JP6143696B2 - High frequency induction heating device - Google Patents

High frequency induction heating device Download PDF

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JP6143696B2
JP6143696B2 JP2014065060A JP2014065060A JP6143696B2 JP 6143696 B2 JP6143696 B2 JP 6143696B2 JP 2014065060 A JP2014065060 A JP 2014065060A JP 2014065060 A JP2014065060 A JP 2014065060A JP 6143696 B2 JP6143696 B2 JP 6143696B2
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淳史 藤原
淳史 藤原
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Mitsubishi Electric Corp
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本発明は、高周波加熱コイルによって被加熱部材を加熱する高周波誘導加熱装置に関するものである。   The present invention relates to a high frequency induction heating apparatus that heats a member to be heated by a high frequency heating coil.

高周波誘導加熱は、コイルに高周波電流を流すことで被加熱部材に誘導電流を発生させ、ジュール熱によって被加熱部材を加熱する直接加熱方式である。原理的に、金属部材の表面を集中的に加熱できること、および、雰囲気温度に関わらず被加熱部材に対して一定の熱量を入力できることから急速加熱が可能であり、焼き嵌め、金属の溶融など、多方面で使用されている。しかし、被加熱部材への入熱量が、材質およびコイルとの位置関係に依存するために、被加熱部材に温度分布が発生しやすいといった短所もある。また、雰囲気温度による加熱と異なり、入熱量が熱源と被加熱部材の温度差に依存しないために、被加熱部材を均一な温度に保持することが難しい。例えば、150℃程度で数十分にわたり焼き付ける塗装乾燥工程などでは、必要な塗膜性能を満足するために、被加熱物全体を均一な温度で保持することが要求されるため、誘導加熱方式を適用するためには前記の温度分布を抑制するための工夫が必要である。   The high frequency induction heating is a direct heating method in which an induction current is generated in a member to be heated by passing a high frequency current through a coil and the member to be heated is heated by Joule heat. In principle, the surface of the metal member can be heated intensively, and a constant amount of heat can be input to the heated member regardless of the ambient temperature, allowing rapid heating, shrink fitting, melting of the metal, etc. Used in many ways. However, since the amount of heat input to the member to be heated depends on the material and the positional relationship with the coil, there is a disadvantage that temperature distribution is likely to occur in the member to be heated. Further, unlike the heating by the atmospheric temperature, the amount of heat input does not depend on the temperature difference between the heat source and the heated member, so it is difficult to keep the heated member at a uniform temperature. For example, in the coating and drying process where baking is performed for several tens of minutes at about 150 ° C., it is required to maintain the entire object to be heated at a uniform temperature in order to satisfy the required coating film performance. In order to apply, it is necessary to devise to suppress the temperature distribution.

例えば、加熱コイルの内側一面に金属製のチューブを配置することで、誘導加熱によって昇温させた金属製のチューブからの輻射熱によって被加熱部材全体を均一に加熱するものがある(例えば特許文献1参照)。
また、過加熱を防止する箇所の外周面に対応する位置に、高周波による磁束と逆向きの磁束を発生させる渦電流が流れるように巻装した非鉄金属からなるリングを被加熱物の周囲に配置することによって、局所的な過加熱を防止するものがある(例えば、特許文献2参照)。
For example, by arranging a metal tube on the inner surface of the heating coil, the entire heated member is uniformly heated by radiant heat from the metal tube heated by induction heating (for example, Patent Document 1). reference).
In addition, a ring made of non-ferrous metal is placed around the object to be heated so that an eddy current that generates a magnetic flux in the direction opposite to the magnetic flux generated by the high frequency flows at a position corresponding to the outer peripheral surface of the location where overheating is prevented. By doing this, there is one that prevents local overheating (for example, see Patent Document 2).

特開平02−297888号公報(第1図)Japanese Patent Laid-Open No. 02-297888 (FIG. 1) 特開2002−343550号公報(第1図)JP 2002-343550 A (FIG. 1)

従来の高周波誘導加熱方式では、入熱量が誘導起電力と電気抵抗に依存するために、複数の材料で構成されるような被加熱部材を加熱する場合、材料が異なる領域間によって発熱密度が異なり、温度差が拡大する。また、局所的に薄肉部を有するなどの複雑形状の被加熱部材に関しては、形状が異なる領域間での熱容量差に起因して加熱中の温度差が拡大する。   In the conventional high-frequency induction heating method, the amount of heat input depends on the induced electromotive force and the electrical resistance. Therefore, when heating a member to be heated composed of multiple materials, the heat generation density differs between regions of different materials. , The temperature difference increases. In addition, regarding a member to be heated having a complicated shape such as having a thin portion locally, a temperature difference during heating increases due to a difference in heat capacity between regions having different shapes.

本発明は、上記のような課題を解決するために考案されたものであり、材質や形状に起因して発生する被加熱部材内の温度ばらつきを抑制することで、誘導加熱のメリットとして挙げられる急速加熱を実現しながら、被加熱部材の均一加熱を可能にする高周波誘導加熱装置を提供することを目的としている。   The present invention has been devised to solve the above-described problems, and can be cited as a merit of induction heating by suppressing temperature variation in a heated member due to the material and shape. It aims at providing the high frequency induction heating apparatus which enables uniform heating of a to-be-heated member, implement | achieving rapid heating.

この発明に係わる高周波誘導加熱装置は、高周波電流が流されることにより、被加熱部材の内部に誘導電流を発生させ、上記被加熱部材を加熱する加熱コイルと、上記被加熱部材の近傍に配置され、上記被加熱部材を部分的に補助加熱する補助加熱部材と、上記加熱コイルにより加熱される上記被加熱部材の周囲の磁場を部分的に遮蔽する非磁性金属材料よりなる遮蔽部材とを備え、上記遮蔽部材を構成する一つの平面部が、上記加熱コイルが形成する磁場の方向に対して垂直な向きに配置され、上記遮蔽部材は、上記補助加熱部材による加熱を抑制することを特徴とするものである。 The high-frequency induction heating device according to the present invention is arranged in the vicinity of a heating coil that generates an induction current in a heated member by heating a high-frequency current and heats the heated member, and the heated member. An auxiliary heating member that partially heats the heated member; and a shielding member made of a nonmagnetic metal material that partially shields the magnetic field around the heated member that is heated by the heating coil, One planar portion constituting the shielding member is disposed in a direction perpendicular to the direction of the magnetic field formed by the heating coil , and the shielding member suppresses heating by the auxiliary heating member. To do .

この発明の高周波誘導加熱装置によれば、被加熱部材を誘導加熱しつつ、局所的に補助加熱するとともに、補助加熱による過加熱を遮蔽部材によって抑制し、被加熱部材の加熱状態を調整することが可能である。 According to the high frequency induction heating device of the present invention, the member to be heated is induction-heated while being locally heated , and overheating due to the auxiliary heating is suppressed by the shielding member to adjust the heating state of the member to be heated. Is possible.

