JP5930395B2 - Method and apparatus for milling low-grade brown rice - Google Patents

Method and apparatus for milling low-grade brown rice Download PDF

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JP5930395B2
JP5930395B2 JP2012158485A JP2012158485A JP5930395B2 JP 5930395 B2 JP5930395 B2 JP 5930395B2 JP 2012158485 A JP2012158485 A JP 2012158485A JP 2012158485 A JP2012158485 A JP 2012158485A JP 5930395 B2 JP5930395 B2 JP 5930395B2
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brown rice
friction
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JP2014018719A (en
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勝行 熊本
勝行 熊本
英富美 藤川
英富美 藤川
洋一郎 小椋
洋一郎 小椋
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Satake Corp
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Priority to PCT/JP2013/065994 priority patent/WO2014013815A1/en
Priority to KR1020147030740A priority patent/KR101663148B1/en
Priority to CN201380029706.4A priority patent/CN104334276B/en
Priority to TW102122373A priority patent/TWI572409B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B02B3/04Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B3/00Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
    • B02B3/06Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of screws or worms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02BPREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
    • B02B7/00Auxiliary devices

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  • Cereal-Derived Products (AREA)

Description

本発明は、未熟米が多数混入した玄米や、胴割れ米が多数混入した玄米など、硬い米と軟らかい米が混合した品質の悪い原料玄米であっても砕米の発生を低減して搗精することができる低品位玄米の搗精方法及びその装置に関する。   The present invention reduces the occurrence of crushed rice even if it is poor quality raw brown rice mixed with hard rice and soft rice, such as brown rice mixed with a lot of immature rice and brown rice mixed with a lot of cracked rice The present invention relates to a method and apparatus for scouring low-grade brown rice that can be used.

精米工場などに設置されている精穀機を稼働する際は、作業者があらかじめ玄米の性状(水分や品種や産地や収穫後の調製方法等)を確認した後、これに基づいて作業者が経験や勘によって搗精室内の抵抗体を移動調節して搗精が開始される。これは、玄米の性状に応じて精穀機に最適な搗精条件を設定することで、搗精度や歩留を著しく向上させることに寄与されるからである。しかしながら、このような人手による精穀機の抵抗体の移動調節は再現性が乏しく、設定基準もあいまいなものであった。そこで、本出願人らは、このような作業者の経験や勘によらず、玄米の性状に応じて抵抗体と研削ロール周面との間隙を的確に選択し、調整が簡単に行われるような精穀機における抵抗体調節方法及びその抵抗体調節治具を出願し、すでに特許文献1により公開されている。   When operating a grain mill installed in a rice mill, etc., the worker confirms the properties of the brown rice (moisture, varieties, production area, post-harvest preparation method, etc.) in advance, Depending on experience and intuition, movement of the resistor in the sperm chamber is adjusted and sperm is started. This is because setting the optimum milling conditions for the grain mill according to the properties of the brown rice contributes to significantly improving the milling accuracy and yield. However, such manual adjustment of the movement of the resistor of the pulverizer is poorly reproducible and the setting criteria are ambiguous. Therefore, the applicants do not rely on the experience and intuition of such workers, so that the gap between the resistor and the peripheral surface of the grinding roll is accurately selected according to the properties of the brown rice so that adjustment can be performed easily. Have applied for a resistor adjusting method and a resistor adjusting jig for such a grain refiner, and have already been disclosed in Patent Document 1.

このものは、抵抗体を精白室内へ向けて突出量を調節する際に、搗精すべき玄米の性状に応じて異なる外径を有する複数の測定部を備えた抵抗体調節治具を用い、該抵抗体調節治具の搗精すべき玄米に該当する一つの測定部を精白ロールと抵抗体との間隙に挿入し、研削ロールと抵抗体との間隔を決定することによって、玄米の性状に応じて抵抗体の突出量を調節するというものである。これにより、玄米の性状に応じて抵抗体と研削ロール外周面との間隙の値を的確に選択でき、歩留を向上させることができるものである。   When adjusting the amount of protrusion by directing the resistor into the polishing chamber, this one uses a resistor adjusting jig provided with a plurality of measuring parts having different outer diameters depending on the properties of brown rice to be refined. Depending on the properties of the brown rice, one measuring part corresponding to the brown rice to be polished of the resistor adjusting jig is inserted into the gap between the whitening roll and the resistor, and the distance between the grinding roll and the resistor is determined. The amount of protrusion of the resistor is adjusted. Thereby, the value of the gap between the resistor and the outer peripheral surface of the grinding roll can be accurately selected according to the properties of the brown rice, and the yield can be improved.

しかしながら、上記特許文献1に記載の精穀機における抵抗体調節方法にあっては、不良物の少ない高品位玄米に対応することができるが、中国、韓国及び台湾など東南アジア諸国における不良物の多い低品位玄米に対応することができなかった。すなわち、東南アジア諸国においては、歩留を向上させる目的で精選を行わないのが普通であり、原料玄米の品位は甚だ悪い。例えば、中国、韓国及び台湾における短粒種の玄米は、整粒玄米中に胴割れ米が22〜23重量%、未熟米が7重量%程度含有した低品位玄米となっている。一方で、日本における短粒種の玄米は、胴割れ米が5〜6重量%、未熟米が2〜3重量%程度含有した高品位玄米となっている。したがって、中国、韓国及び台湾における短粒種の玄米を上述の方法で調節した精穀機により搗精しても、不良物が多いために砕米が多く発生し、歩留を大きく低下させるものとなっていた。   However, the resistor adjusting method in the grain mill described in Patent Document 1 can deal with high-grade brown rice with few defectives, but there are many defectives in Southeast Asian countries such as China, Korea and Taiwan. Could not cope with low grade brown rice. That is, in Southeast Asian countries, it is normal not to select carefully for the purpose of improving the yield, and the quality of the raw brown rice is very bad. For example, short grain brown rice in China, Korea, and Taiwan is low-grade brown rice that contains 22-23 wt% of cracked rice and 7 wt% of immature rice in the sized granulated rice. On the other hand, short grain brown rice in Japan is high-grade brown rice containing about 5 to 6% by weight of cracked rice and about 2 to 3% by weight of immature rice. Therefore, even if the short grain brown rice in China, South Korea and Taiwan is refined by a pulverizer adjusted by the above-mentioned method, a large number of defectives cause a lot of crushed rice and greatly reduce the yield. It was.

特許第4930956号公報Japanese Patent No. 4930956

本発明は上記問題点にかんがみ、未熟米及び胴割れ米など不良物を多く含んだ外国産の低品位玄米であっても、砕米の発生を低減することができる低品位玄米の搗精方法及びその装置を提供することを技術的課題とする。   In view of the above problems, the present invention is a low-grade brown rice milling method that can reduce the occurrence of broken rice, even if it is a low-grade brown rice produced in foreign countries that contains a lot of defectives such as immature rice and cracked rice, and its It is a technical problem to provide a device.

上記課題を解決するため本発明は、回転可能な主軸に研削式精白ロールを軸着するとともに、該研削式精白ロールの周囲には間隙を介して研削式除糠金網筒を立設し、その間隙を搗精室に形成した竪型研削式精穀機と、回転可能な主軸に摩擦式撹拌ロールを軸着するとともに、該摩擦式撹拌ロールの周囲には間隙を介して摩擦式除糠金網筒を立設し、その間隙を搗精室に形成した竪型摩擦式精穀機と、を連座して構成される搗精装置であって、前記竪型研削式精穀機の研削式除糠金網筒を支持する支柱には、前記搗精室に向けて突出して前記研削式精白ロールの円周方向への回転により穀粒の移動に抵抗を付与する長尺状の抵抗体が設けられ、前記竪型摩擦式精穀機の摩擦式除糠金網筒には、その内角部に複数の抵抗バーが設けられ、前記竪型摩擦式精穀機の摩擦式攪拌ロールの長手方向には、前記摩擦式撹拌ロールの円周方向への回転により、前記複数の抵抗バーと重畳して穀粒の移動に抵抗を付与する長尺状の攪拌バーを備える、という技術的手段を講じた。   In order to solve the above-mentioned problems, the present invention has a grinding-type whitening roll attached to a rotatable main shaft, and a grinding-type stripping metal mesh cylinder is erected around the grinding-type whitening roll through a gap. A vertical grinding mill with a gap formed in the milling chamber, and a friction stirrer roll attached to a rotatable main shaft, and a frictional type demolition wire mesh cylinder around the frictional stirrer roll via a gap And a vertical friction milling machine in which the gap is formed in the milling room, and a grinding apparatus configured to join the vertical grinding milling net of the vertical grinding mill The supporting column is provided with a long resistor that projects toward the milling chamber and imparts resistance to the movement of the grain by rotating the grinding-type whitening roll in the circumferential direction. The friction-type dehuller mesh cylinder of the friction-type grain mill is provided with a plurality of resistance bars at the inner corners thereof, In the longitudinal direction of the friction-type stirring roll of the friction-type grain mill, a long length that imparts resistance to the movement of the grain superimposed on the plurality of resistance bars by rotation of the friction-type stirring roll in the circumferential direction. Technical measures were taken to provide a stir bar.

