JP6026297B2 - lighting equipment - Google Patents

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JP6026297B2
JP6026297B2 JP2013011562A JP2013011562A JP6026297B2 JP 6026297 B2 JP6026297 B2 JP 6026297B2 JP 2013011562 A JP2013011562 A JP 2013011562A JP 2013011562 A JP2013011562 A JP 2013011562A JP 6026297 B2 JP6026297 B2 JP 6026297B2
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heat
expanded
heat dissipating
heat sink
hole
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JP2014143112A (en
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道子 西村
道子 西村
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Stanley Electric Co Ltd
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本発明は、天井埋込型のダウンライト等の照明器具に関するものである。   The present invention relates to a lighting fixture such as a ceiling-embedded downlight.

近年、高輝度で長寿命であるLED(発光ダイオード)を光源として使用する照明器具が普及してきている。   In recent years, lighting fixtures using LEDs (light emitting diodes) with high brightness and long life as a light source have become widespread.

ところが、LEDの最大の問題は、投入した電力の大部分が熱となり、自身が発する熱によって発光効率や耐久寿命が低下するという点である。このため、照明器具にヒートシンクを設け、このヒートシンクによる放熱によってLEDの発熱を抑える冷却構造も実用化されている(例えば、特許文献1参照)。   However, the biggest problem with LEDs is that most of the input power becomes heat and the light emission efficiency and durability life are reduced by the heat generated by itself. For this reason, a cooling structure in which a heat sink is provided in the luminaire and heat generation of the LED is suppressed by heat dissipation from the heat sink has been put into practical use (see, for example, Patent Document 1).

ここで、ヒートシンクを備えた従来の照明器具を図6に示す。   Here, the conventional lighting fixture provided with the heat sink is shown in FIG.

即ち、図6は従来の照明器具の設置状態を示す断面図であり、図示の照明器具101は、天井埋込型のダウンライトであって、器具本体102にはヒートシンク103が取り付けられており、このヒートシンク103の下面には、LED104を実装して成る基板105が放熱シート106を介して取り付けられている。そして、器具本体102の両側には、板バネ状の取付バネ107が設けられている。   That is, FIG. 6 is a cross-sectional view showing an installation state of a conventional lighting fixture. The illustrated lighting fixture 101 is a ceiling-embedded downlight, and a heat sink 103 is attached to the fixture body 102. A substrate 105 on which the LEDs 104 are mounted is attached to the lower surface of the heat sink 103 via a heat dissipation sheet 106. A plate spring-like mounting spring 107 is provided on both sides of the instrument body 102.

而して、ダウンライト101は、両側の取付バネ107を押し縮めた状態で天井壁110に開口する孔110aに下方から通された後、取付バネ107が自身の弾性によって広がって孔1110aの周縁に係止されることによって図示のように固定される。   Thus, after the downlight 101 is passed from below through the hole 110a that opens to the ceiling wall 110 with the attachment springs 107 on both sides being compressed, the attachment spring 107 spreads by its own elasticity and the peripheral edge of the hole 1110a. It is fixed as shown in FIG.

斯かるダウンライト101において、LED104が起動されてこれが発光すると、その光は天井壁110の孔110aを通過して下方に照射され、下方の照明に供される。これと同時に、LED104は発光によって熱を発生するが、その熱は基板105から放熱シート106を経てヒートシンク103へと伝導し、ヒートシンク103から天井内へと放熱され、この放熱によってLED104の温度上昇が抑えられる。   In such a downlight 101, when the LED 104 is activated and emits light, the light passes through the hole 110a of the ceiling wall 110 and is irradiated downward to be used for downward illumination. At the same time, the LED 104 generates heat by light emission, but the heat is conducted from the substrate 105 to the heat sink 103 through the heat radiating sheet 106 and is radiated from the heat sink 103 into the ceiling, and this heat dissipation increases the temperature of the LED 104. It can be suppressed.