この発明の実施の形態1による高周波誘導加熱装置の構成図である。It is a block diagram of the high frequency induction heating apparatus by Embodiment 1 of this invention. 実施の形態1における高周波誘導加熱装置の加熱コイル部の要部斜視図である。3 is a perspective view of a main part of a heating coil portion of the high frequency induction heating device according to Embodiment 1. FIG. 実施の形態1における加熱コイル部の磁場の分布を示す模式図である。FIG. 3 is a schematic diagram showing a magnetic field distribution in a heating coil section in the first embodiment. 本発明の実施の形態2を示す加熱コイル部の要部斜視図である。It is a principal part perspective view of the heating coil part which shows Embodiment 2 of this invention. 実施の形態2における加熱コイル部の磁場の分布を示す模式図である。6 is a schematic diagram showing a magnetic field distribution in a heating coil section in Embodiment 2. FIG. 本発明の実施の形態3を示す加熱コイル部の要部斜視図である。It is a principal part perspective view of the heating coil part which shows Embodiment 3 of this invention. 実施の形態3の比較例に係る加熱コイル部の断面図である。6 is a cross-sectional view of a heating coil unit according to a comparative example of Embodiment 3. FIG. 本発明の実施の形態3の実施例に係る加熱コイル部の断面図である。It is sectional drawing of the heating coil part which concerns on the Example of Embodiment 3 of this invention. 実施の形態3の比較例に係る被加熱部材の温度履歴を示す図である。6 is a diagram illustrating a temperature history of a member to be heated according to a comparative example of Embodiment 3. FIG. 実施の形態3の実施例に係る被加熱部材の温度履歴を示す図である。It is a figure which shows the temperature history of the to-be-heated member which concerns on the Example of Embodiment 3. FIG. 本発明の実施の形態4を示す加熱コイル部の要部斜視図である。It is a principal part perspective view of the heating coil part which shows Embodiment 4 of this invention.

実施の形態1.
以下、この発明の実施の形態1における高周波誘導加熱装置について図1から図3を参照して説明する。図1は、この発明の実施の形態1の高周波誘導加熱装置を示す概略構成図である。この実施の形態1の高周波誘導加熱装置は、被加熱部材の加熱ムラが生じる部分を覆うように配置された補助加熱部材を備えたことを特徴としている。被加熱部材の加熱ムラが生じる部分とは、例えば、図2の加熱コイル部の模式図に示すような突起形状部である。このような突起形状部が磁性金属以外の材料で構成される場合は、高周波誘導加熱による昇温が他部よりも遅くなる傾向が見られる。
Embodiment 1 FIG.
Hereinafter, the high frequency induction heating apparatus in Embodiment 1 of this invention is demonstrated with reference to FIGS. 1 is a schematic configuration diagram showing a high-frequency induction heating apparatus according to Embodiment 1 of the present invention. The high frequency induction heating apparatus according to the first embodiment is characterized in that an auxiliary heating member is provided so as to cover a portion where uneven heating of the member to be heated occurs. The part where the heating unevenness of the member to be heated is, for example, a protrusion-shaped part as shown in the schematic diagram of the heating coil part in FIG. When such a protrusion-shaped part is made of a material other than magnetic metal, the temperature rise by high frequency induction heating tends to be slower than the other part.

図1に示すように、高周波誘導加熱装置では、高周波発振器1により高周波電流2(便宜上、流れる方向を矢印で表記するのみとした。)を発生させ、高周波変流器3により電流を好適な大きさに変流し、加熱コイル4に通電する。加熱コイル4を流れる高周波電流2により発生する交番磁束(図示せず)が被加熱部材5を貫通することで、被加熱部材5に誘導電流6(流れる方向を矢印で表記)が発生し、被加熱部材5は、その固有の抵抗値に応じたジュール熱によって加熱される。従って、空気などの熱エネルギーを輸送する媒体を介さずに被加熱部材5を発熱させることが可能な直接加熱方式であるために、被加熱部材5へのエネルギーの投入効率が良いという特徴を持つ。なお、高周波電流2により、加熱コイル4に発生するジュール熱、および、加熱中の被加熱部材5からの輻射熱による昇温を抑制するため、冷却水循環装置7を設け、加熱コイル4の内部に冷却水を循環させている。   As shown in FIG. 1, in the high frequency induction heating apparatus, a high frequency current 2 is generated by a high frequency oscillator 1 (for the sake of convenience, only the flow direction is indicated by an arrow), and the current is suitably increased by a high frequency current transformer 3. Then, the current is passed through the heating coil 4. An alternating magnetic flux (not shown) generated by the high-frequency current 2 flowing through the heating coil 4 penetrates the heated member 5, so that an induced current 6 (flow direction is indicated by an arrow) is generated in the heated member 5. The heating member 5 is heated by Joule heat according to its inherent resistance value. Therefore, since the direct heating method is capable of generating heat to the heated member 5 without using a medium for transporting thermal energy such as air, the energy input efficiency to the heated member 5 is good. . In order to suppress the temperature rise due to Joule heat generated in the heating coil 4 by the high-frequency current 2 and radiant heat from the heated member 5 during heating, a cooling water circulation device 7 is provided to cool the heating coil 4 inside. Circulating water.

図2は、図1の加熱コイル部の拡大図(便宜上、加熱コイル4のみは断面図で示した)であり、本実施の形態1に係る高周波誘導加熱装置の加熱コイル部の概略を示す要部斜視図である。本実施の形態1に係る高周波誘導加熱装置は、加熱コイル4と、被加熱部材5の突起形状部である付属品5bの近傍に配置される補助加熱部材8を含む構成である。略円筒形状の被加熱部材5は、加熱コイル4によって囲まれる空間内に配置され、磁性金属材料からなる円筒形の本体部5aと非磁性金属材料からなる突起形状の付属品5bで構成される。なお、被加熱部材5は、加熱時、加熱コイル4に対向する位置に配置される場合もある。被加熱部材5の付属品5bの近傍に配置される補助加熱部材8は、被加熱部材5と加熱コイル4の間に樹脂スタンド等を用いて保持される。本実施の形態1に係る高周波誘導加熱装置では高周波発振器1によって発生させた高周波電流2により、被加熱部材5および補助加熱部材8に誘導電流6が発生し、加熱される。   FIG. 2 is an enlarged view of the heating coil portion of FIG. 1 (for convenience, only the heating coil 4 is shown in a sectional view), and an outline of the heating coil portion of the high frequency induction heating device according to the first embodiment is shown. FIG. The high-frequency induction heating apparatus according to the first embodiment includes a heating coil 4 and an auxiliary heating member 8 disposed in the vicinity of an accessory 5b that is a protrusion-shaped portion of the member to be heated 5. The substantially cylindrical member to be heated 5 is arranged in a space surrounded by the heating coil 4, and is composed of a cylindrical main body portion 5a made of a magnetic metal material and a projection-shaped accessory 5b made of a nonmagnetic metal material. . In addition, the to-be-heated member 5 may be arrange | positioned in the position facing the heating coil 4 at the time of a heating. The auxiliary heating member 8 disposed in the vicinity of the accessory 5 b of the heated member 5 is held between the heated member 5 and the heating coil 4 using a resin stand or the like. In the high frequency induction heating apparatus according to the first embodiment, the induction current 6 is generated and heated in the member to be heated 5 and the auxiliary heating member 8 by the high frequency current 2 generated by the high frequency oscillator 1.

