備える、焼結体の製造方法である。
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.2≦x≦0.8である)
焼結体の製造方法である。
最初に本発明の実施態様を列記して説明する。
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.2≦x≦0.8である)
アルミニウム、ジルコニウム、イットリウム、マグネシウムまたはハフニウムの酸化物または酸窒化物からなる群より選択される少なくとも1種の第1化合物の粒子を含む第2粒子群とを有する焼結体である。
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.2≦x≦0.8である)
前記第1粒子群と、アルミニウム、ジルコニウム、イットリウム、マグネシウムまたはハフニウムの酸化物または酸窒化物からなる群より選択される少なくとも1種の第1化合物の粒子を含む第2粒子群とを混合して第3混合粒子群を得る工程と、前記第3混合粒子群を焼結して焼結体を得る工程とを備える、焼結体の製造方法である。
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.2≦x≦0.8である)、
焼結体の製造方法である。
[本発明の実施形態の詳細]
本発明の実施形態にかかる焼結体、工具、焼結体の製造方法の具体例を、以下に図面を参照しつつ説明する。なお、本発明はこれらの例示に限定されるものではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての変更が含まれることが意図される。
第1の実施形態に係る焼結体は、下記式(1)で表される立方晶岩塩型構造を有する粒子を含む第1粒子群と、
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.2≦x≦0.8である)
アルミニウム、ジルコニウム、イットリウム、マグネシウムまたはハフニウムの酸化物または酸窒化物からなる群より選択される少なくとも1種の第1化合物の粒子を含む第2粒子群とを有する焼結体である。
第2の実施形態に係る工具は、第1の実施形態に係る焼結体を用いた工具である。上述のように、第1の実施形態の焼結体は、高速切削における耐摩耗性に優れるため、これを用いた工具もまた、耐摩耗性に優れることとなる。
第3の実施形態に係る焼結体の製造方法について、図1を用いて説明する。
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.2≦x≦0.8である)
前記第1粒子群と、アルミニウム、ジルコニウム、イットリウム、マグネシウムまたはハフニウムの酸化物または酸窒化物からなる群より選択される少なくとも1種の第1化合物の粒子を含む第2粒子群とを混合して第3混合粒子群を得る工程(図1中、S4で示される。以下、「第3混合粒子を得る工程」とも記す)と、前記第3混合粒子群を焼結して焼結体を得る工程(図1中、S5で示される。以下、「焼結体を得る工程」とも記す)とを備える。
図1を参照し、第1混合粒子群を得る工程(S1)において、六方晶型AlN(以下、hAlNとも記す)粒子および六方晶型Cr2N(以下、hCr2Nとも記す)粒子を含む第1混合粒子群を得る。第1混合粒子群は、ボールミル装置やビーズミル装置などを用いて混合し、平均粒子径が0.5μm以下となるように粉砕しておくことが好ましい。
次に、第2混合粒子群を得る工程(S2)において、前記第1混合粒子群を熱処理して、立方晶型CrN粒子を含む第2混合粒子群を得る。
次に、第1粒子群を得る工程(S3)において、第2混合粒子群を静水圧合成法または衝撃圧縮法で処理して、立方晶型AlCrN粒子を含む第1粒子群を得る。
次に、第3混合粒子群を得る工程(S4)において、第1粒子群と、アルミニウム、ジルコニウム、イットリウム、マグネシウムまたはハフニウムの酸化物または酸窒化物からなる群より選択される少なくとも1種の第1化合物の粒子を含む第2粒子群とを混合して第3混合粒子群を得る。
第3混合粒子群は、ボールミル装置やビーズミル装置などを用いて混合し、平均粒子径が0.5μm以下となるように粉砕しておくことが好ましい。
次に、焼結体を得る工程(S5)において、第3混合粒子群を焼結して焼結体を得る。
第4の実施形態に係る焼結体の製造方法は、アルミニウムとクロムを構成元素として含むタ―ゲットを準備する工程と、
前記ターゲッ卜を、アルゴンおよび窒素雰囲気中で、物理蒸着法で処理して、基板上に下記式(1)で表される立方晶岩塩型構造を有する粒子を含む第1粒子群を含む薄膜を気相合成する工程とを備える、
