JP6080554B2 - Neodymium permanent magnet type motor and hermetic compressor equipped with the neodymium permanent magnet type motor - Google Patents

Description

  TECHNICAL FIELD The present invention relates to a neodymium permanent magnet type motor having a neodymium permanent magnet provided on a rotor, and a hermetic compressor including the neodymium permanent magnet type motor, and more particularly to a hermetic type such as an air conditioner, a refrigerator, and a freezer. The present invention relates to a neodymium permanent magnet motor suitable for use in a compressor and a hermetic compressor including the neodymium permanent magnet motor.

  Conventionally, as a motor used in a hermetic compressor such as an air conditioner, a refrigerator, and a freezer, permanent magnets are embedded in a plurality of magnet insertion holes formed along the circumferential direction on the inner peripheral side of the stator. There is known an embedded magnet type motor (IPM) in which a rotor is disposed (hereinafter, when a permanent magnet embedded in one magnet insertion hole is shown, the permanent magnet is referred to as a permanent magnet 133). In a hermetic compressor configured using such an embedded magnet motor as a power source, the characteristics of the permanent magnet 133 are required to have a high residual magnetic flux density and a high coercive force. For this reason, the material of the permanent magnet 133 is generally composed of a neodymium permanent magnet containing a rare earth element. Further, as the shape of the permanent magnet 133, the configuration in which the radial thickness is increased, the eddy current inside the permanent magnet 133 is reduced by dividing the permanent magnet 133 embedded in one magnet insertion hole into a plurality of parts, In general, a configuration for suppressing an increase in the temperature of a permanent magnet is well known.

  In such an embedded magnet type motor, the demagnetizing field applied from the stator to the permanent magnet 133 is generally not uniform and has a distribution. Therefore, when selecting the shape and material of the permanent magnet 133, it is required to consider the portion where the demagnetizing field is maximized.

  Therefore, paying attention to the characteristics of the permanent magnet that the permanent magnet having a high coercive force has a low residual magnetic flux density, and selecting a permanent magnet having a high coercive force as the permanent magnet 133, the residual magnetic flux density is low even with the same magnet amount. Various inventions that have a problem that the amount of magnetic flux cannot be increased by an amount corresponding to the amount of magnetic flux have been disclosed. For example, in Patent Documents 1 to 4, each permanent magnet 133 is configured by combining a plurality of types of permanent magnets (for example, a ferrite permanent magnet and a neodymium permanent magnet) having different coercive forces, and combining a plurality of types of permanent magnets. A technique for improving only the demagnetization resistance (durability against demagnetization) while maintaining the residual magnetic flux density of the entire permanent magnet 133 configured as described above is disclosed. Further, for example, in Patent Documents 5 to 6, each permanent magnet 133 is configured by combining a plurality of types of permanent magnets having different coercive forces, and further, the arrangement positions and dimensions of the permanent magnets constituting the permanent magnet 133. Therefore, an invention is disclosed in which the amount of permanent magnet 133 used is also suppressed while improving the demagnetization resistance.

Japanese Patent Laid-Open No. 11-355985 JP-A-10-271722 JP 2002-084722 A JP 2010-68600 A JP 2009-38930 A JP 2012-80713 A JP-A-2005-304204

  Conventionally, for the purpose of further improving the efficiency by effectively using the magnetic fluxes of the stator and the rotor, and suppressing the vibration and noise of the motor by reducing the torque fluctuation during one rotation of the rotor. In some cases, one or more gaps (hereinafter referred to as slits) are provided in a portion of the rotor that is on the outer peripheral side from the permanent magnet 133. In such a case, the demagnetizing magnetic flux that causes demagnetization is concentrated on the permanent magnet 33 not only at both ends in the width direction of the permanent magnet 133 (the circumferential direction of the rotor) but also at a portion close to the slit. . However, in the conventional embedded magnet type motor and the hermetic compressor using the same as described above, the portions where the demagnetizing field applied to the permanent magnet 133 is large are only the both ends in the width direction of the permanent magnet 133. There was a problem that the demagnetization resistance against the demagnetizing magnetic flux in the vicinity of the slit was insufficient.

  Further, the conventional embedded magnet type motor and the hermetic compressor using the same as described above are combined with a plurality of different types of permanent magnets (for example, a ferrite permanent magnet and a neodymium permanent magnet) in order to make the coercive force different. Although the permanent magnet 133 is configured, the temperature environment in the hermetic compressor increases from −50 ° C. to 150 ° C. depending on operating conditions due to the influence of refrigerant gas, heat generation of the stator, and the like. For this reason, it is actually difficult to use ferrite permanent magnets, which are generally known to have low demagnetization resistance against demagnetization at low temperatures, for embedded magnet motors of hermetic compressors. There was a problem of being.

