JP6068830B2 - Cemented carbide and coated cemented carbide - Google Patents

Cemented carbide and coated cemented carbide Download PDF

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JP6068830B2
JP6068830B2 JP2012110504A JP2012110504A JP6068830B2 JP 6068830 B2 JP6068830 B2 JP 6068830B2 JP 2012110504 A JP2012110504 A JP 2012110504A JP 2012110504 A JP2012110504 A JP 2012110504A JP 6068830 B2 JP6068830 B2 JP 6068830B2
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cemented carbide
phase
carbonitride
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JP2012251242A (en
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健司 船水
健司 船水
木下 聡
聡 木下
修司 上野
修司 上野
幸太郎 古川
幸太郎 古川
賢治 中原
賢治 中原
真之 高田
真之 高田
松原 秀彰
秀彰 松原
哲志 松田
哲志 松田
野村 浩
浩 野村
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NIPPON TOKUSHU GOUKIN CO., LTD.
Japan Fine Ceramics Center
Nippon Tungsten Co Ltd
Tungaloy Corp
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Japan Fine Ceramics Center
Nippon Tungsten Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/07Alloys based on nickel or cobalt based on cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/05Metallic powder characterised by the size or surface area of the particles
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/08Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)

Description

本発明は超硬合金および被覆超硬合金に関する。特に切削工具、耐摩耗部材として用いたときに優れた性能を発揮する超硬合金および被覆超硬合金に関する。   The present invention relates to cemented carbide and coated cemented carbide. In particular, the present invention relates to a cemented carbide and a coated cemented carbide that exhibit excellent performance when used as a cutting tool or wear-resistant member.

超硬合金の従来技術として、B1型固溶体相、WC相及び結合相からなる超硬合金製ツイストドリルにおいて、炭化タングステンからなる硬質相50〜70面積%、B1型固溶体相からなる硬質相15〜30面積%、鉄族金属からなる結合相15〜25重量%からなるとともに、焼結体に於ける平均粒度が、炭化タングステン相が0.3ミクロン〜1.2ミクロン、B1型固溶体相が0.3ミクロン〜2ミクロンよりなり、前記Coの格子定数が3.565Å〜3.575Åであることを特徴とする超硬合金製ツイストドリルが知られている(例えば、特許文献1参照。)。   As a conventional technique of cemented carbide, in a cemented carbide twist drill composed of a B1 type solid solution phase, a WC phase and a binder phase, 50 to 70 area% of a hard phase composed of tungsten carbide, a hard phase composed of a B1 type solid solution phase 15 to 30% by area, 15% to 25% by weight of a binder phase composed of an iron group metal, the average particle size in the sintered body is 0.3 to 1.2 microns for the tungsten carbide phase, and 0 for the B1 type solid solution phase. 2. Description of the Related Art A cemented carbide twist drill is known which has a lattice constant of 3.565 to 3.575 and is made of 3 microns to 2 microns (see, for example, Patent Document 1).

また、平均粒径0.2〜0.8μmのWC粒子を60〜85体積%と、平均粒径1.2〜3μmの周期律表第4a,5a,6a族金属の少なくとも1種の炭化物、窒化物または炭窒化物からなるβ相粒子を5〜30体積%と、からなる硬質相と、前記硬質相の間を鉄族金属の少なくとも1種を主体とする結合相5〜20体積%にて結合してなり、ガス置換法で測定したバルク体の密度Dbと、該バルク体を#200メッシュを通過するサイズに微粉砕した後の粉末の密度Dpとの比率Db/Dpが0.95以上であることを特徴とする超硬合金が知られている(例えば、特許文献2参照。)。   Further, WC particles having an average particle size of 0.2 to 0.8 μm, 60 to 85% by volume, and at least one carbide of Group 4a, 5a, and 6a metals in the periodic table having an average particle size of 1.2 to 3 μm, 5-30 volume% of β phase particles made of nitride or carbonitride, and a hard phase composed of 5-30 volume%, and a binder phase of 5-20 volume% mainly composed of at least one iron group metal between the hard phases. The ratio Db / Dp between the density Db of the bulk body measured by the gas displacement method and the density Dp of the powder after pulverizing the bulk body to a size passing through # 200 mesh is 0.95 A cemented carbide characterized by the above is known (for example, see Patent Document 2).

特開2000−15514号公報JP 2000-15514 A 特開2004−190118号公報JP 2004-190118 A

上記の特許文献1および特許文献2に記載された超硬合金は、WC相の平均粒径よりもB1型固溶体相やβ相粒子の平均粒径が大きく、B1型固溶体相やβ相粒子が破壊の起源となるため、靭性、耐衝撃性および強度が低いという問題がある。本発明は、従来技術のこうした問題を解決するためになされたもので、耐衝撃性および耐摩耗性に優れた超硬合金およびその表面に被膜を被覆した被覆超硬合金を提供することを目的とする。   The cemented carbides described in Patent Document 1 and Patent Document 2 described above have larger average particle diameters of the B1 type solid solution phase and β phase particles than the average particle diameter of the WC phase. Since it is the origin of fracture, there is a problem that toughness, impact resistance and strength are low. The present invention has been made to solve such problems of the prior art, and an object of the present invention is to provide a cemented carbide excellent in impact resistance and wear resistance and a coated cemented carbide with a coating on the surface thereof. And

発明者らは超硬合金の耐衝撃性と耐摩耗性の向上について検討した結果、WC相と炭窒化物相と結合相とからなる超硬合金において、WC相の平均粒径と炭窒化物相の平均粒径を制御することによって、耐衝撃性および耐摩耗性に優れた超硬合金を得られるという知見を得て、本発明を完成するに至った。
すなわち本発明は、WC相:55〜95体積%と、Ti、Zr、Hf、V、Nb、Ta、Cr、MoおよびWから成る群より選択された少なくとも1種の炭窒化物およびこれらの相互固溶体から成る群より選択された少なくとも1種からなる炭窒化物相:1〜30体積%と、Co、NiおよびFeから成る群より選択された少なくとも1種を主成分とする結合相:4.2〜22.2体積%とからなり、但し、WC相と炭窒化物相と結合相の合計は100体積%であり、WC相の平均粒径が0.05〜0.8μmであり、炭窒化物相の平均粒径が0.03〜1.1μmであり、気体置換法で測定した超硬合金の密度DBと超硬合金を目開き75μmのふるいを通過するサイズまで粉砕した粉末の密度DPとの比率(DB/DP)が0.95以上であることを特徴とする超硬合金である。
As a result of studying the improvement in impact resistance and wear resistance of cemented carbide, the inventors have found that in cemented carbide composed of a WC phase, a carbonitride phase, and a binder phase, the average particle size of the WC phase and the carbonitride By controlling the average particle size of the phase, the inventors have obtained the knowledge that a cemented carbide excellent in impact resistance and wear resistance can be obtained, and have completed the present invention.
That is, the present invention provides a WC phase: 55 to 95% by volume, at least one carbonitride selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W, and their mutual 3. Carbonitride phase consisting of at least one selected from the group consisting of solid solutions: 1 to 30% by volume, and a binder phase consisting mainly of at least one selected from the group consisting of Co, Ni and Fe: 4. 2 to 22.2% by volume, provided that the total of the WC phase, the carbonitride phase and the binder phase is 100% by volume, and the average particle size of the WC phase is 0.05 to 0.8 μm. The average particle size of the nitride phase is 0.03 to 1.1 μm, and the density of the powder obtained by pulverizing the cemented carbide density DB measured by the gas displacement method and the size of the cemented carbide to pass through a sieve having an opening of 75 μm. The ratio with DP (DB / DP) is 0.95 or more Is a cemented carbide which is characterized in Rukoto.

本発明の超硬合金および被覆超硬合金は、耐衝撃性および耐摩耗性に優れるという効果を奏する。   The cemented carbide and the coated cemented carbide of the present invention have the effect of being excellent in impact resistance and wear resistance.

本発明の超硬合金の断面組織の一例を示すSEM写真である。It is a SEM photograph which shows an example of the cross-sectional structure of the cemented carbide of this invention.

