CN103908372A - Elastic sheet manufacturing device and manufacturing method thereof - Google Patents

Elastic sheet manufacturing device and manufacturing method thereof Download PDF

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Publication number
CN103908372A
CN103908372A CN201310741023.3A CN201310741023A CN103908372A CN 103908372 A CN103908372 A CN 103908372A CN 201310741023 A CN201310741023 A CN 201310741023A CN 103908372 A CN103908372 A CN 103908372A
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China
Prior art keywords
mentioned
serialgram
pair
strand elastic
continuum
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CN201310741023.3A
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Chinese (zh)
Inventor
小笠原吉一
山本广喜
松本美彦
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Unicharm Corp
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Unicharm Corp
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F13/15707Mechanical treatment, e.g. notching, twisting, compressing, shaping
    • A61F13/15723Partitioning batts; Cutting
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/15577Apparatus or processes for manufacturing
    • A61F2013/15821Apparatus or processes for manufacturing characterized by the apparatus for manufacturing

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Manufacturing & Machinery (AREA)
  • Epidemiology (AREA)
  • Biomedical Technology (AREA)
  • Mechanical Engineering (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Absorbent Articles And Supports Therefor (AREA)
  • Laminated Bodies (AREA)

Abstract

Provided are an elastic sheet manufacturing device and a manufacturing method thereof. According to the manufacturing device for the elastic sheet, the elastic sheet is arranged between a pair of continuous sheets to be arranged along with the direction intersected with the continuous direction of the continuous sheets and is connected with an elongated single linear elastic part. The elastic sheet manufacturing device includes a joint mechanism, a conveying mechanism, a winding mechanism, and a cutting mechanism, the joint mechanism makes the pair of continuous sheets overlappedly joint while conveying the pair of continuous sheets along the continuous direction of the continuous sheets, the conveying mechanism conveys the continuous body of the linear elastic part facing toward the part between the pair of continuous sheets which are overlappedly jointed through the joint mechanism, the winding mechanism winds the continuous body of the linear elastic part on the conveying mechanism in an extending manner while discharging the continuous body of the linear elastic part, and the cutting mechanism cuts the ends in the intersected direction through the pair of continuous sheets jointed by the joint mechanism.

Description

The manufacturing installation of telescopic sheet and manufacture method
Technical field
The present invention relates to manufacturing installation and the manufacture method of telescopic sheet, in described telescopic sheet, at a pair of serialgram each other, the single strand elastic of elongation state is crisscrossly mounted and is engaged along what intersect with the continuous direction of described serialgram.
Background technology
In the past, as the functional parts of the absorbent commodities such as disposable diaper, used telescopic sheet.And as shown in the schematic isometric of Figure 1A, in its manufacture process, telescopic sheet generates with the form of serialgram 10m as intermediate portion part.In addition, the telescopic sheet 10m of this intermediate member for example becomes following state,, at a pair of serialgram 11,12 each other, the single strand elastic 13,13 of elongation state is mounted and is engaged with the state that is CD direction along the direction of intersecting with the continuous direction of serialgram 11,12.
The manufacturing installation 120 of the telescopic sheet 10m of this intermediate has: upper and lower a pair of roller 21u, 21d drives rotation when each serialgram 11,12 corresponding in a pair of serialgram 11,12 is wound on respectively on outer peripheral face 21ua, 21da; Conveying mechanism 131, towards by upper and lower a pair of roller 21u, 21d and the overlapping and above-mentioned a pair of serialgram 11,12 that engages each other, carry the continuum 13a of strand elastic; Winding mechanism 141, when the continuum 13a of strand elastic is extracted out, is wound on the continuum 13a of strand elastic on above-mentioned conveying mechanism 131.
Conveying mechanism 131 is using a pair of banded delivery section 132,132 as main body, and this pair of strap 132,132 is separately positioned on distolateral each position of CD direction than serialgram 11,12.And this pair of banded delivery section 132,132, using its long side direction as throughput direction, is carried the continuum 13a of the strand elastic that is wound in self under reeling condition.
Here, under this reeling condition, the continuum 13a of strand elastic is in hanging over the state in a pair of banded delivery section 132,132 along CD direction card., the continuum 13a of strand elastic on throughput direction, alternately have from above the card hook part on each top that hangs over a pair of wire delivery section 132,132 divide 13ac and from below card be hung on the hook part 13ac of each bottom of a pair of banded delivery section 132,132.
In addition, the hook part after coiling is divided the state of 13ac in tilting with respect to CD direction.Therefore, during carrying this hook part to divide 13ac towards above-mentioned a pair of roller 21u, 21d, in order to revise gradually this inclination, it is disappeared substantially, each banded delivery section 132,132 is respectively using the upper and lower a pair of endless belt 133u, the 133d that configure side by side on above-below direction as main body.That is, poor by this pair of endless belt 133u, 133d each transporting velocity value is each other had, divide 13ac to be adapted to and the posture of CD direction almost parallel the each hook part tilting for CD direction in coiling preliminary phase.And, thus, will divide 13ac to clamp with each hook part of this CD direction almost parallel and be engaged in serialgram 11,12 each other.Like this, in order to divide 13ac to change into single strand elastic 13,13 each hook part of the continuum 13a of strand elastic, in the distolateral each position that is positioned at CD direction than serialgram 11,12, by blade member 181,181, the continuum 13a of strand elastic is cut off, thus, above-mentioned telescopic sheet 10m roughly generates as serialgram 10m.
But, under the state that the continuum 13a of this strand elastic cut off, as shown in Figure 1A, single strand elastic 13,13 ... each ora terminalis 10mew, the 10mew of width of serialgram 10m CD direction of end 13e, 13e outstanding, its outward appearance becomes problem.Therefore,, in patent documentation 1, after cutting off the continuum 13a of strand elastic by above-mentioned blade member, as shown in Figure 1B, further excise each end 10me, the 10me of the width of serialgram 10m by excision mechanism 185.
Patent documentation 1: No. 2012-90836, TOHKEMY
But, in the method for patent documentation 1, under the state of the telescopic sheet 10 of the final parts shown in Figure 1B, in the time that elongation state is removed, there is part that the size of width is large and the little part of size of width, may cause the problem of outward appearance.Specifically, as described below.
First, after the blade member 181 by Figure 1A is cut off the continuum 13a of strand elastic, in single strand elastic 13,13 ... in, be opened and shrink to the tension force of distolateral outstanding part 13e from the ora terminalis 10mew of serialgram 10m.Like this, above-mentioned a pair of serialgram 11,12 and strand elastic 13 on serialgram 10m become engagement state, thus, mainly in the end of CD direction, occur strand elastic 13,13, and it shrinks in respect to serialgram 11,12 relative slidings.
Here, think this strand elastic 13,13 ... divergently occur, in this case, the elongation state of each end 10me of the serialgram 10m of Figure 1B is according to the difference of the position of the continuous direction of same serialgram 10m and difference,, the elongation state of end 10me is inconsistent.And, under the inconsistent state of elongation state of such end 10me, even if excise as described above each end 10me of serialgram 10m by the excision mechanism 185 of Figure 1B, 10me also trims by the ora terminalis 10ew of serialgram 10 shape that is in line, afterwards, in the telescopic sheet 10 of finally having removed elongation state, at first, the amount of contraction of the end 10me of serialgram 10m is inconsistent, so, its impact feeds through to the end 10me of the telescopic sheet 10 of final parts, result is, become the telescopic sheet 10 of the part that size on part and the width that the size that has width in (CD direction) is large is little, there is the probability of degraded appearance.
Summary of the invention
The present invention researches and develops in view of above-mentioned problem in the past, its objective is that to make outward appearance manufacturing, that removed the telescopic sheet after elongation state good.