  Some of them use ferrite permanent magnets in hermetic compressors that are used under operating conditions where the internal temperature of the compressor does not become low. However, since the ferrite permanent magnet has a lower residual magnetic flux density than the neodymium permanent magnet, the embedded magnet type motor in which the permanent magnet 133 is configured using the ferrite permanent magnet includes the case where the permanent magnet 133 is configured only by the neodymium permanent magnet. In order to obtain an equivalent motor torque, the size of the embedded magnet type motor must be increased. In other words, the hermetic compressor on which the embedded magnet type motor is mounted is also required to be enlarged in order to secure a space for the embedded magnet type motor. For this reason, the embedded magnet type motor in which the permanent magnet 133 is formed using a ferrite permanent magnet has a problem that it cannot satisfy the downsizing according to the recent resource saving and space saving needs.

  Therefore, the permanent magnet 133 embedded in the rotor of the embedded magnet type motor is composed only of a neodymium permanent magnet, and the embedded magnet type motor is assumed to be provided with a slit in the rotor, and sealed using the same. In a type compressor, it is required that the demagnetization resistance near the slit can be improved and the magnetic flux density can be maintained or improved.

  The present invention has been made in view of the above problems, and the permanent magnet embedded in the rotor is composed of only a neodymium permanent magnet, and the embedded magnet type is based on the premise that the rotor is provided with a slit. A motor (neodymium permanent magnet motor) includes a neodymium permanent magnet motor capable of improving the demagnetization resistance near the slit and maintaining or improving the magnetic flux density, and the neodymium permanent magnet motor. The purpose is to obtain a closed type compressor.

The neodymium permanent magnet type motor according to the present invention is provided with a stator and an inner peripheral side of the stator, and a plurality of magnet insertion holes are formed along the circumferential direction. A rotor having two slits and a plurality of neodymium permanent magnets inserted into the magnet insertion holes, each of the neodymium permanent magnets being divided into a plurality of magnet portions along the circumferential direction , The plurality of magnet portions are arranged in a flat plate, and the slit is arranged so that an inner peripheral side end thereof is opposed to between the magnet portions that are divided into a plurality of plates and arranged in a flat plate , A demagnetizing flux passage portion having a higher magnetic permeability than the neodymium permanent magnet is provided between the magnet portions facing the inner peripheral side end portion, and the circumferential width of the demagnetizing flux passage portion is provided. D is in front of the slit The width d between the inner peripheral end and the magnet insertion holes, but that is the D ≦ d.

  The hermetic compressor according to the present invention is a neodymium permanent magnet motor according to the present invention, the neodymium permanent magnet motor connected to the neodymium permanent magnet motor through a rotating shaft, and transmitted through the rotating shaft. And a compression mechanism that compresses the refrigerant by the driving force of the magnet type motor.

  In the present invention, a neodymium permanent magnet type motor capable of improving the demagnetization resistance near the slit and maintaining or improving the magnetic flux density, and a hermetic compressor provided with the neodymium permanent magnet type motor Can be obtained.

It is sectional drawing of the hermetic scroll compressor which concerns on Embodiment 1 of this invention. It is a longitudinal cross-sectional view which shows the motor part of the hermetic scroll compressor which concerns on Embodiment 1 of this invention. It is a cross-sectional view which shows the motor part of the hermetic scroll compressor which concerns on Embodiment 1 of this invention. It is a cross-sectional view which shows the rotor of the hermetic scroll compressor which concerns on Embodiment 1 of this invention, and is a principal part enlarged view which shows the magnet insertion hole vicinity. It is a cross-sectional view which shows the rotor of the hermetic scroll compressor which concerns on Embodiment 2 of this invention, and is the principal part enlarged view which shows the magnet insertion hole vicinity. It is a cross-sectional view which shows the rotor of the hermetic scroll compressor which concerns on Embodiment 3 of this invention, and is a principal part enlarged view which shows the magnet insertion hole vicinity. It is a cross-sectional view which shows the rotor of the hermetic scroll compressor which concerns on Embodiment 4 of this invention, and is the principal part enlarged view which shows the magnet insertion hole vicinity.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

Embodiment 1 FIG.
1 is a cross-sectional view of a hermetic scroll compressor according to Embodiment 1 of the present invention. FIG. 2 is a longitudinal sectional view showing a motor portion of the hermetic scroll compressor. FIG. 3 is a cross-sectional view showing a motor portion of the hermetic scroll compressor. FIG. 3 shows only a part of the motor unit.

  As shown in FIG. 1, the hermetic scroll compressor 100 according to the first embodiment includes a hermetic container 8. And inside the airtight container 8, the compression mechanism part 1 and the motor part 4 are accommodated. Further, the compression mechanism unit 1 and the motor unit 4 (more specifically, a rotor 6 described later) are connected by a main shaft 7 that is a rotation shaft. The sealed container 8 includes a suction pipe 9 that guides the refrigerant gas into the sealed container 8 below the compression mechanism unit 1, and a compressed refrigerant gas discharged from the compression mechanism unit 1 to above the compression mechanism unit 1. A discharge pipe 10 is also provided for guiding the air to the outside of the sealed container 8. An oil pump 12 is provided at the lower end of the main shaft 7.

