JP5973306B2 - Heat treatment equipment - Google Patents

Heat treatment equipment Download PDF

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JP5973306B2
JP5973306B2 JP2012217824A JP2012217824A JP5973306B2 JP 5973306 B2 JP5973306 B2 JP 5973306B2 JP 2012217824 A JP2012217824 A JP 2012217824A JP 2012217824 A JP2012217824 A JP 2012217824A JP 5973306 B2 JP5973306 B2 JP 5973306B2
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mounting table
heat treatment
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processing chamber
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JP2014070251A (en
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北斗 畠中
北斗 畠中
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Dowa Thermotech Co Ltd
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本発明は、被処理体を浸炭焼入れ処理する熱処理装置に関するものである。   The present invention relates to a heat treatment apparatus for carburizing and quenching a workpiece.

一般に、低合金鋼等(以下、「被処理体」という)の耐摩耗性を向上させるためには、被処理体の表面層に炭素を侵入固溶させる浸炭処理および焼入れ処理が行われる。   In general, in order to improve the wear resistance of a low alloy steel or the like (hereinafter referred to as “object to be processed”), carburizing treatment and quenching treatment in which carbon penetrates and dissolves in the surface layer of the object to be processed are performed.

従来の浸炭焼入れ処理装置の例としては、特許文献1〜4に記載されたような浸炭焼入れ処理装置がある。特許文献1〜3に記載された浸炭焼入れ処理装置は、被処理体を搬送する際に被処理体を搬送フォークに載置して搬送する。特許文献1のオンライン機械加工製造システムの浸炭焼入れ処理には、必要に応じて1又は2以上の被処理物を処理単位にまとめて各処理手段で処理する。特許文献2〜4は真空浸炭焼入れ装置であり複数の被処理体はトレイに積載されて処理される。また、特許文献4に記載された浸炭焼入れ処理装置は、被処理体をプッシャーで押すことで所望の処理室に被処理体を搬送する。   Examples of conventional carburizing and quenching processing apparatuses include carburizing and quenching processing apparatuses as described in Patent Documents 1 to 4. The carburizing and quenching processing apparatuses described in Patent Documents 1 to 3 place the object to be processed on the conveying fork when the object to be processed is conveyed. In the carburizing and quenching process of the on-line machining manufacturing system of Patent Document 1, one or two or more objects to be processed are collectively processed and processed by each processing unit as necessary. Patent Documents 2 to 4 are vacuum carburizing and quenching apparatuses, and a plurality of objects to be processed are loaded on a tray and processed. Moreover, the carburizing quenching processing apparatus described in Patent Document 4 conveys the target object to a desired processing chamber by pushing the target object with a pusher.

特開平10−53809号公報Japanese Patent Laid-Open No. 10-53809 特開2010−266176号公報JP 2010-266176 A 特開2003−183728号公報JP 2003-183728 A 特開平8−285462号公報JP-A-8-285462

しかしながら、従来の浸炭焼入れ処理装置では、被処理体を載置台に載置する際に、被処理体の載置位置が想定していた位置からずれることがある。この場合、被処理体との加熱工程において、被処理体の周縁と熱源(例えば誘導加熱コイル)との距離が均一ではなくなり、被処理体を均一に加熱することができなくなる。また、焼入れ処理における被処理体の冷却においても、位置ずれにより均一に冷却することができなくなる。これにより、被処理体を均一に浸炭焼入れ処理できなくなるおそれがあり、被処理体の温度変化が均一でない場合には、被処理体に要求される寸法精度特性を超える熱処理歪が生じることがわかってきた。   However, in the conventional carburizing and quenching processing apparatus, when the object to be processed is mounted on the mounting table, the mounting position of the object to be processed may deviate from the assumed position. In this case, in the heating process with the object to be processed, the distance between the periphery of the object to be processed and the heat source (for example, induction heating coil) is not uniform, and the object to be processed cannot be heated uniformly. Further, even in the cooling of the object to be processed in the quenching process, it becomes impossible to cool uniformly due to the displacement. As a result, the object to be processed may not be uniformly carburized and quenched, and if the temperature change of the object to be processed is not uniform, heat treatment distortion exceeding the dimensional accuracy characteristics required for the object to be processed will occur. I came.

そのような熱処理歪は、被処理体の搬送載置状態によっても影響も受ける。被処理体の搬送や載置において、搬送機構や載置台と被処理体との接触面積が大きいと、接触部分の温度変化が被処理体の他の部分と異なってしまい、被処理体に要求される寸法精度特性を超える熱処理歪等が生じるおそれがある。   Such heat treatment distortion is also affected by the state of conveyance of the workpiece. When transporting or placing the workpiece, if the contact area between the carrier mechanism or the mounting table and the workpiece is large, the temperature change at the contact area differs from the rest of the workpiece, which is required for the workpiece. There is a risk of heat treatment strain exceeding the dimensional accuracy characteristics.

例えば、特許文献1に記載されたオンライン機械加工製造システムの浸炭焼入れ処理装置では、搬送フォークの傾きや振動等により被処理体の載置位置が適正な位置からずれるおそれがある。さらに、被処理体をトレイ治具に入れずに処理するため、径の異なる被処理体を搬送する際に、被処理体の載置位置が適正な位置からずれるおそれがある。また、被処理体と搬送フォークとの接触面積や被処理体と載置台との接触面積が大きく局所的であるため、1つの被処理体中での温度変化(温度分布)が均一とはならない。そのため、1つの被処理体の中で熱膨張、収縮の大きさが異なることになり、熱処理歪が発生して被処理体が変形し、浸炭焼入れ後の寸法精度が所定の範囲に維持できなくなるおそれがある。また、特許文献1のように被処理体を1つずつフォークで搬送した場合(あるいは後述するようにプッシャーで搬送した場合も)、フォーク等の上で被処理体に滑りキズが発生するおそれもある。   For example, in the carburizing and quenching processing apparatus of the on-line machining manufacturing system described in Patent Document 1, the mounting position of the object to be processed may be shifted from an appropriate position due to the inclination or vibration of the transport fork. Furthermore, since the object to be processed is processed without being placed in the tray jig, the position of the object to be processed may be shifted from an appropriate position when the object to be processed having a different diameter is transported. Further, since the contact area between the object to be processed and the transfer fork and the contact area between the object to be processed and the mounting table are large and local, the temperature change (temperature distribution) in one object to be processed is not uniform. . Therefore, the magnitude of thermal expansion and contraction differs in one object to be processed, heat treatment distortion occurs, the object to be processed is deformed, and dimensional accuracy after carburizing and quenching cannot be maintained within a predetermined range. There is a fear. In addition, when the objects to be processed are transported one by one with a fork as in Patent Document 1 (or even when they are transported with a pusher as described later), there is a risk that a scratch may occur on the object to be processed on the fork or the like. is there.

また、特許文献2、3に記載された浸炭焼入れ処理装置では、トレイ治具ごと搬送フォークにより搬送されるが、搬送フォークの傾き等により被処理体の載置位置が適正な位置からずれるおそれがある。また、特許文献4に記載された浸炭焼入れ処理装置では、トレイ治具がプッシャーにより搬送されるが、プッシャーで押す距離などのばらつきで適正な位置からずれるおそれがある。   Further, in the carburizing and quenching processing apparatuses described in Patent Documents 2 and 3, the tray jig is transported by the transport fork, but there is a possibility that the placement position of the object to be processed is shifted from the proper position due to the tilt of the transport fork or the like. is there. Moreover, in the carburizing and quenching processing apparatus described in Patent Document 4, the tray jig is transported by the pusher, but there is a possibility that the tray jig may deviate from an appropriate position due to variations in the distance pushed by the pusher.

また、特許文献2〜4に記載のように、複数の被処理体をトレイに入れて浸炭焼入れ処理する方法は一般的であるが、各被処理体のトレイ内に搭載される位置により当然温度が異なり、所定の温度分布の範囲内で制御される。しかし、近年、浸炭焼入れ後の寸法精度の要求が特に厳しい被処理体もあり、そのような被処理体については複数の被処理体をトレイ内で浸炭焼入れ処理する方法で要求特性をクリアするのは困難であることがわかってきた。   In addition, as described in Patent Documents 2 to 4, a method of putting a plurality of objects to be processed into a tray and performing a carburizing and quenching process is common, but naturally the temperature depends on the position of each object to be processed in the tray. Are controlled within a predetermined temperature distribution range. However, in recent years, there are also objects to be processed that have particularly strict requirements for dimensional accuracy after carburizing and quenching, and for such objects to be processed, the required characteristics are cleared by a method of carburizing and quenching a plurality of objects to be processed in a tray. Has proved difficult.

