JP5950544B2 - Roadbed material with glass foam - Google Patents

Roadbed material with glass foam Download PDF

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JP5950544B2
JP5950544B2 JP2011252593A JP2011252593A JP5950544B2 JP 5950544 B2 JP5950544 B2 JP 5950544B2 JP 2011252593 A JP2011252593 A JP 2011252593A JP 2011252593 A JP2011252593 A JP 2011252593A JP 5950544 B2 JP5950544 B2 JP 5950544B2
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strength
roadbed material
glass foam
roadbed
glass
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JP2013107785A (en
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桑原 清
清 桑原
秀明 高崎
秀明 高崎
暢彦 加納
暢彦 加納
直幹 冨田
直幹 冨田
松岡 茂
茂 松岡
敬一 西脇
敬一 西脇
智之 唐沢
智之 唐沢
篤 川又
篤 川又
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East Japan Railway Co
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この発明は、軌道工事に用いられる路盤材に関し、詳しくは、路盤材の長期強度を抑制して補修工事の容易化・短時間化を図る技術に関するものである。   The present invention relates to a roadbed material used for track work, and more particularly, to a technology for facilitating and shortening repair work by suppressing the long-term strength of the roadbed material.

近年、列車の高速化とダイヤの一層の過密化が進み、補修工事直後の列車運行によって繰り返し荷重が軌道下の路盤に掛かるため、軌道工事に用いられる路盤材には、初期強度の発現が良好なものが用いられるようになってきている(例えば、特許文献1)。   In recent years, the speed of trains and the congestion of diamonds have increased, and repeated loads are applied to the roadbed under the track due to the train operation immediately after the repair work. Therefore, the initial strength of the roadbed material used for the track work is good. (For example, Patent Document 1).

一般的に、軌道下の路盤材は、骨材と結合材とから構成されており、初期強度と長期強度を別々に制御することができず、初期強度が高くなるよう調合すると必然的に長期強度も非常に高くなってしまうものであった。そのため、特許文献1に記載されているような長期強度が高い路盤材では、軌道狂いの補修作業のため既存の路盤材を一部撤去する場合、通常のバックホーなどで割り砕くことができず、撤去するのに時間がかかり、列車の運行ダイヤに支障をきたすという問題があった。   In general, the roadbed material under the track is composed of aggregate and binder, and the initial strength and long-term strength cannot be controlled separately. The strength was very high. Therefore, in the roadbed material with high long-term strength as described in Patent Document 1, when removing a part of the existing roadbed material for repair work of the track error, it cannot be broken by a normal backhoe, There was a problem that it took time to remove and hindered the train schedule.

また、補修作業のし易さだけを考慮して初期強度の発現が遅い路盤材を用いると、所定時間(期間)経過後の必要強度が足りず、噴泥対策、鉄道継ぎ目部分の沈下対策、橋台背面などの高強度構造物隣接盛土の沈下対策、シートパイル、H鋼などの土留め材引き抜き後の地盤の弛み対策には使えなくなるという問題がある。   In addition, when using roadbed material with a slow initial strength, considering only the ease of repair work, the required strength is insufficient after a predetermined time (period) has elapsed. There is a problem that it cannot be used as a countermeasure for settlement of embankments adjacent to high-strength structures such as the back of abutments, and for ground loosening after pulling out retaining materials such as sheet piles and H steel.

一方、特許文献2には、透水性、保水性を備え、耐スリップ性が高く、耐久性にも優れた舗装面を形成するため、廃ガラスの粉末10、フライアッシュセメント11、骨材などをミキサ12で混合した後、マグネシウム塩とポリエチレンイミンとの複合体からなる高分子化合物の希釈水溶液14を添加、混練して得られた混練物15を、路床16上に打設して固化させた路盤材が開示されている(特許文献2の図1,図4等参照)。   On the other hand, Patent Document 2 includes waste glass powder 10, fly ash cement 11, aggregate, etc. in order to form a paved surface having water permeability and water retention, high slip resistance and excellent durability. After mixing with the mixer 12, a dilute aqueous solution 14 of a polymer compound composed of a complex of magnesium salt and polyethyleneimine is added, and the kneaded product 15 obtained by kneading is placed on the road bed 16 and solidified. A roadbed material is disclosed (see FIGS. 1 and 4 of Patent Document 2).