  The compression mechanism unit 1 is, for example, a scroll type compression mechanism unit, and includes a fixed scroll 2 fixed to the hermetic container 8 and a swing scroll 3 that swings with respect to the fixed scroll 2.

The motor unit 4 is a neodymium permanent magnet type motor in which a rotor is provided with a neodymium permanent magnet. The stator 5 is formed in a substantially cylindrical shape and has an outer peripheral portion fixed to a sealed container 8, and the stator 5. Is provided with a rotor 6 rotatably provided on the inner peripheral side.
The motor unit 4 will be described in more detail with reference to FIGS. 2 and 3. The stator 5 is formed by laminating a plurality of steel plates (hereinafter referred to as laminated steel plates 21) made of a high magnetic permeability material such as iron in the rotation axis direction. Configured. The laminated steel sheet 21 is provided with a winding 22 around which a conducting wire is wound a plurality of times, and a lead wire 13 is connected to the winding 22. The lead wire 13 is connected to a sealed terminal 11 welded to the sealed container 8, for example. In other words, by electrically connecting the sealed terminal 11 to an external power source, power can be supplied to the winding 22 from the external power source via the sealed terminal 11 and the lead wire 13.

Similarly to the stator 5, the rotor 6 is also configured by laminating a plurality of steel plates made of a high permeability material such as iron (hereinafter referred to as a laminated steel plate 31) in the rotation axis direction. A plurality of magnet insertion holes 32 (number corresponding to magnetic poles) are formed in the rotor 6 along the circumferential direction, and neodymium permanent magnets 33 are inserted (embedded) in each of the magnet insertion holes 32. ing. Further, at both end portions of the magnet insertion hole 32, a space portion is extended toward the outer peripheral portion side of the rotor 6, and the outer peripheral side of the space portion is a flux barrier 37. Further, at least one slit 38 is formed in the rotor 6 on the outer peripheral side of each magnet insertion hole 32 for the purpose of suppressing motor vibration and noise. In the first embodiment, two slits 38 are formed on the outer peripheral sides of the magnet insertion holes 32.
The rotor 6 has end plates 34 made of a non-magnetic material on both sides of the laminated steel plate 31, and the end plate 34 and the laminated steel plate 31 are fastened by rivets 36 that penetrate the end plate 34 and the laminated steel plate 31. . Further, a balance weight 35 may be provided at one or both ends of the rotor 6, and the end plate 34, the laminated steel plate 31, and the balance weight 35 may be fastened with rivets 36.

The hermetic scroll compressor 100 configured as described above operates as follows.
When the winding 22 of the stator 5 is energized through the sealing terminal 11 and the lead wire 13, a current flows through the winding 22 of the stator 5 to generate a magnetic field, and a rotational torque is generated in the rotor 6 by this magnetic field. . Thereby, the rotor 6 and the main shaft 7 connected to the rotor 6 rotate. As a result, the oscillating scroll 3 connected to the main shaft 7 starts oscillating, and the refrigerant gas starts to be compressed by the well-known compression principle of the scroll compressor in cooperation with the fixed scroll 2.

  At this time, the refrigerant gas is sucked from the suction pipe 9 and flows into the sealed container 8, and then sucked into the compression mechanism portion 1 formed by the fixed scroll 2 and the swing scroll 3 and compressed by the above-described compression principle. Thereafter, the refrigerant is discharged to the refrigerant circuit outside the sealed container 8 through the discharge pipe 10.

  In addition, when the main shaft 7 rotates, the oil pump 12 is driven, whereby the lubricating oil is sucked, passed through an oil supply passage provided in the main shaft 7 and supplied to each bearing and the like, and then lubricated. Return to the bottom.

  As described above, when the coil 22 of the stator 5 is energized, as shown in FIG. 3, the neodymium permanent magnet 33 provided in each magnet insertion hole 32 generates a demagnetizing magnetic flux at both ends thereof. A demagnetizing magnetic flux is also generated in the vicinity of the slit 38 of the neodymium permanent magnet 33. Therefore, in the hermetic scroll compressor 100 according to the first embodiment, the rotor 6 is configured as shown in FIG. 4 below in order to improve the demagnetization resistance against the demagnetizing magnetic flux generated in the vicinity of the slit 38. .