本発明の超硬合金は、WC相:超硬合金全体に対して55〜94.8体積%と、炭窒化物相:超硬合金全体に対して1〜30体積%と、結合相:超硬合金全体に対して4.2〜22.2体積%とからなり、WC相と炭窒化物相と結合相の合計は100体積%である。   The cemented carbide of the present invention has a WC phase: 55 to 94.8% by volume with respect to the entire cemented carbide, a carbonitride phase: 1 to 30% by volume with respect to the entire cemented carbide, and a binder phase: The total content of the hard alloy is 4.2 to 22.2% by volume, and the total of the WC phase, the carbonitride phase, and the binder phase is 100% by volume.

本発明のWC相は、超硬合金全体に対して55体積%未満になると、相対的に炭窒化物相と結合相とが多くなりWC相の粒成長の制御が困難となり超硬合金の硬さが低下し、逆にWC相が超硬合金全体に対して94.8体積%を超えて多くなると、相対的に炭窒化物相と結合相とが少なくなり超硬合金の靭性が低下することから、WC相を超硬合金全体に対して55〜94.8体積%とした。この要件を達成するためには、この範囲に入る量の原料粉末を配合すれば良い。その中でも、WC相を超硬合金全体に対して57〜90体積%とするとさらに好ましく、WC相を超硬合金全体に対して58〜80体積%とするとさらに好ましい。本発明のWC相の平均粒径を0.05μm未満にすることは焼結中の粒成長により製造が困難であり、本発明のWC相の平均粒径が0.8μmを超えて大きくなると超硬合金の硬さと強度が低下することから、本発明のWC相の平均粒径は0.05〜0.8μmと定めた。この要件を達成するためには、焼結後にこの範囲に入るサイズの原料粉末を使用すれば良い。その中でも、WC相の平均粒径は0.1〜0.7μmであるとさらに好ましい。   When the WC phase of the present invention is less than 55% by volume with respect to the entire cemented carbide, the carbonitride phase and the binder phase are relatively increased, and it becomes difficult to control the grain growth of the WC phase, so that the hardness of the cemented carbide is reduced. Conversely, when the WC phase exceeds 94.8% by volume with respect to the entire cemented carbide, the carbonitride phase and the binder phase are relatively decreased, and the toughness of the cemented carbide is decreased. Therefore, the WC phase was 55 to 94.8% by volume with respect to the entire cemented carbide. In order to achieve this requirement, an amount of raw material powder that falls within this range may be blended. Among them, the WC phase is more preferably 57 to 90% by volume with respect to the entire cemented carbide, and the WC phase is further preferably 58 to 80% by volume with respect to the entire cemented carbide. Making the average particle size of the WC phase of the present invention less than 0.05 μm is difficult to produce due to grain growth during sintering, and if the average particle size of the WC phase of the present invention exceeds 0.8 μm, it is too high. Since the hardness and strength of the hard alloy are lowered, the average particle size of the WC phase of the present invention is determined to be 0.05 to 0.8 μm. In order to achieve this requirement, a raw material powder having a size within this range after sintering may be used. Among these, the average particle diameter of the WC phase is more preferably 0.1 to 0.7 μm.

本発明の炭窒化物相は、Ti、Zr、Hf、V、Nb、Ta、Cr、MoおよびWから成る群より選択された少なくとも1種の炭窒化物およびこれらの相互固溶体から成る群より選択された少なくとも1種からなる炭窒化物相である。本発明の炭窒化物相は、耐摩耗性、耐溶着性を向上させ、WC相の粒成長を抑制して超硬合金の硬さと強度を向上させる。その中でも、炭窒化物相は、金属元素がTi、Zr、Hf、V、Nb、Ta、Cr、MoおよびWから成る群より選択された2種以上からなる複炭窒化物であると、さらに好ましく、その中でも、炭窒化物相は、金属元素がZr、Hf、V、Nb、Ta、Cr、MoおよびWから成る群より選択された少なくとも1種とTiとからなる複炭窒化物であると、さらに好ましい。本発明の炭窒化物相は、超硬合金全体に対して、1体積%未満になると、耐溶着性や耐摩耗性を改善する効果とWC相の粒成長を抑制する効果が低下し、30体積%を超えて多くなると、相対的にWC相が減少して炭窒化物相の粒成長を抑制する効果が低下するので、1〜30体積%とした。この要件を達成するためには、この範囲に入る量の原料粉末を配合すれば良い。その中でも、炭窒化物相を超硬合金全体に対して3〜25体積%とするとさらに好ましい。本発明の炭窒化物相の平均粒径を0.03μm未満にすることは焼結中の粒成長の抑制が難しいので製造が困難であり、本発明の炭窒化物相の平均粒径が1.1μmを超えて大きくなると硬さと強度が低下することから、本発明の炭窒化物相の平均粒径を0.03〜1.1μmとした。この要件を達成するためには、焼結後にこの範囲に入るサイズの原料粉末を使用すれば良い。その中でも、炭窒化物相の平均粒径は0.1〜0.7μmであるとさらに好ましい。   The carbonitride phase of the present invention is selected from the group consisting of at least one carbonitride selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W and their mutual solid solutions It is a carbonitride phase consisting of at least one kind. The carbonitride phase of the present invention improves wear resistance and welding resistance, suppresses grain growth of the WC phase, and improves the hardness and strength of the cemented carbide. Among them, the carbonitride phase is a double carbonitride composed of two or more selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W as the metal element. Preferably, among them, the carbonitride phase is a double carbonitride composed of Ti and at least one selected from the group consisting of Zr, Hf, V, Nb, Ta, Cr, Mo and W. And more preferred. When the carbonitride phase of the present invention is less than 1% by volume with respect to the entire cemented carbide, the effect of improving the welding resistance and wear resistance and the effect of suppressing the grain growth of the WC phase are reduced. If the amount exceeds the volume%, the WC phase is relatively decreased and the effect of suppressing the grain growth of the carbonitride phase is lowered. In order to achieve this requirement, an amount of raw material powder that falls within this range may be blended. Among these, it is more preferable that the carbonitride phase is 3 to 25% by volume with respect to the entire cemented carbide. Making the average particle size of the carbonitride phase of the present invention less than 0.03 μm is difficult to suppress because grain growth during sintering is difficult to produce, and the average particle size of the carbonitride phase of the present invention is 1 When the thickness exceeds 0.1 μm, the hardness and strength decrease, so the average particle size of the carbonitride phase of the present invention is set to 0.03 to 1.1 μm. In order to achieve this requirement, a raw material powder having a size within this range after sintering may be used. Among these, the average particle size of the carbonitride phase is more preferably 0.1 to 0.7 μm.

