JP5938923B2 - Single piece fixing jig - Google Patents

Single piece fixing jig Download PDF

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Publication number
JP5938923B2
JP5938923B2 JP2012016296A JP2012016296A JP5938923B2 JP 5938923 B2 JP5938923 B2 JP 5938923B2 JP 2012016296 A JP2012016296 A JP 2012016296A JP 2012016296 A JP2012016296 A JP 2012016296A JP 5938923 B2 JP5938923 B2 JP 5938923B2
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individual
piece
substrate
base
fixing
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JP2013157426A (en
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吉羽　洋
洋 吉羽
壮功 北村
壮功 北村
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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Description

本発明は個片材の固定用治具に関し、特に、基板に個片材を整列させて一時的に固定する個片材の固定用治具に関する。   The present invention relates to an individual material fixing jig, and more particularly, to an individual material fixing jig that aligns and temporarily fixes an individual material on a substrate.

タッチパネル部材や液晶ディスプレイ又はエレクトロルミネッセンスディスプレイ等のディスプレイの生産に用いられる基材は、ガラス、プラスティック等の個片材の表面に加飾、薄膜形成またはパターン形成を行い製造される（特許文献１参照）。   A base material used for production of a display such as a touch panel member, a liquid crystal display, or an electroluminescence display is manufactured by decorating, forming a thin film, or forming a pattern on the surface of an individual material such as glass or plastic (see Patent Document 1). ).

一方で、カラーフィルタ（以下、「ＣＦ」と称する。）は、その用途先である液晶表示板（ＬＣＤ）などの大型化に伴い、大型化しており、そのＣＦの製造に用いる製造ラインも大型化している。   On the other hand, color filters (hereinafter referred to as “CF”) have become larger with the increase in size of liquid crystal display panels (LCDs), which are their application destinations, and the production lines used for the production of CFs are also large. It has become.

特開２００４−２２１２５４号公報JP 2004-221254 A

このカラーフィルタ用の製造ラインを活用して前記個片材を製造する場合には、一般にＧ８（２２００ｍｍ×２５００ｍｍ）やＧ１０（２８５０ｍｍ×３０５０ｍｍ）と称される母材（基板）に一時的に個片材を整列して取り付け、各個片材に加飾、薄膜形成などを行った後、取り外すことが考えられる。   When using the color filter manufacturing line to manufacture the individual pieces, the individual pieces are temporarily placed on a base material (substrate) generally called G8 (2200 mm × 2500 mm) or G10 (2850 mm × 3050 mm). It is considered that the pieces are aligned and attached, and the individual pieces are decorated and thin film formed, and then removed.

このように母材に複数の個片材を取り付けてディスプレイ用の基材を製造する場合、配列精度が要求される。この配列精度を高めるためにロボット等を使用して個片材を配列すると製造コストが高騰してしまい、一方で、個片材の配列を手動で行うと、作業員の負担と生産性の低下が懸念される。   Thus, when manufacturing the base material for a display by attaching a several piece piece material to a base material, arrangement | sequence precision is requested | required. If the individual pieces are arranged using a robot or the like in order to increase the arrangement accuracy, the manufacturing cost increases. On the other hand, if the arrangement of the individual pieces is performed manually, the burden on the worker and the productivity are lowered. Is concerned.

本発明は、このような問題の解消を一つの課題とし、その目的の一例は、所定の基板に一時的に個片材を整列して固定するための個片材の固定用治具を提供するものである。   An object of the present invention is to solve such a problem, and an example of the object is to provide a fixing jig for individual pieces for temporarily aligning and fixing the individual pieces to a predetermined substrate. To do.

上記課題を解決するため、請求項１に記載の個片材（２）の固定用治具（１０）は、基台（１２）と、この基台に設けられる平面部（１５ａ）を有する基体（１５）と、を備える個片材の固定用治具であって、前記基体の平面部は、複数の矩形状の個片材を配置するための個片材配置領域（２５）を有し、この個片材配置領域の外側に隣接して、当該個片材を支持するための支持体（２０）を備えており、前記基体は、前記個片材を貼り合わせるための基板（５０）の位置決めを行うための位置決め体（３０）を備えていることを特徴とする。 In order to solve the above-mentioned problem, a fixing jig (10) for an individual piece (2) according to claim 1 is a base having a base (12) and a flat portion (15a) provided on the base. (15), wherein the flat portion of the base has an individual material arrangement region (25) for arranging a plurality of rectangular individual materials. A support body (20) for supporting the individual piece material is provided adjacent to the outside of the individual piece arrangement region, and the base body is a substrate (50) for bonding the individual piece material together. The positioning body (30) for performing positioning of this is provided.