FIG. 4 is a cross-sectional view showing the rotor of the hermetic scroll compressor according to Embodiment 1 of the present invention, and is an enlarged view of the main part showing the vicinity of the magnet insertion hole.
As shown in FIG. 4, the hermetic scroll compressor 100 according to the first embodiment includes a neodymium permanent magnet 33 provided in each magnet insertion hole 32 in three magnet portions (both end magnet portions 33a and 33b, a center portion). The magnet part 33c) is divided and configured. Moreover, each magnet insertion hole 32 is also comprised by the three insertion holes into which the both-ends magnet parts 33a and 33b and the center magnet part 33c are inserted. Thereby, the bridge 39 which is the laminated steel plate 31 part remaining between the insertion holes is formed between the both end magnet part 33a and the center magnet part 33c and between the both end magnet part 33b and the center magnet part 33c. Will be. That is, the bridge 39 having a magnetic permeability higher than that of the neodymium permanent magnet 33 is formed between the both-end magnet part 33a and the center magnet part 33c and between the both-end magnet part 33b and the center magnet part 33c. It becomes. The two slits 38 are arranged so that the inner peripheral side end (end on the rotation center side) faces the bridge 39. At this time, the circumferential width D of the bridge 39 satisfies D ≦ d with respect to the width d between the inner peripheral side end of the slit 38 and the magnet insertion hole 32.
Here, the bridge 39 corresponds to a demagnetizing flux passage portion of the present invention.

  By configuring the rotor 6 in this manner, the neodymium permanent magnet 33 can be divided into three magnet parts, and a bridge 39 can be provided between the magnet parts to eliminate contact between adjacent magnet parts. The eddy current inside the neodymium permanent magnet 33 and the heat generation of the neodymium permanent magnet 33 due to this can be sufficiently suppressed.

  Further, since the slit 38 is arranged so that the inner peripheral side end of the slit 38 faces the bridge 39, the demagnetizing magnetic flux that has been passing through the inside of the neodymium permanent magnet 33 in the prior art is absorbed in the bridge 39. You can go through. For this reason, demagnetization of the magnet near the slit 38 can be suppressed or eliminated.

At this time, in the first embodiment, as described above, the circumferential width D of the bridge 39 is D ≦ the width d between the inner peripheral end of the slit 38 and the magnet insertion hole 32. d. For this reason, the following reason can suppress the fall of the amount of magnets = fall of the amount of magnetic flux as much as possible.
Specifically, in order to suppress the demagnetization of the magnet near the slit 38, it is not always necessary to set the demagnetization magnetic flux passing through the magnet portions 33a and 33b and the center magnet portion 33c to zero, and the demagnetization magnetic flux is bridged. It is only necessary that the amount of demagnetizing magnetic flux passing through the insides of both end magnet portions 33a and 33b and the central magnet portion 33c can be made equal to or less than the coercive force of each magnet portion. Here, the demagnetizing magnetic flux that flows into the neodymium permanent magnet 33 from the vicinity of the slit 38 is a magnetic flux that could not pass between the inner peripheral end of the slit 38 and the magnet insertion hole 32 and flows into the neodymium permanent magnet 33. It is. For this reason, even if D <d, the effect of suppressing demagnetization of the magnet near the slit 38 can be sufficiently obtained. On the other hand, when D> d, it is difficult to obtain the effect of D = d or more, and conversely, there is a problem that the amount of magnetic flux is reduced by reducing the volume of the neodymium permanent magnet 33. Therefore, it is desirable that the circumferential width D of the bridge 39 is D = d at the maximum.

  Further, by providing the bridge 39, it is possible to achieve an improvement in strength against the centrifugal force that the laminated steel plate 31 of the rotor 6 receives from the neodymium permanent magnet 33. For this reason, the dimension (diameter width) of the flux barrier 37 which prevents the short circuit of the magnetic flux of the rotor 6 outer peripheral part can be made still thinner. Therefore, the efficiency of the motor unit 4 can be improved by further obtaining the effect of suppressing the short circuit of the magnetic flux at the outer peripheral part of the rotor 6.

In addition, about the fall of the amount of magnets = fall of the amount of magnetic flux by having provided the bridge | bridging 39, it can be improved also by making the dimension of the flux barrier 37 still thinner as mentioned above. In addition, with the recent development of magnet manufacturing technology, in a neodymium permanent magnet having the same coercive force, the residual magnetic flux density can be adjusted within a range of about ± 10%. Therefore, if the decrease in the amount of magnetic flux due to the provision of the bridge 39 is 10% or less, the decrease in the amount of magnetic flux can be improved even by selecting a neodymium permanent magnet 33 having the same coercive force and a higher residual magnetic flux density. Is possible. Further, in the configuration of the rotor 6 as in the first embodiment, it is difficult to think that the decrease in the amount of magnetic flux greatly exceeds 10%, so that the coercive force is the same as making the size of the flux barrier 37 even smaller. By using the neodymium permanent magnet 33 having a higher residual magnetic flux density, the amount of magnetic flux of the rotor 6 can be improved, and the efficiency of the motor unit 4 can be further improved.
In addition, about ± 10% which is the adjustment width (coercivity selection width) of the residual magnetic flux density is the current limit, and the neodymium permanent magnet 33 is not limited to the neodymium permanent magnet having the adjustment width. I will add that.

