JP6261943B2 - Architectural decorative material and manufacturing method thereof - Google Patents

Architectural decorative material and manufacturing method thereof Download PDF

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JP6261943B2
JP6261943B2 JP2013222919A JP2013222919A JP6261943B2 JP 6261943 B2 JP6261943 B2 JP 6261943B2 JP 2013222919 A JP2013222919 A JP 2013222919A JP 2013222919 A JP2013222919 A JP 2013222919A JP 6261943 B2 JP6261943 B2 JP 6261943B2
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pigment
paint
decorative material
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石川 利博
利博 石川
英昭 浅見
英昭 浅見
正範 伊藤
正範 伊藤
潤一郎 平瀬
潤一郎 平瀬
正宜 岩井
正宜 岩井
修 有本
修 有本
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Dai Nippon Toryo KK
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この発明は、建築用化粧材、及びその製造方法に関し、詳しくは、部分模様付けに用いられる上塗着色塗料が無機顔料と有機顔料との両方を含み、経年変化によって敢えて外観が変化するようにした建築用化粧材、及びその製造方法に関する。   The present invention relates to a building decorative material and a method for manufacturing the same, and more specifically, an overcoat coloring paint used for partial patterning includes both an inorganic pigment and an organic pigment, and the appearance is intentionally changed with aging. The present invention relates to a building decorative material and a method for manufacturing the same.

建築用の資材、いわゆる建材として用いられる建築用化粧板は、代表的には建築物の屋内外の壁面のほか、屋外看板、道路標識等において多用されている。これらの建築用化粧板は、無機質基材を用いた無機質化粧板を始めとして、金属サイディング、塩ビ押出サイディング、ALCパネル、金属板、タイル等の多くの種類があり、かかる建築用化粧板においては、いずれも無機質材料、金属材料、有機質材料等の材料を用いて板状等の必要な形状に形成された基材の表面に対して、基材それ自体の劣化防止や外観に関する意匠性の向上等を目的として、様々な模様の模様付けが行われている。   Architectural decorative boards used as building materials, so-called building materials, are typically widely used in outdoor signboards, road signs, etc. in addition to indoor and outdoor wall surfaces of buildings. There are many types of these decorative veneers, including inorganic decorative veneers using inorganic substrates, metal siding, PVC extrusion siding, ALC panels, metal plates, tiles, etc. In any case, it is possible to prevent deterioration of the base material itself and to improve the design of the appearance with respect to the surface of the base material formed into a necessary shape such as a plate shape using materials such as inorganic materials, metal materials, and organic materials. Various patterns are applied for the purpose.

このような基材の表面に施される模様付けについては、近年、個性の表現等に基づく要求等から、ますます高い意匠性が求められるようになっている。例えば、所定の画像データに基づいて、イエロー(Y:黄)、シアン(C:青緑)及びマゼンタ(M:赤紫)の三原色に加えて、必要によりブラック(K:黒)の4色のインクをインクジェットのノズルから吐出し、ドット状に付着させて基材の表面に所望の模様付けを行う方法や、フレキソ印刷、グラビヤ印刷、エアスプレー塗装、エアレススプレー塗装等によって、着色インキや着色塗料にて模様付けを行う方法などが良く知られている。   With regard to the patterning applied to the surface of such a base material, in recent years, higher and higher design properties have been required due to demands based on expression of individuality. For example, based on predetermined image data, in addition to the three primary colors of yellow (Y: yellow), cyan (C: blue-green) and magenta (M: magenta), four colors of black (K: black) are necessary. Colored inks and paints by ejecting ink from inkjet nozzles and attaching them in the form of dots to form the desired pattern on the surface of the substrate, flexographic printing, gravure printing, air spray painting, airless spray painting, etc. The method of patterning with is well known.

ところが、周辺の自然環境や景観、更には住環境を破壊しないようにする配慮等から、建築用化粧板には使用する環境に基づく要求があり、結局のところ、例えば、自然石模様、大理石模様、タイル模様、木目模様、レンガ模様等のように、主に使用される色や模様はどれも比較的似た物になってしまう。   However, because of the consideration to prevent destruction of the surrounding natural environment and landscape, as well as the living environment, there are demands on the decorative veneer for buildings based on the environment to be used. After all, for example, natural stone pattern, marble pattern The colors and patterns used mainly like tile patterns, wood grain patterns, brick patterns, etc. are relatively similar.

一方で、建築用化粧板に求められるもう一つの重要な要素は、耐候性に優れることである。そのため、通常は、最外層にクリヤー塗料を塗装してクリヤー層を設け、場合によってはクリヤー塗料に紫外線吸収剤や酸化防止剤等を添加して、着色・模様付けした層の色落ちや色の変化を防止する。加えて、例えば特許文献1に記載されるように、クリヤー層の下地になって、基材に着色や模様付けを行う上塗層では、チタンや酸化鉄等の無機顔料が着色顔料として主に使用される。すなわち、アゾ系顔料、縮合多環系顔料、キナクリドン系顔料等のような有機顔料は、一般に、彩度や鮮やかさの点で無機顔料よりも優れるが、無機顔料に比べて値段が高く、なかでも無機顔料が主に使用される最大の原因は、有機顔料は無機顔料に比べて色落ちや色の変化が生じて耐候性に劣ることであり、実際に製造される建築用化粧板では、有機顔料の使用は極力避けられている。   On the other hand, another important factor required for a decorative decorative board is excellent weather resistance. For this reason, normally, a clear coating is applied to the outermost layer to provide a clear layer, and in some cases, an ultraviolet absorber or an antioxidant is added to the clear coating to remove the color or color of the colored / patterned layer. Prevent change. In addition, as described in, for example, Patent Document 1, an inorganic pigment such as titanium or iron oxide is mainly used as a color pigment in an overcoat layer that forms a base of a clear layer and colors or patterns a base material. used. That is, organic pigments such as azo pigments, condensed polycyclic pigments, and quinacridone pigments are generally superior to inorganic pigments in terms of saturation and vividness, but are more expensive than inorganic pigments. However, the main reason why inorganic pigments are mainly used is that organic pigments have a color fading or color change compared to inorganic pigments and are inferior in weather resistance. The use of organic pigments is avoided as much as possible.

特開平8−290105号公報(段落0029〜0034)JP-A-8-290105 (paragraphs 0029 to 0034)

このような状況のもと、本発明者らは、建築用化粧板のラインナップを増やすべく鋭意研究を重ねた結果、従来の技術常識を逆手にとって、上塗着色塗料の着色顔料として無機顔料と有機顔料との両方を含有させることで、新たな建築用化粧板が得られることを見出した。すなわち、無機顔料と有機顔料とを併用しながら、有機顔料の色落ちや色の変化を生じさせることで、経年による自然な風合いの変化を発現せしめて、これまでにない建築用化粧板が得られることを見出し、本発明を完成させた。   Under these circumstances, the present inventors have conducted extensive research to increase the lineup of decorative panels for buildings. As a result, the conventional technical common sense has been reversed and inorganic pigments and organic pigments have been used as the coloring pigments for top-coat colored paints. It has been found that a new decorative veneer for building can be obtained by including both of the above. In other words, by using both inorganic pigments and organic pigments in combination, causing the organic pigments to fade or change colors, a natural texture change over time can be realized, resulting in an unprecedented decorative veneer for architecture. The present invention has been completed.

したがって、本発明の目的は、経年による変化(エイジング)によって、外観を自然な風合いで変化させることができる建築用化粧材を提供することにある。   Accordingly, an object of the present invention is to provide a building decorative material capable of changing the appearance with a natural texture by aging.

