JP6214522B2 - Drip sheet - Google Patents

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JP6214522B2
JP6214522B2 JP2014502417A JP2014502417A JP6214522B2 JP 6214522 B2 JP6214522 B2 JP 6214522B2 JP 2014502417 A JP2014502417 A JP 2014502417A JP 2014502417 A JP2014502417 A JP 2014502417A JP 6214522 B2 JP6214522 B2 JP 6214522B2
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layer
drip
drip sheet
fiber
upper layer
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JPWO2013129666A1 (en
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直人 竹内
直人 竹内
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Uni Charm Corp
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Uni Charm Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4374Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece using different kinds of webs, e.g. by layering webs
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/542Adhesive fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/593Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives to layered webs

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Packages (AREA)
  • Nonwoven Fabrics (AREA)
  • Laminated Bodies (AREA)

Description

本発明は、食肉等から滲出するドリップを吸収させるのに好適なドリップシートに関する。   The present invention relates to a drip sheet suitable for absorbing a drip that exudes from meat or the like.

従来、発泡スチロール製などのトレイに入れた魚肉の切り身や牛肉等の生鮮食料品の小片から滲出するドリップを吸収させるためのドリップシートは、一般的に知られている。例えば、特許文献1には、上層が複数の開孔を有する非吸液性のプラスチックシート、下層が吸液性の繊維不織布シートからなる2層構造を有するドリップシートが開示されている。   2. Description of the Related Art Conventionally, drip sheets for absorbing drip oozing out from small pieces of fresh food such as fish fillets and beef placed in a tray made of polystyrene foam are generally known. For example, Patent Document 1 discloses a drip sheet having a two-layer structure in which a non-liquid-absorbing plastic sheet having an upper layer having a plurality of openings and a lower layer comprising a liquid-absorbing fiber nonwoven fabric sheet.

特開2003−267455号公報JP 2003-267455 A

特許文献1に開示されたドリップシートによれば、上層のプラスチックフィルムに形成された複数の開孔を介して魚肉等から滲出したドリップを下方へ速やかに移動させることができるとともに、下層の繊維不織布シートでドリップを吸収、保持することができる。   According to the drip sheet disclosed in Patent Document 1, the drip oozed from fish meat or the like can be quickly moved downward through a plurality of openings formed in the upper plastic film, and the lower layer fiber nonwoven fabric. The drip can be absorbed and held by the sheet.

しかし、上層が非吸液性のプラスチックフィルムから形成されており、下層の繊維不織布シートのみでドリップを吸収する必要があるので、一定量のドリップを吸収させるためには下層として所要の厚さを有する繊維不織布シートを用いる必要がある。かかる場合には、ドリップシートをロール状に巻き重ねた状態において、ロールの直径が大きくなり、原反の巻芯側の部分が巻外側に比べてかなり圧縮されて所要の吸液性能を発揮できず、巻外側と巻芯側とにおいて製品の性能にバラつきが生じる恐れがある。一方、かかる事態を避けるために、ロールの巻き長さ及びその直径を小さくする場合には、複数のロールに分けて製造、輸送することになるので、製造コスト及び輸送コストがかかる。   However, the upper layer is formed from a non-liquid-absorbing plastic film, and it is necessary to absorb the drip only with the lower layer nonwoven fabric sheet. Therefore, in order to absorb a certain amount of drip, the lower layer has a required thickness. It is necessary to use the fiber nonwoven fabric sheet which has. In such a case, in the state where the drip sheet is rolled up, the diameter of the roll becomes large, and the core side portion of the original fabric is considerably compressed compared to the outside of the roll, and the required liquid absorption performance can be exhibited. However, there is a risk that the product performance may vary between the outer winding side and the winding core side. On the other hand, in order to avoid such a situation, when the roll length and the diameter of the roll are reduced, the roll is manufactured and transported by being divided into a plurality of rolls, so that the production cost and the transport cost are increased.

本発明の目的は、従来の技術の改良であって、所要の吸液量を有するとともに、比較的に薄く、ロール状に巻き重ねられた状態において巻芯側と巻外側との吸液量に大きな差が生じることのないドリップシートを提供することである。   An object of the present invention is an improvement of the conventional technique, which has a required liquid absorption amount, is relatively thin, and has a liquid absorption amount between the core side and the outer winding side in a state of being rolled up. It is to provide a drip sheet that does not cause a large difference.

前記課題を解決するための、本発明は、上面及び下面と、これらの間の厚さ方向とを有し、透液性かつ吸液性の上層と、前記上層と互いに接合された吸液性の下層とを含むドリップシートである。   In order to solve the above problems, the present invention has an upper surface and a lower surface and a thickness direction therebetween, and a liquid-permeable and liquid-absorbing upper layer and a liquid-absorbing property bonded to the upper layer. A drip sheet including a lower layer of the sheet.

本発明の特徴は、前記上層が少なくとも熱融着性繊維を含み、前記熱融着性繊維が互いに熱融着している繊維不織布から形成され、前記下層は少なくとも親水性繊維を含む繊維不織布から形成されており、前記下層の質量が30〜100g/mであって、前記ドリップシートを巻き重ねてなるロールの巻芯側と巻外側とにおいて吸液量の差が最大400g/mあり、前記上層は前記上面側に位置する第1層と、前記第1層の前記下面側に位置し、かつ、前記下層に対向する第2層とを有し、前記第2層に位置する前記熱融着性繊維の融着部の数が、前記第1層に位置する前記熱融着性繊維の融着部の数よりも多く、前記上層の前記上面側の面が前記下面側の面よりも平滑である。 A feature of the present invention is that the upper layer includes at least a heat-fusible fiber, the heat-fusible fiber is formed from a fiber nonwoven fabric that is heat-sealed to each other, and the lower layer is formed from a fiber nonwoven fabric that includes at least hydrophilic fibers. is formed, the a lower layer of the mass is 30 to 100 g / m 2, the difference between the amount of liquid absorbed in the winding core side and Makisotogawa of roll of overlapping winding the drip sheet of at most 400 g / m 2 And the upper layer has a first layer located on the upper surface side and a second layer located on the lower surface side of the first layer and opposed to the lower layer, and located on the second layer. The number of fused portions of the heat-fusible fiber is larger than the number of fused portions of the heat-fusible fiber located in the first layer, and the upper surface side surface of the upper layer is on the lower surface side. Smoother than the surface.

本発明に係るドリップシートは、上下層が吸液性を有する繊維不織布から形成されているので、下層の厚さ寸法を比較的に大きくすることなく、所要量のドリップを吸収することができる。したがって、ドリップシートをロール状に巻き重ねた状態において、巻芯側が巻外側に比して過度に圧縮されることはなく、巻芯側と巻外側とにおいて比較的に大きな吸液量の差が生じて、製品においてバラつきが生じる恐れはない。   In the drip sheet according to the present invention, since the upper and lower layers are formed from a fiber nonwoven fabric having liquid absorbency, a required amount of drip can be absorbed without relatively increasing the thickness of the lower layer. Therefore, in the state where the drip sheet is wound in a roll shape, the core side is not excessively compressed as compared with the outer side, and there is a relatively large difference in liquid absorption between the core side and the outer side. And there is no risk of variations in the product.