  As described above, in the motor unit 4 (neodymium permanent magnet motor) configured as in the first embodiment and the hermetic scroll compressor 100 including the motor unit 4, the amount of magnetic flux of the rotor 6 is reduced. Therefore, the demagnetization of the neodymium permanent magnet 33 can be suppressed, and the maximum torque and efficiency of the motor unit 4 can be improved.

  In the first embodiment, the neodymium permanent magnet 33 is divided into three magnet parts (both end magnet parts 33a and 33b and the central magnet part 33c), but the number of neodymium permanent magnets 33 is limited to three. It is not a thing. Further, in the first embodiment, the slits 38 are arranged to face each other between the magnet parts. However, the slits 38 are arranged to face only a part between the magnet parts, and the number of the slits 38 is set. The number may be smaller than the number between the magnet portions. Further, in the first embodiment, the bridge 39 is provided at all between the magnet portions, but the portion where the bridge 39 is provided may be only the portion facing the slit 38.

  In the first embodiment, the relationship between the coercive force between the both end magnet portions 33a and 33b and the central magnet portion 33c constituting the neodymium permanent magnet 33 is not particularly mentioned. When the demagnetization resistance against the generated demagnetizing magnetic flux is also improved, a neodymium permanent magnet having a larger coercive force than the central magnet portion 33c may be used as the both-end magnet portions 33a and 33b.

Embodiment 2. FIG.
In the first embodiment, the bridge 39 is provided as the demagnetizing magnetic flux passage part. However, the present invention can be implemented even if the following partition plate 40 is provided as the demagnetizing magnetic flux passage part. Note that items not particularly described in the second embodiment are the same as those in the first embodiment, and the same functions and configurations are described using the same reference numerals.

  FIG. 5 is a cross-sectional view showing a rotor of a hermetic scroll compressor according to Embodiment 2 of the present invention, and is an enlarged view of a main part showing the vicinity of a magnet insertion hole.

As shown in FIG. 5, the hermetic scroll compressor 100 according to the second embodiment includes a neodymium permanent magnet 33 provided in each magnet insertion hole 32 in three magnet portions (as in the first embodiment). Both end magnet portions 33a and 33b, and a central magnet portion 33c) are divided. However, in the second embodiment, each magnet insertion hole 32 is not divided for each magnet portion unlike the first embodiment, and three magnet portions (both end magnet portions 33a, 33a) are formed in one magnet insertion hole 32. 33b and a central magnet portion 33c) are inserted. And the partition plate formed with the material which has a magnetic permeability higher than the neodymium permanent magnet 33 between the both-ends magnet part 33a and the center magnet part 33c, and between the both-ends magnet part 33b and the center magnet part 33c. 40 is provided. Specific examples of the material of the partition plate 40 include permalloy and sendust. The two slits 38 are arranged so that the inner peripheral side end (end on the rotation center side) faces the partition plate 40. At this time, the circumferential width D of the partition plate 40 is D ≦ d with respect to the width d between the inner peripheral side end of the slit 38 and the magnet insertion hole 32.
Here, the partition plate 40 corresponds to the demagnetizing magnetic flux passage portion of the present invention.

  By configuring the rotor 6 in this manner, the neodymium permanent magnet 33 can be divided into three magnet parts, and a partition plate 40 can be provided between the magnet parts to eliminate contact between adjacent magnet parts. The eddy current inside the neodymium permanent magnet 33 and the heat generation of the neodymium permanent magnet 33 due to this can be sufficiently suppressed.

  In addition, since the slit 38 is arranged so that the inner peripheral side end of the slit 38 faces the partition plate 40, the demagnetizing magnetic flux that has conventionally passed through the inside of the neodymium permanent magnet 33 is You can pass through 40. For this reason, demagnetization of the magnet near the slit 38 can be suppressed or eliminated.

