JP6007579B2 - Control device and motor unit including the same - Google Patents

Description

  The present invention relates to a control device having a first circuit board and a second circuit board having a power element, and a motor unit including the same device.

  The control device of Patent Document 1 includes a circuit board and a plurality of circuit elements.

JP 2008-41718 A

  In the control device, all circuit elements are mounted on a flat circuit board. For this reason, it is difficult to reduce the dimension of the circuit board in the planar direction in the control device.

  In order to solve the above-described problems, an object of the present invention is to provide a control device capable of reducing the size of a circuit board in the planar direction, and a motor unit including the device.

(1) The first means is the invention according to claim 1, that is, a metal housing having a bottom wall and side walls, a first main surface, and the first main surface faces the bottom wall. A second circuit board that is upright with respect to the first circuit board and has a second main surface and a power element, the power element being attached to the second main surface and facing the side wall possess the door, said first circuit board includes a first rear and connectors, wherein the first back surface of the first main surface to form a surface opposite the mounting said connector to said first back The housing has a metal connector supporting portion, the connector supporting portion is disposed between the bottom wall and the first main surface, and a portion corresponding to the connector on the first main surface is provided. Supported by the connector support portion; Circuit board is attached to the connector support portion,
The power element is a control device that contacts the side wall .

  In the control device, since the second circuit board stands upright with respect to the first circuit board, the dimension in the planar direction of the first circuit board in the control device can be reduced. Moreover, in the said control apparatus, the heat of a power element moves to the side wall of a housing. For this reason, the temperature rise of a power element is suppressed.

Further, in the above control device, the portion corresponding to the connector on the first main surface is supported by the connector support portion, so that the load applied to the first circuit board when the device is attached to the connector is received by the connector support portion. For this reason, deformation of the first circuit board is suppressed. Moreover, in the said control apparatus, the heat of a 2nd circuit board flows into a connector support part. For this reason, the temperature rise of the second circuit board is suppressed.

( 2 ) The second means is the invention according to claim 2 , that is, a bottom wall, a side wall, and a connector support part, wherein the side wall and the connector support part are made upright with respect to the bottom wall. A connector having a housing, a first main surface, a first back surface, and a connector, wherein the first main surface faces the bottom wall, the connector is attached to the first back surface, and the connector on the first main surface A first circuit board that is supported by the connector support part, upright with respect to the first circuit board, and having a second main surface, a second back surface, and a power element, A second circuit board on which a surface faces the connector supporting portion, the second back surface contacts the side wall, and the power element is attached to the second main surface, the power element supporting the connector Touching part And summarized in that a control device that.

  In the control device, since the second circuit board stands upright with respect to the first circuit board, the dimension in the planar direction of the first circuit board in the control device can be reduced. Further, in the above control device, the portion corresponding to the connector on the first main surface is supported by the connector support portion, so that the load applied to the first circuit board when the device is attached to the connector is received by the connector support portion. For this reason, deformation of the first circuit board is suppressed. Moreover, in the said control apparatus, the heat of a 2nd circuit board flows into a connector support part. For this reason, the temperature rise of the second circuit board is suppressed.

(3) third means, the invention described in claim 3, that is, the control device according to claim 1 or 2 having a multilayer PCB thermoplastic resin film of a plurality are stacked as the first circuit board The gist of the present invention is the control device described in 1. above.

(5) The gist of the fourth means is the motor unit having the control device according to any one of claims 1 to 3 , that is, the invention according to claim 4 .

  The present invention provides a control device capable of reducing the size of a circuit board in the planar direction, and a motor unit including the device.

It is sectional drawing regarding the motor unit of 1st Embodiment of this invention, and is sectional drawing which shows the cross-sectional structure of the plane in alignment with an axial direction. The top view which shows the planar structure of the electric motor of 1st Embodiment. It is a figure regarding the 1st circuit board of the control apparatus of 1st Embodiment, (a) is an expanded view which shows the expansion | deployment structure of a 1st circuit board, (b) is (a) after bending a 1st circuit board. The side view which shows the side structure seen from arrow Y3. It is sectional drawing regarding the control apparatus of 1st Embodiment, (a) is sectional drawing which shows sectional structure of Z1A-Z1A plane of FIG. 1, (b) is sectional drawing which shows sectional structure of Z1B-Z1B plane of FIG. . FIG. 4 is a cross-sectional view relating to the motor unit of the first embodiment, and is a cross-sectional view showing a cross-sectional structure of the second circuit board of FIG. 1 and its periphery. The perspective view which shows the perspective structure of the control apparatus of 2nd Embodiment of this invention. It is sectional drawing regarding the control apparatus of 2nd Embodiment of this invention, and sectional drawing which shows the cross-section of the Z6-Z6 plane of FIG. FIG. 8 is a cross-sectional view illustrating a motor unit according to another embodiment of the present invention, and a cross-sectional view illustrating a cross-sectional structure corresponding to the second circuit board of FIG. FIG. 8 is a cross-sectional view illustrating a motor unit according to another embodiment of the present invention, and a cross-sectional view illustrating a cross-sectional structure corresponding to the second circuit board of FIG.

