JP6082892B2 - 複合材料製のガスタービンケーシングの製造のための含浸クランプマンドレル - Google Patents
複合材料製のガスタービンケーシングの製造のための含浸クランプマンドレル Download PDFInfo
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- JP6082892B2 JP6082892B2 JP2014537688A JP2014537688A JP6082892B2 JP 6082892 B2 JP6082892 B2 JP 6082892B2 JP 2014537688 A JP2014537688 A JP 2014537688A JP 2014537688 A JP2014537688 A JP 2014537688A JP 6082892 B2 JP6082892 B2 JP 6082892B2
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- 239000002131 composite material Substances 0.000 title claims description 8
- 238000004519 manufacturing process Methods 0.000 title description 5
- 238000004804 winding Methods 0.000 claims description 37
- 238000005470 impregnation Methods 0.000 claims description 31
- 239000000835 fiber Substances 0.000 claims description 13
- 229920005989 resin Polymers 0.000 claims description 12
- 239000011347 resin Substances 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 6
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000009941 weaving Methods 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 description 5
- 230000014759 maintenance of location Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/32—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/562—Winding and joining, e.g. winding spirally spirally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/82—Cores or mandrels
- B29C53/821—Mandrels especially adapted for winding and joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/541—Positioning reinforcements in a mould, e.g. using clamping means for the reinforcement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
- B29C53/8066—Impregnating
- B29C53/8075—Impregnating on the forming surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/748—Machines or parts thereof not otherwise provided for
- B29L2031/7504—Turbines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Moulding By Coating Moulds (AREA)
Description
Claims (8)
- 複合材料で作られたガスタービンケーシングを作成するための含浸マンドレル(100)であって、マンドレルは、その外面のプロファイルが作成されるケーシングの内面のプロファイルに対応する環状壁(102)と、そのプロファイルが作成されるケーシングの外フランジのプロファイルに対応する2つの側方フランジ(104)とを含み、取り外し可能クランプ装置の2つの面の間で、マンドレルに巻き付けられた繊維状組織の層をクランプする、取り外し可能クランプ装置をさらに含み、装置はマンドレルの壁を通じて作成された対応する陥凹(108)内に配置されるように意図された取り外し可能プレート(106)を含むことを特徴とする、マンドレル。
- クランプ装置のプレート(106)が、そのプロファイルがマンドレルの外面のプロファイルを再構成することができる外面と、マンドレルの側方フランジの間の位置に延在して、マンドレル上に巻き付けられた繊維状組織の層の自由端(28)を受けるように意図されているスロット(120)と、を含む、請求項1に記載のマンドレル。
- クランプ装置が、締め付けネジ(124)によってマンドレル上に巻き付けられた繊維状組織の層の自由端上にクランプ力を印加することが可能なパッド(122)をさらに含む、請求項2に記載のマンドレル。
- 締め付けネジ(124)がマンドレルの内部からアクセス可能である、請求項3に記載のマンドレル。
- クランプ装置のプレート(106)が、所定位置にあるときに固定ネジ(122)によってマンドレルの環状壁上に固定されるように意図された固定フランジ(110)を含む、請求項2から4のいずれか一項に記載のマンドレル。
- クランプ装置のプレート(106)が、クランププレートが所定位置にあるときにマンドレルの内部からアクセス可能なグリップ(116)を含む、請求項2から5のいずれか一項に記載のマンドレル。
- 含浸マンドレル上の繊維状組織の巻上機(10)であって、
三次元織りによって製造された繊維組織(16)が保管されるようになっている巻き取りマンドレル(14)であって、実質的に水平な回転軸(18)を有する巻き取りマンドレルと、
巻き取りマンドレル上に保管された繊維状組織が重畳層として巻き付けられるようになっている、請求項1から6のいずれか一項に記載の含浸マンドレル(100)であって、巻き取りマンドレルの回転軸と平行な実質的に水平の回転軸(22)を有する含浸マンドレルと、
それぞれの回転軸を中心にマンドレルを回転駆動させる電気モータ(20、24)と、
マンドレルを回転駆動させる電気モータの制御装置(26)と、を含む、巻上機。 - 材料複合体で作られたガスタービンケーシングを作成するための繊維状組織の含浸方法であって、
請求項1から6のいずれか一項に記載の含浸マンドレル上に繊維状組織の第一層(16a)を巻き付けるステップと、
クランプ装置によって含浸マンドレル上に繊維状組織の第一層の自由端(28)を保持するステップと、
含浸マンドレル上に繊維状組織のその他の層を巻き付けるステップと、
クランプ装置の取り出しおよび封止プラグ(200)によるその置き換えのステップと、
樹脂注入によってマンドレル上に巻き付けられた繊維状組織を含浸するステップと、を含む含浸方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201161551539P | 2011-10-26 | 2011-10-26 | |
US61/551,539 | 2011-10-26 | ||
PCT/FR2012/052366 WO2013060965A1 (fr) | 2011-10-26 | 2012-10-17 | Mandrin d'impregnation a maintien par pincement pour la realisation de carters de turbine a gaz en materiau composite |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2015501240A JP2015501240A (ja) | 2015-01-15 |
JP6082892B2 true JP6082892B2 (ja) | 2017-02-22 |
Family
ID=47227961
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2014537688A Active JP6082892B2 (ja) | 2011-10-26 | 2012-10-17 | 複合材料製のガスタービンケーシングの製造のための含浸クランプマンドレル |
Country Status (9)
Country | Link |
---|---|
US (1) | US9452562B2 (ja) |
EP (1) | EP2771173B1 (ja) |
JP (1) | JP6082892B2 (ja) |
CN (1) | CN103889691B (ja) |
BR (1) | BR112014010039B1 (ja) |
CA (1) | CA2852376C (ja) |