本発明の目的は、上記課題を解決するため、載置台の適正位置に被処理体を載置し、かつ、処理過程における被処理体と他部品との接触面積を小さくすることができる、即ち浸炭焼入れ後の被処理体の寸法精度の高い浸炭焼入れ処理を行う、熱処理装置を提供することにある。   The object of the present invention is to solve the above-mentioned problems, by placing the object to be processed at an appropriate position of the mounting table, and reducing the contact area between the object to be processed and other parts in the processing process. An object of the present invention is to provide a heat treatment apparatus for performing a carburizing and quenching process with high dimensional accuracy of an object to be processed after carburizing and quenching.

上記課題を解決するため、本発明によれば、円形状の被処理体を浸炭処理および/または焼入れ処理する熱処理装置であって、被処理体に所定の処理を施す処理室と、前記処理室内及び前記処理室外に被処理体を搬送する搬送機構と、前記処理室内に設けられ、前記処理室内に搬送された被処理体を載置する載置台とを備え、前記搬送機構は、被処理体を載置して移動させる搬送アームを備え、前記搬送アームに、被処理体の搬送時に被処理体を支持する少なくとも3つの搬送用支持ピンが設けられており、前記載置台に、被処理体を支持する少なくとも3つの載置台支持ピンが設けられ、前記被処理体が円形状の上面部と円筒状の側面部から成る形状であって、前記載置台上において該被処理体の側面部の内径と略同一直径の円周上に、前記載置台支持ピンが配置されていることを特徴とする熱処理装置が提供される。 In order to solve the above problems, according to the present invention, there is provided a heat treatment apparatus for carburizing and / or quenching a circular object to be processed, the processing chamber for performing a predetermined process on the object to be processed, and the processing chamber And a transport mechanism that transports the object to be processed to the outside of the processing chamber, and a mounting table that is provided in the processing chamber and places the object to be processed that is transported into the processing chamber. And at least three transfer support pins for supporting the object to be processed when the object to be processed is transferred, and the object to be processed is provided on the mounting table. At least three mounting table support pins are provided, and the object to be processed has a circular upper surface portion and a cylindrical side surface portion, and the side surface portion of the object to be processed is provided on the mounting table . On the circumference of the same diameter as the inner diameter, Heat treatment apparatus mounting table supporting pins, characterized in that it is arranged is provided.

また、前記載置台は、前記載置台支持ピンがそれぞれ設けられた少なくとも3つの支持羽根から構成され、各支持羽根が、平面視において載置台の中心部から放射状に突出するように設けられていても良い。また、前記搬送アームの先端に、前記載置台の中心部に向かって突出し、平面視において各支持羽根の間で被処理体を支持できるような少なくとも3つの突出部が設けられ、各突出部に前記搬送用支持ピンがそれぞれ設けられており、各搬送用支持ピンは、平面視において前記各支持羽根の間で被処理体を支持できるように配置されていても良い。   The mounting table is composed of at least three supporting blades each provided with the mounting table support pins, and each supporting blade is provided so as to protrude radially from the center of the mounting table in plan view. Also good. Further, at least three protrusions are provided at the tip of the transfer arm so as to protrude toward the center of the mounting table and support the object to be processed between the support blades in plan view. Each of the transport support pins may be provided, and each transport support pin may be arranged so as to support the object to be processed between the support blades in plan view.

また、前記載置台を昇降させる昇降機構を備えていても良い。   Moreover, you may provide the raising / lowering mechanism which raises / lowers the mounting table mentioned above.

また、前記搬送アーム上において該被処理体の側面部の内径と略同一直径の円周上に、前記搬送用支持ピンが配置されていても良い。 Also, before SL on the circumference of inner diameter substantially the same diameter of the side surface portion of the該被processed on the transport arm, the carrying support pins may be disposed.

また、前記載置台を回転させる回転機構を備えていても良い。   Further, a rotation mechanism for rotating the mounting table may be provided.

また、被処理体を前記載置台に載置する際に、前記載置台支持ピンと前記搬送用支持ピンが平面視において同一円周上に配置されていても良い。   Moreover, when mounting a to-be-processed object on the mounting base mentioned above, the mounting base support pin and the said support pin for conveyance may be arrange | positioned on the same periphery in planar view.

また、前記搬送アームは、各搬送用支持ピンの周囲に設けられた補助ピンを備え、前記補助ピンは、前記被処理体の側面に接するように配置されていても良い。また、前記補助ピンの被処理体の側面に対向する側の少なくとも一部が、前記補助ピンの上端に向かって細くなっていくようなテーパー状に形成されていても良い。 The transfer arm may include an auxiliary pin provided around each transfer support pin, and the auxiliary pin may be disposed so as to contact a side surface of the object to be processed . Further, at least a part of the side of the auxiliary pin facing the side surface of the object to be processed may be formed in a tapered shape so as to become thinner toward the upper end of the auxiliary pin.

また、前記被処理体を支持するトレイ治具を備え、被処理体が支持された前記トレイ治具は、前記搬送用支持ピンに支持され、前記搬送アームにより搬送されて前記載置台支持ピンに載置され、前記トレイ治具の上面に前記被処理体を支持する少なくとも3つのトレイ支持ピンを備えていても良い。 Further, the tray jig supporting the object to be processed is provided, and the tray jig on which the object to be processed is supported is supported by the support pin for transport, and transported by the transport arm to the mounting table support pin. It may be provided and provided with at least three tray support pins for supporting the object to be processed on the upper surface of the tray jig.

また、前記トレイ治具が円形状の上面部と円筒状の側面部から成る形状であって、前記載置台上において前記トレイ治具の側面部の内径と略同一直径の円周上に、前記載置台支持ピンが配置されていても良い。また、前記トレイ治具が円形状の上面部と円筒状の側面部から成る形状であって、前記搬送アーム上において前記トレイ治具の側面部の内径と略同一直径の円周上に、前記搬送用支持ピンが配置されていても良い。また、被処理体が円形状の上面部と円筒状の側面部から成る形状である場合には、前記トレイ治具上において前記被処理体の側面部の内径と略同一直径の円周上に、前記トレイ支持ピンが配置されていても良い。   In addition, the tray jig has a circular upper surface portion and a cylindrical side surface portion, and the front surface of the tray jig has a front surface substantially the same diameter as the inner diameter of the side surface portion of the tray jig. A mounting table support pin may be arranged. Further, the tray jig has a shape composed of a circular upper surface portion and a cylindrical side surface portion, and on the circumference having the same diameter as the inner diameter of the side surface portion of the tray jig on the transfer arm, Support pins for conveyance may be arranged. Further, when the object to be processed has a shape composed of a circular upper surface part and a cylindrical side surface part, on the circumference having the same diameter as the inner diameter of the side surface part of the object to be processed on the tray jig. The tray support pins may be arranged.

本発明によれば、被処理体を浸炭処理および/または焼入れ処理する際に、被処理体を載置台の適正位置に載置することができる。また、被処理体と他部品との接触面積を小さくすることができる。これにより、被処理体の温度変化を均一にすることができ、被処理体を均一に浸炭処理および/または焼入れ処理することができると共に、被処理体に生じる熱処理歪を抑制することができる。   According to the present invention, when the object to be processed is carburized and / or quenched, the object to be processed can be placed at an appropriate position on the mounting table. In addition, the contact area between the object to be processed and other components can be reduced. Thereby, the temperature change of a to-be-processed object can be made uniform, a to-be-processed object can be uniformly carburized and / or quenched, and the heat-treatment distortion which arises to a to-be-processed object can be suppressed.

本発明の実施の形態に係る熱(浸炭)処理装置の概略縦断面図である。It is a schematic longitudinal cross-sectional view of the heat | fever (carburizing) processing apparatus which concerns on embodiment of this invention. 図1中のA−A断面図である(A−Aで切断したときに上からみたときの載置台と搬送アームに係る図)。It is AA sectional drawing in FIG. 1 (The figure which concerns on the mounting base and conveyance arm when it sees from the top when it cut | disconnects by AA). 円形状の上面部と円筒状の側面部から成る被処理体の支持態様を示す図である。It is a figure which shows the support aspect of the to-be-processed object which consists of a circular-shaped upper surface part and a cylindrical side part. 図3中のB−Bの位置における縦断面図である。It is a longitudinal cross-sectional view in the position of BB in FIG. 本発明の実施の形態に係る熱(浸炭)処理工程を示す図である。It is a figure which shows the heat | fever (carburizing) process process which concerns on embodiment of this invention. 図5(d)の拡大図である。FIG. 6 is an enlarged view of FIG.