本発明の結合相は、Co、NiおよびFeから成る群より選択された少なくとも1種を主成分とする金属である。本発明において、Co、NiおよびFeから成る群より選択された少なくとも1種を主成分とする金属とは、Co、NiおよびFeから成る群より選択された少なくとも1種を合計して、結合相全体に対して50質量%以上含む金属を意味する。本発明の結合相は、Co、NiおよびFeから成る群より選択された少なくとも1種を合計して、結合相全体に対して70〜100質量%含むことが好ましいが、主成分のCo、NiおよびFe以外にTi、Zr、Hf、V、Nb、Ta、Cr、Mo、W、CおよびNから成る群より選択された少なくとも1種を結合相全体に対して0〜30質量%の量で含んでもよい。本発明の結合相は、Coを主成分とすると耐熱性、靭性、被膜との密着性に優れるので、さらに好ましい。本発明のCoを主成分とする結合相とは、Coを結合相全体に対して50質量%以上含む結合相を意味する。また、本発明の結合相にCr元素が、結合相全体に対して3質量%以上含まれると、結合相の硬さ、強度および耐酸化性が向上し、WC相と炭窒化物相の粒成長が抑制され、超硬合金の硬さおよび強度が向上する。しかしながら、本発明の結合相にCr元素が、結合相全体に対して11質量%を超えて固溶することは困難である。そのため、本発明の結合相に含まれるCr元素量は結合相全体に対して3〜11質量%であると好ましい。本発明の結合相は、超硬合金全体に対して4.2体積%未満になると超硬合金の強度と靭性が低下し、22.2体積%を超えて多くなると超硬合金の硬さが低下することから、本発明の結合相を4.2〜22.2体積%とした。この要件を達成するためには、この範囲に入る量の原料粉末を配合すれば良い。その中でも、結合相を超硬合金全体に対して5〜21体積%とするとさらに好ましい。   The binder phase of the present invention is a metal mainly composed of at least one selected from the group consisting of Co, Ni and Fe. In the present invention, the metal having at least one selected from the group consisting of Co, Ni and Fe as the main component is the total of at least one selected from the group consisting of Co, Ni and Fe, and the bonded phase. It means a metal containing 50% by mass or more based on the whole. The binder phase of the present invention preferably contains 70 to 100% by mass of the total amount of the binder phase based on the total of at least one selected from the group consisting of Co, Ni and Fe. In addition to Fe and Fe, at least one selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, C and N in an amount of 0 to 30% by mass with respect to the entire binder phase May be included. The binder phase of the present invention is more preferably made of Co as a main component because it is excellent in heat resistance, toughness, and adhesion to a coating. The binder phase containing Co as a main component of the present invention means a binder phase containing 50 mass% or more of Co with respect to the entire binder phase. Moreover, when Cr element is contained in the binder phase of the present invention in an amount of 3% by mass or more based on the whole binder phase, the hardness, strength and oxidation resistance of the binder phase are improved, and the grains of the WC phase and the carbonitride phase are improved. Growth is suppressed and the hardness and strength of the cemented carbide is improved. However, it is difficult for the Cr element to dissolve in the binder phase of the present invention in a solid solution exceeding 11% by mass with respect to the whole binder phase. Therefore, the amount of Cr element contained in the binder phase of the present invention is preferably 3 to 11% by mass with respect to the whole binder phase. When the binder phase of the present invention is less than 4.2% by volume with respect to the entire cemented carbide, the strength and toughness of the cemented carbide are decreased, and when the content exceeds 22.2% by volume, the hardness of the cemented carbide is decreased. Since it falls, the binder phase of this invention was 4.2-22.2 volume%. In order to achieve this requirement, an amount of raw material powder that falls within this range may be blended. Among them, it is more preferable that the binder phase is 5 to 21% by volume with respect to the entire cemented carbide.

本発明の超硬合金全体に対するWC相、炭窒化物相および結合相の体積率は、超硬合金の研磨断面組織をSEM(走査型電子顕微鏡)で観察して得られたWC相、炭窒化物相および結合相の各面積率から求めることができる。具体的には、10面以上の研磨断面組織におけるWC相、炭窒化物相および結合相の各面積率を測定し、それらを平均したものを、各相の体積率とした。   The volume ratio of the WC phase, carbonitride phase, and binder phase relative to the entire cemented carbide of the present invention is the WC phase, carbonitriding obtained by observing the polished cross-sectional structure of the cemented carbide with an SEM (scanning electron microscope). It can obtain | require from each area ratio of a physical phase and a binder phase. Specifically, the area ratios of the WC phase, carbonitride phase, and binder phase in 10 or more polished cross-sectional structures were measured, and the average of them was defined as the volume ratio of each phase.

WC相と炭窒化物相の平均粒径は、超硬合金の研磨断面組織をSEMで観察し、下記のフルマンの式(式1)から算出することができる。

(式1)中、dは平均粒径、πは円周率、Nは断面組織上の任意の直線によってヒットされる単位長さあたりの粒子数、Nは任意の単位面積内に含まれる粒子の数を表し、(式2)中、nは断面組織上の任意の直線によってヒットされる粒子の数、Lは断面組織上の任意の直線の長さを表し、(式3)中、nは任意の測定面積内に含まれる粒子の数、Sは任意の測定領域の面積を表す。
The average particle size of the WC phase and the carbonitride phase can be calculated from the following Fullman equation (Equation 1) by observing the polished cross-sectional structure of the cemented carbide with an SEM.

(In the formula 1), d m average particle size, [pi is pi, N L is the number of particles per unit length which is hit by an arbitrary straight line on the cross-sectional structure, N S is in any unit area Represents the number of particles contained, and in (Expression 2), n L represents the number of particles hit by an arbitrary straight line on the cross-sectional structure, L represents the length of an arbitrary straight line on the cross-sectional structure, and (Expression 3) ), N S represents the number of particles contained in an arbitrary measurement area, and S represents the area of an arbitrary measurement region.

具体的には、研磨断面組織を10000倍でSEM観察して写真を撮影し、その写真全体を測定領域とする。得られた写真に含まれる粒子数nをカウントする。このときnは1000以上となるようにすると好ましい。1枚の写真のnが1000よりも小さいときは、複数の写真を用いてnが1000以上となるようにしてもよい。次にSEM写真を等分に分割する任意の直線を引き、その直線によってヒットされる粒子の数nをカウントする。このときnは3000以上となるようにすると好ましい。1枚の写真のnが3000よりも小さいときは、複数の写真を用いてnが3000以上となるようにしてもよい。これらの数値nおよびnを、それぞれ、SおよびLで除してNおよびNを求め、これらの値を(式1)に代入することにより平均粒径dを求めることができる。 Specifically, the polished cross-sectional structure is observed with a SEM at a magnification of 10000 to take a photograph, and the entire photograph is used as a measurement region. The number n S of particles contained in the obtained photograph is counted. At this time, n S is preferably 1000 or more. When n S of one photo is smaller than 1000, n S may be set to 1000 or more using a plurality of photos. Next, an arbitrary straight line that divides the SEM photograph into equal parts is drawn, and the number n L of particles hit by the straight line is counted. At this time, nL is preferably 3000 or more. When a photo in n L is less than 3000, n L by using a plurality of photos may be made 3,000 or more. These numbers n S and n L, respectively, determine the N S and N L is divided by the S and L, it is possible to determine the average particle diameter d m By substituting these values into equation (1) .

なお、超硬合金の研磨断面をイオンミリングすると、WC相粒子の粒界や炭窒化物相粒子の粒界が優先的にエッチングされ、WC相粒子や炭窒化物相粒子の粒径測定が容易になるので好ましい。イオンミリングした本発明の超硬合金の研磨断面組織の一例を図1に示す。図1中、灰白色の粒子がWC相粒子であり、灰黒色の粒子が炭窒化物相粒子であり、これらの粒子の間に存在する灰色の部分が結合相である。   In addition, when ion milling the polished cross-section of cemented carbide, the grain boundaries of WC phase particles and carbonitride phase particles are preferentially etched, making it easy to measure the particle size of WC phase particles and carbonitride phase particles. This is preferable. An example of the polished cross-sectional structure of the cemented carbide of the present invention that has been ion milled is shown in FIG. In FIG. 1, grayish white particles are WC phase particles, grayish black particles are carbonitride phase particles, and gray portions existing between these particles are binder phases.

本発明の超硬合金は、気体置換法で測定した超硬合金の密度DBと超硬合金を目開き75μmのふるいを通過するサイズまで粉砕した粉末の密度DPとの比率(DB/DP)は、合金中の気孔の量を評価する値であり、この値が大きいと気孔が少なく緻密であり、この値が小さいと気孔が多く緻密でないことを示すものである。DB/DPが0.95未満であると合金内部に気孔が多く存在し、硬さと強度を低下させ、耐摩耗性や耐衝撃性が低下するため、0.95以上とした。その中でも、DB/DPが0.98以上であるとさらに好ましい。この要件を達成するためには、以下に記載する製造方法を採用することが好ましい。なお、気体置換法で密度を測定する装置としては、乾式自動密度計などを挙げることができる。   The cemented carbide of the present invention has a ratio (DB / DP) between the density DB of the cemented carbide measured by the gas displacement method and the density DP of the powder obtained by pulverizing the cemented carbide to a size passing through a sieve having an opening of 75 μm. This is a value for evaluating the amount of pores in the alloy. When this value is large, the pores are few and dense, and when this value is small, the pores are many and not dense. When DB / DP is less than 0.95, there are many pores inside the alloy, which decreases hardness and strength, and decreases wear resistance and impact resistance. Among these, DB / DP is more preferably 0.98 or more. In order to achieve this requirement, it is preferable to employ the manufacturing method described below. In addition, as an apparatus which measures a density with a gas substitution method, a dry-type automatic densimeter etc. can be mentioned.