(First embodiment)
With reference to FIG. 1, the structure of the motor unit 1 of this embodiment is demonstrated.
The motor unit 1 includes an electric motor 1A and a control device 1B. The electric motor 1 </ b> A includes a rotor 10, a stator 20, a bus bar 30, a motor housing 40, ball bearings 43 and 44, a bracket 50, and a resolver 60. The control device 1B includes a housing 70, a first circuit board 80, and a second circuit board 90. The control device 1B controls the operation of the electric motor 1A.

The direction of the motor unit 1 is defined as follows.
(A) A direction along the central axis (hereinafter, “central axis J”) of the rotor 10 is referred to as “axial direction ZA”. A direction orthogonal to the axial direction ZA is referred to as a “radial direction ZB”. The direction in which the rotor 10 rotates is referred to as “circumferential direction ZC”.
(B) In the axial direction ZA, a direction passing through the electric motor 1A and the control device 1B in this order is referred to as “upward direction ZA1”. In the axial direction ZA, a direction passing through the control device 1B and the electric motor 1A in this order is referred to as a “downward direction ZA2”.
(C) In the radial direction ZB, a direction approaching the central axis J is referred to as an “inward direction ZB1”. In the radial direction ZB, a direction away from the central axis J is referred to as an “outward direction ZB2”.

  The rotor 10 has an output shaft 11, a rotor core 12, and a permanent magnet 13. The rotor core 12 is made of a magnetic material. The rotor core 12 has a cylindrical shape. The rotor core 12 is press-fitted into the output shaft 11. The permanent magnet 13 is fixed to the outer peripheral surface of the rotor core 12. The permanent magnet 13 has 10 magnetic poles in the circumferential direction ZC.

  The stator 20 forms a magnetic field that generates a rotational force of the rotor 10 when a current is supplied from a power source (not shown). The stator 20 has a stator core 21 and a field part 22. The stator core 21 passes the magnetic flux of the field portion 22. The stator core 21 has a structure in which a plurality of electromagnetic steel plates are laminated. The stator core 21 is press-fitted into the inner peripheral surface of the stator holding portion 41 of the motor housing 40. The field magnet 22 forms a magnetic field around it when current is supplied from the power source. The field magnet portion 22 forms a concentrated winding by winding a conductive wire around the stator core 21. Field unit 22 has four U-phase coils, four V-phase coils, and four W-phase coils.

  The bus bar 30 includes a copper plate 31, a support member 32, and a circuit connection member 33. The bus bar 30 is located in the upward direction ZA1 of the stator core 21. The bus bar 30 is attached to the stator core 21. The bus bar 30 electrically connects the stator 20 and the second circuit board 90 via the first circuit board 80.

  Copper plate 31 has U-phase copper plate 31U, V-phase copper plate 31V, and W-phase copper plate 31W. The U-phase copper plate 31U is connected to the coil end of each U-phase coil. The V-phase copper plate 31V is connected to the coil end of each V-phase coil. The W-phase copper plate 31W is connected to the coil end of each W-phase coil.

  The support member 32 has a copper plate support portion 32A and three leg portions 32B. The support member 32 has a structure in which a copper plate support portion 32A and a leg portion 32B are integrally formed of the same resin material. The copper plate support portion 32A has an annular shape. The copper plate support portion 32 </ b> A supports the copper plate 31. The leg portion 32B extends in the downward direction ZA2 from the outer peripheral portion of the copper plate support portion 32A. The leg portions 32B are separated from each other in the circumferential direction ZC. The leg portion 32B is attached to the outer peripheral portion of the stator core 21 at the lower end portion.

  The circuit connection member 33 electrically connects the copper plate 31 and the first circuit board 80. The circuit connection member 33 includes a lead wire 33A and a connector portion 33B. The lead wire 33A is fixed to the copper plate 31 at one end. The lead wire 33A is connected to the connector portion 33B at the other end. The lead wire 33A is drawn in the upward direction ZA1 from the cover portion 52 of the bracket 50 through the bus bar through hole 52A (see FIG. 2). The connector portion 33B is fitted to the bus bar connector 84.

  The motor housing 40 has a stator holding portion 41 and a cover portion 42. The motor housing 40 has a structure in which a stator holding portion 41 and a cover portion 42 are integrally formed of the same metal plate. The motor housing 40 houses a part of the rotor 10, the stator 20, and the bus bar 30.

  The stator holding portion 41 has a cylindrical shape. The stator holding portion 41 has an opening portion 41A. The opening portion 41A opens toward the upward direction ZA1 at the upper end portion of the stator holding portion 41. The cover portion 42 has a bearing support portion 42A. The cover portion 42 closes the lower end portion of the stator holding portion 41.