また、請求項2によれば、前記長尺状の抵抗体、前記複数の抵抗バー及び前記長尺状の撹拌バーは、各々角柱状に形成され、かつ、前記各搗精室側に突出する角部が0.1〜0.3mmのC面取により形成されてあることを特徴とする。   According to claim 2, the elongated resistor, the plurality of resistance bars, and the elongated stirring bar are each formed in a prismatic shape, and the corners projecting toward the sperm chambers. The part is formed by C chamfering of 0.1 to 0.3 mm.

さらに、請求項3によれば、前記搗精装置は、前記竪型研削式精穀機を一番機に、前記竪型摩擦式精穀機を二番機に、前記竪型摩擦式精穀機を三番機にそれぞれ選択して三台の連座構成にする一方、前記一番機から排出される原料はその白度が原料玄米の白度値から6〜11程度白度値が上昇されるように前記搗精室内の前記抵抗体の突出量を所定値に設定することを特徴とする。   Further, according to the third aspect, the milling apparatus includes the saddle-type grinding machine, the first-type friction milling machine as the second machine, and the saddle-type friction milling machine. Is selected as the No. 3 machine, and the three units are configured to be connected to each other, while the whiteness of the raw material discharged from the first machine is increased by about 6 to 11 from the whiteness value of the raw brown rice. Thus, the protruding amount of the resistor in the sperm chamber is set to a predetermined value.

そして、請求項4によれば、前記一番機の搗精室に設けた抵抗体と前記研削式精白ロールの外周面との間隙を4〜6mmとなるように突出量を設定するとともに、前記二番機及び三番機における前記抵抗バーと前記撹拌バーとの間隙を4〜6mmに設定することを特徴とする。   According to the fourth aspect of the present invention, the amount of protrusion is set so that the gap between the resistor provided in the first milling chamber and the outer peripheral surface of the grinding type whitening roll is 4 to 6 mm. A gap between the resistance bar and the stirring bar in the numbering machine and the numbering machine 3 is set to 4 to 6 mm.

また、請求項5によれば、前記三番機に水分添加装置が付設されていることを特徴とする。   According to a fifth aspect of the present invention, a water addition device is attached to the third machine.

そして、請求項6によれば、回転可能な主軸に研削式精白ロールを軸着するとともに、該研削式精白ロールの周囲には間隙を介して研削式除糠金網筒を立設し、その間隙を搗精室に形成した竪型研削式精穀機と、回転可能な主軸に摩擦式撹拌ロールを軸着するとともに、該摩擦式撹拌ロールの周囲には間隙を介して摩擦式除糠金網筒を立設し、その間隙を搗精室に形成した竪型摩擦式精穀機と、を備え、前記竪型研削式精穀機を一番機に、前記竪型摩擦式精穀機を二番機に、前記竪型摩擦式精穀機を三番機に選択して三台の連座構成とした搗精装置における低品位玄米の搗精方法において、前記一番機に白度値18〜22の原料玄米を供給して白度値26〜29の原料が排出されるよう前記搗精室内に設けた抵抗体の突出量を設定して搗精を行い、次いで、前記二番機から白度値34〜38の原料が排出されるよう前記搗精室内に設けた抵抗バーと撹拌バーとの間隙を設定して搗精を行い、さらに、前記三番機から白度値38〜42の精品が排出されるよう前記搗精室内に設けた抵抗バーと撹拌バーとの間隙を設定して搗精を行う精穀装置における低品位玄米の搗精方法とした。   According to the sixth aspect of the present invention, a grinding type whitening roll is axially attached to a rotatable main shaft, and a grinding type stripping wire mesh cylinder is erected around the grinding type whitening roll via a gap. A vertical grinding mill that is formed in the milling chamber and a friction stirrer roll attached to a rotatable main shaft, and a friction-type stripping wire mesh cylinder is provided around the frictional stirrer roll via a gap. A vertical friction pulverizer with a gap formed in the cocoon chamber, the vertical grinding pulverizer being the first machine, and the vertical friction pulverizer being the second machine. In addition, in the method for milling low-grade brown rice in a milling apparatus in which the third type friction milling machine is selected as the third machine, the raw brown rice having a whiteness value of 18 to 22 is used as the first machine. And the amount of protrusion of the resistor provided in the sperm chamber is set so that the raw material having a whiteness value of 26 to 29 is discharged. Then, the gap between the resistance bar and the stirring bar provided in the milling chamber is set so that the raw material having a whiteness value of 34 to 38 is discharged from the second machine, and then the third machine is used. In this method, a low-grade brown rice milling method was used in a grain refiner that performs milling by setting a gap between a resistance bar and a stirring bar provided in the milling chamber so that a milled product having a whiteness value of 38 to 42 is discharged.

さらに、請求項7によれば、前記一番機の搗精室に設けた抵抗体と前記研削式精白ロールの外周面との間隙を4〜6mmとなるように突出量を設定するとともに、前記二番機及び三番機の前記抵抗バーと前記撹拌バーとの間隙を4〜6mmに設定して搗精を行う精穀装置における低品位玄米の搗精方法とすることを特徴とする。   Furthermore, according to the seventh aspect, the protrusion amount is set so that a gap between the resistor provided in the first milling chamber and the outer peripheral surface of the grinding type whitening roll is 4 to 6 mm. It is characterized in that it is a low-grade brown rice milling method in a grain refiner that performs milling by setting the gap between the resistance bar and the stirring bar of the machine No. 3 and machine No. 3 to 4-6 mm.

本発明の搗精装置に原料玄米が供給されると、まず、竪型研削式精穀機において米粒の表面が研削式精白ロールの砥粒により研摩されて表皮が削られる。このとき、搗精室では玄米が流動しているが、搗精室に突出して設けられた長尺状の抵抗体に玄米の胚芽部が衝突することにより脱芽される。この抵抗体と胚芽部とが衝突する回数が増加することで脱芽率は増す。そして、原料玄米を100重量%とすると、竪型研削式精穀機において5〜20重量%の玄米が脱芽されることとなる。   When the raw brown rice is supplied to the milling apparatus of the present invention, first, the surface of the rice grain is polished by the abrasive grains of the grinding type whitening roll in the vertical grinding mill, and the skin is shaved. At this time, the brown rice is flowing in the milling room, but it germinates when the germ part of the brown rice collides with a long resistor protruding from the milling room. The germination rate is increased by increasing the number of collisions between the resistor and the embryo part. And if raw material brown rice is 100 weight%, 5-20 weight% brown rice will be sprouting in a vertical grinding mill.