また、請求項２に記載の個片材の固定用治具は、請求項１に記載の個片材の固定用治具において、前記支持体は、当該個片材の底辺（２ａ）、及び個片材の一方の側部辺（２ｂ）を支持し、前記位置決め体は、矩形状に形成された基板の底辺、及び基板の一方の側部辺を支持することを特徴とする。   Further, the jig for fixing an individual piece according to claim 2 is the jig for fixing an individual piece according to claim 1, wherein the support body includes a bottom (2a) of the individual piece, and One side edge (2b) of the piece material is supported, and the positioning body supports the bottom side of the substrate formed in a rectangular shape and one side edge of the substrate.

また、請求項３に記載の個片材の固定用治具は、請求項１又は請求項２に記載の個片材の固定用治具において、前記基体を傾斜させる傾斜手段を更に備えていることを特徴とする。   According to a third aspect of the present invention, there is provided the individual material fixing jig according to the first or second aspect, further comprising an inclination means for inclining the base body. It is characterized by that.

本発明によれば、個片材を容易且つ正確に基板に配列して固定することができる。   According to the present invention, the individual pieces can be arranged and fixed on the substrate easily and accurately.

個片材の固定用治具を正面から視認した模式図である。It is the schematic diagram which visually recognized the jig | tool for fixing an individual piece material from the front. 個片材の固定用治具を左側面から視認した模式図である。It is the schematic diagram which visually recognized the jig | tool for fixing an individual piece material from the left side surface. 位置決め体の他の取付例を示し、図３（ａ）は第１の取付例を示す模式図、図３（ｂ）は第２の取付例を示す模式図である。FIG. 3A is a schematic diagram illustrating a first mounting example, and FIG. 3B is a schematic diagram illustrating a second mounting example. 個片材を固定用治具に整列した際の模式図である。It is a schematic diagram at the time of aligning an individual piece material to the jig for fixation. 個片材を基板に固定する固定方法を説明するための図であって、個片材を整列させた状態から所定の基板に移動する状態を示す図である。It is a figure for demonstrating the fixing method which fixes an individual piece material to a board | substrate, Comprising: It is a figure which shows the state which moves to the predetermined | prescribed board | substrate from the state which aligned the piece material. 個片材を整列させた状態から所定の基板に移動する他の形態を示す図である。It is a figure which shows the other form which moves to the predetermined | prescribed board | substrate from the state which aligned the piece material.

以下、図面を参照して本発明の実施形態について説明する。なお、以下に示す、個片材２の底辺２ａとは、図１に示す個片材２の下側の一辺を言い、個片材２の側部片２ｂとは、図１に示す個片材２の左側の一辺を言うものとする。また、基体１５の底辺１５ｂとは、図１に示す基体１５の下側の一辺を言い、基体１５の側部片１５ｃとは、図１に示す基体１５の左側の一辺を言うものとする。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, the bottom side 2a of the piece material 2 shown below means the one side below the piece material 2 shown in FIG. 1, and the side piece 2b of the piece material 2 is the piece shown in FIG. The left side of the material 2 shall be said. Further, the base 15b of the base 15 is a lower side of the base 15 shown in FIG. 1, and the side piece 15c of the base 15 is a left side of the base 15 shown in FIG.

本実施形態の個片材２の固定方法において好適に用いられる個片材２は、タッチパネル部材や液晶ディスプレイやエレクトロルミネッセンスディスプレイ等のディスプレイの生産に用いられる小型のガラス基材である。そして、本実施形態では、カラーフィルタを製造するための大型の製造ラインを活用して当該個片材２の表面処理を行うために、固定用治具１０を用いて所定の基板（Ｇ８やＧ１０）に個片材２を整列させて一時的に固定する。   The individual piece 2 suitably used in the fixing method of the individual piece 2 of the present embodiment is a small glass substrate used for production of displays such as a touch panel member, a liquid crystal display, and an electroluminescence display. And in this embodiment, in order to perform the surface treatment of the said individual piece material 2 using the large sized manufacturing line for manufacturing a color filter, it uses a fixing jig 10 and a predetermined substrate (G8 or G10). ) And the individual pieces 2 are aligned and temporarily fixed.