本発明の実施形態に係るドリップシートの斜視図。The perspective view of the drip sheet concerning the embodiment of the present invention. 図1のII−II線模式的断面図。The II-II line | wire schematic sectional drawing of FIG. 図2のIII線で囲む部分拡大図。The elements on larger scale enclosed with the III line of FIG. ドリップシートを巻き重ねた状態のロールの斜視図。The perspective view of the roll of the state which wound the drip sheet. ドリップシートの使用例の一例を示す図。The figure which shows an example of the usage example of a drip sheet. 各実施例と各比較例とにおける、下層の質量とドリップシートの巻外側と巻芯側との吸液量の差との相関関係を示すグラフ。The graph which shows the correlation with the difference of the amount of liquid absorption of the mass of a lower layer, and the roll outer side of a drip sheet | seat, and the core side in each Example and each comparative example.

図1〜3を参照すると、ドリップシート10は、厚さ方向Zを有し、上面11と、下面12と、上層13と、下層14とを含む。上層13と下層14とは、ホットメルト接着剤等の公知の接着手段である疎水性又は親水性接着部15を介して互いに接合される。   1 to 3, the drip sheet 10 has a thickness direction Z and includes an upper surface 11, a lower surface 12, an upper layer 13, and a lower layer 14. The upper layer 13 and the lower layer 14 are joined to each other via a hydrophobic or hydrophilic adhesive portion 15 which is a known adhesive means such as a hot melt adhesive.

上層13は、エアスルー繊維不織布、スパンレース繊維不織布やスパンボンド繊維不織布等の公知の疎水性繊維不織布から形成することができる。上層13の材料の一つであるエアスルー繊維不織布は、公知のエアスルー法で製造されるものであって、エアスルー法は、カードウエブなどの繊維ウエブをネット上に載置して、上方から熱風を吹き付けることで、部分的に、すなわち、構成繊維18の交点を熱融着させることによってシート形態に形成する方法である。かかる方法によって形成されたエアスルー繊維不織布には、繊維が比較的に疎に集合する吹き付け面と、繊維が比較的に密に集合する、繊維支持面であるネット面とを有する。本発明に係るドリップシート10においては、上層13の上面11側がネット面、下面12側が吹き付け面となるように配置される。   The upper layer 13 can be formed from a known hydrophobic fiber nonwoven fabric such as an air-through fiber nonwoven fabric, a spunlace fiber nonwoven fabric, or a spunbond fiber nonwoven fabric. The air-through fiber nonwoven fabric, which is one of the materials of the upper layer 13, is manufactured by a known air-through method. In the air-through method, a fiber web such as a card web is placed on a net and hot air is blown from above. It is a method of forming into a sheet form partially by spraying, that is, by thermally fusing the intersections of the constituent fibers 18. The air-through fiber nonwoven fabric formed by such a method has a spray surface on which fibers gather relatively sparsely and a net surface that is a fiber support surface on which fibers gather relatively densely. In the drip sheet 10 according to the present invention, the upper layer 13 is disposed such that the upper surface 11 side is a net surface and the lower surface 12 side is a spray surface.

上層13のエアスルー繊維不織布の構成繊維18としては、好ましくは、疎水性の熱可塑性合成樹脂からなるステープル繊維を用いることができ、例えば、ポリエチレンテレフタレート(PET)、ポリプロピレン(PP)、ポリエチレン(PE)およびこれらからなる芯鞘型の複合繊維を用いることができる。複合繊維は、繊度1〜6dtex、繊維長30〜70mmであって、鞘部分を形成する熱可塑性合成樹脂には、芯部分を形成する熱可塑性合成樹脂に比べて溶融温度の低いものが使用される。また、芯部分を形成する熱可塑性合成樹脂に鞘部分を形成する熱可塑性合成樹脂よりも弾性率の高いものを使用して、上層13全体の剛性を高くしてもよい。かかる芯鞘型の複合繊維としては、例えば、ポリエチレンとポリプロピレン、ポリエチレンとポリエステル、ポリプロピレンとポリエステル、ポリエチレンテレフタレートとポリエチレンの組み合わせ等がある。本発明の後記の効果を奏する限りにおいて、上層13は2層以上の構造を有するエアスルー繊維不織布から形成されていてもよいし、各層を構成する繊維の繊維径が異なるものを用いてもよい。また、上層13は、その吸液性を向上させるために、レーヨン等の親水性(吸湿性、吸水性)繊維を一部に含むものであってもよい。   As the constituent fibers 18 of the air through fiber nonwoven fabric of the upper layer 13, staple fibers made of a hydrophobic thermoplastic synthetic resin can be preferably used. For example, polyethylene terephthalate (PET), polypropylene (PP), polyethylene (PE) Further, a core-sheath type composite fiber made of these can be used. The composite fiber has a fineness of 1 to 6 dtex and a fiber length of 30 to 70 mm, and the thermoplastic synthetic resin forming the sheath part has a lower melting temperature than the thermoplastic synthetic resin forming the core part. The Further, the rigidity of the entire upper layer 13 may be increased by using a thermoplastic synthetic resin that forms the core portion that has a higher elastic modulus than the thermoplastic synthetic resin that forms the sheath portion. Examples of the core-sheath type composite fiber include polyethylene and polypropylene, polyethylene and polyester, polypropylene and polyester, and a combination of polyethylene terephthalate and polyethylene. As long as the effects described later of the present invention are exhibited, the upper layer 13 may be formed of an air-through fiber nonwoven fabric having a structure of two or more layers, or may have different fiber diameters of fibers constituting each layer. Further, the upper layer 13 may partially include hydrophilic (hygroscopic, water-absorbing) fibers such as rayon in order to improve the liquid absorption.

下層14は、親水性繊維からなるエアレイドパルプ繊維不織布であって、その原材料として、好ましくは、平均繊維長約1.0〜10.0mmのパルプ繊維である構成繊維19を用いることができ、広葉樹及び針葉樹(好ましくは針葉樹)の木材パルプ繊維のほかに、親水性繊維として木材以外の植物繊維を木材パルプ繊維と混合することができる。下層14の吸収性能を向上させるために、親水増強処理をしてもよい。下層14は、例えば、ばらばらの構成繊維19を、親水性接着剤、例えば、アクリル酸エステル系(PVA系)樹脂をバインダーとして用いて結合した接着剤型エアレイドパルプ繊維不織布を用いることができる。接着剤型エアレイドパルプ繊維不織布は、例えば、搬送ネットベルトの下面に負圧をかけ、そのネットベルト上に粉砕パルプ等の親水性短繊維をエア流で分散しながら堆積すると同時にアクリル酸エステル系(PVA系)接着剤を噴霧して製造することができる。かかる場合において、下層14の構成繊維19としては、所要の吸収性能が得られる限り親水性繊維に、例えば、5〜30質量%、繊維長1〜15mmの疎水性繊維(合成繊維)が混合されていてもよい。なお、構成繊維19を互いに結合するのに、接着剤に替えて、該繊維を流体好ましくは水流の噴射処理で互いに交絡させることもできる。   The lower layer 14 is an air laid pulp fiber nonwoven fabric made of hydrophilic fibers, and as the raw material, a constituent fiber 19 which is a pulp fiber having an average fiber length of about 1.0 to 10.0 mm can be preferably used. In addition to wood pulp fibers of softwood (preferably softwood), plant fibers other than wood can be mixed with wood pulp fibers as hydrophilic fibers. In order to improve the absorption performance of the lower layer 14, a hydrophilic enhancement treatment may be performed. For the lower layer 14, for example, an adhesive-type airlaid pulp fiber nonwoven fabric obtained by bonding separated constituent fibers 19 using a hydrophilic adhesive, for example, an acrylic ester (PVA) resin as a binder can be used. The adhesive-type airlaid pulp fiber nonwoven fabric is deposited, for example, by applying a negative pressure to the lower surface of the transport net belt and dispersing hydrophilic short fibers such as pulverized pulp on the net belt while being dispersed by an air flow. (PVA-based) It can be produced by spraying an adhesive. In this case, as the constituent fibers 19 of the lower layer 14, for example, 5 to 30% by mass of a hydrophobic fiber (synthetic fiber) having a fiber length of 1 to 15 mm is mixed with the hydrophilic fiber as long as the required absorption performance is obtained. It may be. In order to bond the constituent fibers 19 to each other, instead of the adhesive, the fibers can be entangled with each other by a fluid, preferably a jet of water.

接着部15は、質量約1.5〜2.5g/mの疎水性又は親水性ホットメルト接着剤を散点状に上層13の下面又は/および下層14の上面に塗布して形成される。接着部15を形成するホットメルト接着剤は、散点状の他に、直状、波状、スパイラル状、格子状等の各種公知のパターンで塗布されていてもよい。ただし、接着剤15が疎水性である場合には、上層13から下層14へのドリップの移動を阻害しないために、上層13又は下層14の対向面全体に塗布されてないことが好ましい。疎水性ホットメルト接着剤としては、例えば、エチレン−酢酸ビニル共重合体、ポリエチレン又はポリプロピレンをベースポリマーとするもの、親水性ホットメルト接着剤としては、例えば、PVA系樹脂又は親水性基を有する酢酸ビニル系樹脂をベースポリマーとするものを用いることができる。The adhesive portion 15 is formed by applying a hydrophobic or hydrophilic hot melt adhesive having a mass of about 1.5 to 2.5 g / m 2 to the lower surface of the upper layer 13 and / or the upper surface of the lower layer 14 in the form of dots. . The hot melt adhesive forming the bonding portion 15 may be applied in various known patterns such as a straight shape, a wavy shape, a spiral shape, and a lattice shape in addition to the dotted shape. However, when the adhesive 15 is hydrophobic, it is preferably not applied to the entire facing surface of the upper layer 13 or the lower layer 14 in order not to inhibit the movement of the drip from the upper layer 13 to the lower layer 14. Examples of the hydrophobic hot melt adhesive include those based on ethylene-vinyl acetate copolymer, polyethylene or polypropylene, and examples of the hydrophilic hot melt adhesive include PVA resin or acetic acid having a hydrophilic group. What uses vinyl-type resin as a base polymer can be used.

図2を参照すると、ドリップシート10の厚さ寸法D1は約1.0〜4.0mm、上層13の厚さ寸法D2は約0.4〜2.0mm、下層14の厚さ寸法D3は約0.8〜3.6mmである。上層13の質量は約20〜40g/m、見掛け密度は約0.01〜0.1g/cmであって、下層14の質量は約30〜100g/m、見掛け密度は約0.01〜0.07g/cmである。ただし、ドリップシート10の厚さ寸法D1は好ましくは最大2.5mmであることが好ましい。各層の厚さ寸法の測定には、厚さ測定器(PEACOCK社製、測定面φ44mm、測定圧3g/cm)を使用した。ドリップシート10は、説明の便宜上、上層13の上方部分からなる第1層20、上層13の下方部分からなる第2層21及び下層14からなる第3層22に区分される。Referring to FIG. 2, the thickness dimension D1 of the drip sheet 10 is about 1.0 to 4.0 mm, the thickness dimension D2 of the upper layer 13 is about 0.4 to 2.0 mm, and the thickness dimension D3 of the lower layer 14 is about 0.8-3.6 mm. The mass of the upper layer 13 is about 20 to 40 g / m 2 , the apparent density is about 0.01 to 0.1 g / cm 3 , the mass of the lower layer 14 is about 30 to 100 g / m 2 , and the apparent density is about 0.00. 01 to 0.07 g / cm 3 . However, the thickness dimension D1 of the drip sheet 10 is preferably 2.5 mm at the maximum. A thickness measuring device (manufactured by PEACOCK, measuring surface φ44 mm, measuring pressure 3 g / cm 3 ) was used for measuring the thickness dimension of each layer. For convenience of explanation, the drip sheet 10 is divided into a first layer 20 that is an upper portion of the upper layer 13, a second layer 21 that is a lower portion of the upper layer 13, and a third layer 22 that is a lower layer 14.

かかる構成を有するドリップシート10の原反は、通常、製造工程および小売店の食品加工工程において、所定の巻き長さを有するロール状に巻き重ねた状態で保管される。図4を参照すると、ドリップシート10はロール状に巻かれ、ロール30は巻芯側31と巻外側32とを有する。本実施形態ででは、ロール30は無芯であるが、紙製やプラスチック製等の巻芯部材に巻回されていてもよい。ロール30の巻き長は約200〜800m、幅寸法は約100cm、直径は約80〜120cmである。   The original fabric of the drip sheet 10 having such a configuration is usually stored in a state of being rolled up in a roll shape having a predetermined winding length in a manufacturing process and a food processing process in a retail store. Referring to FIG. 4, the drip sheet 10 is wound in a roll shape, and the roll 30 has a winding core side 31 and a winding outer side 32. In the present embodiment, the roll 30 is coreless, but may be wound around a core member made of paper or plastic. The roll 30 has a winding length of about 200 to 800 m, a width dimension of about 100 cm, and a diameter of about 80 to 120 cm.

市販されているドリップシートは、開孔プラスチックフィルムとその下方に位置する吸液シートとから構成されているところ、開孔プラスチックフィルム自体は吸液性を有しないので、下層の吸液シートのみがドリップを吸収保持する役割を担う。したがって、所要量の吸液量を実現するためには、下層の吸液シートの厚さを吸液量に応じて大きくする必要があり、製造時及び使用時において吸液シートのロールが嵩張るという問題がある。かかる場合には、ドリップシートを巻き重ねたロールの巻芯側の部分が圧迫されて下層の吸液シートが押し潰され、所要の吸液性能を発揮することができないおそれがある。その結果、ロールの巻芯側と巻外側とにおいて吸液量のばらつきが生じ、製品性能の均一化を図ることができない。   A commercially available drip sheet is composed of a perforated plastic film and a liquid absorbing sheet located below the perforated plastic film. Since the perforated plastic film itself does not have a liquid absorbing property, only the lower liquid absorbing sheet is used. Plays the role of absorbing and holding the drip. Therefore, in order to realize the required amount of liquid absorption, it is necessary to increase the thickness of the lower liquid absorption sheet according to the amount of liquid absorption, which means that the roll of the liquid absorption sheet becomes bulky during production and use. There's a problem. In such a case, the core side portion of the roll on which the drip sheet is wound is pressed and the lower liquid-absorbing sheet is crushed, and the required liquid-absorbing performance may not be exhibited. As a result, the liquid absorption amount varies between the roll core side and the roll outer side, and the product performance cannot be made uniform.

本実施形態の場合には、下層14のみならず上層13が所定の吸液量を有しているので、ドリップシート10全体および下層14を比較的に薄くすることができ、所要量のドリップシート10を巻き重ねてなるロール30の直径を比較的に小さくすることができる。したがって、ロール30の巻芯側31の部分が巻外側32に比してかなり圧縮されて嵩が小さくなり吸液量が著しく低下するおそれはなく、巻芯側31と巻外側32とにおいてその吸液量に大きな差を生じることはない。   In the case of this embodiment, since not only the lower layer 14 but also the upper layer 13 has a predetermined amount of liquid absorption, the entire drip sheet 10 and the lower layer 14 can be made relatively thin, and a required amount of drip sheet can be obtained. The diameter of the roll 30 formed by winding 10 can be made relatively small. Therefore, the portion on the core side 31 of the roll 30 is considerably compressed as compared with the outer side 32 and the volume is reduced and the amount of liquid absorption is not significantly reduced. There is no big difference in the liquid volume.

かかる効果を奏するために、上層13の吸液量が少なくとも500g/m、見掛け密度は少なくとも0.02g/cmであることが好ましい。上層13の吸液量が少なくとも500g/mである場合には、上層13がドリップを所要量吸収するので、下層14の厚さ寸法D3を約0.8〜3.6mmとすることができる。ただし、シート全体の厚さ寸法D1を約2.5mm以下とすることが好ましい。下層14の厚さ寸法D3を大きくした場合におけるロール30と同じ巻き長さのロール30を製造する場合において、下層14の厚さ寸法D3を上記範囲内とするときにはその直径を抑えることができ、巻芯側31の部分が巻外側32に比して強く圧縮されて吸液性能が低下するおそれはない。また、上層13の吸液量は、その見掛け密度の値に依存するものであって、見掛け密度が0.02g/cmの場合には、上層13の吸液量を少なくとも500g/mにすることができ、所要量のドリップを吸収保持することができるとともに、過度に高密度となって繊維不織布としての柔軟性が損なわれることはない。In order to achieve such an effect, it is preferable that the upper layer 13 has a liquid absorption amount of at least 500 g / m 2 and an apparent density of at least 0.02 g / cm 3 . When the liquid absorption amount of the upper layer 13 is at least 500 g / m 2 , since the upper layer 13 absorbs the required amount of drip, the thickness dimension D3 of the lower layer 14 can be set to about 0.8 to 3.6 mm. . However, the thickness D1 of the entire sheet is preferably about 2.5 mm or less. When manufacturing the roll 30 having the same winding length as the roll 30 when the thickness dimension D3 of the lower layer 14 is increased, the diameter can be suppressed when the thickness dimension D3 of the lower layer 14 is within the above range, There is no possibility that the portion on the winding core side 31 is compressed more strongly than the winding outer side 32 and the liquid absorption performance is not lowered. The liquid absorption amount of the upper layer 13 depends on the apparent density value. When the apparent density is 0.02 g / cm 3 , the liquid absorption amount of the upper layer 13 is at least 500 g / m 2 . In addition to being able to absorb and hold a required amount of drip, the density as an excessively high density is not impaired.

上層13においては、前記のとおり、エアスルー法の製造工程において、ネットに堆積した繊維からなるネット面側が食品が載置される上面11側であって、第2層21の熱風が吹き付けられて繊維が熱融着した融着部17の数は第1層20に比べて多くなっている。また、ネット面においては繊維がネットに押し付けられて互いに拘束されているので、第1層20は第2層21に比べて繊維が密に配置されており、ネットの下方に位置するサクションボックス等によって平面上のネットに押しつけられていることから、上層13の上面11を形成する面は上層13の下層14と対向する面よりも平らである。かかる態様を有するドリップシート10において、それを発泡スチロール製のトレイ内に配置して表面に食肉や野菜等の生鮮食品を載置したときに、食品から滲出するドリップ(血汁)を上層13で一時的に貯留するとともに、その繊維間間隙を介して下層14に移動させて下層14でドリップを吸収保持することができる。上層13の吸液量は約500〜1000g/m、下層14の吸液量は約1000〜2000g/mであって、下層14は上層13の2倍以上の量のドリップを吸収することができる。In the upper layer 13, as described above, in the manufacturing process of the air-through method, the net surface side made of fibers deposited on the net is the upper surface 11 side on which food is placed, and the hot air of the second layer 21 is blown to the fibers. As compared with the first layer 20, the number of the fusion-bonded portions 17 that are thermally fused is increased. Further, since the fibers are pressed against the net and restrained from each other on the net surface, the first layer 20 has a denser arrangement of fibers than the second layer 21, and a suction box or the like positioned below the net Therefore, the surface forming the upper surface 11 of the upper layer 13 is flatter than the surface facing the lower layer 14 of the upper layer 13. In the drip sheet 10 having such an aspect, when it is placed in a styrofoam tray and fresh food such as meat and vegetables is placed on the surface, the drip (blood juice) that exudes from the food is temporarily stored in the upper layer 13. In addition, the drip can be absorbed and held in the lower layer 14 by moving to the lower layer 14 through the interfiber gap. The upper layer 13 has a liquid absorption amount of about 500 to 1000 g / m 2 , the lower layer 14 has a liquid absorption amount of about 1000 to 2000 g / m 2 , and the lower layer 14 absorbs drip in an amount more than twice that of the upper layer 13. Can do.

本実施形態のドリップシート10においては、下層14のみならず上層13が吸液性を有するので、所要の吸液量を要する場合であってもドリップシート10全体の厚さ寸法を抑えることができ、比較的に全体を薄く形成することができる。それにより、ドリップシート10及び下層14の製造時及び使用時においてロール30が嵩張るということはない。特に、下層14が所定以上の厚さ寸法を有する場合には、ロール30の巻芯側31に位置する部分が圧縮されて嵩が小さくなり、巻外側32に位置する部分に比して吸液量が低下し、各製品において吸液量が不均一になるおそれがある。また、上層13は主として疎水性繊維から、かつ、下層14は主として親水性繊維からなるうえに、前者は後者に比して繊維密度が高いので、リウエットによる上層13への液戻りを抑制することができ、食品が再びドリップと接触するのを防止することができる。   In the drip sheet 10 of the present embodiment, not only the lower layer 14 but also the upper layer 13 has liquid absorbency, so that the thickness dimension of the entire drip sheet 10 can be suppressed even when the required amount of liquid absorption is required. The whole can be formed relatively thin. Thereby, the roll 30 does not become bulky when the drip sheet 10 and the lower layer 14 are manufactured and used. In particular, when the lower layer 14 has a thickness dimension greater than or equal to a predetermined thickness, the portion located on the core side 31 of the roll 30 is compressed to reduce the volume, and absorbs liquid compared to the portion located on the outer side 32. There is a risk that the amount will be reduced and the amount of liquid absorption will be uneven in each product. Further, the upper layer 13 is mainly made of hydrophobic fibers, the lower layer 14 is mainly made of hydrophilic fibers, and the former has a higher fiber density than the latter, so that liquid return to the upper layer 13 due to rewetting is suppressed. And prevent the food from coming into contact with the drip again.

ドリップシート10をエアレイドパルプ繊維不織布のみから形成した場合には、その表面が大小の凹凸を繰り返す起伏形態を有し、食品の表面を傷つけてドリップが発生し易くなるおそれがある。かかる不利益を防止するために、食品と接触するエアレイドパルプ繊維不織布の表面をカッター等で削る必要があるところ、本実施形態のドリップシート10の場合には、上層13の上面11側がエアスルー繊維不織布のネット面側であるので、外面が平らであって、かかる平滑加工を施す必要がない。また、第1層20では繊維が拘束されて比較的に密に配置されているのに対し、第2層21では繊維が拘束されておらず比較的に疎に配置されている。具体的には、第1層20の繊維の見掛け密度は約0.07〜0.09g/cm、第2層21の繊維の見掛け密度は約0.03〜0.06g/cmである。前記のとおり、第1層20の見掛け密度は第2層21のそれよりも高いので、第1層20の構成繊維18の繊維間間隙は、第3層22のそれよりも小さいものといえる。ドリップシート10の表面が上層13の吹き付け面から形成されている場合にはネット面に比して繊維が比較的に疎に配置されているので繊維間間隙が大きくドリップをより速やかに下層14に移動させることができる。しかし、ドリップを比較的に短時間に吸収した場合には、食品の載置面の保水成分が急激に減少し、載置面が部分的に乾燥して変色やひび割れ等を生じやすくなる。本実施形態においては、上層13のネット面側をドリップシート10の上面11側に位置させることによって、ドリップが比較的に短時間に全て吸収されることはない。したがって、少なくともスーパー等の小売店において所定時間(2〜10時間程度)トレイにパックされた状態で食品が陳列されている状態であっても、食品が一定の鮮度を保つ程度に載置面の水分が過剰に吸収されることのないようにドリップシート10の吸収速度が調整される。When the drip sheet 10 is formed only from an airlaid pulp fiber nonwoven fabric, the surface has a undulating form in which large and small irregularities are repeated, and there is a possibility that the surface of the food is damaged and drip is likely to occur. In order to prevent such disadvantages, it is necessary to cut the surface of the airlaid pulp fiber nonwoven fabric in contact with food with a cutter or the like. In the case of the drip sheet 10 of this embodiment, the upper surface 11 side of the upper layer 13 is the air-through fiber nonwoven fabric. Since the outer surface is flat, the outer surface is flat and it is not necessary to perform such smoothing. In the first layer 20, the fibers are constrained and arranged relatively densely, whereas in the second layer 21, the fibers are not constrained and are arranged relatively sparsely. Specifically, the apparent density of the fibers of the first layer 20 is about 0.07 to 0.09 g / cm 3 , and the apparent density of the fibers of the second layer 21 is about 0.03 to 0.06 g / cm 3 . . As described above, since the apparent density of the first layer 20 is higher than that of the second layer 21, it can be said that the interfiber spacing of the constituent fibers 18 of the first layer 20 is smaller than that of the third layer 22. When the surface of the drip sheet 10 is formed from the sprayed surface of the upper layer 13, the fibers are arranged relatively sparsely compared to the net surface, so that the inter-fiber gap is large and the drip is more quickly applied to the lower layer 14. Can be moved. However, when the drip is absorbed in a relatively short time, the water retention component of the food placement surface is drastically reduced, and the placement surface is partially dried, which tends to cause discoloration, cracks, and the like. In this embodiment, by positioning the net surface side of the upper layer 13 on the upper surface 11 side of the drip sheet 10, all the drip is not absorbed in a relatively short time. Therefore, even if the food is displayed in a state where it is packed in a tray for a predetermined time (about 2 to 10 hours) at least at a retail store such as a supermarket, the level of the placing surface is such that the food maintains a certain freshness. The absorption speed of the drip sheet 10 is adjusted so that moisture is not excessively absorbed.

また、上層13の複合繊維の繊度は、1〜6dtexであることが好ましい。1dtex以下の場合には強度不足となり、6dtex以上の場合には毛管現象が弱くなりリウエットに対するバリア機能が低下するおそれがあるからである。また、第2層21はドリップを第3層22に速やかに移動させるために親水化処理されていることが好ましい。   Moreover, it is preferable that the fineness of the composite fiber of the upper layer 13 is 1-6 dtex. This is because the strength is insufficient when it is 1 dtex or less, and the capillarity is weakened when it is 6 dtex or more, and the barrier function against rewetting may be lowered. Further, the second layer 21 is preferably subjected to a hydrophilic treatment in order to quickly move the drip to the third layer 22.

通常、使い捨ておむつや生理用ナプキンに使用される、着用者の肌対向面側に位置する繊維不織布製のトップシートと、その下方に位置するフラッフパルプを含む混合物からなる吸収性コアとから構成された吸収部材の場合には、排泄された体液を着用者の肌から離間させるために、体液をトップシートから速やかに(排泄後、数分以内)下方の吸収性コアに移行させ、トップシートの表面を乾燥状態にする必要がある。そのため、トップシートの表面に親水化処理を施したり、トップシート及び/また吸収性コアにおいて繊維密度を下方に向かって次第に高くする等の設計をする。しかし、ドリップシート10においては、その上面11から急激にドリップが吸収されると食品の水分が過剰に吸収され、食品の一部が乾燥するおそれがある。したがって、ドリップシート10においてはその上面11に親水化処理が施されていないことが好ましく、また、上層13の繊維密度も第1層20が第2層21よりも高くなるように構成されている。   Usually used for disposable diapers and sanitary napkins, it is composed of a top sheet made of non-woven fabric located on the skin facing surface side of the wearer and an absorbent core made of a mixture containing fluff pulp located below the top sheet. In the case of the absorbent member, in order to separate the excreted bodily fluid from the skin of the wearer, the bodily fluid is quickly transferred from the top sheet (within a few minutes after excretion) to the lower absorbent core, The surface needs to be dry. Therefore, the surface of the top sheet is subjected to a hydrophilic treatment, or the fiber density of the top sheet and / or the absorbent core is gradually increased downward. However, in the drip sheet 10, if the drip is absorbed rapidly from the upper surface 11, the moisture of the food is excessively absorbed and part of the food may be dried. Therefore, in the drip sheet 10, it is preferable that the upper surface 11 is not subjected to a hydrophilization treatment, and the fiber density of the upper layer 13 is configured such that the first layer 20 is higher than the second layer 21. .

図5は、ドリップシート10の使用例の一例を示すものであって、本使用例においては、肉や魚等のドリップが滲出する食品44が複数層から構成された複合層40の間に介在して配置される。複合層40は、第1外面層41と、第2外面層42と、第1及び第2外面層間41,42間に位置する中間層43とから構成された3層構造を有している。第1及び第2外面層41,42は上層13と同様にエアスルー繊維不織布から形成されており、中間層43は下層14と同様にエアレイドパルプ繊維不織布から形成される。第1及び第2外面層41,42の食品44と接触する面はネット面であって、平滑かつ反対側の面に比して繊維が密に配置されており、食品を傷つけることなく、かつ、食品の水分を吸収しすぎることはない。かかる使用例としては、例えば、トラック等でスーパー等の各小売店に配送するときや小売店において陳列棚に陳列する前に保管しているとき等が考えられる。   FIG. 5 shows an example of a usage example of the drip sheet 10. In this usage example, the food 44 from which a drip such as meat or fish exudes is interposed between the composite layers 40 composed of a plurality of layers. Arranged. The composite layer 40 has a three-layer structure including a first outer surface layer 41, a second outer surface layer 42, and an intermediate layer 43 located between the first and second outer surface layers 41, 42. The first and second outer surface layers 41 and 42 are formed from an air-through fiber nonwoven fabric as in the upper layer 13, and the intermediate layer 43 is formed from an airlaid pulp fiber nonwoven fabric as in the lower layer 14. The surfaces of the first and second outer surface layers 41, 42 that are in contact with the food 44 are net surfaces, the fibers are densely arranged compared to the smooth and opposite surface, and the food is not damaged. Do not absorb too much moisture in food. Examples of such use include, for example, when delivering to a retail store such as a supermarket by a truck or the like, or storing the product before displaying it on a display shelf in the retail store.

本使用例においても、複合層40全体が吸液性能を有するので、比較的に薄く形成した場合であっても所要の吸液量を確保することができる。したがって、ロール30の直径が比較的に大きくなることはなく、巻芯側31が圧迫されて巻芯側31と巻外側32とにおいて吸液量において大きな差を生じるおそれはない。また、小売店等の生鮮食品の加工現場においては、ドリップシートと食品との組み合せが複数重ねられた状態で保管されることが多く、上方からの荷重によって食品が変形したり、上下接触面に位置するドリップシートに食品の水分が過剰に吸収されて食品の鮮度が低下するおそれがある。本使用例における複合層40によれば、かかる場合であっても、食品44の上下にエアスルー繊維不織布製の第1及び第2外面層41,42が位置し、かつ、その接触面はエアスルー繊維不織布のネット面であるからクッション性に優れ、食品44の表面を傷付けることはなく、また、食品44の水分が過剰に吸収されるおそれもない。   Also in this use example, since the composite layer 40 as a whole has liquid absorption performance, a required liquid absorption amount can be ensured even when it is formed relatively thin. Therefore, the diameter of the roll 30 does not become relatively large, and there is no possibility that the core side 31 is pressed and a large difference in the amount of liquid absorption between the core side 31 and the winding outside 32 is caused. In addition, in the field of fresh food processing at retail stores, etc., a combination of drip sheets and food is often stored in a stacked state. There is a risk that the drip sheet positioned will absorb excessive moisture from the food and reduce the freshness of the food. According to the composite layer 40 in the present use example, even in such a case, the first and second outer surface layers 41 and 42 made of air-through fiber nonwoven fabric are positioned above and below the food 44, and the contact surfaces thereof are air-through fibers. Since it is a nonwoven fabric net surface, it has excellent cushioning properties, does not damage the surface of the food 44, and does not cause excessive absorption of moisture in the food 44.

表1は、様々な条件の下、複数のドリップシートを製造して、該ドリップシートをロール状に巻き重ねてなる各ロール30の巻芯側31と巻外側32との吸液量の差を評価したものである。各ロール30は、いずれも直径が100cmであって、製造されたロール30の巻き長さ(m)は、ドリップシート10の厚さ寸法D1によって相違する。   Table 1 shows the difference in liquid absorption between the core side 31 and the outer winding side 32 of each roll 30 obtained by manufacturing a plurality of drip sheets under various conditions and winding the drip sheets in a roll shape. It has been evaluated. Each roll 30 has a diameter of 100 cm, and the winding length (m) of the manufactured roll 30 differs depending on the thickness dimension D1 of the drip sheet 10.

Figure 0006214522
Figure 0006214522

[測定方法]
<シートの厚さ>
JISL1096.6.5の規格に準拠して、卓上厚み計(PEACOCK製、測定面φ44mm、測定圧3g/cm)を用いて測定した。まず、各ロール30の巻芯側31と巻外側32とからそれぞれ100mm×100mmのサンプルを切り取り、サンプルの中心を上下に位置する円盤で静かに挟み込み、そのときの測定器の値を求めた(N=10)。
[Measuring method]
<Sheet thickness>
Based on the standard of JISL1096.6.5, it measured using the desk | table-top thickness meter (The product made from PEACOCK, measurement surface (phi) 44mm, measurement pressure 3g / cm < 2 >). First, a sample of 100 mm × 100 mm was cut from the roll core side 31 and the roll outer side 32 of each roll 30, and the center of the sample was gently sandwiched between the upper and lower disks, and the value of the measuring instrument at that time was obtained ( N = 10).

<吸液量>
前記のシートの厚さ測定で使用した各サンプルの質量(Ag)を測定した。質量を測定した後、各サンプルを10メッシュの金網の上に置き、各サンプル全体をトレイに入れた試験液(水道水、生理食塩水、食用油)に浸けた。3分間試験液に浸したのち、各サンプルを金網ごとトレイから取り出し、軽く水切りをして、5分間静置した。その後、金網と各サンプルとの質量(Bg)を測定し、サンプルを取り外して、金網のみの質量(Cg)を測定した。そして、各サンプルをサンプル台の上に置き、420gの重りをサンプルにのせて、3分間そのまま放置した。上記の測定方法によって求めた値(A〜C)を用いて、下記の計算方法により、吸液量を求めた。測定は3回行い、その平均値を各ロール30の巻芯側31と巻外側32との吸液量とした。
吸液量(g/m)=(B−C−A)/0.1/0.1
<Liquid absorption>
The mass (Ag) of each sample used in the thickness measurement of the sheet was measured. After measuring the mass, each sample was placed on a 10-mesh wire net, and each sample was immersed in a test solution (tap water, physiological saline, edible oil) placed in a tray. After soaking in the test solution for 3 minutes, each sample was taken out of the tray together with the wire mesh, drained lightly, and allowed to stand for 5 minutes. Thereafter, the mass (Bg) of the wire mesh and each sample was measured, the sample was removed, and the mass (Cg) of only the wire mesh was measured. Then, each sample was placed on a sample table, a 420 g weight was placed on the sample, and the sample was allowed to stand for 3 minutes. The liquid absorption was calculated | required with the following calculation method using the value (AC) calculated | required by said measuring method. The measurement was performed three times, and the average value was defined as the liquid absorption amount of the core side 31 and the outer side 32 of each roll 30.
Liquid absorption (g / m 2 ) = (B−C−A) /0.1/0.1

<吸液量の差>
各実施例及び比較例におけるロール30の巻外側32の吸液量から巻芯側31の吸液量を引いた値を吸液量の差(g)とした。
<Difference in liquid absorption>
The difference (g) in the liquid absorption amount was obtained by subtracting the liquid absorption amount on the winding core side 31 from the liquid absorption amount on the roll outer side 32 of the roll 30 in each example and comparative example.