本発明の超硬合金に含まれる窒素量が超硬合金全体に対して2.6質量%を超えて多くなると焼結性が低く超硬合金の強度と靭性が低下する傾向を示し、窒素量が0.1質量%未満になるとWC相の粒成長を抑制する効果が小さくなり超硬合金の硬さが低くなる傾向を示すことから、本発明の超硬合金に含まれる窒素量は超硬合金全体に対して0.1〜2.6質量%であるとさらに好ましい。この要件を達成するためには、この範囲に入る量の窒素を含有した原料粉末を配合すれば良い。その中でも、窒素量を超硬合金全体に対して0.1〜2.0質量%であるとさらに好ましい。   When the amount of nitrogen contained in the cemented carbide of the present invention exceeds 2.6% by mass with respect to the entire cemented carbide, the sinterability tends to be low and the strength and toughness of the cemented carbide tend to be reduced. When the content is less than 0.1% by mass, the effect of suppressing the grain growth of the WC phase tends to be small and the hardness of the cemented carbide tends to be low. Therefore, the amount of nitrogen contained in the cemented carbide of the present invention is More preferably, it is 0.1-2.6 mass% with respect to the whole alloy. In order to achieve this requirement, a raw material powder containing nitrogen in an amount falling within this range may be blended. Among them, the nitrogen amount is more preferably 0.1 to 2.0% by mass with respect to the entire cemented carbide.

本発明の超硬合金の表面から内部に向かって平均厚さ5〜50μmのWC相と結合相とからなる表面層が形成されるとさらに好ましい。この要件を達成するためには、焼結中に超硬合金に含まれる窒素が超硬合金外に排出される窒素分圧以下の雰囲気で、いわゆる脱窒雰囲気で、原料粉末からなる成形体を焼結すると良い。WC相と結合相とからなる表面層は結合相の量が、表面層を除いて得られる超硬合金の内部に比べて相対的に多く、超硬合金の表面から内部に向かって平均厚さ5μm以上の表面層が形成されると、耐衝撃性がさらに向上する傾向を示し、表面層の平均厚さが50μmを超えて厚くなると表面層における結合相の量が大きくなり、WC相が粗大になり耐塑性変形性が小さくなる傾向を示すので、表面層の平均厚さは5〜50μmであると好ましい。その中でも、表面層の平均厚さは9〜35μmであるとさらに好ましい。   More preferably, a surface layer composed of a WC phase and a binder phase having an average thickness of 5 to 50 μm is formed from the surface of the cemented carbide of the present invention toward the inside. In order to achieve this requirement, in a so-called denitrification atmosphere in which the nitrogen contained in the cemented carbide is discharged out of the cemented carbide during sintering, the molded body made of the raw material powder is used. Sintering is good. The surface layer composed of the WC phase and the binder phase has a relatively large amount of binder phase compared to the inside of the cemented carbide obtained by removing the surface layer, and has an average thickness from the surface of the cemented carbide to the inside. When a surface layer of 5 μm or more is formed, impact resistance tends to be further improved, and when the average thickness of the surface layer exceeds 50 μm, the amount of the binder phase in the surface layer increases and the WC phase is coarse. Therefore, the average thickness of the surface layer is preferably 5 to 50 μm. Among these, the average thickness of the surface layer is more preferably 9 to 35 μm.

本発明の超硬合金の表面に被膜を被覆することにより、耐摩耗性や表面潤滑性を向上させた被覆超硬合金を得ることができる。被膜は、金属、金属化合物、ダイヤモンドおよびセラミックスから成る群より選択された少なくとも1種からなる。その中でもTi、Zr、Hf、V、Nb、Ta、Cr、Mo、W、AlおよびSiから成る群より選択された少なくとも1種の炭化物、窒化物、炭窒化物、酸化物およびこれらの相互固溶体から成る群より選択された少なくとも1種からなると好ましい。具体的には、TiC、TiN、TiCN、Al、TiAlN、TiSiN、AlCrN、(Al,Cr)などを挙げることができる。被膜の膜構成は単層または2層以上の多層のいずれも好ましい。被膜全体の総膜厚は平均膜厚で0.1μm未満であると耐摩耗性や表面潤滑性を向上させる効果が十分得られず、30μmを超えて厚くなると耐欠損性が低下する傾向を示すので、被膜全体の総膜厚は平均膜厚で0.1〜30μmであると好ましい。その中でも、被膜全体の総膜厚は平均膜厚で1〜20μmであるとさらに好ましい。 By coating the surface of the cemented carbide of the present invention with a coating, a coated cemented carbide with improved wear resistance and surface lubricity can be obtained. The coating consists of at least one selected from the group consisting of metals, metal compounds, diamond and ceramics. Among them, at least one carbide, nitride, carbonitride, oxide selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al and Si, and their mutual solid solutions It is preferable that it consists of at least one selected from the group consisting of: Specifically, TiC, TiN, TiCN, Al 2 O 3 , TiAlN, TiSiN, AlCrN, (Al, Cr) 2 O 3 and the like can be mentioned. The film configuration of the coating is preferably a single layer or a multilayer of two or more layers. If the total film thickness of the entire film is less than 0.1 μm in average film thickness, the effect of improving wear resistance and surface lubricity cannot be obtained sufficiently, and if it exceeds 30 μm, the chipping resistance tends to decrease. Therefore, it is preferable that the total film thickness of the entire coating film is 0.1 to 30 μm as an average film thickness. Among these, the total film thickness of the entire coating is more preferably 1 to 20 μm in terms of average film thickness.

本発明の超硬合金の製造方法として、例えば、以下の方法を挙げることができる。平均粒径0.1〜1.0μmのWC粉末:55〜94.8体積%、好ましくは57〜90体積%、さらに好ましくは58〜80体積%と、金属元素がTi、Zr、Hf、V、Nb、Ta、Cr、MoおよびWから成る群より選択された2種以上からなる複炭窒化物であり、複炭窒化物の炭素量CPと窒素量NPの合計に対する窒素量NPの比率(NP/(CP+NP))が原子比で0.2〜0.8である平均粒径0.1〜1.0μmの複炭窒化物粉末:1〜30体積%、好ましくは3〜25体積%と、Co、NiおよびFeから成る群より選択された少なくとも1種からなる平均粒径0.1〜1.0μmの鉄族金属粉末:4.2〜22.2体積%、好ましくは5〜21体積%と、平均粒径1.0〜4.0μmのCr粉末:0〜2.2体積%とからなり、これらの合計が100体積%となるように配合した原料粉末を用意する。複炭窒化物粉末の窒素量NPと炭素量CPの比率は、WC相の平均粒径の制御や炭窒化物相の平均粒径の制御や超硬合金の緻密化に重要な因子である。複炭窒化物粉末の炭素量CPと複炭窒化物粉末の窒素量NPの合計に対する複炭窒化物粉末の窒素量NPの比率(NP/(CP+NP))が原子比で0.2未満であるとWC相や炭窒化物相の粒成長を抑制する効果が十分でなく超硬合金の硬さや強度が低下する。逆にNP/(CP+NP)が0.8を超えて大きくなると焼結性が低下し、DB/DPが0.95未満になる。NP/(CP+NP)比率は、0.3〜0.6が更に好ましい。また焼結後の超硬合金が遊離炭素またはタングステンコバルト炭化物(η相)を生じない健全相域に入るように原料粉末に1質量%以下の炭素粉末または1質量%以下のタングステン粉末を加えてもよい。 Examples of the method for producing the cemented carbide of the present invention include the following methods. WC powder having an average particle size of 0.1 to 1.0 μm: 55 to 94.8% by volume, preferably 57 to 90% by volume, more preferably 58 to 80% by volume, and the metal elements are Ti, Zr, Hf, V , Nb, Ta, Cr, Mo and W, which is a double carbonitride selected from the group consisting of two or more, and the ratio of the nitrogen amount NP to the total of the carbon amount CP and the nitrogen amount NP of the double carbonitride ( Double carbonitride powder having an average particle size of 0.1 to 1.0 μm in which NP / (CP + NP) is 0.2 to 0.8 in atomic ratio: 1 to 30% by volume, preferably 3 to 25% by volume Iron group metal powder having an average particle size of 0.1 to 1.0 μm selected from the group consisting of Co, Ni and Fe: 4.2 to 22.2% by volume, preferably 5 to 21% % and, Cr 3 C 2 powder having an average particle diameter of 1.0-4.0: from 0 to 2.2 body % Consists of a, these sum to prepare a raw material powder was blended so that 100% by volume. The ratio between the nitrogen content NP and the carbon content CP of the double carbonitride powder is an important factor for controlling the average particle size of the WC phase, controlling the average particle size of the carbonitride phase, and densifying the cemented carbide. The ratio (NP / (CP + NP)) of the nitrogen amount NP of the double carbonitride powder to the total of the carbon amount CP of the double carbonitride powder and the nitrogen amount NP of the double carbonitride powder is less than 0.2 in atomic ratio. Further, the effect of suppressing the grain growth of the WC phase and the carbonitride phase is not sufficient, and the hardness and strength of the cemented carbide decreases. Conversely, if NP / (CP + NP) is greater than 0.8, the sinterability is reduced and DB / DP is less than 0.95. The NP / (CP + NP) ratio is more preferably 0.3 to 0.6. Also, 1 mass% or less of carbon powder or 1 mass% or less of tungsten powder is added to the raw material powder so that the sintered cemented carbide enters a healthy phase region where free carbon or tungsten cobalt carbide (η phase) is not generated. Also good.