前述のとおり、誘導加熱方式では、被加熱部材への入熱量が被加熱部材の材質およびコイルとの位置関係に依存するために、被加熱部材内に温度分布が発生しやすい。特に、30kHz程度の周波数領域で発振する一般的な誘導加熱装置は、鉄などの磁性を有する金属に対しては効率良く加熱することが可能であるが、銅などの非磁性金属材料に対しては、材料の透磁率が磁性金属材料と比較して極めて小さいために、誘導電流の発生量が小さく、十分に加熱することができない場合が多い。そのため、上述の被加熱部材5が、磁性金属材料からなる本体部5aと非磁性金属材料からなる付属品5bにより構成される場合、両者の間に数十〜数百度の温度差が発生する。   As described above, in the induction heating method, the amount of heat input to the member to be heated depends on the material of the member to be heated and the positional relationship with the coil, so that a temperature distribution is likely to occur in the member to be heated. In particular, a general induction heating device that oscillates in a frequency range of about 30 kHz can efficiently heat a metal having magnetism such as iron, but is not suitable for a nonmagnetic metal material such as copper. Since the magnetic permeability of the material is extremely small as compared with the magnetic metal material, the amount of induced current is small, and it is often impossible to sufficiently heat. Therefore, when the above-described heated member 5 is constituted by the main body portion 5a made of a magnetic metal material and the accessory 5b made of a nonmagnetic metal material, a temperature difference of several tens to several hundred degrees is generated between the two.

本実施の形態1に係る高周波誘導加熱装置では、従来の誘導加熱装置とは異なり、非磁性金属材料よりなる付属品5bの近傍に、誘導加熱の影響を受けやすい磁性金属材料からなる補助加熱部材8が配置される。また、この補助加熱部材8は、被加熱部材5に対して熱容量が小さく、被加熱部材5に対して誘導加熱による昇温が速いことを特徴とする。   In the high frequency induction heating device according to the first embodiment, unlike the conventional induction heating device, an auxiliary heating member made of a magnetic metal material that is easily affected by induction heating is located near the accessory 5b made of a nonmagnetic metal material. 8 is arranged. The auxiliary heating member 8 is characterized in that the heat capacity is smaller than that of the member to be heated 5 and the temperature of the member to be heated 5 is rapidly increased by induction heating.

本実施の形態1に係る高周波誘導加熱装置では、加熱コイル4を流れる高周波電流2により、補助加熱部材8に誘導電流(図示せず)が発生し、補助加熱部材8が加熱される。このとき、補助加熱部材8は被加熱部材5に対して熱容量が小さいために昇温が速く、被加熱部材5の目標加熱温度以上の高温に到達する。補助加熱部材8の近傍には、非磁性金属材料からなる付属品5bが配置されているために、補助加熱部材8からの輻射熱によって付属品5bが補助的に加熱される。このとき、補助加熱部材8は、付属品5bの近傍にのみ局所的に配置された状態であり、本体部5aを覆うものではないため、本体部5aに与える熱量は、誘導電流6により発生するジュール熱と比較して無視できるほど小さく、本体部5aの温度には影響しない。このように、誘導加熱により高温化した補助加熱部材8を熱源とすることで、例えばハロゲンランプなどの他の方式の熱源を追加することなく、誘導加熱方式単体により、急速かつ均一に被加熱部材5を加熱することが可能となる。   In the high frequency induction heating apparatus according to the first embodiment, an induction current (not shown) is generated in the auxiliary heating member 8 by the high frequency current 2 flowing through the heating coil 4, and the auxiliary heating member 8 is heated. At this time, since the auxiliary heating member 8 has a smaller heat capacity than the member to be heated 5, the temperature of the auxiliary heating member 8 rises quickly and reaches a temperature higher than the target heating temperature of the member to be heated 5. Since the accessory 5b made of a nonmagnetic metal material is disposed in the vicinity of the auxiliary heating member 8, the accessory 5b is supplementarily heated by the radiant heat from the auxiliary heating member 8. At this time, since the auxiliary heating member 8 is locally disposed only in the vicinity of the accessory 5b and does not cover the main body 5a, the amount of heat applied to the main body 5a is generated by the induced current 6. Compared to Joule heat, it is negligibly small and does not affect the temperature of the main body 5a. In this way, by using the auxiliary heating member 8 heated to a high temperature by induction heating as a heat source, for example, a member to be heated rapidly and uniformly by an induction heating method alone without adding another type of heat source such as a halogen lamp. 5 can be heated.

ここで、補助加熱部材8として好適に用いられる形態について述べる。補助加熱部材8を構成する磁性金属材料としては、誘導加熱による発熱量が大きいほど好適であり、つまり、透磁率が高く、電気抵抗が高い金属が好適である。このような材料として、鉄、ニッケル、コバルトなどの純金属に加え、炭素鋼やフェライト系ステンレスなどの合金を用いることができる。補助加熱部材8の材料として前記の材料を用いる場合において、好適に本発明に係る高周波誘導加熱装置を用いることができる。   Here, the form suitably used as the auxiliary heating member 8 will be described. As the magnetic metal material constituting the auxiliary heating member 8, the larger the amount of heat generated by induction heating, the better. That is, a metal having high magnetic permeability and high electrical resistance is preferred. As such a material, in addition to pure metals such as iron, nickel, and cobalt, alloys such as carbon steel and ferritic stainless steel can be used. In the case of using the above material as the material of the auxiliary heating member 8, the high frequency induction heating device according to the present invention can be preferably used.

また、補助加熱部材8は、例えば薄板形状など、少なくとも一つの平面部を含む形状であり、上述の付属品5bの周囲を低熱容量で包囲できる形状であることが好ましい。さらに、補助加熱部材8を、付属品5bに対して、コの字型やL字型、または曲面型など、付属品5bに対する包囲面積がより広い形状となるように形成することで、付属品5bへの輻射加熱量が増大する。また、本実施の形態1に係る高周波誘導加熱装置では、補助加熱部材8の温度上昇に応じて電源の消費電力が増大するため、消費電力の観点からも補助加熱部材8は低熱容量の薄板形状であることが好ましい。   In addition, the auxiliary heating member 8 has a shape including at least one flat portion such as a thin plate shape, and preferably has a shape that can surround the accessory 5b with a low heat capacity. Furthermore, the auxiliary heating member 8 is formed so as to have a wider surrounding area with respect to the accessory 5b, such as a U-shape, an L-shape, or a curved surface, with respect to the accessory 5b. The amount of radiant heating to 5b increases. Moreover, in the high frequency induction heating apparatus according to the first embodiment, the power consumption of the power source increases as the temperature of the auxiliary heating member 8 increases, so that the auxiliary heating member 8 has a thin plate shape with a low heat capacity from the viewpoint of power consumption. It is preferable that