以下、本発明の実施の形態を、円形状の被処理体Wを真空浸炭および焼入れ処理する熱処理装置1に基づいて説明する。なお、円形状の被処理体とは、円柱形状や円環形状をなす被処理体あるいは円形状の上面部と円筒状の側面部から成る被処理体、すなわち円形状の蓋やお盆やお椀などの形状の被処理体を指し、具体的には機械部品のギア等が処理対象となる。また、本明細書および図面において、実質的に同一の機能構成を有する要素においては、同一の符号を付することにより重複説明を省略する。   Hereinafter, an embodiment of the present invention will be described based on a heat treatment apparatus 1 for vacuum carburizing and quenching a circular workpiece W. In addition, the circular object to be processed is an object to be processed having a columnar shape or an annular shape, or an object to be processed having a circular upper surface portion and a cylindrical side surface portion, that is, a circular lid, a tray or a bowl. The object to be processed is, specifically, a gear of a machine part or the like. In the present specification and drawings, elements having substantially the same functional configuration are denoted by the same reference numerals, and redundant description is omitted.

図1に示すように、熱処理装置1は、被処理体に所定の処理を施す真空密閉可能な処理室2と、処理室内及び処理室外に被処理体Wを搬送する搬送機構3と、処理室内に搬送された被処理体Wを載置する載置台4を備えている。なお、所定の処理とは、予熱、浸炭、拡散、冷却、焼入れ(ガス焼入れを含む)等の一般的な真空浸炭処理において必要とされる処理である。   As shown in FIG. 1, a heat treatment apparatus 1 includes a processing chamber 2 that can perform vacuum sealing on a target object, a transfer mechanism 3 that transfers the target object W to and from the processing chamber, and a processing chamber. A mounting table 4 is provided on which the object W to be processed is placed. The predetermined process is a process required in a general vacuum carburizing process such as preheating, carburizing, diffusion, cooling, quenching (including gas quenching).

処理室2の下方には、駆動装置5が配置されており、駆動装置5には、駆動装置5から上方に延出する駆動アーム6が設けられている。駆動アーム6の先端は、処理室2の下面を貫通して載置台4に接続されており、駆動アーム6は載置台4の支柱としての役割を担っている。駆動装置5は、駆動アーム6を昇降させることができるように構成されているため、載置台4は、駆動アーム6と共に昇降移動することができる。   A driving device 5 is disposed below the processing chamber 2, and the driving device 5 is provided with a driving arm 6 extending upward from the driving device 5. The front end of the drive arm 6 penetrates the lower surface of the processing chamber 2 and is connected to the mounting table 4, and the driving arm 6 plays a role as a column of the mounting table 4. Since the drive device 5 is configured to move the drive arm 6 up and down, the mounting table 4 can move up and down together with the drive arm 6.

図2に示すように、載置台4は、平面視(上から見たとき)において載置台4の中心部7(図1に示す駆動アーム6の先端部)から放射状に突出するように設けられた3つの突出部8(以下、「支持羽根8」という)で構成される。各支持羽根8同士がなす角度は互いに等しくなっており、各支持羽根8の先端には、被処理体Wを支持する載置台支持ピン9が設けられている。この載置台支持ピン9に、後述する搬送アーム10から被処理体Wが受け渡されることにより、被処理体Wは載置台4において3点支持される。なお、各支持羽根8及び載置台支持ピン9の材質は、SUS304等が適用される。また、図2では、被処理体Wの外縁形状のみを破線で示している。   As shown in FIG. 2, the mounting table 4 is provided so as to protrude radially from the central portion 7 (the front end portion of the drive arm 6 shown in FIG. 1) of the mounting table 4 in plan view (when viewed from above). It is composed of three projecting portions 8 (hereinafter referred to as “supporting blades 8”). The angles formed by the support blades 8 are equal to each other, and a mounting table support pin 9 that supports the workpiece W is provided at the tip of each support blade 8. The workpiece W is supported at three points on the mounting table 4 when the workpiece W is transferred from the transfer arm 10 described later to the mounting table support pins 9. In addition, SUS304 etc. are applied to the material of each support blade | wing 8 and the mounting base support pin 9. FIG. Moreover, in FIG. 2, only the outer edge shape of the to-be-processed object W is shown with the broken line.

なお、図3,図4に示すように、被処理体Wが例えば円形状の上面部W1と円筒状の側面部W2から成る形状のもの、すなわち円形状のお盆を伏せたような、下向き凹形状の例えばギアなどの被処理体の場合は、3つの載置台支持ピン9を被処理体Wの凹部の内側において被処理体Wの上面部W1に接触するように、載置台4上に配置することにより、被処理体Wを支持することもできる。このとき、載置台支持ピン9は、被処理体Wの側面部W2の内径と、3つの載置台支持ピン9の先端を通る円を描いた(想定した)ときの円の直径が略同一であることが好ましい。このような被処理体Wと載置台支持ピン9の関係であれば、載置台支持ピン9は、被処理体Wの位置決めの役割も果たすことができる。   As shown in FIGS. 3 and 4, the object W to be processed has a shape composed of, for example, a circular upper surface portion W1 and a cylindrical side surface portion W2, that is, a downwardly concave groove that has a circular tray laid down. In the case of an object to be processed such as a gear, for example, three mounting table support pins 9 are arranged on the mounting table 4 so as to be in contact with the upper surface W1 of the object W inside the recess of the object W to be processed. By doing so, the to-be-processed object W can also be supported. At this time, the mounting table support pin 9 has substantially the same diameter when the inner diameter of the side surface portion W2 of the workpiece W is drawn (assumed) and a circle passing through the tips of the three mounting table support pins 9 is drawn. Preferably there is. With such a relationship between the object to be processed W and the mounting table support pins 9, the mounting table support pins 9 can also serve to position the object to be processed W.

図1に示すように、搬送機構3は、被処理体Wを載置して移動させる搬送アーム10と、搬送アーム10を水平方向に移動させる図示しない搬送装置から構成される。図2に示すように、搬送アーム10の先端は、三叉形状をしており、それらの先端は載置台4の中心部7に向かって突出するように設けられている(突出部11)。各突出部11は、平面視において各支持羽根8の間で被処理体Wを支持できるように配置され、各突出部11同士がなす角度は互いに等しくなっている。各突出部11の先端付近には、被処理体Wの搬送時において被処理体Wを支持する搬送用支持ピン12が設けられており、搬送用支持ピン12により、被処理体Wは3点支持される。   As shown in FIG. 1, the transport mechanism 3 includes a transport arm 10 that places and moves the workpiece W and a transport device (not shown) that moves the transport arm 10 in the horizontal direction. As shown in FIG. 2, the tip of the transfer arm 10 has a three-pronged shape, and the tip of the transfer arm 10 is provided so as to protrude toward the center portion 7 of the mounting table 4 (protrusion 11). The protrusions 11 are arranged so as to support the workpiece W between the support blades 8 in a plan view, and the angles formed by the protrusions 11 are equal to each other. Near the tip of each protruding portion 11, a transport support pin 12 that supports the target object W when the target object W is transported is provided. Supported.

なお、図3,図4に示すように、被処理体Wが例えば円形状の上面部W1と円筒状の側面部W2から成る形状のもの、すなわち円形状のお盆を伏せたような、下向き凹形状の例えばギアなどの被処理体の場合、3つの搬送用支持ピン12を、被処理体Wの凹部の内側において被処理体Wの上面部W1に接触するように、搬送アーム10上に配置することにより、被処理体Wを支持することもできる。このとき、搬送用支持ピン12は、被処理体Wの側面部W2の内径と、3つの搬送用支持ピン12の先端を通る円を描いた(想定した)ときの円の直径が略同一であることが好ましい。このような被処理体Wと搬送用支持ピン12の関係であれば、被処理体Wの凹部の内側において被処理体Wの上面部W1を搬送用支持ピン12で接触・支持できるように、搬送アーム10を移動させることにより、被処理体Wの位置決めをすることができる。すなわち、搬送用支持ピン12は位置決めの役割も果たすことができる。   As shown in FIGS. 3 and 4, the object W to be processed has a shape composed of, for example, a circular upper surface portion W1 and a cylindrical side surface portion W2, that is, a downwardly concave groove that has a circular tray laid down. In the case of an object to be processed such as a gear, for example, three transfer support pins 12 are arranged on the transfer arm 10 so as to contact the upper surface portion W1 of the object W to be processed inside the recess of the object W to be processed. By doing so, the to-be-processed object W can also be supported. At this time, the conveyance support pin 12 has substantially the same diameter as the inner diameter of the side surface W2 of the workpiece W and a circle passing through the tips of the three conveyance support pins 12 (assumed). Preferably there is. With such a relationship between the object to be processed W and the support pins 12 for conveyance, the upper surface portion W1 of the object to be processed W can be contacted and supported by the support pins 12 for conveyance inside the recesses of the object to be processed W. The workpiece W can be positioned by moving the transfer arm 10. That is, the conveyance support pins 12 can also play a role of positioning.