次に、原料は竪型摩擦式精穀機に供給される。竪型摩擦式精穀機では米粒同士を互いに摺り合わせて表面の表皮が剥がされる。このとき、前工程の竪型研削式精穀機で十分に脱芽を行っているため、後工程の竪型摩擦式精穀機の搗精室内の圧力を低圧とすることができる。搗精室では摩擦式除糠金網筒の内角部に設けた複数の抵抗バーと摩擦式撹拌ロールに設けた撹拌バーとの重畳により玄米が撹拌され、複数の抵抗バーに玄米の胚芽部が複数回衝突することによる衝撃で脱芽が行われる。そして、原料玄米を100重量%とすると、竪型摩擦式精穀機において60〜95重量%の玄米が脱芽されることとなる。   Next, the raw material is supplied to a vertical friction type grain refiner. In a vertical friction type pulverizer, rice grains are rubbed against each other to peel off the surface skin. At this time, since the sprouting is sufficiently performed by the vertical grinding pulverizer in the previous process, the pressure in the semen chamber of the vertical frictional pulverizer in the subsequent process can be reduced. In the milling room, brown rice is agitated by superimposing a plurality of resistance bars provided at the inner corner of the friction-type wire mesh cylinder and a stirring bar provided on the friction-type stirring roll. Sprouting is performed by the impact of the collision. When the raw brown rice is 100% by weight, 60 to 95% by weight of the brown rice is sprouting in the vertical friction milling machine.

以上のように、竪型研削式精穀機に長尺状の抵抗体を設けることと、竪型摩擦式精穀機に抵抗バー及び撹拌バーを設けることとにより、各精穀機の搗精室内の圧力を低圧とすることが可能となり、粒々同士の圧力に依存するのではなく、衝撃のみで脱芽されるようになる。このため、未熟米と胴割米の混入率が多い低品位玄米においては、粒々同士の摩擦圧力が生じないために、砕米の発生する割合が従来の2分の1から3分の1の割合に激減することが可能となるのである。   As described above, the long grinding body is provided in the vertical grinding mill and the resistance bar and the stirring bar are provided in the vertical friction milling machine. The pressure can be reduced to a low pressure, and it does not depend on the pressure between the grains, but is sprouting only by impact. For this reason, in low-grade brown rice with a high mixing ratio of immature rice and torso-cut rice, the frictional pressure between the grains does not occur, so the ratio of broken rice is half the conventional one to three. It can be drastically reduced.

また、請求項2によれば、前記長尺状の抵抗体、前記複数の抵抗バー及び前記長尺状の撹拌バーは、各々角柱状に形成され、かつ、前記各搗精室側に突出する角部が0.1〜0.3mmのC面取により形成されているから、抵抗体、抵抗バー及び撹拌バーの角部がシャープエッジに形成され、この角部に玄米の胚芽部が衝突する回数が増大し、玄米の胚芽部が繰り返し衝撃を受けて脱芽が極めて容易に行われるようになる。   According to claim 2, the elongated resistor, the plurality of resistance bars, and the elongated stirring bar are each formed in a prismatic shape, and the corners projecting toward the sperm chambers. Since the part is formed by C chamfering of 0.1 to 0.3 mm, the corners of the resistor, the resistance bar, and the stirring bar are formed at a sharp edge, and the number of times the germ part of brown rice collides with this corner Increases, and the germinated portion of brown rice is repeatedly impacted, so that budding can be performed very easily.

請求項3によれば、前記搗精装置は、前記竪型研削式精穀機を一番機に、前記竪型摩擦式精穀機を二番機に、前記竪型摩擦式精穀機を三番機にそれぞれ選択して三台の連座構成にする一方、前記一番機から排出される原料はその白度が原料玄米の白度値から6〜11程度白度値が上昇されるように前記搗精室内の前記抵抗体の突出量を所定値に設定するものである。これにより、原料玄米の白度を測定したときの白度値を
18〜22(株式会社ケット科学研究所製の玄米・精米白度計C−300により測定した値)とすると、一番機から排出される原料の白度を測定したときの白度値が26〜29になるように抵抗体の突出量が設定される。つまり、搗精装置全体の搗精比率を100%とすれば、一番機の搗精比率が30〜50%であり、二番機の搗精比率が
30〜40%であり、三番機の搗精比率が10〜30%の概算値が白度値から算出される。このような搗精比率により低品位玄米であれば砕米率を抑えて脱芽率が極めて高い精品が得られる。一方で、日本産などの高品位玄米を搗精する際は、一番機の搗精比率を40〜50%とすると、米粒表面に傷が生じて、炊飯したときには胚乳成分が漏出してベタついたご飯になり搗精条件としては全く適さないのである。
According to a third aspect of the present invention, the milling device includes the saddle type grinding mill as the first machine, the saddle type friction milling machine as the second machine, and the saddle type friction milling machine as three machines. While selecting the number machine and making it a three-unit structure, the whiteness of the raw material discharged from the first machine is increased by about 6 to 11 from the whiteness value of the raw brown rice The protruding amount of the resistor in the semen chamber is set to a predetermined value. Thereby, when the whiteness value when measuring the whiteness of the raw brown rice is 18 to 22 (value measured by the brown rice / milled rice whiteness meter C-300 manufactured by Kett Science Laboratory Co., Ltd.) The protrusion amount of the resistor is set so that the whiteness value when the whiteness of the discharged material is measured is 26 to 29. In other words, if the sperm ratio of the entire sperm apparatus is 100%, the sperm ratio of the first machine is 30 to 50%, the sperm ratio of the second machine is 30 to 40%, and the sperm ratio of the third machine is An approximate value of 10-30% is calculated from the whiteness value. With such a milling ratio, a low-grade brown rice can obtain a refined product with a very high budding rate while suppressing the broken rice rate. On the other hand, when scouring high-grade brown rice made in Japan, etc., if the scouring ratio of the first machine is 40 to 50%, the surface of the grain of rice is damaged, and when cooking rice, the endosperm components leak and become sticky It becomes rice and is not at all suitable as a semen condition.

請求項4によれば、前記一番機の搗精室に設けた抵抗体と前記研削式精白ロールの外周面との間隙を4〜6mmとなるように突出量を設定するとともに、前記二番機及び三番機の前記抵抗バーと前記撹拌バーとの間隙を4〜6mmに設定すると、一番機の搗精比率を30〜50%、二番機の搗精比率を30〜40%及び三番機の搗精比率を10〜30%に設定した搗精装置を実現することができる。   According to the fourth aspect of the present invention, the amount of protrusion is set so that the gap between the resistor provided in the finishing chamber of the first machine and the outer peripheral surface of the grinding type whitening roll is 4 to 6 mm, and the second machine And when the gap between the resistance bar and the stirring bar of the third machine is set to 4 to 6 mm, the fineness ratio of the first machine is 30 to 50%, the fineness ratio of the second machine is 30 to 40%, and the third machine Thus, it is possible to realize a polishing apparatus in which the polishing ratio is set to 10 to 30%.

請求項5によれば、前記三番機に水分添加装置が付設されているので、三番機の負荷を軽減し、かつ、搗精室内の原料の温度を低くして搗精できるために、砕米の発生を低減することができる。さらには、三番機から排出される原料の表面の素地をきめ細かくして光沢を高くすることができる。   According to claim 5, since a water adding device is attached to the third machine, in order to reduce the load on the third machine and lower the temperature of the raw material in the milling chamber, Generation can be reduced. Furthermore, the surface of the raw material discharged from the No. 3 machine can be made fine to increase the gloss.

本発明の搗精装置に係る全体構成図である。It is a whole block diagram concerning the spermatozoon apparatus of this invention. 一番機を構成する下送式の竪型研削式精穀機の縦断面図である。It is a longitudinal cross-sectional view of the lower feed type vertical grinding type grain refiner constituting the first machine. 同上の搗精部を示す横断面図である。It is a cross-sectional view which shows a precision part same as the above. 二番機及び三番機を構成する上送式の竪型摩擦式精穀機の概略の縦断面図である。It is a general | schematic longitudinal cross-sectional view of the top feed type vertical friction type grain refiner which comprises the 2nd machine and the 3rd machine. 同上の搗精部を示す横断面図である。It is a cross-sectional view which shows a precision part same as the above. 竪型研削式精穀機の搗精室における作用図である。It is an effect | action figure in the milling room of a vertical grinding mill. 竪型摩擦式精穀機の搗精室における作用図である。It is an effect | action figure in the milling room of a vertical friction type grain refiner.