図3は、加熱コイル4に高周波電流2が流れる場合の加熱コイル4周囲における磁場の分布を示す模式図である。例えば、加熱コイル4がソレノイドコイルである場合、加熱コイル4内には鉛直方向の磁場9a(図中に実線矢印で示す。)が発生する。この磁場9aは、紙面上下方向で、図3の場合は下向きを示している。高周波電流2は交流電流であるために時間的に向きが変化し、それに応じて加熱コイル4内部の磁場9aは鉛直上下方向に交互に時間変化し、その変化量に応じて被加熱部材5に誘導電流6が発生する。このとき、磁場9aの方向と、補助加熱部材8の面方向が平行である場合において、磁性金属材料よりなる補助加熱部材8に周囲の磁場が収束するために補助加熱部材8が誘導電流6により昇温しやすい特性がある。このため、磁場9aの方向に対して、補助加熱部材8の少なくとも一平面部の面方向を平行に設置する場合において、補助加熱の効果が得られ、好適に本発明に係る高周波誘導加熱装置を用いることができる。   FIG. 3 is a schematic diagram showing the distribution of the magnetic field around the heating coil 4 when the high-frequency current 2 flows through the heating coil 4. For example, when the heating coil 4 is a solenoid coil, a vertical magnetic field 9a (indicated by a solid arrow in the figure) is generated in the heating coil 4. This magnetic field 9a is a vertical direction in the drawing, and in the case of FIG. Since the high-frequency current 2 is an alternating current, its direction changes with time, and accordingly, the magnetic field 9a inside the heating coil 4 changes with time in the vertical vertical direction alternately, and the heated member 5 is changed according to the amount of change. An induced current 6 is generated. At this time, when the direction of the magnetic field 9a is parallel to the surface direction of the auxiliary heating member 8, the auxiliary heating member 8 is caused by the induced current 6 because the surrounding magnetic field converges on the auxiliary heating member 8 made of a magnetic metal material. There is a characteristic that the temperature rises easily. For this reason, in the case where the surface direction of at least one plane portion of the auxiliary heating member 8 is installed in parallel with the direction of the magnetic field 9a, the effect of auxiliary heating is obtained, and the high frequency induction heating device according to the present invention is preferably used. Can be used.

図2、図3に示した被加熱部材5は、例えば圧縮機や消火器などの円筒鉄系部品の容器を想定したものであるが、平板形状等の別の形状であっても同等の効果を得ることができる。
本実施の形態1に係る付属品5bは、非磁性金属で構成される場合を例として説明してきたが、その形状や材質に関わらず本体部5aと比較して誘導加熱により昇温しにくい全ての場合において本発明の効果を得ることができるため、特にその形状や材質に規定されるものではない。また、本実施の形態1では加熱コイル4としてソレノイドコイルを用いる場合を例として説明してきたが、その他の形状の加熱コイルでも本発明の効果を得ることができるため、特に加熱コイル4の形状に規定されるものではない。
The heated member 5 shown in FIGS. 2 and 3 is assumed to be a container of a cylindrical iron-based component such as a compressor or a fire extinguisher, for example, but the same effect can be obtained even in another shape such as a flat plate shape. Can be obtained.
The accessory 5b according to the first embodiment has been described as an example of a case made of a non-magnetic metal, but it is difficult to raise the temperature by induction heating compared to the main body 5a regardless of the shape or material. In this case, since the effects of the present invention can be obtained, the shape and material are not particularly specified. In the first embodiment, the case where a solenoid coil is used as the heating coil 4 has been described as an example. However, since the effect of the present invention can be obtained even with other heating coils, the heating coil 4 is particularly shaped. It is not specified.

以上の実施の形態1では、単一の加熱コイル4で単一の被加熱部材5を加熱するバッチ投入式の使用方法について説明してきたが、加熱コイル4に被加熱部材5が連続的に搬送される連続投入式の加熱装置においても同様に、補助加熱部材8を用いた補助加熱を実施することができ、本発明の適用範囲は搬送方法に規定されるものではない。このことは後述する他の実施の形態についても同様である。   In the above first embodiment, the batch charging type usage method in which the single heated member 5 is heated by the single heated coil 4 has been described. However, the heated member 5 is continuously conveyed to the heated coil 4. Similarly, in the continuous charging type heating apparatus, auxiliary heating using the auxiliary heating member 8 can be performed, and the scope of application of the present invention is not limited to the conveying method. The same applies to other embodiments described later.

実施の形態2.
実施の形態2について、図4、図5を用いて説明する。なお、実施の形態1と共通する部分および同一の作用をする部分については、同一の符号を付し、説明を省略する。
図4は、本発明の実施の形態2に係る高周波誘導加熱装置の加熱コイル部の概略を示す要部斜視図である。本実施の形態2に係る高周波誘導加熱装置は、加熱コイル4と、加熱コイル4に対向する位置または加熱コイル4によって囲まれる空間内に配置され、磁性金属材料からなる本体部5aと、その本体部5aと同じく磁性金属材料からなり、本体部5aに対して熱容量が小さい付属品5cで構成される被加熱部材5と、付属品5cの近傍に配置される遮蔽部材10を含む構成である。本実施の形態2に係る高周波誘導加熱装置では高周波発振器1によって発生させた高周波電流2により、付属品5c有する被加熱部材5に誘導電流6が発生し、加熱される。なお、付属品5cは、例えば、本体部5aから突出した突起形状部である。
Embodiment 2. FIG.
The second embodiment will be described with reference to FIGS. In addition, about the part which is common in Embodiment 1, and the part which carries out the same effect | action, the same code | symbol is attached | subjected and description is abbreviate | omitted.
FIG. 4 is a main part perspective view showing an outline of a heating coil part of the high-frequency induction heating device according to Embodiment 2 of the present invention. The high-frequency induction heating device according to the second embodiment includes a heating coil 4, a body portion 5 a made of a magnetic metal material, disposed in a space facing the heating coil 4 or in a space surrounded by the heating coil 4, and the body The portion 5a is made of a magnetic metal material, and includes a heated member 5 constituted by an accessory 5c having a small heat capacity with respect to the main body portion 5a, and a shielding member 10 disposed in the vicinity of the accessory 5c. In the high frequency induction heating apparatus according to the second embodiment, the induction current 6 is generated and heated in the heated member 5 having the accessory 5c by the high frequency current 2 generated by the high frequency oscillator 1. Note that the accessory 5c is, for example, a protrusion-shaped part protruding from the main body part 5a.

本実施の形態2のように、本体部5aと付属品5cが共に磁性金属材料で構成され、かつ、付属品5cの熱容量が本体部5aに対して小さい場合においては、両者の熱容量差に起因して、付属品5cが本体部5aと比較して急激に昇温するために、両者の間に数十〜数百度の温度差が発生する。   When the main body portion 5a and the accessory 5c are both made of a magnetic metal material and the heat capacity of the accessory 5c is smaller than that of the main body portion 5a as in the second embodiment, it is caused by the difference in heat capacity between the two. And since the accessory 5c heats up rapidly compared with the main-body part 5a, the temperature difference of several tens-several hundred degrees occurs between both.

本発明の実施の形態2に係る高周波誘導加熱装置では、この付属品5cの近傍に、非磁性金属材料からなる遮蔽部材10が配置される。また、遮蔽部材10を流れる誘導電流(図示せず)により、付属品5cの周囲の磁場を抑制(遮蔽)できることを特徴とする。   In the high frequency induction heating device according to Embodiment 2 of the present invention, a shielding member 10 made of a nonmagnetic metal material is disposed in the vicinity of the accessory 5c. Further, the magnetic field around the accessory 5c can be suppressed (shielded) by an induced current (not shown) flowing through the shielding member 10.