また、本発明の別の目的は、経年による変化(エイジング)によって、外観を自然な風合いで変化させることができる建築用化粧材の製造方法を提供することにある。   Another object of the present invention is to provide a method for producing a building decorative material that can change its appearance with a natural texture by aging.

すなわち、本発明は、基材と、下塗着色塗料を塗装して得られた下塗層と、上塗着色塗料を部分塗装して得られた上塗層と、クリヤー塗料を塗装して得られたクリヤー層とを有した建築用化粧材であって、上塗着色塗料が、着色顔料として無機顔料と有機顔料との両方を含むことを特徴とする建築用化粧材である。   That is, the present invention was obtained by applying a base material, an undercoat layer obtained by painting an undercoat colored paint, an overcoat layer obtained by partially painting an overcoat colored paint, and a clear paint. An architectural decorative material having a clear layer, wherein the overlying colored paint contains both an inorganic pigment and an organic pigment as colored pigments.

また、本発明は、基材上に下塗着色塗料を塗装して下塗層を形成する工程と、上塗着色塗料を部分塗装して上塗層を形成する工程と、クリヤー塗料を塗装してクリヤー層を形成する工程とを含んだ建築用化粧材の製造方法であって、上塗着色塗料が、着色顔料として無機顔料と有機顔料との両方を含むことを特徴とする建築用化粧材の製造方法である。   The present invention also includes a step of forming an undercoat layer by applying an undercoat colored paint on a substrate, a step of forming a topcoat layer by partially applying an overcoat colored paint, a clear paint by applying a clear paint. A method for producing a building decorative material comprising a step of forming a layer, wherein the top-coated colored paint contains both an inorganic pigment and an organic pigment as colored pigments It is.

以下、本発明の建築用化粧材及びその製造方法について詳しく説明する。
本発明において、建築用化粧材を製造するために用いられる基材としては、後述する下塗着色塗料を塗装して下塗層を形成することが可能であれば、その材質や形状等が特に制限されるものではなく、従来からこの種の建材に用いられている種々の建築用資材を挙げることができる。その一例として、フレキシブルボード、ケイ酸カルシウム板、石膏スラグバーライト板、木片セメント板、プレキャストコンクリート板、ALC板、石膏ボード等の無機質材料や、アルミニウム、鉄、ステンレス等の金属材料や、ポリ塩化ビニル、ポリウレタン、ポリエチレンテレフタレート、ポリエチレン、ポリプロピレン等の有機質材料のほか、これら無機質材料、金属材料、及び有機質材料から選ばれた2種以上のものの組合せからなる組合せ材料等を例示することができる。これらの基材については、その表面が平滑なものであってもよく、また、比較的細かな凹凸形状及び/又は比較的大きな凹凸形状を有するものであってもよい。
Hereinafter, the architectural decorative material and the manufacturing method thereof according to the present invention will be described in detail.
In the present invention, as the base material used for manufacturing the architectural decorative material, the material, shape, and the like are particularly limited as long as it is possible to form an undercoat layer by applying an undercoat coloring paint described later. However, various building materials conventionally used for this kind of building material can be mentioned. Examples include inorganic materials such as flexible boards, calcium silicate boards, gypsum slag bar light boards, wood chip cement boards, precast concrete boards, ALC boards, gypsum boards, metal materials such as aluminum, iron and stainless steel, In addition to organic materials such as vinyl, polyurethane, polyethylene terephthalate, polyethylene, and polypropylene, combinations of two or more selected from inorganic materials, metal materials, and organic materials can be exemplified. These substrates may have a smooth surface, or may have a relatively fine uneven shape and / or a relatively large uneven shape.

また、下塗着色塗料を塗装して得られる下塗層は、使用する基材の表面の素穴を塞いだり、建築用化粧板の下地色を形成するなどの目的で設けるものであり、従来、この種の建材の製造に用いられている下塗着色塗料を用いることができる。例えば、合成樹脂や着色顔料のほか、必要に応じて溶剤、添加剤、改質剤等を含んだ下塗着色塗料を使用することができ、また、常温硬化型、強制乾燥型、焼付硬化型等の種別についても特に制限されない。   In addition, the undercoat layer obtained by coating the undercoat coloring paint is provided for the purpose of closing the bare holes on the surface of the base material to be used or forming the base color of the decorative decorative board. Undercoat coloring paints used in the production of this type of building material can be used. For example, in addition to synthetic resins and colored pigments, undercoat colored paints containing solvents, additives, modifiers, etc. can be used as needed. Also, room temperature curing type, forced drying type, bake curing type, etc. There is also no particular restriction on the type of.

このうち、合成樹脂としては、例えば、セルロース樹脂系、ビニル樹脂系、アクリル樹脂系、アミノアクリル樹脂系、アクリルウレタン樹脂系、ポリエステルウレタン樹脂系、アクリルシリコン樹脂系等が代表的なものとして挙げられる。また、これらの合成樹脂を有機溶剤に溶解又は分散させた型、水に溶解又は分散させた型、無溶剤型、粉体型のいずれの形態でも任意に選択可能である。   Among these, representative examples of the synthetic resin include cellulose resin, vinyl resin, acrylic resin, amino acrylic resin, acrylic urethane resin, polyester urethane resin, and acrylic silicon resin. . Further, any of a form in which these synthetic resins are dissolved or dispersed in an organic solvent, a form in which these synthetic resins are dissolved or dispersed in water, a solventless type, and a powder type can be arbitrarily selected.

また、着色顔料としては、一般的な下塗着色塗料と同様に、酸化チタン、酸化鉄、カーボンブラック、フタロシアニン、キナクリドン等の各種無機・有機顔料等が挙げられるが、下塗層が色落ちしたり、色の変化が生じると、本発明で目的とするような自然な風合いによる変化を得るための制御が難しくなることから、好ましくは、下塗着色塗料における着色顔料では有機顔料の使用を極力避けて、無機顔料を用いるようにするのがよい。   Examples of the colored pigment include various inorganic and organic pigments such as titanium oxide, iron oxide, carbon black, phthalocyanine, quinacridone, etc., as well as general undercoat colored paints. When a color change occurs, it becomes difficult to control to obtain a change due to the natural texture as intended in the present invention. Therefore, it is preferable to avoid the use of an organic pigment as much as possible in a colored pigment in an undercoat colored paint. Inorganic pigments should be used.

更に、下塗着色塗料には、着色顔料とは別に、体質顔料として硫酸バリウム、タルク、カオリン等の各種のものを併用するようにしてもよく、また、必要に応じて、水、キシレン、トルエン、ブタノール、メチルイソブチルケトン、酢酸ブチル、セロソルブ等の溶剤、紫外線吸収剤、表面調整剤、硬化促進剤、沈殿防止剤、分散剤等の各種添加剤、改質剤等を適宜使用することができる。   Furthermore, in the undercoat coloring paint, various pigments such as barium sulfate, talc, and kaolin may be used in combination with the extender pigment, in addition to the color pigment, and water, xylene, toluene, Solvents such as butanol, methyl isobutyl ketone, butyl acetate and cellosolve, various additives such as ultraviolet absorbers, surface conditioners, curing accelerators, precipitation inhibitors and dispersants, modifiers and the like can be appropriately used.