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.2≦x≦0.8である)
焼結体の製造方法である。
(第1混合粒子群を得る工程)
六方晶型AlN粒子((株)トクヤマ製)および六方晶型Cr2N粒子(新日本金属(株)製)を、10:90〜90:10の割合で混合して第1混合粒子群を得た。なお、第1混合粒子群はビーズミルにて平均粒径が0.5μm以下になるように粉砕した。
次に、第1混合粒子群を窒素処理炉にて、900℃の条件で熱処理して、立方晶型CrN粒子を含む第2混合粒子群を得た。各試料の第2混合粒子群中のhAlNとcCrNとの含有量(mоl%)の比を、表1の「第2混合粒子群」欄に示す。
次に、第2混合粒子群をヒートシンクおよび銅粉と混合して鋼製容器に充填した。その後、爆薬の爆発により、第2混合粒子群を圧力40GPa、温度2000℃で処理して第1粒子群を得た。得られた第1粒子群をXRD分析したところ、cAlCrNが確認された。なお、第1粒子群はビーズミルにて平均粒径が0.5μm以下になるように粉砕した。
次に、第1粒子群、第2粒子群および第3粒子群を混合して第3混合粒子群を得た。なお、それぞれの配合量、ならびに各粒子群に含まれる化合物の種類は、表1に示すとおりである。なお、第3混合粒子群はビーズミルにて平均粒径が0.5μm以下になるように粉砕した。
次に、第3混合粒子群をタンタル製のカプセルに充填し、プレス機を用いて、圧力7GPaおよび温度1350℃で15分間維持して焼結させ、焼結体を得た。
焼結体をXRD分析し、リートベルト法にて格子定数を精密化し、cAl(1−x)CrxNの格子定数およびxの値を得た。ここで、xの値は、cAlNの格子定数4.12Å、cCrNの格子定数4.15Åに基づき、比例計算によりCrの固溶量を導出して得た。結果を表1に示す。
得られた焼結体を、レーザにて切断して仕上げ加工し、工具形状CNMA120408、ネガランド15°×0.1〜0.15mmの切削工具を作製した。得られた切削工具を用いて、以下の切削条件で遠心鋳造鋳鉄の切削試験を行い、1.5km切削後の逃げ面摩耗量(μm)を測定した。また、2.0km切削後の切削工具の摩耗形態および欠損状況を観察した。
切削速度:900m/分
切込み量:0.1mm
送り量:0.28mm/rev
クーラント:エマルジョン
装置:オークマLB400、ホルダー:EWN68−150CKB6
被削材:緻密パーライトの組織を有し、ネズミ鋳鉄の化学組成を有する遠心鋳造鋳鉄
被削材の形状:円筒状、内径φ85mm
結果を表1に示す。
試料1〜試料7を比較すると、前記式(1)中のxの値が0.2以上0.8以下であると(試料2〜6)、焼結体の耐摩耗性が優れていた。
(第1混合粒子群を得る工程)
六方晶型AlN粒子((株)トクヤマ製)および六方晶型Cr2N粒子(新日本金属(株)製)を、表2の「配合比」に示したAlとCrの原子比となるように混合して第1混合粒子群を得た。なお、第1混合粒子群はビーズミルにて平均粒径が0.5μm以下になるように粉砕した。
(第1粒子群を得る工程)
次に、第1混合粒子群を窒素炉中で、窒素圧力8MPaおよび温度2000℃で処理して第一粒子群を作製した(静圧合成法)。該硬質材料をXRD分析したところ、cAlCrNが確認された。
次に、第1粒子群、第2粒子群および第3粒子群を混合して第3混合粒子群を得た。なお、それぞれの配合量、ならびに各粒子群に含まれる化合物の種類は、表2に示すとおりである。なお、第3混合粒子群はビーズミルにて平均粒径が0.5μm以下になるように粉砕した。
次に、第3混合粒子群をタンタル製のカプセルに充填し、プレス機を用いて、圧力7GPaおよび温度1350℃で15分間維持して焼結させ、焼結体を得た。
焼結体をXRD分析し、リートベルト法にて格子定数を精密化し、cAl(1−x)CrxNの格子定数およびxの値を得た。ここで、xの値は、cAlNの格子定数4.12Å、cCrNの格子定数4.15Åに基づき、比例計算によりCrの固溶量を導出して得た。結果を表2に示す。
得られた焼結体を、レーザにて切断して仕上げ加工し、工具形状CNMA120408、ネガランド15°×0.1〜0.15mmの切削工具を作製した。得られた切削工具を用いて、以下の切削条件で遠心鋳造鋳鉄の切削試験を行い、1.5km切削後の逃げ面摩耗量(μm)を測定した。また、2.0km切削後の切削工具の摩耗形態および欠損状況を観察した。
切削速度:900m/分
切込み量:0.1mm
送り量:0.28mm/rev
クーラント:エマルジョン