加熱コイル4を流れる高周波電流2により、遮蔽部材10に誘導電流が発生するが、非磁性金属材料では磁性金属材料と比較して誘導起電力が小さいために、発生するジュール熱が磁性金属材料からなる被加熱部材5と比較して小さい。このとき、付属品5cの周囲の磁場は、遮蔽部材10を流れる誘導電流により発生する磁場との重ね合わせとなる。そのため、それぞれ磁場の方向が逆向きである場合は、付属品5cの周囲の磁場が遮蔽部材10によって弱められ、付属品5cの加熱量を抑制することが可能である。ここで、遮蔽部材10は、付属品5cの近傍にのみ局所的に配置された状態となり、本体部5aを覆わないため、遮蔽部材10を流れる誘導電流により発生する逆向き磁場の影響は本体部5aには及ばず、本体部5aの温度には影響しない。このため、被加熱部材5が、本体部5aと比較して熱容量が小さい付属品5cを有する場合においても、急速かつ均一に加熱することが可能となる。   An induction current is generated in the shielding member 10 by the high-frequency current 2 flowing through the heating coil 4. However, since the induced electromotive force is smaller in the nonmagnetic metal material than in the magnetic metal material, the generated Joule heat is generated from the magnetic metal material. It is small compared to the heated member 5. At this time, the magnetic field around the accessory 5 c is superimposed on the magnetic field generated by the induced current flowing through the shielding member 10. Therefore, when the directions of the magnetic fields are opposite, the magnetic field around the accessory 5c is weakened by the shielding member 10, and the heating amount of the accessory 5c can be suppressed. Here, since the shielding member 10 is locally disposed only in the vicinity of the accessory 5c and does not cover the main body 5a, the influence of the reverse magnetic field generated by the induced current flowing through the shielding member 10 is affected by the main body. It does not reach 5a and does not affect the temperature of the main body 5a. For this reason, even when the member to be heated 5 has the accessory 5c having a smaller heat capacity compared to the main body 5a, it is possible to heat rapidly and uniformly.

ここで、遮蔽部材10として好適に用いられる形態について述べる。遮蔽部材10の非磁性金属材料としては、誘導電流による発熱量が小さいものほど好適であり、つまり、非磁性で電気抵抗が低いものほど好適である。このような材料として、金、銀、アルミニウム、銅などの純金属に加え、オーステナイト系ステンレスなどの合金を用いることができる。遮蔽部材10の材料として前記の材料を用いる場合において、好適に本発明に係る装置を用いることができる。   Here, the form used suitably as the shielding member 10 is described. As the nonmagnetic metal material of the shielding member 10, the smaller the amount of heat generated by the induced current, the better. That is, the nonmagnetic metal material having the lower electrical resistance is more suitable. As such a material, in addition to pure metals such as gold, silver, aluminum, and copper, alloys such as austenitic stainless steel can be used. In the case of using the above material as the material of the shielding member 10, the apparatus according to the present invention can be suitably used.

次に、好適に用いられる遮蔽部材10の配置について、図5を用いて説明する。図5は高周波電流2(図示せず)の流れる加熱コイル4内の空間に遮蔽部材10を配置する場合の磁場の分布を示す模式図である。ここで、遮蔽部材10は加熱コイル4を流れる高周波電流2と逆方向の誘導電流のループを形成しやすい形状であることが好適である。例えば、遮蔽部材10として平板を用いる場合には、少なくとも一つの平面部の面方向を磁場9aに対して垂直に配置することで、面方向を貫く磁場の変化に応じて、面方向に加熱コイル4を流れる高周波電流2(図示せず)とは逆周りの誘導電流が発生し、これにより、遮蔽部材10の内側には磁場9aと逆方向、外側には磁場9aと同方向の磁場9b(図中に破線矢印で示す。)がそれぞれ発生する。このため、磁場9aと磁場9bの重ね合わせにより、磁場9aに対して遮蔽部材10の板厚方向の延長線上に位置する付属品5cが配置される領域の磁場が抑制され、付属品5cの誘導加熱による発熱量が低下し、付属品5cの過加熱が抑制される。このように、遮蔽部材10の一つの平面部を、磁場9aの方向に対し垂直に配置し、付属品5cの周囲の磁場を弱める(遮蔽する)場合において、付属品5cの過加熱抑制効果が得られ、好適に本発明に係る高周波誘導加熱装置を用いることができる。   Next, arrangement | positioning of the shielding member 10 used suitably is demonstrated using FIG. FIG. 5 is a schematic diagram showing the distribution of the magnetic field when the shielding member 10 is arranged in the space in the heating coil 4 through which the high-frequency current 2 (not shown) flows. Here, it is preferable that the shielding member 10 has a shape that can easily form a loop of an induced current in a direction opposite to the high-frequency current 2 flowing through the heating coil 4. For example, when a flat plate is used as the shielding member 10, a heating coil is formed in the surface direction in accordance with the change of the magnetic field penetrating the surface direction by arranging the surface direction of at least one plane portion perpendicular to the magnetic field 9a. 4, an inductive current is generated in the direction opposite to that of the high-frequency current 2 (not shown) flowing through the magnetic field 9, so that a magnetic field 9 b (in the opposite direction to the magnetic field 9 a on the inner side of the shielding member 10) Indicated by broken arrows in the figure). For this reason, the superposition of the magnetic field 9a and the magnetic field 9b suppresses the magnetic field in the region where the accessory 5c located on the extension line of the shielding member 10 in the thickness direction of the shielding member 10 is disposed with respect to the magnetic field 9a. The amount of heat generated by heating is reduced, and overheating of the accessory 5c is suppressed. In this way, when one flat portion of the shielding member 10 is arranged perpendicular to the direction of the magnetic field 9a and the magnetic field around the accessory 5c is weakened (shielded), the effect of suppressing overheating of the accessory 5c is obtained. The high-frequency induction heating apparatus according to the present invention can be suitably used.

本実施の形態2では、過加熱抑制の対象が突起形状部である付属品5cの場合について説明したが、過加熱抑制の対象は、その形状や材質に関わらず本体部5aと比較して誘導加熱により昇温しやすい部分とすることができ、遮蔽部材10を配置可能な全ての場合において本発明の効果を得ることができる。また、本実施の形態2ではソレノイドコイルを用いる場合を例として説明してきたが、その他の形状の加熱コイルでも本発明の効果を得ることができる。   In the second embodiment, the case of the accessory 5c in which the object of overheating suppression is a protrusion-shaped part has been described. However, the object of overheating suppression is guided in comparison with the main body part 5a regardless of its shape and material. The temperature can be easily increased by heating, and the effects of the present invention can be obtained in all cases where the shielding member 10 can be disposed. In the second embodiment, the case where a solenoid coil is used has been described as an example. However, the effect of the present invention can be obtained with a heating coil having other shapes.

実施の形態3.
実施の形態3について図6を用いて説明する。なお、実施の形態1および2と共通する部分および同一の作用をする部分については、同一の符号を付し、説明を省略する。
本実施の形態3に係る高周波誘導加熱装置は、実施の形態1にて示した補助加熱部材8と、実施の形態2にて示した遮蔽部材10の両方を備えたことを特徴とする。
図6は本発明の実施の形態3に係る高周波誘導加熱装置の加熱コイル部の概略を示す要部斜視図である。本実施の形態3に係る高周波誘導加熱装置は、加熱コイル4と、加熱コイル4と対向する位置または加熱コイル4によって囲まれる空間内に配置され、磁性金属材料からなる本体部5aと非磁性金属材料からなる付属品5bと磁性金属材料からなる付属品5cで構成される被加熱部材5と、付属品5bの近傍に配置される補助加熱部材8と、付属品5cの近傍に配置される遮蔽部材10を含む構成である。
Embodiment 3 FIG.
A third embodiment will be described with reference to FIG. In addition, about the part which is common in Embodiment 1 and 2, and the part which carries out the same effect | action, the same code | symbol is attached | subjected and description is abbreviate | omitted.
The high-frequency induction heating device according to the third embodiment is characterized by including both the auxiliary heating member 8 shown in the first embodiment and the shielding member 10 shown in the second embodiment.
FIG. 6 is a main part perspective view showing an outline of a heating coil part of a high frequency induction heating device according to Embodiment 3 of the present invention. The high-frequency induction heating device according to the third embodiment includes a heating coil 4 and a body portion 5a made of a magnetic metal material and a nonmagnetic metal disposed in a space facing the heating coil 4 or in a space surrounded by the heating coil 4. Heated member 5 composed of accessory 5b made of material and accessory 5c made of magnetic metal material, auxiliary heating member 8 disposed in the vicinity of accessory 5b, and shielding disposed in the vicinity of accessory 5c The configuration includes the member 10.