基材の表面に下塗着色塗料を塗装する手段については特に制限はなく、従来から採用されているいずれの方法も適用可能であり、エアスプレー塗装、エアレススプレー塗装、静電塗装、ロールコーター塗装、フローコーター塗装等を適宜選択することができる。下塗着色塗料の塗布量については、選択する基材や下塗着色塗料の種類により適宜変更することが可能であるが、例えば、基材が無機質材料の場合、下塗着色塗料は固形分換算で10〜40g/m2の範囲で塗装するのがよく、好ましくは、15〜30g/m2の範囲で塗装するのがよい。すなわち、基材と下塗層の密着性、エフロ成分のブリード抑止効果が低下するのを防ぐためには15g/m2以上にするのが好適であり、また、乾燥に要する時間の考慮やコスト性のほか、チェッキング等の発生を防いでより平滑な下塗層が形成されやすくすることなどから、30g/m2以下にするのが好適である。なお、下塗層は、同種の下塗着色塗料を用いたり、或いは異なる下塗着色塗料を用いて重ね塗りし、2層以上を設けるようにしてもよい。 There are no particular restrictions on the means for applying the primer coating to the surface of the substrate, and any of the methods conventionally used can be applied, including air spray coating, airless spray coating, electrostatic coating, roll coater coating, Flow coater coating or the like can be selected as appropriate. The coating amount of the undercoat coloring paint can be appropriately changed according to the selected base material and the type of the undercoat coloring paint. For example, when the base material is an inorganic material, the undercoat coloring paint is 10 to 10 in terms of solid content. The coating is preferably performed in the range of 40 g / m 2 , and preferably in the range of 15 to 30 g / m 2 . That is, in order to prevent the adhesion between the base material and the undercoat layer and the bleed-inhibiting effect of the Efro component from being reduced, it is preferable to set it to 15 g / m 2 or more. In addition to this, it is preferable to adjust the amount to 30 g / m 2 or less in order to prevent the occurrence of checking or the like and to easily form a smoother undercoat layer. The undercoat layer may be the same kind of undercoat colored paint or may be overcoated with different undercoat colored paints to provide two or more layers.

また、着色顔料を含んだ上塗塗料を部分塗装して得られる上塗層は、下塗層による着色塗膜に対して模様付けをして、建築用化粧板の意匠性を高めるようにするものである。加えて、本発明では、上塗着色塗料の着色顔料として、無機顔料と有機顔料との両方を用いることで、経年変化により有機顔料の色落ちや色の変化を生じさせて、自然な風合いの変化(エージング)を発現させるようにする。   In addition, the overcoat layer obtained by partially painting a top coat containing a color pigment is designed to enhance the design of the decorative decorative board by patterning the colored coating film of the undercoat layer. It is. In addition, in the present invention, the use of both inorganic pigments and organic pigments as the color pigments in the top coating color paint causes a color change or a color change of the organic pigment due to aging, and a natural texture change. (Aging) is expressed.

ここで、上塗着色塗料に含める無機顔料としては、一般的に上塗着色塗料に含まれるものを使用することができ、例えば、酸化チタン、酸化亜鉛、硫化亜鉛、カーボンブラック、黄鉛、オーカー、弁柄、複合酸化物(ニッケル・チタン系、クロム・チタン系、ビスマス・バナジウム系)等が挙げられる。   Here, as the inorganic pigment to be included in the top coat paint, those generally contained in the top coat paint can be used. For example, titanium oxide, zinc oxide, zinc sulfide, carbon black, chrome lead, ocher, valve Handles, composite oxides (nickel / titanium series, chromium / titanium series, bismuth / vanadium series), etc.

一方、上塗着色塗料に含める有機顔料としては、アゾ系顔料、縮合多環系顔料、染付レーキ顔料等の各種有機顔料を使用することができ、例えば、モノアゾ、ジアゾ系顔料(Pig.No.Red 12,48,112,144,150,170,184,188等)、アゾレーキ顔料(PigNo.Red 49:1,50:1,53:1,57:1,58:2,58:4,60:1等)、キナクリドン系顔料(Pig.No.Red 122、Violet 19等)、ピランスロンレッド(Pig.No.Red 216)、ペリレン系顔料(Pig.No.Red 178,179等)、アンスラキノン系顔料(Pig.No.Red 177)、縮合アゾ系顔料(Pig.No.Red 144,146)、ジケトピロロピロール系顔料(Pig.No.254,255等)
等を例示することができる。
On the other hand, various organic pigments such as azo pigments, condensed polycyclic pigments, and dyed lake pigments can be used as organic pigments to be included in the top coating color paint. For example, monoazo and diazo pigments (Pig. No. Red 12,48,112,144,150,170,184,188 etc.), azo lake pigments (PigNo.Red 49: 1,50: 1,53: 1,57: 1,58: 2,58: 4,60: 1 etc.), quinacridone pigments (Pig.No. Red 122, Violet 19 etc.), pyranthrone red (Pig.No.Red 216), perylene pigment (Pig.No.Red 178,179 etc.), anthraquinone pigment (Pig.No.Red 177), condensed azo type Pigment (Pig.No.Red 144,146), diketopyrrolopyrrole pigment (Pig.No.254,255, etc.)
Etc. can be illustrated.

詳しくは、主に黄色用の有機顔料として、例えば、C.I.ピグメントイエロー1(ハンザイエローG),2,3(ハンザイエロー10G),4,5(ハンザイエロー5G),6,7,10,11,12(ジスアゾイエローAAA),13,14,16,17,24(フラバントロンイエロー),55(ジスアゾイエローAAPT),61,61:1,65,73,74(ファストイエロー5GX),75,81,83(ジスアゾイエローHR),93(縮合アゾイエロー3G),94(縮合アゾイエロー6G),95(縮合アゾイエローGR),97(ファストイエローFGL),98,99(アントラキノン),100,108(アントラピリミジンイエロー),109(イソインドリノンイエロー2GLT),110(イソインドリノンイエロー3RLT),113,117,120(ベンズイミダゾロンイエローH2G),123(アントラキノンイエロー),124,128(縮合アゾイエロー8G),129,133,138(キノフタロンイエロー),139(イソインドリノンイエロー),147,151(ベンズイミダゾロンイエローH4G),153(ニッケルニトロソイエロー),154(ベンズイミダゾロンイエローH3G),155,156(ベンズイミダゾロンイエローHLR),167,168,172,173(イソインドリノンイエロー6GL),180(ベンズイミダゾロンイエロー)等が挙げられる。   Specifically, as organic pigments mainly for yellow, for example, CI Pigment Yellow 1 (Hansa Yellow G), 2, 3 (Hansa Yellow 10G), 4, 5 (Hansa Yellow 5G), 6, 7, 10, 11, 12 (disazo yellow AAA), 13, 14, 16, 17, 24 (flavantron yellow), 55 (disazo yellow AAPT), 61, 61: 1, 65, 73, 74 (fast yellow 5GX), 75, 81, 83 (disazo yellow HR), 93 (condensed azo yellow 3G), 94 (condensed azo yellow 6G), 95 (condensed azo yellow GR), 97 (fast yellow FGL), 98, 99 (anthraquinone), 100, 108 (anthra) Pyrimidine yellow), 109 (isoindolinone yellow 2GLT), 110 (isoindolinone yellow) Low 3RLT), 113, 117, 120 (benzimidazolone yellow H2G), 123 (anthraquinone yellow), 124, 128 (condensed azo yellow 8G), 129, 133, 138 (quinophthalone yellow), 139 (isoindolinone yellow) , 147, 151 (benzimidazolone yellow H4G), 153 (nickel nitroso yellow), 154 (benzimidazolone yellow H3G), 155, 156 (benzimidazolone yellow HLR), 167, 168, 172, 173 (isoindolinone) Yellow 6GL), 180 (benzimidazolone yellow) and the like.