A kind of manufacturing installation of telescopic sheet for the present invention who reaches above-mentioned purpose, for the manufacture of telescopic sheet, this telescopic sheet at a pair of serialgram each other, to install and to engage the single strand elastic of elongation state along the crisscross state intersecting with the continuous direction of above-mentioned serialgram, have:
Engaging mechanism, above-mentioned engaging mechanism engages overlappingly above-mentioned a pair of serialgram in carrying above-mentioned a pair of serialgram along the continuous direction of above-mentioned serialgram;
Conveying mechanism, the above-mentioned a pair of serialgram that above-mentioned conveying mechanism will engage overlappingly towards passing through above-mentioned engaging mechanism each other, is carried the continuum of above-mentioned strand elastic;
Winding mechanism, above-mentioned winding mechanism, in emitting the continuum of above-mentioned strand elastic, is wrapped in the continuum of above-mentioned strand elastic on described conveying mechanism with elongation state, and
Excision mechanism, the above-mentioned a pair of serialgram excision above-mentioned crisscross each end of above-mentioned excision mechanism from having engaged by above-mentioned engaging mechanism,
In addition, the present invention is a kind of manufacture method of telescopic sheet, for the manufacture of telescopic sheet, this telescopic sheet at a pair of serialgram each other, to install and to engage the single strand elastic of elongation state along the crisscross state intersecting with the continuous direction of above-mentioned serialgram, there is following operation:
In carrying above-mentioned a pair of serialgram along the continuous direction of above-mentioned serialgram, above-mentioned a pair of serialgram is engaged overlappingly by engaging mechanism;
The above-mentioned a pair of serialgram engaging overlappingly towards passing through above-mentioned engaging mechanism by conveying mechanism each other, is carried the continuum of above-mentioned strand elastic;
In emitting the continuum of above-mentioned strand elastic, with elongation state, the continuum of above-mentioned strand elastic is wrapped on described conveying mechanism; And,
From the above-mentioned crisscross each end of above-mentioned a pair of serialgram excision having engaged by above-mentioned engaging mechanism,
By excising above-mentioned end, the continuum that is arranged on the above-mentioned strand elastic between above-mentioned a pair of serialgram is also cut off, generate above-mentioned single strand elastic.
About other features of the present invention, record clear and definite by this description and accompanying drawing.
The effect of invention
According to the present invention, can make outward appearance manufacturing, that removed elongation state telescopic sheet afterwards good.
Brief description of the drawings
Figure 1A and Figure 1B are the summary axonometric charts of the manufacturing installation 120 of telescopic sheet 10 in the past.
Fig. 2 A is the summary top view of the telescopic sheet 10 manufactured by the manufacturing installation 20 of the first embodiment, and Fig. 2 B is the B-B direction view of Fig. 2 A.
Fig. 3 is the summary axonometric chart of the manufacturing installation 20 of the telescopic sheet 10 of present embodiment.
Fig. 4 is the summary central cross-sectional view of wound portion 46.
Fig. 5 A is the summary side view that is provided with the engaging mechanism 21 of excision mechanism 51, and Fig. 5 B is the B-B direction view in Fig. 5 A.
Fig. 6 A is the VI-VI direction view in Fig. 5 A, and Fig. 6 B is the B-B direction view in Fig. 6 A.
Fig. 7 represents the coating subject area of binding agent and the serialgram 11(12 of non-coating zone) summary top view.
Detailed description of the invention
By the record of this description and accompanying drawing, at least clearly following item.
A kind of manufacturing installation of telescopic sheet, for the manufacture of telescopic sheet, this telescopic sheet at a pair of serialgram each other, to install and to engage the single strand elastic of elongation state along the crisscross state intersecting with the continuous direction of above-mentioned serialgram, has:
Engaging mechanism, above-mentioned engaging mechanism engages overlappingly above-mentioned a pair of serialgram in carrying above-mentioned a pair of serialgram along the continuous direction of above-mentioned serialgram;
Conveying mechanism, the above-mentioned a pair of serialgram that above-mentioned conveying mechanism will engage overlappingly towards passing through above-mentioned engaging mechanism each other, is carried the continuum of above-mentioned strand elastic;
Winding mechanism, above-mentioned winding mechanism, in emitting the continuum of above-mentioned strand elastic, is wrapped in the continuum of above-mentioned strand elastic on described conveying mechanism with elongation state, and
Excision mechanism, the above-mentioned a pair of serialgram excision above-mentioned crisscross each end of above-mentioned excision mechanism from having engaged by above-mentioned engaging mechanism,
Above-mentioned excision mechanism, by the above-mentioned end of excision, also cuts off the continuum that is arranged on the above-mentioned strand elastic between above-mentioned a pair of serialgram, generates above-mentioned single strand elastic.
According to the manufacturing installation of such telescopic sheet, in the time of the end of a pair of serialgram of excision, with together with the excision of this end, the continuum of strand elastic is also cut off, thus, the continuum that is clipped on the strand elastic of serialgram changes over single strand elastic.Therefore, in the continuum of strand elastic, the elongation state of the part suitable with each single strand elastic is the state mutually roughly aliging, because the end of a pair of serialgram is cut, so, the inconsistent of crisscross size of removing the telescopic sheet after the elongation state of each single strand elastic is inhibited, and result, can make its outward appearance good.
In addition, in the manufacturing installation of this telescopic sheet, preferably,
Above-mentioned engaging mechanism has the first roller and second roller,
Above-mentioned the first roller rotarilys actuate when a serialgram in above-mentioned a pair of serialgram is wrapped on outer peripheral face, carries thus an above-mentioned serialgram,
The outer peripheral face of above-mentioned second roller is arranged to relative with the above-mentioned outer peripheral face of above-mentioned the first roller, and above-mentioned second roller rotarilys actuate when another serialgram in above-mentioned a pair of serialgram is wrapped on above-mentioned outer peripheral face, carries thus above-mentioned another serialgram,
Above-mentioned conveying mechanism is towards will be by above-mentioned the first roller and above-mentioned second roller and the above-mentioned a pair of flexure strip engaging is overlappingly carried the continuum of above-mentioned strand elastic each other,
Be wrapped under the state on the roller outer peripheral face of any one party in above-mentioned the first roller and second roller at the above-mentioned a pair of serialgram being engaged, above-mentioned end is excised by above-mentioned excision mechanism.
According to the manufacturing installation of such telescopic sheet, be wrapped at a pair of serialgram under the state on the outer peripheral face of roller, from this pair of serialgram excision end.Thus, the effect of the frictional force based on outer surface, can be to limit the state excision end of above-mentioned crisscross contraction of this serialgram.Therefore, can be with the end of high dimensional accuracy excision serialgram, result is to improve the above-mentioned crisscross dimensional accuracy of the serialgram after excision.
In addition, in the manufacturing installation of this telescopic sheet, preferably,
Be wrapped at the above-mentioned above-mentioned a pair of serialgram being engaged under the state on the outer peripheral face of above-mentioned the first roller, in the situation that excising above-mentioned end by above-mentioned excision mechanism,
Above-mentioned excision mechanism has the slot part of a pair of blade member and a pair of ring-type, above-mentioned a pair of blade member is corresponding to above-mentioned each end configuration of above-mentioned serialgram, the slot part of above-mentioned a pair of ring-type corresponds respectively to above-mentioned a pair of blade member along the outer peripheral face that is circumferentially formed at above-mentioned the first roller
In above-mentioned a pair of slot part, insert respectively the point of a knife of the corresponding blade member in above-mentioned a pair of blade member,
Be wound in above-mentioned a pair of serialgram under the state of outer peripheral face of above-mentioned the first roller by the rotary actuation of above-mentioned the first roller and when position by above-mentioned blade member, excise above-mentioned end by above-mentioned point of a knife from above-mentioned serialgram.