本発明を実施するための形態を図面を参照しながら説明する。図1は本発明の搗精装置に係る全体構成図であり、図2は一番機を構成する下送式の竪型研削式精穀機の縦断面図であり、図3は同上の搗精部を示す横断面図であり、図4は二番機及び三番機を構成する上送式の竪型摩擦式精穀機の概略の縦断面図であり、図5は同上の搗精部を示す横断面図である。   A mode for carrying out the present invention will be described with reference to the drawings. FIG. 1 is an overall configuration diagram relating to a milling apparatus of the present invention, FIG. 2 is a longitudinal sectional view of a lower feed type vertical grinding type grain refiner constituting the first machine, and FIG. FIG. 4 is a schematic longitudinal sectional view of an up-feed type vertical frictional pulverizer constituting the second machine and the third machine, and FIG. 5 shows the same milling part. It is a cross-sectional view.

本発明の搗精装置1は、竪型の精穀機を複数台連座した形式であり、一番機2と二番機3と三番機4の三台連座式として構成されている(図1参照)。   The milling apparatus 1 of the present invention is a type in which a plurality of bowl-shaped pulverizers are connected in series, and is configured as a three-unit connection type of the first machine 2, the second machine 3, and the third machine 4 (FIG. 1). reference).

上記搗精装置1の一例として、一番機2は下送式の竪型研削式精穀機を、二番機3は上送式の竪型摩擦精穀機を、三番機4は同じく上送式の竪型摩擦精穀機にそれぞれ選択するとよい。ここで、研削式精穀機とは、米粒の表面をヤスリや砥石でこすって表皮を削る精穀方式であり、摩擦式精穀機とは、米粒同士を互いに摺り合わせて表面の表皮を剥ぐ方法である。そして、二番機3及び三番機4には、除糠の促進を顕著に行うように送風ファン5,6がそれぞれ設けられており、さらに、三番機4には水分添加装置7が付設されている。この構成により、初工程の一番機2では原料となる玄米の表面を粗く削ることで表面の摩擦係数を増加させておき、次工程の二番機3では送風ファン5により除糠を促進させながら比較的軽い圧力で十分な精穀作用を行わせ、最後の工程の三番機4では送風ファン6による除糠の促進とともに、水分を添加して仕上げ精穀を行うことができる。   As an example of the above-described milling device 1, the first machine 2 is a downfeed type vertical grinding mill, the second machine 3 is an upper feed type vertical friction miller, and the third machine 4 is the same as above. It is good to choose each for a feed type vertical friction mill. Here, the grinding-type grain refiner is a grain-refining method in which the surface of the rice grain is rubbed with a file or a grindstone, and the epidermis is shaved. The friction-type grain refiner rubs the rice grains together to peel off the surface skin. Is the method. The second machine 3 and the third machine 4 are respectively provided with blower fans 5 and 6 so as to remarkably promote the removal, and further, the third machine 4 is provided with a moisture adding device 7. Has been. With this configuration, the first machine 2 in the first process increases the friction coefficient of the surface by roughing the surface of the brown rice that is the raw material, and the second machine 3 in the next process promotes the removal by the blower fan 5. However, a sufficient cerealing action can be performed with a relatively light pressure, and in the third machine 4 in the final step, finishing mashing can be performed by adding moisture together with the promotion of dehulling by the blower fan 6.

そして、上記搗精装置1の連座の配置構成であれば、摩擦精穀工程を後寄りに配置しているから、精穀初期に過剰な圧力が生じることがなく、米粒の頭欠損傷や、精穀初期の米粒の歪による胴割れ亀裂など複数の砕米発生要因を防ぐことができるのである。   And if it is the arrangement | positioning arrangement | positioning of the solidification apparatus of the said milling apparatus 1, since the frictional graining process is arrange | positioned back, excessive pressure will not arise in the early stage of graining, head loss damage of rice grains, It is possible to prevent a plurality of broken rice generation factors such as cracking of the shell due to distortion of rice grains at the early stage of the grain.

前記搗精装置1の一番機2は、機体上部から原料玄米を供給する原料供給口8と、機体中央に配置した研削精穀処理を行う研削式精穀処理部9と、機体側部に配置されて研削精穀処理が終了した米粒を排出する精品排出口10とを備えている。該精品排出口10が形成される排出シュート11には、その上部に排出口の押圧力を調節する分銅12が設けられる。そして、前記排出シュート11と対向する側の機体側部に、一番機2用の操作盤13が設けられている。   The first machine 2 of the milling apparatus 1 includes a raw material supply port 8 for supplying raw brown rice from the upper part of the machine body, a grinding type grain processing unit 9 for performing grinding grain processing arranged in the center of the machine body, and a side part of the machine body. And a refined product discharge port 10 for discharging the rice grains that have been subjected to the ground grinding process. The discharge chute 11 in which the fine product discharge port 10 is formed is provided with a weight 12 for adjusting the pressing force of the discharge port on the upper portion thereof. An operation panel 13 for the first machine 2 is provided on the side of the machine body that faces the discharge chute 11.

次に、二番機3は、機体側部から延びる原料供給口14と、機体中央に配置した摩擦精穀処理を行う摩擦式精穀処理部15と、機体上側部に配置されて摩擦式精穀処理が終了した米粒を排出する精品排出口16とを備えている。該精品排出口16が形成される排出シュート17には、その上部に排出口の押圧力を調節する分銅18が設けられる。そして、前記排出シュート17と対向する側の機体側部に、二番機3用の操作盤19が設けられている。   Next, the second machine 3 includes a raw material supply port 14 extending from the side of the machine body, a friction type grain processing unit 15 that performs friction grain processing disposed in the center of the machine, and a friction type grain refiner disposed on the upper side of the machine body. And a refined product outlet 16 for discharging the rice grains that have undergone the grain processing. A discharge chute 17 in which the fine product discharge port 16 is formed is provided with a weight 18 for adjusting a pressing force of the discharge port on an upper portion thereof. An operation panel 19 for the second machine 3 is provided on the side of the machine body facing the discharge chute 17.

さらに、三番機4は、機体側部から延びる原料供給口20と、機体中央に配置した摩擦精穀処理を行う摩擦式精穀処理部21と、機体上側部に配置されて摩擦式精穀処理が終了した米粒を排出する精品排出口22とを備え、前記精品排出口22が形成される排出シュート23には、その上部に排出口の押圧力を調節する分銅24が設けられる。該三番機4は、水分添加装置7を除くと前記二番機3とほぼ同じ構成となっている。そして、前記排出シュート23と対向する側の機体側部に、三番機4用の操作盤25が設けられている。   Further, the third machine 4 includes a raw material supply port 20 extending from the side of the machine body, a friction type grain processing unit 21 that performs friction grain processing disposed in the center of the machine, and a friction type grain refinement that is disposed on the upper part of the machine body. The discharge chute 23 is provided with a refined product discharge port 22 for discharging the processed rice grains, and a weight 24 for adjusting the pressing force of the discharge port is provided at an upper portion of the discharge chute 23 formed with the refined product discharge port 22. The third machine 4 has substantially the same configuration as the second machine 3 except for the water addition device 7. An operation panel 25 for the third machine 4 is provided on the side of the machine body that faces the discharge chute 23.