また、赤用の有機顔料として、例えば、C.l.ピグメントレッド1(パラレッド),2,3(トルイジンレッド),4,5(lTR Red),6,7,8,9,10,11,12,14,15,16,17,18,19,21,22,23,30,31,32,37,38(ピラゾロンレッドB),40,41,42,88(チオインジゴボルドー),112(ナフトールレッドFGR),114(ブリリアントカーミンBS),122(ジメチルキナクリドン),123(ペリレンバーミリオン),144,146,149(ペリレンスカーレッド),150,166,168(アントアントロンオレンジ),170(ナフトールレッドF3RK),171(ベンズイミダゾロンマルーンHFM),175(ベンズイミダゾロンレッドHFT),176(ベンズイミダゾロンカーミンHF3C),177,178(ペリレンレッド),179(ペリレンマルーン),185(ベンズイミダゾロンカーミンHF4C),187,188,189(ペリレンレッド),190(ペリレンレッド),194(ペリノンレッド),202(キナクリドンマゼンタ),209(ジクロロキナクリドンレッド),214(縮合アゾレッド),216,5219,220(縮合アゾ),224(ペリレンレッド),242(縮合アゾスカーレット),245(ナフトールレッド),又は、C.I.ピグメントバイオレット19(キナクリドン),23(ジオキサジンバイオレット),31,32,33,36,38,43,50等が挙げられる。   Examples of red organic pigments include C.I. l. Pigment Red 1 (Para Red), 2, 3 (Toluidine Red), 4, 5 (lTR Red), 6, 7, 8, 9, 10, 11, 12, 14, 15, 16, 17, 18, 19, 21 , 22, 23, 30, 31, 32, 37, 38 (pyrazolone red B), 40, 41, 42, 88 (thioindigo Bordeaux), 112 (naphthol red FGR), 114 (brilliant carmine BS), 122 (dimethyl) Quinacridone), 123 (perylene vermilion), 144, 146, 149 (perylene car red), 150, 166, 168 (antanthrone orange), 170 (naphthol red F3RK), 171 (benzimidazolone maroon HFM), 175 ( Benzimidazolone Red HFT), 176 (Benzimidazolone Carmine H F3C), 177, 178 (perylene red), 179 (perylene maroon), 185 (benzimidazolone carmine HF4C), 187, 188, 189 (perylene red), 190 (perylene red), 194 (perinone red), 202 (quinacridone) Magenta), 209 (dichloroquinacridone red), 214 (condensed azo red), 216, 5219, 220 (condensed azo), 224 (perylene red), 242 (condensed azo scarlet), 245 (naphthol red), or CI pigment violet 19 (quinacridone), 23 (dioxazine violet), 31, 32, 33, 36, 38, 43, 50 and the like.

更に、青用の有機顔料として、例えば、C.l.ピグメントブルー15,15:1,15:2,15:3,15:4,15:6(以上いずれもフタロシアニンブルー),16(無金属フタロシアニンブルー),17:1,18(アルカリブルートナー),19,21,22,25,56,60(スレンブルー),64(ジクロロインダントロンブルー),65(ビオラントロン),66(インジゴ)等を挙げることができる。更に、黒用の有機顔料としては、アニリンブラック(C.l.ピグメントブラック1)等の黒色有機顔料を用いることができる。   Further, as an organic pigment for blue, for example, C.I. l. Pigment Blue 15, 15: 1, 15: 2, 15: 3, 15: 4, 15: 6 (all are phthalocyanine blue), 16 (metal-free phthalocyanine blue), 17: 1, 18 (alkali blue toner), 19, 21, 22, 25, 56, 60 (slen blue), 64 (dichloroindanthrone blue), 65 (violanthrone), 66 (indigo) and the like. Further, as the organic pigment for black, a black organic pigment such as aniline black (C.I. Pigment Black 1) can be used.

更にまた、黄、赤又は青用以外の有機顔料としては、例えば、C.I.ピグメントオレンジ1,2,5,7,13,14,15,16(バルカンオレンジ),24,31(縮合アゾオレンジ4R),34,36(ベンズイミダゾロンオレンジHL),38,40(ピラントロンオレンジ),42(イソインドリノンオレンジRLT),43,51,60(ベンズイミダゾロン系不溶性モノアゾ顔料),62(ベンズイミダゾロン系不溶性モノアゾ顔料),63;C.I.ピグメントグリーン7(フタロシアニングリーン),10(グリーンゴールド),36(塩臭素化フタロシアニングリーン),37,47(ビオラントロングリーン);あるいはC.I.ピグメントブラウン1,2,3,5,23(縮合アゾブラウン5R),25(ベンズイミダゾロンブラウンHFR),26(ペリレンボルドー),32(ベンズイミダゾロンブラウンHFL)等が挙げられる。   Furthermore, as organic pigments other than those for yellow, red or blue, for example, CI Pigment Orange 1, 2, 5, 7, 13, 14, 15, 16 (Vulcan Orange), 24, 31 (Condensed Azo Orange 4R) , 34, 36 (benzimidazolone orange HL), 38, 40 (pyrantron orange), 42 (isoindolinone orange RLT), 43, 51, 60 (benzimidazolone-based insoluble monoazo pigment), 62 (benzimidazolone) CI pigment green 7 (phthalocyanine green), 10 (green gold), 36 (salt brominated phthalocyanine green), 37, 47 (violanthrone green); or CI pigment brown 1, 2, 3, 5, 23 (condensed azo brown 5R), 25 (benzimidazolone bra Down HFR), 26 (Perylene Bordeaux), 32 (benzimidazolone brown HFL), and the like.

なかでも、自然石模様、大理石模様、タイル模様、木目模様、レンガ模様等の外観模様を呈する建築用化粧材として、経年による自然な風合いの変化を再現するには、好適には、有機顔料として、C.I.ピグメントイエロー、C.I.ピグメントレッド、C.I.ピグメントバイオレット、C.I.ピグメントオレンジ、又は、C.I.ピグメントブラウンを用いるのがよい。なお、有機顔料は1種のみを用いてもよく、2種以上を配合して用いるようにしてもよい。   Above all, as an architectural makeup material with natural stone patterns, marble patterns, tile patterns, wood grain patterns, brick patterns, etc., it is preferable to use organic pigments to reproduce natural texture changes over time. CI Pigment Yellow, CI Pigment Red, CI Pigment Violet, CI Pigment Orange, or CI Pigment Brown may be used. In addition, only 1 type may be used for an organic pigment and you may make it mix | blend and use 2 or more types.

また、上塗着色塗料の着色顔料における有機顔料と無機顔料との配合割合については、好ましくは、質量比で有機顔料:無機顔料=1:9〜9:1の範囲であるのがよく、より好ましくは、質量比で有機顔料:無機顔料=1.5:8.5〜5.0:5.0の範囲であるのがよい。有機顔料の比率が1:9の割合より少なくなると、場合によっては、本発明で目的とするような経年変化を再現することが難しくなるおそれがある。反対に有機顔料の比率が9:1の割合より多くなると、有機顔料の色の変化や色落ちが目立ちすぎるようになり、自然な風合いの変化を再現するのが難しくなるおそれがある。   Further, the blending ratio of the organic pigment and the inorganic pigment in the color pigment of the top coat paint is preferably in the range of organic pigment: inorganic pigment = 1: 9 to 9: 1 by mass ratio, more preferably. Is preferably in the range of organic pigment: inorganic pigment = 1.5: 8.5 to 5.0: 5.0 in terms of mass ratio. When the ratio of the organic pigment is less than 1: 9, it may be difficult to reproduce the secular change as intended in the present invention. On the other hand, when the ratio of the organic pigment is larger than 9: 1, the color change or discoloration of the organic pigment becomes too conspicuous, and it may be difficult to reproduce the natural texture change.