<実施例1>
上層13として、繊度2.2dtexのポリエチレン/ポリプロピレンの芯鞘型複合繊維(ステープル繊維)を使用した厚さ1.30mm、質量約30g/m、密度0.022g/cmのエアスルー繊維不織布を使用した。下層14としてNBKP(針葉樹クラフト法漂白パルプ)を85質量%の原材料を、移送ネットの下部に配置したサクション装置によって該ネット上に散布してバット状に堆積するとともにバインダーとしてPVA樹脂の15質量%の水溶液を噴霧して該PVA樹脂を乾燥させることにより、厚さ0.8mm、質量約40g/m、密度0.049g/cmのエアレイドパルプ繊維不織布を得た。各実施例及び各比較例において、接着部15としてのホットメルト接着剤は質量2.2g/mであった。上層13は、ネット面が上面11側、吹き付け面が下面12側であった。
<Example 1>
An air-through fiber nonwoven fabric having a thickness of 1.30 mm, a mass of about 30 g / m 2 and a density of 0.022 g / cm 3 using a polyethylene / polypropylene core-sheath composite fiber (staple fiber) having a fineness of 2.2 dtex as the upper layer 13. used. NBKP (coniferous kraft bleached pulp) 85% by mass of raw material as the lower layer 14 is sprinkled on the net by a suction device placed at the bottom of the transfer net and deposited in a bat shape, and 15% by mass of PVA resin as a binder The PVA resin was sprayed to dry the PVA resin to obtain an airlaid pulp fiber nonwoven fabric having a thickness of 0.8 mm, a mass of about 40 g / m 2 and a density of 0.049 g / cm 3 . In each Example and each Comparative Example, the hot melt adhesive as the bonding part 15 had a mass of 2.2 g / m 2 . The upper layer 13 had a net surface on the upper surface 11 side and a spray surface on the lower surface 12 side.

<実施例2>
実施例1と同様の上層13を用い、下層14として厚さ1.2mm、質量約52g/m、密度0.043g/cmのエアレイドパルプ繊維不織布を得た。
<Example 2>
Using the same upper layer 13 as in Example 1, an airlaid pulp fiber nonwoven fabric having a thickness of 1.2 mm, a mass of about 52 g / m 2 , and a density of 0.043 g / cm 3 was obtained as the lower layer 14.

<実施例3>
実施例1と同様の上層13を用い、下層14として厚さ2.2mm、質量約80g/m、密度0.036g/cmのエアレイドパルプ繊維不織布を得た。
<Example 3>
Using the same upper layer 13 as in Example 1, an airlaid pulp fiber nonwoven fabric having a thickness of 2.2 mm, a mass of about 80 g / m 2 and a density of 0.036 g / cm 3 was obtained as the lower layer 14.

<実施例4>
実施例1と同様の上層13を用い、下層14として厚さ2.5mm、質量約100g/m、密度0.040g/cmのエアレイドパルプ繊維不織布を得た。
<Example 4>
Using the same upper layer 13 as in Example 1, an airlaid pulp fiber nonwoven fabric having a thickness of 2.5 mm, a mass of about 100 g / m 2 , and a density of 0.040 g / cm 3 was obtained as the lower layer 14.

<比較例1>
実施例1と同様の上層を用い、下層として厚さ2.8mm、質量約110g/m、密度0.039g/cmのエアレイドパルプ繊維不織布を得た。
<Comparative Example 1>
Using the same upper layer as in Example 1, an airlaid pulp fiber nonwoven fabric having a thickness of 2.8 mm, a mass of about 110 g / m 2 , and a density of 0.039 g / cm 3 was obtained as the lower layer.

<比較例2>
実施例1と同様の上層を用い、下層として厚さ3.0mm、質量約120g/m、密度0.040g/cmのエアレイドパルプ繊維不織布を得た。
<Comparative example 2>
Using the same upper layer as in Example 1, an airlaid pulp fiber nonwoven fabric having a thickness of 3.0 mm, a mass of about 120 g / m 2 and a density of 0.040 g / cm 3 was obtained as the lower layer.

<比較例3>
実施例1と同様の上層を用い、下層として厚さ3.5mm、質量約150g/m、密度0.043g/cmのエアレイドパルプ繊維不織布を得た。
<Comparative Example 3>
Using the same upper layer as in Example 1, an airlaid pulp fiber nonwoven fabric having a thickness of 3.5 mm, a mass of about 150 g / m 2 and a density of 0.043 g / cm 3 was obtained as the lower layer.

<測定結果>
表1の測定結果を参照すると、実施例1〜4における吸液量の差は約70〜310g/mであったのに対し、比較例1〜3における吸液量の差は約700〜970g/mであった。このように、下層14のエアレイドパルプ繊維不織布の質量及び厚さ寸法が一定以上の場合には、ドリップシート10の巻芯側31と巻外側32とにおいて比較的に大きな吸液量の差が生じ、製品としてバラつきを生じるおそれがある。
<Measurement results>
Referring to the measurement results in Table 1, the difference in liquid absorption in Examples 1 to 4 was about 70 to 310 g / m 2 , whereas the difference in liquid absorption in Comparative Examples 1 to 3 was about 700 to It was 970 g / m 2 . Thus, when the mass and thickness dimension of the airlaid pulp fiber nonwoven fabric of the lower layer 14 are equal to or greater than a certain level, a relatively large difference in liquid absorption occurs between the core side 31 and the outer side 32 of the drip sheet 10. There is a risk that the product may vary.

図6を参照すると、実施例4と比較例1との間において、すなわち、下層14のエアレイドパルプ繊維不織布の質量が約100〜110g/mの間において吸液量の差が急激に上昇した、実施例4と比較例1との勾配間に位置する変化点Pが存在することが分かった。かかる変化点P以降、吸液量の差が400g/m以上となるので、製品としてのバラつきが顕著になり好ましくない。Referring to FIG. 6, the difference in liquid absorption increased rapidly between Example 4 and Comparative Example 1, that is, when the mass of the airlaid pulp fiber nonwoven fabric of the lower layer 14 was about 100 to 110 g / m 2 . It was found that there is a change point P located between the gradients of Example 4 and Comparative Example 1. After the change point P, the difference in the liquid absorption amount is 400 g / m 2 or more.

ドリップシート10を構成する各構成要素には、特に明記されていない限りにおいて、本明細書に記載されている材料のほかに、この種の分野において通常用いられている、各種公知の材料を制限なく用いることができる。また、本明細書及び特許請求の範囲において使用されている「第1」、「第2」及び「第3」の用語は、同様の要素、位置等を単に区別するために用いている。   Unless otherwise specified, each component constituting the drip sheet 10 is limited to various known materials that are commonly used in this type of field in addition to the materials described in this specification. Can be used. In addition, the terms “first”, “second”, and “third” used in the present specification and claims are merely used to distinguish similar elements, positions, and the like.