According to the manufacturing installation of such telescopic sheet, can be wrapped in the state excision end on the first roller with a pair of serialgram being engaged.
In addition, in the manufacturing installation of this telescopic sheet, preferably,
In the above-mentioned end of above-mentioned a pair of serialgram, the continuum of above-mentioned a pair of serialgram and above-mentioned strand elastic this three do not engage mutually.
According to the manufacturing installation of such telescopic sheet, in the end of a pair of serialgram, the continuum three of a pair of serialgram and strand elastic does not engage mutually.Therefore,, in the time cutting away this end by excision mechanism from serialgram, this three disassembles, and thus, strand elastic can be separated from conveying mechanism rapidly.Therefore,, for the strand elastic that belongs to end is separated from conveying mechanism, need not further cut off this strand elastic.
In addition, in the manufacturing installation of this telescopic sheet, preferably,
Described conveying mechanism has a pair of delivery section, and above-mentioned a pair of delivery section is arranged at respectively compares described serialgram by above-mentioned crisscross distolateral each position,
Above-mentioned winding mechanism with respect to above-mentioned a pair of delivery section above-mentioned crisscross on the card state that hangs up the continuum of stating strand elastic be wound around,
By excising above-mentioned end by above-mentioned excision mechanism, the continuum of above-mentioned strand elastic is separated into the end material of above-mentioned single strand elastic and ring-type, above-mentioned single strand elastic is arranged between above-mentioned a pair of serialgram, the end material of above-mentioned ring-type is positioned at by above-mentioned crisscross distolateral position than above-mentioned single strand elastic, and above-mentioned delivery section is by the end material of above-mentioned ring-type
Described manufacturing installation has shut-off mechanism, and described shut-off mechanism separates for the above-mentioned delivery section of the inner circumferential side of the end material from by above-mentioned ring-type makes described end material, after excising by described excision mechanism, cuts off described end material.
According to the manufacturing installation of such telescopic sheet, in the end of a pair of serialgram, even in the case of this three of continuum of a pair of serialgram and strand elastic is bonded with each other, end material smooth-going and separation rapidly from delivery section of the ring-type that also excision by excision mechanism can be generated from the continuum of strand elastic.
In addition, the present invention is a kind of manufacture method of telescopic sheet, for the manufacture of telescopic sheet, this telescopic sheet at a pair of serialgram each other, to install and to engage the single strand elastic of elongation state along the crisscross state intersecting with the continuous direction of above-mentioned serialgram, it is characterized in that thering is following operation:
In carrying above-mentioned a pair of serialgram along the continuous direction of above-mentioned serialgram, above-mentioned a pair of serialgram is engaged overlappingly by engaging mechanism;
The above-mentioned a pair of serialgram engaging overlappingly towards passing through above-mentioned engaging mechanism by conveying mechanism each other, is carried the continuum of above-mentioned strand elastic;
In emitting the continuum of above-mentioned strand elastic, with elongation state, the continuum of above-mentioned strand elastic is wrapped on described conveying mechanism; And,
From the above-mentioned crisscross each end of above-mentioned a pair of serialgram excision having engaged by above-mentioned engaging mechanism,
By excising above-mentioned end, the continuum that is arranged on the above-mentioned strand elastic between above-mentioned a pair of serialgram is also cut off, generate above-mentioned single strand elastic
According to the manufacture method of such telescopic sheet, in the time of the end of a pair of serialgram of excision, with together with the excision of this end, the continuum of strand elastic is also cut off, thus, the continuum that is clipped on serialgram strand elastic changes over single strand elastic.Therefore, in the continuum of strand elastic, the elongation state of the part suitable with each single strand elastic is the state mutually roughly aliging, because the end of a pair of serialgram is cut, so, the inconsistent of crisscross size of removing the telescopic sheet after the elongation state of single strand elastic is inhibited, and result, can make its outward appearance good.
===present embodiment===
Fig. 2 A is the summary top view of the telescopic sheet 10 manufactured by the manufacturing installation 20 of present embodiment, and Fig. 2 B is the B-B direction view of Fig. 2 A.
This telescopic sheet 10 is along the continuous continuous serialgram 10 of direction, uses as the part of for example disposable diaper.More particularly, this telescopic sheet 10 is as the functional features use of for example giving retractility to flank or the waist portion etc. of diaper.
Described telescopic sheet 10 has: a pair of serialgram 11,12, and through-thickness is overlapping and be engaged; Many single strand elastic 13,13 ..., every being located at a pair of serialgram 11,12 each other.Strand elastic 13 is along continuous with the orthogonal width of the continuous direction of serialgram 11,12, simultaneously along above-mentioned continuous direction spaced apart configure many.And each strand elastic 13 is engaged with at least one party's serialgram 11(12 with elongation state) on.Therefore, by strand elastic 13,13 ... give the retractility of telescopic sheet 10 widths.; if each strand elastic 13,13 ... shrink; serialgram 11,12 also broad ways shrink and become the state that has multiple folds close; if but resist this strand elastic 13,13 ... contractility stretching serialgram 11,12; fold extends, and this serialgram 11,12 becomes the state of expansion.
In addition, in this telescopic sheet 10, with strand elastic 13,13 ... from the outstanding mode of ora terminalis 10ew of the width of serialgram 11,12, these serialgrams 11,12 and strand elastic 13,13 ... the size of this three's width is consistent with each other.This be due to, excise each end 10je, the 10je of a pair of serialgram 11,12 by excision described later mechanism 51, each end 10ew is trimmed.
In addition, in the example of Fig. 2 A, with respect to serialgram 11,12, strand elastic 13,13 ... along direction is with certain disposition interval PO configuration continuously, disposition interval PO is not limited to described equidistant.For example, disposition interval PO also can periodically change.
Described strand elastic 13 is for example bonded with each other multiple elastic filament bunchy and forms, and elastic filament is the synthetic resin fiber of such as polyurethane fiber or ptt fiber etc.And, as the object lesson of described strand elastic 13, can list " Lycra (trade mark) E.I.Du Pont Company " etc.In addition, the diameter of strand elastic 13 be for example non-elongation state be under the state of natural length for 0.2mm~0.5mm, under the state of 3 times that is elongated to natural length, be 0.1mm~0.3mm.
On the other hand, a pair of serialgram 11,12 is using non-woven fabrics, woven fabric, thin film etc. as raw material.And a pair of serialgram 11,12 both sides also can adopt identical raw material mutually, also can according to circumstances adopt different raw material mutually.In addition,, about materials such as non-woven fabrics, woven fabric, thin film, can suitably use existing kind.About for example non-woven fabrics and woven fabric, also can use the cloth of the individual fibers of the thermoplastic resin system such as polyethylene or polyethylene terephthalate, or the cloth of the composite fibre of use sheath core construct, can also combine them uses, in addition, for thin film, can use the thin film of above-mentioned illustrative thermoplastic resin system etc.
In addition, between a pair of serialgram 11,12, there is bonding agent, engage respectively at least one party of a pair of serialgram 11,12 each other and in a pair of serialgram 11,12 serialgram 11(12 by this bonding agent) and each strand elastic 13,13 ... and it is integrated.Can use for example PUR as described bonding agent.In addition, as bonding agent to serialgram 11(12) surperficial coating pattern, can use multiple straight lines along continuous direction stripe arranged side by side on width, also multiple helixes along continuous direction helix picture group sample arranged side by side on width can be used, the so-called fixation pattern of coating adhesive in the whole region in regulation region can also be used.
Fig. 3 is the summary axonometric chart of the manufacturing installation 20 of telescopic sheet 10.