また、本実施の形態においては、図1,図2に示すように、各搬送用支持ピン12の周囲には、被処理体Wを搬送用支持ピン12に載置する際に、被処理体の落下を防止したり搬送用支持ピン12に対する載置位置を定める補助ピン13が設けられている。各補助ピン13は、被処理体Wを搬送用支持ピン12に載置した際に、被処理体Wの側面と対向するような位置に配置されている。また、各補助ピン13の被処理体Wの側面に対向する側の一部は、補助ピン13の上端に向かって細くなっていくようなテーパー状に形成されている(テーパー部13a)。   Further, in the present embodiment, as shown in FIGS. 1 and 2, the object to be processed W is placed around each conveyance support pin 12 when the object W to be processed is placed on the conveyance support pin 12. Auxiliary pins 13 are provided to prevent the falling of the components and to determine the mounting position with respect to the support pins 12 for conveyance. Each auxiliary pin 13 is disposed at a position facing the side surface of the object to be processed W when the object to be processed W is placed on the support pins 12 for conveyance. Further, a part of each auxiliary pin 13 on the side facing the side surface of the object to be processed W is formed in a tapered shape that becomes thinner toward the upper end of the auxiliary pin 13 (tapered portion 13a).

例えば被処理体Wが前述のような凹部を有する円形状でない場合において、被処理体Wを搬送用支持ピン12に載置する際に適正な載置位置からずれていた場合には、被処理体Wが各補助ピン13のテーパー部13aに沿って移動することにより正しい位置に収めることができる。これにより、載置台4と搬送アーム10との間で被処理体Wの受け渡しを行う際に、搬送用支持ピン12に対する被処理体Wの載置位置が常に同一となる。さらに、搬送用支持ピン12に被処理体Wを載置した時点では、被処理体Wの側面に対向して(または接して)いる各補助ピン13により被処理体Wの位置ずれや落下が規制される。このため、被処理体Wの搬送中に搬送用支持ピン12に対する被処理体Wの載置位置がずれたり落下することはない。なお、搬送用支持ピン12及び補助ピン13の材質は、SUS304等が適用される。   For example, in the case where the object to be processed W is not a circular shape having a concave portion as described above, when the object to be processed W is displaced from the proper placement position when the object W is placed on the support pins 12 for conveyance, By moving the body W along the tapered portion 13a of each auxiliary pin 13, the body W can be placed in the correct position. Thus, when the workpiece W is transferred between the mounting table 4 and the transfer arm 10, the placement position of the workpiece W with respect to the transfer support pin 12 is always the same. Further, when the object to be processed W is placed on the conveyance support pins 12, the auxiliary pins 13 facing (or in contact with) the side surfaces of the object to be processed W cause the positional displacement or dropping of the object to be processed W. Be regulated. For this reason, the mounting position of the object to be processed relative to the transfer support pin 12 is not shifted or dropped during the transfer of the object to be processed W. In addition, SUS304 etc. are applied for the material of the support pin 12 for conveyance, and the auxiliary pin 13.

また、各載置台支持ピン9と各搬送用支持ピン12は、被処理体Wを載置台4に載置する際に、平面視において同一円周上に配置されるように設けられていることが好ましい。これにより、被処理体Wを搬送アーム10から載置台4に受け渡す際の被処理体の傾き等を軽減させることができ、被処理体が適正な載置位置からずれることを抑制することができる。   Further, each mounting table support pin 9 and each transport support pin 12 are provided so as to be arranged on the same circumference in plan view when the workpiece W is mounted on the mounting table 4. Is preferred. Thereby, the inclination etc. of the to-be-processed object at the time of delivering the to-be-processed object W from the conveyance arm 10 to the mounting base 4 can be reduced, and it can suppress that a to-be-processed object slip | deviates from an appropriate mounting position. it can.

また、図1に示すように、処理室2には、被処理体Wの搬入出を行うことが可能な開口部14が設けられている。また、開口部14を閉じることにより処理室2を密閉する開閉扉15が処理室2に隣接して設けられている。この開閉扉15は、図示しない開閉機構により上下動することが可能な構成となっている。また、処理室内の載置台4の上方には、浸炭処理の際に被処理体を加熱する誘導加熱コイル16が設けられている。なお、図示はしていないが、本実施の形態に係る熱処理装置1は、排気機構や浸炭ガス導入機構等の一般的な真空浸炭処理を行う上で必要なその他の構成を備えている。   Further, as shown in FIG. 1, the processing chamber 2 is provided with an opening 14 through which the workpiece W can be carried in and out. In addition, an opening / closing door 15 that seals the processing chamber 2 by closing the opening 14 is provided adjacent to the processing chamber 2. The opening / closing door 15 can be moved up and down by an opening / closing mechanism (not shown). An induction heating coil 16 is provided above the mounting table 4 in the processing chamber to heat the object to be processed during the carburizing process. Although not shown, the heat treatment apparatus 1 according to the present embodiment includes other configurations necessary for performing a general vacuum carburizing process such as an exhaust mechanism and a carburizing gas introduction mechanism.

以上のように構成された熱処理装置1を用いた浸炭処理方法について説明する。   A carburizing method using the heat treatment apparatus 1 configured as described above will be described.

まず、図5(a)に示すように、浸炭処理工程の前工程に係る予熱処理を終えた被処理体Wが搬送アーム10に載置された状態で、真空排気された処理室2に搬送される。   First, as shown in FIG. 5A, the workpiece W that has been subjected to the pre-heat treatment related to the preceding process of the carburizing treatment process is transferred to the evacuated processing chamber 2 while being placed on the transfer arm 10. Is done.

このとき搬送用支持ピン12に載置されている被処理体Wは、前工程における処理室の載置台(図示せず)から搬送アーム10の搬送用支持ピン12に受け渡される。また、各補助ピン13は、被処理体Wの側面に対向しているため、被処理体Wの搬送中に、搬送用支持ピン12に対する被処理体Wの載置位置がずれたり落下することはない。さらに、処理室内に延びる搬送アーム10は、後述する載置台4の上昇時に、載置台4に載置された被処理体Wの周縁と誘導加熱コイル16との距離が均一となる位置まで延びるように制御されている。すなわち、処理室内に搬送された被処理体Wは、平面視において被処理体Wの周縁と誘導加熱コイル16との距離が均一となる位置で保持されている。   At this time, the object to be processed W placed on the transfer support pin 12 is transferred to the transfer support pin 12 of the transfer arm 10 from the mounting table (not shown) of the processing chamber in the previous process. Further, since each auxiliary pin 13 faces the side surface of the object to be processed W, the mounting position of the object to be processed W with respect to the transfer support pin 12 is shifted or dropped during the transfer of the object to be processed W. There is no. Furthermore, the transfer arm 10 extending into the processing chamber extends to a position where the distance between the peripheral edge of the workpiece W mounted on the mounting table 4 and the induction heating coil 16 becomes uniform when the mounting table 4 described later rises. Is controlled. That is, the workpiece W transferred into the processing chamber is held at a position where the distance between the periphery of the workpiece W and the induction heating coil 16 is uniform in plan view.

なお、図3,図4に示すように、被処理体Wが例えば円形状のお盆を伏せたような、下向き凹形状の例えばギアなどの被処理体の場合は、3つの搬送用支持ピン12を、その凹部の内側において上面部W1に接するようにし、且つ側面部W2に接する(または非常に近い状態とする)ように搬送アーム10上に配置することにより、被処理体Wの位置決めをすることができる。すなわち、被処理体Wが円形状の上面部W1と円筒状の側面部W2から成る形状であって、搬送用支持ピン12上において該被処理体Wの側面部W2の内径と略同一直径の円周上に、搬送用支持ピン12を配置しておけば、搬送用支持ピン12は、位置決めの役割も果たすことができる。   As shown in FIGS. 3 and 4, in the case where the object to be processed W is an object to be processed such as a gear having a downwardly concave shape, such as a circular tray, for example, three transfer support pins 12 are used. Is positioned on the transfer arm 10 so as to be in contact with the upper surface portion W1 and in contact with (or very close to) the side surface portion W2 inside the concave portion, thereby positioning the workpiece W. be able to. In other words, the workpiece W has a circular upper surface portion W1 and a cylindrical side surface portion W2, and has a diameter substantially the same as the inner diameter of the side surface portion W2 of the workpiece W on the transport support pin 12. If the conveyance support pins 12 are arranged on the circumference, the conveyance support pins 12 can also play a role of positioning.