配合した原料粉末をボールミルまたはアトライタミルを用いて10〜40時間混合、及び粉砕する。得られた混合粉末をプレスなどの方法で所定の形状に成形する。得られた成形体を焼結炉に入れて焼結温度:1300〜1450℃にて焼結時間:60〜120分間、真空中、窒素雰囲気中または不活性ガス雰囲気中で焼結を行なうことが好ましい。焼結温度が1300℃未満または焼結時間が60分間未満であると超硬合金の緻密化が不十分でDB/DPが0.95未満になる場合がある。逆に焼結温度が1450℃を超えて高くなるかまたは焼結時間が120分間を超えて長くなるとWC相と炭窒化物相の粒成長を抑制することが困難になる場合がある。   The blended raw material powder is mixed and pulverized for 10 to 40 hours using a ball mill or an attritor mill. The obtained mixed powder is formed into a predetermined shape by a method such as pressing. The obtained molded body is put in a sintering furnace and sintered at a sintering temperature of 1300 to 1450 ° C. for a sintering time of 60 to 120 minutes in a vacuum, a nitrogen atmosphere or an inert gas atmosphere. preferable. If the sintering temperature is less than 1300 ° C. or the sintering time is less than 60 minutes, the cemented carbide may not be sufficiently densified and DB / DP may be less than 0.95. Conversely, when the sintering temperature is higher than 1450 ° C. or the sintering time is longer than 120 minutes, it may be difficult to suppress grain growth of the WC phase and the carbonitride phase.

本発明の超硬合金を洗浄し、従来から知られているPVD法やCVD法などの方法によって、本発明の超硬合金の表面に被膜を被覆して本発明の被覆超硬合金を得ることができる。なお、本発明の超硬合金を研削加工して、その表面に被膜を被覆して本発明の被覆超硬合金を得てもよい。   The coated cemented carbide of the present invention is obtained by cleaning the cemented carbide of the present invention and coating the surface of the cemented carbide of the present invention with a conventionally known method such as PVD or CVD. Can do. In addition, the coated cemented carbide of the present invention may be obtained by grinding the cemented carbide of the present invention and coating the surface thereof.

本発明の超硬合金および本発明の被覆超硬合金は、インサート、エンドミル、ドリル、リーマ等の切削工具およびダイカットロール、塗布工具、切断刃、耐摩板等の耐摩耗部材の用途に好適に用いることができる。   The cemented carbide of the present invention and the coated cemented carbide of the present invention are suitably used for cutting tools such as inserts, end mills, drills, and reamers, and wear-resistant members such as die-cut rolls, coating tools, cutting blades, and abrasion-resistant plates. be able to.

[実施例1]
原料粉末として市販の平均粒径0.5μmのWC粉末、平均粒径0.8μmのCo粉末、平均粒径1.1μmのCr粉末、平均粒径0.7μmのTi(C,N)粉末、平均粒径0.8μmの(Ti,Mo)(C,N)粉末、平均粒径0.7μmの(Ti,W)(C,N)粉末、平均粒径0.9μmの(Ti,Nb)(C,N)粉末、平均粒径1.0μmの(Ti,Nb,Mo)(C,N)粉末を用意した。なお、(Ti,Mo)(C,N)粉末、(Ti,W)(C,N)粉末、(Ti,Nb)(C,N)粉末、(Ti,Nb,Mo)(C,N)粉末などの複炭窒化物粉末については、複炭窒化物粉末の炭素量CPを赤外線吸収法によって測定し、複炭窒化物粉末の窒素量NPを熱伝導度方式によって測定し、NP/(NP+CP)の原子比を求め、その値を表1に記載した。
[Example 1]
Commercially available WC powder with an average particle size of 0.5 μm, Co powder with an average particle size of 0.8 μm, Cr 3 C 2 powder with an average particle size of 1.1 μm, Ti (C, N) with an average particle size of 0.7 μm ) Powder, (Ti, Mo) (C, N) powder with an average particle diameter of 0.8 μm, (Ti, W) (C, N) powder with an average particle diameter of 0.7 μm, (Ti , Nb) (C, N) powder and (Ti, Nb, Mo) (C, N) powder having an average particle diameter of 1.0 μm were prepared. (Ti, Mo) (C, N) powder, (Ti, W) (C, N) powder, (Ti, Nb) (C, N) powder, (Ti, Nb, Mo) (C, N) For double carbonitride powder such as powder, the carbon content CP of the double carbonitride powder is measured by an infrared absorption method, the nitrogen content NP of the double carbonitride powder is measured by a thermal conductivity method, and NP / (NP + CP ) And the values are shown in Table 1.

これらの原料粉末を、表1に示す配合組成になるように秤量した。このとき焼結後の超硬合金が遊離炭素あるいはタングステンコバルト炭化物(η相)を生じない健全相域の中央になるように1質量%以下の炭素粉末を添加した。配合した原料粉末とアセトンと超硬合金製ボールとをステンレス製容器に入れて、ボールミルによる混合及び粉砕を24時間行なった後、加熱乾燥しながら、パラフィンを1.3質量%添加して混合粉末を得た。   These raw material powders were weighed so as to have the composition shown in Table 1. At this time, 1% by mass or less of carbon powder was added so that the cemented carbide after sintering was in the center of a healthy phase region where free carbon or tungsten cobalt carbide (η phase) was not generated. The blended raw material powder, acetone and cemented carbide balls are put into a stainless steel container, mixed and pulverized by a ball mill for 24 hours, and then mixed with 1.3% by weight of paraffin while heating and drying. Got.

これらの混合粉末を焼結後にSEEN1203の形状になるようにプレス成形した。このプレス成形により得られた成形体を窒素雰囲気中にて室温から450℃まで加熱してパラフィンを除去した後、0.1kPa以下の真空中で450℃から1340℃まで加熱して、1.3kPaの窒素雰囲気中にて焼結温度1340℃、焼結時間60分間で焼結することにより、本発明品1〜8と比較品9〜12の超硬合金を得た。   These mixed powders were press-molded so as to have the shape of SEEN1203 after sintering. The molded body obtained by this press molding was heated from room temperature to 450 ° C. in a nitrogen atmosphere to remove paraffin, and then heated from 450 ° C. to 1340 ° C. in a vacuum of 0.1 kPa or less to obtain 1.3 kPa. The cemented carbides of the present invention products 1 to 8 and comparative products 9 to 12 were obtained by sintering in a nitrogen atmosphere at a sintering temperature of 1340 ° C. and a sintering time of 60 minutes.