装置:オークマLB400、ホルダー:EWN68−150CKB6
被削材:緻密パーライトの組織を有し、ネズミ鋳鉄の化学組成を有する遠心鋳造鋳鉄
被削材の形状:円筒状、内径φ85mm
結果を表2に示す。
試料43〜試料49を比較すると、前記式(1)中のxの値が0.2以上0.8以下であると(試料44〜48)、焼結体の耐摩耗性が優れていた。
(ターゲット準備工程)
ターゲット中のAl、Crの配合比(原子数比)が、表3の「ターゲット組成」欄に記載の割合となるように、ターゲットを準備した。
次に、ターゲットをアークイオンプレーティング法で処理して、高速度鋼基板の上に薄膜を形成した。処理条件は、Ar流量20sccm、N2流量80sccm、圧力2Pa、バイアス110V、アーク電流91A、基板温度400℃であった。次に高速度鋼基板上に形成された薄膜を基板から剥がして回収し、ビーズミルで粒径0.5μm〜3μmになるよう粉砕してスラリーを作り、該スラリーを乾燥させることで第1粒子群を得た。これをXRD分析したところ、cAlCrNが確認された。
次に、第1粒子群、第2粒子群および第3粒子群を混合して第3混合粒子群を得た。なお、それぞれの配合量、ならびに各粒子群に含まれる化合物の種類は、表3に示すとおりである。なお、第3混合粒子群はビーズミルにて平均粒径が0.5μm以下になるように粉砕した。
次に、第3混合粒子群をタンタル製のカプセルに充填し、プレス機を用いて、圧力7GPaおよび温度1350℃で15分間維持して焼結させ、焼結体を得た。
焼結体をXRD分析し、リートベルト法にて格子定数を精密化し、cAl(1−x)CrxNの格子定数およびxの値を得た。ここで、xの値は、cAlNの格子定数4.12Å、cCrNの格子定数4.15Åに基づき、比例計算によりCrの固溶量を導出して得た。結果を表3に示す。
得られた焼結体を、レーザにて切断して仕上げ加工し、工具形状CNMA120408、ネガランド15°×0.1〜0.15mmの切削工具を作製した。得られた切削工具を用いて、以下の切削条件で遠心鋳造鋳鉄の切削試験を行い、1.5km切削後の逃げ面摩耗量(μm)を測定した。また、2.0km切削後の切削工具の摩耗形態および欠損状況を観察した。
切削速度:900m/分
切込み量:0.1mm
送り量:0.28mm/rev
クーラント:エマルジョン
装置:オークマLB400、ホルダー:EWN68−150CKB6
被削材:緻密パーライトの組織を有し、ネズミ鋳鉄の化学組成を有する遠心鋳造鋳鉄
被削材の形状:円筒状、内径φ85mm
結果を表3に示す。
試料85〜試料91を比較すると、前記式(1)中のxの値が0.2以上0.8以下であると(試料2〜6)、焼結体の耐摩耗性が優れていた。
Claims (4)
- 下記式(1)で表される立方晶岩塩型構造を有する粒子を含む第1粒子群と、
Al(1−x)CrxN・・・(1)
(式(1)中、xは0.3≦x≦0.7である)
0.5体積%以上90体積%以下の、Al2O3およびAlONのいずれか一方または両方の粒子を含む第2粒子群とを有する、
焼結体。 - 前記焼結体は、さらに立方晶型窒化ホウ素を含む第3粒子群を有する、請求項1に記載の焼結体。
- 前記焼結体は、前記第3粒子群を20体積%以上70体積%以下有する、請求項2に記載の焼結体。
- 請求項1〜請求項3のいずれか1項に記載の焼結体を用いた切削工具。
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014204706A JP6265097B2 (ja) | 2014-10-03 | 2014-10-03 | 焼結体、焼結体を用いた切削工具 |
PCT/JP2015/077494 WO2016052497A1 (ja) | 2014-10-03 | 2015-09-29 | 焼結体、焼結体を用いた切削工具および焼結体の製造方法 |
KR1020177011229A KR20170063819A (ko) | 2014-10-03 | 2015-09-29 | 소결체, 소결체를 이용한 절삭 공구 및 소결체의 제조 방법 |
US15/516,264 US20170297118A1 (en) | 2014-10-03 | 2015-09-29 | Sintered material, cutting tool using sintered material, and method of producing sintered material |
CN201580053740.4A CN106795060B (zh) | 2014-10-03 | 2015-09-29 | 烧结材料、使用烧结材料的切削工具以及烧结材料的制造方法 |
