JP6078337B2 - Elastic sheet manufacturing equipment - Google Patents

Elastic sheet manufacturing equipment Download PDF

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JP6078337B2
JP6078337B2 JP2012288257A JP2012288257A JP6078337B2 JP 6078337 B2 JP6078337 B2 JP 6078337B2 JP 2012288257 A JP2012288257 A JP 2012288257A JP 2012288257 A JP2012288257 A JP 2012288257A JP 6078337 B2 JP6078337 B2 JP 6078337B2
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continuous
pair
thread
sheet
elastic
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JP2014128935A (en
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吉一 小笠原
吉一 小笠原
山本 広喜
広喜 山本
美彦 松本
美彦 松本
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Uni Charm Corp
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15723Partitioning batts; Cutting
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F2013/15821Apparatus or processes for manufacturing characterized by the apparatus for manufacturing

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  • Engineering & Computer Science (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Manufacturing & Machinery (AREA)
  • Epidemiology (AREA)
  • Biomedical Technology (AREA)
  • Mechanical Engineering (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
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  • Absorbent Articles And Supports Therefor (AREA)
  • Laminated Bodies (AREA)

Description

本発明は、一対の連続シート同士の間に、伸長状態の個別の糸状弾性部材が上記連続シートの連続方向と交差する交差方向に沿って介装されて接合された伸縮性シートの製造装置、及び製造方法に関する。   The present invention provides a stretchable sheet manufacturing apparatus in which individual thread-like elastic members in an extended state are interposed between a pair of continuous sheets and are joined along a crossing direction intersecting the continuous direction of the continuous sheet, And a manufacturing method.

従来、使い捨ておむつ等の吸収性物品の機能性部品として、伸縮性シートが使用されている。そして、図1Aの概略斜視図に示すように、その製造過程においては、伸縮性シートは、その中間部品として連続シート10mの形態で生成される。また、かかる中間部品の伸縮性シート10mは、例えば、一対の連続シート11,12同士の間に、伸長状態の個別の糸状弾性部材13,13…が連続シート11,12の連続方向と交差する方向たるCD方向に沿った状態で介装されて接合された態様になっている。   Conventionally, an elastic sheet has been used as a functional part of an absorbent article such as a disposable diaper. Then, as shown in the schematic perspective view of FIG. 1A, in the manufacturing process, the stretchable sheet is generated in the form of a continuous sheet 10m as the intermediate part. Further, in the stretchable sheet 10m of the intermediate part, for example, the individual thread-like elastic members 13, 13... Stretched between the pair of continuous sheets 11, 12 intersect with the continuous direction of the continuous sheets 11, 12. It is in a state of being interposed and joined in a state along the CD direction.

この中間製品の伸縮性シート10mの製造装置120は、一対の連続シート11,12のうちで対応する各連続シート11,12をそれぞれ外周面21ua,21daに巻き付かせながら駆動回転する上下一対のロール21u,21dと、上下一対のロール21u,21dによって重ね合わせられて接合される上記一対の連続シート11,12同士の間に向けて、糸状弾性部材の連続体13aを搬送する搬送機構131と、糸状弾性部材の連続体13aを繰り出しながら、上記の搬送機構131に糸状弾性部材の連続体13aを巻回する巻回機構141と、を備えている。   This intermediate product stretchable sheet 10m manufacturing apparatus 120 has a pair of upper and lower parts which are driven and rotated while the corresponding continuous sheets 11 and 12 are wound around the outer peripheral surfaces 21ua and 21da, respectively. A transport mechanism 131 that transports the continuous body 13a of the thread-like elastic member between the rolls 21u and 21d and the pair of continuous sheets 11 and 12 that are overlapped and joined by the pair of upper and lower rolls 21u and 21d. A winding mechanism 141 for winding the continuous body 13a of the thread-like elastic member around the transport mechanism 131 while feeding the continuous body 13a of the thread-like elastic member.

搬送機構131は、連続シート11,12よりもCD方向の端側の各位置にそれぞれ設けられた一対のベルト状搬送部132,132を本体とする。そして、当該一対のベルト状搬送部132,132は、その長手方向を搬送方向として、自身に巻回された糸状弾性部材の連続体13aを巻回状態のまま搬送する。   The conveyance mechanism 131 includes a pair of belt-shaped conveyance units 132 and 132 provided at respective positions closer to the end side in the CD direction than the continuous sheets 11 and 12 as main bodies. Then, the pair of belt-like conveyance units 132 and 132 conveys the continuous body 13a of the thread-like elastic member wound around itself in the wound state with the longitudinal direction as the conveyance direction.

ここで、この巻回状態にあっては、一対のベルト状搬送部132,132に糸状弾性部材の連続体13aがCD方向に掛け渡された状態になっている。すなわち、糸状弾性部材の連続体13aは、一対のベルト状搬送部132,132の各上部に上方から掛け渡されてなる掛け渡し部分13acと、一対のベルト状搬送部132,132の各下部に下方から掛け渡されてなる掛け渡し部分13acとを、搬送方向の交互に有している。   Here, in this winding state, the continuous body 13a of the thread-like elastic member is stretched around the pair of belt-like conveyance units 132, 132 in the CD direction. That is, the continuous body 13a of the thread-like elastic member is provided on the upper portions of the pair of belt-like transport portions 132 and 132 from above, and on the lower portions of the pair of belt-like transport portions 132 and 132, respectively. The transfer portions 13ac extended from below are alternately provided in the transport direction.

また、巻回直後の掛け渡し部分13acは、CD方向に対して斜めに傾いた状態になっている。そのため、上記の一対のロール21u,21dへ向けて当該掛け渡し部分13acを搬送している間に、この傾きを徐々に修正して概ね無くすべく、各ベルト状搬送部132,132は、それぞれ、上下方向に並んで配置された上下一対の無端ベルト133u,133dを本体としている。すなわち、当該一対の無端ベルト133u,133d同士の各搬送速度値に差をつけることによって、巻回当初にCD方向に対して斜めであった各掛け渡し部分13acを、CD方向と略平行な姿勢にまで修正している。そして、これにより、このCD方向に略平行になった各掛け渡し部分13acを連続シート11,12同士の間に介装して接合している。そうしたら、糸状弾性部材の連続体13aの各掛け渡し部分13acを、個別の糸状弾性部材13,13…に変えるべく、連続シート11,12よりもCD方向の端側の各位置で、刃部材181,181によって、糸状弾性部材の連続体13aを切断し、以上により、上述の伸縮性シート10mが連続シート10mとして概ね生成される。   Further, the span portion 13ac immediately after the winding is inclined with respect to the CD direction. For this reason, while the transfer portion 13ac is being transferred toward the pair of rolls 21u and 21d, the belt-like transfer portions 132 and 132 are respectively configured to gradually correct this inclination and eliminate the inclination gradually. A pair of upper and lower endless belts 133u and 133d arranged side by side in the vertical direction is a main body. That is, by making a difference in the respective conveyance speed values between the pair of endless belts 133u, 133d, each spanning portion 13ac that is slanted with respect to the CD direction at the beginning of winding is positioned substantially parallel to the CD direction. It has corrected even to. And thereby, each spanning part 13ac which became substantially parallel to this CD direction is interposed between the continuous sheets 11 and 12, and is joined. Then, in order to change each spanning part 13ac of the continuous body 13a of the thread-like elastic member into individual thread-like elastic members 13, 13,... The continuous body 13a of the thread-like elastic member is cut by 181 and 181, and the above-described stretchable sheet 10m is generally generated as the continuous sheet 10m as described above.

但し、かかる糸状弾性部材の連続体13aを切断したままでは、図1Aに示すように、CD方向たる連続シート10mの幅方向の各端縁10mew,10mewから個別の糸状弾性部材13,13…の端部13e,13eが突出してしまい、その見栄えが問題となることがある。このため、特許文献1には、上述の刃部材181,181による糸状弾性部材の連続体13aの切断の後に、図1Bに示すように、更に、切除機構185によって連続シート10mの幅方向の各端部10me,10meを切除することが開示されている。   However, if the continuous body 13a of the thread-like elastic member is cut, as shown in FIG. 1A, the individual thread-like elastic members 13, 13... From each edge 10mew, 10mew in the width direction of the continuous sheet 10m in the CD direction. The ends 13e and 13e may protrude, and the appearance may be a problem. For this reason, in Patent Document 1, after cutting the continuous body 13a of the thread-like elastic member by the blade members 181 and 181 as described above, as shown in FIG. 1B, each of the width direction of the continuous sheet 10m is further cut by the cutting mechanism 185. It is disclosed to cut off the end portions 10me and 10me.

特開2012−90836号JP2012-90836

しかしながら、特許文献1の方法では、図1Bに示す最終部品の伸縮性シート10の状態において、伸長状態が解除された際に、幅方向の寸法が広い部分と狭い部分とが存在してしまって見栄えの問題が起きる虞がある。詳しくは次の通りである。   However, in the method of Patent Document 1, when the stretched state is released in the state of the stretchable sheet 10 of the final part shown in FIG. 1B, there are a wide portion and a narrow portion in the width direction. There may be a problem with appearance. Details are as follows.

先ず、図1Aの刃部材181による糸状弾性部材の連続体13aの切断の直後には、個別の糸状弾性部材13,13…のうちで連続シート10mの端縁10mewから端側に突出する部分13eの張力が開放されて収縮する。すると、連続シート10mたる上記一対の連続シート11,12と糸状弾性部材13との接合状態によっては、主にCD方向の端部において、連続シート11,12に対して相対滑りをしながら収縮してしまう糸状弾性部材13,13…が現れ得る。   First, immediately after the cutting of the continuous body 13a of the thread-like elastic member by the blade member 181 in FIG. 1A, a portion 13e that protrudes from the edge 10mew of the continuous sheet 10m to the end side among the individual thread-like elastic members 13, 13. The tension is released and contracts. Then, depending on the joining state of the pair of continuous sheets 11 and 12 and the thread-like elastic member 13 which are the continuous sheets 10 m, the contraction occurs while relatively sliding with respect to the continuous sheets 11 and 12 mainly at the end in the CD direction. The thread-like elastic members 13, 13.

ここで、かかる糸状弾性部材13,13…が散発的に現れることも十分想定されて、この場合には、図1Bの連続シート10mの各端部10meの伸長状態は、同連続シート10mの連続方向の位置によって異なり、つまり端部10meの伸長状態は、ばらついている。そして、このように端部10meの伸長状態がばらついた状態で、仮に上述のように図1Bの切除機構185によって連続シート10mの各端部10me,10meを切除して連続シート10の端縁10ewを直線状に切り揃えたとしても、それ以降に、最終的に伸長状態を解除した伸縮性シート10においては、そもそも連続シート10mの端部10meの収縮量がばらついていたために、その影響が最終部品の伸縮性シート10の端部10eにも及んでいて、結果、幅方向(CD方向)の寸法が広い部分と狭い部分とを有した伸縮性シート10となってしまい、見栄えの悪いものとなる虞がある。   Here, it is sufficiently assumed that the thread-like elastic members 13, 13... Appear sporadically. In this case, the extended state of each end portion 10me of the continuous sheet 10m in FIG. 1B is a continuous state of the continuous sheet 10m. It differs depending on the position of the direction, that is, the extended state of the end portion 10me varies. Then, in the state in which the extended state of the end portion 10me is varied as described above, the end portion 10me, 10me of the continuous sheet 10m is cut off by the cutting mechanism 185 of FIG. Since the shrinkage amount of the end portion 10me of the continuous sheet 10m varies in the first place in the stretchable sheet 10 that has finally been released from the stretched state, the influence is finally It extends to the end portion 10e of the elastic sheet 10 of the component, and as a result, the elastic sheet 10 has a wide portion and a narrow portion in the width direction (CD direction), and the appearance is poor. There is a risk of becoming.

本発明は、上記のような従来の問題に鑑みてなされたものであって、その目的は、製造されて、伸長状態を解除後の伸縮性シートの見栄えを良好にすることにある。   This invention is made | formed in view of the above conventional problems, The objective is to make the appearance of the elastic sheet after the manufacture and cancellation | release of an expansion | extension state become favorable.

上記目的を達成するための主たる発明は、
一対の連続シート同士の間に、伸長状態の個別の糸状弾性部材が前記連続シートの連続方向と交差する交差方向に沿った状態で介装されて接合された伸縮性シートを製造する装置であって、
前記一対の連続シートを前記連続シートの連続方向に沿って搬送しながら重ね合わせて接合する接合機構と、
前記接合機構によって重ね合わせられて接合される前記一対の連続シート同士の間に向けて、前記糸状弾性部材の連続体を搬送する搬送機構と、
前記糸状弾性部材の連続体を繰り出しながら、前記搬送機構に前記糸状弾性部材の連続体を伸長状態で巻回する巻回機構と、
前記接合機構によって接合された前記一対の連続シートから前記交差方向の各端部を切除する切除機構と、を有し、
前記切除機構は、前記端部を切除することによって、前記一対の連続シートに介装された前記糸状弾性部材の連続体も切断して、前記個別の糸状弾性部材を生成することを特徴とする伸縮性シートの製造装置である。
本発明の他の特徴については、本明細書及び添付図面の記載により明らかにする。
The main invention for achieving the above object is:
An apparatus for producing a stretchable sheet in which individual thread-like elastic members in an elongated state are interposed between a pair of continuous sheets and are joined in a state along a crossing direction intersecting the continuous direction of the continuous sheet. And
A joining mechanism for superposing and joining the pair of continuous sheets while transporting along the continuous direction of the continuous sheets;
A transport mechanism that transports the continuous body of the thread-like elastic member toward the space between the pair of continuous sheets that are overlapped and joined by the joint mechanism;
A winding mechanism that winds the continuous body of the thread-like elastic member in an extended state around the transport mechanism while feeding out the continuous body of the thread-like elastic member;
A cutting mechanism that cuts each end in the crossing direction from the pair of continuous sheets joined by the joining mechanism,
The cutting mechanism cuts the end portion to cut a continuous body of the thread-like elastic members interposed between the pair of continuous sheets, thereby generating the individual thread-like elastic members. It is a manufacturing apparatus of an elastic sheet .
Other features of the present invention will become apparent from the description of the present specification and the accompanying drawings.