特開2012−204199号公報JP 2012-204199 A

ところで、近年の照明器具の高出力化に伴い、ヒートシンクには高い放熱性能が求められているが、ヒートシンクはアルミダイカスト等によって構成されているため、図6に示すダウンライト101においては、ヒートシンク103のサイズは天井壁110の孔110aを通過し得る大きさに制限される。   By the way, with the recent increase in output of lighting fixtures, high heat dissipation performance is required for the heat sink. However, since the heat sink is made of aluminum die casting or the like, in the downlight 101 shown in FIG. Is limited to a size that can pass through the hole 110 a of the ceiling wall 110.

ヒートシンクの放熱性能を高めるには、その表面積(伝熱面積)を大きく、放熱フィンの間隔を或る程度空ける必要があるが、図6に示すようなダウンライト101にあっては限界がある。又、ヒートシンク103の高さを高くしても、熱源であるLED104からの距離が長くなるため、放熱性能の向上は少ない。   In order to improve the heat dissipation performance of the heat sink, it is necessary to increase its surface area (heat transfer area) and to provide some space between the heat dissipating fins, but there is a limit to the downlight 101 as shown in FIG. Further, even if the height of the heat sink 103 is increased, the distance from the LED 104 that is a heat source is increased, so that the heat radiation performance is hardly improved.

本発明は上記問題に鑑みてなされたもので、その目的とする処は、被取付部材の孔の大きさによって制限されることなく、ヒートシンクの放熱性能を高めることができる照明器具を提供することにある。   The present invention has been made in view of the above problems, and the object of the present invention is to provide a lighting apparatus capable of enhancing the heat dissipation performance of the heat sink without being limited by the size of the hole of the attached member. It is in.

上記目的を達成するため、請求項1記載の発明は、器具本体に光源と放熱フィンを有するヒートシンクを背中合わせに取り付けて構成され、被取付部材に開口する孔から挿入され、前記器具本体に設けられた取付バネによって被取付部材の孔の周縁に固定される照明器具において、前記放熱フィンを可撓性シートによって拡開可能に構成し、該放熱フィンを押し縮めた状態で前記被取付部材の孔を通過させた後に当該放熱フィンが拡開するようにしたことを特徴とする。   In order to achieve the above object, the invention according to claim 1 is configured by attaching a heat sink having a light source and a heat radiating fin back to back on an instrument body, inserted through a hole opened in a member to be attached, and provided in the instrument body. In the lighting fixture fixed to the periphery of the hole of the mounted member by the mounting spring, the heat dissipating fin is configured to be expandable by a flexible sheet, and the hole of the mounted member is compressed and contracted. The heat dissipating fins are expanded after passing through.

請求項2記載の発明は、請求項1記載の発明において、前記放熱フィンを前記取付バネの付勢力によって拡開させるようにしたことを特徴とする。   The invention according to claim 2 is characterized in that, in the invention according to claim 1, the heat dissipating fins are expanded by the urging force of the mounting spring.

請求項3記載の発明は、請求項1記載の発明において、前記放熱フィンを専用のバネの付勢力によって拡開させるようにしたことを特徴とする。   A third aspect of the invention is characterized in that, in the first aspect of the invention, the heat dissipating fins are expanded by a biasing force of a dedicated spring.

請求項4記載の発明は、請求項1〜3の何れかに記載の発明において、前記放熱フィンを多方向に拡開させるようにしたことを特徴とする。   According to a fourth aspect of the present invention, in the invention according to any one of the first to third aspects, the heat dissipating fins are expanded in multiple directions.

本発明によれば、放熱フィンを押し縮めた状態で天井壁等の被取付部材の孔を通過させ、その後は放熱フィンを拡開させるようにしたため、放熱フィンの表面積(伝熱面積)を拡大させ、間隔も広げることができる。この結果、当該照明器具が通過する被取付部材の孔の大きさに制限を受けることなく、ヒートシンクの放熱性能を高めることができ、LED等の光源を効率良く冷却してその温度上昇を抑えることができる。尚、放熱フィンを多方向に拡開させるようにすれば、その表面積を更に拡大させることができる。   According to the present invention, the surface of the radiation fin is expanded because the radiation fin is passed through the hole of the mounted member such as the ceiling wall in a state where the radiation fin is compressed and then the radiation fin is expanded. And widen the spacing. As a result, the heat dissipation performance of the heat sink can be enhanced without being limited by the size of the hole of the attached member through which the lighting fixture passes, and the temperature rise is suppressed by efficiently cooling the light source such as the LED. Can do. If the heat dissipating fins are expanded in multiple directions, the surface area can be further increased.