EP15847784.4A EP3202750B1 (en) | 2014-10-03 | 2015-09-29 | Sintered material, cutting tool using sintered material, and method of producing sintered material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014204706A JP6265097B2 (ja) | 2014-10-03 | 2014-10-03 | 焼結体、焼結体を用いた切削工具 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2016074550A JP2016074550A (ja) | 2016-05-12 |
JP6265097B2 true JP6265097B2 (ja) | 2018-01-24 |
Family
ID=55630524
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014204706A Active JP6265097B2 (ja) | 2014-10-03 | 2014-10-03 | 焼結体、焼結体を用いた切削工具 |
Country Status (6)
Country | Link |
---|---|
US (1) | US20170297118A1 (ja) |
EP (1) | EP3202750B1 (ja) |
JP (1) | JP6265097B2 (ja) |
KR (1) | KR20170063819A (ja) |
CN (1) | CN106795060B (ja) |
WO (1) | WO2016052497A1 (ja) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10676398B2 (en) | 2016-11-17 | 2020-06-09 | Sumitomo Electric Hardmetal Corp. | Sintered material and cutting tool including same |
JP6798534B2 (ja) * | 2018-09-11 | 2020-12-09 | 株式会社タンガロイ | 被覆切削工具 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005056495A1 (en) * | 2003-12-03 | 2005-06-23 | Diamond Innovations, Inc. | Cubic boron nitride sintered body and method for making the same |
WO2012105710A1 (ja) * | 2011-02-04 | 2012-08-09 | 株式会社タンガロイ | cBN焼結体工具および被覆cBN焼結体工具 |
JP6064549B2 (ja) * | 2012-11-28 | 2017-01-25 | 住友電気工業株式会社 | 焼結体および焼結体の製造方法 |
JP5799969B2 (ja) * | 2013-03-22 | 2015-10-28 | 住友電気工業株式会社 | セラミックス結晶粒子、セラミックス焼結体およびそれらの製造方法 |
-
2014
- 2014-10-03 JP JP2014204706A patent/JP6265097B2/ja active Active
-
2015
- 2015-09-29 CN CN201580053740.4A patent/CN106795060B/zh active Active
- 2015-09-29 US US15/516,264 patent/US20170297118A1/en not_active Abandoned
- 2015-09-29 WO PCT/JP2015/077494 patent/WO2016052497A1/ja active Application Filing
- 2015-09-29 EP EP15847784.4A patent/EP3202750B1/en active Active
- 2015-09-29 KR KR1020177011229A patent/KR20170063819A/ko unknown
Also Published As