IN (1) | IN2014DN03137A (ja) |
RU (1) | RU2613949C2 (ja) |
WO (1) | WO2013060965A1 (ja) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2771174B1 (fr) * | 2011-10-26 | 2015-12-16 | Snecma | Mandrin d'impregnation a bache vide pour la fabrication d'un carter de turbine a gaz en materiau composite |
FR3048435B1 (fr) * | 2016-03-02 | 2018-04-06 | Safran Aircraft Engines | Installation et procede pour la fabrication d'une texture fibreuse en forme de bande presentant en section transversale un profil evolutif |
WO2018117790A1 (es) * | 2016-12-20 | 2018-06-28 | Tinajero Aguirre Luis Fernando | Método de manufactura de carcasas de turbinas aeroespaciales |
FR3066715B1 (fr) * | 2017-05-24 | 2021-02-12 | Safran Aircraft Engines | Texture fibreuse destinee a la fabrication d'un carter de moteur aeronautique |
FR3070304B1 (fr) * | 2017-08-30 | 2020-12-11 | Safran Aircraft Engines | Installation, procede de mise en forme et procede d'impregnation d'une preforme fibreuse |
US11040512B2 (en) * | 2017-11-08 | 2021-06-22 | Northrop Grumman Systems Corporation | Composite structures, forming apparatuses and related systems and methods |
US11524468B2 (en) * | 2020-02-03 | 2022-12-13 | Rohr, Inc. | Systems and methods for thermoplastic panel stretch/roll forming |
FR3114043B1 (fr) * | 2020-09-16 | 2022-09-09 | Safran Aircraft Engines | Moule pour la fabrication d’un carter de soufflante de turbomachine en matériau composite à dilatation différentielle |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1020798B (de) | 1955-05-17 | 1957-12-12 | Rene Droz | Messgeraet fuer Laengemessungen |
US4718959A (en) * | 1985-12-02 | 1988-01-12 | The B. F. Goodrich Company | Method of making a bearing assembly |
FR2735456B1 (fr) * | 1995-06-19 | 1997-09-12 | Europ Propulsion | Procedes et appareil pour la fabrication de pieces annulaires en materiau composite et de preformes pour ces pieces |
RU2213661C1 (ru) * | 2002-06-21 | 2003-10-10 | Российский Федеральный Ядерный Центр - Всероссийский Научно-Исследовательский Институт Экспериментальной Физики | Разборная оправка для изготовления деталей цилиндрической формы |
CN100537198C (zh) * | 2002-09-19 | 2009-09-09 | 积水化学工业株式会社 | 纤维强化树脂成形体的制造方法 |
US20080160122A1 (en) | 2006-12-28 | 2008-07-03 | Lee Alan Blanton | Continuous debulking systems |
FR2913053B1 (fr) | 2007-02-23 | 2009-05-22 | Snecma Sa | Procede de fabrication d'un carter de turbine a gaz en materiau composite et carter ainsi obtenu |
DE102008028441B4 (de) | 2008-06-17 | 2011-12-15 | Eads Deutschland Gmbh | Verfahren und Vorrichtung zur Herstellung eines ringförmigen Vorformlings aus Fasermaterialhalbzeug, sowie Verwendung derartiger Verfahren und Vorrichtungen |
FR2945573B1 (fr) * | 2009-05-12 | 2014-06-27 | Snecma | Mandrin pour la fabrication d'un carter en materiau composite pour une turbine a gaz. |
EP2705943A1 (en) | 2009-10-12 | 2014-03-12 | Vestas Wind Systems A/S | Fixing device |
-
2012
- 2012-10-17 BR BR112014010039-0A patent/BR112014010039B1/pt active IP Right Grant
- 2012-10-17 US US14/352,856 patent/US9452562B2/en active Active
- 2012-10-17 JP JP2014537688A patent/JP6082892B2/ja active Active
- 2012-10-17 WO PCT/FR2012/052366 patent/WO2013060965A1/fr active Application Filing
- 2012-10-17 IN IN3137DEN2014 patent/IN2014DN03137A/en unknown
- 2012-10-17 CA CA2852376A patent/CA2852376C/fr active Active
- 2012-10-17 RU RU2014120976A patent/RU2613949C2/ru active
- 2012-10-17 EP EP12791517.1A patent/EP2771173B1/fr active Active
- 2012-10-17 CN CN201280051954.4A patent/CN103889691B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
EP2771173A1 (fr) | 2014-09-03 |
IN2014DN03137A (ja) | 2015-05-22 |
CN103889691A (zh) | 2014-06-25 |
CA2852376C (fr) | 2020-04-07 |
EP2771173B1 (fr) | 2018-01-10 |
CN103889691B (zh) | 2016-07-13 |
BR112014010039B1 (pt) | 2020-09-01 |
WO2013060965A1 (fr) | 2013-05-02 |
BR112014010039A2 (pt) | 2017-06-13 |
US9452562B2 (en) | 2016-09-27 |
RU2613949C2 (ru) | 2017-03-22 |
US20140283977A1 (en) | 2014-09-25 |
CA2852376A1 (fr) | 2013-05-02 |
JP2015501240A (ja) | 2015-01-15 |
RU2014120976A (ru) | 2015-12-10 |
BR112014010039A8 (pt) | 2017-06-20 |
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