次に、図5(b)に示すように、駆動装置5により駆動アーム6を上昇させて載置台4を上昇させる。そして、搬送用支持ピン12に支持されていた被処理体Wが、載置台4に設けられた載置台支持ピン9に受け渡される。このとき、載置台4は昇降移動するだけなので、被処理体Wの載置位置が適正位置からずれることはない。その後、載置台4を誘導加熱コイル16がある位置まで上昇させる。   Next, as shown in FIG. 5B, the drive arm 6 is raised by the drive device 5 to raise the mounting table 4. Then, the object to be processed W supported by the transport support pins 12 is transferred to the mounting table support pins 9 provided on the mounting table 4. At this time, since the mounting table 4 simply moves up and down, the mounting position of the workpiece W does not deviate from the appropriate position. Thereafter, the mounting table 4 is raised to a position where the induction heating coil 16 is located.

このとき、図3,図4に示すように、被処理体Wが例えば円形状のお盆を伏せたような、下向き凹形状の例えばギアなどの被処理体の場合は、3つの載置台支持ピン9を、その凹部の内側において上面部W1に接するようにし、且つ側面部W2に接する(または非常に近い状態とする)ように載置台4上に配置することにより、被処理体Wの位置決めをすることができる。すなわち、被処理体Wが円形状の上面部W1と円筒状の側面部W2から成る形状であって、載置台4上において該被処理体Wの側面部W2の内径と略同一直径の円周上に、載置台支持ピン9を配置しておけば、載置台支持ピン9は位置決めの役割も果たすことができる。   At this time, as shown in FIG. 3 and FIG. 4, in the case where the object to be processed W is an object to be processed such as a gear having a downward concave shape such as a circular tray, for example, three mounting table support pins 9 is disposed on the mounting table 4 so as to be in contact with the upper surface W1 inside the recess and in contact with (or very close to) the side surface W2, thereby positioning the workpiece W. can do. That is, the object to be processed W has a circular upper surface part W1 and a cylindrical side part W2, and the circumference of the mounting table 4 is approximately the same diameter as the inner diameter of the side part W2 of the object to be processed W. If the mounting table support pins 9 are arranged on the top, the mounting table support pins 9 can also play a role of positioning.

次に、図5(c)に示すように、搬送アーム10を処理室外に移動させて、開閉扉15を閉じることにより、処理室2を密閉する。その後、図示しない浸炭ガス導入機構により処理室内に浸炭ガスを導入する。そして、誘導加熱コイル16に高周波電流を流し、被処理体Wを浸炭温度まで加熱する。このとき、被処理体Wが載置台支持ピン9で3点支持されていることにより、被処理体Wと載置台支持ピン9との接触面積は小さくなっている。載置台支持ピン9の先端部は被処理体Wにキズがつかない程度の例えばR1〜R2のRが設けられているが、ほぼ点接触とみなせる。これにより、載置台支持ピン9の影響は無視でき、被処理体Wを均一に加熱することができる。また、被処理体Wの周縁と誘導加熱コイル16との距離が均一となるような位置に被処理体Wが載置されているため、被処理体Wを均一に加熱することができる。なお、浸炭処理の温度とは、概ね850℃〜1100℃である。また、前記誘導加熱において、ギヤのような略円形状の被処理体Wは、円の中心から外側の部分に向かって同心円状に温度分布ができるが、円の中心から同一の距離の部分の温度が均一になっていることが好ましく、本発明においてはそれを達成することができ、良好な寸法精度を得ることができる。   Next, as shown in FIG. 5C, the transfer arm 10 is moved out of the processing chamber and the open / close door 15 is closed, thereby sealing the processing chamber 2. Thereafter, a carburizing gas is introduced into the processing chamber by a carburizing gas introduction mechanism (not shown). Then, a high frequency current is passed through the induction heating coil 16 to heat the workpiece W to the carburizing temperature. At this time, since the object to be processed W is supported by the mounting table support pins 9 at three points, the contact area between the object to be processed W and the mounting table support pins 9 is reduced. The tip of the mounting table support pin 9 is provided with, for example, R1 to R2 that do not damage the workpiece W, but can be regarded as almost point contact. Thereby, the influence of the mounting table support pins 9 can be ignored, and the workpiece W can be heated uniformly. Moreover, since the to-be-processed object W is mounted in the position where the distance of the periphery of the to-be-processed object W and the induction heating coil 16 becomes uniform, the to-be-processed object W can be heated uniformly. In addition, the temperature of the carburizing process is approximately 850 ° C. to 1100 ° C. In addition, in the induction heating, the substantially circular object W such as a gear has a temperature distribution concentrically from the center of the circle toward the outer part, but at the same distance from the center of the circle. It is preferable that the temperature is uniform, and this can be achieved in the present invention, and good dimensional accuracy can be obtained.

浸炭処理が終了したら、図示しない排気機構により浸炭ガスを排気して、処理室内を真空引きする。   When the carburizing process is completed, the carburizing gas is exhausted by an exhaust mechanism (not shown), and the processing chamber is evacuated.

次に、開閉扉15を上昇させて、搬送アーム10を処理室内に移動させる。そして、図5(d)に示すように、載置台4を下降させて、載置台4の載置台支持ピン9に載置されていた被処理体Wを搬送アーム10の搬送用支持ピン12に受け渡す。このとき、もし被処理体Wの位置が適正な載置位置からずれていた場合には、図6に示すように、被処理体Wは、補助ピン13のテーパー部13aに沿って図6中の矢印方向に移動して搬送用支持ピン12に載置される。このため、浸炭処理後においても、搬送用支持ピン12に対する被処理体Wの載置位置を常に同一とすることができる。これにより、後工程である冷却工程の処理室の載置台(図示せず)に被処理体Wを載置する際にも、被処理体Wを適正位置に載置することができるため、被処理体Wを均一に冷却することができる。   Next, the opening / closing door 15 is raised to move the transfer arm 10 into the processing chamber. Then, as shown in FIG. 5 (d), the mounting table 4 is lowered, and the object to be processed W placed on the mounting table support pins 9 of the mounting table 4 is transferred to the transfer support pins 12 of the transfer arm 10. Deliver. At this time, if the position of the object to be processed W is deviated from the proper placement position, the object to be processed W is moved along the tapered portion 13a of the auxiliary pin 13 in FIG. It moves in the direction of the arrow and is placed on the conveyance support pin 12. For this reason, even after the carburizing process, the mounting position of the object to be processed W with respect to the transport support pin 12 can always be the same. As a result, the workpiece W can be placed at an appropriate position even when the workpiece W is placed on the stage (not shown) of the processing chamber in the cooling process, which is a subsequent process. The processing body W can be cooled uniformly.

なお、被処理体Wが円形状の上面部W1と円筒状の側面部W2から成る形状である場合、載置台4上及び搬送アーム10上において該被処理体Wの側面部W2の内径と略同一直径の円周上に、載置台支持ピン9及び搬送用支持ピン12を配置しておけば、浸炭処理や焼入れ処理などの前記処理工程においても被処理体Wの位置決めあるいは落下防止の役割も果たすことができるので好ましい。   In addition, when the to-be-processed object W is the shape which consists of circular upper surface part W1 and cylindrical side part W2, it is substantially the internal diameter of the side part W2 of this to-be-processed object W on the mounting base 4 and the conveyance arm 10. If the mounting table support pin 9 and the transfer support pin 12 are arranged on the circumference of the same diameter, the role of positioning the workpiece W or preventing the drop of the workpiece W also in the processing steps such as carburizing and quenching. This is preferable because it can be achieved.

最後に、図5(e)に示すように、被処理体Wが載置された搬送アーム10を処理室外に移動させて、浸炭処理工程は終了する。   Finally, as shown in FIG. 5E, the transfer arm 10 on which the workpiece W is placed is moved out of the processing chamber, and the carburizing process ends.

以上、本発明によれば、被処理体を載置台支持ピン及び搬送用支持ピンで3点支持するため、載置台及び搬送アームと被処理体との接触面積を小さくすることができる。これに加えて、載置台支持ピン及び搬送用支持ピンは、被処理体の位置決めの役割も果たすことができるため、被処理体の落下を防止しつつ、被処理体を均一に加熱・冷却できる載置位置に被処理体を載置することができる。これにより、被処理体の加熱時や冷却時に被処理体の温度変化を均一にすることができる。その結果、被処理体の熱処理歪の発生を抑制すると共に、均一に浸炭処理することができる。   As described above, according to the present invention, the object to be processed is supported at the three points by the mounting table support pins and the transport support pins, so that the contact area between the mounting table and the transport arm and the target object can be reduced. In addition, the mounting table support pins and the transport support pins can also serve to position the object to be processed, so that the object to be processed can be uniformly heated and cooled while preventing the object to be processed from falling. A to-be-processed object can be mounted in a mounting position. Thereby, the temperature change of a to-be-processed object can be made uniform at the time of a heating or cooling of a to-be-processed object. As a result, it is possible to uniformly carburize while suppressing the occurrence of heat treatment distortion of the object to be processed.