Publication number | Publication date |
---|---|
CN106795060B (zh) | 2020-11-27 |
EP3202750B1 (en) | 2020-05-13 |
EP3202750A1 (en) | 2017-08-09 |
JP2016074550A (ja) | 2016-05-12 |
US20170297118A1 (en) | 2017-10-19 |
KR20170063819A (ko) | 2017-06-08 |
EP3202750A4 (en) | 2018-06-06 |
CN106795060A (zh) | 2017-05-31 |
WO2016052497A1 (ja) | 2016-04-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5189504B2 (ja) | 複合焼結体 | |
JP6447205B2 (ja) | 立方晶窒化ホウ素多結晶体、切削工具、耐摩工具、研削工具、および立方晶窒化ホウ素多結晶体の製造方法 | |
WO2018066261A1 (ja) | 窒化ホウ素多結晶体の製造方法、窒化ホウ素多結晶体、切削工具、耐摩工具および研削工具 | |
JP6237530B2 (ja) | 硬質材料、焼結体、焼結体を用いた工具、硬質材料の製造方法および焼結体の製造方法 | |
KR20220143772A (ko) | 소결된 다결정성 입방정 질화붕소 물질 | |
JP6291995B2 (ja) | 立方晶窒化ホウ素多結晶体、切削工具、耐摩工具、研削工具、および立方晶窒化ホウ素多結晶体の製造方法 | |
WO2012057184A1 (ja) | 立方晶窒化硼素焼結体及び立方晶窒化硼素焼結体工具 | |
JP5880598B2 (ja) | 焼結体および焼結体を用いた切削工具 | |
JP2011140415A (ja) | 焼結体および焼結体を用いた切削工具 | |
JP6607470B2 (ja) | 焼結体およびそれを含む切削工具 | |
JP5157056B2 (ja) | 立方晶窒化硼素焼結体および被覆立方晶窒化硼素焼結体、並びにそれらからなる焼入鋼用切削工具 | |
JP6064549B2 (ja) | 焼結体および焼結体の製造方法 | |
KR102587409B1 (ko) | 소결체 및 절삭 공구 | |
JP6265097B2 (ja) | 焼結体、焼結体を用いた切削工具 | |
JP2007145667A (ja) | 立方晶窒化硼素焼結体 | |
JP2004331456A (ja) | 立方晶窒化硼素焼結体 | |
JP6720816B2 (ja) | 窒化ホウ素多結晶体の製造方法、窒化ホウ素多結晶体、切削工具、耐摩工具および研削工具 | |
JP5499717B2 (ja) | 焼結体および焼結体を用いた切削工具 | |
JP2005212048A (ja) | セラミックスおよびこれを用いた切削工具 | |
JP2016084245A (ja) | 焼結体 | |
JP2006137623A (ja) | 立方晶窒化硼素焼結体および被覆立方晶窒化硼素焼結体並びにそれらの製造方法 | |
JP4951958B2 (ja) | 切削工具用サーメット | |
JP2008168369A (ja) | アルミナ含有サーメット工具 | |
JPH05194032A (ja) | 耐熱性にすぐれた切削工具用ダイヤモンド基超高圧焼結材料の製造法 | |
JP2014111542A (ja) | 焼結体および焼結体を用いた切削工具 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20170420 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20170725 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20170922 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20171128 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20171211 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 6265097 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |