JP6170339B2 - Low shear type concentric twin screw mixer and method for producing water-based negative electrode paste using the same - Google Patents

Low shear type concentric twin screw mixer and method for producing water-based negative electrode paste using the same Download PDF

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JP6170339B2
JP6170339B2 JP2013103687A JP2013103687A JP6170339B2 JP 6170339 B2 JP6170339 B2 JP 6170339B2 JP 2013103687 A JP2013103687 A JP 2013103687A JP 2013103687 A JP2013103687 A JP 2013103687A JP 6170339 B2 JP6170339 B2 JP 6170339B2
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blade
tank
negative electrode
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inclined paddle
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JP2014223581A (en
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井上 政憲
政憲 井上
友春 河原
友春 河原
安孝 河野
安孝 河野
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Inoue Mfg Inc
Envision AESC Energy Devices Ltd
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NEC Energy Devices Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Description

本発明は、リチウムイオン二次電池等の電極層の集電体に塗布される活物質ペースト、
特に水系負極ペーストの製造に好適に使用される低剪断型同芯2軸ミキサー及びそれを用いた水系負極ペーストの製造方法に関するものである。
The present invention provides an active material paste applied to a current collector of an electrode layer such as a lithium ion secondary battery,
In particular, the present invention relates to a low-shear type concentric twin-screw mixer that is suitably used for the production of an aqueous negative electrode paste and a method for producing an aqueous negative electrode paste using the same.

リチウムイオン二次電池の電極層は、金属箔製の集電体の表面に正極活物質ペーストを塗布した正極層、集電体に負極活物質ペーストを塗布した負極層で構成され、上記活物質ペーストとしては、例えば負極活物質ペーストは、負極活物質に、バインダーを混合し、溶媒を加えて負極合剤とし、これを混練して製造されている。このバインダーは、活物質同志の結着と該活物質を集電体に結着させる機能を有するから、バインダーが活物質内に均質に混練していないと、剥離強度が減少し、活物質と集電体を強固に結着することができない。このようなバインダーとしては、有機溶媒を含む溶媒系バインダーや、水溶性の水系バインダーが知られており、水系バインダーは、材料費の低減、設備の簡素化、取扱いの安全性、環境問題等の観点から好ましいとされている。しかし、この水系バインダーとして使用されている、例えばスチレンブタジエンゴムラテックス(SBR)等を含むバインダーは、熱に対して準安定状態であるため、混練処理する際に発熱を生じると変質するおそれがあった。   The electrode layer of the lithium ion secondary battery includes a positive electrode layer in which a positive electrode active material paste is applied to the surface of a current collector made of metal foil, and a negative electrode layer in which the negative electrode active material paste is applied to the current collector. As the paste, for example, a negative electrode active material paste is manufactured by mixing a negative electrode active material with a binder, adding a solvent to form a negative electrode mixture, and kneading the mixture. Since this binder has a function of binding active materials and binding the active material to a current collector, if the binder is not homogeneously kneaded in the active material, the peel strength decreases, and the active material and The current collector cannot be firmly bound. As such binders, solvent-based binders containing organic solvents and water-soluble water-based binders are known, and water-based binders reduce material costs, simplify equipment, handle safely, and prevent environmental problems. It is preferable from the viewpoint. However, binders containing, for example, styrene butadiene rubber latex (SBR) and the like used as this aqueous binder are metastable to heat, so there is a risk of deterioration if heat is generated during the kneading process. It was.

上記のように、活物質粒子とバインダーが十分に混合しかつ溶媒中に均一に分散していないと、集電体に対する剥離強度が弱くなり、電池の特性が劣化する原因となる。従来、活物質とバインダーを混練をするためには、例えば特許文献1に記載されているように、いかり型羽根やねじり型羽根を有するミキサーが用いられている。しかし、このような構成のミキサーはタンク(撹拌槽)内での流体の流動状態がタンクの上部と下部で相違し、全体流が得にくい。そのため、従来のミキサーでは、タンク内全体にわたって均質に混練させることがむずかしいので、活物質ペーストの製造用としては十分に満足できるものとはいえない。   As described above, if the active material particles and the binder are sufficiently mixed and are not uniformly dispersed in the solvent, the peel strength with respect to the current collector is weakened, and the characteristics of the battery are deteriorated. Conventionally, in order to knead an active material and a binder, as described in Patent Document 1, for example, a mixer having an anchor type blade or a torsion type blade is used. However, in the mixer having such a configuration, the flow state of the fluid in the tank (stirring tank) is different between the upper part and the lower part of the tank, and it is difficult to obtain the entire flow. For this reason, it is difficult to uniformly knead the entire mixer in the conventional mixer, and it cannot be said that it is sufficiently satisfactory for the production of an active material paste.

タンク内で全体流を生じさせるようにしたミキサーとしては、タンクの中央部に高速ブレードを配置するとともにその周囲にタンク内面に近接して低速回転する枠型の低速ブレードを設けた同芯2軸ミキサーが知られている(例えば特許文献2参照)。このような同芯2軸ミキサーは、高速ブレードと低速ブレードによりタンク内で全体流を生じさせることができるが、中央の高速ブレードで高剪断力を流体に与えて処理するものであるため、必然的に発熱を伴う現象が見られる。そのため、上述したようにSBR等で構成された水系バインダーは、熱に対して準安定な状態でエラストマー微粒子が水に分散しているので、発熱を生じると変質するおそれがある。したがって、強力な剪断作用を伴う上記のような高剪断型のミキサーを用いると、タンク内で全体流動が得られるとしても、同時に発生する大きな発熱により、水系バインダーが変質してその特性が十分に活かされなくなるとともに、均質撹拌が不足し、得られた活物質ペーストは集電体に対する結着が弱くなってしまう。   As a mixer that generates the entire flow in the tank, a high-speed blade is arranged in the center of the tank, and a concentric twin shaft provided with a frame-type low-speed blade that rotates at a low speed close to the inner surface of the tank. A mixer is known (see, for example, Patent Document 2). Such a concentric twin-screw mixer can generate an entire flow in a tank by means of a high-speed blade and a low-speed blade. A phenomenon accompanied by heat generation is seen. Therefore, as described above, the water-based binder composed of SBR or the like has a possibility that it is deteriorated when heat is generated because the elastomer fine particles are dispersed in water in a metastable state with respect to heat. Therefore, if a high shear mixer with a strong shearing action as described above is used, even if the entire flow is obtained in the tank, the large amount of heat generated at the same time causes the water-based binder to be denatured and its characteristics sufficiently While not being utilized, homogeneous stirring is insufficient, and the resulting active material paste is weakly bound to the current collector.

そのような事態を避けるため、上記高速ブレード等の撹拌翼を高速回転させずに中剪断型に撹拌することも考えられるが、そのような回転では、撹拌翼の近傍とタンクの中心との間に、流体が流れない不動点となるいわゆる渦潮が形成され、全体流が得られず、タンク内全体としての均一化が妨げられる。このため、撹拌、混練、分散等の作業時間を延長しなければならなくなったり、水系バインダーの添加量を多くする必要が生じる。しかし、バインダー量を増大させると、相対的に活物質の量が減少することになるから、蓄電容量が減少してリチウムイオン二次電池としての十分な電気特性を発揮することができなくなる。   In order to avoid such a situation, it is conceivable that the stirring blade such as the high-speed blade is agitated in a medium shear type without rotating at high speed, but in such rotation, between the vicinity of the stirring blade and the center of the tank. In addition, a so-called eddy tide is formed, which is a fixed point where no fluid flows, and the entire flow cannot be obtained, so that uniformization of the entire tank is prevented. For this reason, it is necessary to extend the working time of stirring, kneading, dispersion and the like, and it is necessary to increase the amount of aqueous binder added. However, when the amount of the binder is increased, the amount of the active material is relatively reduced, so that the storage capacity is reduced and sufficient electric characteristics as the lithium ion secondary battery cannot be exhibited.

また、平板状翼とこの平板状翼に連続した格子状翼を有する撹拌翼を、撹拌槽の中心部に設けた撹拌軸に装着し、この撹拌翼の周りに撹拌槽の側壁内面に沿って回転可能な邪魔板を設けて回転させるようにした撹拌装置も知られている(例えば特許文献3参照)。このような攪拌機によれば、撹拌翼を低速で回転して槽内の全体にわたって低剪断力で流体を撹拌することも可能であるが、リチウムイオン二次電池の活物質ペースト、特に水系負極ペーストの製造に際しては、問題がある。すなわち、水系負極ペーストの製造に際しては、最初に負極活物質(負極ベース)をタンク内で混練し、負極活物質がタンク内である程度混練された後に水系バインダーをタンクに投入している。しかし、上記撹拌翼が低速で回転しているとき、タンク内の中心部には下向きの大きな軸方向流が発生しないとともに、負極活物質の混練物と水系バインダーは、大きな比重差があるため、タンクに投入された水系バインダーは混練物の表面に浮遊しているだけで簡単に負極活物質の混練物内へ巻き込まれない。撹拌翼を高速回転させれば、大きな全体流を発生させることができるとしても大きな発熱も生じるから、上述したように熱に対して準安定状態の水系バインダーを変質させてしまう。その上、格子型翼では開口部を形成する格子枠により開口部の上方が塞がれるため、上下方向の流動が上方の枠片で阻害され、上部枠の下方等に滞留するおそれがあり、タンク内全体としての均一撹拌を妨げる原因ともなる。したがって、いずれの場合も水系バインダーを均一に混合されることがむずかしくなり、結果として水系負極ペーストの集電体に対する結着性が劣り、十分な剥離強度は得られないことになる。   In addition, a stirring blade having a flat blade and a lattice blade continuous to the flat blade is attached to a stirring shaft provided in the central portion of the stirring tank, and around the stirring blade along the inner surface of the side wall of the stirring tank. There is also known a stirrer provided with a baffle plate that can rotate (see, for example, Patent Document 3). According to such a stirrer, it is possible to stir the fluid with a low shearing force throughout the tank by rotating the stirring blade at a low speed, but the active material paste of the lithium ion secondary battery, particularly the aqueous negative electrode paste There are problems in the manufacture of That is, when manufacturing the aqueous negative electrode paste, first, the negative electrode active material (negative electrode base) is kneaded in the tank, and after the negative electrode active material is kneaded to some extent in the tank, the aqueous binder is put into the tank. However, when the stirring blade is rotating at a low speed, a large downward axial flow does not occur in the center of the tank, and the kneaded material of the negative electrode active material and the aqueous binder have a large specific gravity difference. The aqueous binder charged in the tank is merely floating on the surface of the kneaded material and is not easily caught in the kneaded material of the negative electrode active material. If the agitating blade is rotated at a high speed, even if a large whole flow can be generated, a large amount of heat is generated. Therefore, the metastable aqueous binder is denatured as described above. In addition, in the lattice-type wing, the upper part of the opening is blocked by the lattice frame forming the opening, so that the flow in the vertical direction is hindered by the upper frame piece and may stay below the upper frame, etc. It also becomes a cause of hindering uniform stirring throughout the tank. Therefore, in any case, it is difficult to uniformly mix the aqueous binder, and as a result, the binding property of the aqueous negative electrode paste to the current collector is inferior, and sufficient peel strength cannot be obtained.

特開平11−329416号公報(段落0021〜0023)JP 11-329416 A (paragraphs 0021 to 0023) 特開2001−259397号公報(段落0002、図4)Japanese Patent Laying-Open No. 2001-259397 (paragraph 0002, FIG. 4) 特許第3110781号公報(特許請求の範囲、図1)Japanese Patent No. 3110781 (Claims, FIG. 1)

本発明の解決課題は、上記のように、熱に対して準安定な水系バインダーを用いてリチウムイオン二次電池等の電極用の活物質ペースト、特に水系負極ペーストを製造するとき、負極活物質に混合する水系バインダーの量を少量の添加量で済ませることができ、かつ変質させることなく低剪断力で均質かつソフトに撹拌、混練、分散できるようにした低剪断型同芯2軸ミキサー及びそれを用いた水系負極ペーストの製造方法を提供することである。 As described above, the problem to be solved by the present invention is that when an active material paste for an electrode such as a lithium ion secondary battery, particularly an aqueous negative electrode paste, is produced using an aqueous binder that is metastable to heat, the negative electrode active material A low-shearing concentric twin-screw mixer that can be mixed with a small amount of water-based binder and that can be stirred, kneaded and dispersed uniformly and softly with low shearing force without alteration. It is providing the manufacturing method of the water-system negative electrode paste using this .

上記したように熱に準安定な水系バインダーを撹拌、混練、分散する場合、発熱を生じさせない方法、装置を種々研究したところ、撹拌翼を高速で回転させずに、あたかも草津温泉の「湯もみ」のように、大きな板状の撹拌翼でゆっくりと掻き混ぜるとともに、後から添加する水系バインダーを巻き込むような流動を生じさせれば、比重差のある水系バインダーを変質させることなく負極活物質に混入させて、タンク内全体にわたって均一に撹拌できることを見出した。   As described above, when stirring, kneading, and dispersing a heat-stable water-based binder, various methods and devices that do not generate heat have been researched. '' And slowly stirring with a large plate-shaped stirring blade, and if a flow that entrains an aqueous binder to be added later is generated, the aqueous binder with a specific gravity difference can be converted into a negative electrode active material without alteration. It was found that it can be mixed and stirred uniformly throughout the tank.

本発明は上記のような考究結果に基づき開発されたリチウムイオン二次電池の電極層に使用される水系負極ペーストの製造に好適に使用される低剪断型同芯2軸ミキサーであって、平板状の翼本体に上方に開口する切り込みスリットを設けタンクの中央で低速で回転する切込み平板大型翼と、該切込み平板大型翼の周囲を囲みタンクの側壁内面に沿って低速で回転する枠型翼と、上記切込み平板大型翼の上方に同芯に設けられ下方に向かう掻き下げ軸方向流を発生させる傾斜パドル型翼を具備し、上記枠型翼と切込み平板大型翼と傾斜パドル型翼によりタンク内で全体流を発生させるとともにタンク内に上部から下部に向かう軸方向流を生じさせるようにしたことを特徴とする低剪断型同芯2軸ミキサーが提供され、上記課題が解決される。   The present invention is a low-shearing concentric twin-screw mixer suitably used for the production of a water-based negative electrode paste used for the electrode layer of a lithium ion secondary battery developed based on the above investigation results. A large flat blade with a slit at the center of the tank that rotates at a low speed in the center of the tank, and a frame-shaped blade that surrounds the large flat blade with a slit and rotates at a low speed along the inner wall of the tank side wall And an inclined paddle type wing that is concentrically provided above the cut flat plate large wing and generates a downward axial flow, and the tank is formed by the frame type wing, the cut flat plate wing, and the inclined paddle wing. A low-shear concentric twin-screw mixer is provided, which generates an overall flow in the tank and an axial flow from the top to the bottom in the tank, thereby solving the above problem.

本発明において、上記枠型翼の回転速度は、約1.0〜2.0m/secであり、また上記切込み平板大型翼の回転速度は約1.0〜2.0m/secであることが好ましく、上記傾斜パドル型翼は傾斜角度が約30°〜60°の傾斜パドル型翼が好ましい。また、タンク内に供給される処理材料の液面高さは、上記傾斜パドル型翼の上面よりの液面高さをh、傾斜パドル型翼の回転時になす円の直径をd、係数をXとしたとき、h=d/Xの式において、X=4〜6であることが好ましい。さらに、切込み平板大型翼の表面はテフロン(登録商標)等の疎水性プラスチックで疎水性処理しておくとよい。 In the present invention, the rotational speed of the frame-shaped wing is about 1.0 to 2.0 m / sec, and the rotational speed of the cut flat plate large wing is about 1.0 to 2.0 m / sec. Preferably, the inclined paddle type blade is an inclined paddle type blade having an inclination angle of about 30 ° to 60 °. The liquid level height of the processing material supplied into the tank is as follows: h is the liquid level height from the upper surface of the inclined paddle blade, d is the diameter of the circle formed when the inclined paddle blade is rotating , and X is the coefficient. In the formula of h = d / X, it is preferable that X = 4-6. In addition, the surface of the cut flat wing may be treated with a hydrophobic plastic such as Teflon (registered trademark).

本発明は上記のように構成され、平板状の翼本体に上方に開口する切り込みスリットを設けタンクの中央で低速で回転する切込み平板大型翼と、該切込み平板大型翼の周囲を囲みタンクの側壁内面に沿って低速で回転する枠型翼と、上記切込み平板大型翼の上方に傾斜パドル型翼を同芯に設けたから、タンク内に処理材料を投入して切込み平板大型翼をゆっくり回転させると、平板状の切込み平板大型翼の前面側の材料は圧縮を受け、後面側の材料は負圧により切込み平板大型翼の翼面側に引き込まれて円周方向に流動する。また、切込み平板大型翼とともに回転する傾斜パドル型翼により吐出される材料は、傾斜パドル型翼の半径方向へ向かう放射流(半径方向流)と円周方向への旋回流(円周方向流)が合成された下方に向かう軸方向流を主流とする斜流となり、半径方向に流動しつつ掻き下げられて上記切込み平板大型翼方向に向かい、該切込み平板大型翼により撹拌されている処理材料中に容易に巻き込まれる。さらに、タンクの内側面に沿って回転する枠型翼は邪魔板効果も発揮して上下方向の流動に寄与する。また、切込みは上方が開口しているので材料が切込み平板大型翼の上部に滞留するおそれもない。このようにして、これらの各翼が共働きしてゆっくり回転することにより、低剪断力でタンク内全体を均一に流動する全体流が得られるから、大きな発熱を生じることがなく、水系バインダーのように熱に準安定状態なものでも、変質することなく混練することができる。また、負極活物質と水系バインダーに大きな比重差があっても、ゆっくりと回転する上記傾斜パドル型翼により掻き下げられて切込み平板大型翼方向に向かうから、スムーズに負極活物質中に混合され、全体流により均一に混練することができる。この際、上記枠型翼はタンクの内側壁面に沿って回転するので、タンク内壁面に付着する材料を掻き取ることができ、タンク側面に沿って通常設けられる冷却ジャケットの熱効率を高め、温度低減にも寄与することができる。その上、上記のように低剪断力で確実にタンク内を流動する全体流が得られるので、極力人手を要しない安全性の高い、生産性の向上した低剪断型同芯2軸ミキサーが得られる。   The present invention is configured as described above, and is provided with a slit blade that opens upward in a flat blade body and rotates at a low speed in the center of the tank, and surrounds the large slit blade and surrounds the side wall of the tank. Since the frame-type wing that rotates at a low speed along the inner surface and the inclined paddle-type wing are provided concentrically above the large cut flat blade, the processing material is put into the tank and the large cut flat blade is rotated slowly. The material on the front side of the flat plate-like cut flat large blade is compressed, and the material on the rear side is drawn into the blade surface side of the cut flat large blade by negative pressure and flows in the circumferential direction. In addition, the material discharged by the inclined paddle wing rotating with the large flat blade of the cut plate is a radial flow (radial flow) toward the radial direction of the inclined paddle wing and a swirl flow (circumferential flow) in the circumferential direction. In the treatment material that is mixed with the axial flow toward the lower part of the combined flow, scraped down while flowing in the radial direction, and directed toward the large blades of the cut plate, and stirred by the large blades of the cut plate Easily caught in. Furthermore, the frame-type wing rotating along the inner surface of the tank also exhibits a baffle plate effect and contributes to the vertical flow. Further, since the upper part of the cut is open, there is no possibility that the material stays in the upper part of the cut large plate blade. In this way, each of these blades cooperates and rotates slowly, so that an overall flow that uniformly flows in the entire tank with low shearing force can be obtained. Even if it is metastable to heat, it can be kneaded without alteration. In addition, even if there is a large specific gravity difference between the negative electrode active material and the water-based binder, it is scraped down by the inclined paddle type blades that rotate slowly and heads toward the cut large plate blades, so it is smoothly mixed into the negative electrode active material, It can knead | mix uniformly by the whole flow. At this time, since the frame type blades rotate along the inner wall surface of the tank, the material adhering to the inner wall surface of the tank can be scraped off, and the thermal efficiency of the cooling jacket usually provided along the tank side surface is increased, and the temperature is reduced. Can also contribute. In addition, as described above, an overall flow that reliably flows in the tank with a low shearing force can be obtained, so that a low-shear type concentric twin-screw mixer with high safety and improved productivity that does not require manual labor is obtained. It is done.

上記のようにして大きな発熱を生じることなく全体流を生じさせて混練できるので、負極活物質に水系バインダーを混練して水系負極ペーストを製造する際、本発明の低剪断型同芯2軸ミキサーを用いることにより水系バインダーの変質を防止して少量の添加量でかつタンクの上部、下部にわたって均一に混練することができる。そのため、得られた水系負極ペーストは水系バインダーが負極活物質中に均質に混練されたものとなり、結果として蓄電効果の優れたリチウムイオン電池等が得られる。   Since the entire flow can be generated and kneaded without generating a large amount of heat as described above, the low shear type concentric twin-screw mixer of the present invention is used when the aqueous negative electrode paste is produced by kneading the aqueous binder with the negative electrode active material. By using this, it is possible to prevent the water-based binder from being altered and to knead uniformly over the upper and lower portions of the tank with a small addition amount. Therefore, the obtained water-based negative electrode paste is obtained by uniformly kneading a water-based binder in the negative electrode active material, and as a result, a lithium ion battery or the like having an excellent power storage effect can be obtained.

上記枠型翼の回転速度を、約1.0〜2.0m/secにすると、処理材料の上下流を確実に生じさせることができ、かつタンク側壁内面との間で剪断速度があまり大きくならないので、熱の発生も少なく、水系バインダーの変質を抑制することができる。また上記切込み平板大型翼の回転速度を、約1.0〜2.0m/secにすると、後から水系バインダーを添加したとき確実に上下流を発生させて負極活物質中に混入させることができ、かつ流動過多による泡の巻き込みもなく、タンク内の上部、下部で不均一に混合するおそれもない。さらに、上記傾斜パドル型翼として、傾斜角度が約30°〜60°の傾斜パドル型翼を用いると、確実に軸方向流を生じさせて水系バインダーを負極活物質中に的確に巻き込んでタンク内の上部、下部を均一に混練することができる。さらに、切込み平板大型翼の表面を疎水性処理しておくと、翼への材料の固着が殆どなく、タンク内上部、下部に大差のない全体流を発生させて材料を撹拌することができ、水系負極ペーストの集電体への結着性をよくし、剥離強度を向上させることができる。   When the rotation speed of the frame type blade is about 1.0 to 2.0 m / sec, the upstream and downstream of the processing material can be surely generated, and the shear rate between the inner surface of the tank side wall is not so high. Therefore, there is little heat generation and the alteration of the aqueous binder can be suppressed. In addition, when the rotational speed of the above-mentioned large cut flat blade is about 1.0 to 2.0 m / sec, when the aqueous binder is added later, the upstream and downstream can be surely generated and mixed into the negative electrode active material. In addition, there is no possibility that bubbles are involved due to excessive flow, and there is no possibility of uneven mixing in the upper and lower parts of the tank. Further, when an inclined paddle type blade having an inclination angle of about 30 ° to 60 ° is used as the inclined paddle type blade, the axial flow is surely generated, and the aqueous binder is accurately entrained in the negative electrode active material. The upper part and the lower part of can be uniformly kneaded. Furthermore, if the surface of the cut flat plate large wing is treated with hydrophobicity, there is almost no sticking of material to the wing, and the material can be agitated by generating a whole flow without much difference in the upper and lower parts of the tank, The binding property of the aqueous negative electrode paste to the current collector can be improved, and the peel strength can be improved.

本発明の一実施例を示す断面図。Sectional drawing which shows one Example of this invention. 本発明の他の実施例を示す断面図。Sectional drawing which shows the other Example of this invention.

本発明は、上記のようにリチウムイオン二次電池の水系負極ペーストの製造に好適に使用されるが、低剪断作用で撹拌、混練、分散等することが要求される化学、医薬、電子、セラミックス、食品、飼料その他の分野の処理材料の処理に使用することもできる。図1は、本発明の一実施例を示し、ベアリングケース1とタンク(撹拌槽)2は、タンク2の上方の開口部を開閉できるよういずれか一方側が上下動可能に設けられており、図に示す状態は、タンク2の開口部がフード3で閉鎖された状態を示し、タンクの周囲には冷却ジャケットが設けられている。   The present invention is suitably used for the production of an aqueous negative electrode paste for a lithium ion secondary battery as described above, but is required to be stirred, kneaded, dispersed, etc. with a low shearing action. It can also be used to process food, feed and other processing materials. FIG. 1 shows an embodiment of the present invention. A bearing case 1 and a tank (stirring tank) 2 are provided such that either one of them can be moved up and down so that an opening above the tank 2 can be opened and closed. The state shown in FIG. 2 shows a state in which the opening of the tank 2 is closed by the hood 3, and a cooling jacket is provided around the tank.

上記ベアリングケース1には、外方駆動軸4と内方駆動軸5が同芯状態に設けられており、それぞれの駆動軸は図示を省略したモーター等の駆動源により個別に回転され、同方向に回転させたり、異方向に回転させたり、回転速度を変えたり、種々に駆動することができる。上記外方駆動軸4には、タンク2の側壁内面に沿って低速で回転する低剪断用の枠型翼6が設けられている。該枠型翼6は、斜行部材7と、その下端からタンク側壁内面に近接して下方に延びる縦部材8と、縦部材8の下端を連結しタンクの底面に沿って延びる底部材9で構成されている。該縦部材8はタンク内側面に付着する処理材料を掻き落とすことができるよう断面略三角形に形成してあるが、邪魔板効果を強調するよう板状に形成したり、適宜の断面形状に形成することができる。上記水系バインダーの混練処理をする際、高剪断力を生じないようこの枠型翼6の回転速度は、約1.0〜2.0m/sec程度にするのが好ましい。1.0m/sec未満では処理材料の上下流が発生しないため、タンク内全体にわたっての全体流の発生に寄与することができなくなる。また、2.0m/secを超えるとタンク内壁と枠型翼の先端間のクリアランスが狭いため、この部分での剪断速度がやや大きくなり、熱に対して準安定状態の水系バインダーが変質し、電池の特性を劣化させるおそれがある。   The bearing case 1 is provided with an outer drive shaft 4 and an inner drive shaft 5 in a concentric state, and the respective drive shafts are individually rotated by a drive source such as a motor (not shown) in the same direction. It can be rotated in different directions, rotated in a different direction, changed in rotational speed, or driven in various ways. The outer drive shaft 4 is provided with a low shear frame type blade 6 that rotates at a low speed along the inner surface of the side wall of the tank 2. The frame type wing 6 includes a skew member 7, a vertical member 8 extending downward from the lower end thereof in proximity to the inner surface of the tank side wall, and a bottom member 9 connecting the lower end of the vertical member 8 and extending along the bottom surface of the tank. It is configured. The vertical member 8 is formed in a substantially triangular cross section so that the processing material adhering to the inner surface of the tank can be scraped off. However, the vertical member 8 is formed in a plate shape to emphasize the baffle plate effect or in an appropriate cross sectional shape. can do. When the aqueous binder is kneaded, the rotational speed of the frame type blade 6 is preferably about 1.0 to 2.0 m / sec so as not to generate a high shearing force. If it is less than 1.0 m / sec, upstream or downstream of the processing material does not occur, and therefore it becomes impossible to contribute to the generation of the entire flow throughout the tank. In addition, if it exceeds 2.0 m / sec, the clearance between the inner wall of the tank and the tip of the frame-type blade is narrow, so the shear rate at this part is slightly increased, and the aqueous binder in a metastable state with respect to heat is altered, There is a possibility of deteriorating the characteristics of the battery.

上記内方駆動軸5は、タンク2の中央部で下方に向かって延出しており、下端には、タンク内で円周方向流を発生させるよう低速で回転する切込み平板大型翼10が設けられている。該切込み平板大型翼10は、上記枠型翼6に周囲を囲まれる程度の大型の平板状の翼本体11を有し、その上部に間隔をあけて上方が開口する切込みスリット12を有している。該切込み平板大型翼10は、図に示す実施例では、中央に上記内方駆動軸5を挿通する開口部13を設けて連結部材14で上記翼本体11に連結し、該開口部13から外方に向かって間隔をあけて縦溝状の開口部を形成して複数の切込みスリット12としてあるが、この切込みの形状、数は適宜に形成することもできる(図示略)。該切込み平板大型翼の回転速度は、約1.0〜2.0m/sec程度にするのが好ましい。回転速度が1.0m/sec未満では、後から負極活物質に添加した水系バインダーに不動部がみられ、上下流が不十分になるからである。また、2.0m/secを超えると円周方向の流動が過大となり、泡の巻き込み量が多くなる。その結果、タンク内での上部と下部の混練が不均一になり、均質化が不足して水系負極ペーストを集電体に塗布したときの剥離強度が悪くなり、好ましくない。   The inward drive shaft 5 extends downward at the center of the tank 2, and a cut plate large blade 10 that rotates at a low speed so as to generate a circumferential flow in the tank is provided at the lower end. ing. The cut flat plate large wing 10 has a large flat blade main body 11 that is surrounded by the frame-shaped blade 6 and has a cut slit 12 that opens at an upper portion with a gap therebetween. Yes. In the embodiment shown in the figure, the cut flat plate large wing 10 is provided with an opening 13 through which the inner drive shaft 5 is inserted at the center, and is connected to the wing body 11 by a connecting member 14. A plurality of slits 12 are formed by forming longitudinal groove-like openings at intervals toward the direction, but the shape and number of these slits can be appropriately formed (not shown). The rotational speed of the cut flat large blade is preferably about 1.0 to 2.0 m / sec. This is because if the rotational speed is less than 1.0 m / sec, a stationary part is seen in the aqueous binder added to the negative electrode active material later, and the upstream and downstream are insufficient. On the other hand, if it exceeds 2.0 m / sec, the flow in the circumferential direction becomes excessive, and the amount of entrainment of bubbles increases. As a result, the kneading of the upper part and the lower part in the tank becomes non-uniform, the homogenization is insufficient, and the peel strength when the aqueous negative electrode paste is applied to the current collector is deteriorated, which is not preferable.

上記枠型翼6と切込み平板大型翼10は、同方向に回転するが、逆方向に回転させることもできる。逆方向に回転させると、撹拌時に真空脱泡を必要とする場合に、撹拌により液面を更新することができるので、脱泡効果を高めることができる。   The frame type blade 6 and the cut flat plate large blade 10 rotate in the same direction, but can be rotated in the opposite direction. When rotating in the reverse direction, when vacuum defoaming is required during stirring, the liquid level can be renewed by stirring, so that the defoaming effect can be enhanced.

上記切込み平板大型翼10の上方の内方駆動軸5には、下方に向かう軸方向流を発生する傾斜パドル型翼15が設けられている。該傾斜パドル型翼15は、翼上部から流体を吸い込んで軸方向に吐出させることができるように板面を適宜角度に傾斜させてあり、軸流型の傾斜パドル型翼となっている。この傾斜パドル型翼によれば、すべて軸流になりきらずに半径方向の放射流(半径方向流)と円周方向の旋回流(円周方向流)が合成された軸方向の斜流となり、この傾斜角度により変化する。この傾斜角度は、上記切込み平板大型翼と同速度で回転した際確実に軸方向流を発生させることが必要であり、好ましくは約30〜60°に形成されている。傾斜角度が30°の傾斜パドル型翼は、回転方向への放射流れ1.0に対し軸流は2.0となる。流れ方向に対して傾斜角度が90°の平パドルよりもパドル幅は狭くなり、動力の低減はみられるが軸流が弱くなる。そのため、30°未満の傾斜パドル型翼は、タンク内の上部、下部を均一に撹拌するための時間を要し、作業効率上好ましくない。一方、60°に傾斜させた傾斜パドル型翼は、放射流れ2.0に対し軸流は1.0となり、抵抗が大きく、駆動に要する動力が平パドルに近くなるとともに均一化に時間を要する。そのため、60°を超えて傾斜させるのは好ましくない。45°の場合は、理論上、放射流と軸流が1:1に分割して斜流となり、好都合である。   The inward drive shaft 5 above the cut flat large blade 10 is provided with an inclined paddle blade 15 that generates a downward axial flow. The inclined paddle type blade 15 is an axial flow type inclined paddle type blade with the plate surface inclined at an appropriate angle so that fluid can be sucked from the upper part of the blade and discharged in the axial direction. According to this inclined paddle type blade, it becomes an axial oblique flow in which the radial radial flow (radial flow) and the circumferential swirl flow (circumferential flow) are combined without being completely axial flow, It changes with this inclination angle. This inclination angle is required to surely generate an axial flow when rotated at the same speed as the above-described large cut flat blade, and is preferably about 30 to 60 °. An inclined paddle type blade with an inclination angle of 30 ° has an axial flow of 2.0 with respect to a radial flow of 1.0 in the rotational direction. The paddle width is narrower than that of a flat paddle having an inclination angle of 90 ° with respect to the flow direction, and the power is reduced but the axial flow is weakened. For this reason, the inclined paddle type blade of less than 30 ° requires time for uniformly stirring the upper and lower portions in the tank, which is not preferable in terms of work efficiency. On the other hand, the inclined paddle type blade inclined at 60 ° has an axial flow of 1.0 with respect to the radial flow of 2.0, has a large resistance, and the power required for driving becomes close to a flat paddle and it takes time to equalize. . Therefore, it is not preferable to incline beyond 60 °. In the case of 45 °, the radial flow and the axial flow are theoretically divided into 1: 1 and become a diagonal flow, which is convenient.

上記低速剪断用の枠型翼6は、タンク2の内壁との間隙が、約2〜10mmに設けられており、その回転速度は翼径により決定される。また、枠型翼6の内面と切込み平板大型翼10の外面間の間隙Sは、約20〜50mmが好ましい。両撹拌翼ともに上述したように回転速度が低速であるから、間隙Sを20mm未満にすると材料が共回りする現象が発生し、均一に処理することができなくなる。間隙Sが50mmを超えると、切込み平板大型翼10により発生する円周方向流を、枠型翼6によって軸方向流、半径方向流に変化させるとういう循環流を繰り返して発生させることができなくなり、タンク内の全体流の発生が妨げられるからである。   The frame blade 6 for low-speed shearing is provided with a gap with the inner wall of the tank 2 of about 2 to 10 mm, and the rotation speed is determined by the blade diameter. The gap S between the inner surface of the frame-type blade 6 and the outer surface of the cut flat large blade 10 is preferably about 20 to 50 mm. Since both the stirring blades have a low rotational speed as described above, if the gap S is less than 20 mm, a phenomenon occurs in which the material rotates together and uniform processing cannot be performed. When the gap S exceeds 50 mm, it becomes impossible to repeatedly generate a circulating flow in which the circumferential flow generated by the cut flat plate large blade 10 is changed into an axial flow and a radial flow by the frame blade 6. This is because the generation of the entire flow in the tank is hindered.

上記切込み平板大型翼10と傾斜パドル型翼15により効果的に水系バインダーを負極活物質の混練物中に巻き込ませるには、タンク内の液面高さは、考究の結果下記の関係となることが確かめられた。すなわち、傾斜パドル型翼15の上面から液面までの高さをhとし、傾斜パドル型翼15の回転時になす円の直径をdとし、係数をXとしたとき、h=d/Xの式において、X=4〜6の関係が好ましく、特にX=5であることが好ましい。係数Xが4未満となるようにすると、傾斜パドル型翼15上の液面が深くなり、比重の軽い水系バインダーを後から添加して撹拌混合を良好にするためには、翼15の回転速度を2m/sec以上にする必要がある。そのようにすると、切込み平板大型翼10の剪断速度が大きくなり、発熱を生じて熱に準安定な水系バインダーが変質するおそれがある。また、係数Xが6以上になると、傾斜パドル型翼15の上面の直ぐ上に液面が位置することになって、傾斜パドル型翼15を低回転させたとしても気泡の混入が多くなる。その結果、得られた水系負極ペースト中に気泡が多数存在することになり集電体と電極層の結着性が妨げられ、電池としての特性に影響を与えることになる。 In order to effectively entrain the water-based binder into the kneaded material of the negative electrode active material by the above-mentioned large cut flat blade 10 and the inclined paddle blade 15, the liquid level in the tank has the following relationship as a result of investigation. Was confirmed. That is, when the height from the upper surface of the inclined paddle blade 15 to the liquid surface is h, the diameter of the circle formed when the inclined paddle blade 15 is rotated is d, and the coefficient is X, the equation h = d / X In this case, a relationship of X = 4 to 6 is preferable, and X = 5 is particularly preferable. When the coefficient X is less than 4, the liquid level on the inclined paddle type blade 15 becomes deep, and in order to add an aqueous binder having a low specific gravity later to improve the stirring and mixing, the rotational speed of the blade 15 is increased. Needs to be 2 m / sec or more. If it does so, there exists a possibility that the shear rate of the notch flat plate large wing | blade 10 may become large, may generate | occur | produce heat | fever, and a metastable aqueous | water-based binder may change in quality. Further, when the coefficient X is 6 or more, the liquid level is located immediately above the upper surface of the inclined paddle blade 15, and even if the inclined paddle blade 15 is rotated at a low speed, bubbles are mixed in more. As a result, a large number of bubbles are present in the obtained aqueous negative electrode paste, so that the binding property between the current collector and the electrode layer is hindered, and the characteristics as a battery are affected.

上記タンク2の容量が大きい大型設備の場合は、上記傾斜パドル型翼15の周速を一定にすると、傾斜パドル型翼の軸中心部の速度と翼先端部の速度の差が大きくなり、中心側での吐出流量が不足し、内方駆動軸5の付近に淀みが発生しやすい。このような場合は、図2に示すように、枠型翼6の縦部材8から軸中心側に向けて、補助傾斜パドル型翼16を設けることができる。この補助傾斜パドル型翼16により掻き下げ軸方向に向かう流動変形を発生させて、淀みのない流動を確保し撹拌効果を向上させることができる。なお、上記傾斜パドル型翼15及び補助傾斜パドル型翼16の枚数は複数枚設けることができる。この際、上記液面の最適の高さhは最上部の補助傾斜パドル型翼16の上面からの高さとする。この補助傾斜パドル型翼16による効果は、タンクの直径φ1000mm以上で全容量1000L以上の設備において効果的であることが目視による表面流動で確かめられた。   In the case of a large-scale facility with a large capacity of the tank 2, if the peripheral speed of the inclined paddle type blade 15 is made constant, the difference between the speed of the central axis of the inclined paddle type blade and the speed of the tip of the blade increases. The discharge flow rate on the side is insufficient, and stagnation is likely to occur near the inner drive shaft 5. In such a case, as shown in FIG. 2, the auxiliary inclined paddle type wing 16 can be provided from the longitudinal member 8 of the frame type wing 6 toward the axial center side. By this auxiliary inclined paddle type blade 16, flow deformation toward the scraping axis direction can be generated, and a flow without stagnation can be secured and the stirring effect can be improved. A plurality of the inclined paddle type blades 15 and the auxiliary inclined paddle type blades 16 can be provided. At this time, the optimum height h of the liquid level is a height from the upper surface of the uppermost auxiliary inclined paddle blade 16. It was confirmed by visual surface flow that the effect of the auxiliary inclined paddle type blade 16 is effective in a facility having a tank diameter of φ1000 mm or more and a total capacity of 1000 L or more.

上記補助傾斜パドル型翼16によっても駆動軸の中心付近では周速0m/secであるため流動不良となるから、その周辺の材料に流動変形を与えるため、補助傾斜パドル型翼16の大きさは、枠型翼6の内側より切込み平板大型翼10の駆動軸5の付近に延びることが好ましい。該駆動軸5の外周面と補助傾斜パドル型翼16の内方先端との間隙は約5〜10mm程度で接触しない範囲とするのがよい。   Even with the auxiliary inclined paddle type blade 16, the peripheral speed is 0 m / sec near the center of the drive shaft, resulting in poor flow. It is preferable to extend from the inside of the frame type blade 6 to the vicinity of the drive shaft 5 of the cut flat plate large blade 10. The gap between the outer peripheral surface of the drive shaft 5 and the inner tip of the auxiliary inclined paddle blade 16 is preferably about 5 to 10 mm and does not contact.

さらに、上記切込み平板大型翼10を疎水性処理、例えばテフロン(登録商標)やシリコーン等の疎水性プラスチックでコーティングすることが好ましい。表面が疎水性処理された翼には、疎水性となり、摩擦係数も低くなって処理材料が殆ど固着しないので、タンク内の上部、下部を流動する混練物の組成に大差がなく、全体流に寄与し、均一に撹拌することができる。その結果、得られた水系負極ペーストと集電体との結着がよく、剥離強度を向上させることができる。換言すれば、従来と同程度の剥離強度でもよい場合には、水系バインダーの添加量を少なくすることができるから、相対的に負極活物質の量を増大させることができ、蓄電効果を高め、優れた電池特性が得られる。また、洗浄性にも優れ、作業効率を高めることができる。なお、枠型翼6及び傾斜パドル型翼15、16についても、表面を疎水処理しておくことができる。   Furthermore, it is preferable to coat the above-described large cut flat blade 10 with a hydrophobic treatment, for example, a hydrophobic plastic such as Teflon (registered trademark) or silicone. Since the surface of the blade is treated with hydrophobicity, it becomes hydrophobic, the coefficient of friction is low, and the treated material hardly sticks, so there is no great difference in the composition of the kneaded material flowing in the upper and lower parts of the tank. Contributes and can be stirred uniformly. As a result, the obtained aqueous negative electrode paste and the current collector are well bound, and the peel strength can be improved. In other words, when the peel strength of the same level as before can be used, the amount of the aqueous binder can be reduced, so that the amount of the negative electrode active material can be relatively increased, and the storage effect is enhanced. Excellent battery characteristics can be obtained. Moreover, it is excellent in washing | cleaning property and can improve work efficiency. The surface of the frame type blade 6 and the inclined paddle type blades 15 and 16 can also be subjected to a hydrophobic treatment.

図1に示すように、傾斜パドル型翼15と切込み平板大型翼10を中心部に有し、周囲に枠型翼6を設けた容量70Lの低剪断型同芯2軸ミキサーを用い、別途製造されたリチウムイオン二次電池の水系負極ベース(水系負極活物質の混練物)に、熱に準安定な水系バインダーを添加し、15分間撹拌運転して水系負極ペーストを製造し、電池特性の評価を行った。   As shown in FIG. 1, separately manufactured using a 70-L low-shearing concentric twin-screw mixer having a tilted paddle blade 15 and a large cut flat blade 10 in the center and a frame-shaped blade 6 around it. The aqueous negative electrode base of the lithium ion secondary battery (a mixture of aqueous negative electrode active materials) was added with a heat-stable aqueous binder, stirred for 15 minutes to produce an aqueous negative electrode paste, and evaluation of battery characteristics Went.

試験1
枠型翼6と切込み平板大型翼10の回転速度を、ともに1.5m/secとして撹拌したところ、得られたペーストの粘度は、粘度計の回転速度が0.3〜100r/minの範囲であり、タンク(撹拌槽)内の上部サンプル、下部サンプルは理想品と比較して挙動差はなかった。
傾斜パドル型翼15につき、傾斜角度を変えて試験したところ、剥離強度の理想値1.0に対する剥離強度指数L及び粘度安定指数Mは、表1に示す通りであった。
ここで、
剥離強度指数L=(タンクの上部サンプルを用いたときの剥離強度)/(タンクの下部サンプルを用いた剥離強度)
粘度安定指数M=(タンクの上部サンプルの粘度比N1)/(タンクの下部サンプルの粘度比N2)
また、
タンクの上部サンプルの粘度比N1=タンク上部のスラリ作成直後の粘度O/タンク上部のスラリ作成後1日後の粘度P
タンクの下部サンプルの粘度比N2=タンク下部のスラリ作成直後の粘度O/タンク下部のスラリ作成後1日後の粘度P
である。
傾斜パドル型翼15の傾斜角度は、実施例1は30度、実施例2は45度、実施例3は60度とし、比較例1は0度、比較例2は15度、比較例3は90度として試験した。
Test 1
When the rotational speeds of the frame type blade 6 and the cut flat large blade 10 were both set to 1.5 m / sec and stirred, the viscosity of the obtained paste was within the range of the rotational speed of the viscometer from 0.3 to 100 r / min. Yes, there was no difference in behavior between the upper and lower samples in the tank (stirring tank) compared to the ideal product.
When the inclined paddle type blade 15 was tested while changing the inclination angle, the peel strength index L and the viscosity stability index M with respect to the ideal peel strength value of 1.0 were as shown in Table 1.
here,
Peel strength index L = (Peel strength when using the upper sample of the tank) / (Peel strength using the lower sample of the tank)
Viscosity stability index M = (Viscosity ratio N1 of upper sample of tank) / (Viscosity ratio N2 of lower sample of tank)
Also,
Viscosity ratio N1 of the upper sample of the tank = viscosity immediately after the slurry at the top of the tank O / viscosity P one day after the slurry at the top of the tank
Viscosity ratio N2 of the lower sample of the tank = viscosity immediately after the slurry under the tank O / viscosity P 1 day after the slurry under the tank
It is.
The inclination angle of the inclined paddle type blade 15 is 30 degrees in the first embodiment, 45 degrees in the second embodiment, 60 degrees in the third embodiment, 0 degrees in the first comparative example, 15 degrees in the second comparative example, and 15 degrees in the third comparative example. Tested at 90 degrees.

Figure 0006170339
Figure 0006170339

上記表1において、剥離強度指数Lが理想値に近いものは実施例1〜3であることが分かる。上記剥離強度指数Lの値が1より大きい場合は、下部サンプルを用いたときの剥離強度<上部サンプルを用いたときの剥離強度であり、1より小さい場合は、下部サンプルを用いたときの剥離強度>上部サンプルを用いたときの剥離強度であることを示している。粘度安定指数Mが1より大きい場合は、N2<N1であってタンクの下部サンプルよりタンクの上部サンプルの粘度が高く、粘度安定指数Mが1より小さい場合は、N2>N1であってタンクの下部サンプルの粘度がタンクの上部サンプルの粘度より高く、経時粘度変化を示すおそれがあって良好な混合とは言えない。   In Table 1 above, it can be seen that the peel strength index L is close to the ideal value in Examples 1-3. When the value of the peel strength index L is greater than 1, the peel strength when using the lower sample <the peel strength when using the upper sample, and when less than 1, the peel strength when using the lower sample Strength> Peel strength when using the upper sample. When the viscosity stability index M is greater than 1, N2 <N1 and the viscosity of the upper sample of the tank is higher than that of the lower sample of the tank, and when the viscosity stability index M is less than 1, N2> N1 and The viscosity of the lower sample is higher than the viscosity of the upper sample of the tank, and there is a possibility that the viscosity changes with time, so it cannot be said that the mixing is good.

傾斜パドル型翼15の角度については、傾斜パドル型翼がない場合には、タンクの下部よりタンクの上部のサンプル中のバインダー濃度が高くなり、剥離強度は高いが、タンクの下部サンプルではバインダー濃度が薄くなり、剥離強度も低くなる。傾斜角度が90度(流れ方向に対して90度)の翼の場合には、パドル型翼がない場合と同じような傾向を示した。傾斜角度が30度、60度の傾斜パドル型翼では、いれもタンクの上部サンプルのバインダー濃度はやや濃く、剥離強度もやや高く、タンクの下部サンプルのバインダー濃度は薄く、剥離強度もやや低い結果となり、傾斜角度45度の傾斜パドル型翼が理想値に等しかった。 Regarding the angle of the inclined paddle type blade 15, when there is no inclined paddle type blade, the binder concentration in the sample at the upper part of the tank is higher than that at the lower part of the tank and the peel strength is higher. Becomes thinner and the peel strength becomes lower. In the case of blades with an inclination angle of 90 degrees (90 degrees with respect to the flow direction), the same tendency as in the case without paddle type blades was shown. Inclination angle of 30 degrees, with 60 degrees inclination paddle wing, also Re not have a binder concentration in the upper sample of the tank slightly darker, peel strength slightly higher, the binder concentration of the lower sample of the tank is thin, the peel strength even slightly The result was low, and the inclined paddle type blade with an inclination angle of 45 degrees was equal to the ideal value.

試験2
次に、図1に示す装置で傾斜角度45度の傾斜パドル型翼15を用い、試験1と同じような条件で、切込み平板大型翼10と枠型翼6の回転速度差による剥離強度への影響をテストし、理想値1.0に対する指数を求めたところ、表2に示すような結果が得られた。
Test 2
Next, using the inclined paddle type blade 15 with an inclination angle of 45 degrees in the apparatus shown in FIG. 1, the peel strength due to the difference in rotational speed between the cut flat plate large blade 10 and the frame type blade 6 under the same conditions as in Test 1 is obtained. When the influence was tested and an index with respect to the ideal value of 1.0 was obtained, the results shown in Table 2 were obtained.

Figure 0006170339
Figure 0006170339

上記表2に示す通り、実施例4、5に示すように、切込み平板大型翼10と枠型翼6を低速で同じ回転数で回転すると、理想値に近い剥離強度指数Lが得られ、実施例6に示すように回転数が2.0m/sec程度まではほぼ良好な剥離強度が得られた。しかし、比較例4〜8に示すように、切込み平板大型翼10と枠型翼6のいれか一方の回転を停止させたり、回転数を上げたりすると、理想とするような剥離強度指数Lは得られなかった。 As shown in Table 2 above, as shown in Examples 4 and 5, when the slit flat plate blade 10 and the frame blade 6 were rotated at the same rotational speed at a low speed, a peel strength index L close to the ideal value was obtained, and As shown in Example 6, almost good peel strength was obtained up to a rotational speed of about 2.0 m / sec. However, as shown in Comparative Example 4-8, the peel strength index as or to stop the cut flat large wing 10 and the frame-type blades 6 Neu not Re or the other rotating or raising the rotational speed, the ideal L was not obtained.

試験3
さらに、傾斜パドル型翼15上の液面高さhが、電池特性へ与える影響につきテストした。
ここで、傾斜パドル型翼15の回転時になす円の直径を dとし、係数をXとして、傾斜パドル型翼の上面よりの液面の高さh=傾斜パドル型翼の直径d/係数Xの式中の係数Xの値を変えてテストしたところ、表3に示すような結果が得られた。
Test 3
Further, the influence of the liquid level height h on the inclined paddle blade 15 on the battery characteristics was tested.
Here, the diameter of the circle formed during the rotation of the inclined paddle type blade 15 is d, the coefficient is X, the height of the liquid surface from the upper surface of the inclined paddle type blade h = the diameter d of the inclined paddle type blade / the coefficient X When the test was performed by changing the value of the coefficient X in the formula, the results shown in Table 3 were obtained.