被加熱部材5が、上述の付属品5bと付属品5cの両方を有する場合、被加熱部材5において、実施の形態1および2で説明した理由により、被加熱部材5の到達温度にばらつきが生じる。このとき、補助加熱部材8と遮蔽部材10をそれぞれの近傍に各々配置することで、本体部5aの加熱量に影響を与えることなく、付属品5bと付属品5cで発生する本体部5aとの温度差を同時に小さく抑制することが可能となり、他の方式の熱源を追加することなく、誘導加熱方式単体により急速かつ均一に加熱することが可能となる。   When the member to be heated 5 has both the accessory 5b and the accessory 5c described above, in the member to be heated 5, the temperature reached by the member to be heated 5 varies due to the reasons described in the first and second embodiments. . At this time, by arranging the auxiliary heating member 8 and the shielding member 10 in the vicinity of each other, without affecting the heating amount of the main body 5a, the attachment 5b and the main body 5a generated in the accessory 5c The temperature difference can be suppressed at the same time, and heating can be performed rapidly and uniformly by the induction heating method alone without adding another type of heat source.

ここで、補助加熱部材8と遮蔽部材10として好適に用いられる形態は、実施の形態1および2で説明したものと同様であるため、説明を省略する。
次に、以上のような本発明の実施可能性および効果を比較例と実施例を示して説明する。なお、後述する実施例は一例であり、本発明は、この例に限定されるものではなく、本発明を逸脱せず、本発明の目的を達成する限りにおいて、種々の条件を採用し得るものであることは言うまでもない。
Here, since the form suitably used as the auxiliary heating member 8 and the shielding member 10 is the same as that described in the first and second embodiments, the description thereof is omitted.
Next, the feasibility and effects of the present invention as described above will be described with reference to comparative examples and examples. In addition, the Example mentioned later is an example, This invention is not limited to this example, As long as the objective of this invention is achieved, without deviating from this invention, various conditions can be employ | adopted. Needless to say.

(比較例)
本発明の実施の形態3に係る高周波誘導加熱装置の効果を説明するため、まず、一般的なタイプ(補助加熱部材8および遮蔽部材10を用いないタイプ)の高周波加熱装置を比較例として図7に示す。図7は、比較例である高周波誘導加熱装置の加熱コイル部分の断面図であり、加熱コイル4および被加熱部材5等の位置関係を示す図である。
加熱コイル4として、外径DがΦ350mm、高さHが350mm、巻数が10の銅パイプから成るソレノイドコイルを用いた。20℃の雰囲気温度において、被加熱部材5は、外径DがΦ20mm、高さHが100mm、無酸素銅から成るパイプ形状の付属品5bと、同じく外径DがΦ20mm、高さHが100mm、SUS430から成るパイプ形状の付属品5cを有する、外径Dが180mm、高さHが180mm、板厚tが5mmの円筒形状の圧力容器用鋼板で構成される。この被加熱部材5を樹脂ブロック11上に載置した状態で加熱コイル4の中央に設置して、加熱試験を実施した。ここで、被加熱部材5を設置するステージには日光化成(株)製のベスサーモFから成る樹脂ブロック11を使用した。加熱には、島田理化工業(株)製の高周波誘導加熱装置D−5TMを用い、加熱条件は発振周波数を28kHz、加熱コイル4を流れる電流値を100A、電源電圧を270Vとした。なお、加熱時は、加熱コイル4に冷却水を循環することで、加熱コイル4の温度上昇を抑制している。被加熱部材5の温度は、各表面にスポット溶接により取り付けた熱電対12a、12b、12c(K型熱電対)によりその時間変化を測定した。
(Comparative example)
In order to explain the effect of the high-frequency induction heating device according to Embodiment 3 of the present invention, first, a high-frequency heating device of a general type (a type that does not use the auxiliary heating member 8 and the shielding member 10) is used as a comparative example. Shown in FIG. 7 is a cross-sectional view of a heating coil portion of a high-frequency induction heating apparatus that is a comparative example, and is a diagram showing a positional relationship between the heating coil 4 and the member to be heated 5 and the like.
As the heating coil 4, a solenoid coil made of a copper pipe having an outer diameter D of Φ350 mm, a height H of 350 mm, and a winding number of 10 was used. At an ambient temperature of 20 ° C., the heated member 5 has an outer diameter D of Φ20 mm, a height H of 100 mm, and a pipe-shaped accessory 5b made of oxygen-free copper, as well as an outer diameter D of Φ20 mm and a height H of 100 mm. It has a pipe-shaped accessory 5c made of SUS430, and is composed of a cylindrical pressure vessel steel plate having an outer diameter D of 180 mm, a height H of 180 mm, and a plate thickness t of 5 mm. The heated member 5 was placed on the resin block 11 and installed in the center of the heating coil 4 to perform a heating test. Here, a resin block 11 made of Beth Thermo F manufactured by Nikko Kasei Co., Ltd. was used for the stage on which the member 5 to be heated was installed. For heating, a high-frequency induction heating device D-5TM manufactured by Shimada Rika Kogyo Co., Ltd. was used. The heating conditions were an oscillation frequency of 28 kHz, a current value flowing through the heating coil 4 of 100 A, and a power supply voltage of 270 V. In addition, at the time of a heating, the temperature rise of the heating coil 4 is suppressed by circulating cooling water through the heating coil 4. The temperature change of the member 5 to be heated was measured by a thermocouple 12a, 12b, 12c (K-type thermocouple) attached to each surface by spot welding.