As shown in Figure 3, manufacturing installation 20 has: engaging mechanism 21 engages a pair of serialgram 11,12 overlappingly in the time that its continuous direction is carried; Conveying mechanism 31, towards by engaging mechanism 21 superimposed a pair of serialgram 11,12 that engages each other, carry the continuum 13a of strand elastic; Winding mechanism 41, when emitting the continuum 13a of strand elastic, is wrapped in the continuum 13a of strand elastic on conveying mechanism 31 with elongation state; The 51(of mechanism is not shown in Fig. 3 in excision), be serialgram 10j from engaged a pair of serialgram 11,12(by engaging mechanism 21 hereinafter referred to as serialgram 10j or abbreviation engaging) each end 10je, the 10je of excision width.
And conveying mechanism 31 is taking a pair of banded delivery section 32,32 as main body, each banded delivery section 32 is configured in respectively the distolateral each position by width than serialgram 11,12.In addition, each banded delivery section 32,32 can be carried along the length direction of self the continuum 13a of strand elastic, that is to say, carries the continuum 13a of strand elastic taking its length direction as throughput direction.
Therefore, the continuum 13a that is wrapped in the strand elastic in a pair of banded delivery section 32,32 by winding mechanism 41 is under this winding state, and towards engaging mechanism, 21 these sides are transferred successively.And under this winding state, the continuum 13a of strand elastic becomes on width card and is hung on the state of a pair of banded delivery section 32,32., the continuum 13a of strand elastic on throughput direction, alternately have from above the card hook part of upside that hangs over each top of a pair of banded delivery section 32,32 divide 13ac(to divide 13ac hereinafter referred to as upside hook part) and divide 13ac(to divide 13ac hereinafter referred to as downside hook part from the hook part that below card hangs over each bottom of a pair of banded delivery section 32,32).
In addition, being wound around hook part afterwards divides 13ac to become the state tilting with respect to width.Therefore, during carrying these hook parts to divide 13ac towards above-mentioned engaging mechanism 21, revise gradually this inclination and it is disappeared substantially, about each banded delivery section 32,32, implement respectively the work of regulation.; each banded delivery section 32,32 is respectively using a pair of endless belt 33u, 33d as main body; this a pair of endless belt 33u, 33d be configured in side by side with the throughput direction of continuum 13a of strand elastic and the two direction of intersecting of width of serialgram 11,12 on (in the example of Fig. 3, being equivalent to above-below direction); and; poor by this pair of endless belt 33u, 33d each transporting velocity value is each other given, can will divide 13ac to be adapted to and the posture of width almost parallel being wound around each hook part that preliminary phase tilts for width.And, thus, become with each hook part of this width almost parallel and divide 13ac to be installed in serialgram 11,12 each other, overlapping with each surface of serialgram 11,12 and engage.That is, each top of above-mentioned a pair of banded delivery section 32,32 is equivalent to a pair of upper endless belt 33u, 33u, and each bottom of this above-mentioned a pair of banded delivery section 32,32 is equivalent to a pair of lower endless belt 33d, 33d.
And, after this joint, by excision mechanism 51, each end 10je, the 10je of the serialgram 10j excision width from a pair of serialgram 11,12 engages.In addition, now, by this excision, the continuum 13a that clamps and be engaged in the strand elastic between a pair of serialgram 11,12 is also cut off together, thus, each hook part of this continuum 13a is divided 13ac, 13ac ... change into single strand elastic 13,13 ... state.And, by above process, complete telescopic sheet 10.
Below, describe about each structure 21,31,41,51.In addition, in the following description, the continuous direction of serialgram 11,12 is called to " MD direction ", by with the orthogonal direction of this MD direction, the width of serialgram 11,12 is called " CD direction ".In addition, for ease of explanation, three mutually orthogonal directions are defined as to above-below direction, fore-and-aft direction, left and right directions.In addition, in this example, above-below direction is parallel with vertical direction, fore-and-aft direction and left and right directions and horizontal direction parallel.In addition, CD direction and left and right directions are identical directions.And the throughput direction of the continuum 13a of conveying mechanism 31 to strand elastic is parallel with fore-and-aft direction.In addition, CD direction (left and right directions) is suitable with " crisscross " of claim.
< < < engaging mechanism 21 > > >
Engaging mechanism 21 has the 21u of pair of rolls up and down, the 21d that are driven in rotation around rotating shaft C21u, C21d towards CD direction.And the serialgram 11 of the side in a pair of serialgram 11,12 is wrapped in as the top roll 21u of the first roller upper using the winding angle of regulation, in addition, the opposing party's serialgram 12 is wrapped on the lower roll 21d of second roller using the winding angle of regulation.And, serialgram 11,12 is all retained the state roughly relatively not skidding between outer peripheral face 21ua, the 21da of roller 21u, the 21d that should be wound around arbitrarily, thus, follow the driving rotation of each roller 21u, 21d, each serialgram 11,12 becomes roughly one with the outer peripheral face of corresponding roller 21u, 21d, and is transferred along direction of rotation Dcu, the Dcd of this roller 21u, 21d.
And, outer peripheral face 21ua, 21da by pair of rolls 21u, 21d are each other below immediate position Pn(, also be called the position Pn that nips) time, the serialgram 11 of top and serialgram 12 through-thickness of below are that above-below direction is clamped overlappingly, thus, by being coated in advance the bonding agent at least one party who answers overlapping face, both are engaged.In addition, as mentioned above, before this joint, the hook part of the continuum 13a of the strand elastic of elongation state divides 13ac to be put into described a pair of serialgram 11,12 each other along the posture of CD direction (width), so, in the time of above-mentioned joint, the hook part of upper and lower each serialgram 11,12 and the continuum 13a of strand elastic is divided this three of 13ac to be engaged and is integrated.
< < < conveying mechanism 31 > > >
As shown in Figure 3, conveying mechanism 31 has respectively banded delivery section 32,32 in the left and right of CD direction.The mode that each banded delivery section 32 strides across engaging mechanism 21 towards the fore-and-aft direction while about this fore-and-aft direction with its length direction is configured, and thus, strides across the transport path of the continuum 13a of engaging mechanism 21 ground formation linear elastic bodies along fore-and-aft direction.
Each banded delivery section 32 has upper and lower a pair of endless belt 33u, 33d.Each endless belt 33u, 33d are wrapped in respectively on a pair of belt wheel 34u, 34u, 34d, 34d at the both ends that are disposed at fore-and-aft direction.And at least one party's belt wheel 34u, 34d is attached at as servomotor 35u, the 35d of drive source upper, thus, can set respectively circular velocity value to each endless belt 33u, 33d.
In addition, according to belt wheel 34u, 34u, 34d, 34d towards setting, the surround orbit of each endless belt 33u, 33d has and is positioned at the distolateral distolateral track Tr1 of CD direction and is positioned at the center side track Tr2 by the center side of CD direction than distolateral track Tr1.And, in distolateral track Tr1, each endless belt 33u, the 33d forwards, backwards front of direction move, other direction, in center side track Tr2, rearward move, thus, the continuum 13a that is wrapped in the strand elastic in a pair of banded delivery section 32,32 is kept by endless belt 33u, 33d, 33u, 33d mobile on distolateral track Tr1, thus, also finally arrived engaging mechanism 21 by the front conveying of direction forwards, backwards.
In addition, the zone face of endless belt 33u, 33d towards being to become the be oriented basis parallel with CD direction with the normal direction of this face, also can be according to circumstances, this normal direction from CD direction for example to be greater than 0 ° of angular range that is less than 60 ° tilted.