  The ball bearing 43 is press-fitted into the upper end portion of the output shaft 11. The ball bearing 43 is fixed to the bearing support portion 55. The ball bearing 43 supports the output shaft 11 in a state where the rotor 10 can rotate with respect to the stator 20.

  The ball bearing 44 is press-fitted into the lower end portion of the output shaft 11. The ball bearing 44 is fixed to the bearing support portion 42A. The ball bearing 44 supports the output shaft 11 in a state where the rotor 10 can rotate with respect to the stator 20.

  The bracket 50 is fixed to the opening portion 41 </ b> A of the motor housing 40. The bracket 50 closes the opening portion 41A. The bracket 50 includes a side wall 51, a cover portion 52, a mounting portion 53, a resolver support portion 54, and a bearing support portion 55. The bracket 50 has a structure in which a side wall 51, a cover portion 52, a mounting portion 53, a resolver support portion 54, and a bearing support portion 55 are integrally formed of the same metal material.

  The side wall 51 has a cylindrical shape. The side wall 51 is fixed to the opening portion 41 </ b> A of the motor housing 40. The side wall 51 has a connector through hole (not shown). The cover portion 52 is located at an intermediate portion of the side wall 51 in the axial direction ZA. The cover portion 52 closes the opening portion 41A. The cover portion 52 has a bus bar through hole 52A and a resolver through hole 52B (see FIG. 2). The attachment portion 53 extends in the outward direction ZB <b> 2 at the upper end portion of the side wall 51. The attachment portion 53 is fixed to the attachment portion 74 of the housing 70 with a bolt 56. The resolver support portion 54 has a cylindrical shape. The resolver support portion 54 extends from the cover portion 52 in the downward direction ZA2. The bearing support portion 55 has a cylindrical shape. The bearing support portion 55 is located in the inward direction ZB1 with respect to the resolver support portion 54. The bearing support portion 55 extends from the cover portion 52 in the upward direction ZA1.

  The resolver 60 is positioned in the upward direction ZA1 with respect to the bus bar 30 and in the inward direction ZB1 with respect to the bus bar 30. The resolver 60 outputs a voltage signal corresponding to the rotational position of the rotor 10 to the first circuit board 80. The resolver 60 includes a resolver rotor 61, a resolver stator 62, and a circuit connection member 63. The resolver 60 has a variable reluctance resolver configuration.

  The resolver rotor 61 is press-fitted into the output shaft 11. The resolver stator 62 is fixed to the resolver support portion 54. The resolver stator 62 has a resolver core 62A and a resolver field part 62B. The resolver core 62 </ b> A is press-fitted into the resolver support portion 54. The resolver field part 62B is formed by a conductive wire wound around the resolver core 62A.

  The circuit connecting member 63 electrically connects the coil end of the resolver field part 62B and the first circuit board 80. The circuit connection member 63 has a lead wire 63A and a connector portion 63B. The lead wire 63A is fixed to the coil end of the resolver field part 62B at one end. The lead wire 63A is connected to the connector portion 63B at the other end. The lead wire 63A is drawn in the upward direction ZA1 with respect to the cover portion 52 of the bracket 50 via the resolver through hole 52B (see FIG. 2). The connector portion 63B is fitted to the resolver connector 85.

  The housing 70 is located at the upper end of the motor unit 1. The housing 70 covers the bracket 50 from the upward direction ZA1. The housing 70 is fixed to the bracket 50 by bolts 56. The housing 70 includes a housing main body 71, a bus bar connector support portion 75, and a resolver connector support portion 76. The housing 70 has a configuration in which a housing main body 71, a bus bar connector support portion 75, and a resolver connector support portion 76 are individually formed. The bus bar connector support portion 75 and the resolver connector support portion 76 correspond to “connector support portions”.

  The housing body 71 has a bottom wall 72, a side wall 73, and a mounting portion 74. The housing main body 71 has a structure in which a bottom wall 72, a side wall 73, and a mounting portion 74 are integrally formed of the same metal material. The bottom wall 72 has a disk shape along the radial direction ZB. The side wall 73 has a cylindrical shape. The side wall 73 extends from the outer peripheral edge of the bottom wall 72 in the downward direction ZA2. The side wall 73 has a first plane portion 73A, a second plane portion 73B, and a stepped portion 73C. The side wall 73 supports the first circuit board 80 at the stepped portion 73C. The side wall 73 faces the bus bar connector support portion 75 in the radial direction ZB in the first plane portion 73A. The side wall 73 faces the resolver connector support portion 76 in the radial direction ZB in the second plane portion 73B. The attachment portion 74 extends from the lower end portion of the side wall 73 in the outward direction ZB2. The attachment portion 74 is located at a location corresponding to the attachment portion 53 of the bracket 50.