(実施例)
本発明の実施の形態3に係る実施例を説明する。図8は、本実施例に係る高周波誘導加熱装置の加熱コイル部の断面図であり、加熱コイル4、被加熱部材5、補助加熱部材8、遮蔽部材10等の位置関係を示している。本実施例に係る補助加熱部材8は、板厚(図示せず)が2mm、幅Wが50mm、長さ(図示せず)が60mm、高さhが120mmのコの字型冷間圧延鋼板であり、付属品5bの側面および背面に対向する配置(形状)で、ベスサーモF製の樹脂スタンド13により固定した。ここで、樹脂スタンド13は、樹脂ブロック11に固定されている。また、本実施例に係る遮蔽部材10は、板厚d(図示せず)が1mm、幅Wが60mm、長さ(図示せず)が100mm、高さhが120mmのコの字型タフピッチ銅であり、付属品5cの上下面および背面に対向する配置(形状)で、樹脂スタンド13を使用して固定した。また、加熱実験に用いた装置、加熱条件および周囲環境は、比較例との対比のため、比較例と同等とした。
(Example)
An example according to the third embodiment of the present invention will be described. FIG. 8 is a cross-sectional view of the heating coil portion of the high-frequency induction heating device according to the present embodiment, and shows the positional relationship among the heating coil 4, the heated member 5, the auxiliary heating member 8, the shielding member 10, and the like. The auxiliary heating member 8 according to the present embodiment has a U-shaped cold rolled steel sheet having a plate thickness (not shown) of 2 mm, a width W of 50 mm, a length (not shown) of 60 mm, and a height h of 120 mm. It was fixed by the resin stand 13 made of Vesthermo F in an arrangement (shape) facing the side surface and the back surface of the accessory 5b. Here, the resin stand 13 is fixed to the resin block 11. Further, the shielding member 10 according to the present embodiment has a U-shaped tough pitch copper having a plate thickness d (not shown) of 1 mm, a width W of 60 mm, a length (not shown) of 100 mm, and a height h of 120 mm. It was fixed using the resin stand 13 in the arrangement (shape) facing the upper and lower surfaces and the back surface of the accessory 5c. In addition, the apparatus, heating conditions, and ambient environment used in the heating experiment were the same as those in the comparative example for comparison with the comparative example.

このとき、図9に比較例における被加熱部材5の温度履歴を示す。また、図10に実施例における被加熱部材5の温度履歴を示す。本実施の形態3の比較例の場合、図9のように、被加熱部材5の本体部5a、付属品5b、付属品5cの昇温傾向がばらついており、磁性金属材料よりなる付属品5cについては昇温傾向が最も高く、次に、本体部5a、非磁性金属材料よりなる付属品5bの昇温傾向が最も低いことが分かる。これに対し、実施例の場合、図10のように、各部での昇温ばらつきが小さく、時間が600sに至ると全ての部分で同程度の温度に昇温されることが分かる。このように、補助加熱部材8による付属品5bの補助加熱効果、および、遮蔽部材10による付属品5cの過加熱抑制効果による被加熱部材5の均一加熱効果が認められた。   At this time, the temperature history of the heated member 5 in the comparative example is shown in FIG. Moreover, the temperature history of the to-be-heated member 5 in an Example is shown in FIG. In the case of the comparative example of the third embodiment, as shown in FIG. 9, the temperature rise tendency of the main body 5a, the accessory 5b, and the accessory 5c of the member to be heated 5 varies, and the accessory 5c made of a magnetic metal material. It is understood that the temperature rising tendency is the highest, and then the temperature rising tendency of the main body 5a and the accessory 5b made of a nonmagnetic metal material is the lowest. On the other hand, in the case of the example, as shown in FIG. 10, it can be seen that the temperature rise variation in each part is small, and when the time reaches 600 s, the temperature is raised to the same level in all parts. Thus, the auxiliary heating effect of the accessory 5b by the auxiliary heating member 8 and the uniform heating effect of the heated member 5 by the overheating suppression effect of the accessory 5c by the shielding member 10 were recognized.

本発明の実施の形態3によれば、被加熱部材5が誘導加熱により局所的に昇温しにくい領域(付属品5b)を有する場合、補助加熱部材8を用いることで、誘導加熱によって被加熱部材5の目標温度以上に昇温させた補助加熱部材8からの輻射熱によって、他の領域と同等程度の温度まで当該領域の温度を昇温させることが可能になる。また、遮蔽部材10を用いることで、被加熱部材5が誘導加熱により局所的に昇温しやすい領域(付属品5c)を有する場合、他の領域と同等程度の温度までに当該領域の温度上昇を抑制することが可能になる。このため、複雑構造の被加熱部材5であっても急速かつ均一に加熱することが可能になる。   According to Embodiment 3 of the present invention, when the member to be heated 5 has a region (accessory 5b) where it is difficult to raise the temperature locally by induction heating, the auxiliary heating member 8 is used to heat the member to be heated by induction heating. With the radiant heat from the auxiliary heating member 8 that has been raised to the target temperature of the member 5 or higher, the temperature of the region can be raised to a temperature that is comparable to that of the other regions. Further, when the member to be heated 5 has a region (accessory 5c) that easily heats up locally by induction heating, the temperature of the region rises to the same level as other regions. Can be suppressed. For this reason, even the member to be heated 5 having a complicated structure can be heated rapidly and uniformly.

実施の形態4.
実施の形態4について、図11を用いて説明する。なお、実施の形態1から3と共通する部分および同一の作用をする部分については、同一の符号を付し、説明を省略する。
上述の実施の形態3では、補助加熱部材8と遮蔽部材10の両方を有する高周波誘導加熱装置について説明したが、本実施の形態4は、遮蔽部材10を補助加熱部材8の加熱を抑制する形で配置したことを特徴としている。
図11は、本発明の実施の形態4に係る高周波誘導加熱装置の加熱コイル部の概略を示す要部斜視図である。本実施の形態4に係る高周波誘導加熱装置は、加熱コイル4と、被加熱部材5の付属品5bの近傍に配置される補助加熱部材8と、補助加熱部材8の近傍に配置される遮蔽部材10を含む構成である。被加熱部材5は、加熱コイル4と対向する位置または加熱コイル4によって囲まれる空間内に配置され、磁性金属材料からなる本体部5aと非磁性金属材料からなる付属品5bで構成される。
Embodiment 4 FIG.
The fourth embodiment will be described with reference to FIG. In addition, about the part which is common in Embodiment 1-3, and the part which carries out the same effect | action, the same code | symbol is attached | subjected and description is abbreviate | omitted.
In the above-described third embodiment, the high-frequency induction heating apparatus having both the auxiliary heating member 8 and the shielding member 10 has been described. However, in the fourth embodiment, the shielding member 10 is configured to suppress heating of the auxiliary heating member 8. It is characterized by having been arranged in.
FIG. 11 is a main part perspective view showing an outline of the heating coil part of the high-frequency induction heating device according to Embodiment 4 of the present invention. The high-frequency induction heating device according to the fourth embodiment includes a heating coil 4, an auxiliary heating member 8 disposed in the vicinity of the accessory 5 b of the member to be heated 5, and a shielding member disposed in the vicinity of the auxiliary heating member 8. 10 is included. The member to be heated 5 is disposed at a position facing the heating coil 4 or in a space surrounded by the heating coil 4, and includes a main body portion 5 a made of a magnetic metal material and an accessory 5 b made of a nonmagnetic metal material.

上述の実施の形態1および3に係る高周波誘導加熱装置では、実施の形態1にて説明したとおり、補助加熱部材8を被加熱部材5の温度以上に昇温させるために、補助加熱部材8の加熱量に応じて消費電力が増大するものであった。従って、補助加熱部材8の熱容量が小さいほど、高周波誘導加熱装置の消費電力を抑えることができるが、補助加熱部材8の熱容量が小さい場合は、補助加熱部材8が急激に昇温することで補助加熱部材8と被加熱部材5との温度差が拡大し、その結果、補助加熱部材8からの輻射熱によって付属品5bが急激に加熱され、本体部5aとの温度差が拡大する可能性がある。   In the high frequency induction heating apparatus according to the first and third embodiments, as described in the first embodiment, in order to raise the temperature of the auxiliary heating member 8 to be higher than the temperature of the member to be heated 5, The power consumption increases according to the amount of heating. Therefore, the smaller the heat capacity of the auxiliary heating member 8, the more the power consumption of the high frequency induction heating device can be suppressed. However, when the heat capacity of the auxiliary heating member 8 is small, the auxiliary heating member 8 is rapidly heated to assist. As a result, the temperature difference between the heating member 8 and the member to be heated 5 increases, and as a result, the accessory 5b is rapidly heated by the radiant heat from the auxiliary heating member 8, and the temperature difference with the main body 5a may increase. .