< < < winding mechanism 41 > > >
As shown in Figure 3, winding mechanism 41 is wrapped in the continuum 13a of strand elastic the suitable winding parts such as bobbin with coiled type from the coil case 13C(of strand elastic) emit the continuum 13a of strand elastic, meanwhile, be wrapped in the rearward end 31b of conveying mechanism 31.Therefore, this winding mechanism 41 has: emit portion 43, emit the continuum 13a of strand elastic from the coil case 13C that can rotate freely the strand elastic that floor-covering roll cylinder mechanism 42 supports; Wound portion 46, is wrapped in the continuum 13a of the strand elastic of emitting from the portion of emitting 43 the rearward end 31b of conveying mechanism 31.
Emitting portion 43 emits the continuum 13a of strand elastic and the tension force of this continuum 13a is set in the tension range of regulation from the coil case 13C being arranged on drum mechanism built 42, afterwards, with the feed speed value (m/ divides) of the regulation corresponding with this speed of wrap value, the continuum 13a of strand elastic is supplied with to wound portion 46 linkedly with the speed of wrap value (m/ divides) of wound portion 46.
Here, the minimum tension force in the unflagging scope of continuum 13a of mentioned strain scope based on strand elastic is preset, for example 0.0298N~0.098N.And thus, substantially, the speed of wrap value of wound portion 46 becomes the elongation multiplying power of the continuum 13a of the strand elastic in the winding moment being wrapped on conveying mechanism 31 with respect to the ratio of the feed speed value of the portion of emitting 43.Therefore, adjust linkedly feed speed value with speed of wrap value, thus, can roughly with the elongation multiplying power of target, the continuum 13a of strand elastic be wrapped on conveying mechanism 31 all the time.In addition, the continuum 13a that elongation multiplying power refers to strand elastic is in be elongated to the index of the state of several times from its natural length, and the business who for example obtains divided by natural length LO as the length L S with elongation state (=LS/LO) represents.
As described concrete structure example of emitting portion 43, can be listed below structure, it has: the continuum 13a of strand elastic from the coil case 13C of drum mechanism built 42 to the feed path of wound portion 46, be arranged on the position of upstream side, approach the position tension controller 44 of coil case 13C; Donor rollers 45, is arranged on the position of ratio tension controller 44 downstreams in this feed path, approaches the position of wound portion 46.Here, the mode that tension controller 44 converges on the tension force of the continuum 13a of the strand elastic of its nearest downstream position in the tension range of regulation is carried out feedback control to the discharging amount from coil case 13C, as its concrete structure example, have: sensor 44s, measures the tension force of above-mentioned nearest downstream position; Emit and use driving pulley 44p, be arranged on the position by the upstream side of driving path than the measuring position of this sensor 44s.And emitting with the drive source of driving pulley 44p is that servomotor (not shown) is controlled by suitable control device, thereby the measured value of the tension force of exporting from sensor 44s converges on above-mentioned predefined tension range.
Fig. 5 is the summary central cross-sectional view of wound portion 46.As shown in Figure 5, wound portion 46 taking approach conveying mechanism 31 rearward end 31b configure have round-ended cylinder parts 46a as main body.The cylinder axle C46a that has round-ended cylinder parts 46a be set in the osculum kernel of section position of conveying mechanism 31, with the cross section being specified by above-below direction and CD direction on the axle C46a of roughly the same position, center, and, be the axle C46a setting substantially in parallel with fore-and-aft direction.And, drive rotation to have round-ended cylinder parts 46a around this axle C46a.This drive source uses for example servomotor 49m.; in the example of Fig. 5; rearward be wholely set highlightedly coaxially path cylinder 47 from the bottom 46ab that has round-ended cylinder parts 46a with cylinder axle C46a; fixed drive belt wheel 49p coaxially on described path cylinder 47, the driving spinning movement of the driving rotating shaft 49s of servomotor 49m is transfused to this driving belt wheel 49p by timing belt 49b.And, thus, there is round-ended cylinder parts 46a to drive rotation.
In addition, in the multiple positions that have in round-ended cylinder parts 46a, be provided with pulley 48p, 48p, the 48p of the continuum 13a that is wound around strand elastic.These pulleys 48p, 48p, 48p be by from the portion of emitting 43 with transport condition to the continuum 13a of the strand elastic that has round-ended cylinder parts 46a to supply with to the guiding parts of throw-in part 48t guiding that is arranged on the conveying mechanism 31 the leading section 46af of round-ended cylinder parts 46a.
Specifically, pulley 48p, 48p, 48p are separately positioned on the front position of the inner circumferential side of path cylinder 47, the back-end location of cylindrical portion 46at that has round-ended cylinder parts 46a and the front position of this cylindrical portion 46at, and, in this front position, be provided with in addition to drop into as above-mentioned throw-in part 48t and use pulley 48t.
And the continuum 13a of the strand elastic of supplying with from the portion of emitting 43 is wrapped in each pulley 48p, 48p, 48p with said sequence, thus, the continuum 13a of strand elastic arrives above-mentioned throw-in part 48t as described below.; first; the continuum 13a of the strand elastic being supplied to from the portion of emitting 43 arrives the front position of this path cylinder 47 by the inner circumferential side of path cylinder 47; then; by the pulley 48p of this position, travel direction is transformed into round-ended cylinder parts 46a radial direction outside and travel along the bottom 46ab that has round-ended cylinder parts 46a.And, travel by this, arriving this has the back-end location of the cylindrical portion 46at of round-ended cylinder parts 46a, but by the pulley 48p of this back-end location, again travel direction is transformed into front and arrives the front position of this cylindrical portion 46at.And, finally, be directed to the throw-in part 48t of this position by the pulley 48p of this front position.
In addition, throw-in part 48t drops into and is configured to and has the cylinder axle C46a of round-ended cylinder parts 46a parallel with the rotating shaft C48t of pulley 48t self.Therefore, this pulley 48t can smooth and easy and promptly have the rearward end 31b inner circumferential side of round-ended cylinder parts 46a, conveying mechanism 31 to drop into towards being positioned at the continuum 13a of strand elastic.
In addition, about the position of fore-and-aft direction, there are the leading section 46af of round-ended cylinder parts 46a and the rearward end 31b of conveying mechanism 31 overlapping., the rearward end 31b of conveying mechanism 31 has in round-ended cylinder parts 46a from there being the leading section 46af of round-ended cylinder parts 46a to be inserted into this.Therefore, the continuum 13a of the strand elastic that can reliably the throw-in part 48t from front position be put into the rearward end 31b of conveying mechanism 31, is wrapped in the periphery of the rearward end 31b of conveying mechanism 31.
< < < excises the 51 > > > of mechanism
Fig. 5 A and Fig. 6 B are the key diagrams of excision mechanism 51.Fig. 5 A is the summary side view that is provided with the engaging mechanism 21 of excision mechanism, and Fig. 5 B is the B-B direction view of Fig. 5 A.Fig. 6 A is the VI-VI direction view in Fig. 5 A, and Fig. 6 B is the B-B direction view in Fig. 6 A.
Top roll 21u in the 21u of pair of rolls up and down, 21d that excision mechanism 51 has with respect to engaging mechanism 21 arranges.Specifically, excision mechanism 51 is relative with the outer peripheral face 21ua of top roll 21u, has corresponding to serialgram 11(or 12) each end 11e, 11e(or 12e, 12e) configuration a pair of blade member 52,52 and correspond respectively to the slot part 53,53 of a pair of ring-type on these a pair of blade member 52,52 ground are formed on top roll 21u outer peripheral face 21ua along circumferential (direction of rotation Dcu).And, in a pair of slot part 53,53, be inserted with respectively the point of a knife 52e of the corresponding blade member 52 in a pair of blade member 52,52.In addition, this point of a knife 52e is set in than the above-mentioned position Pn position of downstream a little of nipping to the on position of slot part 53 on the direction of rotation Dcu of top roll 21u.In addition, on the outer peripheral face 21ua of top roll 21u, be wound with at engaged a pair of serialgram 11,12 when nipping position Pn, the serialgram 10j after this pair of serialgram 11,12 engages roughly moves along direction of rotation Dcu with outer peripheral face 21ua integratedly by the rotary actuation of top roll 21u.Thus,, by each point of a knife 52e, the 52e of a pair of blade member 52,52, each end 10je, the 10je of the serialgram 10j after joint are cut off when the position of the serialgram 10j after this joint by a pair of blade member 52,52 the.