また、本発明の実施の形態で説明したように、テーパー部を有する補助ピンを搬送アーム上に設けた場合には、被処理体が搬送用支持ピンに載置される際に適正な載置位置からずれていた場合に、被処理体が各補助ピンのテーパー部に沿って移動することができ、被処理体を適正な位置に載置することができる。これにより、被処理体の加熱時や冷却時に被処理体の温度変化を均一にすることができ、被処理体の熱処理歪の発生を抑制すると共に、均一に浸炭処理することができる。   In addition, as described in the embodiment of the present invention, when the auxiliary pin having the tapered portion is provided on the transport arm, proper placement is performed when the workpiece is placed on the transport support pin. When it deviates from the position, the object to be processed can move along the tapered portion of each auxiliary pin, and the object to be processed can be placed at an appropriate position. Thereby, the temperature change of the object to be processed can be made uniform when the object to be processed is heated or cooled, and the occurrence of heat treatment distortion of the object to be processed can be suppressed and the carburizing process can be uniformly performed.

以上、本発明の好適な実施形態について説明したが、本発明はかかる例に限定されない。当業者であれば、特許請求の範囲に記載された技術的思想の範疇内において、各種の変更例または修正例に想到しうることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。   As mentioned above, although preferred embodiment of this invention was described, this invention is not limited to this example. It is obvious for those skilled in the art that various changes or modifications can be conceived within the scope of the technical idea described in the claims. It is understood that it belongs to.

例えば、本発明の実施の形態では、補助ピンを搬送アームに設けることとしたが、補助ピンを搬送アームではなく、載置台に設けても良い。この場合、被処理体が搬送アームから載置台に受け渡される際に、被処理体が載置台に設けられた載置台補助ピンのテーパー部に沿って移動し、載置台支持ピンに載置される。これにより、本実施の形態で説明した効果と同様の効果を享受できる。また、載置台と搬送アームの両方に補助ピンを設ければ、被処理体の載置位置の位置ずれ防止効果をより一層高めることができる。   For example, in the embodiment of the present invention, the auxiliary pin is provided on the transfer arm, but the auxiliary pin may be provided on the mounting table instead of the transfer arm. In this case, when the object to be processed is transferred from the transfer arm to the mounting table, the object to be processed moves along the tapered portion of the mounting table auxiliary pin provided on the mounting table, and is mounted on the mounting table support pin. The Thereby, the effect similar to the effect demonstrated by this Embodiment can be enjoyed. Moreover, if an auxiliary pin is provided on both the mounting table and the transfer arm, the effect of preventing the displacement of the mounting position of the object to be processed can be further enhanced.

また、本発明の実施の形態では、補助ピンの被処理体の側面に対向する側の一部をテーパー状に形成することとしたが、全部をテーパー状に形成しても良い。また、載置台支持ピン及び搬送用支持ピンの数や配置は、被処理体の形状やサイズに応じて適宜変更されるものである。すなわち、各支持ピンに被処理体を載置した際に、被処理体が傾かない状態で支持できる数及び配置であれば良い。同様に、載置台の支持羽根の数や各支持羽根同士のなす角度、及び、搬送アームの突出部の数や各突出部同士のなす角度についても適宜変更されるものである。   Further, in the embodiment of the present invention, a part of the side of the auxiliary pin facing the side surface of the object to be processed is formed in a tapered shape, but the whole may be formed in a tapered shape. Moreover, the number and arrangement of the mounting table support pins and the transport support pins are appropriately changed according to the shape and size of the object to be processed. That is, the number and the arrangement may be any as long as the object to be processed can be supported without being inclined when the object to be processed is placed on each support pin. Similarly, the number of support blades of the mounting table and the angle formed between the support blades, and the number of protrusions of the transfer arm and the angle formed between the protrusions are appropriately changed.

また、本発明の実施の形態では、載置台を昇降させて載置台と搬送アームとの間で被処理体の受け渡しを行うこととしたが、搬送機構に昇降機構を設けて、搬送アームを昇降させることとしても良い。この場合、載置台を昇降させなくても、載置台に被処理体を載置することができる。また、載置台を昇降させる駆動装置に回転機構を設けても良い。この場合、被処理体の加熱・冷却時に載置台を回転させることができ、被処理体をより均一に加熱・冷却することができる。   In the embodiment of the present invention, the object is transferred between the mounting table and the transfer arm by moving the mounting table up and down. However, the transfer mechanism is provided with a lifting mechanism to move the transfer arm up and down. It is also possible to make it. In this case, the object to be processed can be mounted on the mounting table without raising or lowering the mounting table. In addition, a rotation mechanism may be provided in a driving device that raises and lowers the mounting table. In this case, the mounting table can be rotated during heating / cooling of the object to be processed, and the object to be processed can be heated / cooled more uniformly.

また、本発明の実施の形態では、熱処理装置として真空浸炭処理装置を例に挙げて説明したが、これに限定されるものではなく、他の処理装置であっても良い。また、その他の浸炭処理における予熱工程、拡散工程、冷却(均熱)工程においても、同様に本発明の熱処理装置を用いることができる。   In the embodiment of the present invention, the vacuum carburizing apparatus is described as an example of the heat treatment apparatus. However, the present invention is not limited to this, and other treatment apparatuses may be used. In addition, the heat treatment apparatus of the present invention can be similarly used in the preheating step, the diffusion step, and the cooling (soaking) step in other carburizing treatments.

また、本発明に係る熱処理装置は、焼入れ処理にも適用でき、例えばガス冷却による焼入れ処理を行うときは、誘導加熱のコイルに換えて、円形状の被処理体Wの外周から平面視において均一に冷却ガスを吹き付ける構造の冷却装置などを用いて、冷却時の温度の均一性を保ちながら焼入れ(冷却)することが好ましい。   The heat treatment apparatus according to the present invention can also be applied to a quenching process. For example, when performing a quenching process by gas cooling, it is uniform in a plan view from the outer periphery of the circular workpiece W instead of an induction heating coil. It is preferable to perform quenching (cooling) using a cooling device having a structure in which a cooling gas is sprayed on while keeping the temperature uniformity during cooling.

また、本発明は寸法精度に優れた被処理体を得るために、被処理体を1つずつ処理することが好ましいが、被処理体を温調する際の熱源あるいは冷却源に対して幾何的対象性が維持されるのであれば、2個以上の複数の被処理体を同時に処理してもよい。   Further, in the present invention, it is preferable to process the objects to be processed one by one in order to obtain an object to be processed having excellent dimensional accuracy. However, it is geometrical to the heat source or the cooling source when the temperature of the objects to be processed is controlled. If the objectivity is maintained, two or more objects to be processed may be processed simultaneously.

また、被処理体の形態によっては、トレイ治具の上に被処理体を載せて熱処理してもよい。この場合、被処理体が支持されたトレイ治具は、搬送アームの搬送用支持ピンに支持されて、搬送アームにより処理室内に搬送される。そして、処理室内に搬送されたトレイ治具は、例えば、載置台が昇降することにより、搬送用支持ピンから載置台支持ピンに受け渡される。このとき、トレイ治具の上面に被処理体を支持する少なくとも3つのトレイ支持ピンを備えていることが好ましい。   Further, depending on the form of the object to be processed, the object to be processed may be placed on the tray jig and heat-treated. In this case, the tray jig on which the object to be processed is supported is supported by the transfer support pin of the transfer arm, and is transferred into the processing chamber by the transfer arm. The tray jig transported into the processing chamber is transferred from the transport support pin to the mounting table support pin, for example, when the mounting table moves up and down. At this time, it is preferable that at least three tray support pins for supporting the object to be processed are provided on the upper surface of the tray jig.