本発明の実施の形態1に係る照明器具の断面図であって、(a)は設置前の状態、(b)は設置後の状態をそれぞれ示す。It is sectional drawing of the lighting fixture which concerns on Embodiment 1 of this invention, Comprising: (a) shows the state before installation, (b) shows the state after installation, respectively. 本発明の実施の形態1に係る照明器具のヒートシンクの状態を示す平面図であって、(a)は収縮状態、(b)は拡開状態をそれぞれ示す。It is a top view which shows the state of the heat sink of the lighting fixture which concerns on Embodiment 1 of this invention, Comprising: (a) shows a contracted state, (b) shows an expanded state, respectively. 本発明の実施の形態1に係る照明器具においてヒートシンクの形状を孔の形状に合わせた例を示す図であって、(a)は収縮状態、(b)は拡開状態をそれぞれ示す。It is a figure which shows the example which matched the shape of the heat sink with the shape of the hole in the lighting fixture which concerns on Embodiment 1 of this invention, Comprising: (a) shows a contracted state, (b) shows an expanded state, respectively. 本発明の実施の形態2に係る照明器具の設置状態を示す断面図である。It is sectional drawing which shows the installation state of the lighting fixture which concerns on Embodiment 2 of this invention. 本発明の実施の形態3に係る照明器具におけるヒートシンクの状態を示す図であって、(a)は収縮状態を示す平面図、(b)は拡開状態を示す平面図、(c)は拡開状態を示す側断面図である。It is a figure which shows the state of the heat sink in the lighting fixture which concerns on Embodiment 3 of this invention, Comprising: (a) is a top view which shows a contracted state, (b) is a top view which shows an expanded state, (c) is an enlarged view. It is a sectional side view which shows an open state. 従来の照明器具の設置状態を示す断面図である。It is sectional drawing which shows the installation state of the conventional lighting fixture.

以下に本発明の実施の形態を添付図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the accompanying drawings.

<実施の形態1>
図1は本発明の実施の形態1に係る照明器具の断面図であって、(a)は設置前の状態、(b)は設置後の状態を示す図、図2は同照明器具のヒートシンクの状態を示す平面図であって、(a)は収縮状態、(b)は拡開状態を示す図である。
<Embodiment 1>
FIG. 1 is a cross-sectional view of a lighting fixture according to Embodiment 1 of the present invention, where (a) is a state before installation, (b) is a diagram showing a state after installation, and FIG. 2 is a heat sink of the lighting fixture. It is a top view which shows this state, (a) is a contracted state, (b) is a figure which shows an expanded state.

本実施の形態に係る照明器具1は、天井埋込型のダウンライトであって、このダウンライト1においては、器具本体2に設置されたヒートシンク3のベース3aの下面に、光源であるLED4が実装された基板5が放熱シート6を介して取り付けられている。つまり、器具本体2には、LED4と基板5とがヒートシンク3と背中合わせに取り付けられている。そして、器具本体2の両側には板バネ状の取付バネ7が設けられている。   The lighting fixture 1 according to the present embodiment is a ceiling-embedded downlight. In this downlight 1, an LED 4 as a light source is provided on the lower surface of a base 3a of a heat sink 3 installed in the fixture body 2. The mounted substrate 5 is attached via a heat dissipation sheet 6. That is, the LED 4 and the substrate 5 are attached to the instrument body 2 back to back with the heat sink 3. A plate spring-like mounting spring 7 is provided on both sides of the instrument body 2.