In addition, as shown in Figure 5 B, in the time of this cut-out, the serialgram 10j after not only engaging, the continuum 13a of strand elastic is also cut off in the same position of CD direction by point of a knife 52e, the 52e of above-mentioned blade member 52,52 simultaneously.And thus, each hook part of the continuum 13a of strand elastic is divided 13ac, 13ac ... change into respectively single strand elastic 13,13 ..., cut off and generate single strand elastic 13,13 by the continuum 13a of strand elastic ..., the strand elastic 13,13 that this is single ... be the state of a pair of serialgram 11,12 in the serialgram 10j only belonging to after joint.
Here, as mentioned above, it is an identical cut-out action that the cut-out of the excision processing of the end 10je of the serialgram 10j after joint and the continuum 13a of strand elastic is processed the two., the cut-out of the excision processing of the end 10je of this serialgram 10j and the continuum 13a of strand elastic is processed and is carried out completely simultaneously.Therefore,, before the excision of the end of serialgram 10j 10je is processed, strand elastic is the state in continuum 13a also.In addition, now, in the continuum 13a of strand elastic, the part suitable with each single strand elastic 13,13 is that each hook part is divided 13ac, 13ac ... a pair of banded delivery section 32,32 by conveying mechanism 31 is in the state being stretched in CD direction, under this elongation state, each hook part is divided 13ac, 13ac ... roughly alignment each other.And under this state, the end 10je of the serialgram 10j after connection is cut.
Therefore, following phenomenon is suppressed effectively: the inconsistent phenomenon of the size of the telescopic sheet 10 illustrating above with reference to Figure 1B, the single strand elastic 13,13 having produced while excising end 10me ... between inconsistent the caused excision of elongation state after and remove the inconsistent phenomenon of width size of the telescopic sheet 10 of obviousization after elongation state.As a result, can make the outward appearance of telescopic sheet 10 of end-state good.
In addition, from Fig. 5 A and Fig. 5 B, in this example, use rotation sword 52 as blade member 52.Rotation sword 52 is for example disc parts 52 of positive toroidal, and its outer peripheral edges 52e becomes point of a knife 52e in all-round scope.And rotation sword 52 has the spindle unit 52s coaxially and integratedly arranging with its center of circle C52, this spindle unit 52s is parallel with the rotating shaft C21u of top roll 21u.And using this spindle unit 52s as rotating shaft C52, rotation sword 52 rotates.
In more detail, this spindle unit 52s can rotate freely on the suitable fixed class parts 55 that are supported in production line by not shown bearing.In addition, in described spindle unit 52S, be endowed driving revolving force from the not shown servomotor as drive source by the suitable not shown drive mechanism such as belt wheel and timing belt, thus, rotation sword 52 drives rotation.Therefore, bring into play high cuttability.
And as shown in Figure 5A, in this example, the rotation direction of rotation of sword 52 and the direction of rotation Dcu of top roll 21u are in the same way.That is, top roll 21u is rotated counterclockwise, and with it matchingly, rotation sword 52 is also rotated counterclockwise.And, thus, cutting off the position Pc(of each end 10je of serialgram 10j hereinafter referred to as off-position Pc) moving direction of outer peripheral edges 52e of rotation sword 52 located is contrary with the moving direction of the outer peripheral face 21ua of top roll 21u.Thus, be that in the process that moves towards the direction contrary with the moving direction of serialgram 10j of point of a knife 52e, the end 10je of serialgram 10j is cut off at the outer peripheral edges 52e of rotation sword 52.
And, according to such cut-out mode, side by side carry out the cut-out of the continuum 13a of strand elastic with the excision of end 10je, can obtain high cuttability, its result, as in the present embodiment, even the continuum 13a of strand elastic that there is hard-to-break at serialgram 10j, also can excise with high cuttability the end 10je of this serialgram 10j.Specifically, as described below.
First, the in general non-constant of cuttability of parts 13a as the continuum 13a of the strand elastic of present embodiment, that multiple elastic yarns are bonded into pencil.But in the time cutting off under the effect of large tension force, these parts 13a ratio is easier to be cut off.
About this point, according to the relation of direction of rotation as described above, the point of a knife 52e that rotates sword 52 with respect to the moving direction of serialgram 10j moves round about.Therefore,, when the continuum 13a of strand elastic is cut off, large tension force acts on this continuum 13a.Therefore, can realize the raising of the cuttability of the continuum 13a of strand elastic, consequently, there is high hard-to-break even if there is the serialgram 10j of the continuum 13a of the strand elastic of this hard-to-break, also end 10je can be excised.
But, direction of rotation towards being not limited to this., also can make to rotate sword 52 to the direction rotation of above-mentioned opposite direction.The direction of rotation that, can make to rotate sword 52 is the rightabout of the direction of rotation Dcu of top roll 21u.
In addition, in this example, as shown in Figure 5 B, the point of a knife 52e of the rotation sword 52 in the slot part 53 of the outer peripheral face 21ua of insertion top roll 21u forms as follows,, not with together with the bottom surface of slot part 53, clamp a pair of serialgram 11,12 in conjunction with after serialgram 10j cut off., set the depth dimensions (mm) of slot part 53 and the point of a knife 52e insertion (mm) to slot part 53, thereby suitably have gap between the serialgram 10j in cutting-off process and the bottom surface of slot part 53.Therefore, can suppress the wearing and tearing of the point of a knife 52e that rotates sword 52, its result, can make to rotate sword 52 long lifetimes.
As an example of described rotation sword 52, can illustrate the rotation sword of for example ultramicron superhard (Super micro-gain carbide) system, more particularly, can illustrate Kyoto Ceramic Co., Ltd's rounding cutter (production code member FRC28L, 40 ° of the basils).
In addition, about the point of a knife shape of rotation sword 52, can be also any one of a sword and two-edged,, as shown in Figure 5 B, use two-edged here.But, about the basil, compared with the little basil such with 10 ° or 20 ° etc., preferably 40 ° of above so large basils, if like this, in the case of the rotation sword 52 of the superhard system of above-mentioned ultramicron, the ultramicron that is embedded in a large amount of high rigidity in the mother metal of point of a knife 52e is difficult to come off from mother metal, its result, realizes the long lifetime that rotates sword 52.
In addition, the peripheral speed value (m/ divides) of rotation sword 52, the rotary speed value (m/ divides) at point of a knife 52e place with the balance of cuttability by experiment or the suitably decision such as trial run.And, for example, if the peripheral speed value of rotation sword 52 is set for to the more than 1.5 times of peripheral speed value (m/ divides) of top roll 21u, can bring into play good cuttability.
In addition, following structure also can improve cuttability effectively.That is, as shown in Figure 5A, at the above-mentioned off-position Pc of the outer peripheral face 21ua of top roll 21u, the state of the serialgram 10j after a pair of serialgram 11,12 engages in contacting and reel with the outer peripheral face 21ua face of top roll 21u.Therefore, due to and this outer peripheral face 21ua between frictional force, serialgram 10j is kept, that is, the movement of the CD direction of serialgram 10j is limited.
Therefore, can effectively be suppressed at serialgram 10j while cut-out and enter and dodge the situation in slot part 53, consequently, rotation sword 52 can be brought into play higher cuttability.In addition, in order to improve the retentivity of outer peripheral face 21ua of top roll 21u, cover this outer peripheral face 21ua with the high material of frictional force, as an example of this material, can enumerate silicon is the plasma overlay film of cladding material.