本発明によれば、製造されて、伸長状態を解除後の伸縮性シートの見栄えを良好にすることができる。   According to the present invention, it is possible to improve the appearance of the stretchable sheet after being released from the stretched state.

図1A及び図1Bは、従来の伸縮性シート10の製造装置120の概略斜視図である。1A and 1B are schematic perspective views of a conventional manufacturing apparatus 120 for a stretchable sheet 10. 図2Aは、第1実施形態の製造装置20で製造される伸縮性シート10の概略平面図であり、図2Bは、図2A中のB−B矢視図である。FIG. 2A is a schematic plan view of the stretchable sheet 10 manufactured by the manufacturing apparatus 20 of the first embodiment, and FIG. 2B is a view taken along the line BB in FIG. 2A. 本実施形態の伸縮性シート10の製造装置20の概略斜視図である。It is a schematic perspective view of the manufacturing apparatus 20 of the elastic sheet 10 of this embodiment. 巻回部46の概略中心断面図である。3 is a schematic central cross-sectional view of a winding part 46. FIG. 図5Aは、切除機構51が設けられた接合機構21の概略側面図であり、図5Bは、図5A中のB−B矢視図である。5A is a schematic side view of the joining mechanism 21 provided with the excision mechanism 51, and FIG. 5B is a view taken along the line BB in FIG. 5A. 図6Aは、図5A中のVI−VI矢視図であり、図6Bは、図6A中のB−B矢視図である。6A is a view taken along arrow VI-VI in FIG. 5A, and FIG. 6B is a view taken along arrow BB in FIG. 6A. 接着剤の塗布対象領域及び非塗布領域を示す連続シート11(12)の概略平面図である。It is a schematic plan view of the continuous sheet 11 (12) which shows the application | coating object area | region and non-application | coating area | region of an adhesive agent.

本明細書及び添付図面の記載により、少なくとも以下の事項が明らかとなる。
一対の連続シート同士の間に、伸長状態の個別の糸状弾性部材が前記連続シートの連続方向と交差する交差方向に沿った状態で介装されて接合された伸縮性シートを製造する装置であって、
前記一対の連続シートを前記連続シートの連続方向に沿って搬送しながら重ね合わせて接合する接合機構と、
前記接合機構によって重ね合わせられて接合される前記一対の連続シート同士の間に向けて、前記糸状弾性部材の連続体を搬送する搬送機構と、
前記糸状弾性部材の連続体を繰り出しながら、前記搬送機構に前記糸状弾性部材の連続体を伸長状態で巻回する巻回機構と、
前記接合機構によって接合された前記一対の連続シートから前記交差方向の各端部を切除する切除機構と、を有し、
前記切除機構は、前記端部を切除することによって、前記一対の連続シートに介装された前記糸状弾性部材の連続体も切断して、前記個別の糸状弾性部材を生成することを特徴とする伸縮性シートの製造装置である。
At least the following matters will become apparent from the description of the present specification and the accompanying drawings.
An apparatus for producing a stretchable sheet in which individual thread-like elastic members in an elongated state are interposed between a pair of continuous sheets and are joined in a state along a crossing direction intersecting the continuous direction of the continuous sheet. And
A joining mechanism for superposing and joining the pair of continuous sheets while transporting along the continuous direction of the continuous sheets;
A transport mechanism that transports the continuous body of the thread-like elastic member toward the space between the pair of continuous sheets that are overlapped and joined by the joint mechanism;
A winding mechanism that winds the continuous body of the thread-like elastic member in an extended state around the transport mechanism while feeding out the continuous body of the thread-like elastic member;
A cutting mechanism that cuts each end in the crossing direction from the pair of continuous sheets joined by the joining mechanism,
The cutting mechanism cuts the end portion to cut a continuous body of the thread-like elastic members interposed between the pair of continuous sheets, thereby generating the individual thread-like elastic members. It is a manufacturing apparatus of an elastic sheet.

このような伸縮性シートの製造装置によれば、一対の連続シートの端部を切除する際に、当該端部の切除と一緒に糸状弾性部材の連続体も切断し、これにより、連続シートに介装された糸状弾性部材の連続体を、個別の糸状弾性部材に変える。よって、糸状弾性部材の連続体において各個別の糸状弾性部材に相当する部分の伸長状態が互いに概ね揃った状態で、一対の連続シートの端部が切除されるので、各個別の糸状弾性部材の伸長状態を解除後の伸縮性シートの交差方向の寸法のばらつきも抑制されて、結果、その見栄えを良好なものにすることができる。   According to such a stretchable sheet manufacturing apparatus, when cutting the ends of a pair of continuous sheets, the continuous body of the thread-like elastic member is cut together with the cutting of the ends, thereby forming a continuous sheet. The continuous body of interlaced thread-like elastic members is changed into individual thread-like elastic members. Therefore, since the ends of the pair of continuous sheets are cut out in the state where the stretched portions of the portions corresponding to the individual thread-like elastic members are substantially aligned with each other in the continuous body of the thread-like elastic members, The variation in the dimension of the stretchable sheet after the stretched state is released is also suppressed, and as a result, the appearance can be improved.

かかる伸縮性シートの製造装置であって、
前記接合機構は、
前記一対の連続シートのうちの一方の連続シートを外周面に巻き付かせながら駆動回転することによって前記一方の連続シートを搬送する第1ロールと、
前記第1ロールの前記外周面と外周面を対向して設けられ、前記一対の連続シートのうちの他方の連続シートを前記外周面に巻き付かせながら駆動回転することによって、前記他方の連続シートを搬送する第2ロールと、を有し、
前記第1ロールと前記第2ロールとによって重ね合わせられて接合される前記一対の連続シート同士の間に向けて、前記糸状弾性部材の連続体を前記搬送機構が搬送し、
接合された前記一対の連続シートが前記第1ロール及び第2ロールのどちらかのロール外周面に巻き付いた状態で、前記切除機構は前記端部を切除するのが望ましい。
An apparatus for producing such an elastic sheet,
The joining mechanism is
A first roll that conveys the one continuous sheet by rotating while driving one continuous sheet of the pair of continuous sheets around the outer peripheral surface;
The outer peripheral surface of the first roll is provided facing the outer peripheral surface, and the other continuous sheet of the pair of continuous sheets is driven and rotated while being wound around the outer peripheral surface. A second roll for conveying
The conveyance mechanism conveys the continuous body of the thread-like elastic member toward the space between the pair of continuous sheets that are overlapped and joined by the first roll and the second roll,
It is desirable that the cutting mechanism cuts the end portion in a state where the pair of joined continuous sheets are wound around the outer peripheral surface of one of the first roll and the second roll.

このような伸縮性シートの製造装置によれば、ロールの外周面に一対の連続シートが巻き付いた状態で、当該一対の連続シートから端部を切除する。これにより、外周面の摩擦力の作用に基づき、同連続シートの上記交差方向の収縮を規制した状態で端部を切除することができる。よって、連続シートの端部を高い寸法精度で切除可能となり、結果、切除後の連続シートの上記交差方向の寸法精度を高めることができる。   According to such a stretchable sheet manufacturing apparatus, the ends are cut from the pair of continuous sheets in a state where the pair of continuous sheets are wound around the outer peripheral surface of the roll. Thereby, based on the effect | action of the frictional force of an outer peripheral surface, an edge part can be excised in the state which controlled the shrinkage | contraction of the said cross direction of the continuous sheet. Therefore, the edge part of a continuous sheet can be excised with high dimensional accuracy, and as a result, the dimensional accuracy in the cross direction of the continuous sheet after excision can be increased.

かかる伸縮性シートの製造装置であって、
前記接合された前記一対の連続シートが、前記第1ロールの外周面に巻き付いた状態で前記切除機構によって前記端部を切除される場合には、
前記切除機構は、前記連続シートの前記各端部に対応して配置された一対の刃部材と、前記一対の刃部材にそれぞれ対応して前記第1ロールの外周面に周方向に沿って形成された一対の無端状の溝部と、を有し、
前記一対の溝部には、それぞれ前記一対の刃部材のうちで対応する刃部材の刃先が挿入されており、
前記刃部材の位置を、前記第1ロールの外周面に巻き付き状態の前記一対の連続シートが前記第1ロールの駆動回転によって通過する際に、前記刃先によって前記連続シートから前記端部が切除されるのが望ましい。
An apparatus for producing such an elastic sheet,
In the case where the pair of continuous sheets joined are cut off by the cutting mechanism in a state where the continuous sheet is wound around the outer peripheral surface of the first roll,
The cutting mechanism is formed along a circumferential direction on the outer peripheral surface of the first roll corresponding to each of the pair of blade members arranged corresponding to each end of the continuous sheet and the pair of blade members. A pair of endless grooves, and
In the pair of grooves, blade edges of corresponding blade members among the pair of blade members are inserted, respectively.
When the pair of continuous sheets wound around the outer peripheral surface of the first roll pass through the position of the blade member by the drive rotation of the first roll, the end portion is cut off from the continuous sheet by the blade edge. Is desirable.

このような伸縮性シートの製造装置によれば、接合された一対の連続シートが第1ロールに巻き付いた状態で端部を切除可能となる。   According to such a stretchable sheet manufacturing apparatus, it is possible to cut the end portion in a state in which the pair of continuous sheets joined are wound around the first roll.

かかる伸縮性シートの製造装置であって、
前記一対の連続シートの前記端部においては、前記一対の連続シート及び前記糸状弾性部材の連続体の三者は、互いに接合されていないのが望ましい。
An apparatus for producing such an elastic sheet,
In the end portions of the pair of continuous sheets, it is desirable that the three members of the continuous body of the pair of continuous sheets and the thread-like elastic member are not joined to each other.

このような伸縮性シートの製造装置によれば、一対の連続シートの端部においては、一対の連続シート及び糸状弾性部材の連続体の三者は互いに接合されていない。よって、切除機構によって、連続シートから当該端部が切り離された際に、これら三者は、ばらばらに分解して、これにより、糸状弾性部材も速やかに搬送機構から外れることができる。よって、端部に属する糸状弾性部材を搬送機構から外すために、かかる糸状弾性部材を更に切断しなくて済む。   According to such a stretchable sheet manufacturing apparatus, the three continuous members of the pair of continuous sheets and the thread-like elastic member are not joined to each other at the ends of the pair of continuous sheets. Therefore, when the end portion is cut off from the continuous sheet by the cutting mechanism, these three members are disassembled apart, and the thread-like elastic member can be quickly removed from the transport mechanism. Therefore, in order to remove the thread-like elastic member belonging to the end from the transport mechanism, it is not necessary to further cut the thread-like elastic member.

かかる伸縮性シートの製造装置であって、
前記搬送機構は、前記連続シートよりも前記交差方向の端側の各位置にそれぞれ設けられた一対の搬送部を有し、
前記巻回機構は、前記一対の搬送部に対して前記交差方向に前記糸状弾性部材の連続体を掛け渡した状態になるように巻回し、
前記切除機構が前記端部を切除することによって、前記糸状弾性部材の連続体は、前記一対の連続シートに介装される前記個別の糸状弾性部材と、前記個別の糸状弾性部材よりも前記交差方向の端側に位置しつつ前記搬送部が通されるループ状の端材とに分離され、
前記ループ状の端材の内周側を通る前記搬送部から前記端材を外すべく、前記切除機構による切除後に前記端材を切断する切断機構を有するのが望ましい。
An apparatus for producing such an elastic sheet,
The transport mechanism has a pair of transport units provided at respective positions on the end side in the intersecting direction with respect to the continuous sheet,
The winding mechanism is wound so as to be in a state where a continuous body of the thread-like elastic member is stretched in the crossing direction with respect to the pair of transport units,
When the cutting mechanism cuts off the end portion, the continuous body of the thread-like elastic members intersects the individual thread-like elastic members interposed between the pair of continuous sheets and the individual thread-like elastic members. It is separated into a loop-shaped end material through which the transport unit is passed while being positioned on the end side in the direction,
It is desirable to have a cutting mechanism that cuts off the end material after excision by the excision mechanism so as to remove the end material from the conveying portion that passes through the inner peripheral side of the loop-shaped end material.

このような伸縮性シートの製造装置によれば、一対の連続シートの端部において、一対の連続シート及び糸状弾性部材の連続体の三者が互いに接合されている場合であっても、切除機構の切除によって糸状弾性部材の連続体から生成されるループ状の端材を、搬送部から円滑且つ速やかに外すことができる。   According to such a stretchable sheet manufacturing apparatus, even when the three continuous members of the pair of continuous sheets and the thread-like elastic member are joined to each other at the ends of the pair of continuous sheets, the cutting mechanism It is possible to remove the loop-shaped end material generated from the continuous body of the thread-like elastic member smoothly and quickly from the conveying unit.