  The bus bar connector support portion 75 is formed of a metal material. The bus bar connector support portion 75 has a quadrangular prism shape that is rectangular in plan view. The bus bar connector support portion 75 is parallel to the first flat surface portion 73 </ b> A of the side wall 73. The bus bar connector support portion 75 is located with respect to the first plane portion 73A via a space. The bus bar connector support portion 75 contacts the main surface 81A of the circuit board body 81 of the first circuit board 80 at the lower end surface. The bus bar connector support portion 75 is fixed to the bottom wall 72 with bolts (not shown). The bus bar connector support portion 75 is larger than the dimension of the bus bar connector 84 in the longitudinal direction of the bus bar connector 84 (see FIG. 4A). Bus bar connector support portion 75 is located at a location corresponding to bus bar connector 84.

  The resolver connector support portion 76 is made of a metal material. The resolver connector support portion 76 has a quadrangular prism shape that is rectangular in plan view. The resolver connector support portion 76 is parallel to the second plane portion 73 </ b> B of the side wall 73. The resolver connector support portion 76 is located with respect to the second plane portion 73B via a space. The resolver connector support portion 76 contacts the main surface 81A of the circuit board body 81 of the first circuit board 80 at the lower end surface. The resolver connector support portion 76 is fixed to the bottom wall 72 by bolts (not shown). The resolver connector support portion 76 is larger than the size of the resolver connector 85 in the longitudinal direction of the resolver connector 85 (see FIG. 4B). The resolver connector support portion 76 is located at a position corresponding to the resolver connector 85.

A configuration of the first circuit board 80 will be described with reference to FIGS. 1 and 3.
The first circuit board 80 is located in the upward direction ZA1 with respect to the cover portion 52 of the bracket 50 via a space. The first circuit board 80 includes a circuit board main body 81, a connecting portion 82 (see FIG. 3A), and a vertical substrate portion 83. The first circuit board 80 includes a control circuit that controls switching of the power elements 94 and 97 of the second circuit board 90. The first circuit board 80 receives a voltage signal based on the induced voltage of the resolver field part 62 </ b> B through the circuit connection member 63.

  The first circuit board 80 is formed as a multilayer printed board in which a plurality of thermoplastic resin films are laminated. The first circuit board 80 has a through hole having a conductor pattern as a bottom surface and an interlayer connection portion (not shown) made of a conductive paste filled in the through hole. The first circuit board 80 is configured by thermocompression bonding in a state where a thermoplastic resin film on which a conductor pattern and a conductive paste are formed is laminated.

  The circuit board body 81 has a flat plate shape along the radial direction ZB. The circuit board body 81 has a T shape in plan view (see FIG. 3A). The circuit board body 81 is located at the stepped portion 73 </ b> C of the housing 70. The circuit board body 81 includes a main surface 81A, a back surface 81B, a bus bar connector 84, a resolver connector 85, an external connector 86 (see FIG. 3A), an electrolytic capacitor 87, and a toroidal coil 88. The circuit board body 81 has a configuration in which a bus bar connector 84 and a resolver connector 85 are attached to the back surface 81B. The circuit board main body 81 faces the bottom wall 72 on the main surface 81A. The circuit board main body 81 has a configuration in which the electrolytic capacitor 87 and the toroidal coil 88 are attached to the main surface 81A. The main surface 81A corresponds to a “first main surface”. The back surface 81B corresponds to a “first back surface”. The bus bar connector 84 and the resolver connector 85 correspond to “connectors”.

The connecting portion 82 connects the circuit board main body 81 and the vertical board portion 83 to each other (see FIG. 3A). The connecting portion 82 is bent (see FIG. 3B).
The vertical substrate portion 83 has a flat plate shape along the axial direction ZA. The vertical board portion 83 stands upright with respect to the circuit board body 81. The vertical board portion 83 extends in the upward direction ZA1 with respect to the circuit board body 81 (see FIG. 3B).

The configuration of the second circuit board 90 will be described with reference to FIG.
The second circuit board 90 constitutes a power circuit by the six power elements 94 and 97. The second circuit board 90 includes a first power board 91 and a second power board 92.

  As shown in FIG. 4A, the first power board 91 is fixed to the side surface of the bus bar connector support portion 75. The first power substrate 91 has a flat plate shape along the axial direction. The first power substrate 91 faces the first flat portion 73A of the side wall 73 (see FIG. 1). The first power substrate 91 includes a ceramic substrate 93, four field effect transistors as power elements 94, and a harness 95.

  The ceramic substrate 93 is made of alumina. The ceramic substrate 93 has a flat plate shape along the axial direction ZA. The size of the ceramic substrate 93 is larger than the size of the ceramic substrate 96 of the second power substrate 92 (see FIG. 4B). The ceramic substrate 93 has a main surface 93A and a back surface 93B (see FIG. 1). Ceramic substrate 93 has a configuration in which power element 94 is attached to main surface 93A. The ceramic substrate 93 is fixed to the bus bar connector support portion 75 on the back surface 93B (see FIG. 1). The main surface 93A corresponds to a “second main surface”. The back surface 93B corresponds to a “second back surface”.