At this time, in the second embodiment, as described above, the width D in the circumferential direction of the partition plate 40 is D with respect to the width d between the inner peripheral side end of the slit 38 and the magnet insertion hole 32. ≦ d. For this reason, the following reason can suppress the fall of the amount of magnets = fall of the amount of magnetic flux as much as possible.
Specifically, in order to suppress the demagnetization of the magnet near the slit 38, it is not always necessary to set the demagnetization magnetic flux passing through the inside of the both end magnet portions 33a and 33b and the central magnet portion 33c to 0, and the demagnetization magnetic flux is partitioned. It is only necessary that the amount of the demagnetizing magnetic flux passing through the inside of the both-end magnet portions 33a and 33b and the central magnet portion 33c can be made equal to or less than the coercive force of each magnet portion by passing through the plate 40. Here, the demagnetizing magnetic flux that flows into the neodymium permanent magnet 33 from the vicinity of the slit 38 is a magnetic flux that could not pass between the inner peripheral end of the slit 38 and the magnet insertion hole 32 and flows into the neodymium permanent magnet 33. It is. For this reason, even if D <d, the effect of suppressing demagnetization of the magnet near the slit 38 can be sufficiently obtained. On the other hand, when D> d, it is difficult to obtain the effect of D = d or more, and conversely, there is a problem that the amount of magnetic flux is reduced by reducing the volume of the neodymium permanent magnet 33. Therefore, it is desirable that the width D in the circumferential direction of the partition plate 40 is D = d at the maximum.

  In addition, about the fall of the amount of magnets by having provided the partition plate 40 = about the fall of the amount of magnetic flux, if the fall of the amount of magnetic flux by having provided the partition plate 40 is 10% or less, it is the same coercive force and residual magnetic flux density. Even by using a higher neodymium permanent magnet 33, it is possible to improve the decrease in the amount of magnetic flux, and the efficiency of the motor unit 4 can be further improved.

  As described above, in the motor unit 4 (neodymium permanent magnet type motor) configured as in the second embodiment and the hermetic scroll compressor 100 including the motor unit 4, the amount of magnetic flux of the rotor 6 is reduced. Therefore, the demagnetization of the neodymium permanent magnet 33 can be suppressed, and the maximum torque and efficiency of the motor unit 4 can be improved.

  Further, in the laminated steel plate 31 of the rotor 6 according to the second embodiment, the magnet insertion hole 32 is not divided for each magnet part constituting the neodymium permanent magnet 33, and the shape of the magnet insertion hole 32 is the same as the conventional one. It has the same configuration. For this reason, the conventionally used metal mold | die can be used as a metal mold | die for manufacturing the laminated steel plate 31, and the running cost at the time of manufacturing the motor part 4 and the enclosed scroll compressor 100 can be reduced. it can.

  In the second embodiment, the neodymium permanent magnet 33 is divided into three magnet parts (both end magnet parts 33a and 33b and the central magnet part 33c), but the number of divisions of the neodymium permanent magnet 33 is limited to three. It is not a thing. Further, in the second embodiment, the slits 38 are arranged to face each other between the magnet parts, but the slits 38 are arranged to face only a part between the magnet parts, and the number of the slits 38 is set. The number may be smaller than the number between the magnet portions. In the second embodiment, the partition plate 40 is provided at all between the magnet portions. However, the partition plate 40 may be provided only at a location facing the slit 38.

  In the second embodiment, the relationship between the coercive force between the both end magnet portions 33a and 33b and the central magnet portion 33c constituting the neodymium permanent magnet 33 is not particularly mentioned. When the demagnetization resistance against the generated demagnetizing magnetic flux is also improved, a neodymium permanent magnet having a larger coercive force than the central magnet portion 33c may be used as the both-end magnet portions 33a and 33b.

Embodiment 3 FIG.
Not only the first and second embodiments, but also the rotor 6 may be configured as in the third embodiment. Note that items not specifically described in the third embodiment are the same as those in the first or second embodiment, and the same functions and configurations are described using the same reference numerals.

  FIG. 6 is a cross-sectional view showing a rotor of a hermetic scroll compressor according to Embodiment 3 of the present invention, and is an enlarged view of a main part showing the vicinity of a magnet insertion hole.

  As shown in FIG. 6, the hermetic scroll compressor 100 according to the third embodiment includes a neodymium permanent magnet 33 provided in each magnet insertion hole 32 in three magnet portions (both end magnet portions 33a and 33b, a center portion). The magnet part 33c) is divided and configured. Further, in the third embodiment, the distance w in the circumferential direction of the central magnet portion 33c is set to w ≦ W1 with respect to the distance W1 between the side surfaces on the inner peripheral side ends of the two slits 38 on the opposite sides. It is said. That is, in the rotor 6 according to the third embodiment, the two slits 38 are arranged so that the inner peripheral side end portions of the two slits 38 are opposed to the both end magnet portions 33a and 33b. And the both-ends magnet parts 33a and 33b are comprised with the neodymium permanent magnet with a larger coercive force than the center magnet part 33c.

  By configuring the rotor 6 in this way, the neodymium permanent magnet 33 is divided into three magnet parts, so that the eddy current inside the neodymium permanent magnet 33 and the heat generation of the neodymium permanent magnet 33 due to this are sufficiently suppressed. be able to.