ところで、本実施の形態では、ヒートシンク3の放熱フィン3bは、熱伝導率の高い可撓性の紙製放熱シートによって構成されており、ベース3a上に立設された放熱フィン3bは、蛇腹状に折り返されて扇子状に成形されている。そして、この放熱フィン3bの両端は、両側の各取付バネ7にそれぞれ取り付けられている。   By the way, in this Embodiment, the radiation fin 3b of the heat sink 3 is comprised by the flexible paper-made heat radiation sheet | seat with high heat conductivity, and the radiation fin 3b erected on the base 3a is bellows-like. It is folded back into a fan shape. And both ends of this radiation fin 3b are each attached to each attachment spring 7 of both sides.

而して、ダウンライト1の設置に際しては、図1(a)に示すように、取付バネ7とヒートシンク3の放熱フィン3bが被取付部材である天井壁10の円形の孔10aの内径よりも小さく押し縮められた状態で、ダウンライト1が天井壁10の孔10aに下方から通される。このときのヒートシンク3の放熱フィン3bの状態を図2(a)に示すが、収縮状態にある放熱フィン3bの間隔は狭い状態にある。   Thus, when the downlight 1 is installed, as shown in FIG. 1A, the mounting spring 7 and the heat dissipating fins 3b of the heat sink 3 are larger than the inner diameter of the circular hole 10a of the ceiling wall 10 which is a mounted member. The downlight 1 is passed through the hole 10a of the ceiling wall 10 from below in a state where it is pressed and contracted to a small extent. The state of the radiation fins 3b of the heat sink 3 at this time is shown in FIG. 2A, but the interval between the radiation fins 3b in the contracted state is narrow.

ダウンライト1が天井壁10の孔10aを通過すると、図1(b)に示すように、両側の板バネ7は自らの弾性によって開いて孔10aの周縁に係止されるため、ダウンライト1が天井壁10の裏側に収納された状態で固定される。そして、これと同時にヒートシンク3の放熱フィン3bが取付バネ7の付勢力によって扇形に拡開するため、その表面積(伝熱面積)が拡大するとともに、図2(b)に示すように放熱フィン3bの間隔も広げられる。この結果、天井壁10の孔10aの大きさに制限を受けることなく、ヒートシンク3の放熱性能が高められ、LED4が効率良く冷却されてその温度上昇が抑えられる。   When the downlight 1 passes through the hole 10a of the ceiling wall 10, as shown in FIG. 1 (b), the leaf springs 7 on both sides open by their own elasticity and are locked to the periphery of the hole 10a. Is fixed in a state of being stored in the back side of the ceiling wall 10. At the same time, the heat dissipating fins 3b of the heat sink 3 are expanded in a fan shape by the urging force of the mounting spring 7, so that the surface area (heat transfer area) is increased and the heat dissipating fins 3b as shown in FIG. The interval of can be expanded. As a result, the heat dissipation performance of the heat sink 3 is enhanced without being limited by the size of the hole 10a of the ceiling wall 10, and the LED 4 is efficiently cooled and the temperature rise is suppressed.

ところで、図3(a)に示すように、ヒートシンク3の放熱フィン3bの形状を、該放熱フィン3bが収縮状態にあるときに天井壁10の孔10aの円形状に合わせておけば、これが図3(b)に示すように拡開したときの表面積を更に拡大させることができ、ヒートシンク3の放熱性能を一段と高めることができる。   By the way, as shown in FIG. 3A, if the shape of the radiating fin 3b of the heat sink 3 is matched with the circular shape of the hole 10a of the ceiling wall 10 when the radiating fin 3b is in a contracted state, this is illustrated. As shown in 3 (b), the surface area when expanded can be further increased, and the heat dissipation performance of the heat sink 3 can be further enhanced.

<実施の形態2>
次に、本発明の実施の形態を図4に基づいて以下に説明する。
<Embodiment 2>
Next, an embodiment of the present invention will be described below with reference to FIG.

図4は本発明の実施の形態2に係る照明器具の設置状態を示す断面図であり、本図においては図1に示したものと同一要素には同一符号を付しており、以下、それらについての再度の説明は省略する。   FIG. 4 is a cross-sectional view showing the installation state of the lighting fixture according to Embodiment 2 of the present invention. In this figure, the same elements as those shown in FIG. The re-explanation about is omitted.