また、
一対の連続シート同士の間に、伸長状態の個別の糸状弾性部材が前記連続シートの連続方向と交差する交差方向に沿った状態で介装されて接合された伸縮性シートを製造する方法であって、
接合機構によって前記一対の連続シートを前記連続シートの連続方向に沿って搬送しながら重ね合わせて接合することと、
前記接合機構によって重ね合わせられて接合される前記一対の連続シート同士の間に向けて、前記糸状弾性部材の連続体を搬送機構で搬送することと、
前記糸状弾性部材の連続体を繰り出しながら、前記搬送機構に前記糸状弾性部材の連続体を伸長状態で巻回することと、
前記接合機構によって接合された前記一対の連続シートから前記交差方向の各端部を切除することと、を有し、
前記端部を切除することによって、前記一対の連続シートに介装された前記糸状弾性部材の連続体も切断して、前記個別の糸状弾性部材を生成することを特徴とする伸縮性シートの製造方法である。
Also,
This is a method for producing a stretchable sheet in which an individual thread-like elastic member in an extended state is interposed between a pair of continuous sheets in a state along a crossing direction intersecting the continuous direction of the continuous sheet. And
Overlapping and joining the pair of continuous sheets while being conveyed along the continuous direction of the continuous sheets by a joining mechanism;
Transporting the continuous body of the thread-like elastic member by a transport mechanism toward the space between the pair of continuous sheets that are overlapped and joined by the joining mechanism;
Winding the continuous body of the thread-like elastic member in an extended state around the transport mechanism while feeding out the continuous body of the thread-like elastic member;
Cutting each end in the crossing direction from the pair of continuous sheets joined by the joining mechanism,
Manufacturing the stretchable sheet, wherein the individual thread-like elastic members are generated by cutting the end portions to cut the continuous body of the thread-like elastic members interposed between the pair of continuous sheets. Is the method.

このような伸縮性シートの製造方法によれば、一対の連続シートの端部を切除する際に、当該端部の切除と一緒に糸状弾性部材の連続体も切断し、これにより、連続シートに介装された糸状弾性部材の連続体を、個別の糸状弾性部材に変える。よって、糸状弾性部材の連続体において各個別の糸状弾性部材に相当する部分の伸長状態が互いに概ね揃った状態で、一対の連続シートの端部が切除されるので、各個別の糸状弾性部材の伸長状態を解除後の伸縮性シートの交差方向の寸法のばらつきも抑制されて、結果、その見栄えを良好なものにすることができる。   According to such a method for producing an elastic sheet, when cutting the end portions of the pair of continuous sheets, the continuous body of the thread-like elastic member is cut together with the cutting of the end portions, thereby forming a continuous sheet. The continuous body of interlaced thread-like elastic members is changed into individual thread-like elastic members. Therefore, since the ends of the pair of continuous sheets are cut out in the state where the stretched portions of the portions corresponding to the individual thread-like elastic members are substantially aligned with each other in the continuous body of the thread-like elastic members, The variation in the dimension of the stretchable sheet after the stretched state is released is also suppressed, and as a result, the appearance can be improved.

===本実施形態===
図2Aは、本実施形態の製造装置20で製造される伸縮性シート10の概略平面図である。また、図2Bは、図2A中のB−B矢視図である。
この伸縮性シート10は、連続方向に連続する連続シート10であり、例えば使い捨ておむつの部品として使用される。より具体的には、この伸縮性シート10は、例えば、おむつのサイドフラップやウエスト部などに伸縮性を付与する機能性部品として使用される。
=== This Embodiment ===
FIG. 2A is a schematic plan view of the stretchable sheet 10 manufactured by the manufacturing apparatus 20 of the present embodiment. Moreover, FIG. 2B is a BB arrow line view in FIG. 2A.
The stretchable sheet 10 is a continuous sheet 10 that is continuous in a continuous direction, and is used as a part of a disposable diaper, for example. More specifically, the stretchable sheet 10 is used as a functional component that imparts stretchability to, for example, a side flap or a waist part of a diaper.

かかる伸縮性シート10は、厚さ方向に重ね合わせられて接合された一対の連続シート11,12と、一対の連続シート11,12同士の間に介装された複数本の個別の糸状弾性部材13,13…と、を有する。糸状弾性部材13は、連続シート11,12の連続方向と直交する幅方向に沿わせられつつ上記連続方向に間隔をあけて複数本配置されている。そして、各糸状弾性部材13は、伸長状態で少なくとも一方の連続シート11(12)に接合されている。よって、伸縮性シート10には、糸状弾性部材13,13…により幅方向の伸縮性が付与されている。すなわち、各糸状弾性部材13,13…が収縮すれば、連続シート11,12も幅方向に収縮して複数の皺が寄った状態になるが、当該糸状弾性部材13,13…の収縮力に抗して連続シート11,12を引っ張れば、皺が延びて同連続シート11,12は広がった状態になる。   The stretchable sheet 10 includes a pair of continuous sheets 11 and 12 that are overlapped and joined in the thickness direction, and a plurality of individual thread-like elastic members that are interposed between the pair of continuous sheets 11 and 12. ... A plurality of thread-like elastic members 13 are arranged at intervals in the continuous direction along the width direction perpendicular to the continuous direction of the continuous sheets 11 and 12. Each thread-like elastic member 13 is joined to at least one continuous sheet 11 (12) in an expanded state. Therefore, the stretchable sheet 10 is given stretchability in the width direction by the thread-like elastic members 13, 13. That is, if each thread-like elastic member 13, 13... Shrinks, the continuous sheets 11 and 12 also shrink in the width direction and become a plurality of wrinkles. However, the shrinkage force of the thread-like elastic members 13, 13. If the continuous sheets 11 and 12 are pulled against each other, the wrinkles are extended and the continuous sheets 11 and 12 are expanded.

ちなみに、この伸縮性シート10では、連続シート11,12の幅方向の端縁10ewから糸状弾性部材13,13…が突出しないように、これら連続シート11,12と糸状弾性部材13,13…との三者の幅方向の寸法が互いに揃っているが、これは、後述する切除機構51によって一対の連続シート11,12の各端部10je,10jeが切除されて各端縁10ewが切り揃えられていることに因る。   Incidentally, in this stretchable sheet 10, the continuous sheets 11, 12 and the thread-like elastic members 13, 13... Are not projected from the edge 10 ew in the width direction of the continuous sheets 11, 12. The three dimensions in the width direction are aligned with each other. This is because the end portions 10je and 10je of the pair of continuous sheets 11 and 12 are cut out by the cutting mechanism 51, which will be described later, and the end edges 10ew are cut out. It is due to being.

また、図2Aの例では、連続シート11,12に対して糸状弾性部材13,13…が連続方向に一定の配置ピッチP0で配置されているが、配置ピッチP0は、何等かかる等ピッチに限るものではない。例えば、周期的に配置ピッチP0が変化していても良い。   In the example of FIG. 2A, the thread-like elastic members 13, 13,... Are arranged in the continuous direction at a constant arrangement pitch P0 with respect to the continuous sheets 11, 12, but the arrangement pitch P0 is limited to such an equal pitch. It is not a thing. For example, the arrangement pitch P0 may change periodically.

かかる糸状弾性部材13は、例えば、複数の弾性フィラメントが互いに接合されて束になったものであり、弾性フィラメントは、例えばポリウレタン繊維又はPTT繊維等の合成樹脂繊維である。そして、かかる糸状弾性部材13の具体例としては、「ライクラ(商標)デュポン社」等を挙げることができる。また、糸状弾性部材13の直径は、例えば非伸長状態たる自然長の状態においては0.2mm〜0.5mmであり、自然長に対して3倍まで伸長した状態においては0.1mm〜0.3mmである。   The thread-like elastic member 13 is, for example, a plurality of elastic filaments joined together to form a bundle, and the elastic filament is, for example, a synthetic resin fiber such as polyurethane fiber or PTT fiber. A specific example of the thread-like elastic member 13 is “Lycra (trademark) DuPont”. Further, the diameter of the thread-like elastic member 13 is, for example, 0.2 mm to 0.5 mm in a natural length state that is a non-extended state, and 0.1 mm to 0.00 mm in a state that is extended up to three times the natural length. 3 mm.

他方、一対の連続シート11,12は、不織布、織布、フィルム等を素材とする。そして、一対の連続シート11,12の両方を互いに同じ素材にしても良いし、場合によっては、互いに異なる素材にしても良い。なお、不織布や織布、フィルム等の材種については、既存のものを適宜使用可能である。例えば不織布及び織布については、ポリエチレン或いはポリエチレンテレフタレート等の熱可塑性樹脂製の単独繊維のもの、或いは鞘芯構造の複合繊維のもの、更にはこれらを組み合わせたものを使用可能であり、またフィルムについても、上記に例示した熱可塑性樹脂製のもの等を使用可能である。   On the other hand, the pair of continuous sheets 11 and 12 are made of a nonwoven fabric, a woven fabric, a film, or the like. Then, both the pair of continuous sheets 11 and 12 may be made of the same material, or may be made of different materials depending on the case. In addition, about the material types, such as a nonwoven fabric, a woven fabric, and a film, the existing thing can be used suitably. For example, for non-woven fabrics and woven fabrics, single fibers made of thermoplastic resins such as polyethylene or polyethylene terephthalate, composite fibers with a sheath core structure, and combinations thereof can be used. Also, those made of the thermoplastic resin exemplified above can be used.

また、一対の連続シート11,12の間には接着剤が介装されており、この接着剤によって一対の連続シート11,12同士、及び一対の連続シート11,12のうちの少なくとも一方の連続シート11(12)と各糸状弾性部材13,13…とはそれぞれ接合されて一体化されている。かかる接着剤としては、例えばホットメルト接着剤を使用可能である。また、連続シート11(12)の表面への接着剤の塗布パターンとしては、連続方向に沿った複数の直線が幅方向に並んでなるストライプパターンでも良いし、連続方向に沿った複数のスパイラル線が幅方向の並んでなるスパイラル線群パターンでも良いし、所定領域の全域に亘って接着剤が塗布される所謂べた塗りパターンでも良い。   Further, an adhesive is interposed between the pair of continuous sheets 11, 12, and at least one of the pair of continuous sheets 11, 12 and the pair of continuous sheets 11, 12 is continuous by this adhesive. The sheet 11 (12) and the respective thread-like elastic members 13, 13... Are joined and integrated. As such an adhesive, for example, a hot melt adhesive can be used. Moreover, as an application pattern of the adhesive to the surface of the continuous sheet 11 (12), a stripe pattern in which a plurality of straight lines along the continuous direction are arranged in the width direction may be used, or a plurality of spiral lines along the continuous direction. May be a spiral line group pattern arranged in the width direction, or a so-called solid coating pattern in which an adhesive is applied over the entire predetermined area.

図3は、伸縮性シート10の製造装置20の概略斜視図である。
図3に示すように、製造装置20は、一対の連続シート11,12をその連続方向に沿って搬送しながら重ね合わせて接合する接合機構21と、接合機構21によって重ね合わせられて接合される一対の連続シート11,12同士の間に向けて、糸状弾性部材の連続体13aを搬送する搬送機構31と、糸状弾性部材の連続体13aを繰り出しながら、搬送機構31に糸状弾性部材の連続体13aを伸長状態で巻回する巻回機構41と、接合機構21によって接合された一対の連続シート11,12(以下、接合済み連続シート10j、或いは単に、連続シート10jとも言う)から幅方向の各端部10je,10jeを切除する切除機構51(図3では不図示)と、を備えている。
FIG. 3 is a schematic perspective view of the manufacturing apparatus 20 for the stretchable sheet 10.
As shown in FIG. 3, the manufacturing apparatus 20 is superposed and joined by a joining mechanism 21 that superposes and joins a pair of continuous sheets 11 and 12 while being conveyed along the continuous direction. A conveyance mechanism 31 that conveys the continuous body 13a of the thread-like elastic member toward the pair of continuous sheets 11 and 12, and a continuous body of the filamentous elastic member to the conveyance mechanism 31 while feeding the continuous body 13a of the filamentous elastic member. From a winding mechanism 41 for winding 13a in an extended state and a pair of continuous sheets 11 and 12 joined by the joining mechanism 21 (hereinafter also referred to as joined continuous sheet 10j or simply continuous sheet 10j) in the width direction A cutting mechanism 51 (not shown in FIG. 3) for cutting each end 10je, 10je is provided.

そして、搬送機構31は、一対のベルト状搬送部32,32を本体とし、各ベルト状搬送部32は、それぞれ連続シート11,12よりも幅方向の端側の各位置に配置されている。また、各ベルト状搬送部32,32は、自身の長手方向に沿って糸状弾性部材の連続体13aを搬送可能であり、つまり、当該長手方向を搬送方向として糸状弾性部材の連続体13aを搬送する。
よって、巻回機構41により一対のベルト状搬送部32,32に巻回された糸状弾性部材の連続体13aは、この巻回状態のまま、接合機構21の方へ向けて順次搬送される。そして、この巻回状態にあっては、一対のベルト状搬送部32,32に糸状弾性部材の連続体13aが幅方向に掛け渡された状態になっている。つまり、糸状弾性部材の連続体13aは、一対のベルト状搬送部32,32の各上部に上方から掛け渡されてなる上側の掛け渡し部分13ac(以下、上側掛け渡し部分13acとも言う)と、一対のベルト状搬送部32,32の各下部に下方から掛け渡されてなる掛け渡し部分13ac(以下、下側掛け渡し部分13acとも言う)とを、搬送方向の交互に有している。
The transport mechanism 31 includes a pair of belt-shaped transport units 32 and 32 as main bodies, and each belt-shaped transport unit 32 is disposed at each position on the end side in the width direction from the continuous sheets 11 and 12, respectively. Each of the belt-like transport units 32 and 32 can transport the continuous body 13a of the thread-like elastic member along the longitudinal direction thereof, that is, transport the continuous body 13a of the thread-like elastic member with the longitudinal direction as the transport direction. To do.
Therefore, the continuous body 13a of the thread-like elastic member wound around the pair of belt-like transport portions 32 and 32 by the winding mechanism 41 is sequentially transported toward the joining mechanism 21 in this wound state. And in this winding state, the continuous body 13a of the thread-like elastic member is stretched across the pair of belt-like transport portions 32, 32 in the width direction. That is, the continuous body 13a of the thread-like elastic member includes an upper spanning portion 13ac (hereinafter also referred to as an upper spanning portion 13ac) that is spanned from above on each of the upper portions of the pair of belt-shaped transport portions 32 and 32, and A pair of belt-like conveyance sections 32, 32 has a crossover portion 13ac (hereinafter also referred to as a lower crossover portion 13ac) that is stretched from below to the lower portions of the belt-shaped conveyance sections 32, 32 alternately.