  Further, since the two slits 38 are arranged so that the inner peripheral side end portions of the two slits 38 are opposed to the both-end magnet portions 33a and 33b, the demagnetizing magnetic flux passing through the central magnet portion 33c is suppressed or It can be lost. For this reason, both end magnet portions 33a and 33b affected by the demagnetizing magnetic flux passing through a portion close to the slit 38 are tolerated against either one of the both end portions of the neodymium permanent magnet 33 or the vicinity of the slit 38 having a stronger demagnetizing field strength. If the coercive force is high, demagnetization due to the demagnetizing magnetic flux can be suppressed or eliminated.

  Further, since the demagnetizing magnetic flux passing through the central magnet portion 33c can be suppressed or eliminated as described above, the central magnet portion 33c is a neodymium permanent magnet having a lower coercive force and a higher residual magnetic flux density. be able to.

  As described above, in the motor unit 4 (neodymium permanent magnet type motor) configured as in the third embodiment and the hermetic scroll compressor 100 including the motor unit 4, demagnetization of the neodymium permanent magnet 33 is suppressed. However, since the magnetic flux amount of the rotor 6 can be improved, the maximum torque and efficiency of the motor unit 4 can be improved.

Embodiment 4 FIG.
Further, the rotor 6 may be configured as in the fourth embodiment. Items that are not particularly described in the fourth embodiment are the same as those in any of the first to third embodiments, and the same functions and configurations are described using the same reference numerals.

  FIG. 7 is a cross-sectional view showing a rotor of a hermetic scroll compressor according to Embodiment 4 of the present invention, and is an enlarged view of a main part showing the vicinity of a magnet insertion hole.

  As shown in FIG. 7, the hermetic scroll compressor 100 according to the fourth embodiment includes a neodymium permanent magnet 33 provided in each magnet insertion hole 32 in three magnet parts (both end magnet parts 33a and 33b, a center part). The magnet part 33c) is divided and configured. Further, in the fourth embodiment, the distance w in the circumferential direction of the central magnet portion 33c is set to w ≧ W2 with respect to the distance W2 between the side surfaces on the inner circumferential side ends of the two slits 38 that are not opposed to each other. It is said. That is, in the rotor 6 according to the fourth embodiment, the two slits 38 are arranged so that the inner peripheral side ends of the two slits 38 face the central magnet portion 33c. And the central magnet part 33c is comprised with the neodymium permanent magnet with a larger coercive force than the both-ends magnet parts 33a and 33b.

  By configuring the rotor 6 in this way, the neodymium permanent magnet 33 is divided into three magnet parts, so that the eddy current inside the neodymium permanent magnet 33 and the heat generation of the neodymium permanent magnet 33 due to this are sufficiently suppressed. be able to.

  Further, since the two slits 38 are arranged so that the inner peripheral side ends of the two slits 38 face the central magnet part 33c, the demagnetizing magnetic flux passing through the both end magnet parts 33a and 33b is suppressed or It can be lost. For this reason, if the central magnet portion 33c affected by the demagnetizing magnetic flux passing through the portion close to the slit 38 is set to have a coercive force that can withstand the demagnetizing magnetic flux passing through the portion close to the slit 38, the demagnetizing magnetic flux. Can suppress or eliminate demagnetization.

  When the demagnetizing field strength at both ends of the neodymium permanent magnet 33 is larger than the demagnetizing field strength near the slit 38, the neodymium having a lower coercive force and higher residual magnetic flux density than the both-end magnet portions 33a and 33b. The permanent magnet 33 may be used. Conversely, when the demagnetizing field strength in the vicinity of the slit 38 is greater than the demagnetizing field strength at both ends of the neodymium permanent magnet 33, the both-end magnet portions 33a and 33b are made to have a lower coercive force material and higher residual magnetic flux density than the central magnet portion 33c. The neodymium permanent magnet 33 may be used.

  As described above, in the motor unit 4 (neodymium permanent magnet type motor) configured as in the fourth embodiment and the hermetic scroll compressor 100 including the motor unit 4, demagnetization of the neodymium permanent magnet 33 is suppressed. However, since the magnetic flux amount of the rotor 6 can be improved, the maximum torque and efficiency of the motor unit 4 can be improved.

In the third embodiment and the fourth embodiment, the neodymium permanent magnet 33 is divided into three magnet parts (both end magnet parts 33a and 33b and the central magnet part 33c), but the number of neodymium permanent magnets 33 is three. It is not limited to. Further, the number of slits 38 is not limited to two. That is, each of the neodymium permanent magnets 33 may be divided into three or more magnet parts, and the slits 38 may be arranged so as not to face at least one of the magnet parts. By comprising in this way, the magnet part which is not influenced by the demagnetization magnetic flux or is small can be comprised with the neodymium permanent magnet of a low coercive force and a higher residual magnetic flux density. Further, the magnet part affected by the demagnetizing magnetic flux may be a neodymium permanent magnet having a coercive force that can withstand the demagnetizing magnetic flux. With the recent development of magnet manufacturing technology, in the neodymium permanent magnet having the same residual magnetic flux density, the coercive force can be adjusted within a range of about ± 10%. For this reason, if the increase amount of the coercive force is 10% or less, a neodymium permanent magnet having the same residual magnetic flux density and higher coercive force can be selected.
Of course, the magnet part that is not affected by the demagnetizing magnetic flux may be composed of a neodymium permanent magnet having the same coercive force as the magnet part that is affected by the demagnetizing magnetic flux. Further, the adjustment range of the coercive force (selection range of coercive force) is about ± 10%, which is the current limit, and the neodymium permanent magnet used in the present invention is limited to the neodymium permanent magnet having the adjustment range. I will add that it is not a thing.