また、例えば、円形状の上面部と円筒状の側面部から成るトレイ治具を用いる場合、載置台上においてトレイ治具の側面部の内径と略同一直径の円周上に、載置台支持ピンが配置されていることが好ましい。このようなトレイ治具を備える熱処理装置であっても、本発明の実施の形態で説明したような作用効果を享受することができる。また、円形状の上面部と円筒状の側面部から成るトレイ治具を用いる場合、搬送アーム上においてトレイ治具の側面部の内径と略同一直径の円周上に、搬送用支持ピンを配置しても良い。このようなトレイ治具を備える熱処理装置であっても、本発明の実施の形態で説明したような作用効果を享受することができる。   Further, for example, when a tray jig composed of a circular upper surface portion and a cylindrical side surface portion is used, a mounting table support pin is provided on the mounting table on a circumference having substantially the same diameter as the inner diameter of the side surface portion of the tray jig. Is preferably arranged. Even a heat treatment apparatus including such a tray jig can enjoy the operational effects described in the embodiment of the present invention. In addition, when using a tray jig consisting of a circular top surface and a cylindrical side surface, support pins for transportation are arranged on the circumference of the transport arm on the circumference that is approximately the same diameter as the inner diameter of the side surface of the tray jig. You may do it. Even a heat treatment apparatus including such a tray jig can enjoy the operational effects described in the embodiment of the present invention.

さらには、例えば、円形状の上面部と円筒状の側面部から成る被処理体をトレイ治具で支持する場合、トレイ治具上において被処理体の側面部の内径と略同一の直径の円周上に、前記トレイ支持ピンが配置されていることが好ましい。このようなトレイ治具を備える熱処理装置によれば、トレイ治具が位置決めの役割も果たすことができ、また、被処理体との接触面積も極小となるので被処理体の温度ばらつきも抑制されるので好ましい。   Furthermore, for example, when a workpiece having a circular upper surface portion and a cylindrical side surface portion is supported by a tray jig, a circle having a diameter substantially the same as the inner diameter of the side surface portion of the workpiece on the tray jig. It is preferable that the tray support pins are arranged on the circumference. According to the heat treatment apparatus including such a tray jig, the tray jig can also play a role of positioning, and the contact area with the object to be processed is also minimized, so that temperature variation of the object to be processed is suppressed. Therefore, it is preferable.

本発明は、被処理体を浸炭処理および/または焼入れ処理する熱処理装置に適用できる。   The present invention can be applied to a heat treatment apparatus for carburizing and / or quenching a workpiece.

1 熱処理装置
2 処理室
3 搬送機構
4 載置台
5 駆動装置
6 駆動アーム
7 載置台中心部
8 支持羽根
9 載置台支持ピン
10 搬送アーム
11 突出部
12 搬送用支持ピン
13 補助ピン
13a テーパー部
14 開口部
15 開閉扉
16 誘導加熱コイル
W 被処理体
W1 被処理体上面部
W2 被処理体側面部






DESCRIPTION OF SYMBOLS 1 Heat processing apparatus 2 Processing chamber 3 Conveying mechanism 4 Mounting base 5 Driving apparatus 6 Driving arm 7 Mounting base central part 8 Supporting blade 9 Mounting base support pin 10 Transport arm 11 Protrusion part 12 Supporting pin 13 Auxiliary pin 13a Taper part 14 Opening Part 15 Opening / closing door 16 Induction heating coil W To-be-processed object W1 To-be-processed object upper surface part W2 To-be-processed object side part






Claims (18)