As shown in Fig. 5 A and Fig. 6 A, by the excision cut each end 10je of mechanism 51, the form that 10je becomes continuous strip-shaped members, the recovering mechanism 58 that reclaims this end 10je arranges in the mode of the excision mechanism 51 that approaches top roll 21u.This recovering mechanism 58 for example has respectively suction port 58h, 58h accordingly with a pair of blade member 52,52.And each suction port 58h produces captivation by sucking ambient air.Therefore near the suction port 58h of the each end 10je, having been excised by each blade member 52 being absorbed into separately is also recovered.
But as shown in Figure 6 A and 6 B, each end 10je is at this moment upper, generates single strand elastic 13,13 at the continuum 13a by strand elastic ... time end material 13r, the 13r of ring-type that produce ... engage integratedly.And, make the each banded delivery section 32,32 of conveying mechanism 31 by end material 13r, the 13r of this ring-type ... inner circumferential side.Therefore,, in the time not cutting off these end materials 13r, 13r, can not reclaim each end 10je by above-mentioned recovering mechanism 58.
Therefore, in the present embodiment, the assigned position between rotation sword 52 and the suction port 58h of recovering mechanism 58, for cutting off end material 13r, 13r ... shut-off mechanism 61,61 and each end 10je, 10je configure accordingly.And, in this example, dispose dead knife 62 as this shut-off mechanism 61.Therefore, be engaged in integratedly each end material 13r, the 13r of the ring-type of end 10je ... in the time of the allocation position by this dead knife 62, this end material 13r, 13r ... cut off in turn, the form of ring-type is disengaged.Thus, end material 13r, 13r ... depart from from banded delivery section 32 rapidly.Then, consequently, can reclaim rapidly end 10je by recovering mechanism 58.
Here, about the reason of needs shut-off mechanism 61 as above, do following consideration, this reason is, the continuum 13a of strand elastic is engaged in each end 10je of serialgram 10j, therefore, and on cut end 10je, the end material 13r of strand elastic exists with the form of ring-type, and this is can not depart from because card hangs over banded delivery section 32.
Therefore,, if made an effort on the coating zone of the binding agent of the joint use on a pair of serialgram 11,12 of the not engagement state before the serialgram 10j becoming after joint, can omit above-mentioned shut-off mechanism 61., at the region suitable with the end 10je having excised, coated with adhesive not.Specifically, as described below.
Above-mentioned binding agent is substantially in the position that is positioned at the upstream side of direction of rotation Dcu, Dcd than the position Pn that nips of engaging mechanism 21, be coated on the surface of serialgram of at least one party in a pair of serialgram 11,12, in the time applying, as shown in the summary top view of Fig. 7, using the region suitable with each end 10je in above-mentioned surface as non-coating zone, only using than this pair of non-coating zone by the region of the center side of CD direction as applying subject area coated with adhesive.
And, like this, a pair of serialgram 11,12 is engaged each other and the serialgram 10j that forms is not engaged at each end 10je, so, in the moment of cutting off each end 10je from serialgram 10j by excision mechanism 51, in cut end 10je, 10je, end material 13r, the 13r of the end of serialgram 11, the end of serialgram 12 and strand elastic ... this three disassembles naturally.Therefore, each end of these serialgrams 11,12 and end material 13r separate from banded delivery section 32 naturally, are recovered mechanism 58 and reclaim rapidly.
Other embodiments of======
Above, be illustrated about embodiments of the present invention, but above-mentioned embodiment is in order easily to understand the present invention, does not limit and explains the present invention.In addition, the present invention can not depart from its purport and change or improve, and the present invention comprises its equivalent certainly.For example, can carry out distortion shown below.
In the above-described embodiment, exemplified with the structure with upper and lower pair of rolls 21u, 21d, but be not limited to this as engaging mechanism 21.That is, in carrying a pair of serialgram 11,12, make its overlapping and engage structure as long as realizing, also can adopt structure in addition.For example, also can adopt have respectively driving ring around the structure of upper and lower a pair of endless belt.
In the above-described embodiment, as the example of blade member 52 of excision mechanism 51, exemplified with rotation sword 52, but as long as cutting off the parts of end 10je of serialgram 10j, be not limited to rotate sword 52.For example, can replace above-mentioned rotation sword 52, the mode of inserting the slot part 53 of the outer peripheral face 21ua of top roll 21u with point of a knife arranges dead knife, or, when the ultrasonic vibration that also can arrange to occur makes to insert the point of a knife vibration of slot part 53 by the ultrasonic cutting machine of the end 10je excision of serialgram 10j.In addition, also can relatively configure relative cutting roller with the outer peripheral face 21ua of top roll 21u, this cutting roller has a pair of cutting edge of ring-type, and, on the outer peripheral face 21ua of top roll 21u, arrange and receive the acceptance division of above-mentioned cutting edge, by cutting edge and acceptance division clamp serialgram 10j end 10je and by its excision.
In the above-described embodiment, exemplified with dead knife 62, but be not limited to this as shut-off mechanism 61.That is, identical with the situation of above-mentioned excision mechanism 51, can use the rotation sword of rotary actuation, or, can use above-mentioned ultrasonic cutting machine.In addition, can be configured to by shears and shear such cutting mechanism, or, can be configured to the mechanism cutting off by cramping.
In the above-described embodiment, as shown in Figure 6 A and 6 B, cut off the off-position of the end material 13r of ring-type as the fixed blade 62 of shut-off mechanism 61, exemplified with the position between distolateral track T1 and the center side track T2 of lower endless belt 33d, but be not limited to this.For example, position that can be between the distolateral track T1 of upper endless belt 33u and center side track T2 cuts off the end material 13r of ring-type, or, also can cut off the position between the end of serialgram 10j 10je and delivery section 32.
In the above-described embodiment, the conveying mechanism 31 of the continuum 13a of strand elastic has a pair of banded delivery section 32,32, and each banded delivery section 32 has upper and lower a pair of endless belt 33u, 33d, but is not limited to this.That is, as long as be wound around the continuum 13a of strand elastic by winding mechanism 41, and the structure that can carry towards engaging mechanism 21 this continuum 13a being wound, also can adopt structure in addition.For example, also can replace banded delivery section 32 to use helical form delivery section.That is, helical form delivery section has upper and lower a pair of pole shape spindle unit, on the outer peripheral face of each pole shape spindle unit, being roughly formed with helicla flute in length range, and drives rotation around the axle core of pole shape spindle unit.And the helical form delivery section with described upper and lower a pair of pole shape spindle unit also can be configured in respectively each position of the both sides of CD direction, forms thus conveying mechanism 31.In passing, in this situation, the continuum 13a of strand elastic is fastened on the helicla flute of the outer peripheral face of pole shape spindle unit, and, when roughly maintaining this fastening state, pole shape spindle unit drives rotation around axle core, and thus, the continuum 13a that is wrapped in the above-mentioned strand elastic in this pair of helical form delivery section is carried to throughput direction.
In the above-described embodiment, by the serialgram 10j after engaging, to be wrapped in the outer peripheral face 21ua of top roll 21u by a pair of serialgram being bonded with each other 11,12 of nipping after the Pn of position upper, but be not limited to this.For example, can be wrapped on the outer peripheral face 21da of lower roll 21d.In addition, in this case, excision mechanism 51 arranges with respect to the outer peripheral face 21da of lower roll 21d.
In the above-described embodiment, be MD direction and the two mutually orthogonal situation of the crisscross CD of being direction exemplified with continuous direction, but be not limited to this., as long as the two,, in mutual cross reference, can not be also orthogonality relation.