また、巻回直後の掛け渡し部分13acは、幅方向に対して斜めに傾いた状態になっている。そのため、上記の接合機構21へ向けて当該掛け渡し部分13acを搬送している間に、この傾きを徐々に修正して概ね無くすべく、各ベルト状搬送部32,32については、それぞれ所定の工夫が施されている。すなわち、各ベルト状搬送部32,32は、それぞれ、糸状弾性部材の連続体13aの搬送方向及び連続シート11,12の幅方向の両者と交差する方向(図3の例では上下方向に相当)に並んで配置された一対の無端ベルト33u,33dを本体とし、そして、当該一対の無端ベルト33u,33d同士の各搬送速度値に差をつけることによって、巻回当初に幅方向に対して斜めであった各掛け渡し部分13acを、幅方向と略平行な姿勢にまで修正している。そして、これにより、この幅方向に略平行になった各掛け渡し部分13acは、連続シート11,12同士の間に介装されつつ、連続シート11,12の各表面に重ね合わせられて接合される。ちなみに、前述した一対のベルト状搬送部32,32の各上部が、一対の上無端ベルト33u,33uに相当し、同じく前述した一対のベルト状搬送部32,32の各下部が、一対の下無端ベルト33d,33dに相当している。   Moreover, the span 13ac immediately after winding is in an inclined state with respect to the width direction. Therefore, in order to gradually correct this inclination and substantially eliminate this inclination while the transfer portion 13ac is being transferred toward the joining mechanism 21, the belt-like transfer portions 32 and 32 are each provided with a predetermined device. Is given. That is, each of the belt-like conveyance units 32 and 32 intersects with both the conveyance direction of the continuous body 13a of the thread-like elastic member and the width direction of the continuous sheets 11 and 12 (corresponding to the vertical direction in the example of FIG. 3). A pair of endless belts 33u and 33d arranged side by side as a main body, and by making a difference in each conveyance speed value between the pair of endless belts 33u and 33d, the winding is inclined with respect to the width direction at the beginning. Each spanned portion 13ac is corrected to a posture substantially parallel to the width direction. As a result, the spanning portions 13ac that are substantially parallel to the width direction are overlapped and joined to the surfaces of the continuous sheets 11, 12 while being interposed between the continuous sheets 11, 12. The Incidentally, the upper portions of the pair of belt-like conveyance portions 32, 32 correspond to the pair of upper endless belts 33u, 33u, respectively, and the lower portions of the pair of belt-like conveyance portions 32, 32 are also the lower portions of the pair. This corresponds to the endless belts 33d and 33d.

そして、この接合の後に、切除機構51によって、一対の連続シート11,12たる接合済み連続シート10jから幅方向の各端部10je,10jeが切除される。なお、このときには、当該切除によって、一対の連続シート11,12の間に介装されて接合された糸状弾性部材の連続体13aも一緒に切断されて、これにより、同連続体13aの各掛け渡し部分13ac,13ac…は、個別の糸状弾性部材13,13…の状態に変更される。そして、以上をもって、伸縮性シート10が完成する。   After this joining, the end portions 10je and 10je in the width direction are cut off from the joined continuous sheet 10j as the pair of continuous sheets 11 and 12 by the cutting mechanism 51. At this time, by the cutting, the continuous body 13a of the thread-like elastic member that is interposed and joined between the pair of continuous sheets 11 and 12 is also cut together, whereby each hook of the continuous body 13a is cut. The transfer portions 13ac, 13ac... Are changed to individual thread-like elastic members 13, 13. And the elastic sheet 10 is completed with the above.

以下、各構成21,31,41,51について説明する。なお、以下の説明では、連続シート11,12の連続方向のことを「MD方向」とも言い、そして、このMD方向と直交する方向、すなわち連続シート11,12の幅方向のことを「CD方向」とも言う。また、説明の都合上、互いに直交する三方向のことを、上下方向、前後方向、左右方向と定義する。なお、この例では、上下方向は鉛直方向と平行であり、前後方向及び左右方向は水平方向と平行である。また、CD方向と左右方向とは、同じ方向である。更に、搬送機構31による糸状弾性部材の連続体13aの搬送方向は、前後方向と平行である。ちなみに、CD方向(左右方向)が、請求項に係る「交差方向」に相当している。   Hereafter, each structure 21, 31, 41, 51 is demonstrated. In the following description, the continuous direction of the continuous sheets 11 and 12 is also referred to as “MD direction”, and the direction orthogonal to the MD direction, that is, the width direction of the continuous sheets 11 and 12 is referred to as “CD direction”. " For convenience of explanation, three directions orthogonal to each other are defined as a vertical direction, a front-rear direction, and a left-right direction. In this example, the up-down direction is parallel to the vertical direction, and the front-rear direction and the left-right direction are parallel to the horizontal direction. The CD direction and the left-right direction are the same direction. Furthermore, the conveyance direction of the continuous body 13a of the filamentous elastic member by the conveyance mechanism 31 is parallel to the front-rear direction. Incidentally, the CD direction (left-right direction) corresponds to the “crossing direction” according to the claims.

<<<接合機構21>>>
接合機構21は、CD方向を向いた回転軸C21u,C21d回りに駆動回転する上下一対のロール21u,21dを有する。そして、第1ロールとしての上ロール21uには、一対の連続シート11,12のうちの一方の連続シート11が所定の巻き付き角度で巻き付けられており、また、第2ロールとしての下ロール21dには、他方の連続シート12が所定の巻き付き角度で巻き付けられている。そして、どちらの連続シート11,12も、巻き付くべきロール21u,21dの外周面21ua,21daとの間に相対滑りがほぼ無い状態に保持されており、これによって、各ロール21u,21dの駆動回転に伴って各連続シート11,12は、対応するロール21u,21dの外周面21ua,21daと略一体となって同ロール21u,21dの回転方向Dcu,Dcdに沿って搬送される。
<<< joining mechanism 21 >>>
The joining mechanism 21 includes a pair of upper and lower rolls 21u and 21d that are driven and rotated about rotation axes C21u and C21d facing the CD direction. Then, one continuous sheet 11 of the pair of continuous sheets 11 and 12 is wound around the upper roll 21u as the first roll at a predetermined winding angle, and the lower roll 21d as the second roll is wound around the lower roll 21d. The other continuous sheet 12 is wound at a predetermined winding angle. Both of the continuous sheets 11 and 12 are held in a state in which there is almost no relative slip between the outer peripheral surfaces 21ua and 21da of the rolls 21u and 21d to be wound, thereby driving the rolls 21u and 21d. With the rotation, the continuous sheets 11 and 12 are transported along the rotation directions Dcu and Dcd of the rolls 21u and 21d substantially integrally with the outer peripheral surfaces 21ua and 21da of the corresponding rolls 21u and 21d.

そして、一対のロール21u,21dの外周面21ua,21da同士が最接近する位置Pn(以下、ニップ位置Pnとも言う)を通過する際には、上の連続シート11と下の連続シート12とが厚さ方向たる上下方向に重ね合わせられて挟圧され、これにより、重ね合わせられるべき面の少なくとも一方に予め塗布された接着剤によって両者は接合される。なお、上述したように、この接合の直前には、かかる一対の連続シート11,12同士の間に、伸長状態の糸状弾性部材の連続体13aの掛け渡し部分13acがCD方向(幅方向)に沿った姿勢で投入されるので、上記の接合時には、上下の各連続シート11,12及び糸状弾性部材の連続体13aの掛け渡し部分13acの三者が接合一体化されることになる。   When the outer peripheral surfaces 21ua and 21da of the pair of rolls 21u and 21d pass through the closest position Pn (hereinafter also referred to as the nip position Pn), the upper continuous sheet 11 and the lower continuous sheet 12 are The layers are overlapped in the vertical direction, ie, the thickness direction, and sandwiched between the layers, whereby the two are joined together by an adhesive previously applied to at least one of the surfaces to be overlapped. As described above, immediately before the joining, between the pair of continuous sheets 11 and 12, the extended portion 13ac of the continuous body 13a of the stretched yarn-like elastic member is in the CD direction (width direction). Since it is put in along, the three parts of the upper and lower continuous sheets 11 and 12 and the spanning portion 13ac of the continuous body 13a of the thread-like elastic member are joined and integrated at the time of joining.

<<<搬送機構31>>>
図3に示すように、搬送機構31は、CD方向の左右にそれぞれベルト状搬送部32,32を有する。各ベルト状搬送部32は、その長手方向を前後方向に向けつつ当該前後方向に関して接合機構21を跨ぐように配置されており、これにより、前後方向に沿って接合機構21を跨ぐように糸状弾性体の連続体13aの搬送経路が形成されている。
<<< Conveyance mechanism 31 >>>
As shown in FIG. 3, the transport mechanism 31 has belt-shaped transport portions 32 and 32 on the left and right in the CD direction, respectively. Each belt-shaped transport unit 32 is disposed so as to straddle the joining mechanism 21 in the front-rear direction while the longitudinal direction thereof is directed in the front-rear direction, and thereby, the elastic thread is straddled across the joining mechanism 21 along the front-rear direction. A conveyance path for the continuous body 13a is formed.

各ベルト状搬送部32は、上下一対の無端ベルト33u,33dを有する。各無端ベルト33u,33dは、それぞれ前後方向の両端部に配置された一対のプーリー34u,34u,34d,34dに掛け回されている。そして、少なくとも一方のプーリー34u,34dは、駆動源としてのサーボモータ35u,35dに連結されており、これにより、無端ベルト33u,33d毎に周回速度値の設定が可能である。   Each belt-like conveyance unit 32 has a pair of upper and lower endless belts 33u and 33d. Each endless belt 33u, 33d is wound around a pair of pulleys 34u, 34u, 34d, 34d disposed at both ends in the front-rear direction. At least one of the pulleys 34u and 34d is connected to servo motors 35u and 35d serving as drive sources, so that the rotational speed value can be set for each of the endless belts 33u and 33d.

また、プーリー34u,34u,34d,34dの向きの設定によって、各無端ベルト33u,33dの周回軌道が、CD方向の端側に位置する端側軌道Tr1と、端側軌道Tr1よりもCD方向の中央側に位置する中央側軌道Tr2とを有するようにされている。そして、端側軌道Tr1では、各無端ベルト33u,33dは前後方向の前方へ移動する一方、中央側軌道Tr2では後方へ移動し、これにより、一対のベルト状搬送部32,32に巻回された糸状弾性部材の連続体13aは、端側軌道Tr1を移動する無端ベルト33u,33d,33u,33dに保持されることにより、前後方向の前方へ搬送されて最終的に接合機構21に至るようになっている。
ちなみに、無端ベルト33u,33dのベルト面の向きは、同面の法線方向がCD方向と平行となる向きを基本とするが、場合によっては、CD方向から例えば0°よりも大きく60°未満の角度範囲で傾いていても良い。
Further, by setting the orientations of the pulleys 34u, 34u, 34d, and 34d, the endless tracks 33u and 33d are arranged so that the orbits of the endless belts 33u and 33d are located closer to the end side in the CD direction and in the CD direction than the end side track Tr1. The center side track Tr2 is located on the center side. In the end-side track Tr1, the endless belts 33u and 33d move forward in the front-rear direction, while in the center-side track Tr2, move backward, and are thus wound around the pair of belt-like conveyance units 32 and 32. The continuous body 13a of the filamentous elastic member is held by the endless belts 33u, 33d, 33u, and 33d that move on the end-side track Tr1, so that it is conveyed forward in the front-rear direction and finally reaches the joining mechanism 21. It has become.
Incidentally, the direction of the belt surfaces of the endless belts 33u and 33d is basically the direction in which the normal direction of the surfaces is parallel to the CD direction, but in some cases, for example, greater than 0 ° and less than 60 ° from the CD direction. It may be inclined in the angle range.

<<<巻回機構41>>>
図3に示すように、巻回機構41は、糸状弾性部材のコイル体13C(ボビン等の適宜な巻き取り部材に糸状弾性部材の連続体13aをコイル状に巻き取ったもの)から糸状弾性部材の連続体13aを繰り出しながら、搬送機構31の後端部31bに巻回するものである。そのため、同巻回機構41は、リール機構42に回転自在に支持された糸状弾性部材のコイル体13Cから糸状弾性部材の連続体13aを繰り出す繰り出し部43と、繰り出し部43から繰り出された糸状弾性部材の連続体13aを、搬送機構31の後端部31bに巻回する巻回部46と、を有している。
<<< winding mechanism 41 >>>
As shown in FIG. 3, the winding mechanism 41 includes a thread-like elastic member from a coil body 13C of a thread-like elastic member (a continuous body 13a of the thread-like elastic member wound around a suitable winding member such as a bobbin in a coil shape). The continuous body 13a is wound around the rear end portion 31b of the transport mechanism 31 while being fed out. Therefore, the winding mechanism 41 includes a feeding part 43 that feeds the continuous body 13a of the thread-like elastic member from the coil body 13C of the thread-like elastic member that is rotatably supported by the reel mechanism 42, and a thread-like elasticity that is fed from the feeding part 43. And a winding portion 46 that winds the member continuous body 13 a around the rear end portion 31 b of the transport mechanism 31.