具体的には、作業員によって手動で固定用治具１０に個片材２をマトリクス状に整列させて配置した後、当該個片材２に対して基板５０を貼り合わせて、固定用治具１０から個片材２を基板５０に移動させることで所定の基板５０に個片材２を整列させて固定させる。なお、本実施形態の個片材２はマトリクス状に整列されているが、特にこのような形態に限定されるものではなく、例えば、各段がずれて配置されていても構わない。   Specifically, after the individual pieces 2 are arranged in a matrix in the fixing jig 10 manually by an operator, the substrate 50 is bonded to the individual piece 2 and the fixing jig 10 is fixed. The individual piece 2 is moved from 10 to the substrate 50 to align and fix the individual piece 2 on the predetermined substrate 50. In addition, although the piece material 2 of this embodiment is arranged in the matrix form, it is not limited to such a form in particular, For example, each step | paragraph may be arrange | positioned and shifted | deviated.

（固定用治具の構成）
図１に示すように、個片材２の固定用治具１０は、基台１２と、この基台１２上に回転自在に設けられた平面部１５ａを有する板状の基体１５と、を備えている。基体１５は、ボールジョイント部１７（本願の傾斜手段）を介して基台１２に取り付けられており、基台１２に対する基体１５の前後方向ＡＡ‘及び左右方向ＢＢ’の角度を自由に調整することが可能である。 (Configuration of fixing jig)
As shown in FIG. 1, the fixing jig 10 for the piece 2 includes a base 12 and a plate-like base body 15 having a flat portion 15 a that is rotatably provided on the base 12. ing. The base body 15 is attached to the base 12 via a ball joint portion 17 (the tilting means of the present application), and the angle of the front-rear direction AA ′ and the left-right direction BB ′ of the base body 15 with respect to the base 12 can be freely adjusted. Is possible.

この基体１５の表面には、略矩形状の個片材２をマトリクス状に配置するための個片材配置領域２５を有しており、この個片材配置領域２５に隣接する周囲には個片材２を支持するための支持体として機能するピン２０が配置されている。そして、当該個片材２が作業者によって手動で当該ピン２０に係止されることで当該個片材２が個片材配置領域２５に配置される（図４参照）。   On the surface of the base body 15, there is an individual material arrangement area 25 for arranging the substantially rectangular individual pieces 2 in a matrix, and there are individual pieces adjacent to the individual piece arrangement area 25. A pin 20 that functions as a support for supporting the piece 2 is disposed. And the said piece material 2 is arrange | positioned in the piece material arrangement | positioning area | region 25 because the said piece material 2 is manually latched by the said pin 20 by an operator (refer FIG. 4).

このピン２０は、好適には、個片材２の底辺２ａの両側２箇所、及び個片材２の側部辺２ｂの１箇所を支持するように基体１５に取り付けられている。なお、ピン２０は、この基体１５の表面から突出して取り付けられており、この突出する高さは個片材２の厚みよりも小さくなるようにして基体１５に取り付けられている。   The pin 20 is preferably attached to the base body 15 so as to support two places on both sides of the bottom 2a of the piece 2 and one place on the side 2b of the piece 2. The pin 20 is attached so as to protrude from the surface of the base body 15, and the protruding height is attached to the base body 15 so as to be smaller than the thickness of the individual piece 2.