次に、図2及び図3を参照しながら一番機2となる下送式の竪型研削式精穀機の内部構造を説明する。図2及び図3において、下送式の竪型研削式精穀機2は、主軸26を上部軸受部27及び下部軸受部28によって本体ベース29のほぼ中央に立設し、上部軸受部27の直上には多数の研削式精白ロール30を載置して一体的な精白ロール体31を構成する。研削式精白ロール30の周囲には間隙を介して研削式除糠金網筒32を立設し、該研削式除糠金網筒32の周囲には間隙を介して除糠カバー33を取り付ける。そして、研削式除糠金網筒32と除糠カバー33との間隙の空間を除糠室34に形成する一方、研削式除糠金網筒32と研削式精白ロール30外周面との間隙の空間を搗精室35に形成する。そして、前記研削式除糠金網筒32を支持する支柱36には、搗精室35側に突出して研削式精白ロール30の円周方向への穀粒の移動に抵抗を付与する抵抗体37が設けられ、この抵抗体37は、主軸26の軸方向に長尺状に鉛直配置されている。   Next, the internal structure of the down-feed type vertical grinding mill that will be the first machine 2 will be described with reference to FIGS. 2 and 3, the bottom feed type vertical grinding type grain refiner 2 has a main shaft 26 erected substantially at the center of a main body base 29 by an upper bearing portion 27 and a lower bearing portion 28. A large number of grinding-type whitening rolls 30 are placed immediately above to form an integral whitening roll body 31. A grinding-type debonding wire mesh cylinder 32 is erected around the grinding-type whitening roll 30 through a gap, and a removal cover 33 is attached around the grinding-type demetalization mesh cylinder 32 through the gap. Then, a space between the grinding-type metal strip 32 and the cover 33 is formed in the removal chamber 34, while a space between the grinding-type steel screen 32 and the outer peripheral surface of the grinding-type whitening roll 30 is formed. It is formed in the sperm chamber 35. The support column 36 that supports the grinding type metal strip 32 is provided with a resistor 37 that protrudes toward the finishing chamber 35 and provides resistance to the movement of the grains in the circumferential direction of the grinding type whitening roll 30. The resistor 37 is vertically arranged in a long shape in the axial direction of the main shaft 26.

除糠室34の下方には、環状の集糠室38を形成し、該集糠室38の底面に糠排出口39を設けて集糠室38の底面を摺動する複数のかき出し羽根40によって集糠室38底面に堆積した糠を糠排出口39に向けて移送する構成となっている。そして、糠排出口39からは排風管41を経て集糠用ファン42へ向けて吸引・排出するようになっている。   An annular collection chamber 38 is formed below the removal chamber 34, and a collection outlet 39 is provided on the bottom surface of the collection chamber 38, and a plurality of scraping blades 40 slide on the bottom surface of the collection chamber 38. The soot accumulated on the bottom surface of the collecting chamber 38 is transferred toward the soot discharge port 39. Then, suction / discharge is performed from the soot discharge port 39 to the collecting fan 42 through the exhaust pipe 41.

機体下部の本体ベース29の側部には、モータベース43が付設してあり、該モータベース43には主軸26駆動用のモータ44を固定するとともに、モータ44のモータ軸に軸着されたモータプーリ45と主軸26に軸着された駆動プーリ46との間にVベルト47を連動・連結し、モータ44の動力を主軸26に伝達できる構成である。   A motor base 43 is attached to the side of the main body base 29 at the lower part of the machine body. A motor 44 for driving the main shaft 26 is fixed to the motor base 43 and a motor pulley is attached to the motor shaft of the motor 44. A V-belt 47 is interlocked and connected between 45 and a drive pulley 46 attached to the main shaft 26 so that the power of the motor 44 can be transmitted to the main shaft 26.

前記原料供給口8を備える穀粒供給部48は、穀粒を受け入れる穀粒供給筒49と、該穀粒供給筒49から受け入れた穀粒を円周方向へ放射状に分散させる円錐形状の案内体50と、カバー体51と、案内体50から搗精室35へ穀粒を送り込むための搬送螺旋52とを備えている。以上が一番機となる下送式の竪型研削式精穀機の構成となる。   The grain supply part 48 provided with the said raw material supply port 8 is the cone-shaped guide body which disperse | distributes the grain received from the grain supply cylinder 49 and the grain received from this grain supply cylinder 49 to the circumference direction radially. 50, a cover body 51, and a transport spiral 52 for feeding the grain from the guide body 50 to the scouring chamber 35. The above is the configuration of the bottom feed type vertical grinding mill that is the first machine.

次に、図4及び図5を参照しながら二番機3及び三番機4となる上送式の竪型摩擦精穀機の内部構造を説明する。図4及び図5において、上送式の竪型摩擦式精穀機3,4は、本体ベース53上の円筒ケーシング54内に、回転可能に回転軸55を立設し、該回転軸55には下部に上送螺旋56を軸着するとともに、該回転軸55の上部に摩擦式撹拌ロール57をそれぞれ軸着する。そして、摩擦式撹拌ロール57の外周を同心状に包囲する摩擦式除糠金網筒58を立設し、該摩擦式除糠金網筒58と摩擦式撹拌ロール57との間隙を搗精室59に形成してある。また、摩擦式撹拌ロール57表面の長手方向には長尺状の攪拌バー57aを形成するとともに、攪拌バー57aに沿って噴風孔(図示せず)を開口してあり、送風ファン5,6からの噴風が、中空状の回転軸55及び噴風孔を介して搗精室59に流通する構成となっている。また、摩擦式除糠金網筒58には、その内角部に複数の角柱状の抵抗バー69が設けられている。   Next, the internal structure of an up-feed type vertical friction mill that will be the second machine 3 and the third machine 4 will be described with reference to FIGS. 4 and 5. 4 and 5, the top feed type vertical friction type grain refiner 3, 4 has a rotating shaft 55 erected in a cylindrical casing 54 on a main body base 53 so as to be rotatable. The upper feed spiral 56 is axially attached to the lower portion, and the friction type stirring roll 57 is axially attached to the upper portion of the rotating shaft 55. Then, a friction-type metal mesh cylinder 58 that concentrically surrounds the outer periphery of the friction-type stirring roll 57 is erected, and a gap between the friction-type steel-making metal cylinder 58 and the friction-type stirring roll 57 is formed in the polishing chamber 59. It is. In addition, a long stirring bar 57a is formed in the longitudinal direction of the surface of the friction type stirring roll 57, and a blowing hole (not shown) is opened along the stirring bar 57a. Is circulated to the sperm chamber 59 through the hollow rotating shaft 55 and the blast holes. Further, the friction-type debonding wire mesh tube 58 is provided with a plurality of prismatic resistance bars 69 at its inner corners.

前記摩擦式除糠金網筒58と円筒ケーシング54との間隙は集糠室60に形成し、該集糠室60の底部には、回転軸55から連繋する糠掻き出し翼61を位置させ、集糠室60底部を間欠的に掃塵する構成となっている。さらに、集糠室60には、吸引ダクト62が連通され、該吸引ダクト62の吸引風により、糠掻き出し翼61によって集糠された糠が機外に排出されることになる。   A gap between the friction type metal mesh cylinder 58 and the cylindrical casing 54 is formed in the collecting chamber 60, and a scraper blade 61 connected to the rotating shaft 55 is located at the bottom of the collecting chamber 60. The bottom of the chamber 60 is intermittently scavenged. Further, a suction duct 62 communicates with the collecting chamber 60, and the soot collected by the scooping blade 61 is discharged out of the machine by the suction air of the suction duct 62.

排出シュート17,23の上部には、排出口63から排出される穀粒の吐出を規制する抵抗蓋64と、抵抗蓋64の押圧力を調節する分銅18,24が設けられている。なお、符号65は原料供給口14、20から上送螺旋51まで穀粒を搬送する搬送螺旋である。以上が二番機及び三番機となる上送式の竪型摩擦式精穀機の構成となる。   Above the discharge chutes 17 and 23, there are provided a resistance lid 64 that regulates the discharge of the grains discharged from the outlet 63 and weights 18 and 24 that adjust the pressing force of the resistance lid 64. Reference numeral 65 denotes a conveying spiral that conveys the grain from the raw material supply ports 14 and 20 to the upper feeding spiral 51. The above is the configuration of the top feed type vertical friction type grain refiner that becomes the second machine and the third machine.

次に、上記構成の搗精装置1の作用を説明する。   Next, the operation of the sperm making apparatus 1 having the above-described configuration will be described.