The power element 94 is in contact with the first flat surface portion 73A at a portion opposite to the ceramic substrate 93 (see FIG. 1).
The harness 95 is connected to the main surface 93A of the ceramic substrate 93 at one end, and is connected to the main surface 81A of the circuit board main body 81 at the other end. The harness 95 electrically connects the ceramic substrate 93 and the circuit board main body 81 to each other.

  As shown in FIG. 4B, the second power board 92 is fixed to the side surface of the resolver connector support portion 76. The second power substrate 92 has a flat plate shape along the axial direction. The second power substrate 92 faces the second flat portion 73B of the side wall 73 (see FIG. 1). The second power substrate 92 includes a ceramic substrate 96, field effect transistors as two power elements 97, and a harness 98.

  The ceramic substrate 96 is made of alumina. The ceramic substrate 93 has a flat plate shape along the axial direction ZA. The ceramic substrate 96 has a main surface 96A and a back surface 96B (see FIG. 1). The ceramic substrate 96 has a configuration in which the power element 97 is attached to the main surface 96A. The ceramic substrate 96 is fixed to the resolver connector support portion 76 on the back surface 96B. The main surface 96A corresponds to a “second main surface”. The back surface 96B corresponds to a “second back surface”.

The power element 97 is in contact with the second planar portion 73B at a portion opposite to the ceramic substrate 96 (see FIG. 1).
The harness 98 is connected to the main surface 96A of the ceramic substrate 96 at one end, and is connected to the main surface 81A of the circuit board main body 81 at the other end. The harness 98 electrically connects the ceramic substrate 96 and the circuit board main body 81.

The operation of the control device 1B will be described with reference to FIGS.
As shown in FIG. 1, in the control device 1B, the first circuit board 80 has a circuit board body 81 parallel to the radial direction ZB, and the second circuit board 90 has a flat plate shape along the axial direction ZA. . That is, the second circuit board 90 stands upright with respect to the first circuit board 80. For this reason, compared with the structure in which the first circuit board 80 and the second circuit board 90 are integrally formed as one circuit board, the size of the control device 1B can be reduced in the radial direction ZB.

  The control device 1B has a first function and a second function. The first function is a function that suppresses deformation of the circuit board body 81. The second function is a function of radiating heat from the power elements 94 and 97.

Details of the first function of the control device 1B will be described.
As shown in FIG. 5, the bus bar connector 84 receives a load in the upward direction ZA1 when the connector portion 33B of the circuit connection member 33 is fitted. For this reason, the bus bar connector 84 pushes the circuit board body 81 in the upward direction ZA1. Since the main surface 81A of the circuit board main body 81 is in contact with the bus bar connector support portion 75, the load applied to the circuit board main body 81 is received by the bus bar connector support portion 75. For this reason, it is suppressed that the circuit board main body 81 deform | transforms into the upward direction ZA1. Since the same applies to the connection of the resolver connector 85 and the circuit connection member 63 (both see FIG. 1), description thereof is omitted.

Details of the second function of the control device 1B will be described.
When the motor unit 1 is driven, the power element 94 of the first power board 91 generates heat. As shown in FIG. 5, the heat of the power element 94 moves in the order of the ceramic substrate 93, the bus bar connector support portion 75, and the bottom wall 72. The heat of the bottom wall 72 is radiated to the outside of the housing 70. The heat of the power element 94 is radiated to the outside of the housing 70 through the first flat portion 73 </ b> A of the side wall 73. As described above, the control device 1 </ b> B has two heat dissipation paths for the power element 94. For this reason, the cooling performance of the power element 94 is improved as compared with a configuration with one heat dissipation path. Since the same applies to the second power board 92, the description of the heat radiation of the power element 97 (both see FIG. 4) of the second power board 92 is omitted.

The motor unit 1 of this embodiment has the following effects.
(1) The control device 1B has a structure in which the second circuit board 90 stands upright with respect to the first circuit board 80. According to this configuration, the dimension in the radial direction ZB of the control device 1B can be reduced as compared with a configuration in which the first circuit board 80 and the second circuit board 90 are integrally formed as one circuit board. it can.

  (2) The control device 1 </ b> B has a configuration in which the power elements 94 and 97 are in contact with the side wall 73 of the housing 70. According to this configuration, the heat of the power elements 94 and 97 moves to the side wall 73. For this reason, the temperature rise of the power elements 94 and 97 is suppressed.