以上に記載した本発明に関する開示は、少なくとも下記事項に要約することができる。
上面及び下面と、これらの間の厚さ方向とを有し、透液性かつ吸液性の上層と、前記上層と互いに接合された吸液性の下層とを含むドリップシートにおいて、前記上層は少なくとも熱融着性繊維を含み、前記熱融着性繊維が互いに熱融着している繊維不織布から形成され、前記下層は少なくとも親水性繊維を含む繊維不織布から形成されており、前記下層の質量が30〜100g/mであって、前記ドリップシートを巻き重ねてなるロールの巻芯側と巻外側とにおいて吸液量の差が400g/m以下であり、前記上層は前記上面側に位置する第1層と、前記第1層の前記下面側に位置し、かつ、前記下層に対向する第2層とを有し、前記第2層に位置する前記熱融着性繊維の融着部の数が、前記第1層に位置する前記熱融着性繊維の融着部の数よりも多く、前記上層の前記上面側の面が前記下面側の面よりも平滑である
The disclosure relating to the present invention described above can be summarized in at least the following matters.
In a drip sheet having an upper surface and a lower surface, and a thickness direction therebetween, a liquid-permeable and liquid-absorbing upper layer, and a liquid-absorbing lower layer joined to the upper layer, the upper layer is At least including a heat-fusible fiber, the heat-fusible fiber is formed from a fiber non-woven fabric that is heat-bonded to each other, the lower layer is formed from a fiber non-woven fabric including at least a hydrophilic fiber, the mass of the lower layer there a 30 to 100 g / m 2, the difference between the core side and the liquid absorption amount in a Makisotogawa the roll of overlapping winding the drip sheet is not less 400 g / m 2 or less, the upper layer on the upper surface Fusion of the heat-fusible fiber located in the second layer, having a first layer located on the lower surface side of the first layer and facing the lower layer The number of parts is a fusion of the heat-fusible fiber located in the first layer. Greater than the number of parts, the upper surface side surface of the upper layer is smoother than the surface of the lower surface side.

上記段落0043に開示した本発明に係るドリップシートは、少なくとも下記の実施の形態を含むことができる。
(1)ドリップシートは質量が最大140g/m、厚さ寸法が最大2.5mmである。
(2)前記下層の前記親水性繊維はパルプ繊維であり、前記下層はエアレイドパルプ繊維不織布から形成されている。
(3)前記上層はエアスルー繊維不織布から形成されており、質量が20〜40g/mである。
(4)前記ロールの巻き長さは200〜800m、直径は80〜120cmである。
)前記第1及び第2層のうち、前記第2層にのみ親水性を有する
)前記第1層の構成繊維の見掛け密度は0.07〜0.09g/cm、前記第2層の構成繊維の見掛け密度は0.03〜0.06g/cmである。
The drip sheet according to the present invention disclosed in the paragraph 0043 can include at least the following embodiments.
(1) The drip sheet has a maximum mass of 140 g / m 2 and a maximum thickness of 2.5 mm.
(2) The said hydrophilic fiber of the said lower layer is a pulp fiber, The said lower layer is formed from the airlaid pulp fiber nonwoven fabric.
(3) The said upper layer is formed from the air through fiber nonwoven fabric, and mass is 20-40 g / m < 2 >.
(4) The winding length of the roll is 200 to 800 m, and the diameter is 80 to 120 cm.
( 5 ) Of the first and second layers, only the second layer has hydrophilicity .
( 6 ) The apparent density of the constituent fibers of the first layer is 0.07 to 0.09 g / cm 3 , and the apparent density of the constituent fibers of the second layer is 0.03 to 0.06 g / cm 3 .

10 ドリップシート
11 上面
12 下面
13 上層
14 下層
17 融着部
18 上層の構成繊維
19 下層の構成繊維
20 第1層
21 第2層
22 第3層
30 ロール
31 ロールの巻芯側
32 ロールの巻外側
Z 厚さ方向
DESCRIPTION OF SYMBOLS 10 Drip sheet 11 Upper surface 12 Lower surface 13 Upper layer 14 Lower layer 17 Fusion part 18 Upper layer constituent fiber 19 Lower layer constituent fiber 20 First layer 21 Second layer 22 Third layer 30 Roll 31 Roll core side 32 Roll outer side of roll Z Thickness direction

Claims (7)

上面及び下面と、これらの間の厚さ方向とを有し、透液性かつ吸液性の上層と、前記上層と互いに接合された吸液性の下層とを含むドリップシートにおいて、
前記上層は少なくとも熱融着性繊維を含み、前記熱融着性繊維が互いに熱融着している繊維不織布から形成され、前記下層は少なくとも親水性繊維を含む繊維不織布から形成されており、
前記下層の質量が30〜100g/mであって、
前記ドリップシートを巻き重ねてなるロールの巻芯側と巻外側とにおいて吸液量の差が400g/m以下であり、
前記上層は前記上面側に位置する第1層と、前記第1層の前記下面側に位置し、かつ、前記下層に対向する第2層とを有し、前記第2層に位置する前記熱融着性繊維の融着部の数が、前記第1層に位置する前記熱融着性繊維の融着部の数よりも多く、前記上層の前記上面側の面が前記下面側の面よりも平滑であることを特徴とするドリップシート。
In a drip sheet having an upper surface and a lower surface, and a thickness direction between them, a liquid-permeable and liquid-absorbing upper layer, and a liquid-absorbing lower layer joined to the upper layer,
The upper layer includes at least a heat-fusible fiber, the heat-fusible fiber is formed from a fiber nonwoven fabric that is heat-sealed to each other, and the lower layer is formed from a fiber nonwoven fabric that includes at least a hydrophilic fiber,
The mass of the lower layer is 30 to 100 g / m 2 ,
The difference in liquid absorption between the roll core side and the roll outer side of the roll formed by winding the drip sheet is 400 g / m 2 or less ,
The upper layer has a first layer located on the upper surface side and a second layer located on the lower surface side of the first layer and opposed to the lower layer, and the heat located on the second layer. The number of fused portions of the fusible fiber is larger than the number of fused portions of the heat-fusible fiber located in the first layer, and the upper surface side surface of the upper layer is more than the lower surface side surface. drip sheet also shall be the feature that it is smooth.
前記ドリップシートの質量が最大140g/m、厚さ寸法が最大2.5mmである請求項1記載のドリップシート。 The drip sheet according to claim 1, wherein the drip sheet has a maximum mass of 140 g / m 2 and a maximum thickness of 2.5 mm. 前記下層の前記親水性繊維はパルプ繊維であり、前記下層はエアレイドパルプ繊維不織布から形成されている請求項1又は2に記載のドリップシート。   The drip sheet according to claim 1 or 2, wherein the hydrophilic fibers in the lower layer are pulp fibers, and the lower layer is formed from an airlaid pulp fiber nonwoven fabric. 前記上層はエアスルー繊維不織布から形成されており、質量が20〜40g/mである請求項1〜3のいずれかに記載のドリップシート。 The upper layer is formed from an air-through fibrous nonwoven fabric, drip sheet according to any one of claims 1 to 3 mass is 20 ~40g / m 2. 前記ロールの巻き長さは200〜800m、直径は80〜120cmである請求項1〜4のいずれかに記載のドリップシート。 The drip sheet according to any one of claims 1 to 4, wherein the roll has a winding length of 200 to 800 m and a diameter of 80 to 120 cm. 前記第1及び第2層のうち、前記第2層にのみ親水性を有する請求項1〜5のいずれかに記載のドリップシート。 The drip sheet according to any one of claims 1 to 5 , wherein only the second layer of the first and second layers is hydrophilic . 前記第1層の構成繊維の見掛け密度は0.07〜0.09g/cm、前記第2層の構成繊維の見掛け密度は0.03〜0.06g/cmである請求項1〜6のいずれかに記載のドリップシート。 The apparent density of the fibers constituting the first layer is 0.07 ~0.09g / cm 3, claim 6 apparent density of fibers constituting the second layer is 0.03 ~0.06g / cm 3 A drip sheet according to any one of the above.
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