搗精装置1の原料供給口8から投入され原料玄米は、まず、一番機の竪型研削式精穀機2において米粒の表面が研削式精白ロール30の砥粒により研摩されて表皮が削られる。このとき、図6に示すように、作業者の突出量調節ハンドル66の操作による、抵抗体37と研削式精白ロール30の外周面との間隙Lを5〜6mmとなるように突出量を設定することと、角部Cを0.1〜0.3mmのC面取により形成することとによる相乗効果により脱芽が促進される。すなわち、搗精室35では研削式精白ロール30の回転方向rに向けて回転することで原料玄米が流動状態となるが、搗精室35内の抵抗体37に玄米の胚芽部が衝突する衝撃により脱芽が行われるのである。そして、抵抗体37と玄米の胚芽部とが衝突する回数の増加に伴い脱芽率はさらに上昇するようになる。竪型研削式精穀機2においては、原料玄米を100重量%とすると、5〜20重量%の玄米が脱芽されることとなる。   The raw brown rice introduced from the raw material supply port 8 of the milling apparatus 1 is first ground by the abrasive grains of the grinding milling roll 30 on the surface of the rice grain in the first vertical grinding mill 2. . At this time, as shown in FIG. 6, the protrusion amount is set so that the gap L between the resistor 37 and the outer peripheral surface of the grinding-type whitening roll 30 is 5 to 6 mm by the operator's operation of the protrusion amount adjusting handle 66. Sprouting is promoted by the synergistic effect of forming the corner C by chamfering of 0.1 to 0.3 mm. That is, in the milling chamber 35, the raw brown rice is turned into a fluidized state by rotating in the rotational direction r of the grinding-type whitening roll 30, but it is removed by the impact of the germ portion of the brown rice colliding with the resistor 37 in the milling chamber 35. Buds are made. The germination rate further increases with an increase in the number of collisions between the resistor 37 and the germ part of the brown rice. In the vertical grinding mill 2, when the raw brown rice is 100% by weight, 5 to 20% by weight of the brown rice is sprouting.

竪型研削式精穀機2の精品排出口10から排出される原料は、次いで、二番機の竪型摩擦式精穀機3の原料供給口14に供給される。竪型摩擦式精穀機3では米粒同士を互いに摺り合わせて表面の表皮が剥がされる。このとき、前工程の竪型研削式精穀機2において十分に脱芽が行われているため、後工程の竪型摩擦式精穀機3の搗精室内の圧力を低圧にすることができる。すなわち、図7に示すように、搗精室59内において抵抗バー69と撹拌バー57aとの間隙Lを5〜6mmとなるように突出量を設定することと、抵抗バー69及び撹拌バー57aの角部Cが0.1〜0.3mmのC面取により形成することによる相乗効果により脱芽が促進される。すなわち、搗精室59では摩擦式除糠金網筒58の内角部に設けた複数の抵抗バー69と摩擦式撹拌ロール57に設けた撹拌バー57aとの重畳により玄米が撹拌されて、複数の抵抗バー69に玄米の胚芽部が複数回衝突することによる衝撃で脱芽が行われる。そして、原料玄米を100重量%とすると、竪型摩擦式精穀機2において60〜95重量%の玄米が脱芽されることとなる。   The raw material discharged from the refined product discharge port 10 of the vertical grinding type grain refiner 2 is then supplied to the raw material supply port 14 of the vertical type friction type grain refiner 3 of the second machine. In the vertical frictional pulverizer 3, the rice grains are rubbed together to peel off the surface skin. At this time, since the germination is sufficiently performed in the vertical grinding mill 2 of the preceding process, the pressure in the milling chamber of the vertical friction milling machine 3 of the subsequent process can be reduced. That is, as shown in FIG. 7, the protrusion amount is set so that the gap L between the resistance bar 69 and the stirring bar 57a is 5 to 6 mm in the semen chamber 59, and the corners of the resistance bar 69 and the stirring bar 57a are set. Germination is promoted by the synergistic effect of forming part C by chamfering of 0.1 to 0.3 mm. In other words, in the milling chamber 59, the brown rice is agitated by the superposition of the plurality of resistance bars 69 provided at the inner corners of the friction-type debonding wire mesh tube 58 and the stirring bar 57a provided on the friction-type stirring roll 57, so 69. Germination is carried out by the impact caused by the impact of the germ part of brown rice several times on 69. When the raw brown rice content is 100% by weight, 60 to 95% by weight brown rice is sprouted in the vertical friction milling machine 2.

竪型摩擦式精穀機3の精品排出口16から排出される原料は、次いで、三番期の竪型摩擦式精米機4の原料供給口20に供給される。竪型摩擦式精穀機4では上記同様米粒同士を互いに摺り合わせて表面の表皮が剥される。しかし、竪型摩擦式精穀機4においては、水分添加装置7から精穀室内に向けて霧状の水分が添加されるために、低負荷で米粒の温度を低く維持しながら搗精することができ、砕米の発生を少なくすることができる。また、竪型摩擦式精米機4から排出される原料の表面の素地をきめ細かくして光沢を高くすることができる。これにより、原料玄米を100重量%とすると、竪型摩擦式精穀機4において95重量%の玄米を脱芽することができる。   The raw material discharged from the refined product discharge port 16 of the vertical friction type rice mill 3 is then supplied to the raw material supply port 20 of the third type vertical type rice mill 4. In the vertical friction type pulverizer 4, the rice grains are rubbed against each other in the same manner as described above, and the surface skin is peeled off. However, in the vertical friction type pulverizer 4, mist-like water is added from the water addition device 7 into the cereal chamber, so that the rice grains can be crushed while keeping the temperature of the rice grains low with a low load. And the generation of broken rice can be reduced. Further, the surface of the raw material discharged from the vertical friction type rice mill 4 can be finely made to increase the gloss. Thereby, when the raw brown rice is 100% by weight, 95% by weight of the brown rice can be sprouted in the vertical friction milling machine 4.

以上のように、竪型研削式精穀機2に長尺状の抵抗体37を設けることと、竪型摩擦式精穀機3,4に抵抗バー69及び撹拌バー57aを設けることとにより、各精穀機2,3,4の搗精室35,59内の圧力を低圧とすることが可能となり、粒々同士の圧力に依存するのではなく、衝撃のみで脱芽することができる。このため、未熟米と胴割米の混入率が多い低品位玄米においては、粒々同士の摩擦圧力が生じないために、砕米の発生する割合が従来の2分の1から3分の1の割合に激減することが可能となるのである。   As described above, by providing the long-sized resistor 37 in the vertical grinding type grain refiner 2, and by providing the resistance bar 69 and the stirring bar 57a in the vertical type frictional grain refiner 3, 4, The pressure in the milling chambers 35 and 59 of the pulverizers 2, 3 and 4 can be reduced, and the sprouting can be carried out only by impact, not depending on the pressure between the grains. For this reason, in low-grade brown rice with a high mixing ratio of immature rice and torso-cut rice, the frictional pressure between the grains does not occur, so the ratio of broken rice is half the conventional one to three. It can be drastically reduced.

中国産の短粒種の玄米により搗精試験を行った。
原料品種としては、2009年産の日本の短粒種「空育131」を系統とする「空育9031」を用いた。搗精度の基準としては白度を用いた。白度は、株式会社ケット科学研究所製の玄米・精米白度計C−300により測定した。
最初に、本発明の特徴を有しない標準の撹拌ロール及び精穀金網を備えた三連座の搗精装置により搗精試験を行った。その結果は下記表1となった。

Figure 0005930395
A milling test was conducted using brown rice from China.
As the raw material varieties, “Soraiku 9031”, which is a Japanese short grain variety “Soraiku 131” produced in 2009, was used. Whiteness was used as a standard for wrinkle accuracy. The whiteness was measured using a brown rice / milled rice whiteness meter C-300 manufactured by Kett Science Laboratory.
Initially, the milling test was performed with a triple-row milling machine equipped with a standard stirring roll and a grain net without the features of the present invention. The results are shown in Table 1 below.
Figure 0005930395

次に、本発明のシャープエッジの長尺状の抵抗体37、抵抗バー69及び撹拌バー57aを備えるとともに、間隙の調整済の三連座の搗精装置により搗精試験を行った。その結果は下記表2となった。

Figure 0005930395
Next, a scouring test was performed using a triple-spinning squeezing device having a sharp-edged elongated resistor 37, a resistor bar 69, and a stirring bar 57a according to the present invention. The results are shown in Table 2 below.
Figure 0005930395