  By the way, in said Embodiment 1-Embodiment 4, although the division | segmentation number of the neodymium permanent magnet 33 was not specifically limited, When the restrictions on manufacture, such as an increase in a man-hour and an increase in processing cost, were considered, the neodymium permanent magnet 33 The number of divisions is preferably up to three.

  Moreover, in said Embodiment 1-Embodiment 4, although it was set as the structure (hexagonal flat plate arrangement | positioning) which installs the neodymium permanent magnet 33 in six places of the rotor 6, this was selected from the ease of explanation. Therefore, the arrangement configuration of the rotor 6 may be appropriately determined according to the number of magnetic poles (an eight-side plate arrangement, a four-way bathtub arrangement, etc.). For the stator 5 as well, the number of windings 22 and the like may be determined as appropriate according to the number of magnetic poles.

  In the first to fourth embodiments described above, the present invention has been described by taking the hermetic scroll compressor 100 as an example, but various compression mechanisms may be used as the compression mechanism of the hermetic compressor in which the motor unit 4 is used. A mechanism part can be used and is not limited to a scroll type compression mechanism part. For example, the motor unit 4 may of course be mounted on a rotary type, vane type or screw type hermetic compressor.

  DESCRIPTION OF SYMBOLS 1 Compression mechanism part, 2 Fixed scroll, 3 Swing scroll, 4 Motor part, 5 Stator, 6 Rotor, 7 Spindle, 8 Sealed container, 9 Suction pipe, 10 Discharge pipe, 11 Sealing terminal, 12 Oil pump, 13 Lead wire, 21 laminated steel plate, 22 windings, 31 laminated steel plate, 32 magnet insertion hole, 33 neodymium permanent magnet, 33a, 33b both end magnet portion, 33c central magnet portion, 34 end plate, 35 balance weight, 36 rivets, 37 flux Barrier, 38 slit, 39 bridge, 40 partition plate, 100 hermetic scroll compressor.

Claims (6)

A stator,
A rotor provided on the inner peripheral side of the stator, having a plurality of magnet insertion holes formed along the circumferential direction, and having at least one slit formed on the outer peripheral side of the magnet insertion holes;
A plurality of neodymium permanent magnets inserted into the magnet insertion holes;
With
Each of the neodymium permanent magnets is divided into a plurality of magnet parts along the circumferential direction, and the plurality of magnet parts are arranged in a flat plate,
The slit, the inner peripheral side end portion is arranged to be opposed to between the magnet portions that are divided into a plurality of flat plate ,
Between the magnet parts facing the inner peripheral side end of the slit, a demagnetization magnetic flux passage part having a higher magnetic permeability than the neodymium permanent magnet is provided,
The width D in the circumferential direction of the demagnetizing magnetic flux passage portion is such that D ≦ d with respect to the width d between the inner peripheral side end portion of the slit and the magnet insertion hole. Neodymium permanent magnet type motor. The rotor is configured by laminating a plurality of steel plates in the rotation axis direction,
The magnet insertion hole is composed of a plurality of insertion holes formed for each divided magnet part,
2. The neodymium permanent magnet motor according to claim 1, wherein the demagnetizing magnetic flux passage portion is a bridge that is a steel plate portion remaining between the insertion holes divided into a plurality of portions. The rotor is configured by laminating a plurality of steel plates in the rotation axis direction,
2. The neodymium permanent magnet type motor according to claim 1, wherein the demagnetizing magnetic flux passage portion is a partition plate formed separately from the steel plate and provided between the divided magnet portions. .   The neodymium permanent magnet type motor according to any one of claims 1 to 3, wherein each of the neodymium permanent magnets is divided into three magnet portions. The neodymium permanent magnet type motor according to claim 4, wherein the coercive force of the magnet parts at both ends is larger than the coercive force of the magnet part at the center. The neodymium permanent magnet type motor according to any one of claims 1 to 5 ,
A compression mechanism that is connected to the neodymium permanent magnet type motor via a rotating shaft and compresses the refrigerant by the driving force of the neodymium permanent magnet type motor transmitted through the rotating shaft;
A hermetic compressor characterized by comprising

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