  (3) The control device 1B has a configuration in which a portion corresponding to the bus bar connector 84 in the circuit board main body 81 is supported by the bus bar connector support portion 75. According to this configuration, the load applied to the circuit board main body 81 as the circuit connecting member 33 of the bus bar 30 is connected to the bus bar connector 84 is received by the bus bar connector supporting portion 75. For this reason, deformation of the circuit board body 81 is suppressed. Further, the heat of the power element 94 flows to the bus bar connector support portion 75. For this reason, the temperature rise of the power element 94 is suppressed. Since the bus bar connector support portion 75 has two functions in this way, the number of parts constituting the control device 1B can be reduced.

  (4) The control device 1 </ b> B has a configuration in which a portion corresponding to the resolver connector 85 in the circuit board body 81 is supported by the resolver connector support portion 76. According to this configuration, the load applied to the circuit board main body 81 as the circuit connecting member 63 of the resolver 60 is connected to the resolver connector 85 is received by the resolver connector support portion 76. For this reason, deformation of the circuit board body 81 is suppressed. Further, the heat of the power element 97 flows to the resolver connector support portion 76. For this reason, the temperature rise of the power element 97 is suppressed. Since the resolver connector support portion 76 has two functions as described above, the number of parts constituting the control device 1B can be reduced.

  (5) In the configuration in which the electrolytic capacitor 87 and the toroidal coil 88 are attached to the back surface 81B of the circuit board body 81, when the electrolytic capacitor 87 and the toroidal coil 88 are attached to the portion of the circuit board body 81 corresponding to the bearing support portion 55, Interfering with the bearing support portion 55. For this reason, it is necessary to enlarge the space between the cover portion 52 and the circuit board body 81 in the axial direction ZA, or to attach the electrolytic capacitor 87 and the toroidal coil 88 to the portion of the circuit board body 81 corresponding to the bearing support portion 55.

  On the other hand, the control device 1B includes an electrolytic capacitor 87 and a toroidal coil between the radial direction ZB of the bus bar connector support portion 75 and the resolver connector support portion 76 on the main surface 81A of the circuit board body 81 of the first circuit board 80. 88 is located. According to this configuration, the space of the bottom wall 72 and the circuit board main body 81 formed because the bus bar connector support portion 75 and the resolver connector support portion 76 are positioned can be used effectively. For this reason, compared with the configuration in which the electrolytic capacitor 87 and the toroidal coil 88 are attached to the back surface 81B of the circuit board main body 81, the increase in the size of the motor unit 1 in the axial direction ZA is suppressed, and the electrolytic capacitor 87 and the toroidal coil 88 are provided. It is possible to suppress a decrease in the degree of freedom in the arrangement of.

  (6) In the motor unit 1, the bus bar connector 84, the resolver connector 85, and the bearing support portion 55 overlap in the axial direction ZA. According to this configuration, it is possible to reduce the size of the motor unit 1 in the axial direction ZA as compared with the configuration in which the bus bar connector 84 and the resolver connector 85 and the bearing support portion 55 are located at different positions in the axial direction ZA. it can.

(Second Embodiment)
6 and 7 show the configuration of the control device 100 of the present embodiment.
The control device 100 of this embodiment is different from the control device 1B (see FIG. 1) of the first embodiment in that it is formed separately from the electric motor 1A (see FIG. 1). In the following description, the components of the second embodiment that are described to correspond to the components of the first embodiment have the same or similar functions as the corresponding components of the first embodiment. .

As illustrated in FIG. 7, the control device 100 includes a first circuit board 110, a second circuit board 120, a housing 130, and a cover 140.
The housing 130 is made of a metal material. The housing 130 has a rectangular box shape in plan view (see FIG. 6). The housing 130 accommodates the first circuit board 110 and the second circuit board 120. The housing 130 includes a housing main body 131, a bus bar connector support portion 134, and a resolver connector support portion 135. The housing 130 has a configuration in which a housing body 131, a bus bar connector support portion 134, and a resolver connector support portion 135 are individually formed. The bus bar connector support portion 134 and the resolver connector support portion 135 correspond to “connector support portions”.

  The housing body 131 has a bottom wall 132 and a side wall 133. The housing body 131 has a structure in which the bottom wall 132 and the side wall 133 are integrally formed of the same metal material. The side wall 133 has a stepped portion 133A and a fitting projection 133B. The side wall 133 has a stepped portion 133A at the upper end. The side wall 133 supports the first circuit board 110 at the stepped portion 133A. The side wall 133 has a fitting protrusion 133B on the upper end surface.

  The bus bar connector support portion 134 corresponds to the structure of the bus bar connector support portion 75 of the first embodiment. The bus bar connector support portion 134 faces the side wall 133 through a space. The bus bar connector support portion 134 is parallel to the side wall 133.

  The resolver connector support portion 135 corresponds to the structure of the resolver connector support portion 76 of the first embodiment. The resolver connector support part 135 opposes the side wall 133 through the space. The resolver connector support portion 135 is parallel to the side wall 133.

  The cover 140 covers the side wall 133 of the housing 130 from the side opposite to the bottom wall 132. The cover 140 is fixed to the side wall 133 of the housing 130 by bolts (not shown). The cover 140 has a fitting concave portion 141. The fitting concave portion 141 is fitted into the fitting protrusion 133B.