さらに、流量を5ton/Hrとしたときの搗精試験を行った。その結果は下記表3となった。

Figure 0005930395
Further, a fine test was conducted when the flow rate was 5 ton / Hr. The results are shown in Table 3 below.
Figure 0005930395

上記表1、表2及び表3の結果から中国産の低品位玄米を搗精する際は、表2及び表3のように一番機から排出される原料の白度が原料玄米の白度値から6〜11程度白度値が上昇されるように抵抗体37の突出量を所定値に設定すると、砕米率を抑えて脱芽率が極めて高い精品が得られることが分かった。そして、搗精比率について言及すれば、低品位玄米では一番機の搗精比率を向上させることが重要であり、表1の23.8%から表2及び表3の43.4〜49.8%に約2倍上昇させるのが好ましい。一方で、日本産の高品位玄米を搗精する際は、一番機の搗精比率を43.4〜49.8%とすると、米粒表面に傷が生じて、炊飯したときには胚乳成分が漏出してベタついたご飯になり搗精条件としては全く適さないのである。 From the results in Table 1, Table 2 and Table 3, when scouring Chinese low-grade brown rice, the whiteness of the raw material discharged from the first machine as shown in Table 2 and Table 3 is the whiteness value of the raw brown rice It was found that when the protruding amount of the resistor 37 is set to a predetermined value so that the whiteness value is increased by about 6 to 11, a refined product having a very high budding rate can be obtained while suppressing the broken rice rate. In terms of the milling ratio, it is important to improve the milling ratio of the first machine in low-grade brown rice, and it is about doubled from 23.8% in Table 1 to 43.4-49.8% in Table 2 and Table 3. Is preferred. On the other hand, when scouring Japanese high-grade brown rice, if the ratio of the scouring machine is 43.4-49.8%, the surface of the grain of rice will be scratched, and when cooked, the endosperm components will leak and become sticky Therefore, it is completely unsuitable as a fine condition.

韓国産の短粒種の玄米により搗精試験を行った。
原料品種としては、2009年産の日本の短粒種に近い「5番」を用いた。原料玄米は胴割れ粒の混入率が22%、未熟粒の混入率が10%であった。搗精度の基準としては白度を用いた。白度は、株式会社ケット科学研究所製の玄米・精米白度計C−300により測定した。
最初に、本発明の特徴を有しない標準の撹拌ロール及び精穀金網を備えた三連座の搗精装置により搗精試験を行った。その結果は下記表4となった。

Figure 0005930395
A milling test was conducted using short grain brown rice from Korea.
As the raw material variety, “No. 5”, which is close to the Japanese short grain variety produced in 2009, was used. The raw brown rice had 22% of cracked grains and 10% of immature grains. Whiteness was used as a standard for wrinkle accuracy. The whiteness was measured using a brown rice / milled rice whiteness meter C-300 manufactured by Kett Science Laboratory.
Initially, the milling test was performed with a triple-row milling machine equipped with a standard stirring roll and a grain net without the features of the present invention. The results are shown in Table 4 below.
Figure 0005930395

次に、本発明のシャープエッジの長尺状の抵抗体37、抵抗バー69及び撹拌バー57aを備えるとともに、間隙の調整済の三連座の搗精装置により搗精試験を行った。その結果は下記表5となった。

Figure 0005930395
Next, a scouring test was performed using a triple-spinning squeezing device having a sharp-edged elongated resistor 37, a resistor bar 69, and a stirring bar 57a according to the present invention. The results are shown in Table 5 below.
Figure 0005930395

以上のように本発明によれば、竪型研削式精穀機にシャープエッジに形成された長尺状の抵抗体を設けることと、竪型摩擦式精穀機にシャープエッジに形成された抵抗バー及び撹拌バーを設けることとにより、各精穀機の搗精室内の圧力を低圧とすることが可能となり、粒々同士の圧力に依存するのではなく、衝撃のみで脱芽されるようになる。このため、未熟米と胴割米の混入率が多い低品位玄米においては、粒々同士の摩擦圧力が生じないために、砕米の発生する割合が従来の2分の1から3分の1の割合に低減することが可能となる。   As described above, according to the present invention, the vertical grinding pulverizer is provided with the elongated resistor formed at the sharp edge, and the vertical frictional pulverizer is formed at the sharp edge. By providing the bar and the stirring bar, the pressure in the milling chamber of each grain machine can be reduced, and it does not depend on the pressure between the grains, but is germinated only by impact. For this reason, in low-grade brown rice with a high mixing ratio of immature rice and torso-cut rice, the frictional pressure between the grains does not occur, so the ratio of broken rice is half the conventional one to three. It becomes possible to reduce it.

また、一番機から排出される原料の白度を測定したときの白度値が24〜33になるように抵抗体の突出量を設定し、白度を基準とした一番機の搗精比率を30〜40%にして搗精することにより、砕米率を抑えて脱芽率が極めて高い精品を得ることが可能となることが分かった。   Also, the amount of protrusion of the resistor is set so that the whiteness value when the whiteness of the raw material discharged from the first machine is measured is 24 to 33, and the fineness ratio of the first machine based on the whiteness It was found that by scouring with 30 to 40%, it is possible to obtain a refined product with a very high budding rate while suppressing the broken rice rate.

なお、本発明の精穀機は、上記実施の形態に限らず、種々の設計変更が可能である。   In addition, the grain refiner of this invention is not restricted to the said embodiment, A various design change is possible.

本発明は、穀粒の精穀や、コーヒー豆の研磨に適用することができる。   The present invention can be applied to grain cereal and grinding of coffee beans.

1 搗精装置
2 一番機
3 二番機
4 三番機
5 送風ファン
6 送風ファン
7 水分添加装置
8 原料供給口
9 研削精穀処理部
10 精品排出口
DESCRIPTION OF SYMBOLS 1 Milling machine 2 First machine 3 Second machine 4 Third machine 5 Blower fan 6 Blower fan 7 Moisture adding device 8 Raw material supply port 9 Grinding grain processing part 10 Fine product outlet

11 排出シュート
12 分銅
13 操作盤
14 原料供給口
15 摩擦精穀処理部
16 精品排出口
17 排出シュート
18 分銅
19 操作盤
20 原料供給口
DESCRIPTION OF SYMBOLS 11 Discharge chute 12 Weight 13 Operation panel 14 Raw material supply port 15 Friction grain processing part 16 Fine product discharge port 17 Discharge chute 18 Weight 19 Operation panel 20 Raw material supply port

21 摩擦精穀処理部
22 精品排出口
23 排出シュート
24 分銅
25 操作盤
26 主軸
27 上部軸受部
28 下部軸受部
29 本体ベース
30 研削式精白ロール
21 Friction grain processing part 22 Fine product outlet 23 Discharge chute 24 Weight 25 Operation panel 26 Main shaft 27 Upper bearing part 28 Lower bearing part 29 Main body base 30 Grinding type whitening roll

31 精白ロール体
32 研削式除糠金網筒
33 除糠カバー
34 除糠室
35 搗精室
36 支柱
37 抵抗体
38 集糠室
39 糠排出口
40 かき出し羽根
31 Polishing roll body 32 Grinding type wire mesh tube 33 Removal cover 34 Removal chamber 35 Finishing chamber 36 Strut 37 Resistor 38 Collection chamber 39 Soot discharge port 40 Scraping blade

41 排風管
42 集糠用ファン
43 モータベース
44 モータ
45 モータプーリ
46 駆動プーリ
47 Vベルト
48 穀粒供給部
49 穀粒供給筒
50 案内体
41 exhaust pipe 42 fan for collecting fan 43 motor base 44 motor 45 motor pulley 46 drive pulley 47 V-belt 48 grain supply part 49 grain supply cylinder 50 guide body

51 カバー体
52 搬送螺旋
53 本体ベース
54 円筒ケーシング
55 回転軸
56 上送螺旋
57 摩擦式撹拌ロール
57a 撹拌バー
58 摩擦式除糠金網筒
59 搗精室
60 集糠室
51 Cover Body 52 Conveying Spiral 53 Main Body Base 54 Cylindrical Casing 55 Rotating Shaft 56 Upper Feeding Spiral 57 Friction Type Stir Roll 57a Stir Bar 58 Friction Type Strip Metal Net 59 59 Sperm Chamber 60 Collection Room