前記実施の形態1においては、ヒートシンク3の放熱フィン3bの両端を両側の取付バネ7に取り付け、該放熱フィン3bを取付バネ7の付勢力によって拡開させるようにしたが、本実施の形態では、専用のバネ8を設け、このバネ8によって放熱フィン3bを拡開させるようにしており、他の構成は前記実施の形態1のそれと同じである。従って、本実施の形態においても、前記実施の形態1と同様の効果が得られる。   In the first embodiment, both ends of the radiating fins 3b of the heat sink 3 are attached to the mounting springs 7 on both sides, and the radiating fins 3b are expanded by the urging force of the mounting springs 7, but in this embodiment, A dedicated spring 8 is provided, and the heat dissipating fin 3b is expanded by the spring 8, and the other configuration is the same as that of the first embodiment. Therefore, also in the present embodiment, the same effect as in the first embodiment can be obtained.

<実施の形態3>
次に、本発明の実施の形態3を図5に基づいて以下に説明する。
<Embodiment 3>
Next, a third embodiment of the present invention will be described with reference to FIG.

図5は本発明の実施の形態3に係る照明器具におけるヒートシンクの状態を示す図であって、(a)は収縮状態を示す平面図、(b)は拡開状態を示す平面図、(c)は拡開状態を示す側断面図である。   5A and 5B are diagrams showing a state of a heat sink in the lighting fixture according to Embodiment 3 of the present invention, in which FIG. 5A is a plan view showing a contracted state, FIG. 5B is a plan view showing an expanded state, and FIG. ) Is a side sectional view showing an expanded state.

本実施の形態では、ヒートシンク3の放熱フィン3bが収縮状態にあるときには、図5(a)に示すように、放熱フィン3bは星形(ヒトデ形)に折り畳まれており、ダウンライト1が天井壁10の孔10aを通過すると、図5(b),(c)に示すように放熱フィン3bが4つの取付バネ7によって直交する2方向に広げられ、該放熱フィン3bが図示のように袋状に拡開するようにしている。   In the present embodiment, when the radiating fins 3b of the heat sink 3 are in a contracted state, the radiating fins 3b are folded into a star shape (starfish shape) as shown in FIG. When passing through the hole 10a of the wall 10, as shown in FIGS. 5B and 5C, the radiating fins 3b are spread in two directions orthogonal to each other by the four mounting springs 7, and the radiating fins 3b are formed in a bag as shown in the figure. It expands in a shape.

而して、本実施の形態のように、ヒートシンク3の放熱フィン3bを2多方向に拡開させるようにすれば、その表面積を更に拡大させることができ、ヒートシンク3の放熱性能を効果的に高めることができる。   Thus, if the heat dissipating fins 3b of the heat sink 3 are expanded in two directions as in the present embodiment, the surface area can be further increased, and the heat dissipating performance of the heat sink 3 can be effectively increased. Can be increased.

尚、本実施の形態では、ヒートシンク3の放熱フィン3bを2方向に拡開させたが、3方向以上の多方向に拡開させるようにしても良い。   In the present embodiment, the heat dissipating fins 3b of the heat sink 3 are expanded in two directions, but may be expanded in three or more directions.

ところで、以上は本発明をダウンライトに対して適用した形態について説明したが、本発明は、壁や床に埋設される他の任意の照明器具に対しても同様に適用可能であることは勿論である。   By the way, although the above demonstrated the form which applied this invention with respect to the downlight, of course, this invention is applicable similarly to other arbitrary lighting fixtures embed | buried in a wall or a floor. It is.

又、以上の実施の形態では、放熱フィンを熱伝導率の高い紙製放熱シートによって構成したが、これには、窒化ケイ素、窒化アルミニウム、マグネシア、アルミナシリケート、シリコン、鉄、炭化珪素、炭素、窒化硼素、アルミナ、シリカ、アルミニウム、銅、銀、金等の熱伝導粉末を繊維に結合してシート上に抄紙したものや、黒鉛紙の紙面の両面にアルミニウム又はその合金等では挟み込まれたものがある。   In the above embodiment, the heat dissipating fin is constituted by a paper heat dissipating sheet having a high thermal conductivity. This includes silicon nitride, aluminum nitride, magnesia, alumina silicate, silicon, iron, silicon carbide, carbon, Paper made by bonding heat conductive powder such as boron nitride, alumina, silica, aluminum, copper, silver, gold, etc. to a fiber and made on a sheet, or sandwiched between both surfaces of graphite paper with aluminum or its alloy There is.