また、特許文献3には、コンクリート面における滑り止めを実現するため、ガラス粉末と発泡剤とを混ぜて焼成してなる多数の発泡材1を他の骨材と共にセメントと混合して打設し養生した後、カット又は研磨などの手法で発泡材1を露出させた発泡材入りコンクリートが開示されている(特許文献3の図2,図3等参照)。   Further, in Patent Document 3, in order to achieve slip prevention on the concrete surface, a large number of foamed materials 1 obtained by mixing and firing glass powder and a foaming agent are mixed with other aggregates and cemented. After curing, concrete containing foamed material in which the foamed material 1 is exposed by a technique such as cutting or polishing is disclosed (see FIGS. 2 and 3 in Patent Document 3).

しかし、特許文献2及び3のいずれの文献にも路盤材の長期強度を抑制して補修作業を容易かつ短時間でできるようにするという発想は開示されておらず、軌道工事に用いられる路盤材として前記課題を解決することができるものではなかった。   However, neither of Patent Documents 2 and 3 discloses the idea of suppressing the long-term strength of the roadbed material so that the repair work can be performed easily and in a short time, and the roadbed material used for track construction. As mentioned above, the problem cannot be solved.

特開2004−339784号公報JP 2004-339784 A 特開2002−146708号公報JP 2002-146708 A 特開2005−053732号公報JP 2005-053732 A

そこで、この発明は、前記従来の技術の問題を解決し、路盤材の必要強度を確保しつつ長期強度を抑制して補修工事の容易化・短時間化を図ることができる軌道工事用の路盤材を提供することを目的とする。   Accordingly, the present invention solves the above-mentioned problems of the prior art and suppresses the long-term strength while ensuring the required strength of the roadbed material, thereby facilitating and shortening the repair work. The purpose is to provide materials.

前記課題を解決するために、請求項1に記載の発明は、骨材と、骨材同士を結合する結合材とを備えた軌道工事に用いられる路盤材において、前記骨材としてガラス発泡体を含有し、このガラス発泡体は、一軸圧縮強度が2〜4N/mm に設定されていることを特徴とする。
In order to solve the above-mentioned problem, the invention according to claim 1 is a roadbed material used in a track work including an aggregate and a binding material that couples the aggregates, and a glass foam is used as the aggregate. This glass foam is characterized in that the uniaxial compressive strength is set to 2 to 4 N / mm 2 .

請求項に記載の発明は、請求項1に記載のガラス発泡体入り路盤材において、前記結合材は、早強ポルトランドセメントを主成分とする。
According to a second aspect of the present invention, in the roadbed material with glass foam according to the first aspect of the present invention, the binder is composed mainly of early-strength Portland cement.

この発明は、前記のようであって、請求項1に記載の発明によれば、骨材と、骨材同士を結合する結合材とを備えた軌道工事に用いられる路盤材において、前記骨材としてガラス発泡体を含有し、このガラス発泡体は、一軸圧縮強度が2〜4N/mm に設定されているので、路盤材の必要強度を確保しつつ長期強度を抑制して補修工事の容易化・短時間化を図ることができる。しかも噴泥対策、鉄道継ぎ目部分の沈下対策などに使用する際に求められる必要強度1.2N/mm 以上を確保することができるとともに、補修作業のため既存の路盤材を一部撤去する場合に都合のよい圧縮強度が5N/mm 以下にすることができ、補修工事の容易化・短時間化を図ることができる。
This invention is as described above, and according to the invention described in claim 1, in the roadbed material used in the track work including the aggregate and the binding material for joining the aggregates, the aggregate As this glass foam has a uniaxial compressive strength of 2 to 4 N / mm 2 , it can be easily repaired by suppressing the long-term strength while ensuring the required strength of the roadbed material. And shortening the time. Moreover, it is possible to secure the required strength of 1.2 N / mm 2 or more required when using it for measures against mud and for subsidence of railway joints, and when removing some existing roadbed materials for repair work. The compressive strength that is convenient for the process can be reduced to 5 N / mm 2 or less, and the repair work can be facilitated and shortened.

請求項に記載の発明によれば、請求項1に記載のガラス発泡体入り路盤材において、前記結合材は、早強ポルトランドセメントを主成分とするので、前記作用効果に加え、路盤材の必要強度を早期に発現させることができ、列車の運行ダイヤに支障をきたすおそれをより一層低減することができる。

According to the second aspect of the present invention, in the roadbed material with glass foam according to the first aspect, the binder is composed of early strong Portland cement as a main component. The required strength can be expressed at an early stage, and the risk of disturbing the train schedule can be further reduced.

実施例1〜3の路盤材の養生時間と一軸圧縮強度との関係を、従来の路盤材と比較して示すグラフである。It is a graph which shows the relationship between the curing time of the roadbed material of Examples 1-3, and uniaxial compressive strength compared with the conventional roadbed material. 従来の路盤材の養生時間と一軸圧縮強度との関係を示すグラフである。It is a graph which shows the relationship between the curing time of the conventional roadbed material, and uniaxial compressive strength.