繰り出し部43は、リール機構42に取り付けられたコイル体13Cから糸状弾性部材の連続体13aを繰り出して同連続体13aの張力を所定の張力範囲内に設定後に、巻回部46の巻回速度値(m/分)に連動して同巻回速度値に対応した所定の供給速度値(m/分)で糸状弾性部材の連続体13aを巻回部46へ供給する。   The feeding portion 43 feeds the continuous body 13a of the thread-like elastic member from the coil body 13C attached to the reel mechanism 42 and sets the tension of the continuous body 13a within a predetermined tension range, and then the winding speed of the winding portion 46. In conjunction with the value (m / min), the continuous body 13a of the thread-like elastic member is supplied to the winding section 46 at a predetermined supply speed value (m / min) corresponding to the winding speed value.

ここで、上述の張力範囲は、糸状弾性部材の連続体13aが弛まない範囲での最低張力に基づいて予め定められており、例えば0.0298N〜0.098Nである。そして、これにより、基本的には、繰り出し部43の供給速度値に対する巻回部46の巻回速度値の比率が、搬送機構31に巻回する巻回時点での糸状弾性部材の連続体13aの伸長倍率となる。よって、巻回速度値に連動させて供給速度値を調整することにより、ほぼ常時、目標の伸長倍率で搬送機構31に糸状弾性部材の連続体13aを巻回可能となる。ちなみに、伸長倍率というのは、糸状弾性部材の連続体13aが、その自然長から何倍まで伸長された状態にあるのかを示す指標であり、例えば伸長状態の長さLSを自然長L0で除算した除算値(=LS/L0)として表される。   Here, the above-described tension range is determined in advance based on the minimum tension in a range in which the continuous body 13a of the thread-like elastic member does not loosen, and is, for example, 0.0298N to 0.098N. Thus, basically, the ratio of the winding speed value of the winding section 46 to the supply speed value of the feeding section 43 is the continuous body 13a of the thread-like elastic member at the time of winding around the transport mechanism 31. The expansion magnification is. Therefore, by adjusting the supply speed value in conjunction with the winding speed value, the continuous body 13a of the thread-like elastic member can be wound around the transport mechanism 31 almost always at the target extension magnification. Incidentally, the expansion ratio is an index indicating how many times the continuous body 13a of the thread-like elastic member is extended from its natural length. For example, the length LS in the extended state is divided by the natural length L0. The divided value (= LS / L0).

かかる繰り出し部43の具体的構成例としては、リール機構42のコイル体13Cから巻回部46への糸状弾性部材の連続体13aの供給ルートのうちで上流側の位置、すなわちコイル体13Cに近接する位置に設けられたテンションコントローラ44と、同供給ルートにおいてテンションコントローラ44よりも下流側の位置、すなわち巻回部46に近い位置に設けられた供給ロール45と、を有した構成が挙げられる。ここで、テンションコントローラ44は、その直近下流位置での糸状弾性部材の連続体13aの張力が所定の張力範囲に収まるようにコイル体13Cからの繰り出し量をフィードバック制御するものであり、その具体的構成例としては、上記直近下流位置での張力を計測するセンサー44sと、このセンサー44sの計測位置よりも走行ルートの上流側の位置に設けられた繰り出し用駆動プーリー44pと、を有している。そして、センサー44sから出力される張力の計測値が、上述の予め設定された張力範囲に収まるように、繰り出し用駆動プーリー44pの駆動源たるサーボモータ(不図示)は適宜な制御装置に制御される。   As a specific configuration example of the feeding portion 43, an upstream position in the supply route of the continuous body 13a of the filamentous elastic member from the coil body 13C of the reel mechanism 42 to the winding portion 46, that is, close to the coil body 13C. And a supply roll 45 provided at a position downstream of the tension controller 44 in the supply route, that is, at a position close to the winding portion 46 in the supply route. Here, the tension controller 44 performs feedback control of the feed amount from the coil body 13C so that the tension of the continuous body 13a of the thread-like elastic member at the nearest downstream position falls within a predetermined tension range. As a configuration example, it has a sensor 44s for measuring the tension at the nearest downstream position, and a feeding drive pulley 44p provided at a position upstream of the travel route from the measurement position of the sensor 44s. . Then, a servo motor (not shown) as a drive source of the feeding drive pulley 44p is controlled by an appropriate control device so that the measured value of the tension output from the sensor 44s falls within the preset tension range. The

図5は、巻回部46の概略中心断面図である。巻回部46は、同図5に示すように、搬送機構31の後端部31bに近接して配置された有底円筒部材46aを本体とする。有底円筒部材46aの筒軸C46aは、搬送機構31の小口断面中心位置、すなわち上下方向及びCD方向の両者で規定される断面での中心位置と略同じ位置に設定された軸C46aであって、しかも前後方向と略平行に設定された軸C46aである。そして、この筒軸C46a回りに有底円筒部材46aは駆動回転する。この駆動源には、例えばサーボモータ49mが使用される。すなわち、図5の例では、有底円筒部材46aの底部46abからは筒軸C46aと同軸に小径円筒体47が後方に突出して一体に設けられており、かかる小径円筒体47には駆動用プーリー49pが同軸に固定され、この駆動用プーリー49pには、タイミングベルト49bを介してサーボモータ49mの駆動回転軸49sの駆動回転動作が入力される。そして、これにより、有底円筒部材46aは駆動回転する。   FIG. 5 is a schematic central sectional view of the winding portion 46. As shown in FIG. 5, the winding portion 46 includes a bottomed cylindrical member 46 a disposed in the vicinity of the rear end portion 31 b of the transport mechanism 31 as a main body. A cylinder axis C46a of the bottomed cylindrical member 46a is an axis C46a set at a position substantially the same as the center position of the cross section defined by both the vertical direction and the CD direction of the transport mechanism 31. In addition, the axis C46a is set substantially parallel to the front-rear direction. The bottomed cylindrical member 46a is driven to rotate around the cylinder axis C46a. For example, a servo motor 49m is used as the drive source. That is, in the example of FIG. 5, a small-diameter cylindrical body 47 protrudes backward from the bottom 46ab of the bottomed cylindrical member 46a coaxially with the cylinder axis C46a, and is provided integrally with the small-diameter cylindrical body 47. 49p is fixed on the same axis, and the drive pulley 49p receives the drive rotation operation of the drive rotation shaft 49s of the servo motor 49m via the timing belt 49b. Thus, the bottomed cylindrical member 46a is driven to rotate.

また、有底円筒部材46aにおける複数の位置には、糸状弾性部材の連続体13aを掛け回す滑車48p,48p,48pが設けられている。これらの滑車48p,48p,48pは、繰り出し部43から走行状態で有底円筒部材46aへ供給される糸状弾性部材の連続体13aを、有底円筒部材46aの前端部46afに設定された搬送機構31への投入部48tへ誘導するガイド部材である。
具体的には、滑車48p,48p,48pは、それぞれ、小径円筒体47の内周側の前端位置と、有底円筒部材46aの円筒部46atの後端位置と、同円筒部46atの前端位置とにそれぞれ設けられており、更に同前端位置には、上述の投入部48tとして投入用滑車48tが別途設けられている。
そして、繰り出し部43から供給された糸状弾性部材の連続体13aが、上記の順番で各滑車48p,48p,48pに掛け回されることにより、糸状弾性部材の連続体13aは、次のようにして上記の投入部48tに至る。すなわち、先ず、繰り出し部43から供給された糸状弾性部材の連続体13aは、小径円筒体47の内周側を通って同小径円筒体47の前端位置に到達する、すると、その位置の滑車48pによって、走行方向を有底円筒部材46aの半径方向の外方へ転換されて有底円筒部材46aの底部46abに沿って走行する。そして、この走行によって、同有底円筒部材46aの円筒部46atの後端位置に至るが、同後端位置の滑車48pによって、再度走行方向を前方へ転換されて同円筒部46atの前端位置に至る。そして、最後に、同前端位置の滑車48pによって同位置の投入部48tへと誘導される。
Further, pulleys 48p, 48p, and 48p are provided at a plurality of positions in the bottomed cylindrical member 46a to hang the continuous body 13a of the thread-like elastic member. These pulleys 48p, 48p, and 48p are configured such that a continuous body 13a of a thread-like elastic member that is supplied from the feeding portion 43 to the bottomed cylindrical member 46a in a running state is set to a front end portion 46af of the bottomed cylindrical member 46a. This is a guide member that guides to the insertion portion 48 t to 31.
Specifically, the pulleys 48p, 48p, and 48p are respectively a front end position on the inner peripheral side of the small-diameter cylindrical body 47, a rear end position of the cylindrical portion 46at of the bottomed cylindrical member 46a, and a front end position of the cylindrical portion 46at. Further, at the front end position, a loading pulley 48t is separately provided as the above-described loading portion 48t.
Then, the continuous body 13a of the thread-like elastic member supplied from the feeding portion 43 is wound around the pulleys 48p, 48p, 48p in the above order, so that the continuous body 13a of the thread-like elastic member is as follows. To the charging section 48t. That is, first, the continuous body 13a of the thread-like elastic member supplied from the feeding portion 43 passes through the inner peripheral side of the small-diameter cylindrical body 47 and reaches the front end position of the small-diameter cylindrical body 47. Thus, the traveling direction is changed outward in the radial direction of the bottomed cylindrical member 46a and travels along the bottom 46ab of the bottomed cylindrical member 46a. And this traveling leads to the rear end position of the cylindrical portion 46at of the bottomed cylindrical member 46a, but the traveling direction is again changed forward by the pulley 48p at the rear end position to the front end position of the cylindrical portion 46at. It reaches. And finally, it is guided by the pulley 48p at the front end position to the input portion 48t at the same position.

なお、投入部48tたる投入用滑車48tは、自身の回転軸C48tが、有底円筒部材46aの筒軸C46aと平行に設定されている。よって、この滑車48tは、糸状弾性部材の連続体13aを円滑且つ速やかに、有底円筒部材46aの内周側に位置する搬送機構31の後端部31bへ向けて投入可能となる。   Note that the input pulley 48t, which is the input portion 48t, has its own rotation axis C48t set parallel to the cylinder axis C46a of the bottomed cylindrical member 46a. Therefore, the pulley 48t can smoothly and quickly feed the continuous body 13a of the thread-like elastic member toward the rear end portion 31b of the transport mechanism 31 positioned on the inner peripheral side of the bottomed cylindrical member 46a.

また、前後方向の位置に関して、有底円筒部材46aの前端部46afは、搬送機構31の後端部31bとオーバーラップしている。すなわち、搬送機構31の後端部31bは、有底円筒部材46aの前端部46afから同有底円筒部材46a内に挿入されている。よって、前端位置の投入部48tから搬送機構31の後端部31bへと投入された糸状弾性部材の連続体13aを、確実に搬送機構31の後端部31bの外周に巻き付け可能となっている。   Further, the front end portion 46af of the bottomed cylindrical member 46a overlaps the rear end portion 31b of the transport mechanism 31 with respect to the position in the front-rear direction. That is, the rear end portion 31b of the transport mechanism 31 is inserted into the bottomed cylindrical member 46a from the front end portion 46af of the bottomed cylindrical member 46a. Therefore, the continuous body 13a of the thread-like elastic member thrown from the feeding portion 48t at the front end position to the rear end portion 31b of the transport mechanism 31 can be reliably wound around the outer periphery of the rear end portion 31b of the transport mechanism 31. .

<<<切除機構51>>>
図5A乃至図6Bは、切除機構51の説明図である。図5Aは、切除機構51が設けられた接合機構21の概略側面図であり、図5Bは、図5A中のB−B矢視図である。図6Aは、図5A中のVI−VI矢視図であり、図6Bは、図6A中のB−B矢視図である。
<<< Resecting Mechanism 51 >>>
5A to 6B are explanatory views of the excision mechanism 51. FIG. 5A is a schematic side view of the joining mechanism 21 provided with the excision mechanism 51, and FIG. 5B is a view taken along the line BB in FIG. 5A. 6A is a view taken along arrow VI-VI in FIG. 5A, and FIG. 6B is a view taken along arrow BB in FIG. 6A.

切除機構51は、接合機構21が具備する上下一対のロール21u,21dのうちの上ロール21uに対して設けられている。詳しくは、切除機構51は、上ロール21uの外周面21uaに対向されつつ、連続シート11(又は12)の各端部11e,11e(又は12e,12e)に対応して配置された一対の刃部材52,52と、当該一対の刃部材52,52にそれぞれ対応して上ロール21uの外周面21uaに周方向(回転方向Dcu)に沿って形成された一対の無端状の溝部53,53と、を有する。そして、一対の溝部53,53には、それぞれ一対の刃部材52,52のうちで対応する刃部材52の刃先52eが挿入されている。また、当該刃先52eの溝部53への挿入位置は、上ロール21uの回転方向Dcuにおいて前述のニップ位置Pnよりも若干下流側の位置に設定されている。更に、上ロール21uの外周面21uaには、ニップ位置Pnを通過時に接合された一対の連続シート11,12が巻き付いており、当該一対の連続シート11,12たる接合済み連続シート10jは、上ロール21uの駆動回転によって外周面21uaと略一体となって回転方向Dcuに沿って移動する。よって、かかる接合済み連続シート10jが、一対の刃部材52,52の位置を通過する際に、一対の刃部材52,52の各刃先52e,52eによって接合済み連続シート10jの各端部10je,10jeが切断される。   The cutting mechanism 51 is provided for the upper roll 21u of the pair of upper and lower rolls 21u and 21d provided in the joining mechanism 21. Specifically, the cutting mechanism 51 is a pair of blades arranged to correspond to the end portions 11e and 11e (or 12e and 12e) of the continuous sheet 11 (or 12) while facing the outer peripheral surface 21ua of the upper roll 21u. A pair of endless grooves 53, 53 formed along the circumferential direction (rotation direction Dcu) on the outer peripheral surface 21ua of the upper roll 21u corresponding to the pair of blade members 52, 52, respectively. Have. And the blade edge 52e of the blade member 52 corresponding among the pair of blade members 52, 52 is inserted into the pair of groove portions 53, 53, respectively. Further, the insertion position of the blade edge 52e into the groove 53 is set at a position slightly downstream of the nip position Pn in the rotational direction Dcu of the upper roll 21u. Further, a pair of continuous sheets 11 and 12 joined when passing through the nip position Pn are wound around the outer peripheral surface 21ua of the upper roll 21u, and the joined continuous sheet 10j as the pair of continuous sheets 11 and 12 is Due to the drive rotation of the roll 21u, the roll 21u moves substantially along the outer circumferential surface 21ua along the rotation direction Dcu. Therefore, when the joined continuous sheet 10j passes the positions of the pair of blade members 52, 52, the end portions 10je of the joined continuous sheet 10j by the blade edges 52e, 52e of the pair of blade members 52, 52 are provided. 10je is cut.