また、本実施形態のピン２０は、上述したように、個片材２の底辺２ａの両側２箇所、及び個片材２の側部辺２ｂの１箇所を支持するように基体１５に取り付けられているが、個片材２の形状によっては、底辺２ａの１箇所と側部辺２ｂの２箇所を支持するように取り付けられても構わない。このようにピン２０を配置することによって、手動により個片材２を精密に位置合わせしなくても個片材２が傾くことなく安定して配置され易くなる。   In addition, as described above, the pin 20 of the present embodiment is attached to the base body 15 so as to support two places on both sides of the bottom 2a of the piece 2 and one place on the side 2b of the piece 2. However, depending on the shape of the individual piece material 2, it may be attached so as to support one place on the bottom side 2a and two places on the side portion side 2b. By arranging the pins 20 in this manner, the individual pieces 2 can be easily and stably arranged without being inclined even if the individual pieces 2 are not precisely aligned manually.

このように構成された固定用治具１０によれば、基体１５を所定の方向に傾けることで、精密な位置合わせをしなくても、個片材２が、重力によって個片材配置領域２５に自然に位置決めされ易くなるので、作業者の負担を軽減することができるとともに、迅速に個片材２の配置作業を行える。   According to the fixing jig 10 configured in this way, the individual material 2 can be separated by gravity by the individual material 2 by gravity without tilting the base body 15 in a predetermined direction. Therefore, the burden on the operator can be reduced, and the work for arranging the individual pieces 2 can be performed quickly.

また、個片材２を大まかに位置決めした上で、基体１５を振動させるようにしても構わない。このようにすれば、振動によって、個片材２が個片材配置領域２５に自然と正確に位置決めされるので、当初、作業者が手動による精密な位置合わせを必要としない。なお、このような実施形態では、基体１５を振動させる振動装置５５が必要となるが、振動装置５５は、図２に示すように、例えば、ロッド５１をその長さ方向に振動させる振動体５２を備え、ロッド５１の先端部に弾性を有するパッド５３を介して、基体１５と接触させるようにしても良い。なお、振動装置５５は、このような形態に限定されるものではなく一般に公知の技術を適宜用いて構成することができる。   Further, the base member 15 may be vibrated after the individual pieces 2 are roughly positioned. If it does in this way, since the piece material 2 is naturally and accurately positioned by the piece material arrangement | positioning area | region 25 by a vibration, an operator does not require precise positioning by manual operation at the beginning. In this embodiment, a vibration device 55 that vibrates the base body 15 is required. As shown in FIG. 2, the vibration device 55 vibrates the rod 51 in the length direction, for example. May be provided so that the tip of the rod 51 is brought into contact with the base body 15 via a pad 53 having elasticity. Note that the vibration device 55 is not limited to such a form, and can be configured by appropriately using generally known techniques.

さらに、個片材２を配置した後の当該個片材２の移動を防止するために、例えば、図２に示すように、各基体１５の平面部１５ａの個片材配置領域２５に孔６１を設け、基台１２の内部に当該孔６１とダクト等の接続部材６２を介して接続される吸引装置６５を設けて、個片材２を基体１５の裏側から吸引するようにしても良い。なお、このような実施形態では吸引装置６５が必要となるが、本実施形態に限定されるものではなく、一般に公知の技術を適宜用いて構成することができる。   Furthermore, in order to prevent the movement of the piece 2 after the piece 2 is arranged, for example, as shown in FIG. 2, a hole 61 is formed in the piece arrangement region 25 of the flat portion 15 a of each base 15. And a suction device 65 connected to the inside of the base 12 via a connection member 62 such as a duct may be provided so as to suck the piece 2 from the back side of the base body 15. In this embodiment, the suction device 65 is required, but the suction device 65 is not limited to this embodiment, and can be configured by using a publicly known technique as appropriate.

また、固定用治具１０は、基体１５に対して所定の基板５０を位置決めするための位置決め体３０を備えている。この位置決め体３０は、基体１５の表面から鉛直方向前方に突出する円柱状のピン３０ａであって、基体１５の底辺１５ｂの両側２箇所と左側の側部辺１５ｃの外側１箇所に隣接して取り付けられている。そして、矩形状の基板５０を当該ピン３０ａに当接させることで、重力によって自然に位置決めされ、基板５０に対して正確に個片材２を貼り合せることができる。   The fixing jig 10 includes a positioning body 30 for positioning a predetermined substrate 50 with respect to the base body 15. The positioning body 30 is a cylindrical pin 30a that protrudes forward in the vertical direction from the surface of the base body 15, and is adjacent to two locations on both sides of the bottom side 15b of the base body 15 and one outer side of the left side portion 15c. It is attached. Then, by bringing the rectangular substrate 50 into contact with the pins 30 a, the rectangular substrate 50 is naturally positioned by gravity, and the individual piece 2 can be accurately bonded to the substrate 50.