この発明の一実施の形態を、図面を参照して説明する。   An embodiment of the present invention will be described with reference to the drawings.

本発明のガラス発泡体入り路盤材は、軌道工事において路床上に打設され、硬化後軌道を支持する路盤として用いられるものであり、主に、骨材と、骨材同士を結合する結合材と、水などから構成されている。   The roadbed material with glass foam of the present invention is used as a roadbed that is placed on the roadbed in track work and supports the track after curing, and mainly the aggregate and the binding material that bonds the aggregates together. And water.

背景技術で述べたように、特許文献1に記載されたような初期強度発現が良好な従来の路盤材は、図2に示すように、路盤材として必要とされる強度(1.2N/mm程度)を早期に発現するように調合すると、水和反応は水分がある限り材齢(時間)とともに進行するため、路盤材の圧縮強度も徐々に増強していくこととなり、結果的に長期強度が必要以上に増大してしまう。 As described in the background art, the conventional roadbed material having good initial strength expression as described in Patent Document 1 has a strength (1.2 N / mm) required as a roadbed material as shown in FIG. As long as there is moisture, the hydration reaction proceeds with the age (time), so the compressive strength of the roadbed material will gradually increase. Strength will increase more than necessary.

そこで、本発明のガラス発泡体入り路盤材は、骨材として砂などの細骨材に加え、後述のガラス発泡体を混入させて、そのガラス発泡体が所定範囲の強度域で圧壊することで路盤材全体の長期強度を抑制して軌道工事における補修作用の容易化・短時間化を図るものである(図1参照)。   Therefore, the roadbed material with glass foam of the present invention is mixed with a fine aggregate such as sand as an aggregate, and a glass foam described later is mixed so that the glass foam is crushed in a predetermined range of strength. The long-term strength of the entire roadbed material is suppressed to facilitate and shorten the repair action in track construction (see Fig. 1).

(結合材)
結合材としては、一般的には、ポルトランドセメントが用いられるが、骨材を包み込んで硬化し、路盤材としての必要強度である1.2N/mm程度以上を確保できるものであれば合成樹脂や石膏などの他の材料であっても構わない。
また、路盤材の配合や結合材の種類を替えることで路盤材の必要強度の発現時期(養生時間)を調整することができ、長期強度も発泡率を調整することで抑制することができる。次の表1に、実施例1〜3に係る路盤材の配合とその一軸圧縮強度との関係を示す。
(Binder)
Generally, Portland cement is used as the binding material, but any synthetic resin can be used as long as it can wrap and harden the aggregate to ensure a required strength of about 1.2 N / mm 2 or more as a roadbed material. Or other materials such as plaster.
Moreover, the expression time (curing time) of the required intensity | strength of a roadbed material can be adjusted by changing the mixing | blending of a roadbed material and the kind of binder, and long-term intensity | strength can also be suppressed by adjusting a foaming rate. Table 1 below shows the relationship between the composition of roadbed materials according to Examples 1 to 3 and the uniaxial compressive strength thereof.

Figure 0005950544
ここで、実施例1〜3の路盤材の結合材として含有するセメントには、早期に必要強度を発現するため早強ポルトランドセメントが採用されている。また、発泡体は、後述のように、発泡率を所定の倍率とすることで実施例1のガラス発泡体が2N/mm程度で圧壊し、実施例2及び3のガラス発泡体が3〜4N/mm程度で圧壊するように設定されている。
Figure 0005950544
Here, early cemented Portland cement is employed for the cement contained as the binder of the roadbed material of Examples 1 to 3 in order to develop necessary strength at an early stage. In addition, as described later, the glass foam of Example 1 is crushed at about 2 N / mm 2 by setting the expansion ratio to a predetermined magnification, and the glass foams of Examples 2 and 3 are 3 to 3 as described later. It is set to crush at about 4 N / mm 2 .

(実施例1)
実施例1に係る路盤材は、含有するガラス発泡体の強度を2N/mm程度で圧壊するように設定されているので、図1に示すように、路盤材全体の長期強度も2N/mm程度とすることができる。このため、通常のバックホーなどで割り砕くことができ、路盤材の撤去作業(軌道工事の補修作業)を容易にすることができる。
Example 1
Since the roadbed material according to Example 1 is set so that the strength of the glass foam contained is collapsed at about 2 N / mm 2 , as shown in FIG. 1, the long-term strength of the entire roadbed material is also 2 N / mm. It can be about 2 . For this reason, it can be broken by a normal backhoe or the like, and the removal work of the roadbed material (repair work of the track work) can be facilitated.