なお、図5Bに示すように、この切断の際には、接合済み連続シート10jだけでなく糸状弾性部材の連続体13aも、上記刃部材52,52の刃先52e,52eによってCD方向の同じ位置で同じ時に切断される。そして、これにより、糸状弾性部材の連続体13aの各掛け渡し部分13ac,13ac…は、それぞれ個別の糸状弾性部材13,13…に変更される。すなわち、糸状弾性部材の連続体13aから個別の糸状弾性部材13,13…が切断されて生成され、当該個別の糸状弾性部材13,13…は、接合済み連続シート10jたる一対の連続シート11,12のみに属した状態になる。   As shown in FIG. 5B, at the time of this cutting, not only the joined continuous sheet 10j but also the continuous body 13a of the thread-like elastic member is located at the same position in the CD direction by the blade edges 52e and 52e of the blade members 52 and 52. It is cut at the same time. As a result, the spanning portions 13ac, 13ac,... Of the continuous body 13a of the thread-like elastic member are changed to individual thread-like elastic members 13, 13,. That is, the individual thread-like elastic members 13, 13... Are cut from the continuous body 13a of the thread-like elastic member, and the individual thread-like elastic members 13, 13. It will be in a state belonging to only 12.

ここで、上述からわかるように、接合済み連続シート10jの端部10jeの切除処理と、糸状弾性部材の連続体13aの切断処理との両者は、互いに同一の切断動作でなされている。すなわち、同連続シート10jの端部10jeの切除処理と、糸状弾性部材の連続体13aの切断処理とは、完全に同時になされている。そのため、連続シート10jの端部10jeの切除処理の直前では、糸状弾性部材は未だ連続体13aの状態にある。また、このときには、糸状弾性部材の連続体13aにおいて各個別の糸状弾性部材13,13…に相当する部分たる各掛け渡し部分13ac,13ac…は、搬送機構31の一対のベルト状搬送部32,32によってCD方向に伸長された状態にあって、かかる伸長状態は、各掛け渡し部分13ac,13ac…同士で互いにほぼ揃っている。そして、この状態のときに、接合済み連続シート10jの端部10jeが切除される。
よって、図1Bを参照して前述したような伸縮性シート10の寸法のばらつき現象、すなわち、端部10meを切除する際に既に発生している個別の糸状弾性部材13,13…間の伸長状態のばらつき起因で、切除後且つ伸長状態の解除後に顕在化する伸縮性シート10の幅方向の寸法のばらつき現象は、有効に抑制されて、結果、最終状態の伸縮性シート10の見栄えを良好なものにすることができる。
Here, as can be seen from the above, both the cutting process of the end portion 10je of the joined continuous sheet 10j and the cutting process of the continuous body 13a of the thread-like elastic member are performed by the same cutting operation. That is, the cutting process of the end portion 10je of the continuous sheet 10j and the cutting process of the continuous body 13a of the filamentous elastic member are performed at the same time. Therefore, immediately before the cutting process of the end portion 10je of the continuous sheet 10j, the thread-like elastic member is still in the state of the continuous body 13a. Further, at this time, in the continuous body 13a of the thread-like elastic member, each of the spanning portions 13ac, 13ac... Corresponding to the individual thread-like elastic members 13, 13. In the state extended in the CD direction by 32, the extended state is substantially aligned with each other between the respective extending portions 13ac, 13ac. In this state, the end portion 10je of the joined continuous sheet 10j is cut off.
Therefore, the dimensional variation phenomenon of the stretchable sheet 10 as described above with reference to FIG. 1B, that is, the stretched state between the individual thread-like elastic members 13, 13... Already generated when the end portion 10 me is cut off. The variation phenomenon of the dimension in the width direction of the stretchable sheet 10 that is manifested after the excision and after the release of the stretched state is effectively suppressed, and as a result, the appearance of the stretchable sheet 10 in the final state is improved. Can be a thing.

なお、図5A及び図5Bからわかるように、この例では、刃部材52として回転刃52を使用している。回転刃52は、例えば正円形状の円盤部材52であり、その外周縁52eが全周に亘って刃先52eとなっている。また、回転刃52は、その円心C52に同軸且つ一体に設けられた軸部材52sを有しており、当該軸部材52sは、上ロール21uの回転軸C21uと平行にされている。そして、当該軸部材52sを回転軸C52として回転刃52は回転する。   As can be seen from FIGS. 5A and 5B, in this example, the rotary blade 52 is used as the blade member 52. The rotary blade 52 is, for example, a perfect circular disk member 52, and an outer peripheral edge 52e thereof is a cutting edge 52e over the entire circumference. The rotary blade 52 has a shaft member 52s provided coaxially and integrally with the circular center C52, and the shaft member 52s is parallel to the rotation axis C21u of the upper roll 21u. Then, the rotary blade 52 rotates with the shaft member 52s as the rotation axis C52.

より詳しくは、当該軸部材52sは、不図示のベアリングを介して製造ラインの適宜な固定系部材55に回転自在に支持されている。また、かかる軸部材52sには、駆動源としての不図示のサーボモータから、プーリー及びタイミングベルト等の適宜な不図示の動力伝達機構を介して駆動回転力が付与されて、これにより、回転刃52は駆動回転する。よって、高い切断性を奏し得る。   More specifically, the shaft member 52s is rotatably supported by an appropriate fixed system member 55 of the production line via a bearing (not shown). The shaft member 52s is provided with a driving rotational force from a servo motor (not shown) as a driving source via an appropriate power transmission mechanism (not shown) such as a pulley and a timing belt. 52 is driven to rotate. Therefore, high cutting performance can be achieved.

また、図5Aに示すように、この例では、回転刃52の回転方向を、上ロール21uの回転方向Dcuと同方向にしている。すなわち、上ロール21uは、反時計回りに回転しているが、これに合わせて回転刃52の方も反時計回りに回転している。そして、これにより、連続シート10jの各端部10jeを切断する位置Pc(以下、切断位置Pcと言う)での回転刃52の外周縁52eの移動方向は、上ロール21uの外周面21uaの移動方向と逆になっている。よって、回転刃52の外周縁52eたる刃先52eが、連続シート10jの移動方向と逆向きに移動する過程で、連続シート10jの端部10jeが切断される。   5A, in this example, the rotation direction of the rotary blade 52 is the same as the rotation direction Dcu of the upper roll 21u. That is, while the upper roll 21u rotates counterclockwise, the rotary blade 52 also rotates counterclockwise in accordance with this. Thus, the movement direction of the outer peripheral edge 52e of the rotary blade 52 at the position Pc (hereinafter referred to as the cutting position Pc) for cutting each end 10je of the continuous sheet 10j is the movement of the outer peripheral surface 21ua of the upper roll 21u. The direction is reversed. Therefore, the edge portion 10je of the continuous sheet 10j is cut in the process in which the cutting edge 52e, which is the outer peripheral edge 52e of the rotary blade 52, moves in the direction opposite to the moving direction of the continuous sheet 10j.

そして、このような切断態様によれば、端部10jeの切除と同時になされる糸状弾性部材の連続体13aの切断も、高い切断性でもって行うことができて、その結果、本実施形態のように、連続シート10jが難切断性の糸状弾性部材の連続体13aを具備している場合であっても、当該連続シート10jの端部10jeを高い切断性で切除可能となる。詳しくは、次の通りである。
先ず、本実施形態の糸状弾性部材の連続体13aのように、複数の弾性フィラメントが束状に接合された部材13aは、一般に切断性が非常に悪い。しかし、大きな張力の作用下で切断すると、かかる部材13aは比較的容易に切断される。
And according to such a cutting | disconnection aspect, cutting | disconnection of the continuous body 13a of the threadlike elastic member made simultaneously with excision of the edge part 10je can also be performed with high cuttability, and as a result, like this embodiment In addition, even if the continuous sheet 10j includes the continuous body 13a of a hard-to-cut thread-like elastic member, the end portion 10je of the continuous sheet 10j can be excised with high cutting performance. Details are as follows.
First, like the continuous body 13a of the thread-like elastic member of this embodiment, the member 13a in which a plurality of elastic filaments are joined in a bundle generally has very poor cutting properties. However, when cutting under the action of a large tension, the member 13a is cut relatively easily.

この点につき、上述のような回転方向の関係によれば、連続シート10jの移動方向に対して回転刃52の刃先52eは逆向きに移動する。そのため、糸状弾性部材の連続体13aの切断時には、同連続体13aに大きな張力が作用するようになる。よって、糸状弾性部材の連続体13aの切断性の向上を図れて、結果、当該難切断性の糸状弾性部材の連続体13aを具備する連続シート10jであっても、高い切断性でもって端部10jeを切除することができる。   In this regard, according to the relationship of the rotation direction as described above, the blade edge 52e of the rotary blade 52 moves in the opposite direction with respect to the movement direction of the continuous sheet 10j. Therefore, when the continuous body 13a of the thread-like elastic member is cut, a large tension acts on the continuous body 13a. Therefore, the cutting performance of the continuous body 13a of the thread-like elastic member can be improved, and as a result, even the continuous sheet 10j including the continuous body 13a of the difficult-to-cut thread-like elastic member has an end portion with high cutting performance. 10 je can be excised.

但し、回転方向の向きは、何等これに限らない。すなわち、回転刃52を、上述と逆向きに回転させても良い。すなわち、回転刃52の回転方向を、上ロール21uの回転方向Dcuと逆向きにしても良い。   However, the direction of the rotation direction is not limited to this. That is, the rotary blade 52 may be rotated in the opposite direction to that described above. That is, the rotation direction of the rotary blade 52 may be opposite to the rotation direction Dcu of the upper roll 21u.

また、この例では、図5Bに示すように、上ロール21uの外周面21uaの溝部53内に挿入された回転刃52の刃先52eは、溝部53の底面とで一対の連続シート11,12たる接合済み連続シート10jを挟圧すること無く切断するように構成されている。すなわち、切断中の連続シート10jと溝部53の底面との間には適宜な隙間が存在するように、溝部53の深さ寸法(mm)及び刃先52eの溝部53への挿入量(mm)が設定されている。よって、回転刃52の刃先52eの摩耗を抑制可能であり、その結果、回転刃52の長寿命化を図れる。   Further, in this example, as shown in FIG. 5B, the cutting edge 52e of the rotary blade 52 inserted into the groove portion 53 of the outer peripheral surface 21ua of the upper roll 21u forms a pair of continuous sheets 11 and 12 with the bottom surface of the groove portion 53. The joined continuous sheet 10j is cut without being pinched. That is, the depth dimension (mm) of the groove part 53 and the insertion amount (mm) of the blade edge 52e into the groove part 53 so that an appropriate gap exists between the continuous sheet 10j being cut and the bottom surface of the groove part 53. Is set. Therefore, wear of the cutting edge 52e of the rotary blade 52 can be suppressed, and as a result, the life of the rotary blade 52 can be extended.

かかる回転刃52の一例としては、例えば超微粒子超硬(Super micro−gain carbide)製のものを例示でき、より具体的には、京セラ株式会社製丸ナイフ(品番FRC28L、刃角40°)を例示できる。   As an example of the rotary blade 52, for example, one made of super micro-gain carbide can be exemplified, and more specifically, a round knife (product number FRC28L, blade angle 40 °) manufactured by Kyocera Corporation is used. It can be illustrated.

また、回転刃52の刃先形状については、片刃及び両刃のどちらでも良いが、ここでは、図5Bに示すように、両刃が使用されている。但し、刃角については、10°や20°等のように小さい刃角よりも、40°以上のように大きな刃角の方が望ましく、このようにすれば、上述の超微粒子超硬製の回転刃52の場合に、刃先52eの母材に埋設された多数の高硬度の超微粒子が母材から脱落し難くなって、その結果、回転刃52の寿命を更に延ばすことができる。   In addition, the cutting edge shape of the rotary blade 52 may be either a single blade or a double blade, but here, as shown in FIG. 5B, a double blade is used. However, the blade angle is preferably a large blade angle of 40 ° or more rather than a small blade angle such as 10 ° or 20 °. In the case of the rotary blade 52, many high-hardness ultrafine particles embedded in the base material of the cutting edge 52e are difficult to drop off from the base material, and as a result, the life of the rotary blade 52 can be further extended.