円形状の被処理体を浸炭処理および/または焼入れ処理する熱処理装置であって、
被処理体に所定の処理を施す処理室と、
前記処理室内及び前記処理室外に被処理体を搬送する搬送機構と、
前記処理室内に設けられ、前記処理室内に搬送された被処理体を載置する載置台とを備え、
前記搬送機構は、被処理体を載置して移動させる搬送アームを備え、前記搬送アームに、被処理体の搬送時に被処理体を支持する少なくとも3つの搬送用支持ピンが設けられており、
前記載置台に、被処理体を支持する少なくとも3つの載置台支持ピンが設けられ、
前記被処理体が円形状の上面部と円筒状の側面部から成る形状であって、前記載置台上において該被処理体の側面部の内径と略同一直径の円周上に、前記載置台支持ピンが配置されていることを特徴とする熱処理装置。
A heat treatment apparatus for carburizing and / or quenching a circular workpiece.
A processing chamber for performing a predetermined process on the workpiece;
A transport mechanism for transporting an object to be processed inside and outside the processing chamber;
A mounting table provided in the processing chamber, on which the object to be processed transported into the processing chamber is mounted;
The transport mechanism includes a transport arm for placing and moving a target object, and the transport arm is provided with at least three transport support pins that support the target object when transporting the target object.
The mounting table is provided with at least three mounting table support pins for supporting the object to be processed,
The object to be processed has a shape composed of a circular upper surface part and a cylindrical side surface part, and on the mounting table, the mounting table has a diameter substantially the same as the inner diameter of the side surface part of the processing object. A heat treatment apparatus in which a support pin is arranged .
前記搬送アーム上において該被処理体の側面部の内径と略同一直径の円周上に、前記搬送用支持ピンが配置されていることを特徴とする請求項1に記載の熱処理装置。2. The heat treatment apparatus according to claim 1, wherein the transfer support pins are arranged on a circumference having substantially the same diameter as the inner diameter of the side surface of the object to be processed on the transfer arm. 円形状の被処理体を浸炭処理および/または焼入れ処理する熱処理装置であって、A heat treatment apparatus for carburizing and / or quenching a circular workpiece.
被処理体に所定の処理を施す処理室と、A processing chamber for performing a predetermined process on the workpiece;
前記処理室内及び前記処理室外に被処理体を搬送する搬送機構と、A transport mechanism for transporting an object to be processed inside and outside the processing chamber;
前記処理室内に設けられ、前記処理室内に搬送された被処理体を載置する載置台とを備え、A mounting table provided in the processing chamber, on which the object to be processed transported into the processing chamber is mounted;
前記搬送機構は、被処理体を載置して移動させる搬送アームを備え、前記搬送アームに、被処理体の搬送時に被処理体を支持する少なくとも3つの搬送用支持ピンが設けられており、The transport mechanism includes a transport arm for placing and moving a target object, and the transport arm is provided with at least three transport support pins that support the target object when transporting the target object.
前記載置台に、被処理体を支持する少なくとも3つの載置台支持ピンが設けられ、The mounting table is provided with at least three mounting table support pins for supporting the object to be processed,
前記被処理体が円形状の上面部と円筒状の側面部から成る形状であって、前記搬送アーム上において該被処理体の側面部の内径と略同一直径の円周上に、前記搬送用支持ピンが配置されていることを特徴とする熱処理装置。The object to be processed has a shape composed of a circular upper surface part and a cylindrical side surface part, and has a shape substantially equal to the inner diameter of the side surface part of the object to be processed on the transfer arm. A heat treatment apparatus in which a support pin is arranged.
前記搬送アームは、各搬送用支持ピンの周囲に設けられた補助ピンを備え、The transfer arm includes auxiliary pins provided around the transfer support pins,
前記補助ピンは、前記被処理体の側面に接するように配置されていることを特徴とする請求項1〜3のいずれか一項に記載の熱処理装置。The heat treatment apparatus according to any one of claims 1 to 3, wherein the auxiliary pin is disposed in contact with a side surface of the object to be processed.
円形状の被処理体を浸炭処理および/または焼入れ処理する熱処理装置であって、A heat treatment apparatus for carburizing and / or quenching a circular workpiece.
被処理体に所定の処理を施す処理室と、A processing chamber for performing a predetermined process on the workpiece;
前記処理室内及び前記処理室外に被処理体を搬送する搬送機構と、A transport mechanism for transporting an object to be processed inside and outside the processing chamber;
前記処理室内に設けられ、前記処理室内に搬送された被処理体を載置する載置台とを備え、A mounting table provided in the processing chamber, on which the object to be processed transported into the processing chamber is mounted;
前記搬送機構は、被処理体を載置して移動させる搬送アームを備え、The transport mechanism includes a transport arm that places and moves a workpiece.
前記搬送アームに、被処理体の搬送時に被処理体を支持する少なくとも3つの搬送用支持ピンが設けられており、The transfer arm is provided with at least three transfer support pins for supporting the object to be processed when the object to be processed is transferred,
前記載置台に、被処理体を支持する少なくとも3つの載置台支持ピンが設けられ、The mounting table is provided with at least three mounting table support pins for supporting the object to be processed,
前記搬送アームは、各搬送用支持ピンの周囲に設けられた補助ピンを備え、The transfer arm includes auxiliary pins provided around the transfer support pins,
前記補助ピンは、前記被処理体の側面に接するように配置されていることを特徴とする熱処理装置。The auxiliary pin is disposed so as to contact a side surface of the object to be processed.
前記補助ピンの被処理体の側面に対向する側の少なくとも一部が、前記補助ピンの上端に向かって細くなっていくようなテーパー状に形成されていることを特徴とする請求項4又は5に記載の熱処理装置。The at least part of the side of the auxiliary pin that faces the side surface of the object to be processed is formed in a tapered shape that becomes thinner toward the upper end of the auxiliary pin. The heat processing apparatus as described in. 前記載置台は、前記載置台支持ピンがそれぞれ設けられた少なくとも3つの支持羽根から構成され、各支持羽根が、平面視において載置台の中心部から放射状に突出するように設けられていることを特徴とする請求項1〜6のいずれか一項に記載の熱処理装置。 The mounting table is composed of at least three supporting blades each provided with the mounting table support pins, and each supporting blade is provided so as to protrude radially from the center of the mounting table in plan view. The heat treatment apparatus according to claim 1, wherein the heat treatment apparatus is a heat treatment apparatus. 前記搬送アームの先端に、前記載置台の中心部に向かって突出し、平面視において前記各支持羽根の間で被処理体を支持できるような少なくとも3つの突出部が設けられ、各突出部に前記搬送用支持ピンがそれぞれ設けられており、各搬送用支持ピンは、平面視において前記各支持羽根の間で被処理体を支持できるように配置されていることを特徴とする請求項に記載の熱処理装置。
At the tip of the transfer arm, there are provided at least three protrusions that protrude toward the center of the mounting table and can support the object to be processed between the support blades in plan view. provided carrying support pins respectively, each carrying support pin according to claim 7, characterized in that it is arranged so as to support the object to be processed between said respective support blade in a plan view Heat treatment equipment.
被処理体を前記載置台に載置する際に、前記載置台支持ピンと前記搬送用支持ピンが平面視において同一円周上に配置されていることを特徴とする請求項1〜のいずれか一項に記載の熱処理装置。 When mounted with the object to the mounting table, any one of claims 1-8 in which said mounting base supporting pins and the carrying support pin, characterized in that it is arranged on the same circumference in a plan view The heat treatment apparatus according to one item. 円形状の被処理体を浸炭処理および/または焼入れ処理する熱処理装置であって、A heat treatment apparatus for carburizing and / or quenching a circular workpiece.
被処理体に所定の処理を施す処理室と、A processing chamber for performing a predetermined process on the workpiece;
前記被処理体を支持するトレイ治具と、A tray jig for supporting the object to be processed;
前記処理室内及び前記処理室外に前記トレイ治具を搬送する搬送機構と、A transport mechanism for transporting the tray jig to the outside of the processing chamber and the processing chamber;
前記処理室内に設けられ、前記処理室内に搬送された前記トレイ治具を載置する載置台とを備え、A mounting table provided in the processing chamber for mounting the tray jig transported into the processing chamber;
前記搬送機構は、前記トレイ治具を載置して移動させる搬送アームを備え、前記搬送アームに、前記トレイ治具の搬送時に該トレイ治具を支持する少なくとも3つの搬送用支持ピンが設けられており、The transport mechanism includes a transport arm that mounts and moves the tray jig, and the transport arm is provided with at least three transport support pins that support the tray jig when transporting the tray jig. And
前記載置台に、前記トレイ治具を支持する少なくとも3つの載置台支持ピンが設けられ、The mounting table is provided with at least three mounting table support pins for supporting the tray jig,
前記トレイ治具の上面に前記被処理体を支持する少なくとも3つのトレイ支持ピンを備え、Comprising at least three tray support pins for supporting the object to be processed on the upper surface of the tray jig;
前記トレイ治具が円形状の上面部と円筒状の側面部から成る形状であって、前記載置台上において前記トレイ治具の側面部の内径と略同一直径の円周上に、前記載置台支持ピンが配置されていることを特徴とする熱処理装置。The tray jig has a shape composed of a circular upper surface portion and a cylindrical side surface portion, and the mounting table is arranged on a circumference having a diameter substantially the same as the inner diameter of the side surface portion of the tray jig on the mounting table. A heat treatment apparatus in which a support pin is arranged.
前記搬送アーム上において前記トレイ治具の側面部の内径と略同一直径の円周上に、前記搬送用支持ピンが配置されていることを特徴とする請求項10に記載の熱処理装置。11. The heat treatment apparatus according to claim 10, wherein the transfer support pins are arranged on a circumference having substantially the same diameter as the inner diameter of the side surface portion of the tray jig on the transfer arm. 円形状の被処理体を浸炭処理および/または焼入れ処理する熱処理装置であって、A heat treatment apparatus for carburizing and / or quenching a circular workpiece.
被処理体に所定の処理を施す処理室と、A processing chamber for performing a predetermined process on the workpiece;
前記被処理体を支持するトレイ治具と、A tray jig for supporting the object to be processed;
前記処理室内及び前記処理室外に前記トレイ治具を搬送する搬送機構と、A transport mechanism for transporting the tray jig to the outside of the processing chamber and the processing chamber;
前記処理室内に設けられ、前記処理室内に搬送された前記トレイ治具を載置する載置台とを備え、A mounting table provided in the processing chamber for mounting the tray jig transported into the processing chamber;
前記搬送機構は、前記トレイ治具を載置して移動させる搬送アームを備え、前記搬送アームに、前記トレイ治具の搬送時に該トレイ治具を支持する少なくとも3つの搬送用支持ピンが設けられており、The transport mechanism includes a transport arm that mounts and moves the tray jig, and the transport arm is provided with at least three transport support pins that support the tray jig when transporting the tray jig. And
前記載置台に、前記トレイ治具を支持する少なくとも3つの載置台支持ピンが設けられ、The mounting table is provided with at least three mounting table support pins for supporting the tray jig,
前記トレイ治具の上面に前記被処理体を支持する少なくとも3つのトレイ支持ピンを備え、Comprising at least three tray support pins for supporting the object to be processed on the upper surface of the tray jig;
前記トレイ治具が円形状の上面部と円筒状の側面部から成る形状であって、前記搬送アーム上において前記トレイ治具の側面部の内径と略同一直径の円周上に、前記搬送用支持ピンが配置されていることを特徴とする熱処理装置。The tray jig has a shape composed of a circular upper surface portion and a cylindrical side surface portion, and on the circumference of the conveyance arm on the circumference having substantially the same diameter as the inner diameter of the side surface portion of the tray jig. A heat treatment apparatus in which a support pin is arranged.
前記被処理体が円形状の上面部と円筒状の側面部から成る形状であって、前記トレイ治具上において前記被処理体の側面部の内径と略同一直径の円周上に、前記トレイ支持ピンが配置されていることを特徴とする請求項10〜12のいずれか一項に記載の熱処理装置。 The object to be processed has a shape composed of a circular upper surface part and a cylindrical side surface part, and the tray is disposed on a circumference having a diameter substantially the same as the inner diameter of the side surface part of the object to be processed on the tray jig. The support pin is arrange | positioned , The heat processing apparatus as described in any one of Claims 10-12 characterized by the above-mentioned. 前記載置台は、前記載置台支持ピンがそれぞれ設けられた少なくとも3つの支持羽根から構成され、各支持羽根が、平面視において載置台の中心部から放射状に突出するように設けられていることを特徴とする請求項10〜13のいずれか一項に記載の熱処理装置。The mounting table is composed of at least three supporting blades each provided with the mounting table support pins, and each supporting blade is provided so as to protrude radially from the center of the mounting table in plan view. The heat treatment apparatus according to claim 10, wherein the heat treatment apparatus is characterized. 前記搬送アームの先端に、前記載置台の中心部に向かって突出し、平面視において前記各支持羽根の間で前記トレイ治具を支持できるような少なくとも3つの突出部が設けられ、各突出部に前記搬送用支持ピンがそれぞれ設けられており、各搬送用支持ピンは、平面視において前記各支持羽根の間で前記トレイ治具を支持できるように配置されていることを特徴とする請求項14に記載の熱処理装置。At the tip of the transfer arm, there are provided at least three protrusions that protrude toward the center of the mounting table and can support the tray jig between the support blades in plan view. The transport support pins are respectively provided, and the transport support pins are arranged so as to support the tray jig between the support blades in a plan view. The heat processing apparatus as described in. 前記トレイ治具を前記載置台に載置する際に、前記載置台支持ピンと前記搬送用支持ピンが平面視において同一円周上に配置されていることを特徴とする請求項10〜15のいずれか一項に記載の熱処理装置。16. When mounting the tray jig on the mounting table, the mounting table support pins and the transport support pins are arranged on the same circumference in a plan view. A heat treatment apparatus according to claim 1. 前記載置台を昇降させる昇降機構を備えることを特徴とする請求項1〜16のいずれか一項に記載の熱処理装置。The heat treatment apparatus according to any one of claims 1 to 16, further comprising an elevating mechanism for elevating the mounting table. 前記載置台を回転させる回転機構を備えることを特徴とする請求項1〜17のいずれか一項に記載の熱処理装置。The heat treatment apparatus according to any one of claims 1 to 17, further comprising a rotation mechanism that rotates the mounting table.
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