(実施例2)
また、実施例2に係る路盤材は、セメントを早強セメントとして水セメント比を実施例1より低くすることで、結合材の強度を高めて必要強度(1.2N/mm)の発現を早めている。このため、材齢が7日で早くも2.71N/mmの強度発現が認められる。
(Example 2)
In addition, the roadbed material according to Example 2 uses a cement as an early strong cement and has a water cement ratio lower than that of Example 1, thereby increasing the strength of the binder and developing the required strength (1.2 N / mm 2 ). It is early. For this reason, strength expression of 2.71 N / mm 2 is recognized as early as 7 days old.

(実施例3)
更に、実施例3に係る路盤材は、水セメント比を実施例1及び2より低くして強度を高く設定するとともに、急結材を添加することで、より一層結合材の強度発現を早めている。このため、数時間程度の養生期間で路盤材の必要強度を確保することができ、列車の運行再開を早期に行うことができる。また、含有するガラス発泡体は、4N/mm程度で圧壊するように設定されているので、路盤材の長期強度も5N/mm程度に抑制することができ、路盤材の撤去作業も容易に行なうことができる。
なお、急結材としては、アルミン酸塩、硫酸塩、炭酸塩及びケイ酸塩等のアルカリ金属塩、並びにカルシウムアルミネート等の既知の急結材を用いることができる。
Example 3
Furthermore, the roadbed material according to Example 3 has a water cement ratio lower than that in Examples 1 and 2 to set the strength higher, and by adding a quick setting material, the strength expression of the binding material is further accelerated. Yes. For this reason, the required strength of the roadbed material can be secured in a curing period of about several hours, and the train operation can be resumed early. Moreover, since the glass foam contained is set so as to be crushed at about 4 N / mm 2 , the long-term strength of the road base material can be suppressed to about 5 N / mm 2 , and the removal work of the road base material is easy. Can be done.
As the quick setting material, known quick setting materials such as alkali metal salts such as aluminate, sulfate, carbonate and silicate, and calcium aluminate can be used.

(ガラス発泡体)
実施例1〜3に用いたガラス発泡体は、0.2mm以下の粒径からなる廃ガラスの微粉末に、発泡剤を添加して800〜1100℃程度の温度で焼成することで発泡させている。この発泡剤は、廃ガラスの粉末を発泡させることができる物質であれば、特に種類は問わないが、好適には、炭酸カルシウム、ホウ砂、炭化珪素、硫黄、炭素、ドロマイト、硝酸ソーダ、及び硝酸カルシウムから選択される一種類の物質であり、廃ガラスの微粉末に対して重量%で0.1〜4.0%の範囲で添加される。添加量を0.1〜4.0%としたのは、0.1%未満だとガラスが発泡せず、4.0%超添加しても発泡率にあまり変化がないからである。
(Glass foam)
The glass foam used in Examples 1 to 3 is foamed by adding a foaming agent to a fine powder of waste glass having a particle size of 0.2 mm or less and firing at a temperature of about 800 to 1100 ° C. Yes. The foaming agent is not particularly limited as long as it is a substance capable of foaming waste glass powder, and preferably, calcium carbonate, borax, silicon carbide, sulfur, carbon, dolomite, sodium nitrate, and It is one kind of substance selected from calcium nitrate, and is added in the range of 0.1 to 4.0% by weight with respect to the fine powder of waste glass. The reason why the addition amount is set to 0.1 to 4.0% is that if it is less than 0.1%, the glass does not foam, and even if it exceeds 4.0%, the foaming rate does not change much.

また、実験により、ガラス発泡体の発泡率とガラス発泡体の一軸圧縮強度には、反比例の関係が認められ、発泡率が(発泡後の容積が発泡前の容積の)5.8倍のとき、一軸圧縮強度が2.9N/mm、発泡率が7.1倍のとき、一軸圧縮強度が2.4N/mmとなることが確認された。 In addition, by experiment, an inversely proportional relationship is observed between the foam ratio of the glass foam and the uniaxial compressive strength of the glass foam, and the foam ratio is 5.8 times (the volume after foaming is the volume before foaming). When the uniaxial compressive strength was 2.9 N / mm 2 and the foaming rate was 7.1 times, it was confirmed that the uniaxial compressive strength was 2.4 N / mm 2 .