更に、以上の実施の形態では、放熱フィンを構成する可撓性シートを紙製放熱シートによって説明したが、これに代えて熱伝導粉末を添加して成る樹脂放熱シートや、薄いアルミニウムや銅とグラファイトによる積層構造を持つ金属性放熱シート等を用いても良く、可撓性があり熱伝導率・熱放射率等の放熱特性が高いものであれば、使用可能である。   Furthermore, in the above embodiment, the flexible sheet constituting the radiation fin has been described with a paper radiation sheet, but instead of this, a resin radiation sheet formed by adding thermally conductive powder, thin aluminum or copper, A metallic heat-dissipating sheet or the like having a laminated structure of graphite may be used, and any material that is flexible and has high heat-dissipation characteristics such as thermal conductivity and thermal emissivity can be used.

1 ダウンライト(照明器具)
2 器具本体
3 ヒートシンク
3a ヒートシンクのベース
3b ヒートシンクの放熱フィン
4 LED(光源)
5 基板
6 放熱シート
7 取付バネ
8 バネ
10 天井壁(被取付部材)
10a 天井壁の孔
1 Downlight (lighting fixture)
2 Apparatus body 3 Heat sink 3a Heat sink base 3b Heat sink fin 4 LED (light source)
5 Substrate 6 Heat dissipation sheet 7 Mounting spring 8 Spring 10 Ceiling wall (attached member)
10a Hole in the ceiling wall

Claims (4)

器具本体に光源と放熱フィンを有するヒートシンクを背中合わせに取り付けて構成され、被取付部材に開口する孔から挿入され、前記器具本体に設けられた取付バネによって被取付部材の孔の周縁に固定される照明器具において、
前記放熱フィンを可撓性を有する放熱シートによって拡開可能に構成し、該放熱フィンを押し縮めた状態で前記被取付部材の孔を通過させた後に当該放熱フィンが拡開するようにしたことを特徴とする照明器具。
A heat sink having a light source and a radiation fin is attached back to back on the instrument body, inserted through a hole opening in the attached member, and fixed to the periphery of the hole of the attached member by an attachment spring provided in the instrument body. In lighting fixtures,
The heat dissipating fin is configured to be expandable by a flexible heat dissipating sheet, and the heat dissipating fin is expanded after passing through the hole of the attached member in a state where the heat dissipating fin is compressed. Lighting equipment characterized by
前記放熱フィンを前記取付バネの付勢力によって拡開させるようにしたことを特徴とする請求項1記載の照明器具。   The lighting apparatus according to claim 1, wherein the heat dissipating fins are expanded by an urging force of the mounting spring. 前記放熱フィンを専用のバネの付勢力によって拡開させるようにしたことを特徴とする請求項1記載の照明器具。   2. The luminaire according to claim 1, wherein the heat dissipating fins are expanded by a biasing force of a dedicated spring. 前記放熱フィンを多方向に拡開させるようにしたことを特徴とする請求項1〜3の何れかに記載の照明器具。
The lighting apparatus according to claim 1, wherein the heat dissipating fins are expanded in multiple directions.
JP2013011562A 2013-01-24 2013-01-24 lighting equipment Active JP6026297B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3875393B2 (en) * 1998-02-24 2007-01-31 有限会社コアテック技研 Radiation fin and method of manufacturing the same
JPH11354951A (en) * 1998-06-10 1999-12-24 Pfu Ltd Heat radiation mechanism of portable electronic equipment
US9194570B2 (en) * 2010-11-09 2015-11-24 Panasonic Intellectual Property Management Co., Ltd. Lamp and lighting apparatus
EP2481973B1 (en) * 2011-01-31 2014-07-23 Toshiba Lighting & Technology Corporation Lamp apparatus and luminaire
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