  The first circuit board 110 has a flat plate shape. The first circuit board 110 is parallel to the bottom wall 132. The first circuit board 110 has a control circuit corresponding to the control circuit of the first circuit board 80 of the first embodiment. The first circuit board 110 is located with respect to the bottom wall 132 through a space. The first circuit board 110 is positioned with respect to the cover 140 via a space. The first circuit board 110 is formed as a multilayer printed board in which a plurality of thermoplastic resin films are laminated. The first circuit board 110 includes a bus bar connector 111, a resolver connector 112, an electrolytic capacitor 113, and a toroidal coil 114. The bus bar connector 111, the resolver connector 112, the electrolytic capacitor 113, and the toroidal coil 114 correspond to the bus bar connector 84, the resolver connector 85, the electrolytic capacitor 87, and the toroidal coil 88 of the first embodiment. The bus bar connector 111 and the resolver connector 112 correspond to “connectors”.

  The bus bar connector 111 and the resolver connector 112 are attached to the surface of the first circuit board 110 that faces the cover 140. The electrolytic capacitor 113 and the toroidal coil 114 are attached to the surface of the first circuit board 110 that faces the bottom wall 132. Electrolytic capacitor 113 and toroidal coil 114 are located between bus bar connector support portion 134 and resolver connector support portion 135.

  The second circuit board 120 has a power circuit corresponding to the power circuit of the second circuit board 90 of the first embodiment. The second circuit board 120 includes a first power board 121 and a second power board 122.

  The first power board 121 corresponds to the configuration of the first power board 91 of the first embodiment. The first power substrate 121 includes a ceramic substrate 123, a power element 124, and a harness (not shown). The power element 124 contacts the side wall 133.

  The second power board 122 corresponds to the configuration of the second power board 92 of the first embodiment. The second power substrate 122 includes a ceramic substrate 125, a power element 126, and a harness (not shown). The power element 126 contacts the side wall 133.

  Since the operation of the control device 100 is the same as that of the control device 1B, description thereof is omitted. Moreover, the control apparatus 100 of this embodiment has the same effects as the effects (1) to (5) of the motor unit 1 of the first embodiment.

(Other embodiments)
The present invention includes an embodiment different from the first and second embodiments. Hereinafter, modifications of the first and second embodiments as other embodiments of the present invention will be described. The following modifications can be combined with each other.

  -The control apparatus 1B of 1st Embodiment has the structure by which the 1st power board 91 is fixed to the bus-bar connector support part 75, and the 2nd power board 92 is fixed to the resolver connector support part 76. On the other hand, the control device 1B according to the modification has at least one of a configuration in which the first power board 91 is fixed to the first plane portion 73A of the side wall 73 and a configuration in which the second power board 92 is fixed to the second plane portion 73B. Have For example, as shown in FIG. 8, in the configuration in which the first power board 91 is fixed to the first plane portion 73 </ b> A, the power element 94 contacts the bus bar connector support portion 75. Although not shown, in the configuration in which the second power substrate 92 is fixed to the second flat portion 73B, the power element 97 contacts the resolver connector support portion 76. Moreover, the same change can be added also to the control apparatus 100 of 2nd Embodiment.

  Further, as shown in FIG. 9, the control device 1 </ b> B of another modification has a configuration in which the first power board 91 is fixed to the board support portion 77 of the housing 70. The substrate support portion 77 is formed integrally with the housing main body 71 from the same metal material. The board support portion 77 is located between the bus bar connector support portion 75 and the first plane portion 73A on the bottom wall 72. The substrate support portion 77 extends in the downward direction ZA2 from the bottom wall 72 along the axial direction ZA. The ceramic substrate 93 is fixed to the side surface of the substrate support portion 77 that faces the first plane portion 73A. The power element 94 is in contact with the first planar portion 73A. Although not shown, the second circuit board 90 has a configuration in which the second power board 92 is fixed to the board support part located between the resolver connector support part 76 and the second plane part 73B. Moreover, the same change can be added also to the control apparatus 100 of 2nd Embodiment.

  -The control apparatus 1B of 1st Embodiment has the structure where the power element 94 contacts the 1st plane part 73A of the side wall 73. FIG. On the other hand, the control device 1 </ b> B according to the modified example has a configuration in which the power element 94 is positioned on the first plane portion 73 </ b> A of the side wall 73 via a predetermined distance. This predetermined distance is not more than the height dimension of the power element 94 from the ceramic substrate 93. In short, the power element 94 is not limited to the configuration in contact with the first planar portion 73A, but can be positioned with respect to the first planar portion 73A via a gap to the extent that the necessary cooling performance of the power element 94 can be ensured. . Here, “the power element faces the side wall” means that the power element is located through the gap with respect to the side wall so that the power element contacts the side wall and the necessary cooling performance of the power element can be secured. Includes configuration.