ここで、経年による自然な風合いの変化(エージング)の程度を定量的に規定することは困難であり、色の種類や模様付け等によっても変わる可能性があるため、一概に特定することはできないが、下記実施例で説明するように、アイスーパーUVテスター(岩崎電気社製)試験時間200時間における促進耐候性試験の前後で色差ΔE*が1.5〜20.0、好ましくは3.0〜6.0になるように有機顔料と無機顔料とを配合した上塗着色塗料を用いるようにするのがよい。ここで、上記色差とは、二つの色の間の隔たりを数値化した値であり、次のように求めることができる。すなわち、JIS−Z−8729に規定されるL*・a*・b*表色系色度図において、二つの色の間のa*軸方向の差Δa*、b*軸方向の差Δb*、L*軸方向の差ΔL*を以下の式1に代入することにより、色差ΔE*が得られる。
ΔE*={(Δa*2乗)+(Δb*2乗)+(ΔL*2乗)}1/2乗 …式1
Here, it is difficult to quantitatively specify the degree of natural texture change (aging) over time, and since it may change depending on the type of color or patterning, it cannot be specified in general. However, as described in the following examples, the color difference ΔE * before and after the accelerated weather resistance test at an eye super UV tester (Iwasaki Electric Co., Ltd.) test time of 200 hours is 1.5 to 20.0, preferably 3.0. It is preferable to use a top-coated colored paint in which an organic pigment and an inorganic pigment are blended so as to be ˜6.0. Here, the color difference is a value obtained by quantifying the distance between two colors, and can be obtained as follows. That is, in the L * · a * · b * color system chromaticity diagram defined in JIS-Z-8729, the difference * a * in the a * axis direction and the difference Δb * in the b * axis direction between the two colors. The color difference ΔE * is obtained by substituting the difference ΔL * in the L * axis direction into the following expression 1.
ΔE * = {(Δa * 2) + (Δb * 2) + (ΔL * 2)} 1/2 square (1)

また、上塗着色塗料は、着色顔料以外については、従来からこの種の建材で用いられている一般的な上塗着色塗料と同様にすることができ、アクリル樹脂系、酢酸ビニル樹脂系、ウレタン樹脂系、エポキシ樹脂系、アルキド樹脂系、ポリブタジエン樹脂系等の合成樹脂が挙げられる。また、これらの合成樹脂を有機溶剤に溶解又は分散させた型、水に溶解又は分散させた型、無溶剤のいずれの形態でも選択可能である。更に上塗着色塗料には、着色顔料とは別に、必要に応じて水、有機溶剤、体質顔料、増粘剤、分散剤、消泡剤、成膜助剤、防腐剤、紫外線吸収剤、表面調整剤等の各種添加剤を含んだものを例示することができる。ここで、上塗着色塗料における着色顔料(無機顔料と有機顔料と合計)の含有量については、塗料中に0.02〜70質量%含まれるようにするのが好ましい。   In addition, the top coating color paint can be the same as the general top coating color paint conventionally used in this type of building material, except for the color pigment, and is based on acrylic resin, vinyl acetate resin, urethane resin. And synthetic resins such as epoxy resin, alkyd resin, and polybutadiene resin. Further, any of a form in which these synthetic resins are dissolved or dispersed in an organic solvent, a form in which these synthetic resins are dissolved or dispersed in water, or a solvent-free form can be selected. In addition to colored pigments, for top-coated colored paints, water, organic solvents, extender pigments, thickeners, dispersants, antifoaming agents, film-forming aids, preservatives, UV absorbers, and surface conditioning as necessary The thing containing various additives, such as an agent, can be illustrated. Here, the content of the color pigments (total of inorganic pigments and organic pigments) in the overcoat paint is preferably 0.02 to 70% by mass in the paint.

上塗着色塗料を塗装する手段について、本発明では基材表面の全部に対して上塗層を設けるのではなく、部分的な模様付けを行うものであることから、そのような部分塗装が行える公知の手段を採用すればよい。例えば、エアレススプレー塗装、エアスプレー塗装、フレキソ印刷、グラビヤ印刷、インクジェット印刷等を挙げることができ、いずれか1種又は2種以上の手段を組み合わせるようにしてもよい。   Regarding the means for applying the top coat coloring paint, the present invention does not provide a top coat layer on the entire surface of the substrate, but performs partial patterning. The method described above may be adopted. For example, airless spray coating, air spray coating, flexographic printing, gravure printing, ink jet printing, and the like can be mentioned, and any one type or two or more types may be combined.

また、部分模様付けの形態について、タイル模様やレンガ模様を呈する建築用化粧材を製造する場合を例に説明すると、例えば、凹部と凸部を有しているタイルやレンガ調を模した基材に対し、下塗層を全面に形成した後、基材の凸部に相当する部分の一部又は全部に上塗着色塗料を塗装すれば、目地(凹部)の部分は、上塗層による部分模様付けがなされないことになる。上述したように、上塗層には着色顔料として無機顔料と有機顔料とが含まれ、経時的に有機顔料が色落ちしたり、色の変化が生じることから、基材の凸部では、上塗層における部分的な変化と下塗層による着色塗膜とが相まって、自然な風合いの変化を再現することができる。   In addition, regarding the form of partial patterning, for example, a case of manufacturing a building decorative material that exhibits a tile pattern or a brick pattern will be described. For example, a base material that imitates a tile or brick having concave and convex portions On the other hand, after the undercoat layer is formed on the entire surface, if the top coat coloring paint is applied to a part or all of the part corresponding to the convex part of the base material, the joint (concave part) is a partial pattern by the top coat layer. There will be no attachment. As described above, the overcoat layer contains inorganic pigments and organic pigments as color pigments, and the organic pigments lose color or change in color over time. A natural change in texture can be reproduced by combining a partial change in the coating layer with a colored coating film due to the undercoat layer.

また、上記のようなタイル模様やレンガ模様を呈する建築用化粧材を製造する場合、エヤレススプレー塗装やエアスプレー塗装では上塗着色塗料は固形分換算で2〜15g/m2の範囲で塗装するのがよく、好ましくは、4〜10g/m2の範囲で塗装するのがよい。すなわち、塗布を安定して行うようにするには4g/m2以上とし、また、チェッキングや膨れ等を発生させずにより平滑な塗面を得るには10g/m2以下にするのが好適である。 In addition, when manufacturing a building decorative material having a tile pattern or a brick pattern as described above, in the airless spray coating or air spray coating, the top coating is applied in the range of 2 to 15 g / m 2 in terms of solid content. Preferably, it is good to paint in the range of 4 to 10 g / m 2 . That is, 4 g / m 2 or more is preferable for stable application, and 10 g / m 2 or less is preferable for obtaining a smooth coating surface without causing checking or blistering. It is.

上記以外にも、例えば、凹凸を有さない木目調の平らな基材に上塗着色塗料を部分塗装したりして、建築用化粧材を製造するようにしても勿論よく、上塗着色塗料による部分塗装はこれらの場合に制限されるものではない。また、下塗着色塗料や上塗着色塗料とは色彩が異なる中塗着色塗料を用意し、例えば、上塗着色塗料による部分塗装に先駆けて、基材の凸部に相当する部分にスポンジロール塗装やゴムロール塗装機等で中塗着色塗料を塗装し、その中塗層に対して上塗着色塗料を部分塗装するなどして、重畳的な模様付けを行うようにしてもよい。   In addition to the above, for example, it is of course possible to manufacture a decorative material for building by partially painting an overcoat coloring paint on a flat base material having a grain pattern without irregularities. Painting is not limited in these cases. In addition, we prepare intermediate coating paints that are different in color from undercoat and topcoat paints. For example, prior to partial coating with topcoat paint, sponge roll coating or rubber roll coating machines are applied to the parts corresponding to the convex portions of the substrate. For example, an overcoat coloring paint may be applied, and the overcoat coloring paint may be partially applied to the intermediate coating layer to superimpose the pattern.