よって、ガラス発泡体の一軸圧縮強度を、路盤材の必要強度である1.2N/mm以上で、補修作業のし易い5N/mm以下とするには、ガラス発泡体の発泡率を8.2倍〜2.9倍とすればよい。
添加する発泡剤の種類により発泡剤のガラス廃材に対する添加量は異なるが、上記発泡率に着目すれば、即ち、発泡剤の添加量とガラス発泡体の発泡率との関係を実験により求めることにより、ガラス発泡体の一軸圧縮強度を所望の2〜4N/mmの範囲にコントロールすることが可能である。
Therefore, in order to set the uniaxial compressive strength of the glass foam to 1.2 N / mm 2 or more, which is the required strength of the roadbed material, and to 5 N / mm 2 or less that is easy to repair, the foaming ratio of the glass foam is set to 8 .2 times to 2.9 times may be used.
The amount of foaming agent added to the glass waste material varies depending on the type of foaming agent to be added. However, by paying attention to the above foaming rate, that is, by determining the relationship between the amount of foaming agent added and the foaming rate of the glass foam by experiments. It is possible to control the uniaxial compressive strength of the glass foam within a desired range of 2 to 4 N / mm 2 .

以上のように、本発明の実施例に係る路盤材によれば、ガラス発泡体の発泡率を調整することにより、ガラス発泡体の一軸圧縮強度を所望の2〜4N/mmとすることができ、路盤材全体でも、一軸圧縮強度を、必要強度の1.2N/mm以上で、補修作業のし易い5N/mm以下とすることができる。このため、路盤材の必要強度を確保しつつ長期強度を抑制して補修工事の容易化・短時間化を図ることができる。 As described above, according to the roadbed material according to the embodiment of the present invention, the uniaxial compressive strength of the glass foam can be set to a desired 2 to 4 N / mm 2 by adjusting the foaming rate of the glass foam. In the entire roadbed material, the uniaxial compressive strength can be reduced to 5N / mm 2 or less which is easy to perform repair with the required strength of 1.2 N / mm 2 or more. For this reason, long-term strength can be suppressed while ensuring the required strength of the roadbed material, and repair work can be facilitated and shortened.

また、結合材のセメントを早強ポルトランドセメントとしたり、急結材を添加したりすることにより、路盤材の必要強度を早期に発現させることができ、列車の運行ダイヤに支障をきたすおそれをより一層低減することができる。   Moreover, the required strength of the roadbed material can be expressed at an early stage by using early-bonding Portland cement as the cement for the binder, or by adding a quick-setting material, which may hinder train operation schedules. Further reduction can be achieved.

以上のように、本発明の実施例に係る路盤材を説明したが、骨材、結合材などは、既知のものを使用することができ、特許請求の範囲で適宜変更可能なのはいうまでもない。特に、骨材としては、砕石や割栗石などの粗骨材を含有してもよく、細骨材としても前記ガラス発泡体の他、山砂や海砂などの自然の砂だけでなく、人工の砂などを含有しても構わない。   As described above, the roadbed material according to the embodiment of the present invention has been described, but it is needless to say that an aggregate, a binding material, and the like can be used and can be appropriately changed within the scope of the claims. . In particular, the aggregate may contain coarse aggregates such as crushed stones and cracked stones, and the fine aggregates include not only natural sands such as mountain sand and sea sand but also artificial sands in addition to the glass foam. It may contain sand.

本発明の活用例としては、噴泥対策、鉄道継ぎ目部分の沈下対策、橋台背面などの高強度構造物隣接盛土の沈下対策、シートパイル、H鋼などの土留め材引き抜き後の地盤の弛み対策として、軌道工事用の路盤材として用いることが考えられる。   Examples of the use of the present invention are countermeasures for mud, countermeasures for settlement of railway joints, countermeasures for settlement of embankments adjacent to high-strength structures such as the back of abutments, countermeasures for soil loosening after pulling out earth retaining materials such as sheet piles and H steel. As such, it can be used as a roadbed material for track construction.

Claims (2)

骨材と、骨材同士を結合する結合材とを備えた軌道工事に用いられる路盤材において、前記骨材としてガラス発泡体を含有し、このガラス発泡体は、一軸圧縮強度が2〜4N/mm に設定されていることを特徴とするガラス発泡体入り路盤材。 In a roadbed material used for track work including an aggregate and a binding material that joins the aggregates, the aggregate contains a glass foam, and the glass foam has a uniaxial compressive strength of 2 to 4 N / glass foam-in-place roadbeds, characterized in that it is set to mm 2. 前記結合材は、早強ポルトランドセメントを主成分とする請求項に記載のガラス発泡体入り路盤材。 2. The roadbed material with glass foam according to claim 1 , wherein the binder is composed of early-strength Portland cement as a main component.
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