得られた本発明品1〜8および比較品9〜12の超硬合金を#230のダイヤモンド砥石で湿式研磨し、さらに1.0μmのダイヤモンドペーストで鏡面研磨した後、光学顕微鏡とSEMにより組織観察を行なった。光学顕微鏡写真からWC相と結合相とからなる表面層の厚さを測定した。さらに、イオンミリングした研磨断面組織を10000倍に拡大したSEM写真からフルマンの式(式1)によりWC相と炭窒化物相の平均粒径を測定した。なお、炭窒化物相粒子が超硬合金中に均一に分散しておらず、いくつかの炭窒化物相粒子が一塊の凝集体となって存在していた場合、炭窒化物相粒子の凝集体をひとつの粒子として捉えて、フルマンの式(式1)により凝集体の平均粒径を測定した。また、EPMA(電子線マイクロアナライザー)を用いてWC相、炭窒化物相、結合相の組成を調べた。次に気体置換法で超硬合金の密度DB(g/cm)を測定した。さらに超硬合金を目開き75μmのふるいを通過するサイズまで粉砕した粉末の密度DP(g/cm)を気体置換法で測定した。DPに対するDBの比率(DB/DP)を求めた。また、本発明の超硬合金を粉砕して得られた粉末の窒素量は熱伝導度方式を用いて測定した。これらの結果を表2、3に示す。 The obtained cemented carbides of the present invention products 1 to 8 and comparative products 9 to 12 were wet-polished with a # 230 diamond grindstone, and further mirror-polished with a 1.0 μm diamond paste, and then the structure was observed with an optical microscope and SEM. Was done. The thickness of the surface layer composed of the WC phase and the binder phase was measured from the optical micrograph. Furthermore, the average particle diameters of the WC phase and the carbonitride phase were measured according to Fullman's formula (Formula 1) from an SEM photograph in which the ion-milled polished cross-sectional structure was magnified 10,000 times. In addition, when the carbonitride phase particles are not uniformly dispersed in the cemented carbide and some carbonitride phase particles are present as agglomerated aggregates, the carbonitride phase particles are aggregated. The aggregate was regarded as one particle, and the average particle size of the aggregate was measured according to Fullman's formula (Formula 1). Further, the composition of the WC phase, carbonitride phase, and binder phase was examined using EPMA (electron beam microanalyzer). Next, density DB (g / cm 3 ) of the cemented carbide was measured by a gas substitution method. Further, the density DP (g / cm 3 ) of the powder obtained by pulverizing the cemented carbide to a size passing through a sieve having an opening of 75 μm was measured by a gas displacement method. The ratio of DB to DP (DB / DP) was determined. Further, the nitrogen content of the powder obtained by pulverizing the cemented carbide of the present invention was measured using a thermal conductivity method. These results are shown in Tables 2 and 3.

表3において本発明品と比較品とを比較すると、本発明品の窒素量は0.18〜0.74質量%であり、WC相の平均粒径は0.35〜0.67μm、炭窒化物相の平均粒径は0.15〜0.60μmであり、DB/DPは0.98〜0.99であり、十分に緻密化されている。一方、比較品9〜12は、DB/DPが0.94以下であり、十分に緻密化されていない。   In Table 3, when the product of the present invention is compared with the comparative product, the amount of nitrogen of the product of the present invention is 0.18 to 0.74% by mass, the average particle size of the WC phase is 0.35 to 0.67 μm, and carbonitriding The average particle size of the physical phase is 0.15 to 0.60 μm, and DB / DP is 0.98 to 0.99, which is sufficiently densified. On the other hand, the comparative products 9 to 12 have a DB / DP of 0.94 or less and are not sufficiently densified.

本発明品1〜8および比較品9〜11の超硬合金の刃先部分にホーニング加工を施した後、PVD法により、平均膜厚3μmの(Ti,Al)N膜を被覆して切削工具を作製した。   After performing honing on the cutting edge portions of the cemented carbides of the present invention products 1-8 and comparative products 9-11, a cutting tool is coated with a (Ti, Al) N film having an average film thickness of 3 μm by the PVD method. Produced.

この切削工具を用いて耐衝撃試験および耐摩耗試験として以下の切削を行なった。耐衝撃試験においては、切削工具に欠損またはチッピングを発生するまでの加工長さを測定し、耐摩耗試験においてはコーナー部の摩耗量が0.3mmに達するまでの加工長さを測定し、各々3回試験した結果の平均を表4に示した。   Using this cutting tool, the following cutting was performed as an impact resistance test and an abrasion resistance test. In the impact resistance test, the machining length until the chipping or chipping occurs in the cutting tool is measured. In the abrasion resistance test, the machining length until the wear amount of the corner reaches 0.3 mm is measured. The average of the results of the three tests is shown in Table 4.

耐衝撃試験
被削材:SCM440 穴付
工具形状:SEEN1203
切削速度:160m/min
切り込み量:2.0mm
送り量:0.5mm/rev
工具寿命判定基準:欠損またはチッピングが発生するまでの加工長さ
Impact test material: SCM440 Tool shape with hole: SEEN1203
Cutting speed: 160 m / min
Cutting depth: 2.0mm
Feed amount: 0.5mm / rev
Tool life criterion: Machining length until chipping or chipping occurs

耐摩耗試験
被削材:SCM440
工具形状:SEEN1203
切削速度:250m/min
切り込み量:2.0mm
送り量:0.1mm/rev
工具寿命判定基準:コーナー摩耗量が0.1mmに達するまでの加工長さ
Abrasion test material: SCM440
Tool shape: SEEN1203
Cutting speed: 250 m / min
Cutting depth: 2.0mm
Feed amount: 0.1mm / rev
Tool life criteria: Machining length until corner wear reaches 0.1mm

本発明品1〜8の切削工具は、欠損またはチッピングが発生するまでの加工長さが9.5m以上であり、優れた耐衝撃性を有している。一方、比較品9〜11の切削工具は超硬合金に含まれる炭窒化物相が粗大であり超硬合金の緻密化が十分でないため、加工長さ8.2以下で欠損してしまい、耐衝撃性に劣った。また、本発明品1〜8の被覆超硬合金は、コーナー摩耗量が0.1mmに達するまでの加工長さが10.5m以上であり、優れた耐摩耗性を有している。一方、比較品9〜11の切削工具は、コーナー摩耗量が0.1mmに達するまでの加工長さが、9.9m以下であり耐摩耗性に劣った。   The cutting tools of the present invention products 1 to 8 have a working length of 9.5 m or more until chipping or chipping occurs, and have excellent impact resistance. On the other hand, since the carbonitride phase contained in the cemented carbide is coarse and the cemented carbide is not sufficiently densified, the cutting tools of comparative products 9 to 11 are deficient at a machining length of 8.2 or less, and are resistant to damage. Inferior in impact. Further, the coated cemented carbides of the present invention products 1 to 8 have a work length of 10.5 m or more until the corner wear amount reaches 0.1 mm, and have excellent wear resistance. On the other hand, the cutting tools of comparative products 9 to 11 were inferior in wear resistance because the machining length until the corner wear amount reached 0.1 mm was 9.9 m or less.

[実施例2]
切断すべき製品の形状に合わせて形成した3次元の切刃を円筒外周表面に設けたスリーブ状のダイカッターと、平滑な円筒外周表面を有するスリーブ状のアンビルロールの組合せとからなり、回転するアンビルロール上を移動するワーク材上にダイカッターを回転押圧してワーク材を切断加工するダイカットロールであって、ダイカットロールのダイカッターおよびアンビルロールに本発明品を使用した。
[Example 2]
It consists of a combination of a sleeve-shaped die cutter with a three-dimensional cutting edge formed on the outer peripheral surface of the cylinder and a sleeve-shaped anvil roll having a smooth cylindrical outer peripheral surface. A die-cut roll that cuts and processes a work material by rotating and pressing a die cutter onto a work material that moves on the anvil roll, and the product of the present invention was used for the die cutter and the anvil roll of the die-cut roll.

本発明品1、4、6、8および比較品9〜11を用いたダイカッターおよびアンビルロールを製作し、組み合わせてダイカットロールを構成させて、以下の条件で耐摩耗試験を実施した。なお、耐摩耗試験においてダイカッターおよびアンビルロールは同じものを組み合わせた。   Die cutters and anvil rolls using the inventive products 1, 4, 6, 8 and comparative products 9 to 11 were manufactured and combined to form a die cut roll, and an abrasion resistance test was performed under the following conditions. In the wear resistance test, the same die cutter and anvil roll were combined.

耐摩耗試験条件
加圧力(押圧する総荷重):15kN
ロール周速:200m/min
総回転数:100百万回
耐摩耗試験後、刃先の摩耗幅を測定したところ、比較品9〜11は20〜65μmであったのに対して、本発明品1、4、6および8は5〜20μmであり、耐摩耗性に優れることが確認された。
Wear resistance test condition applied pressure (total load to be pressed): 15 kN
Roll peripheral speed: 200m / min
Total number of revolutions: After the wear resistance test for 100 million times, the wear width of the cutting edge was measured. As a result, the comparative products 9 to 11 were 20 to 65 μm, whereas the products 1, 4, 6 and 8 of the present invention were It was 5-20 micrometers, and it was confirmed that it is excellent in abrasion resistance.