なお、ピン３０ａの高さは、個片材２の厚みよりも大きくなるようにして基体１５に取り付けられる。また、図３（ａ）に示すように、ピン３０ａは、基体１５から離れた位置に取り付けられても良く、このような場合には、例えば、接続部材３３を介して基体１５の外側に取り付けられる。更に、ピン３０ａは、図３（ｂ）に示すように、基体１５の表面内側に取り付けられても構わない。   The pin 30a is attached to the base 15 so that the height of the pin 30a is larger than the thickness of the individual piece 2. Further, as shown in FIG. 3A, the pin 30a may be attached at a position away from the base body 15. In such a case, for example, the pin 30a is attached to the outside of the base body 15 via the connection member 33. It is done. Furthermore, the pin 30a may be attached to the inner surface of the base 15 as shown in FIG.

（実施例１）
次に上述した固定用治具１０を用いた個片材２の固定方法の実施例１について図４及び図５を用いて説明する。特に本実施例の固定方法は、基板５０と個片材２との貼り合わせの際に、粘着性のない（紫外線硬化型接着剤など）接着剤を適用する場合に用いられる。 Example 1
Next, Example 1 of the fixing method of the piece 2 using the fixing jig 10 described above will be described with reference to FIGS. 4 and 5. In particular, the fixing method of this embodiment is used when an adhesive having no tackiness (such as an ultraviolet curable adhesive) is applied when the substrate 50 and the piece 2 are bonded to each other.

まず、作業者によって、基体１５の表面に設けられた各個片材配置領域２５に個片材２が載置される。具体的には、図４に示すように、作業者は、固定用治具１０の基体１５をボールジョイント部１７を回転中心として左方向に回転させて所定の角度傾斜させ、個片材２をピン２０によって係止させる。   First, the individual pieces 2 are placed on the individual piece arrangement regions 25 provided on the surface of the base body 15 by the operator. Specifically, as shown in FIG. 4, the operator rotates the base body 15 of the fixing jig 10 leftward about the ball joint portion 17 as the rotation center to incline the individual piece 2 by a predetermined angle. Locked by the pin 20.

なお、図示しないが、さらに好適には、個片材２を適当にピン２０に係止させた後、基体１５を振動装置５５により振動させることで確実に個片材を個片材配置領域２５に配置可能であるとともに、その後、吸引装置６５により吸引することにより、個片材２が移動することなく個片材配置領域２５に配置可能である。   Although not illustrated, more preferably, the individual piece material 2 is appropriately locked to the pin 20, and then the base member 15 is vibrated by the vibration device 55, so that the individual piece material is reliably separated. Then, the individual pieces 2 can be arranged in the individual piece arrangement region 25 without moving by being sucked by the suction device 65.

次に、作業者によって個片材２を固定するための矩形状に形成された板状の基板５０が用意され、図５に示すように、作業者は、当該基板５０を前記固定用治具１０の基体１５に対向させて接触させる。具体的には、基板５０の位置決め用のピン３０ａに基板５０の底辺と側部辺を当接させて基体１５に対する基板５０の位置合わせを行う。また、基板５０には、予め表面に紫外線硬化型接着剤が塗布されており、基板５０全面を基体１５に接触させ、基板５０の裏面全面をローラ４０等で押し付けつつ、紫外線を照射して接着剤を硬化させる。この処理によって、基板５０には、マトリクス状に整列した個片材２が貼り付けられる。   Next, a rectangular plate-like substrate 50 for fixing the individual piece 2 is prepared by an operator. As shown in FIG. 5, the operator attaches the substrate 50 to the fixing jig. 10 substrates 15 are brought into contact with each other. Specifically, the substrate 50 is positioned with respect to the base body 15 by bringing the bottom and side sides of the substrate 50 into contact with the positioning pins 30 a of the substrate 50. The substrate 50 is previously coated with an ultraviolet curable adhesive on the surface, and the entire surface of the substrate 50 is brought into contact with the base 15 and the entire back surface of the substrate 50 is pressed by the roller 40 or the like and irradiated with ultraviolet rays to be bonded. The agent is cured. By this processing, the individual pieces 2 arranged in a matrix are attached to the substrate 50.