また、本発明における建築用化粧材の表面には、クリヤー塗料を塗装して得られたクリヤー層を備えるようにする。ここで、クリヤー塗料については、従来一般に用いられているクリヤー塗料を使用することができ、特に制限されないが、例えば、アクリル共重合体、ヒンダードアミン基含有アクリル共重合体、加水分解性シリル基含有アクリル共重合体、含フッ素共重合体、加水分解性シリル基含有含フッ素共重合体、及びアルコキシシラン縮合体からなる群から選ばれる少なくとも1種をバインダーとして含むクリヤー塗料であれば、建築用化粧材自体に優れた耐候性を付与させることができる点で好ましい。   Moreover, the surface of the architectural decorative material in the present invention is provided with a clear layer obtained by applying a clear paint. Here, with respect to the clear coating material, conventionally used clear coating materials can be used, and are not particularly limited, but examples thereof include acrylic copolymers, hindered amine group-containing acrylic copolymers, hydrolyzable silyl group-containing acrylic coatings. If it is a clear paint containing at least one selected from the group consisting of a copolymer, a fluorine-containing copolymer, a hydrolyzable silyl group-containing fluorine-containing copolymer, and an alkoxysilane condensate as a binder, an architectural cosmetic material It is preferable in that excellent weather resistance can be imparted to itself.

また、クリヤー塗料には、透明性を失わない程度で、艶消し剤を含む体質顔料、着色顔料、或いはカラーマイカ、ウレタン系、アクリル系着色ビーズ、ウレタン系、アクリル系透明ビーズ、鱗片状黒鉛、鱗片状酸化鉄、メッキ処理ガラスフレーク、メッキ処理マイカ、パール顔料、アルミフレーク、アルミ箔カラークリヤー塗布切断品等の各種顔料類を配合してもよく、また、紫外線吸収剤や酸化防止剤等を添加してもよい。   In addition, the clear paint is an extender pigment, a color pigment containing a matting agent, or color mica, urethane-based, acrylic-colored colored beads, urethane-based, acrylic-based transparent beads, scaly graphite, as long as transparency is not lost. Various pigments such as flaky iron oxide, plated glass flakes, plated mica, pearl pigments, aluminum flakes, aluminum foil color clear coating and cutting products may be blended, and ultraviolet absorbers and antioxidants etc. It may be added.

クリヤー塗料を塗装する手段については特に制限はなく、例えば、常法のエアスプレー塗装、エアレススプレー塗装、静電塗装、ロールコーター塗装、フローコーター塗装等公知の塗装方法を使用して塗装することができる。   There are no particular restrictions on the means for applying the clear paint. For example, it may be applied using a known coating method such as conventional air spray coating, airless spray coating, electrostatic coating, roll coater coating, or flow coater coating. it can.

本発明によれば、部分模様付けを行う上塗着色塗料が、着色顔料として無機顔料と有機顔料との両方を含むことから、有機顔料の色落ちや色の変化が生じて、これまでにない建築用化粧板を得ることができる。すなわち、本発明の建築用化粧材によれば、経年による自然な風合いの変化を再現することができる。   According to the present invention, the top-colored paint for partial patterning contains both inorganic pigments and organic pigments as colored pigments, causing discoloration and color changes of the organic pigments, and unprecedented construction A decorative board can be obtained. That is, according to the architectural decorative material of the present invention, it is possible to reproduce a change in natural texture over time.

図1は、実施例で作製した試験板(建築用化粧材)を示す平面説明図である。FIG. 1 is an explanatory plan view showing a test plate (construction decorative material) produced in the example. 図2は、実施例で作製した試験板(建築用化粧材)を示す断面説明図である。FIG. 2 is a cross-sectional explanatory view showing a test plate (architectural decorative material) produced in the example.

以下、実施例に基づいて本発明をより詳細に説明するが、本発明はこれらの内容に限定されるものではない。   EXAMPLES Hereinafter, although this invention is demonstrated in detail based on an Example, this invention is not limited to these content.

[シーラーの調整]
使用するシーラーとしてVセラン#300セカンドシーラー(アクリルエマルジョン樹脂系、大日本塗料株式会社製)を粘度70KU(20℃)、加熱残分46質量%に調整した。
[Adjustment of sealer]
V-selan # 300 second sealer (acrylic emulsion resin system, manufactured by Dainippon Paint Co., Ltd.) as a sealer to be used was adjusted to a viscosity of 70 KU (20 ° C.) and a heating residue of 46% by mass.

[下塗着色塗料の調整]
下記表1の通り、原料を配合し、粘度66KU(20℃)、加熱残分41質量%に調整した。
[Adjustment of undercoat coloring]
As shown in Table 1 below, the raw materials were blended and adjusted to a viscosity of 66 KU (20 ° C.) and a heating residue of 41 mass%.

Figure 0006261943
Figure 0006261943

[中塗着色塗料の調整]
下記表2の通り、原料を配合し、粘度66KU(20℃)、加熱残分41質量%に調整した。
[Adjustment of intermediate coating]
As shown in Table 2 below, the raw materials were blended and adjusted to a viscosity of 66 KU (20 ° C.) and a heating residue of 41% by mass.

Figure 0006261943
Figure 0006261943

[上塗着色塗料の調整]
下記表3の通り、原料を配合し、粘度74KU(20℃)、加熱残分19質量%に調整した。なお、下記表2中に記した着色顔料のうち、黄色酸化鉄易分散顔料(東洋インキ工業(株)製 EMFカラーオーカーHL:顔料分57質量%)、赤色酸化鉄易分散顔料(東洋インキ工業(株)製EMFカラーBROWN HY:顔料分50質量%)、及びカーボンブラック易分散顔料(東洋インキ工業(株)製EMFカラーHK:顔料分30質量%)が無機顔料であり、有機黄易分散顔料(東洋インキ工業(株)製EMFカラーH2RN:顔料分32質量%)、及び有機赤易分散顔料(東洋インキ工業(株)製EMFカラーRED HFB:顔料分30質量%)が有機顔料である。
[Adjustment of top coating color]
As shown in Table 3 below, the raw materials were blended and adjusted to a viscosity of 74 KU (20 ° C.) and a heating residue of 19% by mass. Of the colored pigments listed in Table 2 below, yellow iron oxide easily dispersible pigment (Toyo Ink Industries Co., Ltd. EMF color ocher HL: 57% by mass of pigment), red iron oxide easily dispersible pigment (Toyo Ink Industry) EMF color BROWN HY (manufactured by Co., Ltd.) and carbon black easy-dispersion pigment (Toyo Ink Industries Co., Ltd. EMF color HK: 30% by mass of pigment) are inorganic pigments, and organic yellow easy dispersion Pigment (EMF color H2RN manufactured by Toyo Ink Industries Co., Ltd .: 32% by mass of pigment) and organic red easily disperse pigment (EMF color RED HFB manufactured by Toyo Ink Industry Co., Ltd .: 30% by mass of pigment) are organic pigments. .

Figure 0006261943
Figure 0006261943

[クリヤー塗料の調整]
下記表4の通り、原料を配合し、粘度80KU(20℃)、加熱残分36質量%に調整した。
[Adjustment of clear paint]
As shown in Table 4 below, the raw materials were blended and adjusted to a viscosity of 80 KU (20 ° C.) and a heating residue of 36% by mass.