The explanation of Reference numeral
10 telescopic sheets, 10ew ora terminalis, 10j serialgram, 10je end, 10me end
11 serialgrams, 11e ora terminalis
12 serialgrams, 12e ora terminalis
13 strand elastic, 13C coil case
The continuum of 13a strand elastic,
13ac hook part is divided, 13r looped end material
20 manufacturing installations
21 engaging mechanisms
21u top roll (the first roller), 21ua outer peripheral face
21d lower roll (second roller), 21da outer peripheral face
31 conveying mechanisms, 31b rearward end, 32 banded delivery section (delivery section)
The upper endless belt of 33u (transfer unit), endless belt under 33d (transfer unit)
34u belt wheel, 34d belt wheel
35u servomotor, 35d servomotor
41 winding mechanisms, 42 drum mechanism built
43 emit portion, 44 tension controllers
44p emits with driving pulley, 44s sensor, 45 donor rollers
46 wound portions, 46a has round-ended cylinder parts, 46af leading section
46at cylindrical portion, 46ab bottom
47 path cylinders, 48p pulley, 48t throw-in part
49b timing belt, 49p driving belt wheel
49m servomotor, 49s drives rotating shaft
51 excision mechanisms, 52 rotation swords (blade member), 52e outer peripheral edges (point of a knife)
52s spindle unit, 53 slot parts, 55 fixing based parts
58 recovering mechanisms, 58h suction port,
61 shut-off mechanisms, 62 fixed blade
Pc off-position, the Pn position of nipping,
C21u rotating shaft, C46a cylinder axle, C48t rotating shaft,
C52 rotating shaft,
The distolateral track of Tr1, Tr2 center side track

Claims (6)

1. the manufacturing installation of a telescopic sheet, for the manufacture of telescopic sheet, this telescopic sheet at a pair of serialgram each other, to install and to engage the single strand elastic of elongation state along the crisscross state intersecting with the continuous direction of above-mentioned serialgram, it is characterized in that having:
Engaging mechanism, above-mentioned engaging mechanism engages overlappingly above-mentioned a pair of serialgram in carrying above-mentioned a pair of serialgram along the continuous direction of above-mentioned serialgram;
Conveying mechanism, the above-mentioned a pair of serialgram that above-mentioned conveying mechanism will engage overlappingly towards passing through above-mentioned engaging mechanism each other, is carried the continuum of above-mentioned strand elastic;
Winding mechanism, above-mentioned winding mechanism, in emitting the continuum of above-mentioned strand elastic, is wrapped in the continuum of above-mentioned strand elastic on described conveying mechanism with elongation state, and
Excision mechanism, the above-mentioned a pair of serialgram excision above-mentioned crisscross each end of above-mentioned excision mechanism from having engaged by above-mentioned engaging mechanism,
Above-mentioned excision mechanism, by the above-mentioned end of excision, also cuts off the continuum that is arranged on the above-mentioned strand elastic between above-mentioned a pair of serialgram, generates above-mentioned single strand elastic.
2. the manufacturing installation of telescopic sheet as claimed in claim 1, is characterized in that,
Above-mentioned engaging mechanism has the first roller and second roller,
Above-mentioned the first roller rotarilys actuate when a serialgram in above-mentioned a pair of serialgram is wrapped on outer peripheral face, carries thus an above-mentioned serialgram,
The outer peripheral face of above-mentioned second roller is arranged to relative with the above-mentioned outer peripheral face of above-mentioned the first roller, and above-mentioned second roller rotarilys actuate when another serialgram in above-mentioned a pair of serialgram is wrapped on above-mentioned outer peripheral face, carries thus above-mentioned another serialgram,
Above-mentioned conveying mechanism is towards will be by above-mentioned the first roller and above-mentioned second roller and the above-mentioned a pair of flexure strip engaging is overlappingly carried the continuum of above-mentioned strand elastic each other,
Be wrapped under the state on the roller outer peripheral face of any one party in above-mentioned the first roller and second roller at the above-mentioned a pair of serialgram being engaged, above-mentioned end is excised by above-mentioned excision mechanism.
3. the manufacturing installation of telescopic sheet as claimed in claim 2, is characterized in that,
Be wrapped at the above-mentioned above-mentioned a pair of serialgram being engaged under the state on the outer peripheral face of above-mentioned the first roller, in the situation that excising above-mentioned end by above-mentioned excision mechanism,
Above-mentioned excision mechanism has the slot part of a pair of blade member and a pair of ring-type, above-mentioned a pair of blade member is corresponding to above-mentioned each end configuration of above-mentioned serialgram, the slot part of above-mentioned a pair of ring-type corresponds respectively to above-mentioned a pair of blade member along the outer peripheral face that is circumferentially formed at above-mentioned the first roller
In above-mentioned a pair of slot part, insert respectively the point of a knife of the corresponding blade member in above-mentioned a pair of blade member,
Be wound in above-mentioned a pair of serialgram under the state of outer peripheral face of above-mentioned the first roller by the rotary actuation of above-mentioned the first roller and when position by above-mentioned blade member, excise above-mentioned end by above-mentioned point of a knife from above-mentioned serialgram.
4. the manufacturing installation of the telescopic sheet as described in any one in claim 1~3, is characterized in that,
In the above-mentioned end of above-mentioned a pair of serialgram, the continuum of above-mentioned a pair of serialgram and above-mentioned strand elastic this three do not engage mutually.
5. the manufacturing installation of the telescopic sheet as described in any one in claim 1~3, is characterized in that,
Described conveying mechanism has a pair of delivery section, and above-mentioned a pair of delivery section is arranged at respectively compares described serialgram by above-mentioned crisscross distolateral each position,
Above-mentioned winding mechanism with respect to above-mentioned a pair of delivery section above-mentioned crisscross on the card state that hangs up the continuum of stating strand elastic be wound around,
By excising above-mentioned end by above-mentioned excision mechanism, the continuum of above-mentioned strand elastic is separated into the end material of above-mentioned single strand elastic and ring-type, above-mentioned single strand elastic is arranged between above-mentioned a pair of serialgram, the end material of above-mentioned ring-type is positioned at by above-mentioned crisscross distolateral position than above-mentioned single strand elastic, and above-mentioned delivery section is by the end material of above-mentioned ring-type
Described manufacturing installation has shut-off mechanism, and described shut-off mechanism separates for the above-mentioned delivery section of the inner circumferential side of the end material from by above-mentioned ring-type makes described end material, the described end material of cut-out after having carried out excision by described excision mechanism.
6. the manufacture method of a telescopic sheet, for the manufacture of telescopic sheet, this telescopic sheet at a pair of serialgram each other, to install and to engage the single strand elastic of elongation state along the crisscross state intersecting with the continuous direction of above-mentioned serialgram, it is characterized in that thering is following operation:
In carrying above-mentioned a pair of serialgram along the continuous direction of above-mentioned serialgram, above-mentioned a pair of serialgram is engaged overlappingly by engaging mechanism;
The above-mentioned a pair of serialgram engaging overlappingly towards passing through above-mentioned engaging mechanism by conveying mechanism each other, is carried the continuum of above-mentioned strand elastic;
In emitting the continuum of above-mentioned strand elastic, with elongation state, the continuum of above-mentioned strand elastic is wrapped on described conveying mechanism; And,
From the above-mentioned crisscross each end of above-mentioned a pair of serialgram excision having engaged by above-mentioned engaging mechanism,
By excising above-mentioned end, the continuum that is arranged on the above-mentioned strand elastic between above-mentioned a pair of serialgram is also cut off, generate above-mentioned single strand elastic.
CN201310741023.3A 2012-12-28 2013-12-27 Elastic sheet manufacturing device and manufacturing method thereof Pending CN103908372A (en)

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Application publication date: 20140709