なお、基板５０を固定用治具１０の位置決め用のピン３０ａによって位置決めする際には、基体１５の底辺が水平状態となるようにして基板５０を当該基体１５の底辺側に設けられたピン３０ａ上に載置した後、傾斜させて基体５０の側部辺側に設けられたピン３０ａに接触させて基板５０を位置決めした方が作業性が良い。   When positioning the substrate 50 with the positioning pins 30a of the fixing jig 10, the substrate 50 is provided on the bottom side of the base 15 so that the bottom of the base 15 is in a horizontal state. It is better to position the substrate 50 by placing it on the substrate 50 and positioning the substrate 50 by inclining it and bringing it into contact with the pins 30 a provided on the side of the base 50.

次に、作業者によって基板５０を固定用治具１０から離間させて、個片材２の固定処理を終了する。なお、基板５０は、ＣＦを製造する製造ライン上に移されて、各個片材２の表面に加飾、薄膜形成または配線パターンの形成等が行われる。   Next, the substrate 50 is separated from the fixing jig 10 by the operator, and the fixing process of the individual piece 2 is completed. In addition, the board | substrate 50 is moved on the manufacturing line which manufactures CF, and decoration, thin film formation, formation of a wiring pattern, etc. are performed on the surface of each piece material 2. FIG.

このように本実施形態の個片材２の固定方法によれば、固定用治具１０を用いることで、簡単に整列して配置された複数の個片材２を所定の基板５０に正確に移動して固定することができる。また、個片材２は、固定用治具１０の基体１５を傾けた状態で取り付けられるため、当初、作業者が手動による精密な位置合わせをしなくても、重力により自然に適正な位置に位置決めされるので、作業者の負担を軽減できる。   As described above, according to the fixing method of the individual pieces 2 of the present embodiment, by using the fixing jig 10, a plurality of pieces of individual pieces 2 that are easily aligned and arranged can be accurately placed on a predetermined substrate 50. Can be moved and fixed. Further, since the individual piece 2 is attached in a state where the base 15 of the fixing jig 10 is tilted, it is naturally at an appropriate position by gravity even if the operator does not perform precise manual alignment. Since it is positioned, the burden on the operator can be reduced.

（実施例２）
次に本実施形態の固定用治具１０を用いた他の個片材２の固定方法について図４及び図６を用いて説明する。特にこの固定方方法は、基板５０と個片材２との貼り合わせの際に、粘着性を有する（熱可塑性接着剤などを用いる）接着剤を適用する場合に用いられる。 (Example 2)
Next, another method of fixing the individual piece 2 using the fixing jig 10 of the present embodiment will be described with reference to FIGS. 4 and 6. In particular, this fixing method is used when an adhesive having a tackiness (using a thermoplastic adhesive or the like) is applied when the substrate 50 and the individual piece 2 are bonded together.

まず、作業者によって、基体１５の表面に設けられた個片材配置領域２５に個片材２が載置される。具体的には、図４に示すように、作業者は、固定用治具１０の基体１５をボールジョイント部１７を回転中心として左方向に回転させて所定の角度傾斜させ、個片材２をピン２０によって係止させる。   First, the individual piece 2 is placed in the individual piece arrangement area 25 provided on the surface of the base body 15 by the operator. Specifically, as shown in FIG. 4, the operator rotates the base body 15 of the fixing jig 10 leftward about the ball joint portion 17 as the rotation center to incline the individual piece 2 by a predetermined angle. Locked by the pin 20.