Figure 0006261943
Figure 0006261943

[試験板の調整]
基材としては、石膏スラグパーライト板(表面形状:4mmの凹凸差を有するタイル柄)を使用し、その寸法は幅455mm×長さ300mm×厚さ16mmとした。
先ず、上記シーラーを水にて希釈し(希釈率30質量%)、エアスプレーにて固形分塗布量28g/m2となるように、基材1の全面に塗装し、100℃×5分間乾燥させて、図2に示すようにシーラーの膜2を形成した。次いで、上記の下塗着色塗料を水にて希釈し(希釈率20質量%)、エアスプレーにて固形分塗布量27g/m2となるように、シーラー膜2が形成された基材1に塗装し、100℃×5分間乾燥させて、下塗層3を形成した。その後、上記中塗着色塗料を水にて希釈し(希釈率5質量%)、スポンジロールにて固形分塗布量16g/m2となるように、基材1の凸部8における下塗層3の上に塗装し、100℃×3分間乾燥させて、中塗層4を形成した。
[Adjustment of test plate]
As the base material, a gypsum slag perlite plate (surface shape: tile pattern having an unevenness of 4 mm) was used, and the dimensions were 455 mm width × 300 mm length × 16 mm thickness.
First, the above sealer is diluted with water (dilution rate 30% by mass), and coated on the entire surface of the base material 1 by air spray so that the solid content coating amount is 28 g / m 2 and dried at 100 ° C. for 5 minutes. Thus, a sealer film 2 was formed as shown in FIG. Next, the above-mentioned undercoat coloring paint is diluted with water (dilution ratio 20% by mass), and is applied to the base material 1 on which the sealer film 2 is formed by air spray so that the solid content coating amount is 27 g / m 2. And dried at 100 ° C. for 5 minutes to form an undercoat layer 3. Then, the above-mentioned intermediate coating coloring paint is diluted with water (dilution rate 5 mass%), and the undercoat layer 3 on the convex portion 8 of the base 1 is adjusted so as to have a solid content application amount of 16 g / m 2 with a sponge roll. It was painted on and dried at 100 ° C. for 3 minutes to form an intermediate coating layer 4.

その後、上塗着色塗料を水にて希釈し(希釈率50質量%)、エアスプレーにて固形分塗布量6g/m2となるように、基材1の凸部8の一部に塗装し、100℃×3分間乾燥させて、上塗層5を形成した。更には、上記クリヤー塗料を水にて希釈し(希釈率30質量%)、エアスプレーにて固形分塗布量22g/m2となるように、基材1の全面に塗装し、100℃×10分間乾燥させてクリヤー層6を形成して、試験板を得た。すなわち、得られた試験板は、図1に示したように、基材1の目地7は下塗層3によって着色されている。一方、この試験板は上塗着色塗料が部分塗装されており、基材1の凸部8は、下塗層3と中塗層4とによって着色された着色部分8-1と、下塗層3と中塗層4と上塗層5とによって着色された着色部分8-2とを備えている。
得られた試験板について、以下に示す各種評価試験を行った。
Thereafter, the top-colored paint is diluted with water (dilution ratio 50% by mass), and is applied to a part of the convex portion 8 of the substrate 1 so that the solid content is 6 g / m 2 by air spray. The topcoat layer 5 was formed by drying at 100 ° C. for 3 minutes. Further, the clear paint is diluted with water (dilution rate 30% by mass), and is applied to the entire surface of the substrate 1 by air spray so that the solid content coating amount is 22 g / m 2, and 100 ° C. × 10 A clear layer 6 was formed by drying for a minute to obtain a test plate. That is, in the obtained test plate, the joint 7 of the substrate 1 is colored by the undercoat layer 3 as shown in FIG. On the other hand, this test plate is partially coated with an overcoat coloring paint, and the convex portion 8 of the base material 1 includes a colored portion 8-1 colored by the undercoat layer 3 and the intermediate coat layer 4 and an undercoat layer 3. And a colored portion 8-2 colored by the intermediate coating layer 4 and the top coating layer 5.
The obtained test plate was subjected to various evaluation tests shown below.

[促進耐候性試験]
試験片を、アイスーパーUVテスターにて試験した。試験条件は下記表5に示したとおりである。そして、未試験のものとの色差(ΔE*)の測定(すなわち促進耐候性試験の前後での色差ΔE*の測定)を行うと共に、試験後の外観を以下の基準により評価した。結果を表6に示す。
◎:塗膜外観に変化はなく、光沢にも変化はない。
○:塗膜外観の変化が軽微にあり、光沢が少し低下した。
×:塗膜外観の変化が著しく、光沢も著しく低下した。
[Accelerated weathering test]
The test piece was tested with an eye super UV tester. The test conditions are as shown in Table 5 below. Then, the color difference (ΔE *) from an untested one was measured (that is, the color difference ΔE * before and after the accelerated weather resistance test), and the appearance after the test was evaluated according to the following criteria. The results are shown in Table 6.
A: There is no change in the coating film appearance, and there is no change in the gloss.
○: The coating film appearance was slightly changed, and the gloss was slightly lowered.
X: The change in the coating film appearance was remarkable, and the gloss was remarkably reduced.

Figure 0006261943
Figure 0006261943

Figure 0006261943
Figure 0006261943

[耐温水性試験]
試験片を、40℃に保った恒温水槽中に浸漬し、240時間後に取り出して乾燥させた後、外観を以下の基準により評価した。また、塗膜表面にカッターで碁盤目(4mm間隔で5×5のマス目を入れる)のカットを入れて、その上からセロテープ(登録商標)による貼着と剥離を行い、目視による観察により、以下の基準により評価した。結果を表6に示す。
<外観>
◎:塗膜外観に変化はなく、光沢にも変化はない。
○:塗膜外観の変化が軽微にあり、光沢が少し低下した。
×:塗膜外観の変化が著しく、光沢も著しく低下した。
<塗膜付着>
◎:塗膜の剥がれは見られない(剥がれたマス目0個)。
○:一部の塗膜が剥がれる(剥がれたマス目1〜5個)。
×:全体的に塗膜が剥がれる(剥がれたマス目6〜25個)。
[Warm resistance test]
The test piece was immersed in a constant temperature water bath maintained at 40 ° C., taken out after 240 hours and dried, and then the appearance was evaluated according to the following criteria. In addition, the surface of the coating film is cut with a cutter with a cutter (putting 5 × 5 squares at 4 mm intervals), and then sticking and peeling with cello tape (registered trademark) from above, by visual observation, Evaluation was made according to the following criteria. The results are shown in Table 6.
<Appearance>
A: There is no change in the coating film appearance, and there is no change in the gloss.
○: The coating film appearance was slightly changed, and the gloss was slightly lowered.
X: The change in the coating film appearance was remarkable, and the gloss was remarkably reduced.
<Coating adhesion>
(Double-circle): Peeling of a coating film is not seen (0 piece of squares which peeled off).
○: A part of the coating film is peeled off (1 to 5 squares peeled off).
X: The coating film is peeled as a whole (6-25 pieces of peeled cells).

[耐湿性試験]
試験片を、50℃で95%RH以上の恒温恒湿槽に240時間放置後、上記耐温水性試験と同様に外観を以下の基準により評価すると共に、塗膜の碁盤目試験を行い、以下の基準により評価した。結果を表6に示す。
<外観>
◎:塗膜外観に変化はなく、光沢にも変化はない。
○:塗膜外観の変化が軽微にあり、光沢が少し低下した。
×:塗膜外観の変化が著しく、光沢も著しく低下した。
<塗膜付着>
◎:塗膜の剥がれは見られない(剥がれたマス目0個)。
○:一部の塗膜が剥がれる(剥がれたマス目1〜5個)。
×:全体的に塗膜が剥がれる(剥がれたマス目6〜25個)。
[Moisture resistance test]
After leaving the test piece in a constant temperature and humidity chamber of 95% RH or higher at 50 ° C. for 240 hours, the appearance is evaluated according to the following criteria in the same manner as in the above-mentioned hot water resistance test, and a cross-cut test of the coating film is performed. It was evaluated according to the criteria. The results are shown in Table 6.
<Appearance>
A: There is no change in the coating film appearance, and there is no change in the gloss.
○: The coating film appearance was slightly changed, and the gloss was slightly lowered.
X: The change in the coating film appearance was remarkable, and the gloss was remarkably reduced.
<Coating adhesion>
(Double-circle): Peeling of a coating film is not seen (0 piece of squares which peeled off).
○: A part of the coating film is peeled off (1 to 5 squares peeled off).
X: The coating film is peeled as a whole (6-25 pieces of peeled cells).