本実施の形態4では、図11に示したように、補助加熱部材8の近傍に遮蔽部材10を配置する。このため、補助加熱部材8に発生する誘導電流を遮蔽部材10によって抑制することで、補助加熱部材8の過加熱による付属品5bの急峻な温度上昇を抑制でき、補助加熱部材8の熱容量を上げることなく、被加熱部材5を均一に加熱することができる。よって、補助加熱部材8の熱容量が小さい場合であっても、好適な温度に補助加熱部材8を保持することが可能となり、電力の損失を最小限に抑えながら被加熱部材5全体を均一に加熱することが可能となる。
このとき、補助加熱部材8の加熱を抑制する遮蔽部材10としての好適な形態は、実施の形態2にて付属品5cに適用した遮蔽部材10と同様であるため、ここでは説明を省略する。
In the fourth embodiment, as shown in FIG. 11, the shielding member 10 is arranged in the vicinity of the auxiliary heating member 8. For this reason, by suppressing the induced current generated in the auxiliary heating member 8 by the shielding member 10, it is possible to suppress a sudden temperature rise of the accessory 5 b due to overheating of the auxiliary heating member 8 and increase the heat capacity of the auxiliary heating member 8. Therefore, the member 5 to be heated can be heated uniformly. Therefore, even when the heat capacity of the auxiliary heating member 8 is small, the auxiliary heating member 8 can be held at a suitable temperature, and the entire heated member 5 is uniformly heated while minimizing power loss. It becomes possible to do.
At this time, since the suitable form as the shielding member 10 which suppresses the heating of the auxiliary heating member 8 is the same as the shielding member 10 applied to the accessory 5c in the second embodiment, the description thereof is omitted here.

なお、本発明は、その発明の範囲内において、各実施の形態を自由に組み合わせたり、各実施の形態を適宜、変形、省略することが可能である。   It should be noted that the present invention can be freely combined with each other within the scope of the invention, and each embodiment can be appropriately modified or omitted.

1 高周波発振器、2 高周波電流、3 高周波変流器、4 加熱コイル、5 被加熱部材、5a 本体部、5b、5c 付属品、6 誘導電流、7 冷却水循環装置、8 補助加熱部材、9a、9b 磁場、10 遮蔽部材、11 樹脂ブロック、12a、12b、12c 熱電対、13 樹脂スタンド。 DESCRIPTION OF SYMBOLS 1 High frequency oscillator, 2 High frequency current, 3 High frequency current transformer, 4 Heating coil, 5 Heated member, 5a Body part, 5b, 5c Accessories, 6 Induction current, 7 Cooling water circulation device, 8 Auxiliary heating member, 9a, 9b Magnetic field, 10 shielding member, 11 resin block, 12a, 12b, 12c thermocouple, 13 resin stand.

Claims (8)

高周波電流が流されることにより、被加熱部材の内部に誘導電流を発生させ、上記被加熱部材を加熱する加熱コイルと、上記被加熱部材の近傍に配置され、上記被加熱部材を部分的に補助加熱する補助加熱部材と、上記加熱コイルにより加熱される上記被加熱部材の周囲の磁場を部分的に遮蔽する非磁性金属材料よりなる遮蔽部材とを備え、
上記遮蔽部材を構成する一つの平面部が、上記加熱コイルが形成する磁場の方向に対して垂直な向きに配置され、上記遮蔽部材は、上記補助加熱部材による加熱を抑制することを特徴とする高周波誘導加熱装置。
When a high-frequency current is applied, an induction current is generated inside the heated member, the heating coil that heats the heated member, and the heating member that is disposed in the vicinity of the heated member, partially assisting the heated member An auxiliary heating member for heating, and a shielding member made of a nonmagnetic metal material that partially shields the magnetic field around the heated member heated by the heating coil,
One planar portion constituting the shielding member is disposed in a direction perpendicular to the direction of the magnetic field formed by the heating coil , and the shielding member suppresses heating by the auxiliary heating member. High frequency induction heating device.
上記被加熱部材に部分的に形成された突起形状部の近傍に、上記補助加熱部材が配置されたことを特徴とする請求項記載の高周波誘導加熱装置。 In the vicinity of the partially formed projected part on the heated member, the high-frequency induction heating apparatus according to claim 1, wherein said auxiliary heating element is disposed. 上記補助加熱部材は、磁性金属材料よりなることを特徴とする請求項1または請求項2記載の高周波誘導加熱装置。 3. The high frequency induction heating apparatus according to claim 1, wherein the auxiliary heating member is made of a magnetic metal material. 上記補助加熱部材は、鉄、ニッケル、コバルト、炭素鋼、フェライト系ステンレスのうち、少なくとも一つの材料から構成されたことを特徴とする請求項1からのいずれか一項記載の高周波誘導加熱装置。 The high-frequency induction heating device according to any one of claims 1 to 3 , wherein the auxiliary heating member is made of at least one material selected from iron, nickel, cobalt, carbon steel, and ferritic stainless steel. . 上記補助加熱部材を構成する一つの平面部が、上記加熱コイルにより形成される磁場の方向に対して平行な向きに配置されたことを特徴とする請求項1からのいずれか一項記載の高周波誘導加熱装置。 The one plane part which comprises the said auxiliary | assistant heating member is arrange | positioned in the direction parallel to the direction of the magnetic field formed by the said heating coil, The one of Claim 1 to 4 characterized by the above-mentioned. High frequency induction heating device. 上記遮蔽部材は、金、銀、アルミニウム、銅、オーステナイト系ステンレスのうち、少なくとも一つの材料から構成されたことを特徴とする請求項1から5のいずれか一項記載の高周波誘導加熱装置。 The high frequency induction heating device according to any one of claims 1 to 5, wherein the shielding member is made of at least one material selected from gold, silver, aluminum, copper, and austenitic stainless steel. 上記被加熱部材は樹脂ブロック上に載置された状態で加熱処理され、上記補助加熱部材は上記樹脂ブロックに固定された樹脂スタンドに保持され、上記被加熱部材の近傍に配置されることを特徴とする請求項1からのいずれか一項記載の高周波誘導加熱装置。 The heated member is heat-treated in a state of being placed on the resin block, and the auxiliary heating member is held by a resin stand fixed to the resin block, and is disposed in the vicinity of the heated member. The high frequency induction heating device according to any one of claims 1 to 6 , wherein the high frequency induction heating device is characterized. 上記被加熱部材は樹脂ブロック上に載置された状態で加熱処理され、上記遮蔽部材は上記樹脂ブロックに固定された樹脂スタンドに保持され、上記被加熱部材の近傍に配置されることを特徴とする請求項1から7のいずれか一項記載の高周波誘導加熱装置。 The heated member is heat-treated in a state of being placed on the resin block, and the shielding member is held by a resin stand fixed to the resin block, and is disposed in the vicinity of the heated member. The high frequency induction heating apparatus according to any one of claims 1 to 7 .
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