次に、作業者によって、個片材２を固定するための基板５０が用意され、作業者は、当該基板５０を前記固定用治具１０の基体１５に対向させて接触させる。具体的には、図６に示すように、基体１５の底辺１５ｂに設けられている位置決め用のピン３０ａに当該基体１５に対向させる基板５０の一辺（底辺）を当接させつつ、基体１５の下側から上側へと徐々に基板５０の表面を接触させ、接着剤が硬化するまで、所定の時間、放置させる。なお、基板５０には、予め表面に熱可塑性接着剤が塗布されているものとする。この処理によって、基板５０には、マトリクス状に整列した個片材２が正確に貼り付けられる。また、本実施形態の場合、個片材２を位置決めした後、基体５０を、その底辺が水平状態となるように戻した後に基板５０を位置決めした方が作業性が良い。   Next, a substrate 50 for fixing the individual piece material 2 is prepared by the operator, and the operator makes the substrate 50 face the base 15 of the fixing jig 10 and come into contact therewith. Specifically, as shown in FIG. 6, one side (bottom side) of the substrate 50 facing the base 15 is brought into contact with a positioning pin 30a provided on the bottom 15b of the base 15, while the base 15 The surface of the substrate 50 is gradually brought into contact from the lower side to the upper side, and is allowed to stand for a predetermined time until the adhesive is cured. Note that a thermoplastic adhesive is applied to the surface of the substrate 50 in advance. By this processing, the individual pieces 2 arranged in a matrix are accurately attached to the substrate 50. In the case of the present embodiment, it is more workable to position the substrate 50 after positioning the individual piece 2 and then returning the base 50 so that the bottom thereof is in a horizontal state.

次に、作業者によって基板５０を固定用治具１０から離間させて、個片材２の固定処理を終了する。なお、基板５０は、ＣＦを製造する製造ライン上に移されて、各個片材２の表面に加飾、薄膜形成または配線パターンの形成等が行われる。   Next, the substrate 50 is separated from the fixing jig 10 by the operator, and the fixing process of the individual piece 2 is completed. In addition, the board | substrate 50 is moved on the manufacturing line which manufactures CF, and decoration, thin film formation, formation of a wiring pattern, etc. are performed on the surface of each piece material 2. FIG.

このように本実施形態の個片材の固定方法によれば、固定用治具１５を用いることで、簡単に整列して配置された複数の個片材２を所定の基板５０に正確に移動して固定することができる。また、個片材２は、固定用治具１０の基体１５を傾けた状態で取り付けられるため、精密な位置合わせをしなくても、重力により自然に適正な位置に位置決めされるので、作業者の負担を軽減できる。   As described above, according to the fixing method of the individual pieces of the present embodiment, by using the fixing jig 15, a plurality of pieces of individual pieces 2 that are easily aligned and arranged can be accurately moved to the predetermined substrate 50. And can be fixed. Further, since the individual piece 2 is attached in a state where the base 15 of the fixing jig 10 is tilted, it can be naturally positioned at an appropriate position by gravity without precise positioning. Can be reduced.

なお、本発明は上記実施の形態に限定されるものではなく、本発明の要旨の範囲内で種々変更可能である。例えば、本実施形態では、予め基板５０に接着剤を塗布するようになっているが、基板５０と個片材２とを貼り合わせる前に、基板５０又は個片材２のどちらか一方に接着剤を塗布するようにしても構わない。更には、接着剤の種類は、各実施形態に示す形態に限られるものではなく、種々の接着剤を用いることが可能である。また、本実施形態において、個片材２を位置決めするための部材、及び基板５０を位置決めするための部材は円柱状の部材（ピン２０、３０）を用いて個片材２又は基板５０を支持しているが、この形態に限定されるものではなく、例えば、個片材２及び基板５０の底辺と側部辺に対応して延びて形成された板材等を配置して、当該個片材２及び基板５０を支持するようにしても構わない。   In addition, this invention is not limited to the said embodiment, A various change is possible within the range of the summary of this invention. For example, in the present embodiment, an adhesive is applied to the substrate 50 in advance. However, before the substrate 50 and the piece 2 are bonded together, the substrate 50 is bonded to either the piece 50 or the piece 2. You may make it apply | coat an agent. Furthermore, the type of adhesive is not limited to the form shown in each embodiment, and various adhesives can be used. In this embodiment, the member for positioning the individual piece 2 and the member for positioning the substrate 50 support the individual piece 2 or the substrate 50 using cylindrical members (pins 20 and 30). However, the present invention is not limited to this form. For example, the individual piece 2 and the plate 50 formed so as to extend corresponding to the bottom and side sides of the substrate 50 are arranged, and the individual piece is arranged. 2 and the substrate 50 may be supported.