61 糠掻き出し翼
62 吸引ダクト
63 排出口
64 抵抗蓋
65 搬送螺旋
66 突出量調節ハンドル
67 支柱カバー
68 スペーサ
69 抵抗バー
61 Scraping blade 62 Suction duct 63 Discharge port 64 Resistance lid 65 Transport spiral 66 Protrusion adjustment handle 67 Support cover 68 Spacer 69 Resistance bar

Claims (7)

回転可能な主軸に研削式精白ロールを軸着するとともに、該研削式精白ロールの周囲には間隙を介して研削式除糠金網筒を立設し、その間隙を搗精室に形成した竪型研削式精穀機と、回転可能な主軸に摩擦式撹拌ロールを軸着するとともに、該摩擦式撹拌ロールの周囲には間隙を介して摩擦式除糠金網筒を立設し、その間隙を搗精室に形成した竪型摩擦式精穀機と、を連座して構成される搗精装置であって、
前記竪型研削式精穀機の研削式除糠金網筒を支持する支柱には、前記搗精室に向けて突出して前記研削式精白ロールの円周方向への回転により穀粒の移動に抵抗を付与する長尺状の抵抗体が設けられ、前記竪型摩擦式精穀機の摩擦式除糠金網筒には、その内角部に複数の抵抗バーが設けられ、前記竪型摩擦式精穀機の摩擦式攪拌ロールの長手方向には、前記摩擦式撹拌ロールの円周方向への回転により、前記複数の抵抗バーと重畳して穀粒の移動に抵抗を付与する長尺状の攪拌バーを備えたことを特徴とする低品位玄米の搗精装置。
A vertical grinding machine in which a grinding-type whitening roll is attached to a rotatable main shaft, and a grinding-type demolition wire mesh cylinder is erected around the grinding-type whitening roll through a gap, and the gap is formed in a grinding room. A friction type stirring roll is attached to a rotatable main shaft and a friction type stirring roll is erected around the friction type stirring roll through a gap. A milling apparatus configured by joining together a milled-type friction-type grain refiner,
The column that supports the grinding-type dehulling wire cylinder of the vertical grinding mill is protruded toward the milling chamber and resists movement of the grain by rotating the grinding-type whitening roll in the circumferential direction. A long resistor to be applied is provided, and a plurality of resistance bars are provided in an inner corner portion of the frictional type wire milling net cylinder of the vertical friction type grain refiner. In the longitudinal direction of the friction stirrer roll, a long stirrer bar that provides resistance to the movement of the grain is superimposed on the plurality of resistance bars by rotating the frictional stirrer roll in the circumferential direction. A low-grade brown rice milling apparatus characterized by comprising.
前記長尺状の抵抗体、前記複数の抵抗バー及び前記長尺状の撹拌バーは、各々角柱状に形成され、かつ、前記各搗精室側に突出する角部が0.1〜0.3mmのC面取により形成されてなる請求項1記載の低品位玄米の搗精装置。   The long resistor, the plurality of resistance bars, and the long stirring bar are each formed in a prismatic shape, and the corners projecting toward the semen chamber are 0.1 to 0.3 mm. The low-grade brown rice milling apparatus according to claim 1, which is formed by C chamfering. 前記搗精装置は、前記竪型研削式精穀機を一番機に、前記竪型摩擦式精穀機を二番機に、前記竪型摩擦式精穀機を三番機にそれぞれ選択して三台の連座構成にする一方、前記一番機から排出される原料はその白度が原料玄米の白度値から6〜11程度白度値が上昇をするように前記搗精室内の前記抵抗体の突出量を所定値に設定してなる請求項1又は2のいずれかに記載の低品位玄米の搗精装置。   The milling apparatus selects the bowl grinding machine as the first machine, the bowl friction machine as the second machine, and the bowl friction machine as the third machine. While the three-seat structure is used, the raw material discharged from the first machine has a whiteness value of about 6 to 11 higher than the whiteness value of the raw brown rice. The low-grade brown rice milling apparatus according to claim 1, wherein the protrusion amount is set to a predetermined value. 前記一番機の搗精室に設けた抵抗体と前記研削式精白ロールの外周面との間隙を4〜6mmとなるように突出量を設定するとともに、前記二番機及び三番機の前記抵抗バーと前記撹拌バーとの間隙を4〜6mmに設定してなる請求項3記載の低品位玄米の搗精装置。   The amount of protrusion is set so that the gap between the resistor provided in the finishing chamber of the first machine and the outer peripheral surface of the grinding type whitening roll is 4 to 6 mm, and the resistance of the second machine and the third machine The low-grade brown rice milling apparatus according to claim 3, wherein a gap between the bar and the stirring bar is set to 4 to 6 mm. 前記三番機には、水分添加装置が付設されてなる請求項3又は4記載の低品位玄米の搗精装置。   The low-grade brown rice milling device according to claim 3 or 4, wherein the third machine is provided with a water addition device. 回転可能な主軸に研削式精白ロールを軸着するとともに、該研削式精白ロールの周囲には間隙を介して研削式除糠金網筒を立設し、その間隙を搗精室に形成した竪型研削式精穀機と、回転可能な主軸に摩擦式撹拌ロールを軸着するとともに、該摩擦式撹拌ロールの周囲には間隙を介して摩擦式除糠金網筒を立設し、その間隙を搗精室に形成した竪型摩擦式精穀機と、を備え、前記竪型研削式精穀機を一番機に、前記竪型摩擦式精穀機を二番機に、前記竪型摩擦式精穀機を三番機に選択して三台の連座構成とした搗精装置における低品位玄米の搗精方法において、
前記一番機に白度値18〜22の原料玄米を供給して白度値26〜29の原料が排出されるよう前記搗精室内に設けた抵抗体の突出量を調整して搗精を行い、次いで、前記二番機から白度値34〜38の原料が排出されるよう前記搗精室内に設けた抵抗バーと撹拌バーとの間隙を調整して搗精を行い、さらに、前記三番機から白度値38〜42の精品が排出されるよう前記搗精室内に設けた抵抗バーと撹拌バーとの間隙を調節して搗精を行う精穀装置における低品位玄米の搗精方法。
A vertical grinding machine in which a grinding-type whitening roll is attached to a rotatable main shaft, and a grinding-type demolition wire mesh cylinder is erected around the grinding-type whitening roll through a gap, and the gap is formed in a grinding room. A friction type stirring roll is attached to a rotatable main shaft and a friction type stirring roll is erected around the friction type stirring roll through a gap. A vertical friction type pulverizer, wherein the vertical grinding type pulverizer is the first machine, the vertical friction type pulverizer is second machine, In the milling method for low-grade brown rice in the milling machine with the three-unit configuration selected as the third machine,
The first machine is supplied with raw brown rice having a whiteness value of 18 to 22, and the raw material having a whiteness value of 26 to 29 is discharged. Next, fine adjustment is performed by adjusting the gap between the resistance bar and the stirring bar provided in the fine adjustment chamber so that the raw material having a whiteness value of 34 to 38 is discharged from the No. 2 machine. A method for scouring low-grade brown rice in a pulverizer for performing scouring by adjusting a gap between a resistance bar and a stirring bar provided in the sericulture chamber so that a refined product having a degree value of 38 to 42 is discharged.
前記一番機の搗精室に設けた抵抗体と前記研削式精白ロールの外周面との間隙を4〜6mmとなるように突出量を設定するとともに、前記二番機及び三番機の前記抵抗バーと前記撹拌バーとの間隙を4〜6mmに設定して搗精を行う請求項6記載の精穀装置における低品位玄米の搗精方法。   The amount of protrusion is set so that the gap between the resistor provided in the finishing chamber of the first machine and the outer peripheral surface of the grinding type whitening roll is 4 to 6 mm, and the resistance of the second machine and the third machine The method for milling low-grade brown rice in a grain refiner according to claim 6, wherein the milling is carried out by setting the gap between the bar and the stirring bar to 4 to 6 mm.
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