  The control device 1B of the first embodiment has a configuration in which the bus bar connector support portion 75 is in contact with the main surface 81A of the circuit board body 81. On the other hand, the control device 1B of the modification has a configuration in which the bus bar connector support portion 75 faces the main surface 81A of the circuit board main body 81 with a gap. Similar changes can be made to the control device 100 of the second embodiment.

  The control device 1 </ b> B of the first embodiment has a configuration in which the resolver connector support portion 76 contacts the main surface 81 </ b> A of the circuit board main body 81. On the other hand, the control device 1B of the modification has a configuration in which the resolver connector support portion 76 faces the main surface 81A of the circuit board main body 81 with a gap. Similar changes can be made to the control device 100 of the second embodiment.

  -The control apparatus 1B of 1st Embodiment has the housing 70 in which the bus-bar connector support part 75, the resolver connector support part 76, and the housing main body 71 were formed separately. On the other hand, the control device 1B of the modified example includes a housing 70 in which at least one of the bus bar connector support portion 75 and the resolver connector support portion 76 and the housing body 71 are integrally formed of the same metal material. Similar changes can be made to the control device 100 of the second embodiment.

  The control device 1B of the first embodiment has a structure in which the first circuit board 80 is formed as a multilayer printed board in which a plurality of thermoplastic resin films are laminated. On the other hand, the control device 1B of the modified example has a structure in which the first circuit board 80 is formed as a printed board that is a base material of a thermosetting resin. Similar changes can be made to the control device 100 of the second embodiment.

  The control device 1 </ b> B according to the first embodiment includes the first circuit board 80 having the circuit board main body 81, the connecting part 82, and the vertical board part 83. On the other hand, the control device 1B according to the first embodiment includes the first circuit board 80 from which at least one of the connecting portion 82 and the vertical substrate portion 83 is omitted.

  -The electric motor 1A of 1st Embodiment has the resolver 60 as a rotation position detection apparatus. On the other hand, the electric motor 1A of the modified example has a Hall IC instead of the resolver 60 as a rotational position detection device. Moreover, the electric motor 1A of another modified example has a configuration as a sensorless motor in which the rotational position detection device is omitted. The electric motor 1A of another modification has a configuration in which the resolver support portion 54 is omitted from the bracket 50, the resolver connector 85 is omitted from the first circuit board 80, and the resolver connector support portion 76 is omitted from the housing 70.

  DESCRIPTION OF SYMBOLS 1 ... Motor unit, 1B ... Control apparatus, 70 ... Housing, 72 ... Bottom wall, 73 ... Side wall, 75 ... Busbar connector support part (connector support part), 76 ... Resolver connector support part (connector support part), 80 ... 1st 1 circuit board, 81A ... main surface (first main surface), 81B ... back surface (first back surface), 84 ... busbar connector (connector), 85 ... resolver connector (connector), 90 ... second circuit board, 93A ... main Surface (second main surface), 94 ... power element, 96A ... main surface (second main surface), 97 ... power element, 100 ... control device, 110 ... first circuit board, 111 ... busbar connector (connector), 112 ... Resolver connector (connector), 120 ... Second circuit board, 124 ... Power element, 126 ... Power element, 130 ... Housing, 132 ... Wall, 133 ... sidewall, 134 ... bus bar connector support portion (connector support portion), 135 ... resolver support portion (connector support portion).

Claims (4)

A metal housing having a bottom wall and side walls;
A first circuit board having a first main surface, the first main surface facing the bottom wall;
Upright with respect to the first circuit board, a second major surface and a power device, the have a second circuit board to the side wall opposed with the power element is attached to the second major surface,
The first circuit board has a first back surface and a connector, the first back surface forms a surface opposite to the first main surface, and the connector is attached to the first back surface,
The housing has a metal connector support portion, the connector support portion is disposed between the bottom wall and the first main surface, and the corresponding portion of the first main surface with the connector is the connector. Supported by the support part,
The second circuit board is attached to the connector support portion;
The power device is a control device that contacts the side wall . A metal housing having a bottom wall, a side wall, and a connector support portion, wherein the side wall and the connector support portion stand upright with respect to the bottom wall;
A first main surface, a first back surface, and a connector, wherein the first main surface faces the bottom wall, the connector is attached to the first back surface, and corresponds to the connector on the first main surface A first circuit board having a portion supported by the connector support portion;
Standing upright with respect to the first circuit board, having a second main surface, a second back surface, and a power element, the second main surface facing the connector supporting portion, and the second back surface contacting the side wall And the power element has a second circuit board attached to the second main surface ,
The power device is a control device that contacts the connector support portion . Said control device, the control device according to claim 1 or 2 having a multilayer PCB thermoplastic resin film of a plurality are stacked as the first circuit board. The motor unit which has the control apparatus as described in any one of Claims 1-3 .