また、本実施形態では、ボールジョイント部１７を介して基体１５を傾斜可能になっているが、予め基台１２に対して基体１５が動かないように固定して取り付けても構わない。   In the present embodiment, the base body 15 can be tilted via the ball joint portion 17. However, the base body 15 may be fixed and attached to the base 12 in advance so as not to move.

特に、基板５０が大型で薄い場合には、基体１５に対して基板５０を貼り合せる際に、基体１５が傾いていると作業性が悪いので基体１５の底辺が水平状態となるように基台１２に固定して取り付けられていることが好ましい。この場合において、個片材２は、精密な位置合わせが必要となり、具体的には、個片材２の底辺を位置決めした後、側部辺を位置決めする必要が生じるものの、大型の基板５０を安全に貼り合せることが可能となる。   In particular, when the substrate 50 is large and thin, when the substrate 50 is bonded to the base body 15, if the base body 15 is tilted, workability is poor, so that the base of the base body 15 is in a horizontal state. 12 is preferably fixedly attached. In this case, the individual piece material 2 needs to be precisely aligned. Specifically, after positioning the bottom side of the individual piece member 2, it is necessary to position the side portion side, but the large-sized substrate 50 is formed. It becomes possible to bond them safely.

一方で、上記基板５０の貼り合せの作業性を考慮せずに、個片材２の設置容易性を重要視した場合には、基体１５が図４に示すように傾斜した状態となるようにして基台１２に固定して取り付けられることが好ましい。この場合において、個片材２は、おおよその目安で３つのピン２０に係止されるようにして配置するだけで、自重によって個片材領域２５上に個片材２が自然に配置されるので、精密な位置合わせをしなくても確実に個片材２を所定の位置に配置可能である。   On the other hand, if the ease of installation of the individual piece 2 is emphasized without considering the workability of bonding the substrate 50, the base 15 is inclined as shown in FIG. The base 12 is preferably fixedly attached. In this case, the piece material 2 is naturally arranged on the piece material region 25 by its own weight simply by being arranged so as to be locked to the three pins 20 by an approximate guide. Therefore, the individual piece 2 can be surely arranged at a predetermined position without precise alignment.

２ 個片材
１０ 固定用治具
１２ 基台
１５ 基体
１５ａ 平面部
２０ ピン
２５ 個片材配置領域
３０ 位置決め体 2 pieces of material 10 Fixing jig 12 Base 15 Base 15a Plane portion 20 Pin 25 Piece material arrangement area 30 Positioning body

Claims (3)

基台と、この基台に設けられる平面部を有する基体と、を備える個片材の固定用治具であって、
前記基体の平面部は、複数の矩形状の個片材を配置するための個片材配置領域を有し、この個片材配置領域の外側に隣接して、当該個片材を支持するための支持体を備えており、
前記基体は、前記個片材を貼り合わせるための基板の位置決めを行うための位置決め体を備えていることを特徴とする個片材の固定用治具。 A jig for fixing an individual piece comprising a base and a base having a flat portion provided on the base,
The plane portion of the base has an individual material arrangement area for arranging a plurality of rectangular individual pieces, and is adjacent to the outside of the individual piece arrangement area to support the individual pieces. With a support of
The base member includes a positioning member for positioning a substrate for bonding the individual pieces, and a fixing jig for the individual pieces. 前記支持体は、当該個片材の底辺、及び個片材の一方の側部辺を支持し、
前記位置決め体は、矩形状に形成された基板の底辺、及び基板の一方の側部辺を支持することを特徴とする請求項１に記載の個片材の固定用治具。 The support supports the bottom of the piece material and one side of the piece material,
The jig for fixing an individual piece according to claim 1, wherein the positioning body supports a bottom side of the substrate formed in a rectangular shape and one side side of the substrate. 前記基体を傾斜させる傾斜手段を更に備えていることを特徴とする請求項１又は請求項２に記載の個片材の固定用治具。   The jig for fixing an individual piece according to claim 1 or 2, further comprising an inclination means for inclining the base.
JP2012016296A 2012-01-30 2012-01-30 Single piece fixing jig Expired - Fee Related JP5938923B2 (en)

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