[実施例3]
フィルム状部材への塗布、パネル状部材への塗布、特に液晶ディスプレイパネルを製造するときのガラス基板表面にカラーレジスト等の塗布液を塗布する工程等に用いられる塗布工具用先端部材(ヘッド部)に本発明品を使用した。
[Example 3]
Coating tool tip member (head part) used for coating on film-like members, coating on panel-like members, especially the step of applying a coating solution such as a color resist on the surface of a glass substrate when manufacturing a liquid crystal display panel The product of the present invention was used.

本発明品1、4、6、8および比較品9〜11を、塗布工具用先端部材をステンレス製部材(塗布工具本体)へボルトで固定し、精密に研削加工をすることで塗布工具を得た。得られた塗布工具で3.2m×2.4mの大きさの液晶ディスプレイパネルを製造するときのガラス基板表面にカラーレジストを塗布した。   The inventive product 1, 4, 6, 8 and the comparative products 9 to 11 are fixed to the stainless steel member (coating tool body) with bolts and the application tool is obtained by grinding precisely. It was. The color resist was apply | coated to the glass substrate surface when manufacturing the liquid crystal display panel of a magnitude | size of 3.2 m x 2.4 m with the obtained application tool.

本発明品1、4、6および8を用いて塗布、乾燥後に膜厚を測定したところ一定であり、比較品9〜11のいずれに対しても25%以上バラツキが小さく、非常に良好な塗布膜を形成することができた。また、本発明品1、4、6および8を用いて塗布した膜には塗布によるスジ、ムラも全く見られなかった。このほか、脂肪酸、防錆剤、含金属皮膜部剤、含磁性粉末塗布剤、含セラミックス粉末塗布剤などでも同様の塗布を行ったが、本発明品1、4、6および8は、比較品9〜11に比較していずれも塗布膜の厚さのバラツキは同等もしくは小さく、スジやムラは全く見られなかった。さらに、これらのいずれの用途についても、1000時間の加速耐久使用に対して、面荒れやチッピング、摩耗、腐食などが起こらず、比較品9〜11のいずれと比較しても、経時的な性能の劣化が10%以上改善された。   When the film thickness was measured after coating and drying using the inventive products 1, 4, 6 and 8, it was constant, and the variation was 25% or more small compared to any of the comparative products 9 to 11, and very good coating. A film could be formed. In addition, no streaks or unevenness due to the application were observed in the films applied using the products 1, 4, 6 and 8 of the present invention. In addition, the same application was performed with fatty acid, rust preventive agent, metal-containing film coating agent, magnetic-containing powder coating agent, ceramic-containing powder coating agent, etc., but the products 1, 4, 6 and 8 of the present invention were comparative products. As compared with 9 to 11, the coating film thickness variation was the same or small, and no streak or unevenness was observed. Furthermore, for any of these applications, surface roughness, chipping, wear, corrosion, etc. do not occur with respect to 1000 hours of accelerated durability use, and performance over time compared to any of Comparative Products 9-11. Degradation of 10% or more was improved.

[実施例4]
本発明品を、シート状部材の切断刃に使用した。すなわち、本発明品1、4、6、8および比較品9〜11を使用して切断刃を作製した。刃先角度は30度とした。コピー用紙(PPC紙)を500枚重ねて、刃先に水分がある状況で連続裁断テストを行った。
[Example 4]
The product of the present invention was used as a cutting blade for a sheet-like member. That is, cutting blades were produced using the inventive products 1, 4, 6, 8 and comparative products 9-11. The edge angle was 30 degrees. 500 sheets of copy paper (PPC paper) were stacked and a continuous cutting test was performed in a state where moisture was present on the blade edge.

1000回の裁断を実施した後に刃先摩耗幅を計測したところ、比較品9〜11が90〜200μmであったのに対して、本発明品1、4、6および8は50μm以下であり、刃先に発生する腐食摩耗量が明らかに小さかった。   When the cutting edge wear width was measured after cutting 1000 times, the comparative products 9 to 11 were 90 to 200 μm, while the inventive products 1, 4, 6 and 8 were 50 μm or less, and the cutting edge The amount of corrosive wear generated was clearly small.

[実施例5]
本発明品を、粉砕機の耐摩板に使用した。すなわち、本発明品2、4、6、7および比較品9〜11を使用して耐摩板を作製し、以下の条件で耐摩耗試験(ブラスト処理)を実施した。
[Example 5]
The product of the present invention was used for a wear-resistant plate of a pulverizer. That is, a wear-resistant plate was prepared using the inventive products 2, 4, 6, 7 and comparative products 9 to 11, and an abrasion resistance test (blast treatment) was performed under the following conditions.

耐摩耗試験条件
設備:ブラスト装置
ブラスト時間:30秒
粒子:SiC
ノズルから試料までの距離:118mm
ブラスト照射面積:20×20mm
Wear resistance test condition equipment: Blasting equipment Blasting time: 30 seconds Particle: SiC
Distance from nozzle to sample: 118mm
Blast irradiation area: 20 x 20 mm

ブラスト処理後に試料表面の算術平均粗さRaを測定したところ、比較品9〜11のRaが400〜650nmであったのに対して、本発明品2、4、6および7は150nm以下であり、耐摩耗性に優れることが確認された。 When the arithmetic average roughness Ra of the sample surface was measured after the blast treatment, the comparative products 9 to 11 had a Ra of 400 to 650 nm, whereas the products 2, 4, 6 and 7 of the present invention had a thickness of 150 nm or less. It was confirmed that it was excellent in wear resistance.

本発明の超硬合金および被覆超硬合金は、耐衝撃性および耐摩耗性に優れるため、特に切削工具、耐摩耗部材として用いたときに優れた性能を発揮する。   Since the cemented carbide and the coated cemented carbide of the present invention are excellent in impact resistance and wear resistance, they exhibit excellent performance particularly when used as cutting tools and wear resistant members.

Claims (21)