なお、回転刃52の周速値(m/分)、すなわち刃先52eでの回転速度値(m/分)は、切断性との兼ね合いで実験や試運転等を通して適宜決められる。そして、例えば、上ロール21uの周速値(m/分)の1.5倍以上に、回転刃52の周速値を設定すれば、良好な切断性を奏することができる。
また、次のような構成も、切断性の向上に有効に寄与する。すなわち、図5Aに示すように、上ロール21uの外周面21uaにおける上記切断位置Pcでは、一対の連続シート11,12たる接合済み連続シート10jは、上ロール21uの外周面21uaに面接触に巻き付いた状態にある。そのため、同外周面21uaとの間の摩擦力によって連続シート10jは保持されており、つまり、連続シート10jのCD方向の移動は規制されている。
よって、切断時に連続シート10jが溝部53内の奥へ入り込んで逃げてしまうことを有効に抑制できて、その結果、回転刃52は、更に高い切断性を奏することができる。なお、上ロール21uの外周面21uaの保持力を高めるには、同外周面21uaを摩擦力の高い素材で被覆すると良く、その素材の一例としては、シリコン系被覆材のプラズマコーティング等を例示できる。
Note that the peripheral speed value (m / min) of the rotary blade 52, that is, the rotational speed value (m / min) at the blade edge 52e is appropriately determined through experiments, trial runs, etc. in consideration of cutting performance. For example, if the peripheral speed value of the rotary blade 52 is set to 1.5 times or more of the peripheral speed value (m / min) of the upper roll 21u, good cutting performance can be achieved.
Further, the following configuration also contributes to the improvement of cutting performance. That is, as shown in FIG. 5A, at the cutting position Pc on the outer peripheral surface 21ua of the upper roll 21u, the joined continuous sheet 10j as the pair of continuous sheets 11 and 12 is wound in surface contact with the outer peripheral surface 21ua of the upper roll 21u. It is in the state. Therefore, the continuous sheet 10j is held by the frictional force with the outer peripheral surface 21ua, that is, the movement of the continuous sheet 10j in the CD direction is restricted.
Therefore, it is possible to effectively prevent the continuous sheet 10j from entering the interior of the groove portion 53 and escaping at the time of cutting, and as a result, the rotary blade 52 can exhibit higher cutting performance. In order to increase the holding force of the outer peripheral surface 21ua of the upper roll 21u, the outer peripheral surface 21ua may be coated with a material having a high frictional force. As an example of the material, plasma coating of a silicon-based coating material can be exemplified. .

ところで、図5A及び図6Aに示すように、切除機構51によって切除された各端部10je,10jeは、連続した帯状部材の形態になっているが、かかる端部10jeを回収する回収機構58も上ロール21uの切除機構51に近接して設けられている。かかる回収機構58は、例えば一対の刃部材52,52に対応させてそれぞれ吸引口58h,58hを有する。そして、各吸引口58hは、周囲の空気を吸い込むことによって吸引力を発生する。よって、各刃部材52によって切除された各端部10jeは、それぞれ近傍の吸引口58hに吸引されて回収される。   Incidentally, as shown in FIGS. 5A and 6A, each of the end portions 10je and 10je cut by the cutting mechanism 51 is in the form of a continuous belt-like member, but a recovery mechanism 58 for collecting the end portions 10je is also provided. It is provided close to the cutting mechanism 51 of the upper roll 21u. The collection mechanism 58 has suction ports 58h and 58h, respectively, corresponding to the pair of blade members 52 and 52, for example. Each suction port 58h generates suction force by sucking ambient air. Therefore, each end 10je cut by each blade member 52 is sucked and collected by the nearby suction port 58h.

但し、図6A及び図6Bに示すように、このときの各端部10jeには、糸状弾性部材の連続体13aから個別の糸状弾性部材13,13…が生成される際に生じるループ状の端材13r,13r…が一体に接合されている。そして、当該ループ状の端材13r,13r…の内周側には、搬送機構31の各ベルト状搬送部32,32が通されている。よって、これら端材13r,13r…を切断しないと、上記の回収機構58で各端部10jeを回収することができない。   However, as shown in FIGS. 6A and 6B, each end 10je at this time has a loop-shaped end generated when individual thread-like elastic members 13, 13... Are generated from the continuous body 13a of the thread-like elastic member. The materials 13r, 13r,... Are joined together. And the belt-shaped conveyance parts 32 and 32 of the conveyance mechanism 31 are passed by the inner peripheral side of the said loop-shaped end material 13r, 13r .... Therefore, unless the end materials 13r, 13r... Are cut, the end portions 10je cannot be recovered by the recovery mechanism 58 described above.

そこで、本実施形態では、回転刃52と回収機構58の吸引口58hとの間の所定位置に、端材13r,13r…を切断するための切断機構61,61が、各端部10je,10jeに対応させて配置されている。そして、この例では、かかる切断機構61として固定刃62が配置されている。よって、端部10jeに一体に接合されたループ状の各端材13r,13r…が、この固定刃62の配置位置を通過する際に、当該端材13r,13r…は順次切断されてループ状の形態が解除され、これにより、ベルト状搬送部32から端材13r,13r…は速やかに外れる。そして、その結果、端部10jeを速やかに回収機構58で回収することができる。   Therefore, in the present embodiment, the cutting mechanisms 61 and 61 for cutting the end materials 13r, 13r,... At predetermined positions between the rotary blade 52 and the suction port 58h of the recovery mechanism 58 are the end portions 10je and 10je. It is arranged corresponding to. In this example, a fixed blade 62 is disposed as the cutting mechanism 61. Therefore, when the loop-shaped end members 13r, 13r... Integrally joined to the end portion 10je pass through the arrangement position of the fixed blade 62, the end members 13r, 13r. Is released, and the end materials 13r, 13r,... As a result, the end portion 10je can be quickly recovered by the recovery mechanism 58.

ところで、ここで、上述の如き切断機構61が必要になった理由について考えてみると、この理由は、連続シート10jの各端部10jeには糸状弾性部材の連続体13aが接合されていて、それ故に、切除された端部10jeには、糸状弾性部材の端材13rがループ状の形態で存在してしまって、これがベルト状搬送部32に引っ掛かって外れなかったためである。   By the way, when considering the reason why the cutting mechanism 61 as described above is necessary, this is because the continuous body 13a of the thread-like elastic member is joined to each end portion 10je of the continuous sheet 10j. Therefore, the end member 13r of the thread-like elastic member is present in a loop shape at the cut end portion 10je, and the end member 13r is caught by the belt-like transport unit 32 and cannot be removed.

従って、接合済み連続シート10jになる前の未接合状態の一対の連続シート11,12における接合用の接着剤の塗布領域を工夫すれば、上述の切断機構61を省略することが可能である。すなわち、切除される端部10jeに相当する領域には、接着剤を塗布しないようにすれば良い。詳しくは次の通りである。
上記の接着剤は、基本的に、接合機構21のニップ位置Pnよりも回転方向Dcu,Dcdの上流側の位置において、一対の連続シート11,12のうちの少なくとも一方の連続シートの表面に塗布されるが、この塗布の際に、図7の概略平面図に示すように、上記表面のうちで各端部10jeに相当する領域を非塗布領域としつつ、これら一対の非塗布領域よりもCD方向の中央側の領域のみを塗布対象領域として接着剤を塗布すれば良い。
Therefore, if the application area | region of the adhesive agent for joining in a pair of unjoined continuous sheets 11 and 12 before becoming the joined continuous sheet 10j is devised, the above-mentioned cutting mechanism 61 can be omitted. That is, it is only necessary that the adhesive is not applied to the region corresponding to the cut end 10je. Details are as follows.
The adhesive is basically applied to the surface of at least one of the pair of continuous sheets 11 and 12 at a position upstream of the nip position Pn of the joining mechanism 21 in the rotational directions Dcu and Dcd. However, at the time of this application, as shown in the schematic plan view of FIG. 7, the region corresponding to each end 10je in the surface is set as a non-application region, and the CD is more than the pair of non-application regions. It suffices to apply the adhesive only in the central area of the direction as the application target area.

そして、このようにすれば、一対の連続シート11,12同士が接合されてなる連続シート10jは、各端部10jeでは接合されていないので、切除機構51によって連続シート10jから各端部10jeを切断した瞬間に、切断された端部10je,10jeは、自然に、連続シート11の端部と連続シート12の端部と糸状弾性部材の端材13r,13r…との三者にばらばらに分解する。よって、これら連続シート11,12の各端部及び端材13rは自然にベルト状搬送部32から外れて、回収機構58に速やかに回収されるようになる。   And if it does in this way, since the continuous sheet 10j by which a pair of continuous sheets 11 and 12 are joined is not joined in each edge part 10je, each edge part 10je is removed from the continuous sheet 10j by the cutting mechanism 51. At the moment of cutting, the cut end portions 10je, 10je are naturally separated into three parts: the end portion of the continuous sheet 11, the end portion of the continuous sheet 12, and the end materials 13r, 13r of the thread-like elastic member. To do. Therefore, the end portions of the continuous sheets 11 and 12 and the end material 13r are naturally separated from the belt-shaped conveyance unit 32 and are quickly collected by the collection mechanism 58.

===その他の実施の形態===
以上、本発明の実施形態について説明したが、上記の実施形態は、本発明の理解を容易にするためのものであり、本発明を限定して解釈するためのものではない。また、本発明は、その趣旨を逸脱することなく、変更や改良され得るとともに、本発明にはその等価物が含まれるのはいうまでもない。例えば、以下に示すような変形が可能である。
=== Other Embodiments ===
As mentioned above, although embodiment of this invention was described, said embodiment is for making an understanding of this invention easy, and is not for limiting and interpreting this invention. Further, the present invention can be changed or improved without departing from the gist thereof, and needless to say, the present invention includes equivalents thereof. For example, the following modifications are possible.

上述の実施形態では、接合機構21として、上下一対のロール21u,21dを有した構成を例示したが、何等これに限らない。すなわち、一対の連続シート11,12を搬送しながら重ね合わせて接合することが可能な構成であれば、これ以外の構成でも良い。例えば、それぞれ駆動周回する上下一対の無端ベルトを有した構成でも良い。   In the above-described embodiment, the configuration including the pair of upper and lower rolls 21u and 21d is exemplified as the joining mechanism 21, but the present invention is not limited to this. That is, other configurations may be used as long as the pair of continuous sheets 11 and 12 can be stacked and joined while being conveyed. For example, a configuration having a pair of upper and lower endless belts each driving around may be used.

上述の実施形態では、切除機構51の刃部材52の一例として回転刃52を例示したが、連続シート10jの端部10jeを切除可能な部材であれば、何等回転刃52に限らない。例えば、上述の回転刃52に代えて、刃先が上ロール21uの外周面21uaの溝部53に挿入されるように固定刃を設けても良いし、或いは、発生させた超音波振動で、溝部53に挿入した刃先を振動させながら連続シート10jの端部10jeを切除する超音波カッターを設けても良い。更には、上ロール21uの外周面21uaに対向させてリング状の一対のカッター刃を有したカッターロールを対向配置するとともに、上ロール21uの外周面21uaに上記のカッター刃を受ける受け部を設け、カッター刃と受け部とで連続シート10jの端部10jeを挟圧して切除しても良い。   In the above-described embodiment, the rotary blade 52 is illustrated as an example of the blade member 52 of the cutting mechanism 51. However, the rotary blade 52 is not limited to any member as long as the end portion 10je of the continuous sheet 10j can be cut. For example, instead of the rotary blade 52 described above, a fixed blade may be provided so that the cutting edge is inserted into the groove portion 53 of the outer peripheral surface 21ua of the upper roll 21u, or the groove portion 53 is generated by the generated ultrasonic vibration. You may provide the ultrasonic cutter which cuts off the edge part 10je of the continuous sheet | seat 10j, vibrating the blade edge inserted in the. Further, a cutter roll having a pair of ring-shaped cutter blades is arranged opposite to the outer peripheral surface 21ua of the upper roll 21u, and a receiving portion for receiving the cutter blade is provided on the outer peripheral surface 21ua of the upper roll 21u. Alternatively, the end 10je of the continuous sheet 10j may be clamped between the cutter blade and the receiving portion and cut off.

上述の実施形態では、切断機構61として固定刃62を例示したが、何等これに限らない。すなわち、上述の切除機構51の場合と同様に、駆動回転する回転刃を用いても良いし、或いは、上記の超音波カッターを用いても良い。更には、鋏で切るようにシャー切り可能な構成にしても良いし、或いは、挟圧して切る構成にしても良い。   In the above-described embodiment, the fixed blade 62 is exemplified as the cutting mechanism 61, but the present invention is not limited to this. That is, as in the case of the above-described excision mechanism 51, a rotary blade that is driven and rotated may be used, or the above-described ultrasonic cutter may be used. Furthermore, it may be configured such that it can be sheared by cutting with a scissors, or may be configured to be clamped and cut.

上述の実施形態では、図6A及び図6Bに示すように、切断機構61の固定刃62がループ状の端材13rを切断する切断位置として、下無端ベルト33dの端側軌道T1と中央側軌道T2との間の位置を例示していたが、何等これに限らない。例えば、上無端ベルト33uの端側軌道T1と中央側軌道T2との間の位置で、ループ状の端材13rを切断しても良いし、又は、連続シート10jの端部10jeと搬送部32との間の位置で切断しても良い。   In the above-described embodiment, as shown in FIGS. 6A and 6B, the end-side track T1 and the center-side track of the lower endless belt 33d are used as cutting positions at which the fixed blade 62 of the cutting mechanism 61 cuts the loop-shaped end material 13r. Although the position between T2 was illustrated, it is not restricted to this at all. For example, the loop-shaped end material 13r may be cut at a position between the end-side track T1 and the center-side track T2 of the upper endless belt 33u, or the end portion 10je and the conveying portion 32 of the continuous sheet 10j. You may cut | disconnect in the position between.