Figure 0006170339
Figure 0006170339

上記実施例7〜9に示すように係数Xが4〜6では十分な剥離強度が得られた。しかし、比較例9に示すように、X=1.0では傾斜パドル型翼の直径dと液面高さhが同じ(h=d)になり、流動不足による混合不良を生じ、剥離強度不足が見られた。また、比較例10に示すように、X=10.0とすると、液面の高さが低くなり、発泡が多く発生して十分な剥離強度が得られなかった。表3に示すように、係数Xが5になるように液面高さを定めた場合は最も高い剥離強度が得られた。   As shown in Examples 7 to 9, sufficient peel strength was obtained when the coefficient X was 4 to 6. However, as shown in Comparative Example 9, when X = 1.0, the diameter d of the inclined paddle blade and the liquid level height h are the same (h = d), resulting in poor mixing due to insufficient flow and insufficient peel strength. It was observed. Further, as shown in Comparative Example 10, when X = 10.0, the liquid level was low, and much foaming occurred and sufficient peel strength was not obtained. As shown in Table 3, when the liquid surface height was determined so that the coefficient X was 5, the highest peel strength was obtained.

上記各実施例において、低剪断型の枠型翼6は、邪魔板の効果をなすとともにタンク内壁面に付着する材料の掻き取り、移動の作用効果もあるので、タンク壁面に設けたジャケットに冷却水を通水するだけで室温処理が可能であった。   In each of the above embodiments, the low-shear type frame-shaped wing 6 functions as a baffle and also has an effect of scraping and moving the material adhering to the inner wall surface of the tank. Room temperature treatment was possible only by passing water.

試験4
上記各実施例と同じ方法で傾斜パドル型翼15を用いないでテストしたところ、タンク内の上部サンプルを用いた場合の剥離強度は、実施例に示すような標準品と同程度であったが、タンクの下部サンプルを用いた場合の剥離強度は標準品よりも5〜10%程度ダウンし、撹拌時間の延長を余儀なくされた。
Test 4
When tested without using the inclined paddle type blade 15 in the same manner as in each of the above examples, the peel strength when using the upper sample in the tank was similar to the standard product as shown in the examples. When the lower sample of the tank was used, the peel strength was about 5 to 10% lower than that of the standard product, and the stirring time had to be extended.

2 タンク
4 外方駆動軸
5 内方駆動軸
6 枠型翼
10 切込み平板大型翼
11 翼本体
12 切込みスリット
15 傾斜パドル型翼
16 補助傾斜パドル型翼
2 Tank 4 Outer drive shaft 5 Inner drive shaft 6 Frame type blade 10 Cutting flat plate large blade 11 Blade body 12 Cutting slit 15 Inclined paddle blade 16 Auxiliary inclined paddle blade

Claims (9)

同芯状態に設けられた外方駆動軸と内方駆動軸と、中心に上記内方駆動軸を挿通する開口部を設け該内方駆動軸に連結される平板状の翼本体に、該開口部から外方に向かって間隔をあけて縦溝状の上方に開口する切り込みスリットを設けタンクの中央で低速で回転する切込み平板大型翼と、上記外方駆動軸に設けられ切込み平板大型翼の周囲を囲みタンクの側壁内面に沿って低速で回転する枠型翼と、上記切込み平板大型翼の上方に同芯に設けられ下方に向かう掻き下げ軸方向流を発生する傾斜パドル型翼を具備し、上記切込み平板大型翼の外面と枠型翼の内面の間隙は、20〜50mmであり、上記枠型翼と切込み平板大型翼と傾斜パドル型翼によりタンク内で全体流を発生させるとともにタンク内に上部から下部に向かう軸方向流を生じさせるようにしたことを特徴とする低剪断型同芯2軸ミキサー。 An outer drive shaft and an inner drive shaft provided in a concentric state, an opening through which the inner drive shaft is inserted at the center, and a flat blade body connected to the inner drive shaft, the opening A large notched flat blade that is provided at the center of the tank and that is provided at the center of the tank at a low speed, and a large notched flat blade that is provided on the outer drive shaft . A frame-type wing that surrounds the periphery and rotates at a low speed along the inner wall of the side wall of the tank, and an inclined paddle-type wing that is provided concentrically above the cut flat plate large wing and generates a downward axial flow. The gap between the outer surface of the cut plate large blade and the inner surface of the frame blade is 20 to 50 mm. The frame blade, the cut plate large blade and the inclined paddle blade generate a whole flow in the tank and Produces an axial flow from top to bottom Low shear concentric biaxial mixer is characterized in that so as to. 上記ミキサーはリチウムイオン二次電池の電極層に使用される水系負極ペーストの製造に使用されものである請求項1に記載の低剪断型同芯2軸ミキサー。 The mixer low shear concentric biaxial mixer according to claim 1 are those that are used in the production of water-based negative electrode paste used in the electrode layer of the lithium ion secondary battery. 上記枠型翼の回転速度は、1.0〜2.0m/secである請求項1又は2のいずれかに記載の低剪断型同芯2軸ミキサー。   The low shear type concentric twin-screw mixer according to claim 1, wherein a rotation speed of the frame type blade is 1.0 to 2.0 m / sec. 上記切込み平板大型翼の回転速度は1.0〜2.0m/secである請求項1から3のいずれかに記載の低剪断型同芯2軸ミキサー。   The low shear type concentric twin-screw mixer according to any one of claims 1 to 3, wherein a rotational speed of the cut flat large blade is 1.0 to 2.0 m / sec. 上記傾斜パドル型翼の傾斜角度は、30°〜60°である請求項1から4のいずれかに記載の低剪断型同芯2軸ミキサー。   5. The low shear concentric twin-screw mixer according to claim 1, wherein an inclination angle of the inclined paddle type blade is 30 ° to 60 °. 上記枠型翼には、内方に向かって補助傾斜パドル型翼が設けられている請求項1から5のいずれかに記載の低剪断型同芯2軸ミキサー。The low shear type concentric twin screw mixer according to any one of claims 1 to 5, wherein the frame type wing is provided with an auxiliary inclined paddle type wing toward the inside. 上記補助傾斜パドル型翼の内方先端と切込み平板大型翼の駆動軸の外周面との間隙は、5〜10mmである請求項6に記載の低速剪断型同芯2軸ミキサー。The low-speed shear type concentric twin-screw mixer according to claim 6, wherein a gap between an inner tip of the auxiliary inclined paddle type blade and an outer peripheral surface of a drive shaft of a large cut flat blade is 5 to 10 mm. 切込み平板大型翼の表面は、疎水性プラスチックで疎水性処理されている請求項1から7のいずれかに記載の低剪断型同芯2軸ミキサー。The low shear type concentric twin screw mixer according to any one of claims 1 to 7, wherein the surface of the cut flat plate large blade is subjected to a hydrophobic treatment with a hydrophobic plastic. リチウムイオン二次電池の水系負極ベースに水系バインダーを添加した処理材料を攪拌して水系負極ペーストを製造する水系負極ペーストの製造方法において、上記請求項1から8のいずれかに記載の低剪断型同芯2軸ミキサーを使用し、タンク内に供給される処理材料の液面高さを、上記傾斜パドル型翼の上面よりの液面高さをh、傾斜パドル型翼の回転時になす円の直径をd、係数をXとしたとき、h=d/Xの式において、X=4〜6として処理することを特徴とする水系負極ペーストの製造方法。 The low-shear type according to any one of claims 1 to 8 , wherein the aqueous negative electrode paste is produced by stirring a treatment material obtained by adding an aqueous binder to an aqueous negative electrode base of a lithium ion secondary battery. Using a concentric twin-shaft mixer, the liquid level of the processing material supplied into the tank is set to h, the liquid level height from the upper surface of the inclined paddle type blade, and the circle formed when the inclined paddle type blade rotates. A method for producing a water-based negative electrode paste, characterized in that when the diameter is d and the coefficient is X, X = 4 to 6 in the formula h = d / X.
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