表6に示した結果から分かるように、無機顔料のみを含んだ上塗着色塗料を用いた場合には、促進耐候性試験後の試験片は見た目で殆ど変化がなく、また、有機顔料のみを含んだ上塗着色塗料を用いた場合には、促進耐候性試験後の試験片は見た目で元色の色が消失し著しく変化し、全く違う色に変化した。それに対して、無機顔料と有機顔料とを所定の割合で含んだ上塗着色塗料を用いた場合には、促進耐候性試験後の試験片は見た目で黄味が減少し、赤く変化し、経年による変化を再現することができた。   As can be seen from the results shown in Table 6, when the top-coated colored paint containing only the inorganic pigment was used, the test piece after the accelerated weather resistance test hardly changed in appearance and contained only the organic pigment. In the case of using a top-coated colored paint, the test piece after the accelerated weather resistance test looked like the original color disappeared and changed to a completely different color. On the other hand, when an overcoat coloring paint containing an inorganic pigment and an organic pigment in a predetermined ratio is used, the test piece after the accelerated weather resistance test has a yellowish appearance and changes to red. I was able to reproduce the change.

1:基材
2:シーラー膜
3:下塗層
4:中塗層
5:上塗層
6:クリヤー層
7:基材の目地
8:基材の凸部
8-1:着色部分(下塗層+中塗層)
8-2:着色部分(下塗層+中塗層+上塗層)
1: base material 2: sealer film 3: undercoat layer 4: intermediate coat layer 5: topcoat layer 6: clear layer 7: joint of base material 8: convex part of base material
8-1: Colored part (undercoat layer + intermediate coat layer)
8-2: Colored part (undercoat layer + intermediate coat layer + top coat layer)

Claims (9)

基材と、下塗着色塗料を塗装して得られた下塗層と、上塗着色塗料を部分塗装して得られた上塗層と、クリヤー塗料を塗装して得られたクリヤー層とを有した建築用化粧材であって、上塗着色塗料が、着色顔料として無機顔料と有機顔料との両方を含み、有機顔料と無機顔料との配合割合が質量比で有機顔料:無機顔料=1:9〜9:1の範囲であることを特徴とする建築用化粧材。 It had a base material, an undercoat layer obtained by painting an undercoat colored paint, an overcoat layer obtained by partially painting an overcoat colored paint, and a clear layer obtained by painting a clear paint a building decorative materials, topcoat colored paint, you see contains both an inorganic pigment and an organic pigment as a coloring pigment, organic pigment blending ratio of the organic pigment and the inorganic pigment is in a weight ratio of inorganic pigments = 1: 9 An architectural decorative material characterized by being in the range of ˜9: 1 . 前記基材が、凹部と凸部を有する基材であり、少なくとも凸部の一部に上塗着色塗料を塗装して部分模様付けがなされている請求項1に記載の建築用化粧材。   The architectural decorative material according to claim 1, wherein the base material is a base material having a concave portion and a convex portion, and at least a part of the convex portion is coated with a top coating coloring paint to be partially patterned. 前記上塗層は、エアレススプレー塗装、エアスプレー塗装、フレキソ印刷、グラビヤ印刷、及びインクジェット印刷からなる群から選択されたいずれか1種又は2種以上を用いて部分塗装されたものである請求項1又は2に記載の建築用化粧材。   The top coat layer is partially coated by using one or more selected from the group consisting of airless spray coating, air spray coating, flexographic printing, gravure printing, and inkjet printing. The architectural decorative material according to 1 or 2. 上塗着色塗料の着色顔料における有機顔料が、C.I.ピグメントイエロー、C.I.ピグメントレッド、C.I.ピグメントバイオレット、C.I.ピグメントオレンジ、及びC.I.ピグメントブラウンからなる群から選択されたいずれか1種又は2種以上である請求項1〜のいずれかに記載の建築用化粧材。 The organic pigment in the colored pigment of the top coat paint is one or more selected from the group consisting of CI Pigment Yellow, CI Pigment Red, CI Pigment Violet, CI Pigment Orange, and CI Pigment Brown. The architectural decorative material according to any one of 1 to 3 . 前記下塗層を形成する下塗着色塗料が、着色顔料として無機顔料を使用したものである請求項1〜のいずれかに記載の建築用化粧材。 The architectural decorative material according to any one of claims 1 to 4 , wherein the undercoat coloring paint forming the undercoat layer uses an inorganic pigment as a coloring pigment. 基材上に下塗着色塗料を塗装して下塗層を形成する工程と、上塗着色塗料を部分塗装して上塗層を形成する工程と、クリヤー塗料を塗装してクリヤー層を形成する工程とを含んだ建築用化粧材の製造方法であって、上塗着色塗料が、着色顔料として無機顔料と有機顔料との両方を含み、有機顔料と無機顔料との配合割合が質量比で有機顔料:無機顔料=1:9〜9:1の範囲であることを特徴とする建築用化粧材の製造方法。 A step of forming an undercoat layer by applying an undercoat coloring paint on a substrate, a step of forming a topcoat layer by partially applying an overcoat coloring paint, and a step of forming a clear layer by applying a clear paint a method of manufacturing a building decorative material including, topcoat colored paint, see contains both an inorganic pigment and an organic pigment as a coloring pigment, organic pigment blending ratio of the organic pigment and the inorganic pigment weight ratio: Inorganic pigment = 1: 9 to 9: 1 The manufacturing method of the architectural decorative material characterized by the above-mentioned. 前記基材が、凹部と凸部を有する基材であり、少なくとも凸部の一部に対して、エアレススプレー塗装、エアスプレー塗装、フレキソ印刷、グラビヤ印刷、及びインクジェット印刷からなる群から選択されたいずれか1種又は2種以上を用いて上塗着色塗料を塗装して部分模様付けを行う請求項に記載の建築用化粧材の製造方法。 The base material is a base material having a concave portion and a convex portion, and at least part of the convex portion is selected from the group consisting of airless spray coating, air spray coating, flexographic printing, gravure printing, and inkjet printing. The manufacturing method of the architectural decorative material according to claim 6 , wherein a partial pattern is formed by applying a top-colored paint using any one or more of them. 上塗着色塗料の着色顔料における有機顔料が、C.I.ピグメントイエロー、C.I.ピグメントレッド、C.I.ピグメントバイオレット、C.I.ピグメントオレンジ、及びC.I.ピグメントブラウンからなる群から選ばれたいずれか1種又は2種以上である請求項6又は7に記載の建築用化粧材の製造方法。 The organic pigment in the colored pigment of the top coat paint is one or more selected from the group consisting of CI Pigment Yellow, CI Pigment Red, CI Pigment Violet, CI Pigment Orange, and CI Pigment Brown. A method for producing a building decorative material according to 6 or 7 . 前記下塗層を形成する下塗着色塗料が、着色顔料として無機顔料を使用したものである請求項6〜8のいずれかに記載の建築用化粧材の製造方法。 The method for producing an architectural decorative material according to any one of claims 6 to 8 , wherein the undercoat coloring paint forming the undercoat layer uses an inorganic pigment as a coloring pigment.
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