上述の実施形態では、糸状弾性部材の連続体13aの搬送機構31は、一対のベルト状搬送部32,32を有し、各ベルト状搬送部32は、上下一対の無端ベルト33u,33dを有していたが、何等これに限らない。すなわち、巻回機構41によって糸状弾性部材の連続体13aが巻回されるとともに、当該巻回された連続体13aを接合機構21に向けて搬送可能な構成であれば、これ以外の構成でも良い。例えば、ベルト状搬送部32に代えてスクリュー状搬送部を用いても良い。すなわち、スクリュー状搬送部は、上下一対の丸棒状軸部材を有し、各丸棒状軸部材の外周面には螺旋溝が略全長に亘って形成されているとともに、丸棒状軸部材の軸芯回りに駆動回転する。そして、かかる上下一対の丸棒状軸部材を有するスクリュー状搬送部が、CD方向の両側の各位置にそれぞれ配置されることで、搬送機構31を構成しても良い。ちなみに、この場合には、丸棒状軸部材の外周面の螺旋溝に、糸状弾性部材の連続体13aが係合し、そして、この係合状態を概ね維持しながら、丸棒状軸部材が軸芯回りに駆動回転することによって、当該一対のスクリュー状搬送部に巻回された上記糸状弾性部材の連続体13aが搬送方向に搬送されることになる。   In the above-described embodiment, the conveyance mechanism 31 of the continuous body 13a of the thread-like elastic member has a pair of belt-like conveyance portions 32 and 32, and each belt-like conveyance portion 32 has a pair of upper and lower endless belts 33u and 33d. However, it is not limited to this. That is, any other configuration may be used as long as the continuous body 13a of the thread-like elastic member is wound by the winding mechanism 41 and the wound continuous body 13a can be conveyed toward the joining mechanism 21. . For example, a screw-like conveyance unit may be used instead of the belt-like conveyance unit 32. That is, the screw-shaped transport unit has a pair of upper and lower round bar-shaped shaft members, and a spiral groove is formed on the outer peripheral surface of each round bar-shaped shaft member over substantially the entire length. Drive around. And the conveyance mechanism 31 may be comprised by arrange | positioning the screw-shaped conveyance part which has this pair of upper and lower round rod-shaped shaft members in each position of the both sides of CD direction, respectively. Incidentally, in this case, the continuous body 13a of the thread-like elastic member is engaged with the spiral groove on the outer peripheral surface of the round bar-shaped shaft member, and the round bar-shaped shaft member is kept in the axial center while substantially maintaining this engaged state. By rotating and rotating around, the continuous body 13a of the thread-like elastic member wound around the pair of screw-like conveyance portions is conveyed in the conveyance direction.

上述の実施形態では、接合済み連続シート10j、すなわちニップ位置Pnを通過後の互いに接合された一対の連続シート11,12を、上ロール21uの外周面21uaに巻き付けていたが、何等これに限らない。例えば、下ロール21dの外周面21daに巻き付けても良い。なお、この場合には、切除機構51は、下ロール21dの外周面21daに対して設けられることになる。   In the above-described embodiment, the bonded continuous sheet 10j, that is, the pair of continuous sheets 11 and 12 that have been bonded to each other after passing through the nip position Pn, is wound around the outer peripheral surface 21ua of the upper roll 21u. Absent. For example, it may be wound around the outer peripheral surface 21da of the lower roll 21d. In this case, the cutting mechanism 51 is provided on the outer peripheral surface 21da of the lower roll 21d.

上述の実施形態では、連続方向たるMD方向と交差方向たるCD方向との両者が互いに直交している場合を例示したが、何等これに限らない。すなわち、これら両者が互いに交差関係にあれば、直交関係で無くても良い。   In the above-described embodiment, the case where both the MD direction as the continuous direction and the CD direction as the intersecting direction are orthogonal to each other is illustrated, but the present invention is not limited thereto. That is, as long as these two are in a crossing relationship with each other, they may not be in an orthogonal relationship.

10 伸縮性シート、10ew 端縁、10j 連続シート、10je 端部、
10me 端部、
11 連続シート、11e 端部、
12 連続シート、12e 端部、
13 糸状弾性部材、13C コイル体、
13a 糸状弾性部材の連続体、
13ac 掛け渡し部分、13r ループ状の端材、
20 製造装置、
21 接合機構、
21u 上ロール(第1ロール)、21ua 外周面、
21d 下ロール(第2ロール)、21da 外周面、
31 搬送機構、31b 後端部、32 ベルト状搬送部(搬送部)、
33u 上無端ベルト、23d 下無端ベルト、
34u プーリー、34d プーリー、
35u サーボモータ、35d サーボモータ、
41 巻回機構、42 リール機構、
43 繰り出し部、44 テンションコントローラ、
44p 繰り出し用駆動プーリー、44s センサー、45 供給ロール、
46 巻回部、46a 有底円筒部材、46af 前端部、
46at 円筒部、46ab 底部、
47 小径円筒体、48p 滑車、48t 投入部、
49b タイミングベルト、49p 駆動用プーリー、
49m サーボモータ、49s 駆動回転軸、
51 切除機構、52 回転刃(刃部材)、52e 外周縁(刃先)、
52s 軸部材、53 溝部、55 固定系部材、
58 回収機構、58h 吸引口、
61 切断機構、62 固定刃、
Pc 切断位置、Pn ニップ位置、
C21u 回転軸、C46a 筒軸、C48t 回転軸、
C52 回転軸、
Tr1 端側軌道、Tr2 中央側軌道、
10 stretchable sheet, 10ew edge, 10j continuous sheet, 10je edge,
10me end,
11 continuous sheet, 11e end,
12 continuous sheets, 12e end,
13 thread-like elastic member, 13C coil body,
13a A continuous body of thread-like elastic members,
13ac spanning part, 13r looped end material,
20 manufacturing equipment,
21 Joining mechanism,
21u upper roll (first roll), 21ua outer peripheral surface,
21d lower roll (second roll), 21da outer peripheral surface,
31 transport mechanism, 31b rear end, 32 belt-shaped transport unit (transport unit),
33u upper endless belt, 23d lower endless belt,
34u pulley, 34d pulley,
35u servo motor, 35d servo motor,
41 winding mechanism, 42 reel mechanism,
43 Feeding section, 44 Tension controller,
44p Drive pulley for feeding, 44s sensor, 45 supply roll,
46 winding part, 46a bottomed cylindrical member, 46af front end part,
46at cylindrical part, 46ab bottom part,
47 Small-diameter cylindrical body, 48p pulley, 48t input part,
49b timing belt, 49p driving pulley,
49m servo motor, 49s drive rotation shaft,
51 cutting mechanism, 52 rotary blade (blade member), 52e outer peripheral edge (blade edge),
52s shaft member, 53 groove part, 55 fixing system member,
58 collection mechanism, 58h suction port,
61 cutting mechanism, 62 fixed blade,
Pc cutting position, Pn nip position,
C21u rotating shaft, C46a cylinder shaft, C48t rotating shaft,
C52 rotation axis,
Tr1 end side track, Tr2 center side track,

Claims (5)

一対の連続シート同士の間に、伸長状態の個別の糸状弾性部材が前記連続シートの連続方向と交差する交差方向に沿った状態で介装されて接合された伸縮性シートを製造する装置であって、
前記一対の連続シートを前記連続シートの連続方向に沿って搬送しながら重ね合わせて接合する接合機構と、
前記接合機構によって重ね合わせられて接合される前記一対の連続シート同士の間に向けて、前記糸状弾性部材の連続体を搬送する搬送機構と、
前記糸状弾性部材の連続体を繰り出しながら、前記搬送機構に前記糸状弾性部材の連続体を伸長状態で巻回する巻回機構と、
前記接合機構によって接合された前記一対の連続シートから前記交差方向の各端部を切除する切除機構と、を有し、
前記切除機構は、前記端部を切除することによって、前記一対の連続シートに介装された前記糸状弾性部材の連続体も切断して、前記個別の糸状弾性部材を生成することを特徴とする伸縮性シートの製造装置。
An apparatus for producing a stretchable sheet in which individual thread-like elastic members in an elongated state are interposed between a pair of continuous sheets and are joined in a state along a crossing direction intersecting the continuous direction of the continuous sheet. And
A joining mechanism for superposing and joining the pair of continuous sheets while transporting along the continuous direction of the continuous sheets;
A transport mechanism that transports the continuous body of the thread-like elastic member toward the space between the pair of continuous sheets that are overlapped and joined by the joint mechanism;
A winding mechanism that winds the continuous body of the thread-like elastic member in an extended state around the transport mechanism while feeding out the continuous body of the thread-like elastic member;
A cutting mechanism that cuts each end in the crossing direction from the pair of continuous sheets joined by the joining mechanism,
The cutting mechanism cuts the end portion to cut a continuous body of the thread-like elastic members interposed between the pair of continuous sheets, thereby generating the individual thread-like elastic members. Elastic sheet manufacturing equipment.
請求項1に記載の伸縮性シートの製造装置であって、
前記接合機構は、
前記一対の連続シートのうちの一方の連続シートを外周面に巻き付かせながら駆動回転することによって前記一方の連続シートを搬送する第1ロールと、
前記第1ロールの前記外周面と外周面を対向して設けられ、前記一対の連続シートのうちの他方の連続シートを前記外周面に巻き付かせながら駆動回転することによって、前記他方の連続シートを搬送する第2ロールと、を有し、
前記第1ロールと前記第2ロールとによって重ね合わせられて接合される前記一対の連続シート同士の間に向けて、前記糸状弾性部材の連続体を前記搬送機構が搬送し、
接合された前記一対の連続シートが前記第1ロール及び第2ロールのどちらかのロール外周面に巻き付いた状態で、前記切除機構は前記端部を切除することを特徴とする伸縮性シートの製造装置。
It is a manufacturing apparatus of the elastic sheet according to claim 1,
The joining mechanism is
A first roll that conveys the one continuous sheet by rotating while driving one continuous sheet of the pair of continuous sheets around the outer peripheral surface;
The outer peripheral surface of the first roll is provided facing the outer peripheral surface, and the other continuous sheet of the pair of continuous sheets is driven and rotated while being wound around the outer peripheral surface. A second roll for conveying
The conveyance mechanism conveys the continuous body of the thread-like elastic member toward the space between the pair of continuous sheets that are overlapped and joined by the first roll and the second roll,
Production of an elastic sheet, wherein the cutting mechanism cuts the end portion in a state in which the pair of continuous sheets joined are wound around the outer peripheral surface of one of the first roll and the second roll. apparatus.
請求項2に記載の伸縮性シートの製造装置であって、
前記接合された前記一対の連続シートが、前記第1ロールの外周面に巻き付いた状態で前記切除機構によって前記端部を切除される場合には、
前記切除機構は、前記連続シートの前記各端部に対応して配置された一対の刃部材と、前記一対の刃部材にそれぞれ対応して前記第1ロールの外周面に周方向に沿って形成された一対の無端状の溝部と、を有し、
前記一対の溝部には、それぞれ前記一対の刃部材のうちで対応する刃部材の刃先が挿入されており、
前記刃部材の位置を、前記第1ロールの外周面に巻き付き状態の前記一対の連続シートが前記第1ロールの駆動回転によって通過する際に、前記刃先によって前記連続シートから前記端部が切除されることを特徴とする伸縮性シートの製造装置。
It is a manufacturing apparatus of the elastic sheet according to claim 2,
In the case where the pair of continuous sheets joined are cut off by the cutting mechanism in a state where the continuous sheet is wound around the outer peripheral surface of the first roll,
The cutting mechanism is formed along a circumferential direction on the outer peripheral surface of the first roll corresponding to each of the pair of blade members arranged corresponding to each end of the continuous sheet and the pair of blade members. A pair of endless grooves, and
In the pair of grooves, blade edges of corresponding blade members among the pair of blade members are inserted, respectively.
When the pair of continuous sheets wound around the outer peripheral surface of the first roll pass through the position of the blade member by the drive rotation of the first roll, the end portion is cut off from the continuous sheet by the blade edge. An apparatus for producing a stretchable sheet.
請求項1乃至3の何れかに記載の伸縮性シートの製造装置であって、
前記一対の連続シートの前記端部においては、前記一対の連続シート及び前記糸状弾性部材の連続体の三者は、互いに接合されていないことを特徴とする伸縮性シートの製造装置。
It is a manufacturing apparatus of the elastic sheet according to any one of claims 1 to 3,
3. The stretchable sheet manufacturing apparatus according to claim 1, wherein three members of the pair of continuous sheets and the continuous body of the thread-like elastic member are not joined to each other at the end portions of the pair of continuous sheets.
請求項1乃至3の何れかに記載の伸縮性シートの製造装置であって、
前記搬送機構は、前記連続シートよりも前記交差方向の端側の各位置にそれぞれ設けられた一対の搬送部を有し、
前記巻回機構は、前記一対の搬送部に対して前記交差方向に前記糸状弾性部材の連続体を掛け渡した状態になるように巻回し、
前記切除機構が前記端部を切除することによって、前記糸状弾性部材の連続体は、前記一対の連続シートに介装される前記個別の糸状弾性部材と、前記個別の糸状弾性部材よりも前記交差方向の端側に位置しつつ前記搬送部が通されるループ状の端材とに分離され、
前記ループ状の端材の内周側を通る前記搬送部から前記端材を外すべく、前記切除機構による切除後に前記端材を切断する切断機構を有することを特徴とする伸縮性シートの製造装置。
It is a manufacturing apparatus of the elastic sheet according to any one of claims 1 to 3,
The transport mechanism has a pair of transport units provided at respective positions on the end side in the intersecting direction with respect to the continuous sheet,
The winding mechanism is wound so as to be in a state where a continuous body of the thread-like elastic member is stretched in the crossing direction with respect to the pair of transport units,
When the cutting mechanism cuts off the end portion, the continuous body of the thread-like elastic members intersects the individual thread-like elastic members interposed between the pair of continuous sheets and the individual thread-like elastic members. It is separated into a loop-shaped end material through which the transport unit is passed while being positioned on the end side in the direction,
An apparatus for manufacturing a stretchable sheet, comprising: a cutting mechanism for cutting the end material after excision by the excision mechanism so as to remove the end material from the conveying portion passing through an inner peripheral side of the loop-shaped end material. .
JP2012288257A 2012-12-28 2012-12-28 Elastic sheet manufacturing equipment Expired - Fee Related JP6078337B2 (en)

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