WC相:超硬合金全体に対して55〜94.8体積%と、Ti、Zr、Hf、V、Nb、Ta、Cr、MoおよびWから成る群より選択された少なくとも1種の炭窒化物およびこれらの相互固溶体から成る群より選択された少なくとも1種からなる炭窒化物相:超硬合金全体に対して1〜30体積%と、Co、NiおよびFeから成る群より選択された少なくとも1種を主成分とする結合相:超硬合金全体に対して4.2〜22.2体積%とからなり、但し、WC相と炭窒化物相と結合相の合計は100体積%であり、WC相の平均粒径が0.42〜0.8μmであり、炭窒化物相の平均粒径が0.03〜0.35μmであり、WC相の平均粒径が炭窒化物相の平均粒径よりも大きく、気体置換法で測定した超硬合金の密度DBと、超硬合金を目開き75μmのふるいを通過するサイズまで粉砕した粉末の密度DPとの比率(DB/DP)が0.95以上であることを特徴とする超硬合金。   WC phase: 55-94.8% by volume with respect to the entire cemented carbide, and at least one carbonitride selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W And a carbonitride phase consisting of at least one selected from the group consisting of these mutual solid solutions: 1 to 30% by volume based on the whole cemented carbide, and at least one selected from the group consisting of Co, Ni and Fe Binding phase mainly composed of seeds: 4.2 to 22.2% by volume with respect to the entire cemented carbide, provided that the total of the WC phase, carbonitride phase and binding phase is 100% by volume, The average particle size of the WC phase is 0.42 to 0.8 μm, the average particle size of the carbonitride phase is 0.03 to 0.35 μm, and the average particle size of the WC phase is the average particle size of the carbonitride phase. The cemented carbide density DB, which is larger than the diameter and measured by the gas displacement method, and the cemented carbide A cemented carbide having a ratio (DB / DP) of 0.95 or more to a density DP of a powder pulverized to a size passing through a sieve having an opening of 75 μm. 炭窒化物相は、金属元素がTi、Zr、Hf、V、Nb、Ta、Cr、MoおよびWから成る群より選択された2種以上からなる複炭窒化物である請求項1に記載の超硬合金。   The carbonitride phase is a double carbonitride composed of two or more selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W as a metal element. Cemented carbide. 炭窒化物相は、金属元素がZr、Hf、V、Nb、Ta、Cr、MoおよびWから成る群より選択された1種以上とTiとからなる複炭窒化物である請求項1または2に記載の超硬合金。   The carbonitride phase is a double carbonitride composed of Ti and at least one selected from the group consisting of Zr, Hf, V, Nb, Ta, Cr, Mo and W as a metal element. The cemented carbide described in 1. 超硬合金全体に含まれる窒素量が0.1〜2.6質量%である請求項1〜3のいずれか1項に記載の超硬合金。   The cemented carbide according to any one of claims 1 to 3, wherein an amount of nitrogen contained in the entire cemented carbide is 0.1 to 2.6 mass%. 超硬合金全体に含まれる窒素量が0.1〜2.0質量%である請求項1〜4のいずれか1項に記載の超硬合金。   The cemented carbide according to any one of claims 1 to 4, wherein the amount of nitrogen contained in the entire cemented carbide is 0.1 to 2.0 mass%. 結合相が、Co、NiおよびFeから成る群より選択された少なくとも1種を合計して、結合相全体に対して50質量%以上含む請求項1〜5のいずれか1項に記載の超硬合金。   The cemented carbide according to any one of claims 1 to 5, wherein the binder phase comprises at least one selected from the group consisting of Co, Ni, and Fe in a total amount of 50% by mass or more based on the total binder phase. alloy. 結合相が、Co、NiおよびFeから成る群より選択された少なくとも1種を合計して、結合相全体に対して70〜100質量%、およびTi、Zr、Hf、V、Nb、Ta、Cr、Mo、W、CおよびNから成る群より選択された少なくとも1種を結合相全体に対して0〜30質量%含むものからなる請求項1〜6のいずれか1項に記載の超硬合金。   The binder phase is a total of at least one selected from the group consisting of Co, Ni and Fe, and is 70 to 100% by mass with respect to the total binder phase, and Ti, Zr, Hf, V, Nb, Ta, Cr The cemented carbide according to any one of claims 1 to 6, wherein the cemented carbide contains at least one selected from the group consisting of Mo, W, C and N based on 0 to 30% by mass with respect to the entire binder phase. . 結合相に含まれるCr元素量が結合相全体に対して3〜11質量%である請求項1〜7のいずれか1項に記載の超硬合金。   The cemented carbide according to any one of claims 1 to 7, wherein an amount of Cr element contained in the binder phase is 3 to 11 mass% with respect to the whole binder phase. 超硬合金の表面から内部に向かって平均厚さ5〜50μmのWC相と結合相とからなる表面層が形成された請求項1〜8のいずれか1項に記載の超硬合金。   The cemented carbide according to any one of claims 1 to 8, wherein a surface layer composed of a WC phase and a binder phase having an average thickness of 5 to 50 µm is formed from the surface of the cemented carbide toward the inside. 表面層の平均厚さが9〜35μmである請求項に記載の超硬合金。 The cemented carbide according to claim 9 , wherein the average thickness of the surface layer is 9 to 35 µm. DB/DPが、0.98以上である請求項1〜10のいずれか1項に記載の超硬合金。   DB / DP is 0.98 or more, The cemented carbide alloy of any one of Claims 1-10. WC相:57〜90体積%、炭窒化物相:3〜25体積%および結合相:5〜21体積%とからなり、WC相と炭窒化物相と結合相の合計は100体積%である請求項1〜11のいずれか1項に記載の超硬合金。   WC phase: 57 to 90% by volume, carbonitride phase: 3 to 25% by volume, and binder phase: 5 to 21% by volume. The total of the WC phase, the carbonitride phase, and the binder phase is 100% by volume. The cemented carbide according to any one of claims 1 to 11. WC相:58〜80体積%、炭窒化物相:3〜25体積%および結合相:5〜21体積%とからなり、WC相と炭窒化物相と結合相の合計は100体積%である請求項1〜12のいずれか1項に記載の超硬合金。   WC phase: 58 to 80% by volume, carbonitride phase: 3 to 25% by volume, and binder phase: 5 to 21% by volume, and the total of the WC phase, the carbonitride phase, and the binder phase is 100% by volume. The cemented carbide according to any one of claims 1 to 12. 請求項1〜13のいずれか1項に記載の超硬合金の製造方法であって、
平均粒径0.1〜1.0μmのWC粉末:55〜94.8体積%と、金属元素がTi、Zr、Hf、V、Nb、Ta、Cr、MoおよびWから成る群より選択された2種以上からなる複炭窒化物であり、複炭窒化物の炭素量CPと窒素量NPの合計に対する窒素量NPの比率(NP/(CP+NP))が原子比で0.2〜0.8である平均粒径0.1〜1.0μmの複炭窒化物粉末:1〜30体積%と、Co、NiおよびFeから成る群より選択された少なくとも1種からなる平均粒径0.1〜1.0μmの鉄族金属粉末:4.2〜22.2体積%と、平均粒径1.0〜4.0μmのCr粉末:0〜2.2体積%とからなり、これらの合計が100体積%となるように配合した原料粉末を、混合、粉砕し、得られた混合粉末を成形後、焼結を行なうことを含む、超硬合金の製造方法。
It is a manufacturing method of the cemented carbide alloy according to any one of claims 1 to 13,
WC powder having an average particle size of 0.1 to 1.0 μm: 55 to 94.8% by volume, and the metal element was selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo and W It is a double carbonitride composed of two or more types, and the ratio of the amount of nitrogen NP to the total of the carbon amount CP and nitrogen amount NP of the double carbonitride (NP / (CP + NP)) is 0.2 to 0.8 in atomic ratio. Double carbonitride powder having an average particle size of 0.1 to 1.0 μm: 1 to 30% by volume, and an average particle size of 0.1 to 0.1 selected from the group consisting of Co, Ni and Fe 1.0 μm iron group metal powder: 4.2 to 22.2% by volume, and Cr 3 C 2 powder having an average particle size of 1.0 to 4.0 μm: 0 to 2.2% by volume. After mixing and pulverizing the raw material powder blended so that the total becomes 100% by volume, the obtained mixed powder is molded, It comprises performing a sintering method for cemented carbide.
請求項1〜13のいずれか1項に記載の超硬合金の表面に被膜が被覆された被覆超硬合金。   A coated cemented carbide in which a coating is coated on the surface of the cemented carbide according to any one of claims 1 to 13. 被膜が、Ti、Zr、Hf、V、Nb、Ta、Cr、Mo、W、AlおよびSiから成る群より選択された少なくとも1種の炭化物、窒化物、炭窒化物、酸化物およびこれらの相互固溶体から成る群より選択された少なくとも1種からなる請求項15に記載の被覆超硬合金。   The coating is at least one carbide, nitride, carbonitride, oxide selected from the group consisting of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al and Si and their mutual The coated cemented carbide according to claim 15, comprising at least one selected from the group consisting of solid solutions. 被膜が、TiC、TiN、TiCN、Al、TiAlN、TiSiN、AlCrNおよび(Al,Cr)から成る群より選択された少なくとも1種からなる請求項15または16に記載の被覆超硬合金。 Coating, TiC, TiN, TiCN, Al 2 O 3, TiAlN, TiSiN, AlCrN and (Al, Cr) coating than of claim 15 or 16 comprising at least one member selected from the group consisting of 2 O 3 Hard alloy. 請求項1〜13のいずれか1項に記載された超硬合金からなる切削工具。   A cutting tool comprising the cemented carbide according to any one of claims 1 to 13. 請求項15〜17のいずれか1項に記載された被覆超硬合金からなる切削工具。   A cutting tool made of the coated cemented carbide according to any one of claims 15 to 17. 請求項1〜13のいずれか1項に記載された超硬合金からなる耐摩耗部材。   The wear-resistant member which consists of a cemented carbide as described in any one of Claims 1-13. 請求項15〜17のいずれか1項に記載された被覆超硬合金からなる耐摩耗部材。   A wear-resistant member comprising the coated cemented carbide according to any one of claims 15 to 17.
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